CN115111447B - Mechanical buckle pipe fitting - Google Patents
Mechanical buckle pipe fitting Download PDFInfo
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- CN115111447B CN115111447B CN202210796125.4A CN202210796125A CN115111447B CN 115111447 B CN115111447 B CN 115111447B CN 202210796125 A CN202210796125 A CN 202210796125A CN 115111447 B CN115111447 B CN 115111447B
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- 238000007789 sealing Methods 0.000 claims abstract description 31
- 238000009434 installation Methods 0.000 claims abstract description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000010949 copper Substances 0.000 claims abstract description 11
- 229910052802 copper Inorganic materials 0.000 claims abstract description 11
- 230000006835 compression Effects 0.000 claims abstract description 9
- 238000007906 compression Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 13
- 239000004033 plastic Substances 0.000 claims description 9
- 229920003023 plastic Polymers 0.000 claims description 9
- 229920001971 elastomer Polymers 0.000 claims description 7
- 230000000087 stabilizing effect Effects 0.000 claims description 6
- 238000013016 damping Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 7
- 238000013461 design Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 229910001369 Brass Inorganic materials 0.000 description 5
- 239000010951 brass Substances 0.000 description 5
- 230000007774 longterm Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- -1 polyethylene Polymers 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229920003020 cross-linked polyethylene Polymers 0.000 description 1
- 239000004703 cross-linked polyethylene Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000004718 silane crosslinked polyethylene Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L33/00—Arrangements for connecting hoses to rigid members; Rigid hose-connectors, i.e. single members engaging both hoses
- F16L33/02—Hose-clips
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quick-Acting Or Multi-Walled Pipe Joints (AREA)
Abstract
本发明涉及管道领域,具体涉及一种管道连接管件。一种机械卡扣管件,应用在紫铜管材和柔性管材上,包括管件主体,管件主体上设有锁紧螺纹,以及与锁紧螺纹配套的锁紧连接帽,所述的管件主体硬度高于所接管材;锁紧螺纹前段延伸出一同轴且一体的卡扣部分,卡扣部分截面呈拱形,前端外径是一内斜面结构,前端内测带有呈三角形的卡齿,卡齿后端还设有压缩腔体部分;所述的锁紧连接帽内侧设有与内斜面结构推进配合的斜面。本发明的卡扣部分结构,杜绝了安装部件偏心的问题,减少部件及部件带来的结构及安装隐患,同时通过卡齿形成多重密封及抗拉拔结构;使得安装更加安全可靠;管件结构简洁实用,安装更加方便,具有市场推广价值。
The present invention relates to the field of pipelines, and specifically to a pipeline connecting pipe fitting. A mechanical snap-fit pipe fitting is applied to copper pipes and flexible pipes, comprising a pipe fitting body, a locking thread and a locking connection cap matched with the locking thread, wherein the pipe fitting body has a higher hardness than the pipe connected; a coaxial and integral snap-fit part extends from the front section of the locking thread, the snap-fit part has an arched cross section, the front end outer diameter is an inner bevel structure, the front end inner side is provided with a triangular clamping tooth, and the rear end of the clamping tooth is also provided with a compression cavity part; the inner side of the locking connection cap is provided with a bevel that cooperates with the inner bevel structure. The snap-fit part structure of the present invention eliminates the problem of eccentricity of the installation components, reduces the structural and installation risks brought by the components, and forms multiple sealing and anti-pullout structures through the clamping teeth, making the installation safer and more reliable; the pipe fitting structure is simple and practical, and the installation is more convenient, which has market promotion value.
Description
技术领域Technical Field
本发明涉及管道领域,具体涉及一种管道连接管件。The invention relates to the field of pipelines, and in particular to a pipeline connecting pipe fitting.
背景技术Background Art
管道系统根据管材的特性不同,采用的管件连接方式也不相同,随着技术发展,管件的抗拉拔、密封性等连接安全特性也越来越高,连接结构发展也越来越多。The pipeline system adopts different pipe connection methods according to the characteristics of the pipes. With the development of technology, the connection safety characteristics of pipe fittings such as pull-out resistance and sealing are becoming higher and higher, and more and more connection structures are developing.
