CN115101325B - A mixing device for coil casting of multi-winding dry-type transformers - Google Patents
A mixing device for coil casting of multi-winding dry-type transformers Download PDFInfo
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- CN115101325B CN115101325B CN202210882062.4A CN202210882062A CN115101325B CN 115101325 B CN115101325 B CN 115101325B CN 202210882062 A CN202210882062 A CN 202210882062A CN 115101325 B CN115101325 B CN 115101325B
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- 238000004804 winding Methods 0.000 title claims abstract description 22
- 238000005266 casting Methods 0.000 title claims abstract description 12
- 239000003292 glue Substances 0.000 claims abstract description 148
- 229920005989 resin Polymers 0.000 claims abstract description 43
- 239000011347 resin Substances 0.000 claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000003756 stirring Methods 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 29
- 238000002347 injection Methods 0.000 claims description 22
- 239000007924 injection Substances 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims 9
- 238000013329 compounding Methods 0.000 claims 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims 4
- 241001330002 Bambuseae Species 0.000 claims 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 4
- 239000011425 bamboo Substances 0.000 claims 4
- 230000033001 locomotion Effects 0.000 abstract description 4
- 239000011159 matrix material Substances 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 13
- 238000010586 diagram Methods 0.000 description 6
- 239000003822 epoxy resin Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/36—Mixing of ingredients for adhesives or glues; Mixing adhesives and gas
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
本发明公开了一种多绕组干式变压器线圈浇注用混料装置，涉及变压器线圈浇注的技术领域；而本发明包括包括多轴机构，将多个线圈体分别卡入椭圆盒内，然后将多个椭圆盒安装于矩形模盒的多个矩阵排列的矩形槽内，从而能同时安装并浇注多个线圈体；第一胶桶和第二胶桶内的丝杆同步转动，活塞缓慢向下移动，丝杆传动多个搅拌棒转动使树脂胶的粘稠度统一，并使树脂胶轻松的挤出至混料筒内，同时第二转轴通过第一齿轮传动齿盘及螺旋叶杆转动，使两种树脂胶能混合搅拌处理，且能挤压混合胶进入凸形导胶座的导槽内，并由多轴机构传动滑座作椭圆形运动动，从而使锥形嘴逐一沿线圈体上表面进行浇注。
The invention discloses a mixing device for coil casting of multi-winding dry-type transformers, and relates to the technical field of transformer coil casting; and the invention includes a multi-axis mechanism, which clamps multiple coil bodies into elliptical boxes respectively, and then inserts the multiple coil bodies into the oval box. An elliptical box is installed in multiple rectangular slots arranged in a matrix of the rectangular mold box, so that multiple coil bodies can be installed and poured at the same time; the screw rods in the first and second glue barrels rotate synchronously, and the piston moves slowly downwards , the screw drives multiple stirring rods to rotate to make the viscosity of the resin glue uniform, and the resin glue can be easily extruded into the mixing barrel. At the same time, the second rotating shaft rotates through the first gear drive gear plate and spiral blade rod, so that the resin glue can be easily extruded into the mixing barrel. The two kinds of resin glue can be mixed and stirred, and the mixed glue can be squeezed into the guide groove of the convex glue guide seat, and the multi-axis mechanism drives the slide seat to make elliptical motion, so that the tapered mouth moves along the coil body one by one. Pouring on the surface.
Description
技术领域Technical field
本发明涉及变压器线圈浇注技术领域，具体为一种多绕组干式变压器线圈浇注用混料装置。The invention relates to the technical field of transformer coil casting, specifically a mixing device for coil casting of multi-winding dry-type transformers.
背景技术Background technique
干式变压器线圈在安装变压器前需要浇注环氧树脂，通常的浇注方法是使用模具将线圈体包裹，然后再使用注胶机进行注胶，当对多绕组线圈体进行批量的浇注时，显然，单模具难以实现浇注工作的快捷，且环氧树脂通常使用到AB胶两种树脂胶进行混合，现有的AB胶混合设备与浇注机难以融合在一起，容易降低混合胶的粘度特性，使混合胶与线圈体不能很好的粘合，对上述问题，发明人提出一种多绕组干式变压器线圈浇注用混料装置用于解决上述问题。Dry-type transformer coils need to be poured with epoxy resin before installing the transformer. The usual pouring method is to use a mold to wrap the coil body, and then use a glue injection machine to inject glue. When pouring multi-winding coil bodies in batches, obviously, It is difficult to achieve fast pouring work with a single mold, and epoxy resin usually uses AB glue and two resin glues to mix. It is difficult to integrate the existing AB glue mixing equipment and the pouring machine, and it is easy to reduce the viscosity characteristics of the mixed glue, making the mixture The glue and the coil body cannot adhere well. To solve the above problems, the inventor proposes a mixing device for coil casting of multi-winding dry-type transformers to solve the above problems.
发明内容Contents of the invention
为了解决当对多绕组线圈体进行批量的浇注时，显然，单模具难以实现浇注工作的快捷，且环氧树脂通常使用到AB胶两种树脂胶进行混合，现有的AB胶混合设备与浇注机难以融合在一起，容易降低混合胶的粘度特性，使混合胶与线圈体不能很好的粘合问题；本发明的目的在于提供一种多绕组干式变压器线圈浇注用混料装置。In order to solve the problem of batch pouring of multi-winding coil bodies, it is obviously difficult to achieve fast pouring work with a single mold, and epoxy resin usually uses two kinds of resin glue, AB glue, to mix. The existing AB glue mixing equipment and pouring The machine is difficult to fuse together, and it is easy to reduce the viscosity characteristics of the mixed glue, so that the mixed glue and the coil body cannot adhere well; the purpose of the present invention is to provide a mixing device for coil casting of multi-winding dry-type transformers.
