CN115110944A - Moisture on-line metering device - Google Patents
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- 239000012071 phase Substances 0.000 claims abstract description 67
- 239000007791 liquid phase Substances 0.000 claims abstract description 38
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- 238000005191 phase separation Methods 0.000 claims abstract description 20
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- 238000000926 separation method Methods 0.000 claims abstract description 12
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
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- 238000005259 measurement Methods 0.000 description 15
- 239000002343 natural gas well Substances 0.000 description 5
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
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- E21B47/00—Survey of boreholes or wells
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
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- E—FIXED CONSTRUCTIONS
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- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
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Abstract
Description
技术领域technical field
本发明涉及油气田中的天然气井、页岩气井的计量领域,具体说,涉及一种湿气在线计量装置,主要应用于凝析天然气、页岩气等湿气的在线流量计量与检测。The invention relates to the field of measurement of natural gas wells and shale gas wells in oil and gas fields, in particular to a wet gas online measurement device, which is mainly used for online flow measurement and detection of wet gas such as condensate natural gas and shale gas.
背景技术Background technique
目前,在天然气井、页岩气井的计量领域,存在的共性问题一是天然气井及页岩气井压力高,仪表选型面非常窄;其二是天然气井场、页岩气井场的集输计量流程比较长,气液分离设备体积庞大,计量仪表不但数量多且繁杂,在加上初期开发方案的不确定性,仪表测量量程很难能满足后期的计量要求。At present, in the field of measurement of natural gas wells and shale gas wells, there are common problems. First, the pressure of natural gas wells and shale gas wells is high, and the instrument selection surface is very narrow; the second is the gathering and transportation measurement of natural gas wells and shale gas wells. The process is relatively long, the gas-liquid separation equipment is bulky, and the measuring instruments are not only numerous and complicated, and coupled with the uncertainty of the initial development plan, it is difficult for the measuring range of the instrument to meet the later measurement requirements.
本发明基于以上所述天然气井、页岩气井油气计量工艺存在的不足,所提出的一种湿气在线计量装置。该计量装置主要由双相分离头和多值共享数据头串联而成,其中双相分离头将气液两相流进行有效分离,分离后的气液两相流进入多值共享数据头,然后由定值喷嘴流量计和定值V形槽流量计分别完成气液两相流的精确计量。The present invention proposes a wet gas online metering device based on the above-mentioned deficiencies in the oil and gas metering process of natural gas wells and shale gas wells. The metering device is mainly composed of a dual-phase separation head and a multi-value shared data head in series, wherein the dual-phase separation head effectively separates the gas-liquid two-phase flow, and the separated gas-liquid two-phase flow enters the multi-value shared data head, and then Accurate measurement of gas-liquid two-phase flow is completed by fixed-value nozzle flowmeter and fixed-value V-shaped groove flowmeter respectively.
发明内容SUMMARY OF THE INVENTION
本发明基于油气田计量工艺的实际要求,进行一体化集成创新设计的,主要由两个核心组件双相分离头和多值共享数据头串联而成,其中双相分离头包括湿气进口管件、丝网除沫器、气相中心管、气相缓冲室、气相平衡室、气相连通管、旋流子入口环、高效旋流子、双相分离头筒体、气液环形通道、液相环形通道、中间导流筒、隔离短节、导流管段、液相中间环道;多值共享数据头包括定值V形槽流量计、差压模盒、双法兰差压变送器、机械压力计、气相取样机构、双金属温度计、差压变送器、压力变送器、温度变送器、定值喷嘴流量计、流量计算机、双通道关联调节器、数据模块本体、混相出口管件、液相取样机构。上述诸多部件经过一体化的高度集成,除完成湿气两相流的高效分离外,后续宽量程比的气液两相流计量更具创新性,其中双相分离头保证气液两相流的分离效果,而多值共享数据头实施气液两相流的精确计量。Based on the actual requirements of the oil and gas field metering process, the invention is designed for integrated integration and innovation. It is mainly composed of two core components, a dual-phase separation head and a multi-value shared data head, in series. The dual-phase separation head includes a wet gas inlet pipe, a wire Net demister, gas-phase central pipe, gas-phase buffer chamber, gas-phase equilibrium chamber, gas-phase communication pipe, cyclone inlet ring, high-efficiency cyclone, double-phase separation head cylinder, gas-liquid annular channel, liquid-phase annular channel, middle Diversion tube, isolation nipple, diversion pipe section, liquid phase intermediate ring; multi-value shared data head includes fixed value V-groove flowmeter, differential pressure die box, double flange differential pressure transmitter, mechanical pressure gauge, Gas-phase sampling mechanism, bimetal thermometer, differential pressure transmitter, pressure transmitter, temperature transmitter, fixed-value nozzle flowmeter, flow computer, dual-channel correlation regulator, data module body, mixed-phase outlet pipe fittings, liquid-phase sampling mechanism. The above-mentioned components are highly integrated. In addition to the efficient separation of the wet gas two-phase flow, the subsequent gas-liquid two-phase flow measurement with a wide range ratio is more innovative. The two-phase separation head ensures the gas-liquid two-phase flow. Separation effect, while the multi-value shared data head implements accurate metering of gas-liquid two-phase flow.
