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CN115114790B - Drill string double-shoulder joint shoulder optimization design method - Google Patents

Drill string double-shoulder joint shoulder optimization design method Download PDF

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CN115114790B
CN115114790B CN202210766275.0A CN202210766275A CN115114790B CN 115114790 B CN115114790 B CN 115114790B CN 202210766275 A CN202210766275 A CN 202210766275A CN 115114790 B CN115114790 B CN 115114790B
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CN115114790A (en
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练章华
万智勇
林铁军
张强
于浩
赵朝阳
彭先波
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Southwest Petroleum University
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    • G06COMPUTING OR CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/02Couplings; joints
    • E21B17/04Couplings; joints between rod or the like and bit or between rod and rod or the like
    • E21B17/042Threaded
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
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    • G06F30/10Geometric CAD
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    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2119/00Details relating to the type or aim of the analysis or the optimisation
    • G06F2119/14Force analysis or force optimisation, e.g. static or dynamic forces

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Abstract

The invention provides an optimal design method for a double-shoulder joint shoulder of a drill string, which comprises the following steps: firstly, determining a double-shoulder joint of a drill string to be calculated, and recording the material mechanical parameters and the structural parameters of the double-shoulder joint of the drill string; then determining the type of drilling tool in the double shoulder joint of the drill string; the corresponding strength calculation method is used according to different drilling tool types, the strength of the drilling tool and the deformation of the inner shoulder and the outer shoulder are calculated according to mechanical parameters and structural parameters, and the make-up torque of the double-shoulder joint of the drill string is calculated through a double-shoulder Frer formula; finally, according to the calculated deformation of the inner shoulder and the outer shoulder and the buckling torque of the double shoulders, the optimal design parameter combination of the gap design size of the inner shoulder and the buckling torque is obtained; the invention effectively solves the problems of difficult observation of shoulder plastic deformation, difficult determination of make-up torque and the like in the process of making-up and breaking-out on the threaded joint of the drill string with the torque shoulder, and realizes the efficient and accurate design of the make-up torque of the threaded joint of the drill string.

Description

一种钻柱双台肩接头台肩优化设计方法A shoulder optimization design method for double shoulder joint of drill string

技术领域Technical Field

本发明涉及钻具接头技术领域,具体涉及一种钻柱双台肩接头台肩优化设计方法。The invention relates to the technical field of drill tool joints, and in particular to a shoulder optimization design method for a drill column double-shouldered joint.

背景技术Background Art

在石油钻井过程中,需要使用钻杆来提供高压泥浆进入通道、传递拉力和扭矩,通过钻铤的部分重力给钻头施加钻压,保证在压缩情况下压力中性面在钻铤上,以承受交变应力,减轻钻头的振动、摆动和跳动,使得钻杆工作平稳以及控制井斜,钻杆和钻铤均由多段组成,需要保证两段螺纹连接的紧密性,而在钻头钻进过程中需要通过钻铤提供钻压,钻杆和钻铤传递扭矩,要保证在螺纹连接处有足够的强度,接头主要失效形式有过量变形、断裂和表面损伤,前两种失效形式都与螺纹连接部位的弹塑性有关。During the oil drilling process, drill pipes are needed to provide high-pressure mud to enter the channel, transmit tension and torque, and apply drilling pressure to the drill bit through partial gravity of the drill collar to ensure that the pressure neutral surface is on the drill collar under compression to withstand alternating stress, reduce the vibration, swing and jump of the drill bit, make the drill pipe work smoothly and control the well inclination. The drill pipe and drill collar are composed of multiple sections, and the tightness of the two-section threaded connection needs to be ensured. During the drilling process of the drill bit, drilling pressure needs to be provided by the drill collar. The drill pipe and drill collar transmit torque, and sufficient strength must be ensured at the threaded connection. The main failure forms of the joint are excessive deformation, fracture and surface damage. The first two failure forms are related to the elastic-plastic properties of the threaded connection.

为了满足越来越苛刻的钻井工况要求,目前普遍使用增加了内台肩结构形成的双台肩钻杆接头,内台肩结构具有辅助上扣定位、承担部分载荷的功能,可以合理改善接头的应力分布,并提升接头的抗扭性能。在钻具双台肩接头公差设计中在要符合公差设计独立原则、最大实体原则、包容原则基础上结合实际经验判断来完成设计,而且公差设计经验往往需要通过结合大量的实际工程经验,才能有所进展。In order to meet the increasingly demanding drilling conditions, double-shouldered drill pipe joints with an internal shoulder structure are currently widely used. The internal shoulder structure has the function of assisting the buckle positioning and bearing part of the load, which can reasonably improve the stress distribution of the joint and enhance the torsion resistance of the joint. In the tolerance design of the double-shouldered joint of the drilling tool, the design must be completed based on the independent principle of tolerance design, the maximum entity principle, and the inclusion principle, combined with actual experience judgment, and the tolerance design experience often needs to be combined with a lot of actual engineering experience to make progress.

