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CN115083660A - A kind of easy grinding high thermal conductivity insulating plug hole slurry, preparation method and application thereof - Google Patents

A kind of easy grinding high thermal conductivity insulating plug hole slurry, preparation method and application thereof Download PDF

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CN115083660A
CN115083660A CN202210802794.8A CN202210802794A CN115083660A CN 115083660 A CN115083660 A CN 115083660A CN 202210802794 A CN202210802794 A CN 202210802794A CN 115083660 A CN115083660 A CN 115083660A
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insulating
thermally conductive
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李倩
王亮亮
崔正丹
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Shenzhen Baroy New Material Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/02Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances
    • H01B3/025Other inorganic material
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    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/08Materials not undergoing a change of physical state when used
    • C09K5/14Solid materials, e.g. powdery or granular
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/02Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances
    • H01B3/10Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances metallic oxides
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/02Fillers; Particles; Fibers; Reinforcement materials
    • H05K2201/0203Fillers and particles
    • H05K2201/0206Materials
    • H05K2201/0218Composite particles, i.e. first metal coated with second metal

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Abstract

本发明公开了一种易磨高导热绝缘塞孔浆料、制备方法及其应用,所述绝缘塞孔浆料包括如下重量百分含量的组分:80‑93wt%绝缘导热粉体、6‑15wt%树脂、0.2‑2wt%固化剂、0.8‑3wt%助剂。本发明的绝缘塞孔浆料能够匹配高Tg、低CTE的板材,并且具有较高的导热系数、防垂流和固化后易磨的特点,尤其适合在陶瓷基板、5G高频和高功率板材上塞孔使用。

Figure 202210802794

The invention discloses an easy-to-grind high thermal conductivity insulating plug hole slurry, a preparation method and an application thereof. The insulating plug hole slurry comprises the following components by weight: 80-93wt% insulating and thermally conductive powder, 6- 15wt% resin, 0.2-2wt% curing agent, 0.8-3wt% auxiliary agent. The insulating plug hole paste of the present invention can match high Tg and low CTE plates, and has the characteristics of high thermal conductivity, anti-sag flow and easy grinding after curing, and is especially suitable for ceramic substrates, 5G high frequency and high power plates Use on the plug hole.

Figure 202210802794

Description

一种易磨高导热绝缘塞孔浆料、制备方法及其应用A kind of easy grinding high thermal conductivity insulating plug hole slurry, preparation method and application thereof

技术领域technical field

本发明塞孔浆料技术领域,具体涉及一种易磨高导热绝缘塞孔浆料、制备方法及其应用。The technical field of the plug hole slurry of the present invention, in particular, relates to an easy-to-grind high thermal conductivity insulating plug hole slurry, a preparation method and an application thereof.

背景技术Background technique

随着微电子技术的迅速发展,电子产品的集成密度和组装密度不断提高,PCB作为电子元器件的载体,其集成密度以及元器件的功耗需求也越来越高,尤其在5G背景下,高频率、高功率板的导热、散热需求越来越迫切,这些都对PCB材料的各种性能提出更高的要求。传统塞孔浆料导热系数小、热膨胀系数大、玻璃化转化温度低,难以满足5g条件下高频、高功率板的导热、散热需求。With the rapid development of microelectronics technology, the integration density and assembly density of electronic products continue to increase. As the carrier of electronic components, PCBs have higher integration density and higher power consumption requirements of components, especially in the context of 5G. The heat conduction and heat dissipation requirements of high-frequency and high-power boards are becoming more and more urgent, which put forward higher requirements for various properties of PCB materials. The traditional plug hole paste has a small thermal conductivity, a large thermal expansion coefficient, and a low glass transition temperature, which is difficult to meet the thermal conductivity and heat dissipation requirements of high-frequency and high-power boards under 5g conditions.

塞孔浆料是通过树脂塞孔工艺填平PCB过孔及埋孔的一种材料,其在层数高、厚度大的PCB产品上备受青睐。市面上塞孔导热浆料主要以导电浆料为主,兼具导热功能,虽然其导热系数较高,但是导电浆料成本高,储存稳定性差,难以在PCB板上大量使用。并且导电浆料使用的填料一般为金属粉体,热膨胀系数较大,无法匹配高频、高功率板材。Plug hole paste is a material that fills PCB vias and buried holes through resin plugging process. It is very popular in PCB products with high layers and large thickness. The thermal conductive paste for plug holes on the market is mainly conductive paste, which has both thermal conductivity. Although its thermal conductivity is high, the cost of conductive paste is high, and the storage stability is poor, making it difficult to use in large quantities on PCB boards. In addition, the filler used in the conductive paste is generally metal powder, which has a large thermal expansion coefficient and cannot match high-frequency and high-power plates.

以陶瓷粉体为填料的绝缘导热塞孔浆料热膨胀系数小,而且成本较低,能够在5G板材上大量使用。例如申请人的早期专利CN109929220B公开了一种绝缘导热浆料及其制备方法和应用,所述的绝缘导热胶料包括如下组分:绝缘导热粉体、树脂、单体、固化剂和助剂;该专利的绝缘导热浆料通过所含的组合的协同作用下,使得各组分均匀分散,浆料体系稳定,储存时间长,而且其具有绝缘高导热、超低膨胀系数的特性。该专利采用的是小粒径粉体辊磨,但这种小粒径粉体界面热阻大,很难提高导热系数,即现有技术的这种绝缘导热浆料固化后的导热系数仍难以满足高频、高功率板的导热、散热需求,并且烘烤过程容易发生流挂现象,导致后续易磨性能下降,难以满足生产的要求。而易磨性能又是以陶瓷粉体为填充粉体的浆料的技术痛点,因为研磨需要用到陶瓷刷,陶瓷刷价格很高,又是耗材,易磨特性可以明显降低研磨成本,提高研磨效率。The insulating and thermally conductive plug hole slurry filled with ceramic powder has a small thermal expansion coefficient and low cost, and can be used in large quantities on 5G plates. For example, the applicant's early patent CN109929220B discloses an insulating and heat-conducting paste and its preparation method and application. The insulating and heat-conducting glue includes the following components: insulating and heat-conducting powder, resin, monomer, curing agent and auxiliary agent; The patented insulating and thermally conductive paste makes the components uniformly dispersed through the synergistic action of the contained combinations, the paste system is stable, the storage time is long, and it has the characteristics of high insulation, high thermal conductivity and ultra-low expansion coefficient. This patent uses a small particle size powder roller mill, but the interface thermal resistance of this small particle size powder is large, and it is difficult to improve the thermal conductivity, that is, the thermal conductivity of the insulating and thermally conductive paste in the prior art after curing is still difficult to achieve It can meet the heat conduction and heat dissipation requirements of high-frequency and high-power boards, and the sagging phenomenon is prone to occur during the baking process, resulting in a decline in the subsequent easy grinding performance, and it is difficult to meet the production requirements. The easy grinding performance is the technical pain point of using ceramic powder as the slurry filled with powder, because ceramic brushes are required for grinding. Ceramic brushes are expensive and consumables. The easy grinding characteristics can significantly reduce grinding costs and improve grinding. efficiency.

因此,仍旧需要开发一种具有更高导热系数、更低高温热膨胀系数、又易磨的绝缘浆料。Therefore, there is still a need to develop an insulating paste with higher thermal conductivity, lower high temperature thermal expansion coefficient, and easy grinding.