为解决上述技术问题，本发明采用如下技术方案：一种多绕组干式变压器线圈浇注用混料装置，包括多轴机构，所述多轴机构包括有第一导轨、第二导轨及第三导轨，所述第一导轨、第二导轨及第三导轨之间传动连接有私服电缸，所述第三导轨上安装有输送装置，所述输送装置上安装有安装座，所述安装座上滑动安装有模具组件，所述模具组件内卡接安装有多个线圈体，所述第三导轨上表面固定安装有树脂胶桶组件，所述树脂胶桶组件包括有第一胶桶和第二胶桶，所述树脂胶桶组件上安装有动力装置，所述第一胶桶和第二胶桶底端连接有混料组件，所述动力装置与混料组件传动连接，所述混料组件连接有注胶管组件，所述注胶管组件与第一导轨传动连接，将多绕组干式变压器线圈体安装于模具组件内，并滑动安装安装座上，然后通过输送装置输送至浇注区域，动力装置使第一胶桶和第二胶桶内的树脂胶搅拌处理，且同时传动第一胶桶和第二胶桶内的胶进入混料组件内，在混料组件内进行同步的混合处理，然后第一导轨、第二导轨及第三导轨之间通过设置的私服电缸组成的多轴机构能传动注胶管组件工作，实现对多绕组干式变压器线圈体浇注树脂胶工作。In order to solve the above technical problems, the present invention adopts the following technical solution: a mixing device for coil casting of multi-winding dry-type transformers, including a multi-axis mechanism, and the multi-axis mechanism includes a first guide rail, a second guide rail and a third guide rail. , a private electric cylinder is drivingly connected between the first guide rail, the second guide rail and the third guide rail, a conveying device is installed on the third guide rail, a mounting base is installed on the conveying device, and the mounting base slides A mold assembly is installed. A plurality of coil bodies are snap-fitted in the mold assembly. A resin glue barrel assembly is fixedly installed on the upper surface of the third guide rail. The resin glue barrel assembly includes a first glue barrel and a second glue barrel. Bucket, a power device is installed on the resin glue bucket assembly, a mixing assembly is connected to the bottom end of the first glue bucket and the second glue bucket, the power device is drivingly connected to the mixing assembly, and the mixing assembly is connected There is a rubber injection pipe assembly, which is drivingly connected to the first guide rail. The multi-winding dry-type transformer coil body is installed in the mold assembly, and is slidably installed on the mounting base, and then transported to the pouring area through the conveying device. The power device makes The resin glue in the first glue barrel and the second glue barrel is stirred, and the glue in the first glue barrel and the second glue barrel is driven into the mixing assembly at the same time, and synchronous mixing is performed in the mixing assembly, and then the The multi-axis mechanism composed of private electric cylinders installed between the first guide rail, the second guide rail and the third guide rail can drive the glue injection pipe assembly to realize the resin glue pouring work on the coil body of the multi-winding dry-type transformer.
优选地，所述第一导轨内滑动连接有滑座，所述滑座底端与注胶管组件传动连接，滑座使注胶管组件沿线圈体的圆周进行移动；所述输送装置包括有第一电机，所述第一电机固定设于第三导轨的侧面，所述第一电机的输出端传动连接有两个传动带机构，所述传动带机构传动连接有多个连接块，所述连接块上表面固定连接安装座，第一电机的输出端传动两个传动带机构转动，使多个连接块传动安装座移动，从而使多绕组干式变压器线圈体能便于滑动至浇注区域；所述安装座包括有底板，所述底板底面与多个连接块固定连接，所述底板上表面安装有两个滑轨，所述滑轨上滑动安装有滑条，所述滑条上表面与模具组件固定连接，滑轨和滑条上设置有限位装置，使滑条滑入浇注区域后，通过对滑条的限位，能使模具组件固定，从而能使线圈体便于浇注；所述模具组件包括有矩形模盒，所述矩形模盒的底面与滑条固定连接，所述矩形模盒内开始有多个矩形槽，所述矩形槽内安装有椭圆盒，所述椭圆盒内卡接安装线圈体，线圈体卡入椭圆盒内，然后椭圆盒安装于矩形模盒的矩形槽内，从而能同时安装多个绕组线圈体。Preferably, a sliding seat is slidably connected in the first guide rail, and the bottom end of the sliding seat is drivingly connected to the rubber injection tube assembly. The sliding seat allows the rubber injection tube assembly to move along the circumference of the coil body; the conveying device includes a first Motor, the first motor is fixedly installed on the side of the third guide rail, the output end of the first motor is connected to two transmission belt mechanisms, the transmission belt mechanism is transmission connected to a plurality of connecting blocks, the upper surface of the connecting block The mounting base is fixedly connected, and the output end of the first motor drives the two transmission belt mechanisms to rotate, so that the multiple connecting blocks drive the mounting base to move, so that the coil body of the multi-winding dry-type transformer can easily slide to the pouring area; the mounting base includes a bottom plate , the bottom surface of the base plate is fixedly connected to a plurality of connecting blocks, two slide rails are installed on the upper surface of the base plate, a slide bar is slidably installed on the slide rail, the upper surface of the slide bar is fixedly connected to the mold assembly, and the slide rail A limiter device is provided on the slider, so that after the slider slides into the pouring area, the mold assembly can be fixed by limiting the slider, so that the coil body can be poured easily; the mold assembly includes a rectangular mold box, The bottom surface of the rectangular mold box is fixedly connected to the slider. There are a plurality of rectangular grooves in the rectangular mold box. An elliptical box is installed in the rectangular groove. The coil body is clamped and installed in the elliptical box. The coil body is clamped. into the elliptical box, and then the elliptical box is installed in the rectangular slot of the rectangular mold box, so that multiple winding coil bodies can be installed at the same time.