在实际公差计算中需要根据不同材料的力学性质和加工工艺可行性等因素来综合判断,但在本发明之前还未曾有关于钻具双台肩间隙系统性的设计方法。本发明设计了一种可以快速得到台肩间隙及其上扣扭矩,让台肩贴合处间隙更合理。对比之前的设计可以发现其中的缺陷:In actual tolerance calculation, it is necessary to make a comprehensive judgment based on factors such as the mechanical properties of different materials and the feasibility of processing technology. However, before this invention, there has been no systematic design method for the double shoulder clearance of drilling tools. This invention designs a method that can quickly obtain the shoulder clearance and its make-up torque, so that the clearance at the shoulder joint is more reasonable. Compared with the previous design, the defects can be found:

①台肩间隙设计复杂,在实际设计中需要明确实际的功能需求、根据功能和应用,先前的设计中大量使用有限元分析得到变形量,且建立的模型不具有普遍性,还对设计人员的设计水平要求高,才能保证模型的计算精度,也没有形成一套完整的设计方法。① The design of shoulder clearance is complex. In actual design, it is necessary to clarify the actual functional requirements. According to the functions and applications, previous designs made extensive use of finite element analysis to obtain the deformation, and the established models were not universal. It also required a high level of design skills on the part of designers to ensure the calculation accuracy of the model, and no complete design method was formed.

②不同设计人员所设计思路不同,会导致设计标准不统一,后期维护不便。② Different designers have different design ideas, which will lead to inconsistent design standards and inconvenience in later maintenance.

发明内容Summary of the invention

针对上述问题,本发明提供一种钻柱双台肩接头台肩优化设计方法,通过使用公差变形数据,实现对钻具双台肩接头设计中基本结构尺寸、钻铤的弯曲强度比、上扣扭矩、接头公差和变形优化设计。In view of the above problems, the present invention provides a shoulder optimization design method for a double-shouldered joint of a drill string. By using tolerance deformation data, the basic structural dimensions, bending strength ratio of the drill collar, make-up torque, joint tolerance and deformation optimization design in the design of the double-shouldered joint of the drill tool are achieved.

本发明采用下述的技术方案:The present invention adopts the following technical solutions:

一种钻柱双台肩接头台肩优化设计方法,具体包括以下步骤:A drill string double shoulder joint shoulder optimization design method specifically comprises the following steps:

步骤一:确定所要计算的钻柱双台肩接头,记录该钻柱双台肩接头的材料力学参数和结构参数;Step 1: Determine the drill string double shoulder joint to be calculated, and record the material mechanical parameters and structural parameters of the drill string double shoulder joint;

步骤二:确定步骤一中钻柱双台肩接头中的钻具类型;根据不同的钻具类型使用对应的强度计算方法,根据步骤一中的力学参数和结构参数计算出钻具螺纹强度;Step 2: Determine the type of drill tool in the double shoulder joint of the drill string in step 1; use the corresponding strength calculation method according to different drill tool types, and calculate the drill tool thread strength according to the mechanical parameters and structural parameters in step 1;

步骤三:根据步骤二计算出来的强度参数,进行理论分析,计算出双台肩的变形量,所述双台肩包括内台肩和外台肩,再通过双台肩法尔公式计算出双台肩的上扣扭矩;Step 3: According to the strength parameters calculated in step 2, a theoretical analysis is performed to calculate the deformation of the double shoulder, wherein the double shoulder includes an inner shoulder and an outer shoulder, and then the make-up torque of the double shoulder is calculated by the Farr formula of the double shoulder;

步骤四:根据步骤三计算的外台肩和内台肩的变形量和双台肩的上扣扭矩,得到外台肩和内台肩的间隙设计尺寸和上扣扭矩大小的最优设计参数组合。Step 4: Based on the deformation of the outer shoulder and the inner shoulder and the make-up torque of the double shoulder calculated in step 3, the optimal design parameter combination of the clearance design size and the make-up torque of the outer shoulder and the inner shoulder is obtained.

进一步的,步骤一中输入的钻柱双台肩接头的材料力学参数和结构参数包括螺纹类型、内外台肩距离、内台肩角度、内外径、基面螺纹节圆直径、母扣镗孔直径、母扣至端面长度、公扣长度、公扣大小端直径、螺纹每英寸牙数、螺纹锥度、螺纹截底高度、螺纹不截顶高度和牙型半角角度。Furthermore, the material mechanical parameters and structural parameters of the drill string double shoulder joint input in step one include thread type, inner and outer shoulder distance, inner shoulder angle, inner and outer diameters, base thread pitch diameter, box boring diameter, box to end face length, pin length, pin big and small end diameters, number of threads per inch, thread taper, thread bottom truncation height, thread non-truncation height and thread profile half-angle angle.

进一步的,步骤二中强度计算包括钻柱螺纹连接扭矩强度计算,钻柱螺纹连接扭矩强度计算包括内台肩和外台肩的抗扭强度,所述抗扭强度通过双台肩法尔公式计算。Furthermore, the strength calculation in step 2 includes the torque strength calculation of the drill string threaded connection, and the torque strength calculation of the drill string threaded connection includes the torsional strength of the inner shoulder and the outer shoulder, and the torsional strength is calculated by the double shoulder Farr's formula.

进一步的,步骤二中钻具确定为钻杆时,需要进行钻杆螺纹处的抗拉强度计算、抗内压强度计算和扭矩强度计算。Furthermore, when the drilling tool is determined to be a drill rod in step 2, it is necessary to calculate the tensile strength, internal pressure resistance and torque strength of the drill rod thread.