发明内容SUMMARY OF THE INVENTION

为解决现有技术存在的问题,本发明提供一种易磨高导热绝缘塞孔浆料,尤其适合在陶瓷基板、5G高频和高功率板材上塞孔使用。In order to solve the problems existing in the prior art, the present invention provides an easy-to-grind high thermal conductivity insulating plug hole slurry, which is especially suitable for plug holes on ceramic substrates, 5G high frequency and high power plates.

本发明的再一目的在于提供上述易磨高导热绝缘塞孔浆料的制备方法。Another object of the present invention is to provide a method for preparing the above-mentioned easy-to-grind high-thermal-conductivity insulating plug-hole slurry.

本发明的又一目的在于提供这种易磨高导热绝缘塞孔浆料的应用。Another object of the present invention is to provide the application of this easy-to-grind high thermal conductivity insulating plug hole paste.

为实现以上发明目的,本发明采用如下的技术方案:For realizing the above object of the invention, the present invention adopts the following technical scheme:

一种易磨高导热绝缘塞孔浆料,包括如下重量百分含量的组分:An easy-to-grind high thermal conductivity insulating plug hole slurry, comprising the following components by weight:

80-93wt%绝缘导热粉体;80-93wt% insulating and thermally conductive powder;

6-15wt%树脂;6-15wt% resin;

0.2-2wt%固化剂;0.2-2wt% curing agent;

0.8-3wt%助剂。0.8-3wt% additives.

在一个具体的实施方案中,所述绝缘导热粉体选择氮化硼、氧化铝、氮化铝中的至少任两种,优选为氧化铝和氮化铝、或者氧化铝和氮化硼。In a specific embodiment, the insulating and thermally conductive powder is selected from at least any two of boron nitride, aluminum oxide, and aluminum nitride, preferably aluminum oxide and aluminum nitride, or aluminum oxide and boron nitride.

在一个具体的实施方案中,所述绝缘导热粉体的形状为片状、类球形、球形或角形中的至少任两种的组合;优选地,所述绝缘导热粉体为球形、类球形或角形的氧化铝粉体和片状的氮化硼粉体;更优选地,所述的氧化铝粉体为针对树脂体系改性的氧化铝粉体,所述的氧化铝粉体与氮化硼粉体的质量比为80:1~10:1。In a specific embodiment, the shape of the insulating and thermally conductive powder is a combination of at least any two of flake, spheroid, spherical or angular; preferably, the insulating and thermally conductive powder is spherical, spheroid or Angular alumina powder and flake boron nitride powder; more preferably, the alumina powder is an alumina powder modified for the resin system, and the alumina powder and boron nitride are The mass ratio of the powder is 80:1 to 10:1.

在一个具体的实施方案中,所述绝缘导热粉体包括平均粒径在0.5-1μm的小颗粒绝缘导热粉体和平均粒径在10-15μm的大颗粒绝缘导热粉体,并且绝缘导热粉体的最大粒径不超过40μm;优选地,所述小颗粒绝缘导热粉体和大颗粒绝缘导热粉体的质量比为5:1-50:1。In a specific embodiment, the insulating and thermally conductive powder includes small particles of insulating and thermally conductive powder with an average particle size of 0.5-1 μm and large particles of insulating and thermally conductive powder with an average particle size of 10-15 μm, and the insulating and thermally conductive powder The maximum particle size is not more than 40 μm; preferably, the mass ratio of the small particle insulating and thermally conductive powder to the large particle insulating and thermally conductive powder is 5:1-50:1.

在一个具体的实施方案中,所述的树脂为不含有机溶剂的液态环氧树脂,优选选自双酚A型环氧树脂、双酚F型环氧树脂、酚醛环氧树脂、有机硅改性环氧树脂、特种多官能团的环氧树脂中的至少任一种;更优选为液态型的双酚A型环氧树脂、双酚F型环氧树脂或特种多官能团环氧树脂中的一种或者几种组合。In a specific embodiment, the resin is a liquid epoxy resin without organic solvent, preferably selected from bisphenol A type epoxy resin, bisphenol F type epoxy resin, phenolic epoxy resin, silicone modified epoxy resin At least any one of the epoxy resins with special multifunctional groups; more preferably one of liquid bisphenol A epoxy resins, bisphenol F epoxy resins or special multifunctional epoxy resins species or a combination of several.

在一个具体的实施方案中,所述的固化剂选自氨基树脂类、咪唑类、有机酸酐类、双氰胺类中的至少任一种;优选为咪唑类和双氰胺类。In a specific embodiment, the curing agent is selected from at least any one of amino resins, imidazoles, organic acid anhydrides and dicyandiamides; preferably imidazoles and dicyandiamides.

在一个具体的实施方案中,所述的助剂包括润湿分散剂、稀释剂;优选地,所述的润湿分散剂选自改性聚硅氧烷或者聚氨酯化合物中的一种或者两种组合;所述的稀释剂为环氧活性稀释剂,优选自单官能团缩水甘油醚或多官能团缩水甘油醚中的一种或者几种组合。In a specific embodiment, the auxiliary agent includes a wetting and dispersing agent and a diluent; preferably, the wetting and dispersing agent is selected from one or two of modified polysiloxanes or polyurethane compounds combination; the diluent is an epoxy reactive diluent, preferably one or a combination of monofunctional glycidyl ethers or multifunctional glycidyl ethers.

另一方面,一种前述的易磨高导热绝缘塞孔浆料的制备方法,包括以下步骤:On the other hand, a preparation method of the aforementioned easy-to-grind high thermal conductivity insulating plug hole slurry, comprising the following steps:

1)将一定比例的树脂、固化剂、和粒度不超过15μm的绝缘导热粉体通过高速搅拌机混合均匀,得到初步的基料;1) Mix a certain proportion of resin, curing agent, and insulating and thermally conductive powder with a particle size of not more than 15 μm through a high-speed mixer to obtain a preliminary base material;

2)将步骤1)初步分散的基料使用三辊机进行辊磨,得到导热基料;2) using a three-roller machine to roll mill the initially dispersed base material in step 1) to obtain a thermally conductive base material;

3)向导热基料中依次加入助剂和粒度大于15μm的绝缘导热粉体,在行星搅拌设备中搅拌均匀,形成最终的易磨高导热绝缘塞孔浆料。3) Add auxiliaries and insulating and heat-conducting powder with a particle size larger than 15 μm to the heat-conducting base material in turn, and stir them evenly in the planetary stirring equipment to form the final easy-grinding high-heat-conductivity insulating plug hole slurry.

在一个具体的实施方案中,所述步骤2)中辊磨的转速为200r/min-300r/min、辊磨至细度为15微米以下即可;优选地,所述步骤3)中搅拌的转速为1500r/min-2000r/min、时长为2-5小时。In a specific embodiment, in the step 2), the rotational speed of the roller mill is 200r/min-300r/min, and the roller mill can be milled to a fineness of less than 15 microns; preferably, in the step 3), the stirring The rotation speed is 1500r/min-2000r/min, and the duration is 2-5 hours.

