CN115095766B - Monitoring and installing system of dish knot system - Google Patents

Abstract

The invention discloses a monitoring and installing system of a disc buckle system, which comprises a detection assembly, a controller and an auxiliary assembly, wherein the detection assembly comprises a shaft sensor and an inclination sensor which are both installed in the disc buckle system, the shaft sensor and the inclination sensor are both coupled with the controller, the auxiliary assembly comprises a base fixedly connected with the ground, a driving part and a correcting part, the controller is arranged in the base, the correcting part comprises a supporting part, a left limiting part and a right limiting part, one end of the driving part is fixedly connected with the ground, the other end of the driving part penetrates through the base and is fixedly connected with the supporting part so as to drive the supporting part to move up and down, the left limiting part is assembled with the base through a clamping piece, the left limiting part is assembled with the supporting part through a connecting piece, a fixing piece for connecting the left limiting part and the supporting part is arranged between the left limiting part and the supporting part, the right limiting part and the left limiting part have the same structure, and the clamping piece and the fixing piece are both coupled with the controller; to provide timely auxiliary support according to different conditions.

Description

A monitoring installation system of a buckle system

Technical Field

The invention relates to the field of scaffolds, in particular to a monitoring and installation system of a buckle system.

Background Art

Scaffolding is an indispensable and important role in construction. It is a working platform set up to ensure the smooth progress of each construction process. The safety of the scaffolding itself deserves attention. It is very necessary to install a monitoring system in the buckle system to monitor the scaffolding in real time, such as inclination, load and other parameters. The monitoring system can transmit the detected data to the background to inform the staff in time. However, when an accident just happens or a safety hazard just appears, the staff cannot arrive at the scene in time to solve the problem. Over time, the hidden danger may be further aggravated, affecting production and site safety.

Summary of the invention

In view of the shortcomings of the prior art, the purpose of the present invention is to provide a monitoring and installation system for a buckle system to provide timely auxiliary support according to different situations. At the same time, the controller sends an alarm message to the background server to remind the staff that there is a problem here on the scaffolding and remind them to solve the problem in time.

To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a monitoring and installation system for a buckle system, comprising a detection component, a controller and an auxiliary component, the detection component comprising an axial force sensor and an inclination sensor both installed in the buckle system, the axial force sensor and the inclination sensor both being coupled to the controller to exchange information in real time, the auxiliary component comprising a base fixedly connected to the ground, a driving part and a correcting part, the controller being arranged in the base, the correcting part comprising a supporting part, a left limiting part and a right limiting part, one end of the driving part being fixedly connected to the ground, and the other end being fixedly connected to the supporting part after passing through the base to drive the supporting part The part moves up and down, the left limit part is assembled with the base through a clamping piece, one end of the clamping piece is fixedly connected to the bottom surface of the left limit part, and the other end is assembled with the base, the left limit part is assembled with the supporting part through a connecting piece, one end of the connecting piece is rotatably connected to the left limit part, and the other end is rotatably connected to the supporting part, a fixing piece for connecting the left limit part and the supporting part is arranged between the left limit part and the supporting part, the right limit part and the left limit part have the same structure, the clamping piece and the fixing piece are both coupled with a controller, and the controller controls the locking/unlocking state of the clamping piece/fixing piece to control the movement direction of the supporting part when it moves upward.

As a further improvement of the present invention, the clamping component includes a clamping column, a clamping block, and a first electromagnet. One end of the clamping column is fixedly connected to the left limit portion, and the other end is assembled with the base. The clamping block is a triangular prism with a right-angled triangle cross-section. The clamping column is provided with a first groove whose shape is adapted to the shape of the clamping block. The first electromagnet is arranged in the clamping column, and the upper surface of the first electromagnet is flush with the groove wall of the first groove located below. The first electromagnet is fixedly connected to the clamping block via a spring. The clamping block is made of a magnet, and the lower edge of the clamping block is hinged to the lower groove edge of the first groove.

As a further improvement of the present invention, the support part includes a support seat, a support column and a support head. The support seat is fixedly connected to the driving part on one side facing the base. The driving part drives the support seat to move up and down. One end of the support column is spherical and is rotatably connected to the support seat through a rotating shaft, and the other end is rotatably connected to the support head.

As a further improvement of the present invention, the support column and the left limit part are connected by a connecting piece, and both the support column and the left limit part are provided with a limit groove which reserves space for the rotation of the connecting piece, and the shape of the limit groove is adapted to the movement trajectory of the connecting piece.