进一步的,所述步骤二中钻具确定为钻铤时,需要进行钻铤弯曲强度比计算、钻铤螺纹处的抗拉强度计算、抗内压强度计算和扭矩强度计算。Furthermore, when the drilling tool is determined to be a drill collar in step 2, it is necessary to calculate the bending strength ratio of the drill collar, the tensile strength at the thread of the drill collar, the internal pressure strength and the torque strength.

进一步的,步骤三具体为:根据步骤二中计算的强度数据,设定公扣第一扣的应力S1的值,先计算出双台肩的变形量,上扣至内台肩刚好接触时产生外台肩变形量ΔL,内台肩还没有产生接触力,所述外台肩附近变形量ΔL包括公扣根部产生的变形ΔL1、公扣3P处外台肩处螺纹产生的变形ΔL2、母扣端部产生的变形ΔL3和母扣3P处外台肩处螺纹产生的变形ΔL4Further, step three is specifically as follows: according to the strength data calculated in step two, the stress S1 value of the first buckle of the pin is set, and the deformation of the double shoulders is first calculated. When the buckle is just in contact with the inner shoulder, the outer shoulder deformation ΔL is generated, and the inner shoulder has not yet generated a contact force. The deformation ΔL near the outer shoulder includes the deformation ΔL1 generated at the root of the pin, the deformation ΔL2 generated by the thread at the outer shoulder at 3P of the pin, the deformation ΔL3 generated at the end of the box, and the deformation ΔL4 generated by the thread at the outer shoulder at 3P of the box;

外台肩变形量计算公式如下:The calculation formula of the external shoulder deformation is as follows:

ΔL=ΔL1+ΔL2+ΔL3+ΔL4 (5)ΔL=ΔL 1 +ΔL 2 +ΔL 3 +ΔL 4 (5)

继续上扣后再产生内台肩变形量ΔL′,包括公扣鼻尖的变形ΔL5、公扣3P处根部内台肩处螺纹产生的变形ΔL6、母扣根部产生的变形ΔL7和母扣3P处内台肩处螺纹产生的变形ΔL8;内台肩变形量计算公式如下:After the make-up is continued, the inner shoulder deformation ΔL′ is generated, including the deformation ΔL 5 of the pin nose tip, the deformation ΔL 6 of the inner shoulder thread at the root of the pin 3P, the deformation ΔL 7 of the box root, and the deformation ΔL 8 of the inner shoulder thread at the box 3P. The calculation formula of the inner shoulder deformation is as follows:

ΔL′=ΔL5+ΔL6+ΔL7+ΔL8 (10)ΔL′=ΔL 5 +ΔL 6 +ΔL 7 +ΔL 8 (10)

具体计算公式如下:The specific calculation formula is as follows:

当计算出来的公扣鼻尖处的应力S5超过了材料的屈服强度,则减小设定的公扣第一扣的应力S1,重复操作,直到满足材料的屈服强度,最后通过双台肩法尔公式计算钻柱螺纹接头上扣扭矩。When the calculated stress S 5 at the nose of the pin exceeds the yield strength of the material, the stress S 1 of the first pin is reduced and the operation is repeated until the yield strength of the material is met. Finally, the make-up torque of the drill string threaded joint is calculated by the double shoulder Farr formula.

进一步的,步骤三中的上扣扭矩通过双台肩法尔公式计算,计算公式如下:Furthermore, the make-up torque in step 3 is calculated by the double-shoulder Farr formula, which is as follows:

内台肩上扣扭矩计算公式:Inner shoulder make-up torque calculation formula:

外台肩上扣扭矩计算公式:External shoulder make-up torque calculation formula:

总上扣扭矩:Total Makeup Torque:

Tn=T+T′ (30)。 Tn = T + T' (30).

一种高压接头,其特征在于,所述高压接头设有所述的间隙计算方法设计的公扣和母扣。A high-voltage connector, characterized in that the high-voltage connector is provided with a male buckle and a female buckle designed by the gap calculation method.

进一步的,所述接头的公扣和母扣为高强度螺纹密封;通过公扣和母扣的变形实现螺纹密封,该螺纹密封可用于高压工况。Furthermore, the pin and box of the joint are high-strength thread seals; thread seals are achieved by deformation of the pin and box, and the thread seals can be used in high-pressure working conditions.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明的设计方法能快速得到公差范围,让台肩贴合处间隙更合理,提高了钻柱双台肩接头的强度和使用寿命;克服了常规而复杂的经验设计方法所不可避免的缺陷,便于进行统一的设计,有利于后期的维护和更换;本发明设计方法简单明了,使用方便,具有通用化高、成本低的优点,有利于广泛使用。The design method of the present invention can quickly obtain the tolerance range, make the gap at the shoulder joint more reasonable, and improve the strength and service life of the double shoulder joint of the drill string; it overcomes the inevitable defects of the conventional and complex empirical design method, is convenient for unified design, and is beneficial to later maintenance and replacement; the design method of the present invention is simple and clear, easy to use, has the advantages of high universality and low cost, and is conducive to wide use.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例的技术方案,下面将对实施例的附图作简单地介绍,显而易见地,下面描述中的附图仅仅涉及本发明的一些实施例,而非对本发明的限制。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below. Obviously, the drawings in the following description only relate to some embodiments of the present invention, but are not intended to limit the present invention.

