CN115084445A - Negative electrode dry film forming preparation process and negative electrode dry film - Google Patents
Negative electrode dry film forming preparation process and negative electrode dry film Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及锂电池生产领域,特别是一种负极干法成膜制备工艺及负极干法膜片。The invention relates to the field of lithium battery production, in particular to a preparation process for negative electrode dry method film formation and a negative electrode dry method diaphragm.
背景技术Background technique
在传统的锂电池生产领域内,采用涂布头将液态浆料涂覆在集流体上,在涂覆完成之后需要用烤箱将融有活性物质的水或者NMP溶剂进行蒸发,水或者NMP溶剂只是用于活性物质的溶解,对电池性能有害无利。在干法电极技术中,将传统涂布过程中必须的溶剂去除,以固体形式将活性物质辊压成膜,再与集流体进行复合,此方法大大减少了能耗及有害物质NMP溶剂,经济性与环保性大为提高。In the traditional field of lithium battery production, a coating head is used to coat the liquid slurry on the current collector. After the coating is completed, an oven needs to be used to evaporate the water or NMP solvent with the active material. The water or NMP solvent is only It is used for the dissolution of active substances, which is harmful to battery performance. In dry electrode technology, the solvent necessary in the traditional coating process is removed, the active material is rolled into a film in solid form, and then compounded with the current collector. This method greatly reduces energy consumption and harmful substances NMP solvent, economical The performance and environmental protection are greatly improved.
然而,现有的锂电池干法工艺存在工艺步骤繁多、材料浪费大、耗费时间长等缺点,极大增加人工及物料成本,影响企业的生产效率及生产效益。However, the existing lithium battery dry process has the disadvantages of numerous process steps, large waste of materials, and long time consumption, which greatly increases labor and material costs, and affects the production efficiency and production efficiency of enterprises.
有鉴于此,本发明的目的在于提供一种新的技术方案以解决现存的技术问题。In view of this, the purpose of the present invention is to provide a new technical solution to solve the existing technical problems.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的不足,本发明提供一种负极干法成膜制备工艺及负极干法膜片,解决了现有技术存在的工艺步骤繁多、物料浪费严重、人工及物料成本高、生产效率低下、影响生产效益等技术缺陷。In order to overcome the deficiencies of the prior art, the present invention provides a negative electrode dry film-forming preparation process and a negative electrode dry film sheet, which solve the problems of the prior art such as numerous process steps, serious material waste, high labor and material costs, and production efficiency. Technical defects such as low performance and impact on production efficiency.
本发明解决其技术问题所采用的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:
一种负极干法成膜制备工艺,包括以下的步骤:A negative electrode dry film-forming preparation process, comprising the following steps:
S1,原材料搅拌混合,利用搅拌机将PTFE、SP、石墨混合搅拌,得到预混物;S1, the raw materials are stirred and mixed, and PTFE, SP, and graphite are mixed and stirred by a mixer to obtain a premix;
S2,预混物纤维化,对步骤S1得到的预混物进行纤维化处理,得到纤维化混合物;S2, the premix is fibrillated, and the premix obtained in step S1 is subjected to a fibrillation treatment to obtain a fibrillated mixture;
S3,混合物烘烤,对步骤S2得到的纤维化混合物进行烘烤处理,得到棉花糖状混合物;S3, the mixture is baked, and the fibrous mixture obtained in step S2 is subjected to baking treatment to obtain a marshmallow-like mixture;
S4,混合物成膜,对步骤S3得到的棉花糖状混合物进行反复折叠,并对反复折叠后的混合物进行多次辊压处理,得到较厚的膜片;S4, the mixture is formed into a film, and the marshmallow-like mixture obtained in step S3 is repeatedly folded, and the repeatedly folded mixture is subjected to multiple rolling treatments to obtain a thicker film;
S5,膜片减薄处理,采用压辊机构对步骤S4获得的较厚的膜片进行减薄处理,得到符合厚度的负极膜片。S5 , the thinning process of the membrane sheet, the thicker membrane sheet obtained in step S4 is subjected to a thinning treatment by using a pressing roller mechanism, so as to obtain a negative electrode membrane sheet that meets the thickness.
作为上述技术方案的进一步改进,在步骤S1中,预混物的质量分数之和为100%,其中PTFE的质量分数为1%-10%,SP的质量分数为0.5%-5%,石墨的质量分数为95%-98%。As a further improvement of the above technical solution, in step S1, the sum of the mass fractions of the premix is 100%, wherein the mass fraction of PTFE is 1%-10%, the mass fraction of SP is 0.5%-5%, and the mass fraction of graphite is 0.5%-5%. The quality score is 95%-98%.