优选地，所述第一胶桶和第二胶桶底端固定连接有支架，所述支架底面与第三导轨固定连接，所述第一胶桶和第二胶桶上端均安装有法兰盖，所述第一胶桶和第二胶桶上表面固定连接有U形板，所述U形板上表面连接动力装置，所述支架上表面固定设有支撑块，所述支撑块与混料组件转动连接，第一胶桶和第二胶桶上端内径大于底端的内径，第一胶桶和第二胶桶上设置法兰盖，使第一胶桶和第二胶桶内的树脂胶能封闭处理，且第一胶桶和第二胶桶上内的树脂胶使用完毕后可再次添加处理；所述动力装置包括有第二电机，所述第二电机固定设于U形板上表面，所述第二电机的输出端传动连接有两个皮带机构，所述皮带机构的一端分别传动连接有丝杆，两个所述丝杆分别与第一胶桶和第二胶桶转动连接，且所述丝杆外表面均螺纹连接有活塞，两个所述活塞分别滑动设于第一胶桶和第二胶桶内，所述丝杆底端均传动连接有第一转轴，所述第一转轴外表面固定设有多个搅拌棒，所述第二电机的输出端与混料组件传动连接，第二电机的输出端传动两个皮带机构转动，使两个丝杆分别在第一胶桶和第二胶桶内转动，并传动对应的活塞移动，丝杆均为精细螺纹，使活塞的移动缓慢，且丝杆传动第一转轴上的多个搅拌棒转动于第一胶桶和第二胶桶的底端内，继而不会搅拌棒不会影响活塞的下移，且使树脂胶的粘稠度统一，并能使树脂胶轻松的挤出至混料组件内；所述混料组件包括有混料筒，所述混料筒的一端连接有两个连接管，两个所述连接管的一端分别套接安装于第一胶桶和第二胶桶底端处，所述混料筒的另一端转动卡接有齿盘，所述混料筒内转动设有螺旋叶杆，所述齿盘与螺旋叶杆传动连接，所述齿盘与注胶管组件转动卡接，所述齿盘啮合连接有第一齿轮，所述第一齿轮传动连接有第二转轴，所述第二转轴与支撑块转动连接，且所述第二转轴传动连接有锥形齿轮组，所述锥形齿轮组与第二电机的输出端传动连接，第一胶桶和第二胶桶内的树脂胶通过对应的连接管同步挤入混料筒内，第二电机的输出端传动锥形齿轮组、第二转轴转动，然后通过第一齿轮传动齿盘及螺旋叶杆转动，继而使两种树脂胶能混合搅拌处理，并且螺旋叶杆转动能使混合的树脂胶具备向齿盘方向移动的效果。Preferably, the bottom ends of the first glue barrel and the second glue barrel are fixedly connected with a bracket, the bottom surface of the bracket is fixedly connected with the third guide rail, and the upper ends of the first glue bucket and the second glue bucket are equipped with flange covers. , a U-shaped plate is fixedly connected to the upper surface of the first glue barrel and the second glue barrel, a power device is connected to the upper surface of the U-shaped plate, a support block is fixed to the upper surface of the bracket, and the support block is connected with the mixing material The components are rotated and connected. The inner diameter of the upper end of the first and second rubber barrels is larger than the inner diameter of the bottom. Flange covers are provided on the first and second rubber barrels so that the resin glue in the first and second rubber barrels can The sealing process is carried out, and the resin glue in the first glue barrel and the second glue barrel can be added again after use; the power device includes a second motor, and the second motor is fixed on the upper surface of the U-shaped plate. The output end of the second motor is drive-connected to two belt mechanisms, one end of the belt mechanism is drive-connected to a screw rod respectively, and the two screw rods are rotatably connected to the first glue bucket and the second glue bucket respectively, and Pistons are threadedly connected to the outer surfaces of the screw rods, and the two pistons are slidably located in the first glue barrel and the second glue bucket respectively. The bottom ends of the screw rods are all connected with a first rotating shaft, and the first rotating shaft is connected to the bottom end of the screw rod. A plurality of stirring rods are fixed on the outer surface of the rotating shaft. The output end of the second motor is drivingly connected to the mixing component. The output end of the second motor drives the two belt mechanisms to rotate, so that the two screw rods are in the first glue barrel. and rotate in the second glue barrel, and drive the corresponding piston to move. The screw rods are all finely threaded, so that the piston moves slowly, and the screw rod drives multiple stirring rods on the first rotating shaft to rotate between the first glue barrel and the second glue barrel. In the bottom end of the glue barrel, the stirring rod will not affect the downward movement of the piston, and the viscosity of the resin glue will be uniform, and the resin glue can be easily extruded into the mixing assembly; the mixing assembly It includes a mixing barrel. One end of the mixing barrel is connected with two connecting pipes. One ends of the two connecting pipes are respectively sleeved and installed at the bottom ends of the first rubber barrel and the second rubber barrel. The mixing barrel The other end of the barrel is rotationally engaged with a toothed disk. A spiral blade rod is rotated in the mixing barrel. The toothed plate is drivingly connected to the spiral leaf rod. The toothed plate is rotationally engaged with the rubber injection pipe assembly. The toothed plate is rotationally engaged with the rubber injection pipe assembly. The disc is meshed with a first gear, the first gear is connected to a second rotating shaft, the second rotating shaft is rotationally connected to the support block, and the second rotating shaft is connected to a bevel gear set, and the bevel gear The group is drivingly connected to the output end of the second motor. The resin glue in the first glue barrel and the second glue barrel is synchronously squeezed into the mixing barrel through the corresponding connecting pipe. The output end of the second motor drives the bevel gear set and the third The two rotating shafts rotate, and then the first gear drives the toothed disk and the spiral blade rod to rotate, so that the two resin glues can be mixed and stirred, and the rotation of the spiral blade rod can cause the mixed resin glue to move toward the toothed disk.
