CN115097885A - A kind of automatic control method and system for fruit ripening - Google Patents
A kind of automatic control method and system for fruit ripening Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及水果加工技术领域,特别是涉及一种用于水果催熟的自动调控方法及系统。The invention relates to the technical field of fruit processing, in particular to an automatic control method and system for fruit ripening.
背景技术Background technique
后熟型的水果在完全成熟度的情况下,储藏期非常短,故一般多是在成熟度不高的时期采摘。但此时的果实硬度大、可溶性固形物含量低,无法直接食用,需要通过自然成熟或者催熟才能达到可食用的状态。而果实自发成熟度存在熟化时间较长以及食用口感不好等问题,给消费者带来不便。因此,针对去皮食用的后熟型水果进行采后催熟非常重要,现今的催熟技术主要依据控温和气调,是后熟水果供应链中不可或缺的环节。The post-ripening fruit has a very short storage period under the condition of full maturity, so it is generally picked in the period when the maturity is not high. However, at this time, the fruit has high firmness and low soluble solid content, and cannot be eaten directly. It needs to be naturally ripened or ripened to achieve an edible state. However, the spontaneous ripening of fruit has problems such as long ripening time and bad taste, which brings inconvenience to consumers. Therefore, it is very important to carry out post-harvest ripening for peeled and edible post-ripening fruits. Today's ripening technology is mainly based on temperature control, which is an indispensable link in the post-ripening fruit supply chain.
在现有技术中,为了提高催熟效率,大批量的水果通常使用催熟库进行催熟处理,然而,在实际调研中发现,水果企业多是将催熟库设定17-20℃后,将乙烯发生器放入库房中,设定其工作时间约为10小时,工作结束后,将乙烯气体排出,之后再由人工根据水果的成熟情况调整温度来进行水果的催熟。期间,工人需要一天检查库房至少三次,一般催熟的周期为3-5天,整个催熟过程的调控主要是由人工进行判断。但人工由于精力有限多是选择抽查,从而无法代表整体的水果成熟度状态,且库房打开和关闭均会改变催熟环境,导致能源的浪费和水果的损耗。In the prior art, in order to improve the ripening efficiency, a large amount of fruit is usually ripened by using a ripening warehouse. Put the ethylene generator into the warehouse and set its working time to be about 10 hours. After the work is finished, the ethylene gas is discharged, and then the temperature is adjusted manually according to the ripening of the fruit to accelerate the ripening of the fruit. During the period, workers need to check the warehouse at least three times a day, and the general ripening cycle is 3-5 days. The regulation of the entire ripening process is mainly judged manually. However, due to the limited energy of labor, most of them choose random inspections, which cannot represent the overall maturity status of fruits, and the opening and closing of the warehouse will change the ripening environment, resulting in waste of energy and loss of fruit.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的不足,本发明的目的是提供一种用于水果催熟的自动调控方法及系统。In order to overcome the deficiencies of the prior art, the purpose of the present invention is to provide an automatic control method and system for fruit ripening.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:
一种用于水果催熟的自动调控方法,包括:An automatic control method for fruit ripening, comprising:
根据预设的知识库对待处理水果的种类和成熟度进行分类,并根据所述知识库和预设市场需求确定分类后的所述待处理水果的催熟参数;所述催熟参数包括催熟天数和催熟环境参数;所述催熟环境参数包括温湿度信号和微气体浓度信号;The types and maturity of the fruits to be processed are classified according to the preset knowledge base, and the ripening parameters of the classified fruits to be processed are determined according to the knowledge base and the preset market demand; the ripening parameters include the ripening parameters. Days and ripening environmental parameters; the ripening environmental parameters include temperature and humidity signals and micro-gas concentration signals;
根据所述催熟参数设置催熟环境,并根据所述催熟环境对所述待处理水果进行催熟,并在催熟过程中采集所述待处理水果的成熟度信号、所述催熟环境的所述温湿度信号和所述微气体浓度信号;The ripening environment is set according to the ripening parameters, and the fruit to be treated is ripened according to the ripening environment, and the ripeness signal of the fruit to be treated and the ripening environment are collected during the ripening process. The temperature and humidity signal and the micro gas concentration signal;
根据所述成熟度信号确定催熟过程中所述待处理水果的水果成熟度阈值;Determine the fruit maturity threshold of the fruit to be treated in the ripening process according to the maturity signal;
根据所述水果成熟度阈值对所述催熟环境进行调整,以实现对所述待处理水果的催熟过程的动态调整。The ripening environment is adjusted according to the fruit maturity threshold, so as to realize dynamic adjustment of the ripening process of the fruit to be processed.
优选地,所述根据预设的知识库对待处理水果的种类和成熟度进行分类,并根据所述知识库和预设市场需求确定分类后的所述待处理水果的催熟参数,包括:Preferably, the category and maturity of the fruit to be treated are classified according to a preset knowledge base, and the ripening parameters of the classified fruit to be treated are determined according to the knowledge base and preset market demand, including:
构建所述知识库;所述知识库用于储存水果的品种、水果成熟度等级和不同催熟天数所对应的所述催熟环境参数;Constructing the knowledge base; the knowledge base is used to store the fruit varieties, fruit maturity levels and the ripening environment parameters corresponding to different ripening days;
利用所述知识库对待处理水果的品种进行分类,得到分类后的待处理水果;Use the knowledge base to classify the varieties of the fruits to be treated, and obtain the classified fruits to be treated;
根据所述知识库对分类后的待处理水果的成熟程度进行划分,得到所述分类后的待处理水果的成熟程度;According to the knowledge base, the classification of the ripeness of the fruit to be treated is divided to obtain the ripeness of the classified fruit to be treated;
根据所述预设市场需求确定催熟天数,并从所述知识库中选取所述催熟天数所对应的所述催熟环境参数;所述温湿度信号包括温度信号和湿度信号;所述微气体浓度信号包括氧气浓度信号、二氧化碳浓度信号和乙烯浓度信号;The ripening days are determined according to the preset market demand, and the ripening environment parameters corresponding to the ripening days are selected from the knowledge base; the temperature and humidity signals include temperature signals and humidity signals; The gas concentration signal includes oxygen concentration signal, carbon dioxide concentration signal and ethylene concentration signal;
根据所述催熟环境参数和所述催熟天数确定所述催熟参数。The ripening parameters are determined according to the ripening environmental parameters and the ripening days.
优选地,所述在催熟过程中采集所述待处理水果的成熟度信号、所述催熟环境的所述温湿度信号和所述微气体浓度信号,包括:Preferably, the collection of the ripeness signal of the fruit to be processed, the temperature and humidity signal of the ripening environment, and the micro-gas concentration signal during the ripening process include:
将成熟度采集装置设置在所述待处理水果的上方;所述成熟度采集装置包括颜色传感器、光谱传感器和声波传感器;所述成熟度信号包括颜色信号、光谱信号和声波信号;所述颜色传感器用于采集所述待处理水果的所述颜色信号;所述光谱传感器用于采集所述待处理水果的所述光谱信号;所述声波传感器用于采集所述待处理水果的所述声波信号;A maturity acquisition device is arranged above the fruit to be processed; the maturity acquisition device includes a color sensor, a spectral sensor and a sound wave sensor; the maturity signal includes a color signal, a spectral signal and a sound wave signal; the color sensor used to collect the color signal of the fruit to be processed; the spectral sensor is used to collect the spectral signal of the fruit to be processed; the acoustic wave sensor is used to collect the acoustic wave signal of the fruit to be processed;
利用环境信息采集装置采集所述温湿度信号和所述微气体浓度信号;所述环境信息采集装置包括温湿度传感器、氧气传感器、二氧化碳传感器和乙烯传感器。The temperature and humidity signal and the micro-gas concentration signal are collected by an environmental information acquisition device; the environmental information acquisition device includes a temperature and humidity sensor, an oxygen sensor, a carbon dioxide sensor and an ethylene sensor.
优选地,所述成熟度采集装置的设置方法包括:Preferably, the setting method of the maturity collection device includes:
将所述颜色传感器、所述光谱传感器以及所述声波传感器并排放置作为传感器阵列,共设置三组传感器阵列;各组传感器阵列沿着库房宽度方向等间距放置;The color sensor, the spectral sensor and the acoustic wave sensor are placed side by side as a sensor array, and three groups of sensor arrays are arranged in total; each group of sensor arrays are placed at equal intervals along the width direction of the warehouse;
根据第一设置公式确定所述成熟度采集装置的分布位置;所述第一设置公式为:Determine the distribution positions of the maturity collection devices according to a first setting formula; the first setting formula is:
其中,a和b分别为催熟库房的宽度和长度;l为第一组传感器阵列、第二组传感器阵列和第三组传感器阵列两两之间的距离;c1、c2和c3分别为所述颜色传感器的采集覆盖半径、所述光谱传感器的覆盖半径和所述声波传感器的覆盖半径;c为三组传感器阵列中的最小覆盖半径;x为所述传感器阵列单次沿着所述催熟库房长度方向上移动的距离,n为所述传感器阵列沿着所述催熟库房长度方向从首端移动到末端的次数;h为所述传感器阵列在水果上方的垂直距离,h与c的变化大小具有正相关性;Among them, a and b are the width and length of the ripening warehouse, respectively; l is the distance between the first group of sensor arrays, the second group of sensor arrays and the third group of sensor arrays; c1, c2 and c3 are the The collection coverage radius of the color sensor, the coverage radius of the spectral sensor, and the coverage radius of the acoustic wave sensor; c is the minimum coverage radius in the three groups of sensor arrays; x is the sensor array along the ripening warehouse once The distance moved in the length direction, n is the number of times the sensor array moves from the head end to the end along the length direction of the ripening warehouse; h is the vertical distance of the sensor array above the fruit, the change of h and c have a positive correlation;
根据所述催熟库房的实际尺寸动态调整所述成熟度采集装置安装的高度;Dynamically adjust the installation height of the maturity acquisition device according to the actual size of the ripening warehouse;
沿着所述催熟库房长度方向均匀移动所述传感器阵列,以逐列扫描采集所述待处理水果的所述颜色信号、所述光谱信号和所述声波信号。The sensor array is uniformly moved along the length direction of the ripening warehouse to scan and collect the color signal, the spectral signal and the sound wave signal of the fruit to be processed by column by column.