目前建筑管道如给水管道、供暖管道、冷热水管道等,用的较多的有紫铜管和柔性管,柔性管如铝塑管、耐高温聚乙烯管、聚丁烯管等。这类管材连接方式众多,如卡套管件、卡压管件、滑紧管件、快插管件等类型,连接优缺点也各有千秋。卡套管件类似授权公告号CN101266002B所示的《带缩径卡套的管件》,包括管件体、卡圈以及锁紧螺帽,通过扳手等通用的工具就能完成连接作业,不借助专用工具,适合常规的管道施工以及家庭DIY,这类机械安装方式操作简单,使用范围广,深受好评。但机械连接方式的卡套管件也存在一些问题,如卡圈在安装时受管材、管件及锁紧螺帽的影响较大,出现偏心,导致压紧管道单边受力,损伤管材,长期会导致连接处渗漏,尤其管道介质在流动冲击过程中存在震动,会加速管材损伤及产生安全隐患。At present, copper pipes and flexible pipes are widely used in building pipes such as water supply pipes, heating pipes, hot and cold water pipes, etc. Flexible pipes include aluminum-plastic pipes, high-temperature resistant polyethylene pipes, polybutylene pipes, etc. There are many ways to connect these pipes, such as ferrule fittings, compression fittings, sliding fittings, quick-insert fittings, etc., and each has its own advantages and disadvantages. Ferrule fittings are similar to the "Fittings with Reducing Ferrules" shown in the authorization announcement number CN101266002B, including a pipe body, a clamping ring, and a locking nut. The connection operation can be completed with universal tools such as wrenches, without the help of special tools. It is suitable for conventional pipeline construction and home DIY. This type of mechanical installation method is simple to operate and has a wide range of uses, and is well received. However, there are also some problems with mechanically connected ferrule fittings. For example, the clamping ring is greatly affected by the pipe, fittings and locking nut during installation, resulting in eccentricity, which causes unilateral force on the compressed pipe and damages the pipe. In the long term, it will cause leakage at the connection. In particular, the pipeline medium will vibrate during the flow impact process, which will accelerate the damage to the pipe and create safety hazards.
发明内容Summary of the invention
本发明针对现有情况,提供一种管道新的机械连接结构,杜绝管道配件的安装偏心问题,使得安装更加安全可靠,同时管件结构中增加防震圈,降低管道震动对连接结构的影响。In view of the existing situation, the present invention provides a new mechanical connection structure for pipelines, which eliminates the problem of eccentric installation of pipeline accessories and makes the installation safer and more reliable. At the same time, a shockproof ring is added to the pipe structure to reduce the influence of pipeline vibration on the connection structure.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种机械卡扣管件,应用在紫铜管材和柔性管材上,包括管件主体,管件主体上设有锁紧螺纹,以及与锁紧螺纹配套的锁紧连接帽,所述的管件主体硬度高于所接管材;锁紧螺纹前段延伸出一同轴且一体的卡扣部分,卡扣部分截面呈拱形,前端外径是一内斜面结构,前端内测带有呈三角形的卡齿,卡齿后端还设有压缩腔体部分;卡扣部分后端是与管材外径配合的内圆孔;所述的锁紧连接帽内侧设有与内斜面结构推进配合的斜面。A mechanical snap-fit pipe fitting is used on copper pipes and flexible pipes, comprising a pipe fitting body, a locking thread and a locking connection cap matched with the locking thread, wherein the pipe fitting body has a higher hardness than the pipe connected; a coaxial and integral snap-fit part extends from the front section of the locking thread, the snap-fit part has an arched cross section, the front end outer diameter is an inner bevel structure, the front end inner side is provided with a triangular snap-fit tooth, and a compression cavity part is also provided at the rear end of the snap-fit tooth; the rear end of the snap-fit part is an inner circular hole matched with the outer diameter of the pipe; the inner side of the locking connection cap is provided with a bevel matched with the inner bevel structure.