再一方面,一种前述的易磨高导热绝缘塞孔浆料或前述方法制得的易磨高导热绝缘塞孔浆料在陶瓷基板、5G高频或高功率板材上塞孔的应用。In yet another aspect, an application of the aforementioned easy-to-grind high-thermal-conductivity insulating plug-hole slurry or the easy-to-grind high-thermal-conductivity insulating plug hole slurry prepared by the aforementioned method for plugging holes on ceramic substrates, 5G high-frequency or high-power plates.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

5g领域使用的是高频、高功率的印刷线路板,需要更高导热系数、更低热膨胀系数的塞孔浆料与之匹配,并且为了提高塞孔后的研磨效率以及降低研磨工艺的耗材成本,需要浆料固化后具有易磨的特点。目前导热塞孔浆料由于要把整个浆料通过三辊机研磨,因此在导热粉体选择上就不能使用粒径大于15微米的粉体。而粒度较小的导热粉体吸油量大,容易导致体系黏度迅速升高,并且由于粒度小的粉体被树脂包裹的较为充分,界面热阻较大,很难提升导热性能。High-frequency, high-power printed circuit boards are used in the 5g field, and plugging pastes with higher thermal conductivity and lower thermal expansion coefficient are required to match them, and in order to improve the grinding efficiency after plugging and reduce the cost of consumables for the grinding process , It is required that the slurry has the characteristics of easy grinding after curing. At present, the thermal conductive plug hole slurry needs to be ground through a three-roller, so powder with a particle size larger than 15 microns cannot be used in the selection of thermal conductive powder. The thermal conductivity powder with small particle size has a large oil absorption, which easily leads to a rapid increase in the viscosity of the system, and because the powder with small particle size is more fully encapsulated by the resin, the interface thermal resistance is large, and it is difficult to improve the thermal conductivity.

本发明提供的易磨高导热绝缘塞孔浆料,通过不同形状与不同粒度绝缘粉体之间的搭配,可实现高导热效果,并且可以提高体系的储存稳定性及固化后浆料的易磨性能。首先将树脂、助剂、固化剂和粒度小的粉体分散均匀后得到基料,然后加入大粒径粉体在行星搅拌机中真空搅拌均匀得到导热浆料,本发明提供的制备方法既可以保证小粒径的粉体分散均匀,又能够使整个浆料体系更加稳定。小粒径粉体与树脂、助剂和固化剂通过三辊机辊磨均匀,可以避免小粒度粉体的团聚现象,与树脂更好的相容能够提高体系的触变性能;大粒径的粉体由于比表面积小,可以明显提升粉体的填充量,并且大粒径粉体具有更低的界面热阻,两者协同作用从而提升导热系数,实现高导热效果。The easy-to-grind high-thermal-conductivity insulating plug hole slurry provided by the present invention can achieve high thermal conductivity through the combination of different shapes and different particle sizes of insulating powders, and can improve the storage stability of the system and the easy grinding of the solidified slurry. performance. First, the resin, the auxiliary agent, the curing agent and the powder with small particle size are dispersed uniformly to obtain the base material, and then the large particle size powder is added in a planetary mixer to uniformly stir in a vacuum to obtain a thermally conductive slurry. The preparation method provided by the present invention can ensure that both The powder with small particle size is uniformly dispersed, and can make the whole slurry system more stable. Small particle size powder and resin, additives and curing agent are uniformly milled by three-roller machine, which can avoid the agglomeration of small particle size powder, and better compatibility with resin can improve the thixotropic performance of the system; Due to the small specific surface area of the powder, the filling amount of the powder can be significantly increased, and the large particle size powder has a lower interfacial thermal resistance. The two synergize to improve the thermal conductivity and achieve high thermal conductivity.

本发明通过不同形状及粒度大小的绝缘粉体级配,以及合适的树脂和助剂的选择,能够进一步提高体系的储存稳定性,以及改善固化后浆料的易磨性能。The invention can further improve the storage stability of the system and improve the easy grinding performance of the cured slurry through the gradation of insulating powders of different shapes and particle sizes and the selection of suitable resins and additives.

本发明的绝缘塞孔浆料通过合适的固化条件固化后,热膨胀系数超低,能够匹配陶瓷基板,并且玻璃化转化温度高。另外由于使用特定形状和粒度的级配粉体,能够明显提高填料量,改善烘烤过程中的浆料的流挂现象,满足高选择性塞孔条件。After the insulating plug hole paste of the present invention is cured by suitable curing conditions, the thermal expansion coefficient is ultra-low, which can match the ceramic substrate, and the glass transition temperature is high. In addition, due to the use of graded powder of specific shape and particle size, the amount of filler can be significantly increased, the sag phenomenon of the slurry during the baking process can be improved, and the conditions of highly selective plugging can be satisfied.

附图说明Description of drawings

图1为本发明的制备方法流程示意图。Fig. 1 is a schematic flow chart of the preparation method of the present invention.

具体实施方式Detailed ways

为了使本发明要解决的技术问题,技术方案及有益效果更加清楚明白,以下结合附图,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施仅仅用于解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific implementations described herein are only used to explain the present invention, but not to limit the present invention.

如图1所示,本发明的易磨高导热绝缘塞孔浆料采用以下步骤制备得到:As shown in Figure 1, the easy-to-grind high thermal conductivity insulating plug hole slurry of the present invention is prepared by the following steps:

1)按比例称量树脂、固化剂、粒度小于等于15微米的绝缘导热粉体,通过高速搅拌机混合均匀,得到初步分散的基料;1) Weigh the resin, curing agent, and insulating and thermally conductive powder with a particle size of less than or equal to 15 microns in proportion, and mix them evenly with a high-speed mixer to obtain a preliminary dispersed base material;

2)将初步分散的基料使用三辊机进行辊磨,控制细度小于15微米,进一步提高粉体在树脂中的分散性能,得到导热基料;2) Roll mill the preliminarily dispersed base material with a three-roller machine, and control the fineness to be less than 15 microns, further improve the dispersion performance of the powder in the resin, and obtain a thermally conductive base material;

3)向导热基料中依次加入助剂和粒度大于15微米的绝缘导热粉体,在行星搅拌设备中真空搅拌0.5h,形成最终的导热浆料。3) Add auxiliaries and insulating and heat-conducting powder with a particle size larger than 15 microns in turn to the heat-conducting base material, and vacuum stirring for 0.5h in a planetary stirring device to form the final heat-conducting slurry.

其中,树脂、固化剂、绝缘导热粉体和助剂的重量百分比为80-93wt%绝缘导热粉体,6-15wt%树脂、0.2-2wt%固化剂,0.8-3wt%助剂。Wherein, the weight percentages of resin, curing agent, insulating and thermally conductive powder and auxiliary agent are 80-93wt% insulating and thermally conductive powder, 6-15wt% resin, 0.2-2wt% curing agent, and 0.8-3wt% auxiliary agent.

其中,绝缘导热粉体的重量百分比包括但不限于81%、82%、83%、84%、85%、86%、87%、88%、89%、90%、91%、92%、93%;树脂的重量百分比包括但不限于6%、7%、8%、9%、10%、11%、12%、13%、14%、15%;固化剂的重量百分比包括但不限于0.3%、0.4%、0.6%、0.8%、1%、1.2%、1.4%、1.5%、1.6%、1.8%、2%;助剂的重量百分比包括但不限于0.8%、1%、1.2%、1.4%、1.5%、1.6%、1.8%、2%、2.2%、2.4%、2.6%、2.8%。Wherein, the weight percentage of insulating and thermally conductive powder includes but is not limited to 81%, 82%, 83%, 84%, 85%, 86%, 87%, 88%, 89%, 90%, 91%, 92%, 93% %; The weight percentage of resin includes but not limited to 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15%; The weight percentage of curing agent includes but not limited to 0.3 %, 0.4%, 0.6%, 0.8%, 1%, 1.2%, 1.4%, 1.5%, 1.6%, 1.8%, 2%; the weight percentages of additives include but are not limited to 0.8%, 1%, 1.2%, 1.4%, 1.5%, 1.6%, 1.8%, 2%, 2.2%, 2.4%, 2.6%, 2.8%.