优选地，所述混料筒外表面固定设有托板，所述托板与第二转轴转动连接，所述齿盘的内壁固定设有多个固定条，所述固定条与螺旋叶杆的一端固定连接，齿盘通过多个固定条传动螺旋叶杆转动，且多个固定条不会影响树脂胶从齿盘处进入注胶管组件内；所述注胶管组件包括有凸形导胶座，所述凸形导胶座与齿盘转动卡接，所述凸形导胶座内开设有导槽，所述导槽与混料筒连通，所述导槽的端口处连接有软管，所述软管与滑座传动连接，且所述软管的一端连接有锥形嘴，混料筒内的混合胶进入凸形导胶座的导槽内，然后滑座沿线圈体的椭圆形圆周移动时，通过软管连接的锥形嘴浇注线圈体上。Preferably, a supporting plate is fixed on the outer surface of the mixing barrel, and the supporting plate is rotationally connected to the second rotating shaft. A plurality of fixing bars are fixed on the inner wall of the toothed disc, and the fixing bars are connected with the spiral blade rod. One end is fixedly connected, and the toothed disk drives the spiral blade rod to rotate through multiple fixed bars, and the multiple fixed bars will not affect the resin glue entering the glue injection pipe assembly from the toothed disk; the glue injection pipe assembly includes a convex glue guide seat, The convex glue guide seat is rotationally engaged with the toothed plate. A guide groove is provided in the convex glue guide seat. The guide groove is connected to the mixing barrel. A hose is connected to the port of the guide groove. The hose is drivingly connected to the slide seat, and one end of the hose is connected to a tapered mouth. The mixed glue in the mixing barrel enters the guide groove of the convex glue guide seat, and then the slide seat moves along the elliptical circumference of the coil body. While moving, the coil body is poured through the tapered nozzle connected to the hose.
与现有技术相比，本发明的有益效果在于：Compared with the prior art, the beneficial effects of the present invention are:
1、将多个线圈体分别卡入椭圆盒内，然后将多个椭圆盒安装于矩形模盒的多个矩阵排列的矩形槽内，从而能同时安装并浇注多个线圈体；1. Snap multiple coil bodies into the elliptical boxes respectively, and then install the multiple elliptical boxes in multiple matrix-arranged rectangular slots of the rectangular mold box, so that multiple coil bodies can be installed and poured at the same time;
2、第一胶桶和第二胶桶内的丝杆同步转动，活塞缓慢向下移动，丝杆传动多个搅拌棒转动使树脂胶的粘稠度统一，并使树脂胶轻松的挤出至混料筒内，同时第二转轴通过第一齿轮传动齿盘及螺旋叶杆转动，使两种树脂胶能混合搅拌处理，且能挤压混合胶进入凸形导胶座的导槽内，并由多轴机构传动滑座作椭圆形运动动，从而使锥形嘴逐一沿线圈体上表面进行浇注。2. The screw rods in the first glue barrel and the second glue bucket rotate synchronously, and the piston moves downward slowly. The screw rod drives multiple stirring rods to rotate to make the viscosity of the resin glue uniform, and the resin glue can be easily squeezed out. In the mixing barrel, at the same time, the second rotating shaft rotates through the first gear drive gear plate and the spiral blade rod, so that the two resin glues can be mixed and stirred, and the mixed glue can be squeezed into the guide groove of the convex glue guide seat, and The multi-axis mechanism drives the slide seat to make elliptical motion, so that the tapered nozzles are poured one by one along the upper surface of the coil body.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为本发明整体示意图。Figure 1 is an overall schematic diagram of the present invention.
图2为本发明结构多轴机构和输送装置示意图。Figure 2 is a schematic diagram of the multi-axis mechanism and conveying device of the present invention.
图3为本发明结构模具组件和线圈体示意图。Figure 3 is a schematic diagram of the structural mold assembly and coil body of the present invention.
图4为本发明结构动力装置和注胶管组件示意图。Figure 4 is a schematic diagram of the structural power device and rubber injection pipe assembly of the present invention.
图5为本发明结构树脂胶桶组件和混料组件示意图。Figure 5 is a schematic diagram of the structural resin glue barrel assembly and mixing assembly of the present invention.