优选地,所述环境信息采集装置的设置方法包括:Preferably, the setting method of the environmental information collection device includes:
根据第二设置公式确定所述环境信息采集装置在催熟库房长度方向上的分布位置;所述第三设置公式为:Determine the distribution position of the environmental information collection device in the length direction of the ripening warehouse according to the second setting formula; the third setting formula is:
其中,a和b分别为所述催熟库房的宽度和长度;syi为传感器组之间的相互距离,s为所述催熟库房长度方向上相邻两个传感器组间距的差值;ny为所述催熟库房长度方向上传感器组的个数;ε为计算参数;Wherein, a and b are the width and length of the ripening warehouse, respectively; s i is the mutual distance between the sensor groups, and s is the difference between the distances between two adjacent sensor groups in the length direction of the ripening warehouse; n y is the number of sensor groups in the length direction of the ripening warehouse; ε is a calculation parameter;
根据第四设置公式确定所述环境信息采集装置在所述催熟库房宽度方向上的分布位置;所述第三设置公式为:Determine the distribution position of the environmental information collection device in the width direction of the ripening warehouse according to the fourth setting formula; the third setting formula is:
其中,sx为所述催熟库房宽度方向上传感器之间的相互距离;nx为述催熟库房宽度方向上传感器组的个数;c4、c5、c6、c7和c8分别为所述温湿度传感器的温度传感单元、所述温湿度传感器的湿度传感单元、所述氧气传感器、所述二氧化碳传感器和所述乙烯传感器的采集覆盖半径;Wherein, sx is the mutual distance between the sensors in the width direction of the ripening warehouse; nx is the number of sensor groups in the width direction of the ripening warehouse; c4, c5, c6, c7 and c8 are the temperature and humidity, respectively The collection coverage radius of the temperature sensing unit of the sensor, the humidity sensing unit of the temperature and humidity sensor, the oxygen sensor, the carbon dioxide sensor and the ethylene sensor;
根据所述环境信息采集装置在催熟库房长度方向上的分布位置和所述环境信息采集装置在催熟库房宽度方向上的分布位置对所述环境信息采集装置进行布置。The environmental information collection devices are arranged according to the distribution positions of the environmental information collection devices in the length direction of the ripening warehouse and the distribution positions of the environmental information collection devices in the width direction of the ripening warehouse.
优选地,所述根据所述成熟度信号确定催熟过程中所述待处理水果的水果成熟度阈值,包括:Preferably, determining the fruit maturity threshold of the fruit to be treated in the ripening process according to the maturity signal, including:
根据所述知识库对水果进行成熟度等级划分,得到多个等级;According to the knowledge base, the fruit is divided into ripeness grades to obtain multiple grades;
针对每个等级对应的水果,分别采集三个不同位置的不同传感器的成熟度信号,并根据所述成熟度信号构建各个等级的信号向量;For the fruits corresponding to each grade, the maturity signals of different sensors at three different positions are collected respectively, and the signal vectors of each grade are constructed according to the maturity signals;
建立基于颜色特征的第一成熟度分类器、基于光谱特征的第二成熟度分类器和基于声波特征的第三成熟度分类器;establishing a first maturity classifier based on color features, a second maturity classifier based on spectral features, and a third maturity classifier based on sonic features;
将所述信号向量中的颜色特征信号输入到所述第一成熟度分类器中,得到第一成熟度阈值;inputting the color feature signal in the signal vector into the first maturity classifier to obtain a first maturity threshold;
将所述信号向量中的光谱特征信号输入到所述第二成熟度分类器中,得到第二成熟度阈值;inputting the spectral characteristic signal in the signal vector into the second maturity classifier to obtain a second maturity threshold;
将所述信号向量中的声波特征信号输入到所述第三成熟度分类器中,得到第三成熟度阈值;inputting the acoustic wave characteristic signal in the signal vector into the third maturity classifier to obtain a third maturity threshold;
根据所述第一成熟度阈值、所述第二成熟度阈值和所述第三成熟度阈值确定所述水果成熟度阈值。The fruit maturity threshold is determined based on the first maturity threshold, the second maturity threshold and the third maturity threshold.
优选地,所述根据所述水果成熟度阈值对所述催熟环境进行调整,以实现对所述待处理水果的催熟过程的动态调整,包括:Preferably, the adjustment of the ripening environment according to the fruit maturity threshold to realize the dynamic adjustment of the ripening process of the fruit to be processed includes:
根据所述水果成熟度阈值和预设的可控环境因素进行耦合建模,得到可控因素的回归曲线;所述回归曲线的表达式为:Carry out coupled modeling according to the fruit maturity threshold and preset controllable environmental factors to obtain a regression curve of the controllable factors; the expression of the regression curve is:
其中,CF代表所述可控环境因素的集合,RP为所述水果成熟度阈值,t为催熟时间,T为预设的催熟时间期限,[[f1,g1],[f2,g2],[f3,g3],[f4,g4],[f5,g5]]分别为温度所对应的函数关系、湿度所对应的函数关系、氧气所对应的函数关系、二氧化碳所对应的函数关系、乙烯所对应的函数关系;Y1、Y2、Y3、Y4和Y5分别为根据回归曲线所计算的温度值、湿度值、氧气浓度、二氧化碳浓度和乙烯浓度;R1、R2和R3分别为所述第一成熟度阈值、所述第二成熟度阈值和所述第三成熟度阈值;w1、w2和w3分别为所采集的颜色信号、光谱信号和声波信号在水果成熟度等级划分中所占的权重;Wherein, CF represents the set of controllable environmental factors, RP is the fruit maturity threshold, t is the ripening time, T is the preset ripening time period, [[f 1 , g 1 ], [f 2 ,g 2 ],[f 3 ,g 3 ],[f 4 ,g 4 ],[f 5 ,g 5 ]] are the functions corresponding to temperature, humidity and oxygen, respectively relationship, the functional relationship corresponding to carbon dioxide, and the functional relationship corresponding to ethylene; Y1, Y2, Y3, Y4 and Y5 are the temperature value, humidity value, oxygen concentration, carbon dioxide concentration and ethylene concentration calculated according to the regression curve respectively; R 1 , R 2 and R 3 are the first maturity threshold, the second maturity threshold and the third maturity threshold respectively; w 1 , w 2 and w 3 are the collected color signal and spectral signal respectively The weight of the sound wave signal in the classification of fruit ripeness grades;
根据所述回归曲线对所述催熟环境的参数进行调整。The parameters of the ripening environment are adjusted according to the regression curve.
优选地,在所述在催熟过程中采集所述待处理水果的成熟度信号、所述催熟环境的所述温湿度信号和所述微气体浓度信号之后,还包括:Preferably, after collecting the ripeness signal of the fruit to be processed, the temperature and humidity signal and the micro gas concentration signal of the ripening environment during the ripening process, the method further includes:
对所述颜色信号、所述光谱信号、所述声波信号、所述温湿度传感器采集的信号、所述氧气传感器采集的信号、所述二氧化碳传感器采集的信号和所述乙烯传感器采集的信号进行信号处理;所述信号处理的公式为:Signal the color signal, the spectral signal, the acoustic wave signal, the signal collected by the temperature and humidity sensor, the signal collected by the oxygen sensor, the signal collected by the carbon dioxide sensor, and the signal collected by the ethylene sensor processing; the formula for the signal processing is:
其中,VT为所述温湿度传感器采集的信号的温度值,VH为所述温湿度传感器采集的信号的湿度值,VO为所述氧气传感器采集的信号的氧气浓度值,VCO为所述二氧化碳传感器采集的信号的二氧化碳浓度值,VCH为所述乙烯传感器采集的信号的乙烯浓度值;α、β、γ、λ均为权重参数;VT1i、VT2i、VT3i、VT4i分别为各个区域的温度值;VH1i、VH2i、VH3i、VH4i分别为各个区域的湿度值;VO1、VO2、VO3、VO4分别为各个区域的氧气浓度;VCO1、VCO2、VCO3、VCO4分别为各个区域的二氧化碳浓度;VCH1、VCH2、VCH3、VCH4分别为各个区域的乙烯浓度;ai、bi、ci、di分别为各个干扰信号所占的比例参数。Wherein, VT is the temperature value of the signal collected by the temperature and humidity sensor, VH is the humidity value of the signal collected by the temperature and humidity sensor, VO is the oxygen concentration value of the signal collected by the oxygen sensor, and VCO is the carbon dioxide sensor. The carbon dioxide concentration value of the collected signal, VCH is the ethylene concentration value of the signal collected by the ethylene sensor; α, β, γ, λ are weight parameters; VT 1i , VT 2i , VT 3i , VT 4i are the values of the Temperature value; VH 1i , VH 2i , VH 3i , VH 4i are the humidity values of each area respectively; VO 1 , VO 2 , VO 3 , VO 4 are the oxygen concentration of each area respectively; VCO 1 , VCO 2 , VCO 3 , VCO 4 is the carbon dioxide concentration in each area; VCH 1 , VCH 2 , VCH 3 , VCH 4 are the ethylene concentration in each area, respectively; a i , bi , c i , d i are the proportional parameters occupied by each interference signal , respectively .