本发明的方案还可以是:The solution of the present invention may also be:
所述的锁紧连接帽的斜面前端内侧的凹槽内,还设有一隔断震动及稳定旋转的弹性圈。An elastic ring for isolating vibration and stabilizing rotation is also arranged in the groove on the inner side of the inclined front end of the locking connection cap.
所述的卡齿在锁紧连接帽的斜面挤压下,刺入管材外壁,形成密封和抗拉拔节点。The latch teeth are pressed into the outer wall of the pipe under the pressure of the inclined surface of the locking connection cap to form a sealing and anti-pullout node.
所述的锁紧螺纹内侧设有密封凹槽,密封凹槽内设有密封圈。A sealing groove is arranged inside the locking thread, and a sealing ring is arranged inside the sealing groove.
所述的卡齿设有两个或以上,形成多重密封结构。The latch teeth are provided with two or more to form a multiple sealing structure.
还包括一管内撑,安装在管材端口并延伸至卡齿位置。The utility model also comprises a tube inner support which is installed at the end of the tube and extends to the position of the clamping teeth.
所述的弹性圈是橡胶材质或塑料材质,紧贴管材外壁。The elastic ring is made of rubber or plastic material and is closely attached to the outer wall of the pipe.
所述的密封圈是U型橡胶圈。The sealing ring is a U-shaped rubber ring.
本发明的一种机械卡扣管件,在管件螺纹连接部分延伸出同轴固定的卡扣部分,通过结构杜绝了安装偏心的问题,减少部件及部件带来的结构及安装隐患,同时通过卡齿形成多重密封及抗拉拔结构;使得安装更加安全可靠;本设计中还增加隔断震动及稳定旋转的弹性圈,降低管道运行震动问题,进一步提高管道连接处的长期稳定及安全。本管件提供一种新的管道机械连接结构,设计简洁实用,安装更加方便,具有市场推广价值。A mechanical buckle pipe fitting of the present invention extends a coaxially fixed buckle part from the threaded connection part of the pipe fitting, and the problem of eccentric installation is eliminated through the structure, reducing the structural and installation risks caused by the components and components, and at the same time, multiple sealing and anti-pullout structures are formed through the clamping teeth, making the installation safer and more reliable; the design also adds an elastic ring for isolating vibration and stabilizing rotation, reducing the vibration problem of pipeline operation, and further improving the long-term stability and safety of the pipeline connection. The pipe fitting provides a new mechanical connection structure for pipelines, which is simple and practical in design, more convenient to install, and has market promotion value.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1、本实施例一的机械卡扣管件立体结构部分剖视示意图;FIG1 is a schematic cross-sectional view of a three-dimensional structure of a mechanical buckle pipe fitting according to the first embodiment of the present invention;
图2、本实施例一的管件主体立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of the pipe body of the first embodiment;
图3、本实施例二的机械卡扣管件全剖结构示意图。FIG3 is a schematic diagram of the full cross-section structure of the mechanical clip pipe fitting of the second embodiment.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本发明优选实施例做进一步的描述。The preferred embodiments of the present invention are further described below in conjunction with the accompanying drawings.