图6为本发明结构图5中A处放大示意图。Figure 6 is an enlarged schematic diagram of position A in Figure 5 of the structure of the present invention.
图中：1、多轴机构；11、第一导轨；111、滑座；12、第二导轨；13、第三导轨；14、私服电缸；2、输送装置；21、第一电机；22、传动带机构；23、连接块；3、安装座；31、底板；32、滑轨；33、滑条；4、模具组件；41、矩形模盒；411、矩形槽；42、椭圆盒；5、线圈体；6、树脂胶桶组件；61、第一胶桶；62、第二胶桶；63、法兰盖；64、U形板；65、支架；651、支撑块；7、动力装置；71、第二电机；72、皮带机构；73、丝杆；74、活塞；75、第一转轴；751、搅拌棒；8、混料组件；81、混料筒；811、托板；82、连接管；83、齿盘；831、固定条；832、螺旋叶杆；84、第一齿轮；85、第二转轴；86、锥形齿轮组；9、注胶管组件；91、凸形导胶座；911、导槽；92、软管；93、锥形嘴。In the picture: 1. Multi-axis mechanism; 11. First guide rail; 111. Slide base; 12. Second guide rail; 13. Third guide rail; 14. Private electric cylinder; 2. Conveying device; 21. First motor; 22 , transmission belt mechanism; 23. connecting block; 3. mounting seat; 31. bottom plate; 32. slide rail; 33. slider; 4. mold component; 41. rectangular mold box; 411. rectangular slot; 42. oval box; 5 , Coil body; 6. Resin glue barrel assembly; 61. First glue barrel; 62. Second glue barrel; 63. Flange cover; 64. U-shaped plate; 65. Bracket; 651. Support block; 7. Power device ; 71. Second motor; 72. Belt mechanism; 73. Screw; 74. Piston; 75. First rotating shaft; 751. Stirring rod; 8. Mixing component; 81. Mixing cylinder; 811. Supporting plate; 82 , connecting pipe; 83. gear plate; 831. fixed bar; 832. spiral blade rod; 84. first gear; 85. second rotating shaft; 86. bevel gear set; 9. rubber injection pipe assembly; 91. convex guide Rubber seat; 911, guide groove; 92, hose; 93, tapered mouth.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例：如图1-6所示，本发明提供了一种多绕组干式变压器线圈浇注用混料装置，包括多轴机构1，多轴机构1包括有第一导轨11、第二导轨12及第三导轨13，第一导轨11、第二导轨12及第三导轨13之间传动连接有私服电缸14，第三导轨13上安装有输送装置2，输送装置2上安装有安装座3，安装座3上滑动安装有模具组件4，模具组件4内卡接安装有多个线圈体5，第三导轨13上表面固定安装有树脂胶桶组件6，树脂胶桶组件6包括有第一胶桶61和第二胶桶62，树脂胶桶组件6上安装有动力装置7，第一胶桶61和第二胶桶62底端连接有混料组件8，动力装置7与混料组件8传动连接，混料组件8连接有注胶管组件9，注胶管组件9与第一导轨11传动连接。Embodiment: As shown in Figures 1-6, the present invention provides a mixing device for coil casting of multi-winding dry-type transformers, including a multi-axis mechanism 1. The multi-axis mechanism 1 includes a first guide rail 11 and a second guide rail 12 and the third guide rail 13. A private electric cylinder 14 is drivingly connected between the first guide rail 11, the second guide rail 12 and the third guide rail 13. A conveying device 2 is installed on the third guide rail 13, and a mounting base 3 is installed on the conveying device 2. , a mold assembly 4 is slidably installed on the mounting base 3, and a plurality of coil bodies 5 are snap-fitted inside the mold assembly 4. A resin glue barrel assembly 6 is fixedly installed on the upper surface of the third guide rail 13, and the resin glue barrel assembly 6 includes a first The glue barrel 61 and the second glue barrel 62 are equipped with a power device 7 on the resin glue barrel assembly 6. The bottom ends of the first glue barrel 61 and the second glue barrel 62 are connected with a mixing assembly 8. The power unit 7 and the mixing assembly 8 Transmission connection, the mixing assembly 8 is connected to a glue injection pipe assembly 9, and the glue injection pipe assembly 9 is drivingly connected to the first guide rail 11.
通过采用上述技术方案，将多绕组干式变压器线圈体5安装于模具组件4内，并滑动安装安装座3上，然后通过输送装置2输送至浇注区域，动力装置7使第一胶桶61和第二胶桶62内的树脂胶搅拌处理，且同时传动第一胶桶61和第二胶桶62内的胶进入混料组件8内，在混料组件8内进行同步的混合处理，然后第一导轨11、第二导轨12及第三导轨13之间通过设置的私服电缸14组成的多轴机构1能传动注胶管组件9工作，实现对多绕组干式变压器线圈体5浇注树脂胶工作。By adopting the above technical solution, the multi-winding dry-type transformer coil body 5 is installed in the mold assembly 4 and slidably installed on the mounting base 3, and then transported to the pouring area through the conveying device 2. The power device 7 makes the first glue barrel 61 and The resin glue in the second glue barrel 62 is stirred, and at the same time, the glue in the first glue barrel 61 and the second glue barrel 62 is driven into the mixing assembly 8, where synchronous mixing is performed in the mixing assembly 8, and then the The multi-axis mechanism 1 composed of a private electric cylinder 14 installed between the first guide rail 11, the second guide rail 12 and the third guide rail 13 can drive the glue injection pipe assembly 9 to work, and realize the work of pouring resin glue into the coil body 5 of the multi-winding dry-type transformer. .