本发明基于湿气在线计量装置前端的双相分离头,当湿气(天然气、页岩气等混合气体),沿湿气进口管件及气液环形通道进入高效旋流子入口环,旋流子入口环将气流均分进入高效旋流子内,利用离心力及气液密度差的作用完成气相与液相的分离,分离出的气相经过气相连通管进入气相平衡室,经均匀分布后再穿过丝网除沫器,然后进入顶部的气相缓冲室,得到缓冲的气相沿气相中心管向下流动;分离出的液相直接通过液相环形通道向下进入下部的导流管段与气相中心管内壁的环形空间。The invention is based on the dual-phase separation head at the front end of the wet gas online metering device. When the wet gas (mixed gas such as natural gas and shale gas) enters the high-efficiency cyclone inlet ring along the wet gas inlet pipe fitting and the gas-liquid annular channel, the cyclone The inlet ring divides the airflow into the high-efficiency cyclone, and uses the centrifugal force and the gas-liquid density difference to complete the separation of the gas phase and the liquid phase. The wire mesh demister, and then enters the gas phase buffer chamber at the top, and the buffered gas phase flows down along the gas phase center pipe; the separated liquid phase directly enters the lower guide pipe section and the inner wall of the gas phase center pipe through the liquid phase annular channel. the annular space.
本发明基于湿气在线计量装置后端的多值共享数据头,当分离后的气相,沿气相中心管进入数据模块本体;同样分离后的液相,沿液相中间环道也同时进入数据模块本体,气相与液相通过数据模块本体上安装的定值喷嘴流量计和定值V形槽流量计,分别完成气液两相流的在线计量,经过计量的两相流进入双通道关联调节器,双通道关联调节器又根据两相流差压的变化量与预先的给定值比较,完成两通道差压参数的平衡调节,调节后的气相与液相沿混相出口输出。The invention is based on the multi-value shared data head at the back end of the wet gas online metering device. When the separated gas phase enters the data module body along the gas phase central pipe; the same separated liquid phase also enters the data module body along the liquid phase intermediate ring. , the gas phase and the liquid phase pass through the fixed-value nozzle flowmeter and the fixed-value V-shaped groove flowmeter installed on the data module body to complete the online measurement of the gas-liquid two-phase flow, respectively, and the measured two-phase flow enters the dual-channel associated regulator. The dual-channel associated regulator compares the variation of the differential pressure of the two-phase flow with the pre-set value to complete the balance adjustment of the differential pressure parameters of the two channels, and the adjusted gas phase and liquid phase are output along the mixed-phase outlet.
本发明基于双相分离头中的旋流子入口环,可设置3~6个具有狭窄缝隙的涡流弧片,当气流以一定速度下沿轴向均匀切向流入时,可有效控制流体在旋流筒中的流速和流形,因而降低气体夹带液体颗粒能力,减少大颗粒液滴被重新雾化的可能,涡流弧片间的狭窄缝隙均匀分流原理及克服了突变流形的危害,又保障了气液分离效果,此创新在破解短塞流的冲击有着突出的作用。The invention is based on the swirl sub-inlet ring in the dual-phase separation head, and 3 to 6 vortex arcs with narrow gaps can be set. The flow velocity and manifold in the flow cylinder, thus reducing the ability of the gas to entrain liquid particles and reducing the possibility of large particle droplets being re-atomized. Gas-liquid separation effect, this innovation has a prominent role in breaking the impact of short plug flow.