优选地,所述根据所述回归曲线对所述催熟环境的参数进行调整,包括:Preferably, the adjustment of the parameters of the ripening environment according to the regression curve includes:
根据所述温度所对应的函数关系和成熟度分类器计算当前环境下水果的成熟度阈值并得出目标温度,并根据水果的成熟度阈值和所述目标温度调整所述熟环境温度;Calculate the ripeness threshold of the fruit under the current environment according to the functional relationship corresponding to the temperature and the ripeness classifier and obtain the target temperature, and adjust the ripening environment temperature according to the ripeness threshold of the fruit and the target temperature;
根据所述湿度所对应的函数关系和成熟度分类器计算当前环境下水果的成熟度阈值并得出目标湿度,并根据水果的成熟度阈值和所述目标湿度调整湿度;Calculate the maturity threshold of the fruit under the current environment according to the functional relationship corresponding to the humidity and the maturity classifier and obtain the target humidity, and adjust the humidity according to the maturity threshold of the fruit and the target humidity;
根据所述氧气所对应的函数关系和成熟度分类器计算当前环境下水果的成熟度阈值并得出目标氧气浓度,并根据水果的成熟度阈值和所述目标氧气浓度调整氧气浓度;Calculate the maturity threshold of the fruit under the current environment according to the functional relationship corresponding to the oxygen and the maturity classifier to obtain the target oxygen concentration, and adjust the oxygen concentration according to the fruit maturity threshold and the target oxygen concentration;
根据二氧化碳所对应的函数关系和成熟度分类器计算当前环境下水果的成熟度阈值并得出目标二氧化碳浓度,并根据水果的成熟度阈值和所述目标二氧化碳浓度调整二氧化碳浓度;Calculate the maturity threshold of the fruit under the current environment according to the functional relationship corresponding to carbon dioxide and the maturity classifier to obtain the target carbon dioxide concentration, and adjust the carbon dioxide concentration according to the fruit maturity threshold and the target carbon dioxide concentration;
根据所述乙烯所对应的函数关系和成熟度分类器计算当前环境下水果的成熟度阈值并得出目标乙烯浓度,并根据水果的成熟度阈值和所述目标乙烯浓度调整乙烯浓度。According to the functional relationship corresponding to the ethylene and the maturity classifier, the maturity threshold of the fruit under the current environment is calculated and the target ethylene concentration is obtained, and the ethylene concentration is adjusted according to the fruit maturity threshold and the target ethylene concentration.
一种用于水果催熟的自动调控系统,包括:An automatic control system for fruit ripening, comprising:
知识库分类单元,用于根据预设的知识库对待处理水果的种类和成熟度进行分类,并根据所述知识库和预设市场需求确定分类后的所述待处理水果的催熟参数;所述催熟参数包括催熟天数和催熟环境参数;所述催熟环境参数包括温湿度信号和微气体浓度信号;A knowledge base classification unit, configured to classify the type and maturity of the fruit to be processed according to the preset knowledge base, and determine the ripening parameters of the classified fruit to be processed according to the knowledge base and the preset market demand; Described ripening parameter includes ripening days and ripening environment parameter; Described ripening environment parameter includes temperature and humidity signal and micro gas concentration signal;
信号采集单元,用于根据所述催熟参数设置催熟环境,并根据所述催熟环境对所述待处理水果进行催熟,并在催熟过程中采集所述待处理水果的成熟度信号、所述催熟环境的所述温湿度信号和所述微气体浓度信号;A signal acquisition unit, configured to set a ripening environment according to the ripening parameters, and to ripen the fruit to be processed according to the ripening environment, and collect the ripeness signal of the fruit to be processed during the ripening process , the temperature and humidity signal and the micro gas concentration signal of the ripening environment;
阈值计算单元,用于根据所述成熟度信号确定催熟过程中所述待处理水果的水果成熟度阈值;Threshold calculation unit, for determining the fruit maturity threshold of the fruit to be treated in the ripening process according to the maturity signal;
调整单元,用于根据所述水果成熟度阈值和出库情况对所述催熟环境和气调环境进行调整,以实现对所述待处理水果的催熟过程的自适应动态调整。An adjustment unit, configured to adjust the ripening environment and the modified atmosphere environment according to the fruit maturity threshold and the storage situation, so as to realize adaptive dynamic adjustment of the ripening process of the fruit to be processed.
根据本发明提供的具体实施例,本发明公开了以下技术效果:According to the specific embodiments provided by the present invention, the present invention discloses the following technical effects:
本发明提供了一种用于水果催熟的自动调控方法及系统,其中方法包括:根据预设的知识库对待处理水果的种类和成熟度进行分类,并根据所述知识库和预设市场需求确定分类后的所述待处理水果的催熟参数;所述催熟参数包括催熟天数和催熟环境参数;所述催熟环境参数包括温湿度信号和微气体浓度信号;根据所述催熟参数设置催熟环境,并根据所述催熟环境对所述待处理水果进行催熟,并在催熟过程中采集所述待处理水果的成熟度信号、所述催熟环境的所述温湿度信号和所述微气体浓度信号;根据所述成熟度信号确定催熟过程中所述待处理水果的水果成熟度阈值;根据所述水果成熟度阈值对所述催熟环境进行调整,以实现对所述待处理水果的催熟过程的动态调整。本发明能够提高水果的催熟质量,并且能够减少水果损耗及能源浪费。The present invention provides an automatic control method and system for fruit ripening, wherein the method includes: classifying the type and maturity of the fruit to be processed according to a preset knowledge base, and according to the knowledge base and preset market demand Determine the ripening parameters of the classified fruits to be treated; the ripening parameters include the ripening days and the ripening environment parameters; the ripening environment parameters include temperature and humidity signals and micro-gas concentration signals; according to the ripening Parameter setting the ripening environment, and ripening the fruit to be treated according to the ripening environment, and collect the ripeness signal of the fruit to be treated, the temperature and humidity of the ripening environment during the ripening process signal and the micro gas concentration signal; determine the fruit maturity threshold of the fruit to be treated in the ripening process according to the maturity signal; adjust the ripening environment according to the fruit maturity threshold to achieve Dynamic adjustment of the ripening process of the fruit to be treated. The invention can improve the ripening quality of fruits, and can reduce fruit loss and energy waste.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.
图1为本发明提供的实施例中的方法流程图;Fig. 1 is the method flow chart in the embodiment provided by the present invention;
图2为本发明提供的实施例中的系统模块结构示意图;2 is a schematic structural diagram of a system module in an embodiment provided by the present invention;
图3为本发明提供的实施例中的详细流程示意图。FIG. 3 is a detailed schematic flowchart of an embodiment provided by the present invention.
图4为本发明提供的实施例中的系统单元连接图。FIG. 4 is a connection diagram of system units in an embodiment provided by the present invention.
图5为本发明提供的实施例中的传统方法与本方法的硬度结果对比图;Fig. 5 is the comparison diagram of the hardness result of the traditional method in the embodiment provided by the present invention and this method;
图6为本发明提供的实施例中的传统方法与本方法的胶着度结果对比图;Fig. 6 is the traditional method in the embodiment provided by the present invention and the comparison diagram of the adhesion degree result of this method;
图7为本发明提供的实施例中的传统方法与本方法的咀嚼度结果对比图;Fig. 7 is the comparison chart of the chewiness result of the traditional method in the embodiment provided by the present invention and this method;
图8为本发明提供的实施例中的传统方法与本方法的回复性结果对比图。FIG. 8 is a comparison diagram of the recovery results between the traditional method in the embodiment provided by the present invention and the present method.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor a separate or alternative embodiment that is mutually exclusive of other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
本申请的说明书和权利要求书及所述附图中的术语“第一”、“第二”、“第三”和“第四”等是用于区别不同对象,而不是用于描述特定顺序。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤、过程、方法等没有限定于已列出的步骤,而是可选地还包括没有列出的步骤,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤元。The terms "first", "second", "third" and "fourth" in the description and claims of the present application and the drawings are used to distinguish different objects, rather than to describe a specific order . Furthermore, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, including a series of steps, processes, methods, etc. is not limited to the listed steps, but optionally also includes unlisted steps, or optionally also includes inherent to these processes, methods, products or devices. other steps.
本发明的目的是提供本发明提供了一种用于水果催熟的自动调控方法及系统,能够提高水果的催熟质量,并且能够减少水果损耗及能源浪费。The purpose of the present invention is to provide an automatic control method and system for fruit ripening, which can improve the quality of fruit ripening and reduce fruit loss and energy waste.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1为本发明提供的实施例中的方法流程图,如图1所示,本发明提供了一种用于水果催熟的自动调控方法,包括:Fig. 1 is the method flow chart in the embodiment provided by the present invention, as shown in Fig. 1, the present invention provides a kind of automatic control method for fruit ripening, comprising:
步骤100:根据预设的知识库对待处理水果的种类和成熟度进行分类,并根据所述知识库和预设市场需求确定分类后的所述待处理水果的催熟参数;所述催熟参数包括催熟天数和催熟环境参数;所述催熟环境参数包括温湿度信号和微气体浓度信号;Step 100: classify the types and maturity of the fruits to be processed according to a preset knowledge base, and determine the ripening parameters of the classified fruits to be processed according to the knowledge base and preset market demands; the ripening parameters Including ripening days and ripening environmental parameters; the ripening environmental parameters include temperature and humidity signals and micro-gas concentration signals;
步骤200:根据所述催熟参数设置催熟环境,并根据所述催熟环境对所述待处理水果进行催熟,并在催熟过程中采集所述待处理水果的成熟度信号、所述催熟环境的所述温湿度信号和所述微气体浓度信号;Step 200: Set a ripening environment according to the ripening parameters, and ripen the fruit to be treated according to the ripening environment, and collect the ripeness signal of the fruit to be treated, the the temperature and humidity signal and the micro gas concentration signal of the ripening environment;
步骤300:根据所述成熟度信号确定催熟过程中所述待处理水果的水果成熟度阈值;Step 300: determine the fruit maturity threshold of the fruit to be treated in the ripening process according to the maturity signal;
步骤400:根据所述水果成熟度阈值对所述催熟环境进行调整,以实现对所述待处理水果的催熟过程的自适应动态调整。Step 400: Adjust the ripening environment according to the fruit maturity threshold, so as to realize adaptive dynamic adjustment of the ripening process of the fruit to be processed.
进一步地,本实施例中提供的调控方法的另一种实现方式如下:Further, another implementation manner of the control method provided in this embodiment is as follows:
采集催熟过程中水果的成熟度信号;Collect the ripeness signal of the fruit during the ripening process;
采集并自动调整催熟环境的温湿度和微气体浓度;Collect and automatically adjust the temperature, humidity and micro-gas concentration of the ripening environment;
根据采集的所述成熟度信号获得水果成熟度等级,进而对催熟环境的温湿度和微气体浓度进行动态调整。The fruit ripeness grade is obtained according to the collected ripeness signal, and then the temperature, humidity and micro-gas concentration of the ripening environment are dynamically adjusted.