第一导轨11内滑动连接有滑座111，滑座111底端与注胶管组件9传动连接。A sliding seat 111 is slidably connected in the first guide rail 11 , and the bottom end of the sliding seat 111 is drivingly connected to the glue injection pipe assembly 9 .
通过采用上述技术方案，滑座111使注胶管组件9沿线圈体5的圆周进行移动。By adopting the above technical solution, the sliding seat 111 causes the glue injection tube assembly 9 to move along the circumference of the coil body 5 .
输送装置2包括有第一电机21，第一电机21固定设于第三导轨13的侧面，第一电机21的输出端传动连接有两个传动带机构22，传动带机构22传动连接有多个连接块23，连接块23上表面固定连接安装座3。The conveying device 2 includes a first motor 21. The first motor 21 is fixedly installed on the side of the third guide rail 13. The output end of the first motor 21 is connected to two transmission belt mechanisms 22. The transmission belt mechanism 22 is transmission connected to a plurality of connecting blocks. 23. The upper surface of the connecting block 23 is fixedly connected to the mounting base 3.
通过采用上述技术方案，第一电机21的输出端传动两个传动带机构22转动，使多个连接块23传动安装座3移动，从而使多绕组干式变压器线圈体5能便于滑动至浇注区域。By adopting the above technical solution, the output end of the first motor 21 drives the two transmission belt mechanisms 22 to rotate, causing the plurality of connecting blocks 23 to drive the mounting base 3 to move, so that the multi-winding dry-type transformer coil body 5 can be easily slid to the pouring area.
安装座3包括有底板31，底板31底面与多个连接块23固定连接，底板31上表面安装有两个滑轨32，滑轨32上滑动安装有滑条33，滑条33上表面与模具组件4固定连接。The mounting base 3 includes a base plate 31. The bottom surface of the base plate 31 is fixedly connected to a plurality of connecting blocks 23. Two slide rails 32 are installed on the upper surface of the base plate 31. A slide bar 33 is slidably installed on the slide rail 32. The upper surface of the slide bar 33 is in contact with the mold. Component 4 is fixedly connected.
通过采用上述技术方案，滑轨32和滑条33上设置有限位装置，使滑条33滑入浇注区域后，通过对滑条33的限位，能使模具组件4固定，从而能使线圈体5便于浇注。By adopting the above technical solution, a limiting device is provided on the slide rail 32 and the slide bar 33. After the slide bar 33 slides into the pouring area, the mold assembly 4 can be fixed by limiting the slide bar 33, thereby enabling the coil body to be fixed. 5. Easy to pour.
模具组件4包括有矩形模盒41，矩形模盒41的底面与滑条33固定连接，矩形模盒41内开始有多个矩形槽411，矩形槽411内安装有椭圆盒42，椭圆盒42内卡接安装线圈体5。The mold assembly 4 includes a rectangular mold box 41. The bottom surface of the rectangular mold box 41 is fixedly connected to the slider 33. There are a plurality of rectangular grooves 411 in the rectangular mold box 41. An elliptical box 42 is installed in the rectangular groove 411. Inside the elliptical box 42 Snap-on installation of coil body 5.
通过采用上述技术方案，线圈体5卡入椭圆盒42内，然后椭圆盒42安装于矩形模盒41的矩形槽411内，从而能同时安装多个绕组线圈体5。By adopting the above technical solution, the coil body 5 is stuck into the elliptical box 42, and then the elliptical box 42 is installed in the rectangular slot 411 of the rectangular mold box 41, so that multiple winding coil bodies 5 can be installed at the same time.
第一胶桶61和第二胶桶62底端固定连接有支架65，支架65底面与第三导轨13固定连接，第一胶桶61和第二胶桶62上端均安装有法兰盖63，第一胶桶61和第二胶桶62上表面固定连接有U形板64，U形板64上表面连接动力装置7，支架65上表面固定设有支撑块651，支撑块651与混料组件8转动连接。The bottom ends of the first glue barrel 61 and the second glue barrel 62 are fixedly connected with a bracket 65. The bottom surface of the bracket 65 is fixedly connected with the third guide rail 13. The upper ends of the first glue bucket 61 and the second glue bucket 62 are both equipped with flange covers 63. A U-shaped plate 64 is fixedly connected to the upper surface of the first glue barrel 61 and the second glue barrel 62. The upper surface of the U-shaped plate 64 is connected to the power device 7. A support block 651 is fixed to the upper surface of the bracket 65. The support block 651 is connected to the mixing assembly. 8 Turn the connection.
通过采用上述技术方案，第一胶桶61和第二胶桶62上端内径大于底端的内径，第一胶桶61和第二胶桶62上设置法兰盖63，使第一胶桶61和第二胶桶62内的树脂胶能封闭处理，且第一胶桶61和第二胶桶62上内的树脂胶使用完毕后可再次添加处理。By adopting the above technical solution, the inner diameter of the upper end of the first glue barrel 61 and the second glue barrel 62 is larger than the inner diameter of the bottom end. The flange cover 63 is provided on the first glue barrel 61 and the second glue barrel 62, so that the first glue barrel 61 and the second glue barrel 62 have a flange cover 63. The resin glue in the second glue barrel 62 can be sealed, and the resin glue in the first glue barrel 61 and the second glue barrel 62 can be added again after use.