本发明基于双相分离头的高效旋流子,以有限个旋流锥筒围绕气相中心管做圆周布置,其规格、数量可要根据工况压力、设计流量及允许的压力降,通过Fluent两相流数值模拟软件予以确定,由此可确保不同工况下,气相及液相的分离效果。The invention is based on the high-efficiency cyclone of the dual-phase separation head, and a limited number of cyclone cones are arranged around the gas-phase central pipe. The phase flow numerical simulation software is used to determine the separation effect of the gas phase and the liquid phase under different working conditions.
与现有技术相比,采用本发明所述设计方案,可以达到以下技术效果:Compared with the prior art, the following technical effects can be achieved by adopting the design scheme of the present invention:
1、湿气在线计量装置可按API6A设计,保障整套装置结构紧凑,其高度集成的技术不但简化了集输计量流程,而且最大限度地降低一次性工程投资。1. The wet gas online metering device can be designed according to API6A to ensure the compact structure of the entire device. Its highly integrated technology not only simplifies the gathering, transportation and metering process, but also minimizes one-time engineering investment.
2、按照该技术方案实施,不管是气相还是液量的计量,配置的仪表测量量程比均可达到100∶1以上,视同并联安装了多台不同口径的差压流量计,从而有效地解决了工况变化大,仪表连续精确计量的难题。2. According to the implementation of this technical solution, whether it is the measurement of gas phase or liquid volume, the measurement range ratio of the configured instrument can reach more than 100:1, which is regarded as the parallel installation of multiple differential pressure flow meters of different diameters, so as to effectively solve the problem. It solves the problem of continuous and accurate measurement of instruments with large changes in working conditions.
3、多值共享数据头将相关检测、计量参数集中共享一个数据模块,完成气相流量计量、液相流量计量、压力温度检测和双差压在线整定调节,此集成技术乃前所未有。3. The multi-value shared data head centrally shares the relevant detection and measurement parameters into a data module to complete gas flow measurement, liquid flow measurement, pressure and temperature detection and dual differential pressure online tuning and adjustment. This integrated technology is unprecedented.
附图说明Description of drawings
图1-2为湿气在线计量装置的结构图。Figure 1-2 is the structure diagram of the moisture online metering device.
图号说明Description of drawing numbers
A1…双相分离头 A2…多值共享数据头A1…Double-phase split header A2…Multi-value shared header
1…湿气进口管件 2…丝网除沫器 3…气相中心管1…Moisture inlet pipe fittings 2…Wire mesh demister 3…Gas phase central pipe
4…气相缓冲室 5…气相平衡室 6…气相连通管4…Gas phase buffer chamber 5…Gas phase equilibrium chamber 6…Gas phase connecting pipe
7…旋流子入口环 8…高效旋流子 9…双相分离头筒体7…Swirler inlet ring 8…High-efficiency swirler 9…Double-phase separation head barrel
10…气液环形通道 11…液相环形通道 12…中间导流筒10…Gas-liquid annular channel 11…Liquid-phase annular channel 12…Intermediate guide tube
13…隔离短节 14…导流管段 15…液相中间环道13…Isolation sub 14…Drain pipe section 15…Liquid phase intermediate loop
16…定值V形槽流量计 17…差压模盒 18…双法兰差压变送器16…Fixed value V-groove flowmeter 17…Differential pressure die box 18…Double flange differential pressure transmitter
19…机械压力计 20…气相取样机构 21…双金属温度计19…Mechanical pressure gauge 20…Gas phase sampling mechanism 21…Bimetal thermometer
22…差压变送器 23…压力变送器 24…温度变送器22…Differential pressure transmitter 23
25…定值喷嘴流量计 26…流量计算机 27…双通道关联调节器25…Fixed Nozzle Flowmeter 26…Flow Computer 27…Two-Channel Correlation Regulator
28…数据模块本体 29…混相出口管件 30…液相取样机构。28…Data module body 29…Mixed phase outlet pipe fittings 30…Liquid phase sampling mechanism.