其中的绝缘导热粉体包括平均粒径在0.5-1μm的绝缘导热粉体和平均粒径在10-15微米的绝缘导热粉体,并且绝缘粉体的最大粒径小于等于40μm。在制备过程中将绝缘导热粉体根据粒径筛分,在不同步骤加入不同粒径的绝缘导热粉体。小粒径粉体可以防止烘烤过程浆料的流挂从而提高易磨性能,大粒径粉体可以明显提高填料添加量从而提高导热系数。The insulating and thermally conductive powders include insulating and thermally conductive powders with an average particle size of 0.5-1 μm and insulating and thermally conductive powders with an average particle size of 10-15 μm, and the maximum particle size of the insulating powders is less than or equal to 40 μm. In the preparation process, the insulating and heat-conducting powder is sieved according to the particle size, and the insulating and heat-conducting powder with different particle sizes is added in different steps. The small particle size powder can prevent the slurry from sagging during the baking process to improve the easy grinding performance, and the large particle size powder can significantly increase the amount of filler added to improve the thermal conductivity.

所述的绝缘导热粉体为氮化硼、氧化铝、氮化铝中的至少两种;所述的绝缘导热粉体的形状为片状、类球形、球形和角形的至少两种组合;一个优选的方案中,所述的绝缘导热粉体为氧化铝和氮化铝的混合粉体或者氧化铝与氮化硼的混合粉体,氮化铝和氮化硼由于密度小,可以防止浆料垂流,能够满足高选择性塞孔条件,使得固化的浆料具有易磨特性。一个更优选的方案中,所述的氧化铝和氮化硼混合粉体,其中氧化铝粉体的形状为球形、类球形或角形,并且该氧化铝粉体为针对树脂体系改性的粉体,改性后的氧化铝粉体能够提高与树脂的相容性,明显降低体系黏度,提高填料添加量,从而提高产品的导热性能。氮化硼粉体的形状为片状,所述的氧化铝粉体与氮化硼粉体的质量比为80:1~10:1。球形/类球形、角形粉体填充到片状粉体的空隙中,形成更加紧密的堆积,提高导热性能。The insulating and heat-conducting powder is at least two kinds of boron nitride, aluminum oxide, and aluminum nitride; the shape of the insulating and heat-conducting powder is at least two combinations of flake, spheroid, spherical and angular; one In a preferred solution, the insulating and thermally conductive powder is a mixed powder of alumina and aluminum nitride or a mixed powder of alumina and boron nitride. Due to their low density, aluminum nitride and boron nitride can prevent slurry The vertical flow can meet the conditions of highly selective plugging, so that the solidified slurry has the characteristics of easy grinding. In a more preferred solution, the alumina and boron nitride mixed powder, wherein the shape of the alumina powder is spherical, spheroid or angular, and the alumina powder is a powder modified for the resin system , The modified alumina powder can improve the compatibility with the resin, significantly reduce the viscosity of the system, and increase the amount of filler added, thereby improving the thermal conductivity of the product. The boron nitride powder is in the form of flakes, and the mass ratio of the alumina powder to the boron nitride powder is 80:1 to 10:1. The spherical/sub-spherical and angular powders are filled into the voids of the flake powders to form tighter packing and improve thermal conductivity.

具体地,所述的改性的氧化铝粉体主要是针对环氧体系的改性,利用硅烷偶联剂中的硅氧键与氧化铝粉体表面的羟基生成化学键,通过化学键的作用力将有机分子紧密包覆在粉体表面,使粉体表面有机化,增加和有机体系的相容性。具体的改性方法例如为化学偶联改性,采用二丙二醇甲醚作为溶剂,氧化铝粉体:硅烷偶联剂的量=1000:1.4,搅拌2-5h,130℃条件下烘烤1.5-3h,即得改性粉体。其中,硅烷偶联剂可以是乙烯基三-(β甲氧基乙氧基硅烷)、γ-巯基丙基三甲氧基硅烷、γ-缩水甘油醚丙基三甲氧基硅烷、β-(3,4环氧己基)乙基三甲氧基硅烷中的至少任一种。Specifically, the modified alumina powder is mainly aimed at the modification of the epoxy system. The silicon-oxygen bond in the silane coupling agent is used to form a chemical bond with the hydroxyl group on the surface of the alumina powder. The organic molecules are tightly wrapped on the surface of the powder, which makes the surface of the powder organic and increases the compatibility with the organic system. For example, the specific modification method is chemical coupling modification, using dipropylene glycol methyl ether as solvent, alumina powder: silane coupling agent amount=1000:1.4, stirring for 2-5h, and baking at 130°C for 1.5- 3h, the modified powder is obtained. Wherein, the silane coupling agent can be vinyl tris-(βmethoxyethoxysilane), γ-mercaptopropyl trimethoxysilane, γ-glycidyl ether propyl trimethoxysilane, β-(3, At least any one of 4 epoxyhexyl) ethyl trimethoxy silane.

所述的树脂为液态环氧树脂,不含有有机溶剂,包括双酚A型环氧树脂、双酚F型环氧树脂、酚醛环氧树脂、有机硅改性环氧树脂和特种多官能团的环氧树脂等中的一种或者几种组合,但不局限于此。液体环氧树脂作为绝缘导热浆料的高分子基体树脂,具有优良的物理性能、电绝缘性能和粘结性能。一个优选的方案中,所述的液体环氧树脂为液态型的双酚A型环氧树脂、双酚F型环氧树脂和特种多官能团环氧树脂中的一种或者几种组合,该树脂粘度低、具有优良的耐化、耐高温、高交联密度等特性。The resin is a liquid epoxy resin without organic solvent, including bisphenol A epoxy resin, bisphenol F epoxy resin, phenolic epoxy resin, silicone modified epoxy resin and special multifunctional cyclic epoxy resin. One or several combinations of oxygen resins, etc., but not limited thereto. Liquid epoxy resin, as the polymer matrix resin of insulating and thermally conductive paste, has excellent physical properties, electrical insulating properties and bonding properties. In a preferred solution, the liquid epoxy resin is one or several combinations of liquid bisphenol A epoxy resin, bisphenol F epoxy resin and special multifunctional epoxy resin. Low viscosity, excellent chemical resistance, high temperature resistance, high crosslinking density and other characteristics.

所述的固化剂为氨基树脂类、咪唑类、有机酸酐类、双氰胺类中的至少一种。固化剂与主体树脂储存期长,在适宜的烘烤温度下,固化后具有良好的物理机械性能。The curing agent is at least one of amino resins, imidazoles, organic acid anhydrides and dicyandiamides. The curing agent and the host resin have a long storage period and have good physical and mechanical properties after curing at a suitable baking temperature.