如附图1和图2所示的优选实施例一,一种机械卡扣管件,应用在紫铜管材和柔性管材上,包括管件主体1,管件主体1上设有锁紧螺纹10,以及与锁紧螺纹10配套的锁紧连接帽2,所述的管件主体1硬度高于所接管材3;所述的锁紧螺纹10前段延伸出一同轴且一体的卡扣部分11,卡扣部分11截面呈拱形,前端外径是一内斜面结构12,前端内测带有呈三角形的卡齿13,卡齿13后端还设有压缩腔体部分14;卡扣部分11后端是与管材3外径配合的内圆孔15;所述的锁紧连接帽2内侧设有与内斜面结构12推进配合的斜面20。As shown in Figures 1 and 2, a preferred embodiment 1 is a mechanical snap-fit pipe fitting, which is used on copper pipes and flexible pipes, including a pipe fitting body 1, on which a locking thread 10 is provided, and a locking connection cap 2 matched with the locking thread 10, wherein the pipe fitting body 1 has a higher hardness than the pipe 3 connected thereto; a coaxial and integral snap-fit portion 11 is extended from the front section of the locking thread 10, the snap-fit portion 11 has an arched cross-section, an inner bevel structure 12 at the front end outer diameter, a triangular snap-fit tooth 13 at the inner side of the front end, and a compression cavity portion 14 is further provided at the rear end of the snap-fit portion 11; an inner circular hole 15 matching the outer diameter of the pipe 3 is provided at the rear end of the snap-fit cap 2; a bevel 20 matching the inner bevel structure 12 is provided on the inner side of the locking connection cap 2.
本实施例的管件是机械连接管件,通过旋紧锁紧连接帽2使得配合的卡扣部分11变形,并导向卡扣部分11变形方向,进一步使得该位置的管材3变形内凹及插入管材外壁,卡齿13在变形中不仅起到防止管材拉拔退出的功能,还能起到密封的作用;如附图2所示,卡齿13是完整的环形结构,中间无隔断,截面呈三角形,起到密封筋的作用,无O型圈,也减少老化的问题。为了实现合理的功能,在卡齿13后端还设有压缩腔体部分14,促成卡齿13变形,以及提供形变空间;内凹的压缩腔体部分14也具有形变导向的作用,防止卡扣部分11朝相反方向变形。The pipe fitting of this embodiment is a mechanical connection pipe fitting. By tightening the locking connection cap 2, the matching buckle part 11 is deformed and the deformation direction of the buckle part 11 is guided, so that the pipe 3 at this position is further deformed and concave and inserted into the outer wall of the pipe. The clamping teeth 13 not only prevent the pipe from being pulled out during deformation, but also play a sealing role. As shown in Figure 2, the clamping teeth 13 are a complete annular structure with no partition in the middle and a triangular cross section, which plays the role of sealing ribs. There is no O-ring and the aging problem is reduced. In order to achieve reasonable functions, a compression cavity part 14 is also provided at the rear end of the clamping teeth 13 to promote the deformation of the clamping teeth 13 and provide deformation space; the concave compression cavity part 14 also has the function of deformation guidance to prevent the buckle part 11 from deforming in the opposite direction.
卡扣部分11从锁紧螺纹10延伸出来,在锁紧螺纹10上呈台阶状延伸,锁紧螺纹10还设有前端面18。卡扣部分11厚度较一致,后端是与管材3外径配合的内圆孔15。卡扣部分11后端无类似卡齿结构,使得卡扣部分11在卡齿13位置单圈受内挤的力,这样的好处在于防止多圈受力,对密封效果起到干扰,例如两处凹陷,卡齿13插入管材3外壁的深度受影响,锁紧连接帽2不断旋入,分开的两处卡齿结构因变形,距离变化会破坏管材外壁,无法起到密封效果,抗拉拔以及避震效果也会下降。The buckle part 11 extends from the locking thread 10 and extends in a step-like manner on the locking thread 10. The locking thread 10 is also provided with a front end face 18. The buckle part 11 has a relatively uniform thickness, and the rear end is an inner circular hole 15 that matches the outer diameter of the pipe 3. There is no similar tooth structure at the rear end of the buckle part 11, so that the buckle part 11 is subjected to a single circle of internal squeezing force at the position of the tooth 13. The advantage of this is that it prevents multiple circles from being subjected to force, which interferes with the sealing effect. For example, if there are two depressions, the depth of the tooth 13 inserted into the outer wall of the pipe 3 is affected, and the locking connection cap 2 is continuously screwed in. The two separated tooth structures are deformed, and the distance change will damage the outer wall of the pipe, and the sealing effect cannot be achieved, and the anti-pullout and shock-absorbing effects will also be reduced.