图1为本发明模块结构框图;Fig. 1 is a block diagram of the module structure of the present invention;

图2为本发明外台肩变形示意图;FIG2 is a schematic diagram of the deformation of the outer shoulder of the present invention;

图3为本发明内台肩变形示意图;FIG3 is a schematic diagram of the deformation of the inner shoulder of the present invention;

图4为本发明公扣基本结构尺寸示意图;FIG4 is a schematic diagram of the basic structural dimensions of a male buckle of the present invention;

图5为本发明母扣基本结构尺寸示意图;FIG5 is a schematic diagram of the basic structural dimensions of the female buckle of the present invention;

图6为本发明螺纹连接示意图;FIG6 is a schematic diagram of a threaded connection according to the present invention;

图7为本发明螺纹连接尺寸示意图;FIG7 is a schematic diagram of threaded connection dimensions of the present invention;

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

如图1至图7所示,本发明提供一种技术方案:一种钻柱双台肩接头台肩优化设计方法,具体包括以下步骤:As shown in FIGS. 1 to 7 , the present invention provides a technical solution: a drill string double shoulder joint shoulder optimization design method, specifically comprising the following steps:

步骤一:确定所要计算的钻柱双台肩接头,记录该钻柱双台肩接头的螺纹类型、内外台肩距离、内台肩角度、内外径、基面螺纹节圆直径、母扣镗孔直径、母扣至端面长度、公扣长度、公扣大小端直径、螺纹每英寸牙数、螺纹锥度、螺纹截底高度、螺纹不截顶高度和牙型半角角度,提供计算基础参数。Step 1: Determine the double shoulder joint of the drill string to be calculated, record the thread type, inner and outer shoulder distance, inner shoulder angle, inner and outer diameters, base thread pitch diameter, box boring diameter, box to end face length, pin length, pin big and small end diameters, number of threads per inch, thread taper, thread bottom truncation height, thread non-truncation height and thread profile half angle of the double shoulder joint of the drill string, and provide basic calculation parameters.

步骤二:根据步骤一中的参数,计算出双台肩即内台肩和外台肩的螺纹扭矩强度,螺纹扭矩强度包括内台肩轴向力Fn和外台肩轴向力Fw,所述螺纹扭矩强度计算公式为:Step 2: According to the parameters in step 1, the thread torque strength of the double shoulder, i.e., the inner shoulder and the outer shoulder, is calculated. The thread torque strength includes the inner shoulder axial force Fn and the outer shoulder axial force Fw . The thread torque strength calculation formula is:

A=min(Ap,Ab) (33)A=min(A p ,A b ) (33)

由公式(31)-(33)得:From formulas (31)-(33), we get:

Fw=YpA (34) FwYpA (34)

DS=C-(Lpc-(B1+B2))×tpr (35)D S =C-(L pc -(B 1 +B 2 ))×t pr (35)

由公式(35)-(37)得:From formulas (35)-(37), we get:

Fn=YpAs' (38) FnYpAs ' (38)

式中,bp为距台肩3/4in处螺纹牙底直径,单位为in;bc为距台肩3/8in处母扣底径,单位为in;Yp为台肩材料的屈服强度,单位为psi;Fw为外台肩轴向力,单位为lbf;Lpc为公扣长度,单位为in;B1为基面中径外台肩距离,单位为in;B2为内台肩接头鼻端长度,单位为in;tpr为锥度,单位为in/ft;Fn为外台肩轴向力,单位为lbf;Wherein, bp is the thread bottom diameter at 3/4in from the shoulder, in units of in; bc is the box bottom diameter at 3/8in from the shoulder, in units of in; Yp is the yield strength of the shoulder material, in units of psi; Fw is the axial force of the external shoulder, in units of lbf; Lpc is the length of the pin, in units of in; B1 is the distance between the base and the middle diameter of the external shoulder, in units of in; B2 is the length of the nose end of the internal shoulder joint, in units of in; tpr is the taper, in units of in/ft; Fn is the axial force of the external shoulder, in units of lbf;

外台肩扭矩强度计算公式为:The calculation formula for the torque strength of the external shoulder is:

内台肩扭矩强度计算公式为:The calculation formula for the torque strength of the inner shoulder is:

螺纹的平均中间半径Rt及台肩的平均半径Rs计算公式为:The calculation formula for the average intermediate radius Rt of the thread and the average radius Rs of the shoulder is:

双台肩总抗扭强度为:The total torsional strength of the double shoulder is:

Tn=T+T′ (43) Tn =T+T′ (43)

式中,Tn为双台肩总抗扭强度值,单位为lbf.ft;T为外台肩抗扭强度值,单位为lbf.ft;T′为内台肩抗扭强度值,单位为lbf.ft;YP为屈服强度,单位为psi;A为Ab和AP中的最小值,单位为in2;θ为螺纹牙型半角,单位为度;Rt为螺纹平均中间半径,单位为in;Rs为台肩平均半径,单位为in;f为螺纹台肩接触表面的摩擦系数,无量纲;α为内台肩角度,单位为度;Wherein, Tn is the total torsional strength of double shoulders, in lbf.ft; T is the torsional strength of the outer shoulder, in lbf.ft; T′ is the torsional strength of the inner shoulder, in lbf.ft; YP is the yield strength, in psi; A is the minimum of Ab and AP , in 2 ; θ is the thread profile half angle, in degrees; Rt is the average intermediate radius of the thread, in in; Rs is the average shoulder radius, in in; f is the friction coefficient of the contact surface of the thread shoulder, dimensionless; α is the inner shoulder angle, in degrees;