所述的助剂包括润湿分散剂、稀释剂等;所述的润湿分散剂为改性聚硅氧烷或者聚氨酯化合物中的一种或者两种组合;所述稀释剂为环氧活性稀释剂为单官能团缩水甘油醚或多官能团缩水甘油醚中的一种或者几种组合;所述润湿分散剂能各组分分散均匀,所述环氧稀释剂含有活性环氧官能团,参与反应,并作为调节粘度用,同时提高了导热浆料的储存稳定性。所述的助剂根据助剂的种类,能提高所述的绝缘导热浆料分散体系优异的稳定性能,提高了稳定性。The auxiliary agent includes a wetting and dispersing agent, a diluent, etc.; the wetting and dispersing agent is one or a combination of modified polysiloxane or a polyurethane compound; the diluent is an epoxy reactive diluent. The agent is one or several combinations of monofunctional glycidyl ether or multifunctional glycidyl ether; the wetting and dispersing agent can disperse each component evenly, and the epoxy diluent contains active epoxy functional groups and participates in the reaction. And it is used to adjust the viscosity and at the same time improve the storage stability of the thermally conductive paste. According to the type of the auxiliary agent, the auxiliary agent can improve the excellent stability of the dispersion system of the insulating and thermally conductive paste, and improve the stability.

下面通过更具体的实施例进一步解释说明本发明,但不构成任何的限制。The present invention is further explained and illustrated by more specific examples below, but does not constitute any limitation.

实施例中用到的改性氧化铝粉体均采用以下方法制备得到:The modified alumina powders used in the examples were all prepared by the following methods:

采用二丙二醇甲醚作为溶剂,氧化铝粉体:硅烷偶联剂(γ-巯基丙基三甲氧基硅烷)的量=1000:1.4,搅拌3h,130℃条件下烘烤2h,即得改性粉体。Dipropylene glycol methyl ether was used as the solvent, the amount of alumina powder: silane coupling agent (γ-mercaptopropyl trimethoxysilane) = 1000: 1.4, stirring for 3 hours, and baking at 130 °C for 2 hours, the modification was obtained. powder.

实施例1Example 1

本实施例提供了一种绝缘导热浆料,所述的绝缘导热浆料包括如下的质量百分比:液体双酚A型环氧树脂3%、液体双酚F型环氧树脂5%、固化剂(日本味之素PN-40,咪唑类)0.6%、改性球形氧化铝79.5%(D50=14μm)、改性片状氧化铝(D50≤7μm)10%、片状氮化硼(平均粒径≤1μm)2%、对叔丁基苯基缩水甘油醚1.9%。This embodiment provides an insulating and thermally conductive paste, and the insulating and thermally conductive paste includes the following mass percentages: 3% of liquid bisphenol A epoxy resin, 5% of liquid bisphenol F epoxy resin, and a curing agent ( Ajinomoto PN-40, imidazoles) 0.6%, modified spherical alumina 79.5% (D50=14μm), modified flake alumina (D50≤7μm) 10%, flake boron nitride (average particle size) ≤1 μm) 2%, p-tert-butylphenyl glycidyl ether 1.9%.

其制备方法包括如下步骤:Its preparation method comprises the following steps:

1、按照上述配方中的含量称取双酚A型环氧树脂、双酚F型环氧树脂、咪唑类固化剂、粒度不超过15μm的改性球形氧化铝、改性片状氧化铝、片状氮化硼混合均匀后在三辊机上进行辊磨,通过控制辊子之间的间隙辊磨三次细度小于15微米,即得基料;1. Weigh bisphenol A epoxy resin, bisphenol F epoxy resin, imidazole curing agent, modified spherical alumina with particle size not exceeding 15 μm, modified flaky alumina, After the boron nitride is mixed evenly, it is rolled on a three-roller machine, and the fineness is less than 15 microns for three times by controlling the gap between the rolls to obtain the base material;

2、边搅拌边依次将对叔丁基苯基缩水甘油醚和粒度超过15μm的大粒径导热粉体加入到基料中进行高速搅拌,将搅拌后的浆料转移至真空搅拌机中进行真空搅拌2h;2. While stirring, add p-tert-butylphenyl glycidyl ether and large-diameter thermally conductive powder with a particle size of more than 15 μm into the base material for high-speed stirring, and transfer the stirred slurry to a vacuum mixer for vacuum stirring 2h;

3、将真空搅拌后的浆料在公转自转脱泡机设置脱泡程序进行真空脱泡,即得导热浆料。3. Set the defoaming procedure of the vacuum-stirred slurry in the revolution and self-rotating defoaming machine to carry out vacuum defoaming to obtain thermally conductive slurry.

对比例1Comparative Example 1

本对比例提供一种绝缘导热浆料,所述的绝缘导热浆料包括如下的质量百分比,液体双酚A型环氧树脂3%、液体双酚F型环氧树脂5%、固化剂(日本味之素PN-40,咪唑类)0.6%、改性球形氧化铝(最大粒径≤15μm)79.5%、改性片状氧化铝(D50≤7μm)10%、片状氮化硼(平均粒径≤1μm)2%、对叔丁基苯基缩水甘油醚1.9%。This comparative example provides an insulating and thermally conductive paste. The insulating and thermally conductive paste includes the following mass percentages: 3% of liquid bisphenol A epoxy resin, 5% of liquid bisphenol F epoxy resin, and a curing agent (Japan Ajinomoto PN-40, imidazoles) 0.6%, modified spherical alumina (maximum particle size≤15μm) 79.5%, modified flake alumina (D50≤7μm) 10%, flake boron nitride (average particle size) diameter≤1μm) 2%, p-tert-butylphenyl glycidyl ether 1.9%.

其制备方法包括如下步骤:Its preparation method comprises the following steps:

1、按照上述配方称取双酚A型环氧树脂、双酚F型环氧树脂、固化剂、所有的改性球形氧化铝、改性片状氧化铝、片状氮化硼、对叔丁基苯基缩水甘油醚,进行初步混合,然后在三辊机上进行辊磨,通过控制辊子之间的间隙辊磨三次细度小于15微米,即得初步浆料;1. Weigh bisphenol A type epoxy resin, bisphenol F type epoxy resin, curing agent, all modified spherical alumina, modified flaky alumina, flaky boron nitride, p-tert-butylene according to the above formula base phenyl glycidyl ether, carry out preliminary mixing, and then carry out roll grinding on a three-roll machine, and control the gap between the rolls for three times of roll grinding with a fineness of less than 15 microns, that is, a preliminary slurry is obtained;

2、将浆料转移至行星式搅拌机进行真空搅拌2h;2. Transfer the slurry to a planetary mixer for vacuum stirring for 2h;

3、将搅拌后的浆料在公转自转脱泡机中设置脱泡程序进行真空脱泡,即得导热浆料。3. Set the defoaming program in the revolution and auto-rotating defoaming machine to perform vacuum defoaming of the stirred slurry to obtain thermally conductive slurry.

对比例2Comparative Example 2

本实施例提供了一种绝缘导热浆料,所述的绝缘导热浆料包括如下的质量百分比:液体酚醛环氧树脂(陶氏)10%、固化剂(日本味之素PN-40,咪唑类)0.8%、改性球形氧化铝(D100=15μm)84%,片状氮化硼(D50=3μm)4.2%、丁二醇二缩水甘油醚1%。This embodiment provides an insulating and heat-conducting paste, and the insulating and heat-conducting paste comprises the following mass percentages: 10% liquid phenolic epoxy resin (Dow), curing agent (Ajinomoto PN-40, imidazole) ) 0.8%, modified spherical alumina (D100=15 μm) 84%, flake boron nitride (D50=3 μm) 4.2%, butanediol diglycidyl ether 1%.