为了能让卡齿13插入管材3外壁,卡齿13的硬度须高于管材3外壁,例如管材3是铝塑管、耐高温聚乙烯管,交联类聚乙烯管等外壁是塑料材质,管件主体1以及卡齿13采用不锈钢或黄铜材质;管材3是质地较软的紫铜材质,管件主体1以及卡齿13可以采用硬度高于紫铜的不锈钢或黄铜材质,这样使得硬度有差异。若管材3硬度高于管件主体1和卡齿13,将可能导致密封失效,以及抗拉拔值偏低,存在连接隐患。本实施例是硅烷交联聚乙烯管与黄铜材质的管件主体1配合。但在实际安装过程中,管材3材质偏软,卡扣部分11变形将导致管材3变形过大,增加一管内撑5,安装在管材3端口并延伸至卡齿13位置,提供支撑强度,防止管材3过度变形。管内撑5可采用紫铜、硬质塑料、不锈钢等材质制成。In order to allow the latch 13 to be inserted into the outer wall of the pipe 3, the hardness of the latch 13 must be higher than that of the outer wall of the pipe 3. For example, the outer wall of the pipe 3 is made of plastic material such as aluminum-plastic pipe, high-temperature resistant polyethylene pipe, cross-linked polyethylene pipe, etc., and the pipe body 1 and the latch 13 are made of stainless steel or brass; the pipe 3 is made of soft copper, and the pipe body 1 and the latch 13 can be made of stainless steel or brass with a hardness higher than that of copper, so that the hardness is different. If the hardness of the pipe 3 is higher than that of the pipe body 1 and the latch 13, it may cause sealing failure and low tensile strength, and there is a connection risk. This embodiment is a silane cross-linked polyethylene pipe and a pipe body 1 made of brass. However, in the actual installation process, the material of the pipe 3 is relatively soft, and the deformation of the buckle part 11 will cause the pipe 3 to deform too much. An inner pipe support 5 is added, which is installed at the end of the pipe 3 and extends to the position of the latch 13 to provide support strength and prevent excessive deformation of the pipe 3. The inner pipe support 5 can be made of copper, hard plastic, stainless steel and other materials.
在实际作业过程中发现,卡扣部分11在变形过程中容易断裂或变形量不够,因此本申请做进一步结构及材料上的处理,例如对管件主体1是黄铜材质的,采用回火工艺后黄铜材料进行加工,增加材质的韧性和回弹性。在锁紧连接帽2的内螺纹21后端增加螺纹凹槽22及限位面23,螺纹凹槽22防止螺纹连接卡住,限位面23与锁紧螺纹10前端面18配合,防止螺纹过旋。上述结构和尺寸的设计能控制旋紧量和卡扣部分11的变形量,防止变形量过小或过量,连接更加安全可靠。In the actual operation process, it was found that the buckle part 11 was easy to break or the deformation was insufficient during the deformation process. Therefore, the present application makes further structural and material processing. For example, if the pipe body 1 is made of brass, the brass material is processed after the tempering process to increase the toughness and resilience of the material. A thread groove 22 and a limit surface 23 are added to the rear end of the internal thread 21 of the locking connection cap 2. The thread groove 22 prevents the threaded connection from getting stuck, and the limit surface 23 cooperates with the front end surface 18 of the locking thread 10 to prevent the thread from over-rotating. The design of the above structure and size can control the tightening amount and the deformation of the buckle part 11, prevent the deformation from being too small or excessive, and make the connection safer and more reliable.
锁紧连接帽2在本实施例中,外部是六角帽结构,方便六角扳手作业。外部也可以设置成卡槽,与月牙扳手等通用工具配合旋紧。In this embodiment, the locking connection cap 2 has a hexagonal cap structure on the outside, which is convenient for hexagonal wrench operation. The outside can also be set as a slot to tighten with a general tool such as a crescent wrench.