当确定的钻具类型为钻杆时,需要计算的钻杆强度;When the drilling tool type is determined to be a drill pipe, the drill pipe strength needs to be calculated;

钻杆抗拉强度计算公式:Drill pipe tensile strength calculation formula:

Fc=7.854×10-7·Yp·(D_out2-(D_out-2T)2) (44)F c =7.854×10 -7 ·Y p ·(D_out 2 -(D_out-2T) 2 ) (44)

钻杆抗内压强度计算公式:Drill pipe internal pressure strength calculation formula:

钻杆扭矩强度计算公式:Drill pipe torque strength calculation formula:

式中,B为弯曲强度比,无量纲;ZB为母扣截面模数,单位为in3;ZP为公扣截面模数,单位为in3;H为螺纹不截顶的高度,单位为in;b为在公扣端部处的母扣牙根的直径,单位为in;R为距公扣台肩3/4in处公扣的牙根直径,单位为in;Qc为母扣镗孔直径,单位为in;Wherein, B is the bending strength ratio, dimensionless; Z B is the section modulus of the box, in 3 ; Z P is the section modulus of the pin, in 3 ; H is the height of the thread without truncation, in ; b is the diameter of the root of the box at the end of the pin, in ; R is the root diameter of the pin at 3/4 in from the shoulder of the pin, in ; Q c is the boring diameter of the box, in ;

钻铤的抗拉强度计算、抗内压强度和扭矩强度计算方法与钻杆相同;The calculation methods of tensile strength, internal pressure resistance and torque strength of drill collar are the same as those of drill pipe;

钻具接头抗弯强度是在钻具类型选择钻铤时计算弯曲强度比,通过API等组织分析了大量的钻铤螺纹损坏的实例后,得出当弯曲强度比为2.50:1时,公、母扣的疲劳强度大致相等。根据APIRP7G推荐,在钻井条件允许的范围可以从3.20:1到1.90:1之间变化。但是由于母扣外径比公扣内径磨损快得多,结果弯曲强度比将相应减小。当弯曲强度比下降到2.00:1时,容易引起内螺纹胀大或胀裂、脱扣、螺纹根部断裂等现象,所以经过计算后,如果钻铤弯曲强度比不在APIRP7G标准推荐的范围内,就要适当的调整设计参数;The bending strength of the drill tool joint is calculated by the bending strength ratio when the drill collar is selected as the drill tool type. After analyzing a large number of examples of drill collar thread damage by organizations such as API, it was concluded that when the bending strength ratio is 2.50:1, the fatigue strength of the male and female buckles are roughly equal. According to the recommendation of API RP7G, the range allowed by drilling conditions can vary from 3.20:1 to 1.90:1. However, since the outer diameter of the box buckle wears much faster than the inner diameter of the pin buckle, the bending strength ratio will be reduced accordingly. When the bending strength ratio drops to 2.00:1, it is easy to cause the internal thread to expand or crack, disengage, and break the root of the thread. Therefore, after calculation, if the bending strength ratio of the drill collar is not within the range recommended by the API RP7G standard, the design parameters must be adjusted appropriately;

钻铤弯曲强度比计算公式为:The calculation formula of drill collar bending strength ratio is:

步骤三:计算当公、母扣长度差确定且内台肩刚好接触时的上扣扭矩,上扣至内台肩刚好接触时,内台肩还没有产生接触力,外台肩已经接触而且在外台肩附近产生外台肩变形量ΔL包括以下四个变形:公扣根部产生的变形ΔL1、公扣靠近外台肩处螺纹产生的变形ΔL2、母扣端部产生的变形ΔL3和母扣靠近外台肩处螺纹产生的变形ΔL4Step 3: Calculate the make-up torque when the length difference between the pin and the box is determined and the inner shoulder just contacts. When the inner shoulder is just contacted, the inner shoulder has not yet generated contact force, the outer shoulder has already contacted and the outer shoulder deformation ΔL generated near the outer shoulder includes the following four deformations: deformation ΔL1 generated at the root of the pin, deformation ΔL2 generated by the thread of the pin close to the outer shoulder, deformation ΔL3 generated at the end of the box, and deformation ΔL4 generated by the thread of the box close to the outer shoulder;

公扣根部产生的变形ΔL1:其应力为公扣第一扣处应力,该处应力假设已知,其它三处的变形都可以通过该处的应力求得;The deformation ΔL 1 generated at the root of the pin: The stress is the stress at the first pin of the pin. If the stress at this point is assumed to be known, the deformations at the other three points can be obtained through the stress at this point;

公扣靠近外台肩处螺纹产生的变形ΔL2:因其截面积小,该处的应力假设与公扣第一扣处应力一致;The deformation ΔL 2 of the thread near the external shoulder of the pin: due to its small cross-sectional area, the stress here is assumed to be consistent with the stress at the first thread of the pin;

母扣端部产生的变形ΔL3:公扣根部产生的拉力与母扣端部产生的压力平衡,根据其截面积可以求得该处的应力;Deformation ΔL 3 generated at the end of the box buckle: The tension generated at the root of the pin buckle is balanced with the pressure generated at the end of the box buckle. The stress at this location can be calculated based on its cross-sectional area.