1、按照上述配方中的含量称取液体酚醛环氧树脂、咪唑类固化剂、片状氮化硼混合均匀后在三辊机上进行辊磨,通过控制辊子之间的间隙辊磨三次,细度小于15微米,即得基料;1. Weigh the liquid phenolic epoxy resin, imidazole curing agent, and flake boron nitride according to the content in the above formula, and then roll them on a three-roller machine. Less than 15 microns, the base material is obtained;

2、边搅拌边依次将丁二醇二缩水甘油醚和改性球形导热粉体加入到基料中进行高速搅拌,搅拌后的浆料转移至真空搅拌机中进行真空搅拌2h;2. While stirring, sequentially add butanediol diglycidyl ether and modified spherical thermally conductive powder into the base material for high-speed stirring, and transfer the stirred slurry to a vacuum mixer for vacuum stirring for 2 hours;

3、将真空搅拌后的浆料在公转自转脱泡机设置脱泡程序进行真空脱泡,即得导热浆料。3. Set the defoaming procedure of the vacuum-stirred slurry in the revolution and self-rotating defoaming machine to carry out vacuum defoaming to obtain thermally conductive slurry.

实施例2Example 2

本实施例提供了一种绝缘导热浆料,所述的绝缘导热浆料包括如下的质量百分比:液体酚醛环氧树脂(陶氏)10%、固化剂(日本味之素PN-40,咪唑类)0.8%、改性球形氧化铝(D50=13μm)84%、片状氮化硼(D50=3μm)4.2%、丁二醇二缩水甘油醚1%。This embodiment provides an insulating and heat-conducting paste, and the insulating and heat-conducting paste comprises the following mass percentages: 10% liquid phenolic epoxy resin (Dow), curing agent (Ajinomoto PN-40, imidazole) ) 0.8%, modified spherical alumina (D50=13 μm) 84%, flake boron nitride (D50=3 μm) 4.2%, butanediol diglycidyl ether 1%.

1、按照上述配方中的含量称取液体酚醛环氧树脂、咪唑类固化剂、片状氮化硼混合均匀后在三辊机上进行辊磨,通过控制辊子之间的间隙辊磨三次,细度小于15微米,即得基料;1. Weigh the liquid phenolic epoxy resin, imidazole curing agent, and flake boron nitride according to the content in the above formula, and then roll them on a three-roller machine. Less than 15 microns, the base material is obtained;

2、边搅拌边依次将丁二醇二缩水甘油醚和改性球形导热粉体加入到基料中进行高速搅拌,搅拌后的浆料转移至真空搅拌机中进行真空搅拌2h;2. While stirring, sequentially add butanediol diglycidyl ether and modified spherical thermally conductive powder into the base material for high-speed stirring, and transfer the stirred slurry to a vacuum mixer for vacuum stirring for 2 hours;

3、将真空搅拌后的浆料在公转自转脱泡机设置脱泡程序进行真空脱泡,即得导热浆料。3. Set the defoaming procedure of the vacuum-stirred slurry in the revolution and self-rotating defoaming machine to carry out vacuum defoaming to obtain thermally conductive slurry.

实施例3Example 3

本实施例提供了一种绝缘导热浆料,所述的绝缘导热浆料包括如下的质量百分比:双酚A型环氧树脂6%、特种两官环氧树脂3%、固化剂(日本味之素PN-40,咪唑类)0.6%、改性类球形氧化铝(D50=10微米)85.3%、片状氮化硼(D50=3微米)4.1%、乙二醇二缩水甘油醚(南亚)1%。This embodiment provides an insulating and thermally conductive paste, and the insulating and thermally conductive paste includes the following mass percentages: 6% of bisphenol A epoxy resin, 3% of special bifunctional epoxy resin, and a curing agent (Japanese flavored epoxy resin). PN-40, imidazoles) 0.6%, modified spherical alumina (D50=10 microns) 85.3%, flake boron nitride (D50=3 microns) 4.1%, ethylene glycol diglycidyl ether (South Asia) 1%.

其制备方法包括如下步骤:Its preparation method comprises the following steps:

1、按照上述配方中的含量称取双酚A型环氧树脂、特种两官环氧树脂、咪唑类固化剂、片状氮化硼混合均匀后在三辊机上进行辊磨,通过控制辊子之间的间隙,辊磨三次,细度小于15微米,即得基料;1. Weigh bisphenol A epoxy resin, special bifunctional epoxy resin, imidazole curing agent, and flake boron nitride according to the content in the above formula and mix them evenly, and then roll them on a three-roller machine. The gap between the two is rolled three times, and the fineness is less than 15 microns, that is, the base material is obtained;

2、边搅拌边依次对叔丁基苯基缩水甘油醚和改性球形氧化铝大粒径导热粉体加入到基料中进行高速搅拌,将搅拌后的浆料转移至真空搅拌机中进行真空搅拌2h;2. While stirring, add p-tert-butylphenyl glycidyl ether and modified spherical alumina large-diameter thermally conductive powder into the base material for high-speed stirring, and transfer the stirred slurry to a vacuum mixer for vacuum stirring 2h;

3、将真空搅拌后的浆料在公转自转脱泡机设置脱泡程序进行真空脱泡,即得导热浆料。3. Set the defoaming procedure of the vacuum-stirred slurry in the revolution and self-rotating defoaming machine to carry out vacuum defoaming to obtain thermally conductive slurry.

实施例4Example 4

本实施例提供了一种绝缘导热浆料,所述的绝缘导热浆料包括如下的质量百分比:有机硅改性环氧树脂10%、固化剂(日本味之素PN-40,咪唑类)0.1%、异氰酸酯0.6%、改性角形氧化铝(D50=14微米)78.3%、片状氮化硼8%(D50=3微米)、丁二醇二缩水甘油醚3%。This embodiment provides an insulating and thermally conductive paste. The insulating and thermally conductive paste includes the following mass percentages: 10% of silicone-modified epoxy resin, 0.1% of curing agent (Ajinomoto PN-40, imidazole) %, isocyanate 0.6%, modified angular alumina (D50=14 microns) 78.3%, flake boron nitride 8% (D50=3 microns), butanediol diglycidyl ether 3%.

1、按照上述配方中的含量称取有机硅改性环氧树脂、咪唑类固化剂、片状氮化硼混合均匀后在三辊机上进行辊磨,通过控制辊子之间的间隙辊磨三次,细度小于15微米,即得基料;1. Weigh the silicone-modified epoxy resin, imidazole curing agent, and flake boron nitride according to the content in the above formula, and then roll them on a three-roller machine, and roll them three times by controlling the gap between the rollers. When the fineness is less than 15 microns, the base material is obtained;

2、边搅拌边依次将丁二醇二缩水甘油醚和改性角形氧化铝(D50=14微米)大粒径导热粉体加入到基料中进行高速搅拌,将搅拌后的浆料转移至真空搅拌机中进行真空搅拌2h;2. While stirring, add butanediol diglycidyl ether and modified angular alumina (D50=14 microns) large-diameter thermally conductive powder into the base material for high-speed stirring, and transfer the stirred slurry to a vacuum Vacuum stirring was carried out in the mixer for 2h;

3、将真空搅拌后的浆料在公转自转脱泡机设置脱泡程序进行真空脱泡,即得导热浆料。3. Set the defoaming procedure of the vacuum-stirred slurry in the revolution and self-rotating defoaming machine to carry out vacuum defoaming to obtain thermally conductive slurry.