优选地,所述步骤100具体包括:Preferably, the
构建所述知识库;所述知识库用于储存水果的品种、水果成熟度等级和不同催熟天数所对应的所述催熟环境参数;Constructing the knowledge base; the knowledge base is used to store the fruit varieties, fruit maturity levels and the ripening environment parameters corresponding to different ripening days;
利用所述知识库对待处理水果的品种进行分类,得到分类后的待处理水果;Use the knowledge base to classify the varieties of the fruits to be treated, and obtain the classified fruits to be treated;
根据所述知识库对分类后的待处理水果的成熟程度进行划分,得到所述分类后的待处理水果的成熟程度;According to the knowledge base, the classification of the ripeness of the fruit to be treated is divided to obtain the ripeness of the classified fruit to be treated;
根据所述预设市场需求确定催熟天数,并从所述知识库中选取所述催熟天数所对应的所述催熟环境参数;所述温湿度信号包括温度信号和湿度信号;所述微气体浓度信号包括氧气浓度信号、二氧化碳浓度信号和乙烯浓度信号;The ripening days are determined according to the preset market demand, and the ripening environment parameters corresponding to the ripening days are selected from the knowledge base; the temperature and humidity signals include temperature signals and humidity signals; The gas concentration signal includes oxygen concentration signal, carbon dioxide concentration signal and ethylene concentration signal;
根据所述催熟环境参数和所述催熟天数确定所述催熟参数。The ripening parameters are determined according to the ripening environmental parameters and the ripening days.
具体的,本实施例中还对应上述方法,提供了一种模块化的调控系统,如图2所示,包括知识库模块、预分类模块、成熟度信息采集模块、环境信息采集处理模块、成熟度度与可控因素耦合模型模块、调控显示模块、出库模块。Specifically, this embodiment also corresponds to the above method, and provides a modular control system, as shown in FIG. 2 , including a knowledge base module, a pre-classification module, a maturity information collection module, an environmental information collection and processing module, a mature Degree and controllable factors coupling model module, control display module, outbound module.
其中,所述知识库模块,用于储存水果的品种以及水果成熟度等级,以及不同催熟天数所对应的催熟环境参数。所述预分类模块,用于对到货的水果品种进行划分以及根据已有的知识对其成熟度进行初级分类。所述成熟度信息采集处理模块,用于采集水果催熟过程中的颜色信号、光谱信号以及声波信号,再经成熟度阈值转换模块(第一成熟度分类器、第二成熟度分类器、第三成熟度分类器)获得水果在不同采集途径下的成熟度阈值。所述环境信息采集处理模块,用于采集催熟环境中的温湿度传感器、氧气传感器、二氧化碳传感器、乙烯传感器所产生的信号,并对信号进行融合冲突处理,获得催熟过程中温湿度、氧气浓度、二氧化碳浓度以及乙烯浓度的真实值,并将数据传输至调整显示模块。所述成熟度与可控因素耦合模块,用于将成熟度信息采集处理模块处理后的成熟度信息与在工人经验中所调整的可控环境因素进行耦合建模,获得环境可控因素的回归曲线,控制中心在催熟过程中根据此回归曲线进行环境可控因素的自动调控。所述调控显示模块,包括升降温模块、加减湿度模块、二氧化碳吸附模块、氧气施加模块、乙烯吸附模块、显示模块、人工修正模块,用于自动调控催熟环境中的温湿度和为气体浓度,并显示数值。为增加其稳定性,加入人工修正模块以对可能存在的回归曲线偏差进行动态微调,从而实现整个催熟过程的自适应调整。所述出库模块,包括出售模块和气调模块。用于将达到成熟度要求的水果进行出库,如果无法立即销售,则转入气调模块进行保鲜。Wherein, the knowledge base module is used to store fruit varieties and fruit maturity grades, as well as ripening environment parameters corresponding to different ripening days. The pre-classification module is used to classify the arriving fruit varieties and perform primary classification of their maturity according to the existing knowledge. The maturity information collection and processing module is used to collect the color signal, spectral signal and sound wave signal in the fruit ripening process, and then pass through the maturity threshold conversion module (the first maturity classifier, the second maturity classifier, the first maturity Three ripeness classifiers) to obtain the ripeness thresholds of fruits under different collection methods. The environmental information collection and processing module is used to collect signals generated by temperature and humidity sensors, oxygen sensors, carbon dioxide sensors, and ethylene sensors in the ripening environment, and perform fusion and conflict processing on the signals to obtain the temperature, humidity, and oxygen concentration in the ripening process. , carbon dioxide concentration and the actual value of ethylene concentration, and transmit the data to the adjustment display module. The maturity and controllable factor coupling module is used to couple the maturity information processed by the maturity information acquisition and processing module with the controllable environmental factors adjusted in the worker's experience, and obtain the regression of the environmental controllable factors. curve, the control center automatically adjusts the environmental controllable factors according to this regression curve during the ripening process. The control and display module includes a temperature increase and decrease module, a humidity addition and deduction module, a carbon dioxide adsorption module, an oxygen application module, an ethylene adsorption module, a display module, and a manual correction module, which are used to automatically regulate the temperature and humidity in the ripening environment and the gas concentration. , and display the value. In order to increase its stability, a manual correction module is added to dynamically fine-tune the possible deviation of the regression curve, so as to realize the self-adaptive adjustment of the entire ripening process. The outgoing module includes a sales module and an air conditioning module. It is used to carry out the fruit that meets the maturity requirements. If it cannot be sold immediately, it will be transferred to the modified atmosphere module for preservation.
更进一步地,本实施例中通过知识库模块对即将要催熟的水果品种进行分类,并对其成熟程度进行初步划分;根据市场需求,确定催熟天数,以及从知识库中选取所对应的催熟环境参数初始值:温湿度、氧气浓度、二氧化碳浓度、乙烯浓度。Further, in the present embodiment, the fruit varieties that are about to be ripened are classified by the knowledge base module, and their maturity levels are preliminarily divided; The initial value of ripening environment parameters: temperature and humidity, oxygen concentration, carbon dioxide concentration, ethylene concentration.
优选地,所述步骤200具体包括:Preferably, the
将成熟度采集装置设置在所述待处理水果的上方;所述成熟度采集装置包括颜色传感器、光谱传感器和声波传感器;所述成熟度信号包括颜色信号、光谱信号和声波信号;所述颜色传感器用于采集所述待处理水果的所述颜色信号;所述光谱传感器用于采集所述待处理水果的所述光谱信号;所述声波传感器用于采集所述待处理水果的所述声波信号;A maturity acquisition device is arranged above the fruit to be processed; the maturity acquisition device includes a color sensor, a spectral sensor and a sound wave sensor; the maturity signal includes a color signal, a spectral signal and a sound wave signal; the color sensor used to collect the color signal of the fruit to be processed; the spectral sensor is used to collect the spectral signal of the fruit to be processed; the acoustic wave sensor is used to collect the acoustic wave signal of the fruit to be processed;
利用环境信息采集装置采集所述温湿度信号和所述微气体浓度信号;所述环境信息采集装置包括温湿度传感器、氧气传感器、二氧化碳传感器和乙烯传感器。The temperature and humidity signal and the micro-gas concentration signal are collected by an environmental information acquisition device; the environmental information acquisition device includes a temperature and humidity sensor, an oxygen sensor, a carbon dioxide sensor and an ethylene sensor.
具体的,本实施例中通过成熟度信息采集处理模块,检测水果成熟过程中的颜色变化、光谱变化以及声波变化,对这三种信号进行成熟度阈值转换处理,并传输至成熟度与可控因素耦合模块。Specifically, in this embodiment, the ripeness information collection and processing module is used to detect the color change, spectral change and sound wave change during the ripening process of the fruit, and the ripeness threshold conversion processing is performed on these three signals, and then transmitted to the ripeness and controllable Factor coupling module.
优选地,所述成熟度采集装置的设置方法包括:Preferably, the setting method of the maturity collection device includes:
将所述颜色传感器、所述光谱传感器以及所述声波传感器并排放置作为传感器阵列,共设置三组传感器阵列;各组传感器阵列沿着库房宽度方向等间距放置;The color sensor, the spectral sensor and the acoustic wave sensor are placed side by side as a sensor array, and three groups of sensor arrays are arranged in total; each group of sensor arrays are placed at equal intervals along the width direction of the warehouse;
根据第一设置公式确定所述成熟度采集装置的分布位置;所述第一设置公式为:Determine the distribution positions of the maturity collection devices according to a first setting formula; the first setting formula is:
其中,a和b分别为催熟库房的宽度和长度;l为第一组传感器阵列、第二组传感器阵列和第三组传感器阵列两两之间的距离;c1、c2和c3分别为所述颜色传感器的采集覆盖半径、所述光谱传感器的覆盖半径和所述声波传感器的覆盖半径;c为三组传感器阵列中的最小覆盖半径;x为所述传感器阵列单次沿着所述催熟库房长度方向上移动的距离,n为所述传感器阵列沿着所述催熟库房长度方向从首端移动到末端的次数;h为所述传感器阵列在水果上方的垂直距离,h与c的变化大小具有正相关性;Among them, a and b are the width and length of the ripening warehouse, respectively; l is the distance between the first group of sensor arrays, the second group of sensor arrays and the third group of sensor arrays; c1, c2 and c3 are the The collection coverage radius of the color sensor, the coverage radius of the spectral sensor, and the coverage radius of the acoustic wave sensor; c is the minimum coverage radius in the three groups of sensor arrays; x is the sensor array along the ripening warehouse once The distance moved in the length direction, n is the number of times the sensor array moves from the head end to the end along the length direction of the ripening warehouse; h is the vertical distance of the sensor array above the fruit, the change of h and c have a positive correlation;
根据所述催熟库房的实际尺寸动态调整所述成熟度采集装置安装的高度;Dynamically adjust the installation height of the maturity acquisition device according to the actual size of the ripening warehouse;
沿着所述催熟库房长度方向均匀移动所述传感器阵列,以逐列扫描采集所述待处理水果的所述颜色信号、所述光谱信号和所述声波信号。The sensor array is uniformly moved along the length direction of the ripening warehouse to scan and collect the color signal, the spectral signal and the sound wave signal of the fruit to be processed by column by column.