作为上述技术方案的进一步改进,所述PTFE的质量分数为2.5%,SP的质量分数为1%,石墨的质量分数为96.5%。As a further improvement of the above technical solution, the mass fraction of the PTFE is 2.5%, the mass fraction of SP is 1%, and the mass fraction of graphite is 96.5%.
作为上述技术方案的进一步改进,在步骤S1中,采用10L搅拌机对PTFE、SP、石墨进行搅拌,搅拌机的桶转速为80r/min-100r/min,搅拌桨的转速为800-1000r/min,搅拌的时间为40min-50min,搅拌后得到纤维化混合物。As a further improvement of the above technical solution, in step S1, a 10L mixer is used to stir PTFE, SP, and graphite. The time is 40min-50min, and the fiberized mixture is obtained after stirring.
作为上述技术方案的进一步改进,在步骤S2中,采用气流磨对步骤S1得到的预混物进行纤维化处理,气流磨的分级轮转速为8000-10000r/min。As a further improvement of the above technical solution, in step S2, the premix obtained in step S1 is subjected to fiberizing treatment by using a jet mill, and the rotating speed of the classification wheel of the jet mill is 8000-10000 r/min.
作为上述技术方案的进一步改进,在步骤S3中,采用烘箱对步骤S2得到的纤维化混合物进行烘烤处理,烘箱烘烤的温度为220℃-250℃,烘烤时间为30min,烘烤后得到棉花糖状混合物。As a further improvement of the above technical solution, in step S3, an oven is used to bake the fiberized mixture obtained in step S2. Marshmallow-like mixture.
作为上述技术方案的进一步改进,在步骤S4中,采用开炼机对步骤S3得到的棉花糖状混合物进行反复折叠,并辊压成型,开炼机的辊温为240℃-260℃,辊缝从2mm逐步调整到0.7mm,得到较厚的膜片。As a further improvement of the above technical solution, in step S4, the marshmallow-like mixture obtained in step S3 is repeatedly folded by an open mill, and rolled to form, the roll temperature of the open mill is 240°C-260°C, Gradually adjust from 2mm to 0.7mm to get a thicker diaphragm.
作为上述技术方案的进一步改进,在步骤S5中,采用对辊机构对步骤S4得到的较厚的膜片进行减薄处理,对辊机构的辊温为120℃-130℃,对辊机构的辊缝从0.7mm逐步调整到0.1mm,最终得到100微米的负极膜片。As a further improvement of the above technical solution, in step S5, the thicker film obtained in step S4 is thinned by a roller mechanism, the roller temperature of the roller mechanism is 120°C-130°C, and the roller of the roller mechanism The slit is gradually adjusted from 0.7mm to 0.1mm, and finally a 100-micron negative electrode diaphragm is obtained.
作为上述技术方案的进一步改进,步骤S5最终获得的负极膜片可实现180°弯曲,并可复合到铜箔上,负极膜片的面密度为176g/㎡,压实密度为1.59g/cm3。As a further improvement of the above technical solution, the negative film finally obtained in step S5 can be bent at 180° and can be compounded on the copper foil. The surface density of the negative film is 176g/㎡, and the compaction density is 1.59g/ cm3 .
本发明还提供了一种负极干法膜片,所述负极干法膜片采用了所述的负极干法成膜制备工艺制备而成。The present invention also provides a negative electrode dry-processed membrane, which is prepared by using the negative electrode dry-processed film-forming preparation process.
本发明的有益效果是:本发明提供了一种负极干法成膜制备工艺及负极干法膜片,该种负极干法成膜制备工艺及负极干法膜片通过原材料搅拌混合、预混物纤维化、混合物烘烤、混合物成膜、膜片减薄处理等几个步骤实现负极干法膜片的制备处理,具有工艺简单、工艺步骤少、物料浪费少等优点,在实际应用时可节省人工及物料成本,提升生产效率,提高企业的生产效益。The beneficial effects of the present invention are as follows: the present invention provides a negative electrode dry-process film-forming preparation process and a negative-electrode dry-process film sheet, and the negative-electrode dry-process film-forming preparation process and the negative electrode dry-process film sheet are prepared by stirring and mixing raw materials and premixing them. Several steps such as fibrillation, mixture baking, mixture film formation, and diaphragm thinning treatment can realize the preparation of negative electrode dry diaphragm, which has the advantages of simple process, fewer process steps, and less material waste, which can be saved in practical application. Labor and material costs, improve production efficiency, and improve the production efficiency of enterprises.
