Disclosure of Invention
The invention mainly aims to provide a winding device for producing protective clothing and a using method thereof, wherein the winding device is used for paving cloth in an auxiliary manner and improving the paving efficiency of the cloth.
In order to achieve the purpose, the technical scheme of the invention is realized as follows: a web winding apparatus for producing protective clothing, comprising: the device comprises a rotating wheel, rotating supports arranged at two ends of the rotating wheel, a motor arranged on the rotating supports and a material placing frame arranged on one side of the rotating wheel;
the two ends of the rotating wheel are rotatably connected with the rotating bracket, and the motor is used for driving the rotating wheel to rotate on the rotating bracket;
the cloth roll placing frame is used for placing cloth rolls, so that the cloth rolls can be rotationally placed.
Furthermore, the two ends of the rotating wheel are respectively provided with a rotating disc, the rotating disc is provided with a plurality of supporting rods along the circumferential direction of the rotating disc, a reinforcing rod is arranged between every two adjacent supporting rods, and the supporting rods at the two ends of the rotating wheel are correspondingly provided with connecting rods one by one.
Further, a tension wheel is arranged between the rotating wheel and the material placing frame, and the cloth on the material placing frame is tensioned by the tension wheel before being wound on the rotating wheel.
Furthermore, the material placing frame comprises an expansion shaft, the axial direction of the expansion shaft is parallel to the axial direction of the rotating wheel, supporting plates are respectively arranged at two ends of the expansion shaft, the expansion shaft is rotatably arranged on the supporting plates, a sliding plate is arranged at the lower part of the supporting plates, a sliding rail is arranged at the bottom of the sliding plate, and the sliding plate slides on the sliding rail along the axial direction of the expansion shaft;
the material placing frame further comprises a first driving part used for driving each sliding plate to slide on the corresponding sliding rail.
The material placing frame further comprises a bearing plate, a support frame and a second driving part, wherein the sliding rail and the first driving part are arranged on the bearing plate, the support frame is arranged at two ends of the bearing plate, and the bearing plate is rotatably connected with the support frame;
the second driving part is used for enabling the bearing plate and the support frame to rotate, and the bearing plate drives the sliding plate positioned on the bearing plate and one side of the bearing plate, which is far away from the rotating wheel, to incline.
Further, a bottom plate is arranged below the bearing plate and fixedly connected with the support frame, two ends, far away from the support plate, of the bearing plate are respectively provided with two connecting plates, the two second driving parts are respectively connected with the two connecting plates in a rotating mode, and the other end of the second driving part is connected with the bottom plate in a rotating mode.
Further, the second driving part is positioned at the top of the connecting plate; when the connecting plate is inclined in place, the telescopic rod of the second driving part is perpendicular to the connecting plate by 90 degrees.
Furthermore, an open slot is formed in one side of the bottom plate in the rotating direction of the corresponding material placing frame, and the open slot is located between the two connecting plates of the material placing frame.
A method of using the above-mentioned apparatus for producing protective clothing, which is the apparatus for producing protective clothing according to any one of claims 1 to 5, comprising the steps of:
s1, feeding, namely, rotationally arranging the cloth roll on the material placing frame, and fixing one end of the cloth roll, which is provided with cloth, on a rotating wheel;
s2, winding, wherein a motor is started to enable a rotating wheel to rotate, and the rotating wheel drives the cloth to wind in the rotating process;
s3, stopping the machine, when the cloth on the cloth roll is completely wound on the rotating wheel or the cloth on the rotating wheel is wound to a certain thickness, stopping the rotating wheel, and disconnecting the cloth on the cloth roll from the rotating wheel;
s4, clamping two sides of the cloth wound on the rotating wheel by using a clamp;
s5, cutting, namely cutting the cloth wound on the rotating wheel along the axial direction of the rotating wheel by using a cutting tool;
and S6, dragging the cloth wound on the rotating wheel to the platform integrally.
The invention has the beneficial effects that:
according to the cloth rolling machine, the rotating wheel rotates to roll the cloth on the rotating wheel, the cloth wound on the rotating wheel is cut off along the axis direction of the rotating wheel by using the shearing tool, one end of the cut cloth is dragged, the cloth wound on the rotating wheel is integrally dragged onto the platform, and finally, the cloth can be flatly paved by simple arrangement.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, and it should be understood that the described examples are only a few examples of the present invention and are not all examples. The embodiments and features of the embodiments in the present application may be combined with each other without conflict. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and back … …) are involved in the embodiment of the present invention, the directional indications are only used for explaining the relative position relationship, movement, etc. of the components in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indication is changed accordingly.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" appearing throughout includes three juxtapositions, exemplified by "A and/or B" including either A or B or both A and B. In addition, "a plurality" means two or more. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the invention.