具体实施方式Detailed ways
下面结合附图的图1-2,对本发明的湿气在线计量装置作进一步详细说明。The moisture online metering device of the present invention will be described in further detail below with reference to Figures 1-2 of the accompanying drawings.
本发明的湿气在线计量装置,请参考图1-2,包括双相分离头A1、多值共享数据头A2、湿气进口管件1、丝网除沫器2、气相中心管3、气相缓冲室4、气相平衡室5、气相连通管6、旋流子入口环7、高效旋流子8、双相分离头筒体9、气液环形通道10、液相环形通道11、中间导流筒12、隔离短节13、导流管段14、液相中间环道15、定值V形槽流量计16、差压模盒17、双法兰差压变送器18、机械压力计19、气相取样机构20、双金属温度计21、差压变送器22、压力变送器23、温度变送器24、定值喷嘴流量计25、流量计算机26、双通道关联调节器27、数据模块本体28、混相出口管件29、液相取样机构30。在正常使用过程中,当湿气(天然气、页岩气等混合气体),沿湿气进口管件1及气液环形通道10进入高效旋流子入口环7,旋流子入口环7将气流均分进入高效旋流子8内,利用离心力及气液密度差的作用完成气相与液相的分离,分离出的气相经过气相连通管6进入气相平衡室5,经均匀分布后再穿过丝网除沫器2,然后进入顶部的气相缓冲室4,得到缓冲的气相沿气相中心管3向下流动;分离出的液相直接通过液相环形通道11向下进入下部的导流管段14与气相中心管3内壁的环形空间。The moisture online metering device of the present invention, please refer to Figures 1-2, including a dual-phase separation head A1, a multi-value shared data head A2, a moisture inlet pipe fitting 1, a wire mesh demister 2, a gas-phase central pipe 3, and a gas-phase buffer Chamber 4, gas phase balance chamber 5, gas phase communication pipe 6, cyclone inlet ring 7, high-efficiency cyclone 8, dual-phase separation head cylinder 9, gas-liquid annular channel 10, liquid-phase annular channel 11, intermediate guide tube 12. Isolation short section 13, diversion pipe section 14, liquid phase intermediate ring 15, fixed value V-groove flowmeter 16, differential pressure die box 17, double flange differential pressure transmitter 18, mechanical pressure gauge 19, gas phase Sampling mechanism 20, bimetal thermometer 21,
本发明的湿气在线计量装置,请参考图1-2,创新的多值共享数据头,当分离后的气相,沿气相中心管3进入数据模块本体28;同样分离后的液相,沿液相中间环道15也同时进入数据模块本体28,气相与液相通过数据模块本体28上安装的定值喷嘴流量计25和定值V形槽流量计16,分别完成气液两相流的在线计量,经过计量的两相流进入双通道关联调节器27,双通道关联调节器27又根据两相流差压的变化量与预先的给定值比较,完成两通道差压参数的平衡调节,调节后的气相与液相沿混相出口管件29输出。The moisture online metering device of the present invention, please refer to Fig. 1-2, the innovative multi-value shared data head, when the separated gas phase enters the data module body 28 along the gas phase central pipe 3; the same separated liquid phase, along the liquid phase The phase intermediate loop 15 also enters the data module body 28 at the same time, and the gas phase and the liquid phase pass through the fixed-value nozzle flowmeter 25 and the fixed-value V-shaped groove flowmeter 16 installed on the data module body 28 to complete the online gas-liquid two-phase flow respectively. The measured two-phase flow enters the dual-channel associated regulator 27, and the dual-channel associated regulator 27 compares the variation of the differential pressure of the two-phase flow with the preset value to complete the balance adjustment of the two-channel differential pressure parameters. The conditioned gas phase and liquid phase are output along the miscible outlet pipe 29 .