As a further improvement of the present invention, the left limit portion and the supporting column are respectively provided with a second groove and a third groove on the opposite side, the positions of the second groove and the third groove correspond, the fixing part includes a fixing block and a second electromagnet, the second electromagnet is arranged at the bottom of the second groove, the second electromagnet is fixedly connected to the fixing block by a spring, and the fixing block is made of a magnet.

As a further improvement of the present invention, a sliding block is provided on the side of the left limiting portion opposite to the supporting column, and a sliding groove is provided on the side of the supporting column opposite to the left limiting portion, and the shapes of the sliding block and the sliding groove are adapted to each other.

As a further improvement of the present invention, the number of the sliding blocks and the number of the sliding grooves are both several and correspond to each other.

As a further improvement of the present invention, the support head includes an arc-shaped support and a connecting seat, the arc-shaped support is fixedly connected to the connecting seat via a spring, the connecting seat is rotatably connected to the top end of the support column via a ball, the connecting seat and the ball are fixedly connected, and the ball is rotatably connected to the top end of the support column via a rotating shaft.

The beneficial effects of the present invention are as follows: when the real-time monitoring system detects an abnormality in the scaffolding, it can promptly analyze the problem and make timely judgments on different abnormal situations. The auxiliary components provide timely auxiliary support according to different situations. At the same time, the controller sends an alarm message to the background server to remind the staff that there is a problem here on the scaffolding and remind them to solve the problem in time. Before the staff has solved the problem, the support part can provide a certain supporting force for the beams of the scaffolding to prevent the scaffolding from breaking, collapsing, etc., which may cause greater losses and safety hazards.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG1 is a schematic front view of the present invention;

FIG2 is a side view of the support head of the present invention;

FIG3 is a top cross-sectional view of the left limiting portion and the support column in the present invention;

FIG4 is an enlarged view of point A in FIG1 ;

FIG5 is an enlarged view of point B in FIG1.

Figure numbers: 1. Detection component; 2. Controller; 3. Auxiliary component; 31. Base; 32. Driving unit; 33. Correction unit; 331. Support unit; 3311. Support seat; 3312. Support column; 3313. Support head; 332. Left limit unit; 333. Right limit unit; 4. Clip-on; 41. Clip-on column; 42. Block; 43. First electromagnet; 5. Connector; 6. Fixing member; 61. Fixing block; 62. Second electromagnet; 7. First groove; 8. Limiting groove; 9. Second groove; 10. Third groove; 11. Slider; 12. Slide; 13. Arc support; 14. Connecting seat; 15. Ball.

DETAILED DESCRIPTION

The present invention will be further described below in conjunction with the embodiments given in the accompanying drawings.

As shown in Figs. 1-5, a monitoring and installation system of a buckle system of the present embodiment includes a detection component 1, a controller 2 and an auxiliary component 3. The detection component 1 is installed on the buckle system. The detection component 1 includes an axial force sensor and an inclination sensor. The axial force sensor and the inclination sensor are both installed on the scaffold in the buckle system. The auxiliary component 3 includes a base 31 fixedly connected to the ground, a driving part 32 and a correction part 33. The controller 2 is arranged in the base 31. The correction part 33 includes a support part 331, a left limit part 332 and a right limit part 333. One end of the driving part 32 is fixedly connected to the ground, and the other end passes through the base 31 and is fixedly connected to the support part 331 to drive the support part 331 to move up and down. The left limit part 332 and the right limit part 333 have the same structure, and are respectively assembled with the base 31 through a clamping member 4, and are respectively assembled with the support part 331 through a connecting member 5. One end of the clamping member 4 is fixedly connected to the bottom surface of the left limit part 332, and the other end is assembled with the base 31. A fixing member 6 is provided between the left limit portion 332 and the support portion 331, one end of the fixing member 6 is fixedly connected to the left limit portion 332, and the other end is assembled with the support portion 331, and a fixing member 6 is also provided between the right limit portion 333 and the support portion 331. One end of the connecting member 5 is rotatably connected to the left limit portion 332, and the other end is rotatably connected to the support portion 331, and the controller 2 is connected to the clamping member 4/fixing member 6 to control the locking/unlocking of the clamping member 4/fixing member 6, thereby achieving the control of the movement direction of the support portion 331 when it moves upward.