优选地,所述环境信息采集装置的设置方法包括:Preferably, the setting method of the environmental information collection device includes:
根据第三设置公式确定所述环境信息采集装置在催熟库房长度方向上的分布位置;所述第三设置公式为:Determine the distribution position of the environmental information collection device in the length direction of the ripening warehouse according to the third setting formula; the third setting formula is:
其中,a和b分别为所述催熟库房的宽度和长度;syi为传感器组之间的相互距离,s为所述催熟库房长度方向上相邻两个传感器组间距的差值;ny为所述催熟库房长度方向上传感器组的个数;ε为计算参数;Wherein, a and b are the width and length of the ripening warehouse, respectively; s i is the mutual distance between the sensor groups, and s is the difference between the distances between two adjacent sensor groups in the length direction of the ripening warehouse; n y is the number of sensor groups in the length direction of the ripening warehouse; ε is a calculation parameter;
根据第四设置公式确定所述环境信息采集装置在所述催熟库房宽度方向上的分布位置;所述第四设置公式为:Determine the distribution position of the environmental information collection device in the width direction of the ripening warehouse according to a fourth setting formula; the fourth setting formula is:
其中,sx为所述催熟库房宽度方向上传感器之间的相互距离;nx为述催熟库房宽度方向上传感器组的个数;c4、c5、c6、c7和c8分别为所述温湿度传感器的温度传感单元、所述温湿度传感器的湿度传感单元、所述氧气传感器、所述二氧化碳传感器和所述乙烯传感器的采集覆盖半径;Wherein, sx is the mutual distance between the sensors in the width direction of the ripening warehouse; nx is the number of sensor groups in the width direction of the ripening warehouse; c4, c5, c6, c7 and c8 are the temperature and humidity, respectively The collection coverage radius of the temperature sensing unit of the sensor, the humidity sensing unit of the temperature and humidity sensor, the oxygen sensor, the carbon dioxide sensor and the ethylene sensor;
根据所述环境信息采集装置在催熟库房长度方向上的分布位置和所述环境信息采集装置在催熟库房宽度方向上的分布位置对所述环境信息采集装置进行布置。The environmental information collection devices are arranged according to the distribution positions of the environmental information collection devices in the length direction of the ripening warehouse and the distribution positions of the environmental information collection devices in the width direction of the ripening warehouse.
具体的,将本实施例成熟度采集模块(颜色传感器、光谱传感器、声波传感器)放置水果上方,用于初步采集水果的成熟度信息,具体安装及采集方式如下:Specifically, the maturity acquisition module (color sensor, spectral sensor, acoustic wave sensor) of the present embodiment is placed above the fruit to initially collect the maturity information of the fruit. The specific installation and collection methods are as follows:
c=min(c1,c2,c3)c=min(c1,c2,c3)
nx=bnx=b
l≤2cl≤2c
c∝hc∝h
其中,a和b分别为催熟库房的宽度和长度;l为A组、B组和C组两两之间的距离;c1、c2和c3分别为颜色传感器的采集覆盖半径、光谱传感器的覆盖半径、声波传感器的覆盖半径;c为三种传感器中的最小覆盖半径;x为传感器陈列单次沿着库房长度方向上移动的距离,n为传感器阵列沿着库房长度方向从首端移动到末端的次数;h为传感器阵列在水果上方的垂直距离,与c的变化大小具有正相关性。Among them, a and b are the width and length of the ripening warehouse, respectively; l is the distance between groups A, B, and C; c1, c2, and c3 are the collection coverage radius of the color sensor and the coverage of the spectrum sensor, respectively. Radius, the coverage radius of the acoustic wave sensor; c is the minimum coverage radius of the three sensors; x is the distance that the sensor array moves along the length of the warehouse at a time, and n is the sensor array moves along the length of the warehouse from the head end to the end. The number of times; h is the vertical distance of the sensor array above the fruit, which has a positive correlation with the change of c.
根据库房实际尺寸大小,通过动态调整传感器安装的高度,确保A、B、C三组传感器按照上述方法的分布能够使得其信号可以覆盖库房的宽度范围。进而沿着库房长度方向均匀移动A、B、C三组传感器从而逐列扫描采集水果的颜色信号、光谱信号和声波信号,并所采集的成熟度信号传输至成熟度信息采集处理模块进行下一步处理。According to the actual size of the warehouse, by dynamically adjusting the height of the sensor installation, it is ensured that the three groups of sensors A, B, and C are distributed according to the above method so that their signals can cover the width of the warehouse. Then the three groups of sensors A, B and C are moved evenly along the length of the warehouse to scan and collect the color signal, spectral signal and acoustic wave signal of the fruit column by column, and the collected maturity signal is transmitted to the maturity information acquisition and processing module for the next step. deal with.
进一步的,通过成熟度阈值转换模块建立来自颜色特征的第一成熟度分类器、来自光谱特征的第二成熟度分类器以及来自声波特征的第三成熟度分类器,将采集的特征信号转换为成熟度阈值。具体办法如下:Further, a first maturity classifier from the color feature, a second maturity classifier from the spectral feature, and a third maturity classifier from the acoustic wave feature are established through the maturity threshold conversion module, and the collected feature signals are converted into maturity threshold. The specific methods are as follows:
根据知识库对所催熟的水果进行成熟度等级划分,分别为A、B、C、D、E、F、G七个等级,每个等级的水果分别采集三个不同位置的不同传感器信号,即成熟度A等级所采集的信号向量为AV=[ax1,ay1,az1,ax2,ay2,az2,ax2,ay2,az2];成熟度B等级所采集的信号向量为BV=[bx1,by1,bz1,bx2,by2,bz2,bx2,by2,bz2];成熟度C等级所采集的信号向量为CV=[cx1,cy1,cz1,cx2,cy2,cz2,cx3,cy3,cz3];成熟度D等级所采集的信号向量为DV=[dx1,dy1,dz1,dx2,dy2,dz2,dx3,dy3,dz3];成熟度E等级所采集的信号向量为EV=[ex1,ey1,ez1,ex2,ey2,ez2,ex3,ey3,ez3];成熟度F等级所采集的信号向量为FV=[fx1,fy1,fz1,fx2,fy2,fz2,fx3,fy3,fz3];成熟度G等级所采集的信号向量为GV=[gx1,gy1,gz1,gx2,gy2,gz2,gx3,gy3,gz3]。According to the knowledge base, the ripened fruits are divided into seven grades, namely A, B, C, D, E, F, and G. The fruits of each grade collect different sensor signals from three different positions. That is, the signal vector collected by maturity level A is AV=[ax1,ay1,az1,ax2,ay2,az2,ax2,ay2,az2]; the signal vector collected by maturity level B is BV=[bx1,by1, bz1,bx2,by2,bz2,bx2,by2,bz2]; the signal vector collected at maturity C level is CV=[cx1,cy1,cz1,cx2,cy2,cz2,cx3,cy3,cz3]; maturity D The signal vector collected by the level is DV=[dx1,dy1,dz1,dx2,dy2,dz2,dx3,dy3,dz3]; the signal vector collected by the maturity level E is EV=[ex1,ey1,ez1,ex2, ey2, ez2, ex3, ey3, ez3]; the signal vector collected by the maturity level F is FV=[fx1, fy1, fz1, fx2, fy2, fz2, fx3, fy3, fz3]; the signal vector collected by the maturity level G The signal vector is GV=[gx1,gy1,gz1,gx2,gy2,gz2,gx3,gy3,gz3].
进一步的,通过建立催熟多特征向量模型训练所采集的信号向量,并进行交叉验证,获得第一成熟度分类器、第二成熟度分类器以及第三成熟度分类器。通过输入颜色特征信号到第一成熟度分类器获得成熟度阈值R1,通过输入光谱特征信号到第二成熟度分类器获得成熟度阈值R2,通过输入声波特征信号到第三成熟度分类器获得成熟度阈值R3,并将三种成熟度阈值传输至成熟度与可控因素耦合模型模块。Further, the collected signal vectors are trained by establishing a multi-feature vector model for ripening, and cross-validation is performed to obtain a first maturity level classifier, a second maturity level classifier and a third maturity level classifier. The maturity threshold R1 is obtained by inputting the color characteristic signal to the first maturity classifier, the maturity threshold R2 is obtained by inputting the spectral characteristic signal to the second maturity classifier, and the maturity threshold R2 is obtained by inputting the acoustic characteristic signal to the third maturity classifier. The three maturity thresholds are transferred to the maturity and controllable factor coupling model module.