本发明的湿气在线计量装置,请参考图1-2,创新的旋流子入口环7,可设置3~6个具有狭窄缝隙的涡流弧片,当气流以一定速度下沿轴向均匀切向流入时,可有效控制流体在高效旋流子8中的流速和流形,因而降低气体夹带液体颗粒能力,减少大颗粒液滴被重新雾化的可能,涡流弧片间的狭窄缝隙均匀分流原理及克服了突变流形的危害,又保障了气液分离效果,此技术创新在破解短塞流的冲击有着突出的作用。For the moisture online metering device of the present invention, please refer to Figure 1-2. The innovative swirl sub-inlet ring 7 can be set with 3 to 6 vortex arcs with narrow gaps. When flowing in, the flow rate and manifold of the fluid in the high-efficiency swirl element 8 can be effectively controlled, thus reducing the ability of the gas to entrain liquid particles, reducing the possibility of large particle droplets being re-atomized, and the narrow gap between the vortex arcs is evenly divided. The principle is to overcome the hazards of sudden manifold, and to ensure the effect of gas-liquid separation. This technological innovation has a prominent role in cracking the impact of short plug flow.
本发明的湿气在线计量装置,请参考图1-2,创新的高效旋流子8,以有限个旋流锥筒围绕气相中心管3做圆周布置,其规格、数量可要根据工况压力、设计流量及允许的压力降,通过Fluent两相流数值模拟软件予以确定,由此可确保不同工况下,气相及液相的分离效果。For the wet gas online metering device of the present invention, please refer to Figures 1-2. The innovative high-efficiency swirl element 8 is arranged in a circle around the gas phase central pipe 3 with a limited number of swirl cones. , Design flow and allowable pressure drop are determined by Fluent two-phase flow numerical simulation software, which can ensure the separation effect of gas phase and liquid phase under different working conditions.
上述仅对本发明中的几种具体实例加以说明,但并不能作为本发明的保护范围,凡是依据本发明的设计精神所作出的等效变化或修饰或等比例放大或缩小等,均应认为落入本项发明的保护范围。The above only describes several specific examples in the present invention, but they cannot be regarded as the protection scope of the present invention. Any equivalent changes or modifications made according to the design spirit of the present invention, or proportional enlargement or reduction, etc., should be considered to fall within the scope of the present invention. into the protection scope of the present invention.
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Citations (6)
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DE2702148A1 (en) * | 1977-01-20 | 1978-07-27 | Helmut Frank | Moisture separator for gases, esp. in humidifier plant - has tubular housing with diverger at inlet and outlet holes in wall |
US4574643A (en) * | 1984-10-31 | 1986-03-11 | Alberta Oil Sands Technology And Research Authority | Two phase flowmeter |
WO2011082678A1 (en) * | 2010-01-07 | 2011-07-14 | Lu Jiuqing | Metering and separating device for natural gas |
CN104075759A (en) * | 2014-06-19 | 2014-10-01 | 西安交通大学 | Pipe internal-phase separation type low-gas-containing-rate gas-liquid two-phase fluid flow measurement device and method |
CN204960918U (en) * | 2015-08-07 | 2016-01-13 | 山东正辉石油装备集团有限公司 | Multi -well type oil gas metering device |
WO2017166258A1 (en) * | 2016-04-01 | 2017-10-05 | 深圳市樊溪电子有限公司 | Method for metering flow rate of two phases of gas and liquid in wet natural gas |
-
2021
- 2021-03-09 CN CN202110253013.XA patent/CN115110944A/en not_active Withdrawn
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2702148A1 (en) * | 1977-01-20 | 1978-07-27 | Helmut Frank | Moisture separator for gases, esp. in humidifier plant - has tubular housing with diverger at inlet and outlet holes in wall |
US4574643A (en) * | 1984-10-31 | 1986-03-11 | Alberta Oil Sands Technology And Research Authority | Two phase flowmeter |
WO2011082678A1 (en) * | 2010-01-07 | 2011-07-14 | Lu Jiuqing | Metering and separating device for natural gas |
CN104075759A (en) * | 2014-06-19 | 2014-10-01 | 西安交通大学 | Pipe internal-phase separation type low-gas-containing-rate gas-liquid two-phase fluid flow measurement device and method |
CN204960918U (en) * | 2015-08-07 | 2016-01-13 | 山东正辉石油装备集团有限公司 | Multi -well type oil gas metering device |
WO2017166258A1 (en) * | 2016-04-01 | 2017-10-05 | 深圳市樊溪电子有限公司 | Method for metering flow rate of two phases of gas and liquid in wet natural gas |
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