综上,该种负极干法成膜制备工艺及负极干法膜片,解决了现有技术存在的工艺步骤繁多、物料浪费严重、人工及物料成本高、生产效率低下、影响生产效益等技术缺陷。In summary, the negative electrode dry film-forming preparation process and the negative electrode dry film solve the technical defects of the prior art, such as numerous process steps, serious material waste, high labor and material costs, low production efficiency, and impact on production efficiency. .
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明中负极干法成膜制备工艺的工艺流程图。Fig. 1 is the process flow diagram of the negative electrode dry film-forming preparation process in the present invention.
具体实施方式Detailed ways
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述,以充分地理解本发明的目的、特征和效果。显然,所描述的实施例只是本发明的一部分实施例,而不是全部实施例,基于本发明的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本发明保护的范围。另外,专利中涉及到的所有联接/连接关系,并非单指构件直接相接,而是指可根据具体实施情况,通过添加或减少联接辅件,来组成更优的联接结构。本发明创造中的各个技术特征,在不互相矛盾冲突的前提下可以交互组合,参照图1。The concept, specific structure and technical effects of the present invention will be clearly and completely described below with reference to the embodiments and accompanying drawings, so as to fully understand the purpose, characteristics and effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative efforts are all within the scope of The scope of protection of the present invention. In addition, all the coupling/connection relationships involved in the patent do not mean that the components are directly connected, but refer to a better coupling structure by adding or reducing coupling accessories according to the specific implementation. Various technical features in the present invention can be combined interactively under the premise of not contradicting each other, referring to FIG. 1 .
一种负极干法成膜制备工艺,包括以下的步骤:A negative electrode dry film-forming preparation process, comprising the following steps:
S1,原材料搅拌混合,利用搅拌机将PTFE、SP、石墨混合搅拌,得到预混物;S1, the raw materials are stirred and mixed, and PTFE, SP, and graphite are mixed and stirred by a mixer to obtain a premix;
在步骤S1中,预混物的质量分数之和为100%,其中PTFE的质量分数为1%-10%,SP的质量分数为0.5%-5%,石墨的质量分数为95%-98%。优选地,本实施例中,所述PTFE的质量分数为2.5%,SP的质量分数为1%,石墨的质量分数为96.5%。In step S1, the sum of the mass fractions of the premix is 100%, wherein the mass fraction of PTFE is 1%-10%, the mass fraction of SP is 0.5%-5%, and the mass fraction of graphite is 95%-98% . Preferably, in this embodiment, the mass fraction of PTFE is 2.5%, the mass fraction of SP is 1%, and the mass fraction of graphite is 96.5%.
另外,在步骤S1中,采用10L搅拌机对PTFE、SP、石墨进行搅拌,搅拌机的桶转速为80r/min-100r/min,搅拌桨的转速为800-1000r/min,搅拌的时间为40min-50min,搅拌后得到纤维化混合物。优选地,搅拌机的桶转速为88r/min,搅拌桶的线速度96.7m/min,搅拌桨的转速为1000r/min,搅拌机端部的线速度为450.6m/min,充分搅拌的40min。In addition, in step S1, a 10L mixer is used to stir PTFE, SP and graphite, the speed of the barrel of the mixer is 80r/min-100r/min, the speed of the stirring paddle is 800-1000r/min, and the stirring time is 40min-50min , and a fibrillated mixture was obtained after stirring. Preferably, the drum speed of the mixer is 88 r/min, the linear speed of the mixing drum is 96.7 m/min, the rotation speed of the stirring paddle is 1000 r/min, the linear speed of the end of the mixer is 450.6 m/min, and the stirring time is 40 min.
S2,预混物纤维化,对步骤S1得到的预混物进行纤维化处理,得到纤维化混合物;S2, the premix is fibrillated, and the premix obtained in step S1 is subjected to a fibrillation treatment to obtain a fibrillated mixture;
在步骤S2中,采用气流磨对步骤S1得到的预混物进行纤维化处理,气流磨的分级轮转速为8000-10000r/min,本实施例中,气流磨的转速优选为为9000r/min,线速度为1413m/min。In step S2, the premix obtained in step S1 is subjected to fiberizing treatment by using a jet mill, and the rotating speed of the classification wheel of the jet mill is 8000-10000r/min. In this embodiment, the rotation speed of the jet mill is preferably 9000r/min, The line speed is 1413m/min.