锁紧连接帽2的斜面20前端内侧的凹槽21内,还设有一隔断震动及稳定旋转的弹性圈4。管道在介质流动下会产生震动,长期的震动会使得连接处的螺纹松动,导致卡扣部分11变形量减少,为此,在卡扣部分11前端,即锁紧连接帽2的斜面20前端设置弹性圈4,在震动时弹性圈4不断变形抵消部分震动能量,降低介质流动带来的震动影响,有利延长管件连接的长期安全性。弹性圈4是橡胶材质或塑料材质,具有黏弹性高阻尼特性,安装后紧贴管材3外壁,塑料材质如TPU、聚氨酯等材料。弹性圈4在紫铜管上应用,效果尤为明显。An elastic ring 4 for isolating vibration and stabilizing rotation is also provided in the groove 21 inside the front end of the inclined surface 20 of the locking connection cap 2. The pipeline will vibrate under the flow of the medium. Long-term vibration will loosen the threads at the connection, resulting in a reduction in the deformation of the buckle part 11. For this reason, an elastic ring 4 is provided at the front end of the buckle part 11, that is, the front end of the inclined surface 20 of the locking connection cap 2. During vibration, the elastic ring 4 continuously deforms to offset part of the vibration energy, reducing the vibration impact caused by the flow of the medium, which is beneficial to prolonging the long-term safety of the pipe connection. The elastic ring 4 is made of rubber or plastic material, has viscoelastic high damping characteristics, and is tightly attached to the outer wall of the pipe 3 after installation. The plastic material is TPU, polyurethane and other materials. The elastic ring 4 is used on the copper tube, and the effect is particularly obvious.
卡齿13在锁紧连接帽2的斜面20挤压下,刺入管材3外壁,形成密封和抗拉拔节点。卡齿13设有两个或以上,形成多重密封结构。本实施例设置了两圈的卡齿13,也可设置1圈卡齿13。The latch teeth 13 are pressed by the inclined surface 20 of the locking connection cap 2 and penetrate into the outer wall of the pipe 3 to form a sealing and anti-pulling node. Two or more latch teeth 13 are provided to form a multiple sealing structure. In this embodiment, two circles of latch teeth 13 are provided, and one circle of latch teeth 13 can also be provided.
本实施例管件结构中部件少,且简单。The pipe fitting structure of this embodiment has few components and is simple.
本发明的一种机械卡扣管件,在管件螺纹连接部分延伸出同轴且固定的卡扣部分,杜绝了安装部件偏心的问题,减少部件及部件带来的结构及安装隐患,同时通过卡齿形成多重密封及抗拉拔结构;使得安装更加安全可靠;本设计中还增加隔断震动及稳定旋转的弹性圈,降低管道运行震动问题,进一步提高管道连接处的长期稳定及安全。本管件提供一种新的管道机械连接结构,设计简洁实用,安装更加方便,具有市场推广价值。A mechanical buckle pipe fitting of the present invention extends a coaxial and fixed buckle part from the threaded connection part of the pipe fitting, which eliminates the problem of eccentricity of the installation components, reduces the structural and installation risks caused by the components, and forms multiple sealing and anti-pullout structures through the clamping teeth, making the installation safer and more reliable. The design also adds an elastic ring for isolating vibration and stabilizing rotation, reduces the vibration problem of pipeline operation, and further improves the long-term stability and safety of the pipeline connection. The pipe fitting provides a new mechanical connection structure for pipelines, which is simple and practical in design, more convenient to install, and has market promotion value.