与此同时,环境信息采集模块,包括温湿度传感器、氧气传感器、二氧化碳传感器、乙烯传感器以及信号融合冲突处理,用于采集催熟环境中的温湿度和微气体浓度,并将当前值传输至调控显示模块。具体的,将温度传感器、湿度传感器、氧气传感器、二氧化碳传感器、乙烯传感器并排放置作为一个可控因素传感器组,按照如下方式进行布置:At the same time, the environmental information acquisition module, including temperature and humidity sensors, oxygen sensors, carbon dioxide sensors, ethylene sensors, and signal fusion conflict processing, is used to collect the temperature, humidity and micro-gas concentration in the ripening environment, and transmit the current values to the regulator. Display module. Specifically, the temperature sensor, humidity sensor, oxygen sensor, carbon dioxide sensor, and ethylene sensor are placed side by side as a controllable factor sensor group, and arranged as follows:
在库房长度方向上,传感器组的安装位置分布具体如下:In the warehouse length direction, the installation positions of the sensor groups are distributed as follows:
syi=syn+1-i sy i =syn +1-i
在库房宽度方向上,传感器组的安装位置分布具体如下:In the width direction of the warehouse, the installation positions of the sensor groups are distributed as follows:
其中a和b分别为催熟库房的宽度和长度;syi为库房长度方向上传感器组之间的相互距离,s为库房长度方向上相邻两个传感器组间距的差值;ny为库房长度方向上传感器组的个数;ε为计算参数;sx为库房宽度方向上传感器组之间的相互距离;nx为库房长度方向上传感器组的个数;c1、c2、c3、c4和c5分别为温度传感器、湿度传感器、氧气传感器、二氧化碳传感器和乙烯传感器的采集覆盖半径;where a and b are the width and length of the ripening warehouse, respectively; sy i is the mutual distance between sensor groups in the length direction of the warehouse, s is the difference between the distances between two adjacent sensor groups in the length direction of the warehouse; ny is the warehouse The number of sensor groups in the length direction; ε is the calculation parameter; sx is the mutual distance between the sensor groups in the warehouse width direction; n x is the number of sensor groups in the warehouse length direction; c1, c2, c3, c4 and c5 are the acquisition coverage radius of temperature sensor, humidity sensor, oxygen sensor, carbon dioxide sensor and ethylene sensor respectively;
通过将温度传感器、湿度传感器、氧气传感器、二氧化碳传感器和乙烯传感器按照以上方式进行放置,可以随着库房实际的尺寸对其位置进行动态调整,从而可以较为全面的采集催熟过程中的温湿度和氧气、二氧化碳以及乙烯气体浓度。By placing the temperature sensor, humidity sensor, oxygen sensor, carbon dioxide sensor and ethylene sensor in the above manner, the position of the warehouse can be dynamically adjusted according to the actual size of the warehouse, so that the temperature, humidity and temperature during the ripening process can be collected comprehensively. Oxygen, carbon dioxide and ethylene gas concentrations.
优选地,所述步骤300具体包括:Preferably, the
根据所述知识库对水果进行成熟度等级划分,得到多个等级;According to the knowledge base, the fruit is divided into ripeness grades to obtain multiple grades;
针对每个等级对应的水果,分别采集三个不同位置的不同传感器的成熟度信号,并根据所述成熟度信号构建各个等级的信号向量;For the fruits corresponding to each grade, the maturity signals of different sensors at three different positions are collected respectively, and the signal vectors of each grade are constructed according to the maturity signals;
建立基于颜色特征的第一成熟度分类器、基于光谱特征的第二成熟度分类器和基于声波特征的第三成熟度分类器;establishing a first maturity classifier based on color features, a second maturity classifier based on spectral features, and a third maturity classifier based on sonic features;
将所述信号向量中的颜色特征信号输入到所述第一成熟度分类器中,得到第一成熟度阈值;inputting the color feature signal in the signal vector into the first maturity classifier to obtain a first maturity threshold;
将所述信号向量中的光谱特征信号输入到所述第二成熟度分类器中,得到第二成熟度阈值;inputting the spectral characteristic signal in the signal vector into the second maturity classifier to obtain a second maturity threshold;
将所述信号向量中的声波特征信号输入到所述第三成熟度分类器中,得到第三成熟度阈值;inputting the acoustic wave characteristic signal in the signal vector into the third maturity classifier to obtain a third maturity threshold;
根据所述第一成熟度阈值、所述第二成熟度阈值和所述第三成熟度阈值确定所述水果成熟度阈值。The fruit maturity threshold is determined based on the first maturity threshold, the second maturity threshold and the third maturity threshold.
可选地,本实施例中所述方法还包括:Optionally, the method described in this embodiment further includes:
采集水果在不同成熟程度的颜色信号,将其作为第一训练样本,获得第一成熟度分类器;Collect the color signals of fruits at different maturity levels and use them as the first training samples to obtain the first maturity classifier;
采集水果在不同成熟程度的光谱信号,将其作为第二训练样本,获得第二成熟度分类器;Collect the spectral signals of fruits at different degrees of maturity and use them as the second training samples to obtain the second maturity classifier;
采集水果在不同成熟程度的声波信号,将其作为第三训练样本,获得第三成熟度分类器;Collect the sound wave signals of fruits at different degrees of maturity and use them as the third training samples to obtain the third degree of maturity classifier;
根据此三种成熟度分类器,计算出在不同采集信号下所对应的成熟度阈值。According to the three maturity classifiers, the corresponding maturity thresholds under different acquisition signals are calculated.
优选地,所述步骤400具体包括:Preferably, the
根据所述水果成熟度阈值和预设的可控环境因素进行耦合建模,得到可控因素的回归曲线;所述回归曲线的表达式为:Carry out coupled modeling according to the fruit maturity threshold and preset controllable environmental factors to obtain a regression curve of the controllable factors; the expression of the regression curve is:
其中,CF代表所述可控环境因素的集合,RP为所述水果成熟度阈值,t为催熟时间,T为预设的催熟时间期限,[[f1,g1],[f2,g2],[f3,g3],[f4,g4],[f5,g5]]分别为温度所对应的函数关系、湿度所对应的函数关系、氧气所对应的函数关系、二氧化碳所对应的函数关系、乙烯所对应的函数关系;Y1、Y2、Y3、Y4和Y5分别为根据回归曲线所计算的温度值、湿度值、氧气浓度、二氧化碳浓度和乙烯浓度;R1、R2和R3分别为所述第一成熟度阈值、所述第二成熟度阈值和所述第三成熟度阈值;w1、w2和w3分别为所采集的颜色信号、光谱信号和声波信号在水果成熟度等级划分中所占的权重;Wherein, CF represents the set of controllable environmental factors, RP is the fruit maturity threshold, t is the ripening time, T is the preset ripening time period, [[f 1 , g 1 ], [f 2 ,g 2 ],[f 3 ,g 3 ],[f 4 ,g 4 ],[f 5 ,g 5 ]] are the functions corresponding to temperature, humidity and oxygen, respectively relationship, the functional relationship corresponding to carbon dioxide, and the functional relationship corresponding to ethylene; Y1, Y2, Y3, Y4 and Y5 are the temperature value, humidity value, oxygen concentration, carbon dioxide concentration and ethylene concentration calculated according to the regression curve respectively; R 1 , R 2 and R 3 are the first maturity threshold, the second maturity threshold and the third maturity threshold respectively; w 1 , w 2 and w 3 are the collected color signal and spectral signal respectively The weight of the sound wave signal in the classification of fruit ripeness grades;
根据所述回归曲线对所述催熟环境的参数进行调整。The parameters of the ripening environment are adjusted according to the regression curve.
进一步地,通过成熟度与可控因素耦合模块,将来自成熟度信息采集处理模块的成熟度信息与在工人经验中所调整的可控环境因素(知识库)进行耦合建模,获得可控因素的回归曲线,进而在催熟过程中根据此回归曲线进行环境可控因素的自动调控,二者之间的模型关系可表示为:Further, through the maturity and controllable factor coupling module, the maturity information from the maturity information acquisition and processing module is coupled with the controllable environmental factors (knowledge base) adjusted in the worker's experience, and the controllable factors are obtained. Then, in the process of ripening, the environmental controllable factors are automatically adjusted according to this regression curve. The model relationship between the two can be expressed as:
其中,CF代表可控因素集合,RP为成熟度阈值,t为催熟时间,T为所设定的催熟时间期限,[[f1,g1],[f2,g2],[f3,g3],[f4,g4],[f5,g5]]分别为温度所对应的函数关系即第一回归曲线、湿度所对应的函数关系即第二回归曲线、氧气所对应的函数关系即第三回归曲线、二氧化碳所对应的函数关系即第四回归曲线、乙烯所对应的函数关系即第五回归曲线。Y1,Y2,Y3,Y4,Y5分别为根据回归曲线所计算的温度值、湿度值、氧气浓度、二氧化碳浓度、乙烯浓度。R1、R2、R3分别为所采集的颜色信号处理后的成熟度阈值、所采集的光谱信号处理后的阈值、所采集的声波信号处理后的成熟度阈值。w1、w2、w3分别为所采集的颜色信号、光谱信号和声波信号在水果成熟度等级划分中所占的权重。Among them, CF represents the set of controllable factors, RP is the maturity threshold, t is the ripening time, T is the set ripening time period, [[f 1 , g 1 ], [f 2 , g 2 ], [ f 3 , g 3 ], [f 4 , g 4 ], [f 5 , g 5 ]] are the functional relationship corresponding to temperature, namely the first regression curve, the functional relationship corresponding to humidity, namely the second regression curve, oxygen The corresponding functional relationship is the third regression curve, the functional relationship corresponding to carbon dioxide is the fourth regression curve, and the functional relationship corresponding to ethylene is the fifth regression curve. Y1, Y2, Y3, Y4, Y5 are the temperature value, humidity value, oxygen concentration, carbon dioxide concentration, and ethylene concentration calculated according to the regression curve, respectively. R1, R2, and R3 are respectively the processed maturity threshold of the collected color signal, the processed threshold of the collected spectral signal, and the processed maturity threshold of the collected acoustic signal. w1, w2, and w3 are the weights of the collected color signal, spectral signal and acoustic signal in the fruit ripeness grade division respectively.