The axial force sensor and the inclination sensor transmit the real-time detected information to the controller 2, which is preset with the normal range value of the steel pipe load and the normal range value of the steel pipe inclination of the scaffold. After receiving the information sent by the two sensors, the controller 2 compares it with the normal range value. When the steel pipe is overloaded, the controller 2 controls the two clamping parts 4 between the left limit part 332 and the right limit part 333 and the base 31 to unlock, controls the two fixing parts 6 between the left limit part 332 and the right limit part 333 and the support part 331 to lock, and controls the driving part 32 to drive the support part 331 to rise, and the support part 331 drives the left limit part 332 and the right limit part 333 to rise at the same time, and the support part 331 supports the crossbeam of the scaffold. At the same time, the controller 2 sends an alarm message to the background server to remind the staff that there is a situation here and can solve the problem in time. Before the staff has solved the problem, the support part 331 can provide a certain support force for the crossbeam of the scaffold to prevent the scaffold from breaking, collapsing, etc., causing greater losses and safety hazards. When the steel pipe is tilted, such as when the steel pipe on the left side of the auxiliary component 3 tilts to the right, the controller 2 controls the locking of the clamping piece 4 between the left limit part 332 and the base 31, and unlocks the fixing piece 6 between the left limit part 332 and the support part 331, and simultaneously controls the unlocking of the clamping piece 4 between the right limit part 333 and the base 31, and the locking of the fixing piece 6 between the right limit part 333 and the support part 331, the driving part 32 drives the support part 331 to move upward, and the support part 331 drives the right limit part 333 to move upward together, and the connection between the left limit part 332 and the support part 331 The connector 5 limits the moving direction of the support part 331, driving the support part 331 to deflect to the left, so that the top of the support part 331 can support the steel pipe tilted on the left, avoiding the steel pipe from tilting further. At the same time, the controller 2 will send an alarm message to the background server to remind the staff that the steel pipe is tilted and needs to be dealt with in time to avoid further losses and reduce safety hazards. When the steel pipe on the right side of the auxiliary component 3 tilts to the left, the controller 2 controls the support part 331 to deflect to the right to support the steel pipe tilted on the right. The working principle is the same as above and will not be elaborated here. The communication technology between the controller 2 and the background server is a prior art known to those skilled in the art and will not be elaborated here. The drive part 32 can be an electric push rod or an electric hydraulic rod.

When the support portion 331 drives the left limiting portion 332 and the right limiting portion 333 to rise and support the cross beam at the same time, the left limiting portion 332 and the right limiting portion 333 are connected as a whole through the connecting piece 5 and the support portion 331. The left limiting portion 332 and the right limiting portion 333 support the support portion 331 at the same time to prevent the support portion 331 from being unevenly stressed and deviating to the left or right, thereby better supporting the cross beam.

Preferably, the clamping member 4 includes a clamping column 41, a clamping block 42, and a first electromagnet 43. One end of the clamping column 41 is fixedly connected to the left limit portion 332, and the other end is assembled with the base 31. The clamping block 42 is a triangular prism with a right triangle cross-section. The clamping column 41 is provided with a first groove 7 whose shape is adapted to the shape of the clamping block 42. The first electromagnet 43 is arranged in the clamping column 41. As shown in Figure 4, the upper surface of the first electromagnet 43 is flush with the groove wall of the first groove 7 located below, and the upper surface of the first electromagnet 43 is fixedly connected to the clamping block 42 via a spring. The clamping block 42 is made of a magnet, and the lower edge of the clamping block 42 is hinged to the lower groove edge of the first groove 7. When the controller 2 controls the first electromagnet 43 and the card block 42 to have the same polarity relative to one side of the first electromagnet 43, the first electromagnet 43 repels the card block 42 and pushes it outward, and the card block 42 flips outward with the hinge as the axis. When the card block 42 is located outside the first groove 7, one right-angled side of its cross section is flush with the notch of the first groove 7, and the other right-angled side is perpendicular to the notch of the first groove 7. At this time, the card block 42 is located in the base 31, limiting the movement of the left limit part 332, so that the left limit part 332 is fixed on the base 31; when the controller 2 controls the first electromagnet 43 and the card block 42 to have opposite polarities relative to one side of the first electromagnet 43, the first electromagnet 43 attracts the card block 42 to flip it inward, and the card block 42 flips inward with the hinge as the axis until the card block 42 fits with the first electromagnet 43. At this time, the card block can be moved upward and extended out of the base 31, releasing the restriction on the left limit part 332, so that the left limit part 332 can move upward. The magnitude of the repulsive force between the first electromagnet 43 and the clamping block 42 can be adjusted according to different situations, which is an existing technology known to those skilled in the art.