实施例5Example 5

本实施例提供了一种绝缘导热浆料,所述的绝缘导热浆料包括如下的质量百分比:双酚F型环氧树脂6%、胺基两官环氧树脂4%、固化剂(日本味之素PN-40,咪唑类)0.6%、改性角形氧化铝(D50=14微米)63.4%、片状氮化硼(D50=3微米)25%、聚丙二醇二缩水甘油醚1%。This embodiment provides an insulating and thermally conductive paste. The insulating and thermally conductive paste includes the following mass percentages: 6% of bisphenol F epoxy resin, 4% of amine-based bifunctional epoxy resin, and a curing agent (Japanese flavor). Zinc PN-40, imidazoles) 0.6%, modified angular alumina (D50=14 microns) 63.4%, flake boron nitride (D50=3 microns) 25%, polypropylene glycol diglycidyl ether 1%.

1、按照上述配方中的含量称取双酚F型环氧树脂、胺基两官环氧树脂、咪唑类固化剂、片状氮化硼(D50=3微米)混合均匀后在三辊机上进行辊磨,通过控制辊子之间的间隙辊磨三次,细度小于15微米即得基料;1. Weigh bisphenol F-type epoxy resin, amine-based bifunctional epoxy resin, imidazole curing agent, and flake boron nitride (D50=3 microns) according to the content in the above formula and mix them evenly on a three-roller machine. Roller grinding, the base material is obtained by controlling the gap between the rollers for three times, and the fineness is less than 15 microns;

2、边搅拌边依次聚丙二醇二缩水甘油醚和改性角形氧化铝(D50=14微米)大粒径导热粉体加入到基料中进行高速搅拌,将搅拌后的浆料转移至真空搅拌机中进行真空搅拌2h;2. While stirring, add polypropylene glycol diglycidyl ether and modified angular alumina (D50=14 microns) large-diameter thermally conductive powder into the base material for high-speed stirring, and transfer the stirred slurry to a vacuum mixer Carry out vacuum stirring for 2h;

3、将真空搅拌后的浆料在公转自转脱泡机设置脱泡程序进行真空脱泡,即得导热浆料。3. Set the defoaming procedure of the vacuum-stirred slurry in the revolution and self-rotating defoaming machine to carry out vacuum defoaming to obtain thermally conductive slurry.

实施例6Example 6

本实施例提供了一种绝缘导热浆料,所述的绝缘导热浆料包括如下的质量百分比:氨酚基三官环氧树脂6%、固化剂(日本味之素PN-40,咪唑类)0.7%、改性类球形氧化铝(D50=14微米)68.3%、改性角型氧化铝(D50=14微米)17%、片状氮化铝(D50=3微米)5%、双封头环氧树脂3%。This embodiment provides an insulating and thermally conductive paste, and the insulating and thermally conductive paste includes the following mass percentages: aminophenol-based trifunctional epoxy resin 6%, curing agent (Ajinomoto PN-40, imidazole) 0.7%, modified spherical alumina (D50 = 14 microns) 68.3%, modified angular alumina (D50 = 14 microns) 17%, flake aluminum nitride (D50 = 3 microns) 5%, double head Epoxy resin 3%.

1、按照上述配方中的含量称取氨酚基三官环氧树脂、咪唑类固化剂、片状氮化铝混合均匀后在三辊机上进行辊磨,通过控制辊子之间的间隙辊磨三次,细度小于15微米即得基料;1. Weigh aminophenol-based trifunctional epoxy resin, imidazole type curing agent, and flake aluminum nitride according to the content in the above formula and mix them evenly, then roll them on a three-roller machine, and roll them three times by controlling the gap between the rollers. , the fineness is less than 15 microns to obtain the base material;

2、边搅拌边依次将双封头环氧树脂和类球形氧化铝、改性角形氧化铝加入到基料中进行高速搅拌,将搅拌后的浆料转移至真空搅拌机中进行真空搅拌2h;2. Add the double-head epoxy resin, spherical alumina and modified angular alumina into the base material in turn while stirring for high-speed stirring, and transfer the stirred slurry to a vacuum mixer for vacuum stirring for 2 hours;

3、将真空搅拌后的浆料在公转自转脱泡机设置脱泡程序进行真空脱泡,即得导热浆料。3. Set the defoaming procedure of the vacuum-stirred slurry in the revolution and self-rotating defoaming machine to carry out vacuum defoaming to obtain thermally conductive slurry.

实施例1-6及对比例1-2的绝缘导热浆料进行塞孔处理。塞孔处理方式采用真空丝网印刷工艺将绝缘导热浆料塞到在PCB板上的孔内。The insulating and thermally conductive pastes of Examples 1-6 and Comparative Examples 1-2 were subjected to plugging treatment. The plug hole processing method uses a vacuum screen printing process to plug the insulating and thermally conductive paste into the holes on the PCB board.

将塞孔后的PCB板以110℃*0.5h+130℃*1h+150℃*0.5h的烘烤条件烘烤,烘烤固化之后进行性能验证实验。热膨胀率是在40-300℃测试的数据,详见表1。The PCB board after plugging is baked at the baking conditions of 110℃*0.5h+130℃*1h+150℃*0.5h, and the performance verification experiment is carried out after baking and curing. The thermal expansion rate is the data tested at 40-300°C, see Table 1 for details.

表1绝缘塞孔浆料性能测试数据表Table 1 Insulation plug hole slurry performance test data table

Figure BDA0003734848650000101
Figure BDA0003734848650000101

Figure BDA0003734848650000111
Figure BDA0003734848650000111

由表1可以看出本发明提供的技术解决方案采用大小粒径及不同类型粉体之间的复配,能够保证合适的印刷工艺黏度,降低界面热阻,从而提高导热系数;并且本发明提供的技术解决方案可以解决浆料的立式烘烤过程中的流挂现象,对易磨性能有很大提升;同时通过配方成分的调整能够改善储存过程的稳定性,延长浆料使用时间。It can be seen from Table 1 that the technical solution provided by the present invention adopts the combination of large and small particle sizes and different types of powders, which can ensure a suitable printing process viscosity, reduce the interface thermal resistance, and thereby improve the thermal conductivity; and the present invention provides The technical solution can solve the sag phenomenon in the vertical baking process of the slurry, which greatly improves the easy grinding performance; at the same time, the adjustment of the formula components can improve the stability of the storage process and prolong the use time of the slurry.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