可选地,根据所得的第一回归曲线,控制中心依据成熟度分类器计算当前环境下水果的成熟度阈值并得出目标温度,进而自动控制升降温装置进行调整温度;根据所得的第二回归曲线,控制中心依据成熟度分类器计算当前环境下水果的成熟度阈值并得出目标湿度,进而自动控制雾化装置进行调整湿度;根据所得的第三回归曲线,控制中心依据成熟度分类器计算当前环境下水果的成熟度阈值并得出目标氧气浓度,控制器控制氧气供给装置进行调整氧气浓度;根据所得的第四回归曲线,控制中心依据成熟度分类器计算当前环境下水果的成熟度阈值并得出目标二氧化碳浓度,自动控制吸附二氧化碳装置进行调整二氧化碳浓度;根据所得的第五回归曲线,控制中心依据成熟度分类器计算当前环境下水果的成熟度阈值并得出目标乙烯浓度,控制乙烯吸附装置进行调整乙烯浓度。Optionally, according to the obtained first regression curve, the control center calculates the maturity threshold of the fruit under the current environment according to the maturity classifier and obtains the target temperature, and then automatically controls the temperature rise and fall device to adjust the temperature; according to the obtained second regression Curve, the control center calculates the ripeness threshold of the fruit in the current environment according to the maturity classifier and obtains the target humidity, and then automatically controls the atomization device to adjust the humidity; according to the obtained third regression curve, the control center calculates according to the maturity classifier The maturity threshold of the fruit in the current environment is obtained and the target oxygen concentration is obtained. The controller controls the oxygen supply device to adjust the oxygen concentration; according to the obtained fourth regression curve, the control center calculates the maturity threshold of the fruit in the current environment according to the maturity classifier. The target carbon dioxide concentration is obtained, and the carbon dioxide adsorption device is automatically controlled to adjust the carbon dioxide concentration; according to the obtained fifth regression curve, the control center calculates the ripeness threshold of the fruit under the current environment according to the maturity classifier and obtains the target ethylene concentration to control the ethylene concentration. The adsorption unit was used to adjust the ethylene concentration.
进一步地,控制中心通过来自成熟度信息采集处理模块的水果成熟度阈值判断所催熟的水果是否达到成熟度要求,若达到,则判断是否出售,若不出售,则转入气调模块进行保鲜;若没有达到成熟度要求,则通过可控因素回归曲线计算可控因素数值,并传输至显示模块进行显示,同时,工人可以判断当前计算值是否需要修正,若需要,则将人工调整的数据传输至成熟度与可控因素耦合模块再次建立可控因素回归曲线,若不需要人工修正,比较计算值与当前环境真实值是否相等,若不相等,则通过调控模块对催熟环境可控因素进行自动调整。从而提高所催熟水果的质量,减少水果的损耗与能源浪费。Further, the control center judges whether the ripened fruit meets the maturity requirement through the fruit maturity threshold from the maturity information collection and processing module, and if so, judges whether it is sold, if not, then transfers to the modified atmosphere module for freshness preservation. ; If the maturity requirement is not met, the controllable factor value is calculated through the controllable factor regression curve and transmitted to the display module for display. At the same time, the worker can judge whether the current calculated value needs to be corrected, and if necessary, the manually adjusted data Transfer to the maturity and controllable factor coupling module to establish the controllable factor regression curve again. If manual correction is not required, compare whether the calculated value is equal to the actual value of the current environment. Make automatic adjustments. Thereby, the quality of the ripened fruit is improved, and the loss and energy waste of the fruit are reduced.
优选地,在所述在催熟过程中采集所述待处理水果的成熟度信号、所述催熟环境的所述温湿度信号和所述微气体浓度信号之后,还包括:Preferably, after collecting the ripeness signal of the fruit to be processed, the temperature and humidity signal and the micro gas concentration signal of the ripening environment during the ripening process, the method further includes:
对所述颜色信号、所述光谱信号、所述声波信号、所述温湿度传感器采集的信号、所述氧气传感器采集的信号、所述二氧化碳传感器采集的信号和所述乙烯传感器采集的信号进行信号处理;所述信号处理的公式为:Signal the color signal, the spectral signal, the acoustic wave signal, the signal collected by the temperature and humidity sensor, the signal collected by the oxygen sensor, the signal collected by the carbon dioxide sensor, and the signal collected by the ethylene sensor processing; the formula for the signal processing is:
其中,VT为所述温湿度传感器采集的信号的温度值,VH为所述温湿度传感器采集的信号的湿度值,VO为所述氧气传感器采集的信号的氧气浓度值,VCO为所述二氧化碳传感器采集的信号的二氧化碳浓度值,VCH为所述乙烯传感器采集的信号的乙烯浓度值;α、β、γ、λ均为权重参数;VT1i、VT2i、VT3i、VT4i分别为各个区域的温度值;VH1i、VH2i、VH3i、VH4i分别为各个区域的湿度值;VO1、VO2、VO3、VO4分别为各个区域的氧气浓度;VCO1、VCO2、VCO3、VCO4分别为各个区域的二氧化碳浓度;VCH1、VCH2、VCH3、VCH4分别为各个区域的乙烯浓度;ai、bi、ci、di分别为各个干扰信号所占的比例参数。Wherein, VT is the temperature value of the signal collected by the temperature and humidity sensor, VH is the humidity value of the signal collected by the temperature and humidity sensor, VO is the oxygen concentration value of the signal collected by the oxygen sensor, and VCO is the carbon dioxide sensor. The carbon dioxide concentration value of the collected signal, VCH is the ethylene concentration value of the signal collected by the ethylene sensor; α, β, γ, λ are weight parameters; VT 1i , VT 2i , VT 3i , VT 4i are the values of the Temperature value; VH 1i , VH 2i , VH 3i , VH 4i are the humidity values of each area respectively; VO 1 , VO 2 , VO 3 , VO 4 are the oxygen concentration of each area respectively; VCO 1 , VCO 2 , VCO 3 , VCO 4 is the carbon dioxide concentration in each area; VCH 1 , VCH 2 , VCH 3 , VCH 4 are the ethylene concentration in each area, respectively; a i , bi , c i , d i are the proportional parameters occupied by each interference signal , respectively .
进一步的,根据水果的分布状态可知,位于库房中间范围内的水果的温度、湿度、氧气、二氧化碳以及乙烯会和两端的有很大的差别,因此需要对采集的信号进行处理,以达到最符合水果真实情况的目的,处理方法如下:Further, according to the distribution state of the fruit, the temperature, humidity, oxygen, carbon dioxide and ethylene of the fruit located in the middle of the warehouse will be very different from those at both ends. Therefore, the collected signals need to be processed to achieve the most suitable The purpose of the real situation of the fruit, the processing method is as follows:
VO=α3VO1+β3(VO2-a1VCO2-b1VCH2)+γ3(VO3-c1VCO3-d1VCH3)+λ3VO4 VO=α 3 VO 1 +β 3 (VO 2 -a 1 VCO 2 -b 1 VCH 2 )+γ 3 (VO 3 -c 1 VCO 3 -d 1 VCH 3 )+λ 3 VO 4
VCO=α4VCO1+β4(VCO2-a2VO2-b2VCH2)+γ4(VCO3-c2VO3-d2VCH3)+λ4VCO4 VCO=α 4 VCO 1 +β 4 (VCO 2 -a 2 VO 2 -b 2 VCH 2 )+γ 4 (VCO 3 -c 2 VO 3 -d 2 VCH 3 )+λ 4 VCO 4
VCH=α5VCH1+β5(VCH2-a3VO2-b3VCO2)+γ5(VCH3-c3VO3-d3VCO3)+λ5VCH4 VCH=α 5 VCH 1 +β 5 (VCH 2 -a 3 VO 2 -b 3 VCO 2 )+γ 5 (VCH 3 -c 3 VO 3 -d 3 VCO 3 )+λ 5 VCH 4
其中,VT为所述水果催熟环境的温度值,VH为所述水果催熟环境的湿度值,VO为所述水果催熟环境的氧气浓度,VCO为所述水果催熟环境的二氧化碳浓度,VCH为所述水果催熟环境的乙烯浓度;α、β、γ、λ分别为对应的权重参数;VT1i、VT2i、VT3i、VT4i分别为各个区域的温度值;VH1i、VH2i、VH3i、VH4i分别为各个区域的湿度值;VO1、VO2、VO3、VO4分别为各个区域的氧气浓度;VCO1、VCO2、VCO3、VCO4分别为各个区域的二氧化碳浓度;VCH1、VCH2、VCH3、VCH4分别为各个区域的乙烯浓度;ai、bi、ci、di分别为各个干扰信号所占的比例参数。Wherein, VT is the temperature value of described fruit ripening environment, VH is the humidity value of described fruit ripening environment, VO is the oxygen concentration of described fruit ripening environment, VCO is the carbon dioxide concentration of described fruit ripening environment, VCH is the ethylene concentration of the fruit ripening environment; α, β, γ, λ are the corresponding weight parameters respectively; VT 1i , VT 2i , VT 3i , VT 4i are the temperature values in each region; VH 1i , VH 2i , VH 3i and VH 4i are the humidity values in each area; VO 1 , VO 2 , VO 3 , and VO 4 are the oxygen concentrations in each area, respectively; VCO 1 , VCO 2 , VCO 3 , and VCO 4 are the carbon dioxide in each area, respectively concentration; VCH 1 , VCH 2 , VCH 3 , and VCH 4 are the ethylene concentrations in each region , respectively; a i , bi , c i , and di are the proportional parameters occupied by each interference signal.
优选地,所述根据所述回归曲线对所述催熟环境的参数进行调整,包括:Preferably, the adjustment of the parameters of the ripening environment according to the regression curve includes:
根据所述温度所对应的函数关系和成熟度分类器计算当前环境下水果的成熟度阈值并得出目标温度,并根据水果的成熟度阈值和所述目标温度调整所述熟环境温度;Calculate the ripeness threshold of the fruit under the current environment according to the functional relationship corresponding to the temperature and the ripeness classifier and obtain the target temperature, and adjust the ripening environment temperature according to the ripeness threshold of the fruit and the target temperature;
根据所述湿度所对应的函数关系和成熟度分类器计算当前环境下水果的成熟度阈值并得出目标湿度,并根据水果的成熟度阈值和所述目标湿度调整湿度;Calculate the maturity threshold of the fruit under the current environment according to the functional relationship corresponding to the humidity and the maturity classifier and obtain the target humidity, and adjust the humidity according to the maturity threshold of the fruit and the target humidity;
根据所述氧气所对应的函数关系和成熟度分类器计算当前环境下水果的成熟度阈值并得出目标氧气浓度,并根据水果的成熟度阈值和所述目标氧气浓度调整氧气浓度;Calculate the maturity threshold of the fruit under the current environment according to the functional relationship corresponding to the oxygen and the maturity classifier to obtain the target oxygen concentration, and adjust the oxygen concentration according to the fruit maturity threshold and the target oxygen concentration;
根据二氧化碳所对应的函数关系和成熟度分类器计算当前环境下水果的成熟度阈值并得出目标二氧化碳浓度,并根据水果的成熟度阈值和所述目标二氧化碳浓度调整二氧化碳浓度;Calculate the maturity threshold of the fruit under the current environment according to the functional relationship corresponding to carbon dioxide and the maturity classifier to obtain the target carbon dioxide concentration, and adjust the carbon dioxide concentration according to the fruit maturity threshold and the target carbon dioxide concentration;
根据所述乙烯所对应的函数关系和成熟度分类器计算当前环境下水果的成熟度阈值并得出目标乙烯浓度,并根据水果的成熟度阈值和所述目标乙烯浓度调整乙烯浓度。According to the functional relationship corresponding to the ethylene and the maturity classifier, the maturity threshold of the fruit under the current environment is calculated and the target ethylene concentration is obtained, and the ethylene concentration is adjusted according to the fruit maturity threshold and the target ethylene concentration.