动力装置7包括有第二电机71，第二电机71固定设于U形板64上表面，第二电机71的输出端传动连接有两个皮带机构72，皮带机构72的一端分别传动连接有丝杆73，两个丝杆73分别与第一胶桶61和第二胶桶62转动连接，且丝杆73外表面均螺纹连接有活塞74，两个活塞74分别滑动设于第一胶桶61和第二胶桶62内，丝杆73底端均传动连接有第一转轴75，第一转轴75外表面固定设有多个搅拌棒751，第二电机71的输出端与混料组件8传动连接。The power device 7 includes a second motor 71, which is fixedly mounted on the upper surface of the U-shaped plate 64. The output end of the second motor 71 is connected to two belt mechanisms 72, and one end of the belt mechanism 72 is connected to a wire. Rod 73, two screw rods 73 are rotatably connected to the first glue barrel 61 and the second glue barrel 62 respectively, and the outer surfaces of the screw rods 73 are threadedly connected with pistons 74, and the two pistons 74 are respectively slidably located in the first glue bucket 61 In the second glue barrel 62, the bottom end of the screw rod 73 is connected with a first rotating shaft 75. A plurality of stirring rods 751 are fixed on the outer surface of the first rotating shaft 75. The output end of the second motor 71 is connected to the mixing assembly 8 for transmission. connect.
通过采用上述技术方案，第二电机71的输出端传动两个皮带机构72转动，使两个丝杆73分别在第一胶桶61和第二胶桶62内转动，并传动对应的活塞74移动，丝杆73均为精细螺纹，使活塞74的移动缓慢，且丝杆73传动第一转轴75上的多个搅拌棒751转动于第一胶桶61和第二胶桶62的底端内，继而不会搅拌棒751不会影响活塞74的下移，且使树脂胶的粘稠度统一，并能使树脂胶轻松的挤出至混料组件8内。By adopting the above technical solution, the output end of the second motor 71 drives the two belt mechanisms 72 to rotate, so that the two screw rods 73 rotate in the first glue barrel 61 and the second glue barrel 62 respectively, and drive the corresponding pistons 74 to move. , the screw rods 73 are all fine threads, so that the piston 74 moves slowly, and the screw rods 73 drive the plurality of stirring rods 751 on the first rotating shaft 75 to rotate in the bottom ends of the first glue barrel 61 and the second glue barrel 62. Then the stirring rod 751 will not affect the downward movement of the piston 74, and the viscosity of the resin glue will be unified, and the resin glue can be easily extruded into the mixing assembly 8.
混料组件8包括有混料筒81，混料筒81的一端连接有两个连接管82，两个连接管82的一端分别套接安装于第一胶桶61和第二胶桶62底端处，混料筒81的另一端转动卡接有齿盘83，混料筒81内转动设有螺旋叶杆832，齿盘83与螺旋叶杆832传动连接，齿盘83与注胶管组件9转动卡接，齿盘83啮合连接有第一齿轮84，第一齿轮84传动连接有第二转轴85，第二转轴85与支撑块651转动连接，且第二转轴85传动连接有锥形齿轮组86，锥形齿轮组86与第二电机71的输出端传动连接。The mixing assembly 8 includes a mixing barrel 81. One end of the mixing barrel 81 is connected to two connecting pipes 82. One ends of the two connecting pipes 82 are respectively sleeved and installed on the bottom ends of the first glue barrel 61 and the second glue barrel 62. at the other end of the mixing barrel 81, a toothed disk 83 is rotated and clamped. A spiral blade rod 832 is rotated in the mixing drum 81. The toothed disk 83 is connected to the spiral blade rod 832, and the toothed disk 83 rotates with the rubber injection pipe assembly 9. The gear plate 83 is engaged with the first gear 84 , the first gear 84 is connected with the second rotating shaft 85 , the second rotating shaft 85 is rotationally connected with the support block 651 , and the second rotating shaft 85 is connected with the bevel gear set 86 , the bevel gear set 86 is drivingly connected to the output end of the second motor 71 .
通过采用上述技术方案，第一胶桶61和第二胶桶62内的树脂胶通过对应的连接管82同步挤入混料筒81内，第二电机71的输出端传动锥形齿轮组86、第二转轴85转动，然后通过第一齿轮84传动齿盘83及螺旋叶杆832转动，继而使两种树脂胶能混合搅拌处理，并且螺旋叶杆832转动能使混合的树脂胶具备向齿盘83方向移动的效果。By adopting the above technical solution, the resin glue in the first glue barrel 61 and the second glue barrel 62 is synchronously squeezed into the mixing barrel 81 through the corresponding connecting pipe 82, and the output end of the second motor 71 drives the bevel gear set 86, The second rotating shaft 85 rotates, and then drives the gear plate 83 and the spiral blade rod 832 to rotate through the first gear 84, so that the two resin glues can be mixed and stirred, and the rotation of the spiral blade rod 832 can make the mixed resin glue have the direction of the gear plate. The effect of moving in 83 directions.
混料筒81外表面固定设有托板811，托板811与第二转轴85转动连接，齿盘83的内壁固定设有多个固定条831，固定条831与螺旋叶杆832的一端固定连接。The mixing barrel 81 is fixedly provided with a supporting plate 811 on the outer surface, and the supporting plate 811 is rotationally connected to the second rotating shaft 85 . The inner wall of the gear plate 83 is fixedly provided with a plurality of fixing bars 831 , and the fixing bars 831 are fixedly connected to one end of the spiral blade rod 832 .