See fig. 1-2.
A web winding apparatus for producing protective clothing, comprising:
a base plate 1;
the rotating wheel 2 with a larger diameter is arranged at the top of the bottom plate 1, and the axis of the rotating wheel is parallel to the top surface of the bottom plate 1 and is used for winding the cloth;
the rotating brackets 3 are arranged on the bottom plate 1 and positioned at two ends of the rotating wheel 2, and are used for enabling the rotating wheel 2 to be suspended on the bottom plate 1 and enabling the rotating wheel 2 to keep stable;
the motor 4 is arranged on the rotating bracket 3 and used for driving the rotating wheel 2 to rotate;
and the material discharging frame 5 is positioned on one side of the axis of the rotating wheel 2, and the cloth roll is rotatably arranged on the material discharging frame 5.
In specific implementation, the platform is arranged on one side, far away from the material placing frame 5, of the rotating wheel 2 in the axis direction. Firstly, a cloth roll is rotatably arranged on a material placing frame 5, and then one end of the cloth on the cloth roll is fixed on a rotating wheel 2; then, the motor 4 is started to rotate the rotating wheel 2, and the rotating wheel 2 drives the cloth to wind in the rotating process. After the cloth on the cloth roll is completely wound on the rotating wheel 2, the motor 4 stops working. Later utilize shearing tool will wind the cloth of establishing on rotating wheel 2, cut out along the axis direction that rotates wheel 2, later pull the one end of the cloth of cutting out, will wind the cloth of establishing on rotating wheel 2 and wholly pull the platform on, the tiling work of cloth can be accomplished in last simple arrangement, uses high-efficient swift.
It should be noted that, because the diameter of the rotating wheel 2 is much larger than the diameter of the fabric roll, the diameter of the fabric wound around the rotating wheel 2 is also larger, and the number of layers of the fabric wound around the rotating wheel 2 is much smaller than that of the fabric roll. The technical personnel in the field can design the rotating wheel 2 with proper diameter through calculation according to the length and the thickness of the cloth in the cloth roll, so that the number of layers and the thickness of the cloth wound on the rotating wheel 2 are in proper order of magnitude, and the problem that two ends of the cloth are too uneven after being flattened to cause material waste is avoided.
Of course, the user can also make the motor 4 stop rotating by the visual inspection mode when the cloth on the yardage roll is not completely wound on the rotating wheel 2, then the cloth on the yardage roll is disconnected with the rotating wheel 2, and then subsequent operation is carried out to avoid the cloth being too thick wound on the rotating wheel 2, and avoid the two ends of the cloth being too uneven after being flattened, which causes material waste.
In an embodiment, since the rotating wheel 2 has a large size, in order to reduce the weight of the rotating wheel 2 while maintaining the strength of the rotating wheel 2, so that the rotating wheel 2 can be easily driven, the following structure is adopted:
the two ends of the rotating wheel 2 are respectively provided with a rotating disc 21 rotatably connected with the rotating support 3, each rotating disc 21 is evenly provided with a plurality of supporting rods 22 along the circumferential direction, a reinforcing rod 23 is arranged between every two adjacent supporting rods 22 and used for reinforcing the overall strength of the rotating wheel 2, and the supporting rods 22 at the two ends of the rotating wheel 2 are correspondingly provided with connecting rods 24 one by one. By the design, the strength of the rotating wheel is maintained, the weight of the rotating wheel is greatly reduced, the rotating wheel is driven more easily, and the energy consumption of the motor is reduced. Meanwhile, the structure is also beneficial to the cutting tool to cut the cloth wound on the rotating wheel.
In one embodiment, a tensioning wheel 6 is disposed at a position between the corresponding rotating wheel 2 of the bottom plate 1 and the material placing rack 5, and the cloth on the material placing rack 5 is tensioned by the tensioning wheel 6 before being wound on the rotating wheel 2. Due to the design, the cloth on the rotating wheel can be tightly wound together, and the problem that the cloth wound on the rotating wheel is uneven due to looseness is avoided. It should be noted that the tensioning wheel and the device for tensioning are well known to those skilled in the art, and therefore the tensioning wheel will not be described in detail here.