1.一种易磨高导热绝缘塞孔浆料,其特征在于,包括如下重量百分含量的组分:1. an easy-to-grind high thermal conductivity insulating plug hole slurry, is characterized in that, comprises the following components by weight: 80-93wt%绝缘导热粉体;80-93wt% insulating and thermally conductive powder; 6-15wt%树脂;6-15wt% resin; 0.2-2wt%固化剂;0.2-2wt% curing agent; 0.8-3wt%助剂。0.8-3wt% additives. 2.根据权利要求1所述的易磨高导热绝缘塞孔浆料,其特征在于,所述绝缘导热粉体选择氮化硼、氧化铝、氮化铝中的至少任两种,优选为氧化铝和氮化铝、或者氧化铝和氮化硼。2 . The easy-grindable high thermal conductivity insulating plug hole slurry according to claim 1 , wherein the insulating and thermally conductive powder is selected from at least any two of boron nitride, aluminum oxide, and aluminum nitride, and is preferably oxidized. 3 . Aluminum and aluminum nitride, or aluminum oxide and boron nitride. 3.根据权利要求1或2所述的易磨高导热绝缘塞孔浆料,其特征在于,所述绝缘导热粉体的形状为片状、类球形、球形或角形中的至少任两种的组合;优选地,所述绝缘导热粉体为球形、类球形或角形的氧化铝粉体和片状的氮化硼粉体;更优选地,所述的氧化铝粉体为针对树脂体系改性的氧化铝粉体,所述的氧化铝粉体与氮化硼粉体的质量比为80:1~10:1。3. The easy-to-grind high thermal conductivity insulating plug hole slurry according to claim 1 or 2, wherein the shape of the insulating and thermally conductive powder is at least any two of sheet-like, spherical-like, spherical or angular. combination; preferably, the insulating and thermally conductive powder is spherical, spheroidal or angular alumina powder and flake boron nitride powder; more preferably, the alumina powder is modified for resin system The alumina powder, the mass ratio of the alumina powder to the boron nitride powder is 80:1-10:1. 4.根据权利要求3所述的易磨高导热绝缘塞孔浆料,其特征在于,所述绝缘导热粉体包括平均粒径在0.5-1μm的小颗粒绝缘导热粉体和平均粒径在10-15μm的大颗粒绝缘导热粉体,并且绝缘导热粉体的最大粒径不超过40μm;优选地,所述小颗粒绝缘导热粉体和大颗粒绝缘导热粉体的质量比为5:1-50:1。4. The easy-to-grind high thermal conductivity insulating plug hole slurry according to claim 3, wherein the insulating and thermally conductive powder comprises small-particle insulating and thermally conductive powder with an average particle size of 0.5-1 μm and an average particle size of 10 μm. -15μm large particle insulating and thermally conductive powder, and the maximum particle size of the insulating and thermally conductive powder does not exceed 40μm; preferably, the mass ratio of the small particle insulating and thermally conductive powder to the large particle insulating and thermally conductive powder is 5:1-50 :1. 5.根据权利要求1所述的易磨高导热绝缘塞孔浆料,其特征在于,所述的树脂为不含有机溶剂的液态环氧树脂,优选选自双酚A型环氧树脂、双酚F型环氧树脂、酚醛环氧树脂、有机硅改性环氧树脂、特种多官能团的环氧树脂中的至少任一种;更优选为液态型的双酚A型环氧树脂、双酚F型环氧树脂或特种多官能团环氧树脂中的一种或者几种组合。5. The easy-to-grind high thermal conductivity insulating plug hole slurry according to claim 1, wherein the resin is a liquid epoxy resin that does not contain an organic solvent, preferably selected from bisphenol A epoxy resin, bisphenol A At least any one of phenol F epoxy resin, novolac epoxy resin, silicone modified epoxy resin, and special multifunctional epoxy resin; more preferably liquid bisphenol A epoxy resin, bisphenol One or several combinations of F-type epoxy resin or special multifunctional epoxy resin. 6.根据权利要求1所述的易磨高导热绝缘塞孔浆料,其特征在于,所述的固化剂选自氨基树脂类、咪唑类、有机酸酐类、双氰胺类中的至少任一种;优选为咪唑类和双氰胺类。6. The easy-to-grind high thermal conductivity insulating plug hole slurry according to claim 1, wherein the curing agent is selected from at least any one of amino resins, imidazoles, organic acid anhydrides and dicyandiamides species; preferably imidazoles and dicyandiamides. 7.根据权利要求1所述的易磨高导热绝缘塞孔浆料,其特征在于,所述的助剂包括润湿分散剂、稀释剂;优选地,所述的润湿分散剂选自改性聚硅氧烷或者聚氨酯化合物中的一种或者两种组合;所述的稀释剂为环氧活性稀释剂,优选自单官能团缩水甘油醚或多官能团缩水甘油醚中的一种或者几种组合。7. The easy-to-grind high thermal conductivity insulating plug hole slurry according to claim 1, wherein the auxiliary agent comprises a wetting and dispersing agent and a diluent; preferably, the wetting and dispersing agent is selected from modified One or two combinations of polysiloxanes or polyurethane compounds; the diluent is an epoxy reactive diluent, preferably one or more combinations of monofunctional glycidyl ethers or multifunctional glycidyl ethers . 8.权利要求1~7任一项所述的易磨高导热绝缘塞孔浆料的制备方法,其特征在于,包括以下步骤:8. The preparation method of the easy-to-grind high thermal conductivity insulating plug hole slurry according to any one of claims 1 to 7, characterized in that, comprising the following steps: 1)将一定比例的树脂、固化剂、和粒度不超过15μm的绝缘导热粉体通过高速搅拌机混合均匀,得到初步的基料;1) Mix a certain proportion of resin, curing agent, and insulating and thermally conductive powder with a particle size of not more than 15 μm through a high-speed mixer to obtain a preliminary base material; 2)将步骤1)初步分散的基料使用三辊机进行辊磨,得到导热基料;2) using a three-roller machine to roll mill the initially dispersed base material in step 1) to obtain a thermally conductive base material; 3)向导热基料中依次加入助剂和粒度大于15μm的绝缘导热粉体,在行星搅拌设备中搅拌均匀,形成最终的易磨高导热绝缘塞孔浆料。3) Add auxiliaries and insulating and heat-conducting powder with a particle size larger than 15 μm to the heat-conducting base material in turn, and stir them evenly in the planetary stirring equipment to form the final easy-grinding high-heat-conductivity insulating plug hole slurry. 9.根据权利要求8所述的制备方法,其特征在于,所述步骤2)中辊磨的转速为200r/min-300r/min、辊磨至细度为15微米以下即可;优选地,所述步骤3)中搅拌的转速为1500r/min-2000r/min、时长为2-5小时。9. The preparation method according to claim 8, characterized in that, in the step 2), the rotational speed of the roller mill is 200r/min-300r/min, and the roller mill is fine to be less than 15 microns; preferably, The rotating speed of stirring in the step 3) is 1500r/min-2000r/min, and the duration is 2-5 hours. 10.权利要求1~7任一项所述的易磨高导热绝缘塞孔浆料或权利要求8~9任一项所述制备方法制得的易磨高导热绝缘塞孔浆料在陶瓷基板、5G高频或高功率板材上塞孔的应用。10. The easy-to-grind high-thermal-conductivity insulating plug-hole slurry according to any one of claims 1 to 7 or the easy-to-grind high-thermal-conductivity insulating plug hole slurry prepared by the preparation method according to any one of claims 8 to 9 is applied to a ceramic substrate , 5G high-frequency or high-power plate plug hole application.
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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN116694275A (en) * 2023-04-26 2023-09-05 湖北三选科技有限公司 A kind of liquid epoxy molding compound and preparation method thereof
CN116694275B (en) * 2023-04-26 2024-03-08 湖北三选科技有限公司 A kind of liquid epoxy plastic sealing material and preparation method thereof

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