通过采用上述技术方案，齿盘83通过多个固定条831传动螺旋叶杆832转动，且多个固定条831不会影响树脂胶从齿盘83处进入注胶管组件9内。By adopting the above technical solution, the toothed disc 83 drives the spiral blade rod 832 to rotate through a plurality of fixing bars 831, and the multiple fixing bars 831 will not affect the resin glue entering the glue injection pipe assembly 9 from the toothed disc 83.
注胶管组件9包括有凸形导胶座91，凸形导胶座91与齿盘83转动卡接，凸形导胶座91内开设有导槽911，导槽911与混料筒81连通，导槽911的端口处连接有软管92，软管92与滑座111传动连接，且软管92的一端连接有锥形嘴93。The glue injection tube assembly 9 includes a convex glue guide base 91, which is rotationally engaged with the toothed plate 83. A guide groove 911 is provided in the convex glue guide base 91, and the guide groove 911 is connected with the mixing barrel 81. A hose 92 is connected to the port of the guide groove 911. The hose 92 is drivingly connected to the sliding seat 111, and one end of the hose 92 is connected to a tapered mouth 93.
通过采用上述技术方案，混料筒81内的混合胶进入凸形导胶座91的导槽911内，然后滑座111沿线圈体5的椭圆形圆周移动时，通过软管92连接的锥形嘴93浇注线圈体5上。By adopting the above technical solution, the mixed glue in the mixing barrel 81 enters the guide groove 911 of the convex glue guide base 91 , and then when the slide base 111 moves along the elliptical circumference of the coil body 5 , the cone connected by the hose 92 The mouth 93 is poured onto the coil body 5 .
工作原理：将多个线圈体5分别卡入椭圆盒42内，然后将多个椭圆盒42安装于矩形模盒41的多个矩阵排列的矩形槽411内，从而能同时安装并浇注多个线圈体5，然后第一电机21的输出端传动两个传动带机构22转动，使安装有多绕组干式变压器线圈体5的矩形模盒41便于移动至浇注区域，第二电机71的输出端传动两个皮带机构72转动，使两个丝杆73分别在第一胶桶61和第二胶桶62内转动，使对应的活塞74的缓慢向下移动，同时丝杆73传动第一转轴75上的多个搅拌棒751转动于第一胶桶61和第二胶桶62的底端内，继而使树脂胶的粘稠度统一，并能通过连接管82挤入至混料筒81内，第二电机71的输出端同时传动锥形齿轮组86、第二转轴85转动，使第一齿轮84传动齿盘83及螺旋叶杆832转动，继而使两种树脂胶能混合搅拌处理，且转动的螺旋叶杆832能挤压混合的树脂胶进入凸形导胶座91的导槽911内，从而多轴机构1上的滑座111沿线圈体5的椭圆形圆周移动时，通过软管92连接的锥形嘴93沿线圈体5椭圆形上表面进行浇注。Working principle: multiple coil bodies 5 are clamped into the elliptical boxes 42 respectively, and then the multiple elliptical boxes 42 are installed in multiple matrix-arranged rectangular slots 411 of the rectangular mold box 41, so that multiple coils can be installed and poured at the same time. body 5, and then the output end of the first motor 21 drives the two transmission belt mechanisms 22 to rotate, so that the rectangular mold box 41 installed with the multi-winding dry-type transformer coil body 5 can be easily moved to the pouring area, and the output end of the second motor 71 drives the two transmission belt mechanisms 22 to rotate. The belt mechanism 72 rotates, causing the two screw rods 73 to rotate in the first glue barrel 61 and the second glue bucket 62 respectively, causing the corresponding piston 74 to slowly move downward, and at the same time, the screw rod 73 drives the first rotating shaft 75. A plurality of stirring rods 751 rotate in the bottom ends of the first glue barrel 61 and the second glue barrel 62, thereby making the resin glue have a uniform viscosity, and can be squeezed into the mixing barrel 81 through the connecting pipe 82. The output end of the motor 71 simultaneously drives the bevel gear set 86 and the second rotating shaft 85 to rotate, causing the first gear 84 to drive the toothed plate 83 and the spiral blade rod 832 to rotate, and then the two resin glues can be mixed and stirred, and the rotating spiral The leaf rod 832 can squeeze the mixed resin glue into the guide groove 911 of the convex glue guide seat 91, so that when the slide seat 111 on the multi-axis mechanism 1 moves along the elliptical circumference of the coil body 5, it is connected through the hose 92 The tapered mouth 93 is poured along the elliptical upper surface of the coil body 5 .
显然，本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样，倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内，则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the invention. In this way, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies, the present invention is also intended to include these modifications and variations.
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Effective date of registration: 20230629 Address after: 211106 No.28, Yinlong Road, Jiangning Economic and Technological Development Zone, Nanjing City, Jiangsu Province Applicant after: NANJING DAQO TRANSFORMER SYSTEMS Co.,Ltd. Applicant after: DAQO GROUP Co.,Ltd. Address before: 211106 No.28, Yinlong Road, Jiangning Economic and Technological Development Zone, Nanjing City, Jiangsu Province Applicant before: NANJING DAQO TRANSFORMER SYSTEMS Co.,Ltd. |
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