In one embodiment, the material placing frame 5 comprises an expanding shaft 51, the axial direction of the expanding shaft 51 is parallel to the axial direction of the rotating wheel 2, the two ends of the expanding shaft 51 are provided with a supporting plate 52, and the expanding shaft 51 is rotatably arranged on the supporting plate 52. A slide plate 53 is provided at the lower part of each support plate 52, a slide rail 54 is provided at the bottom of the slide plate 53, and the slide plate 53 slides on the slide rail 54 in the axial direction of the expansion shaft 51. The discharging frame 5 further includes a first driving unit 55, and the first driving unit 55 is configured to drive each sliding plate 53 to slide on the sliding rail 54. The design like this, through making each slide of first drive unit drive slide on the slide rail, can make the distance between the backup pad at axle both ends that rises enlarge or reduce, not only make things convenient for the installation and the dismantlement to the axle that rises, can also change the corresponding axle that rises according to the length of yardage roll to make the yardage roll align with the middle part of rotating wheel.
Preferably, the first driving member 55 can be a pneumatic telescopic member, a hydraulic telescopic member or an electric telescopic member in the prior art.
In an embodiment, the material placing frame 5 further includes a bearing plate 56, a supporting frame 57 and a second driving part 58, the sliding rail 54 and the first driving part 55 are disposed on the bearing plate 56, the supporting frame 57 is disposed at two ends of the bearing plate 56, and the bearing plate 56 is rotatably connected to the supporting frame 57. The second driving component 58 is used for rotating the bearing plate 56 and the supporting frame 57, so that the bearing plate 56 drives the sliding plate 53 and the expanding shaft 51 on the bearing plate to incline to one side far away from the rotating wheel 2, the height of the expanding shaft 51 is reduced, the expanding shaft 51 is convenient to disassemble and assemble, and the cloth roll is convenient to transfer to the material placing frame 5.
In one embodiment, the second driving member 58 is a telescopic member, so as to ensure the stable operation of the material placing frame 5 for a long time, the following design is adopted:
the bearing plate 56 is located above the bottom plate 1, two ends of the bearing plate 56, which are far away from the supporting plate 52, are respectively provided with a connecting plate 59, two second driving parts 58 are provided and are respectively rotatably connected with the connecting plates 59 at two ends of the supporting plate 52, and the other end of the second driving part is rotatably connected with the bottom plate 1. By the design, the second driving part can enable the material placing frame to deflect powerfully, and the structure is stable and reliable.
In one embodiment, the second drive member 58 is located on top of the connecting plate 59; when the connecting plate 59 is tilted to the right position, the telescopic rod 581 of the second driving member 58 is perpendicular to the connecting plate 59 by 90 °. Due to the design, the cloth roll has heavier gravity, and the rotating fulcrum of the material placing frame is arranged at the end part of the bearing plate, so that the distance from the second driving part to the rotating fulcrum of the material placing frame is increased, the force required to be output by the second driving part is reduced, and the requirement on the second driving part is reduced; simultaneously, when the rotation of blowing frame was reset initial stage, because the distance in vertical projection between the focus of yardage roll and the rotation fulcrum of blowing frame was the biggest this moment, the demand to the power of second drive unit's output was also the biggest this moment, through being 90 vertical forms between the telescopic link with the second drive unit under this state and the connecting plate, can make the moment of force that second drive unit applyed on the blowing frame at this moment the biggest like this, when reducing second drive unit's power requirement, make the blowing frame rotate and reset.
In an embodiment, an opening groove 11 is formed on one side of the bottom plate 1 corresponding to the rotation direction of the material placing rack 5, and the opening groove 11 is located between the two connecting plates 59 of the material placing rack 5. By the design, when the working personnel convey the yardage roll to the discharging frame through the trolley, the trolley can be parked in the open slot, and the yardage roll is positioned between the two supporting plates to conveniently feed and discharge the discharging frame.
The use method of the winding device for producing the protective clothing comprises the following steps:
s1, feeding, namely, rotationally arranging the cloth roll on the material placing frame 5, and fixing one end of the cloth roll, which is provided with cloth, on the rotating wheel 2;
s2, winding, wherein the motor 4 is started to rotate the rotating wheel 2, and the rotating wheel 2 drives the cloth to wind in the rotating process;
s3, stopping the machine, when the cloth on the cloth roll is completely wound on the rotating wheel 2 or the cloth on the rotating wheel 2 is wound to a certain thickness, stopping the rotating wheel 2 and disconnecting the cloth on the cloth roll from the rotating wheel 2;
s4, clamping, namely uniformly clamping the two sides of the cloth wound on the rotating wheel 2 by using the clamps to avoid lateral dislocation of the cloth in the next operation;
s5, cutting, namely cutting the cloth wound on the rotating wheel 2 along the axial direction of the rotating wheel 2 by using a cutting tool;
and S6, dragging, namely dragging the cloth wound on the rotating wheel 2 to the platform integrally, and finishing the cloth dragged to the platform slightly to finish the tiling work of the cloth.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention, which is intended to cover any modifications, equivalent replacements, improvements, etc. within the spirit and principle of the present invention.