如附图3所示的优选实施例二,实施例二与实施例一大体相同,因连接管材材质不同,结构有所差异。一种机械卡扣管件,应用在紫铜管材上,包括管件主体1,管件主体1上设有锁紧螺纹10,以及与锁紧螺纹10配套的锁紧连接帽2,所述的管件主体1硬度高于所接管材3;所述的锁紧螺纹10前段延伸出一同轴且一体的卡扣部分11,卡扣部分11截面呈拱形,前端外径是一内斜面结构12,前端内测带有呈三角形的卡齿13,卡齿13后端还设有压缩腔体部分14;卡扣部分11后端是与管材3外径配合的内圆孔15;所述的锁紧连接帽2内侧设有与内斜面结构12推进配合的斜面20。实施例的管件与紫铜管相连接。As shown in the preferred embodiment 2 of FIG3 , the embodiment 2 is substantially the same as the embodiment 1, but the structure is different due to the different materials of the connected pipes. A mechanical snap-fit pipe fitting is applied to copper pipes, comprising a pipe fitting body 1, a locking thread 10 is provided on the pipe fitting body 1, and a locking connection cap 2 matched with the locking thread 10, the pipe fitting body 1 has a higher hardness than the connected pipe 3; the locking thread 10 extends from the front section to form a coaxial and integral snap-fit part 11, the snap-fit part 11 has an arched cross section, the front end outer diameter is an inner bevel structure 12, the front end inner side is provided with a triangular snap-fit tooth 13, and the rear end of the snap-fit tooth 13 is also provided with a compression cavity part 14; the rear end of the snap-fit part 11 is an inner circular hole 15 matched with the outer diameter of the pipe 3; the inner side of the locking connection cap 2 is provided with a bevel 20 that is pushed and matched with the inner bevel structure 12. The pipe fitting of the embodiment is connected to the copper pipe.
卡扣部分11在本设计结构中具有导向性和距离性,通过卡扣部分11整体结构以及压缩腔体部分14、内斜面结构12与斜面20的配合等,卡齿13向管材3外壁刺入,后部向上拱起,导向变形;锁紧连接帽2的内螺纹21后端限位面23与锁紧螺纹10前端面18配合,实现旋紧距离限位,防止卡扣部分11变形过小或过大,达到变形的最佳效果。The buckle part 11 has guiding and distance properties in the design structure. Through the overall structure of the buckle part 11 and the cooperation between the compression cavity part 14, the inner bevel structure 12 and the bevel 20, the latch tooth 13 penetrates into the outer wall of the pipe 3, and the rear part arches upward to guide deformation; the rear end limiting surface 23 of the internal thread 21 of the locking connection cap 2 cooperates with the front end surface 18 of the locking thread 10 to realize the tightening distance limitation, prevent the buckle part 11 from being deformed too small or too large, and achieve the best deformation effect.
卡齿13在锁紧连接帽2的斜面20挤压下,刺入管材3外壁,形成密封和抗拉拔节点。锁紧连接帽2的斜面20前端内侧的凹槽21内,还设有一隔断震动及稳定旋转的弹性圈4。弹性圈4是橡胶材质或塑料材质,紧贴管材3外壁,弹性圈4不起到密封效果。The latch teeth 13 are squeezed by the inclined surface 20 of the locking connection cap 2 and penetrate into the outer wall of the pipe 3 to form a sealing and anti-pulling node. An elastic ring 4 for isolating vibration and stabilizing rotation is also provided in the groove 21 inside the front end of the inclined surface 20 of the locking connection cap 2. The elastic ring 4 is made of rubber or plastic material and is tightly attached to the outer wall of the pipe 3. The elastic ring 4 does not have a sealing effect.
所述的锁紧螺纹10内侧还设有密封凹槽16,密封凹槽16内设有密封圈17。密封圈17与卡齿13起到多重密封的效果,提高连接的安全性。密封圈17是U型橡胶圈,能有效阻挡内部流出的介质。The inner side of the locking thread 10 is also provided with a sealing groove 16, and a sealing ring 17 is provided in the sealing groove 16. The sealing ring 17 and the latch teeth 13 play a multiple sealing effect to improve the safety of the connection. The sealing ring 17 is a U-shaped rubber ring that can effectively block the medium flowing out of the interior.
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CN1108478C (en) * | 2000-04-28 | 2003-05-14 | 四川省宜宾五粮液集团有限公司 | Pipe connection |
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CN2418336Y (en) * | 2000-03-15 | 2001-02-07 | 罗显顺 | Fastening-sleeve type connector for pipeline |
CN106015778A (en) * | 2016-07-22 | 2016-10-12 | 陆子万 | Pipe clamping connection device |
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