可选地,本实施例中的气调模块,是通过知识库进行一系列的判断,来确定最优的保鲜气体参数。具体的方法是,催熟后的水果若无法立即销售,则进入气调模块(可以自动、人工或双模式)。出库转入气调的判断规则如下:Optionally, the air-conditioning module in this embodiment determines the optimal fresh-keeping gas parameters by performing a series of judgments through the knowledge base. The specific method is that if the ripened fruit cannot be sold immediately, it will enter the modified atmosphere module (automatic, manual or dual mode). The judging rules for outgoing warehouse transfer into controlled atmosphere are as follows:
气调保鲜控制的步骤如下:The steps of air-conditioning fresh-keeping control are as follows:
首先,通过知识库模块,确定水果的种类,不同品种的水果对应的气调参数是不同的。通过第一个判断规则,判断所储藏水果是否释放大量乙烯,若释放大量乙烯,则进一步判断当前的乙烯浓度是否超出了所对应的乙烯上限(根据知识库得出),如果超出,则需要吸附乙烯,紧接着,判断水果是否属于呼吸跃变型,如果是,则需要降低氧气浓度,阻碍其呼吸作用,同时还需要判断当前的二氧化碳浓度是否超出了最大上限(根据知识库得出),如果超出,则需要吸附二氧化碳,避免水果二氧化碳中毒。最后,设置完气体参数后,通过知识库调整冷库温度为水果的最佳储藏温度。比之传统的通过简单的低温进行冷藏,本方法可以根据水果的状态进行自动的调整,更加具有针对性,减少了水果损耗,延长了储藏时间。First, through the knowledge base module, the types of fruits are determined, and different varieties of fruits have different air-conditioning parameters. Through the first judgment rule, it is judged whether the stored fruit releases a large amount of ethylene. If a large amount of ethylene is released, it is further judged whether the current ethylene concentration exceeds the corresponding upper limit of ethylene (according to the knowledge base). Ethylene, then, determine whether the fruit is a climacteric type, if so, you need to reduce the oxygen concentration to hinder its respiration, and also need to determine whether the current carbon dioxide concentration exceeds the maximum upper limit (according to the knowledge base), if it exceeds , it is necessary to adsorb carbon dioxide to avoid carbon dioxide poisoning of fruits. Finally, after setting the gas parameters, adjust the temperature of the cold storage to the best storage temperature of the fruit through the knowledge base. Compared with the traditional method of refrigerating at a low temperature, the method can automatically adjust according to the state of the fruit, which is more pertinent, reduces the loss of the fruit, and prolongs the storage time.
对应上述方法,本实施例还提供了另一种用于水果催熟的自动调控系统,包括:Corresponding to the above method, the present embodiment also provides another automatic control system for fruit ripening, including:
知识库分类单元,用于根据预设的知识库对待处理水果的种类和成熟度进行分类,并根据所述知识库和预设市场需求确定分类后的所述待处理水果的催熟参数;所述催熟参数包括催熟天数和催熟环境参数;所述催熟环境参数包括温湿度信号和微气体浓度信号;A knowledge base classification unit, configured to classify the type and maturity of the fruit to be processed according to the preset knowledge base, and determine the ripening parameters of the classified fruit to be processed according to the knowledge base and the preset market demand; Described ripening parameter includes ripening days and ripening environment parameter; Described ripening environment parameter includes temperature and humidity signal and micro gas concentration signal;
信号采集单元,用于根据所述催熟参数设置催熟环境,并根据所述催熟环境对所述待处理水果进行催熟,并在催熟过程中采集所述待处理水果的成熟度信号、所述催熟环境的所述温湿度信号和所述微气体浓度信号;A signal acquisition unit, configured to set a ripening environment according to the ripening parameters, and to ripen the fruit to be processed according to the ripening environment, and collect the ripeness signal of the fruit to be processed during the ripening process , the temperature and humidity signal and the micro gas concentration signal of the ripening environment;
阈值计算单元,用于根据所述成熟度信号确定催熟过程中所述待处理水果的水果成熟度阈值;Threshold calculation unit, for determining the fruit maturity threshold of the fruit to be treated in the ripening process according to the maturity signal;
调整单元,用于根据所述水果成熟度阈值和出库情况对所述催熟环境和气调环境进行调整,以实现对所述待处理水果的催熟过程的自适应动态调整。An adjustment unit, configured to adjust the ripening environment and the modified atmosphere environment according to the fruit maturity threshold and the storage situation, so as to realize adaptive dynamic adjustment of the ripening process of the fruit to be processed.
进一步的,为了突出本方法相对于传统催熟方法的优势,本实施例还增加了水果催熟后的结果对比(硬度、胶着度、咀嚼度和回复性)。图5至图8分别为本发明提供的实施例中的传统方法与本方法的各种结果对比图。如图5至图8所示,相同天数下(T1,T2),使用本方法所检测的四种指标均优于传统方法。由此,可以说明本发明所提出的一种水果催熟的自动调控方法相比于传统催熟方法具有明显的优势。Further, in order to highlight the advantages of this method over the traditional ripening method, the present embodiment also adds the comparison of the results (hardness, stickiness, chewiness and recovery) after fruit ripening. FIG. 5 to FIG. 8 are comparison diagrams of various results between the traditional method and the present method in the embodiments provided by the present invention, respectively. As shown in Figure 5 to Figure 8, under the same number of days (T1, T2), the four indicators detected by this method are better than the traditional method. Thus, it can be shown that the automatic control method for fruit ripening proposed by the present invention has obvious advantages compared with the traditional ripening method.
本发明提供一种水果催熟的自动调控方法,通过知识库模块,对水果品种和成熟度进行预分类;通过成熟度信息采集处理模块,检测水果成熟过程中的颜色变化、光谱变化以及声波变化,对这三种信号进行成熟度阈值转换处理,并传输至成熟度与可控因素耦合模块;以及通过环境信息采集处理模块,用于采集催熟环境中的温湿度传感器、氧气传感器、二氧化碳传感器、乙烯传感器所产生的信号,并对信号进行融合冲突处理,获得催熟过程中温湿度、氧气浓度、二氧化碳浓度以及乙烯浓度的真实值,并将数据传输至调整显示模块;The invention provides an automatic control method for fruit ripening. The knowledge base module is used to pre-classify fruit varieties and maturity; the maturity information collection and processing module is used to detect the color change, spectral change and sound wave change during fruit ripening. , carry out maturity threshold conversion processing on these three signals, and transmit them to the maturity and controllable factor coupling module; and through the environmental information collection and processing module, it is used to collect temperature and humidity sensors, oxygen sensors, and carbon dioxide sensors in the ripening environment. , The signal generated by the ethylene sensor, and the fusion and conflict processing of the signal is carried out to obtain the real values of temperature and humidity, oxygen concentration, carbon dioxide concentration and ethylene concentration during the ripening process, and the data is transmitted to the adjustment display module;
通过成熟度与可控因素耦合模块,用于将成熟度信息采集模块处理后的成熟度信息与在工人经验中所调整的可控环境因素进行耦合建模,获得可控因素的回归曲线,控制中心在催熟过程中根据此回归曲线进行环境可控因素的自动调控;通过调控显示模块,用于调控催熟环境中的温湿度和微气体浓度,并显示数值,为增加其稳定性,加入工人修正模块以对可能存在的回归曲线偏差进行动态微调,从而实现整个催熟过程的自适应调整。通过出库模块,将达到成熟度要求的水果进行出售,若无法立即销售,则转入气调模块进行保鲜。本发明的有益效果如下:Through the maturity and controllable factor coupling module, it is used to couple the maturity information processed by the maturity information acquisition module with the controllable environmental factors adjusted in the worker's experience, and obtain the regression curve of the controllable factors. During the ripening process, the center automatically adjusts the environmental controllable factors according to this regression curve; through the control and display module, it is used to control the temperature, humidity and micro-gas concentration in the ripening environment, and display the values. In order to increase its stability, add The worker correction module can dynamically fine-tune the possible deviation of the regression curve, so as to realize the self-adaptive adjustment of the whole ripening process. Through the outbound module, the fruits that meet the maturity requirements will be sold. If they cannot be sold immediately, they will be transferred to the modified atmosphere module for freshness preservation. The beneficial effects of the present invention are as follows:
本发明提供的整个过程实现了水果催熟的自动化,同时还可根据工人经验自学习以优化环境可控因素回归曲线,从而提高所催熟水果的质量,减少水果的损耗与能源浪费。The whole process provided by the invention realizes the automation of fruit ripening, and at the same time can optimize the regression curve of environmental controllable factors by self-learning according to the experience of workers, thereby improving the quality of ripening fruit and reducing fruit loss and energy waste.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的系统而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. For the system disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant part can be referred to the description of the method.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In this paper, specific examples are used to illustrate the principles and implementations of the present invention. The descriptions of the above embodiments are only used to help understand the methods and core ideas of the present invention; meanwhile, for those skilled in the art, according to the present invention There will be changes in the specific implementation and application scope. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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