母扣靠近外台肩处螺纹产生的变形ΔL4:只考虑第3扣的长度,这四个变形都是使得ΔL变小的,即使得公扣鼻尖向母扣内台肩处靠近;Deformation ΔL 4 of the thread of the box near the outer shoulder: only considering the length of the third thread, these four deformations all make ΔL smaller, that is, the nose of the pin is closer to the inner shoulder of the box;

在上一步的基础上继续上扣,确定公扣第一扣屈服或公扣鼻尖屈服时的上扣扭矩,内台肩接触后会在内台肩附近产生内台肩变形ΔL′包括以下四个变形:公扣鼻尖的变形ΔL5、公扣靠近内台肩处螺纹产生的变形ΔL6、母扣根部产生的变形ΔL7和母扣靠近内台肩处螺纹产生的变形ΔL8Continue to make-up on the basis of the previous step, determine the make-up torque when the first buckle of the pin buckle yields or the pin buckle nose yields, and the inner shoulder deformation ΔL′ will be generated near the inner shoulder after the inner shoulder contacts, including the following four deformations: deformation of the pin buckle nose ΔL 5 , deformation of the pin buckle thread near the inner shoulder ΔL 6 , deformation of the box buckle root ΔL 7 and deformation of the box buckle thread near the inner shoulder ΔL 8 ;

在以上文对于ΔL1-ΔL8的定义为基础上进行计算,可以利用给定的公扣第一扣处的应力值S1,在公扣靠近外台肩螺纹处,该处的应力假设与公扣第一扣处应力一致,则可以计算出ΔL2的值。在得到S1的基础上,由于在外台肩处只受外台肩力的作用,只是截面积有所不同,则可以计算出S3的值。在第二阶段计算中,利用公式(38),可以计算出公扣鼻尖处的台肩力,则可以计算出公扣鼻尖处的应力S5。在得到的S5基础上,由于同时受到内台肩处受压的台肩力作用,仅是截面积不同,则根据定义ΔL6-ΔL8可以计算出S6-S8就可以计算出S6-S8具体的值。根据材料的本构方程,根据应力就可以求出变形量,于是ΔL1-ΔL8均可以计算出结果。Based on the above definition of ΔL 1 -ΔL 8 , the given stress value S 1 at the first thread of the pin can be used. The stress at the pin near the external shoulder thread is assumed to be consistent with the stress at the first thread of the pin, and the value of ΔL 2 can be calculated. On the basis of S 1 , since the external shoulder is only affected by the external shoulder force, but the cross-sectional area is different, the value of S 3 can be calculated. In the second stage of calculation, the shoulder force at the nose of the pin can be calculated using formula (38), and the stress S 5 at the nose of the pin can be calculated. On the basis of S 5 , since the shoulder force at the internal shoulder is also affected, and only the cross-sectional area is different, the specific values of S 6 -S 8 can be calculated according to the definition of ΔL 6 -ΔL 8. According to the constitutive equation of the material, the deformation can be calculated according to the stress, so the results of ΔL 1 -ΔL 8 can be calculated .

外台肩变形量计算公式如下:The calculation formula of the external shoulder deformation is as follows:

ΔL=ΔL1+ΔL2+ΔL3+ΔL4 (5)ΔL=ΔL 1 +ΔL 2 +ΔL 3 +ΔL 4 (5)

内台肩变形量计算公式如下:The calculation formula of inner shoulder deformation is as follows:

ΔL′=ΔL5+ΔL6+ΔL7+ΔL8 (10)ΔL′=ΔL 5 +ΔL 6 +ΔL 7 +ΔL 8 (10)

具体计算公式如下:The specific calculation formula is as follows:

设定公扣第一扣处应力,就可以计算ΔL和ΔL′,再由ΔL′就可以计算公扣鼻尖处的应力。再由此判断是公扣第一扣处先屈服还是公扣鼻尖处先屈服。得到两处的应力之后,就可以根据双台肩法尔公式计算双台肩的上扣扭矩,计算公式如下:By setting the stress at the first buckle of the pin, ΔL and ΔL′ can be calculated, and then the stress at the nose tip of the pin can be calculated from ΔL′. It can then be determined whether the first buckle of the pin yields first or the nose tip of the pin yields first. After obtaining the stress at the two locations, the double shoulder make-up torque can be calculated according to the double shoulder Farr formula. The calculation formula is as follows:

内台肩上扣扭矩计算公式:Inner shoulder make-up torque calculation formula:

外台肩上扣扭矩计算公式:External shoulder make-up torque calculation formula:

总上扣扭矩:Total Makeup Torque:

Tn=T+T′ (52) Tn =T+T′ (52)

当计算出来的公扣鼻尖处的应力超过了材料的屈服强度,就减小设定的公扣第一扣的应力,重复操作,直到满足材料的屈服强度;When the calculated stress at the nose of the pin exceeds the yield strength of the material, the stress of the first pin of the pin is reduced, and the operation is repeated until the yield strength of the material is met;

计算出的外台肩变形量和内台肩的变形量乘以安全系数,得到我们需要设计的该钻柱双台肩接头的间隙和上扣扭矩,其中钻杆的上扣扭矩安全系数为0.52,钻铤的上扣扭矩安全系数为0.6;The calculated deformation of the outer shoulder and the deformation of the inner shoulder are multiplied by the safety factor to obtain the clearance and make-up torque of the double shoulder joint of the drill string that we need to design. The make-up torque safety factor of the drill pipe is 0.52, and the make-up torque safety factor of the drill collar is 0.6.