S3,混合物烘烤,对步骤S2得到的纤维化混合物进行烘烤处理,得到棉花糖状混合物;S3, the mixture is baked, and the fibrous mixture obtained in step S2 is subjected to baking treatment to obtain a marshmallow-like mixture;
在步骤S3中,采用烘箱对步骤S2得到的纤维化混合物进行烘烤处理,烘箱烘烤的温度为220℃-250℃,烘烤时间为20-60min,优选30min,烘烤后得到棉花糖状混合物。优选地,在本实施例中,烘箱烘烤的温度设定为230℃。In step S3, an oven is used to bake the fibrillated mixture obtained in step S2. The oven baking temperature is 220°C-250°C, and the baking time is 20-60min, preferably 30min. After baking, a marshmallow-like shape is obtained. mixture. Preferably, in this embodiment, the oven baking temperature is set to 230°C.
S4,混合物成膜,对步骤S3得到的棉花糖状混合物进行反复折叠,并对反复折叠后的混合物进行多次辊压处理,得到较厚的膜片;S4, the mixture is formed into a film, and the marshmallow-like mixture obtained in step S3 is repeatedly folded, and the repeatedly folded mixture is subjected to multiple rolling treatments to obtain a thicker film;
在步骤S4中,采用开炼机对步骤S3得到的棉花糖状混合物进行反复折叠,并多次辊压成型,开炼机的辊温为240℃-260℃,辊缝从2mm逐步调整到0.7mm,得到较厚的膜片,优选地,本实施例中,开炼机的辊温设为250℃,In step S4, the marshmallow-like mixture obtained in step S3 is repeatedly folded by an open mill, and rolled for multiple times. mm to obtain a thicker film, preferably, in this embodiment, the roll temperature of the mill is set to 250°C,
S5,膜片减薄处理,采用压辊机构对步骤S4获得的较厚的膜片进行减薄处理,得到符合厚度的负极膜片。S5 , the thinning process of the membrane sheet, the thicker membrane sheet obtained in step S4 is subjected to a thinning treatment by using a pressing roller mechanism, so as to obtain a negative electrode membrane sheet that meets the thickness.
在步骤S5中,采用对辊机构对步骤S4得到的较厚的膜片进行减薄处理,对辊机构的辊温为120℃-130℃,对辊机构的辊缝从0.7mm逐步调整到0.1mm,最终得到厚度为100微米左右的负极膜片;步骤S5最终获得的负极膜片可实现180°弯曲,弯曲后膜片表面不会出现缺陷,膜片柔韧性好,并可复合到铜箔上,负极膜片的面密度为176g/㎡,压实密度为1.59g/cm3。优选地,本实施例中,对辊机构的辊温设定为120℃。In step S5, the thicker film obtained in step S4 is thinned by means of a pair of rollers, the roll temperature of the pair of rollers is 120°C-130°C, and the roll gap of the pair of rollers is gradually adjusted from 0.7 mm to 0.1 mm, and finally obtain a negative electrode diaphragm with a thickness of about 100 microns; the negative electrode diaphragm finally obtained in step S5 can be bent at 180°, and there will be no defects on the surface of the diaphragm after bending, and the diaphragm has good flexibility and can be compounded to copper foil. Above, the areal density of the negative film is 176 g/m2, and the compaction density is 1.59 g/cm 3 . Preferably, in this embodiment, the roller temperature of the roller pairing mechanism is set to 120°C.
基于上述的负极干法成膜制备工艺,本发明还提供了一种负极干法膜片,所述负极干法膜片采用了所述的负极干法成膜制备工艺制备而成。Based on the above-mentioned preparation process of negative electrode dry method film formation, the present invention also provides a negative electrode dry method film sheet, and the negative electrode dry method film sheet is prepared by using the negative electrode dry method film formation preparation process.
以上是对本发明的较佳实施进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可做出种种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。The above is a specific description of the preferred implementation of the present invention, but the present invention is not limited to the described embodiments, and those skilled in the art can also make various equivalent deformations or replacements on the premise that does not violate the spirit of the present invention , these equivalent modifications or substitutions are all included within the scope defined by the claims of the present application.
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