Preferably, the support portion 331 includes a support seat 3311, a support column 3312 and a support head 3313. The support seat 3311 is fixedly connected to the driving portion 32 on one side facing the base 31. The driving portion 32 drives the support seat 3311 to move up and down. One end of the support column 3312 is spherical and is rotatably connected to the support seat 3311 through a rotating shaft, and the other end is rotatably connected to the support head 3313. The spherical end is convenient for the support column 3312 to deflect to the left or right, and the rotating shaft can limit the support column 3312 so that the support column 3312 will not fall out of the support seat 3311. The support column 3312 is connected to the left limit portion 332 through the connecting member 5. The support column 3312 and the left limit portion 332 are both provided with a limit groove 8 that reserves space for the rotation of the connecting member 5. The shape of the limit groove 8 is adapted to the movement trajectory of the connecting member 5. Similarly, the right limit portion 333 is also provided with a limit groove 8 that reserves space for the rotation of the connecting member 5. When the support column 3312 deflects to the left or right, the limit groove 8 can provide space for the connecting member 5 to rotate and limit the rotation trajectory of the connecting member 5 to a certain extent.

Preferably, the second groove 9 and the third groove 10 are respectively provided on the opposite sides of the left limit portion 332 and the support column 3312, and the positions of the second groove 9 and the third groove 10 correspond. The fixing member 6 includes a fixing block 61 and a second electromagnet 62. The second electromagnet 62 is arranged at the bottom of the second groove 9. The second electromagnet 62 is fixedly connected to the fixing block 61 through a spring, and the fixing block 61 is made of a magnet. When the controller 2 controls the second electromagnet 62 to have the same polarity as the side opposite to the fixed block 61, the fixed block 61 is repelled and moves to the second groove 9 and the third groove 10, and is stuck between the left limit portion 332 and the support column 3312. At this time, the support seat 3311 moves up and down, which will drive the left limit portion 332 to move together; when the controller 2 controls the second electromagnet 62 and the side opposite to the fixed block 61 to have opposite polarity, the second electromagnet 62 attracts the fixed block 61, and the fixed block 61 is retracted into the second groove 9, unlocking the left limit portion 332 and the support column 3312. At this time, the support seat 3311 moves up and down without driving the left limit portion 332 to move together. The right limit portion 333 has the same structure as the left limit portion 332, and the connection structure with the support column 3312 is also the same, which will not be repeated here. The structure of the fixing member 6 is simple, but it can achieve the effect of unlocking/locking, with low cost and high applicability.

Preferably, a slider 11 is provided on one side of the left limit portion 332 relative to the support column 3312, and a chute 12 is provided on one side of the support column 3312 relative to the left limit portion 332. The shapes of the slider 11 and the chute 12 are adapted to each other. The cooperation of the slider 11 and the chute 12 makes the connection between the support column 3312 and the left limit portion 332 tighter. When the support column 3312 and the left limit portion 332 move upward together, the slider 11 is limited in the chute 12, which is not easy to shake and has higher stability. When the support column 3312 moves upward relative to the left limit portion 332, the support column 3312 is limited so that it will not deviate to other directions, and the stability and precision of the support are higher. As shown in FIG. 3 , the number of the slider 11 and the chute 12 can be several, which can be determined according to the actual application, so as to further improve the stability of the support column 3312. The structure between the right limit portion 333 and the support column 3312 is the same as the structure between the left limit portion 332 and the support column 3312.

Preferably, the support head 3313 includes an arc support 13 and a connection seat 14, the arc support 13 is fixedly connected to the connection seat 14 through a spring, the connection seat 14 is rotatably connected to the top of the support column 3312 through a ball 15, the connection seat 14 is fixedly connected to the ball 15, and the ball 15 is rotatably connected to the top of the support column 3312 through a rotating shaft. As shown in FIG2, the arrangement of the ball 15 and the spring can be fine-tuned according to different steel pipe shapes and specific positions of the steel pipe, so as to better fit the steel pipe, maximize the supporting effect, and improve the supporting effect.