根据计算出的钻柱双台肩接头的间隙加工钻柱,再根据所计算的上扣扭矩进行上扣,得到最优设计参数组合。The drill string is processed according to the calculated clearance of the double shoulder joint of the drill string, and then the make-up is performed according to the calculated make-up torque to obtain the optimal design parameter combination.

可通过计算钻柱双台肩接头台肩的方法设计高压接头,设计的高压接头可用于高压工况的密封,通过接头处间隙设计的螺纹变形实现螺纹密封,使用方便。The high-pressure joint can be designed by calculating the shoulder of the double-shouldered joint of the drill string. The designed high-pressure joint can be used for sealing under high-pressure working conditions. The thread sealing is achieved through the thread deformation designed by the gap at the joint, which is easy to use.

实施例:Example:

本实施例提供了一种钻柱双台肩接头台肩优化设计方法,以钻铤NC46通径82.55-台肩抗扭强度计算为例:This embodiment provides a drill string double shoulder joint shoulder optimization design method, taking the calculation of the torsional strength of the NC46 drill collar with a diameter of 82.55 as an example:

步骤一输入钻铤的钻头类型、螺纹类型、内外台肩距离、内台肩角度、内外径尺寸、基面螺纹节圆直径、母扣镗孔直径、公扣长度、牙数、锥度、螺纹截底高度、螺纹不截顶高度和牙型半角;Step 1: Input the drill bit type, thread type, inner and outer shoulder distance, inner shoulder angle, inner and outer diameter size, base thread pitch diameter, box boring diameter, pin length, number of threads, taper, thread bottom cut height, thread non-cut top height and thread profile half angle of the drill collar;

步骤二利用步骤一中的参数得到该钻铤的表1中的数据,为所需计算的钻铤NC46接头的力学强度以及内外台肩的强度比,表2为钻铤NC46接头的基本结构参数;由公式(31)-(43)计算出外台肩的扭矩强度、内台肩的扭矩强度和双台肩抗扭强度,以及内外台肩的台肩力,如表3为钻具接头计算结果;步骤三根据表3的计算结果,由公式(1)-(27)计算出钻具双台肩接头公差设计计算参数如表4,步骤四输出钻具内外台肩变形与过盈量计算结果如表5,最后根据计算出的内外台肩变形与过盈量对钻铤进行加工,并按照计算出的上扣扭矩进行上扣。Step 2: Use the parameters in step 1 to obtain the data in Table 1 of the drill collar, which are the mechanical strength of the drill collar NC46 joint and the strength ratio of the inner and outer shoulders to be calculated. Table 2 is the basic structural parameters of the drill collar NC46 joint. The torque strength of the outer shoulder, the torque strength of the inner shoulder and the torsional strength of the double shoulder, as well as the shoulder force of the inner and outer shoulders are calculated by formulas (31)-(43). Table 3 is the calculation result of the drill joint. Step 3: According to the calculation results of Table 3, the tolerance design calculation parameters of the double shoulder joint of the drill tool are calculated by formulas (1)-(27) as shown in Table 4. Step 4: Output the calculation results of the deformation and interference of the inner and outer shoulders of the drill tool as shown in Table 5. Finally, the drill collar is processed according to the calculated deformation and interference of the inner and outer shoulders, and the make-up torque is calculated.

表1钻铤接头力学强度Table 1 Mechanical strength of drill collar joint

表2基本结构尺寸参数Table 2 Basic structural dimension parameters

表3钻具接头计算结果Table 3 Calculation results of drill joints

表4钻具双台肩接头公差设计计算参数Table 4 Tolerance design calculation parameters of double shoulder joint of drilling tool

表5钻具内外台肩变形与过盈量计算结果Table 5 Calculation results of deformation and interference of inner and outer shoulders of drilling tools