The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims (7)

1. The monitoring and installing system of the disc buckle system is characterized by comprising a detection component (1), a controller (2) and an auxiliary component (3), wherein the detection component (1) comprises a shaft sensor and an inclination sensor which are all installed in the disc buckle system, the shaft sensor and the inclination sensor are both coupled with the controller (2) so as to exchange information in real time, the auxiliary component (3) comprises a base (31) fixedly connected with the ground, a driving part (32) and a correcting part (33), the controller (2) is arranged in the base (31), the correcting part (33) comprises a supporting part (331), a left limiting part (332) and a right limiting part (333), one end of the driving part (32) is fixedly connected with the ground, the other end of the driving part passes through the base (31) and then is fixedly connected with the supporting part (331) so as to drive the supporting part (331) to move up and down, the left limiting part (332) and the right limiting part (333) are assembled with the base (31) through a clamping part (4) respectively, one end of the clamping part (4) is respectively connected with the left limiting part (332) and the right limiting part (333) through the supporting part (332) and the right limiting part (333) respectively, one end of the connecting piece (5) is respectively connected with the left limiting part (332) and the right limiting part (333) in a rotating way, the other end of the connecting piece is connected with the supporting part (331) in a rotating way, fixing pieces (6) used for connecting the left limiting part (332), the right limiting part (333) and the supporting part (331) are respectively arranged between the left limiting part (332), the right limiting part (333) and the supporting part (331), the right limiting part (333) and the left limiting part (332) are identical in structure, the clamping piece (4) and the fixing pieces (6) are both coupled with the controller (2), and the controller (2) controls the locking/unlocking state of the clamping piece (4)/the fixing pieces (6) so as to control the movement direction of the supporting part (331) when moving upwards;

The support part (331) comprises a support base (3311), a support column (3312) and a support head (3313), wherein the support base (3311) faces one surface of the base (31) and is fixedly connected with the driving part (32), the driving part (32) drives the support base (3311) to move up and down, one end of the support column (3312) is spherical, and is rotationally connected with the support base (3311) through a rotating shaft, and the other end of the support column is rotationally connected with the support head (3313).

2. The monitoring and installing system of a disc fastening system according to claim 1, wherein the clamping piece (4) comprises a clamping column (41), a clamping block (42) and a first electromagnet (43), one end of the clamping column (41) is fixedly connected with a left limiting part (332), the other end of the clamping column is assembled with the base (31), the clamping block (42) is a triangular prism with a right-angled triangle section, a first groove (7) with a shape matched with that of the clamping block (42) is arranged on the clamping column (41), the first electromagnet (43) is arranged in the clamping column (41), the upper surface of the first electromagnet (43) is flush with the groove wall of the first groove (7) below, the first electromagnet (43) is fixedly connected with the clamping block (42) through a spring, the clamping block (42) is made of a magnet, and the edge of the clamping block (42) below is hinged with the groove edge of the first groove (7) below.

3. The monitoring and installing system of a disc buckle system according to claim 1, wherein the support column (3312) is connected with the left limiting part (332) through a connecting piece (5), the support column (3312) and the left limiting part (332) are both provided with limiting grooves (8) which reserve space for rotation of the connecting piece (5), and the shape of the limiting grooves (8) is adapted to the movement track of the connecting piece (5).

4. The monitoring and installing system of a disc buckle system according to claim 1, wherein a second groove (9) and a third groove (10) are respectively arranged on opposite sides of the left limiting part (332) and the support column (3312), the positions of the second groove (9) and the third groove (10) correspond, the fixing piece (6) comprises a fixing block (61) and a second electromagnet (62), the second electromagnet (62) is arranged at the bottom of the second groove (9), the second electromagnet (62) is fixedly connected with the fixing block (61) through a spring, and the fixing block (61) is made of a magnet.

5. The monitoring and installing system of a disc buckle system according to claim 1, wherein a sliding block (11) is arranged on one side of the left limiting portion (332) opposite to the supporting column (3312), a sliding groove (12) is arranged on one side of the supporting column (3312) opposite to the left limiting portion (332), and the sliding block (11) and the sliding groove (12) are in a shape matching with each other.

6. The monitoring and installing system of a disc buckle system according to claim 5, wherein the number of the sliding blocks (11) and the sliding grooves (12) is a plurality, and the number corresponds to each other.

7. The monitoring and installing system of a disc buckle system according to claim 1, wherein the supporting head (3313) comprises an arc-shaped support (13) and a connecting seat (14), the arc-shaped support (13) is fixedly connected with the connecting seat (14) through a spring, the connecting seat (14) is rotatably connected with the top end of the supporting column (3312) through a ball (15), the connecting seat (14) is fixedly connected with the ball (15), and the ball (15) is rotatably connected with the top end of the supporting column (3312) through a rotating shaft.