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1. The method for optimally designing the double-shoulder joint shoulder of the drill string is characterized by comprising the following steps of:
step one: determining a double-shoulder joint of the drill string to be calculated, and recording the material mechanical parameters and the structural parameters of the double-shoulder joint of the drill string;
step two: determining the type of drilling tool in the double-shoulder joint of the drill string in the first step; using corresponding strength calculation methods according to different drilling tool types, and calculating the thread strength of the drilling tool according to the mechanical parameters and the structural parameters in the first step;
Step three: according to the strength parameters calculated in the second step, theoretical analysis is carried out to calculate the deformation of the double shoulders, wherein the double shoulders comprise an inner shoulder and an outer shoulder, and then the buckling torque of the double shoulders is calculated through a double-shoulder Frer formula;
Step four: according to the deformation of the outer shoulder and the inner shoulder and the buckling torque of the double shoulders calculated in the step three, the optimal design parameter combination of the gap design size and the buckling torque size of the outer shoulder and the inner shoulder is obtained;
the third step is as follows: setting the stress S 1 of the first pin according to the intensity data calculated in the second step, firstly calculating the deformation of the double shoulder, and generating the deformation delta L of the outer shoulder when the upper shoulder is just contacted with the inner shoulder, wherein the deformation delta L near the outer shoulder does not generate contact force, and the deformation delta L near the outer shoulder comprises the deformation delta L 1 generated at the root of the pin, the deformation delta L 2 generated at the thread at the outer shoulder at the position of the pin 3P, the deformation delta L 3 generated at the end of the box and the deformation delta L 4 generated at the thread at the position of the outer shoulder at the position of the box 3P;
the calculation formula of the deformation of the outer shoulder is as follows:
ΔL=ΔL1+ΔL2+ΔL3+ΔL4 (5)
The deformation delta L' of the inner shoulder after the connection comprises the deformation delta L5 of the nose tip of the pin, the deformation delta L6 of the thread at the inner shoulder at the root of the pin 3P, the deformation delta L7 of the root of the box and the deformation delta L8 of the thread at the inner shoulder of the box 3P; the calculation formula of the deformation of the inner shoulder is as follows:
ΔL′=ΔL5+ΔL6+ΔL7+ΔL8 (10)
Wherein E is the elastic modulus of the material, and the unit is psi; p is thread pitch, and the unit is in; s 1 is stress at the first buckle root of the male buckle, and the unit is psi; s 3 is the box stress in psi; s 5 is stress at the nose tip of the pin thread, and the unit is psi; s 6 is root stress at the pin 3P, and the unit is psi; s 7 is the root stress of the box, and the unit is psi; s 8 is stress at the outer shoulder of the female buckle 3P, and the unit is psi; l 1 is the length of the first buckle root of the male buckle, and the unit is in; l 3 is the length of the female buckle, and the unit is in; l 5 is the length of the nose tip of the pin, and the unit is in; l 7 is the root length of the female buckle, and the unit is in;
the specific calculation formula is as follows:
Wherein h 1 is the height from the buckling root to the base surface, and the unit is in; a 2 is the annular area of the root of the first pin, the unit is in 2;A21, the area of the root of the box at the position A 2, the unit is in 2;A5, the area of the root of the pin 3P, the unit is in 2;A6, the unit is in 2;A7, the area of the root of the box, the unit is in 2;A8, the area of the box 3P, and the unit is in 2; c is the diameter of a basal plane thread pitch circle, and the unit is in; l p is the length of the male buckle, and the unit is in; d 5 is the outer diameter of the nose tip of the pin, and the unit is in; d 6 is the outer diameter of the male buckle 3P, and the unit is in; d 7 is the external diameter of the root of the female buckle, and the unit is in; d 0 is the outer diameter of the joint in; d 1 is the inner diameter of the joint, in; f w is the external shoulder axial force in psi; f n is the internal shoulder axial force in psi;
When the stress S 5 at the nose of the male buckle exceeds the yield strength of the material, reducing the stress S 1 of the first buckle of the set male buckle, repeating the operation until the yield strength of the material is met, and finally calculating the buckling torque of the threaded joint of the drill string through a double-shoulder Frer formula;
The torque of the button-up in the third step is calculated by a double-shoulder Frer formula, and the calculation formula is as follows:
the calculation formula of the torque of the inner shoulder button-up comprises the following steps:
the calculation formula of the torque of the outer shoulder button-up is as follows:
Total make-up torque:
Tn=T+T′ (30)
Wherein T n is the total torsional strength value of the double shoulders, and the unit is lbf.ft; t is the torsional strength value of the outer shoulder, and the unit is lbf.ft; t' is the torsion strength value of the inner shoulder and is expressed as lbf.ft; y P is the yield strength in psi; a is the minimum value of A b and A P, and the unit is in 2; θ is the thread form half angle in degrees; r t is the mean median radius of the thread in; r s is the average radius of the shoulder in; f is the friction coefficient of the contact surface of the thread shoulder, and is dimensionless; alpha is the angle of the inner shoulder in degrees.
2. The method of claim 1, wherein the mechanical parameters and structural parameters of the drill string double shoulder joint input in the first step include thread type, internal and external shoulder distance, internal shoulder angle, internal and external diameter, base thread pitch diameter, box bore diameter, box to face length, pin size end diameter, threads per inch, thread taper, thread root height, thread non-truncated height, and thread half angle.
3. The method of optimizing the design of the double-shoulder joint shoulder of the drill string according to claim 1, wherein the strength calculation in the second step comprises calculation of the strength of the threaded connection torque of the drill string, the calculation of the strength of the threaded connection torque of the drill string comprises calculation of the torsional strength of the inner shoulder and the outer shoulder, and the torsional strength is calculated through a double-shoulder fire formula.
4. The method of optimizing the design of the double shoulder joint shoulder of the drill string according to claim 3, wherein when the drilling tool is determined to be the drill rod in the second step, the calculation of the tensile strength, the calculation of the internal pressure resistance and the calculation of the torque strength at the thread of the drill rod are required.
5. The method for optimizing the design of the double-shoulder joint shoulder of the drill string according to claim 3, wherein when the drilling tool is determined to be the drill collar in the second step, calculation of the bending strength ratio of the drill collar, calculation of the tensile strength at the thread of the drill collar, calculation of the internal pressure resistance strength and calculation of the torque strength are required.
6. A high voltage joint, characterized in that it is provided with a pin and a box designed by the clearance calculation method according to any of the preceding claims.
7. The high pressure fitting of claim 6 wherein the pin and box of the fitting are high strength threaded seals.
CN202210766275.0A 2022-06-30 2022-06-30 Drill string double-shoulder joint shoulder optimization design method Active CN115114790B (en)

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