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CN115073871A - Wear-resistant PVC plastic and preparation method thereof - Google Patents

Wear-resistant PVC plastic and preparation method thereof Download PDF

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Publication number
CN115073871A
CN115073871A CN202210835599.5A CN202210835599A CN115073871A CN 115073871 A CN115073871 A CN 115073871A CN 202210835599 A CN202210835599 A CN 202210835599A CN 115073871 A CN115073871 A CN 115073871A
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mass
wear
pvc plastic
polyvinyl chloride
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张光宝
张煜晗
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Bright Artwares Co ltd
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    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
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    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
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    • C08J2451/00Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers
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Abstract

The invention discloses wear-resistant PVC plastic which is prepared from functional polyvinyl chloride master batches, a filler and a stabilizer, wherein methyl methacrylate, a cementing liquid, nano-diamond and a wear-resistant reinforcing agent are added into the functional polyvinyl chloride master batches, so that the crosslinking degree and compatibility of the PVC plastic are improved, and the wear resistance is enhanced. The PVC plastic disclosed by the invention is high in stability, free of pungent smell and harmless to a human body after long-term use.

Description

Wear-resistant PVC (polyvinyl chloride) plastic and preparation method thereof
Technical Field
The invention belongs to the technical field of PVC (polyvinyl chloride) plastics, and particularly relates to a wear-resistant PVC plastic and a preparation method thereof.
Background
Polyvinyl chloride (PVC) does not refer to the polymer itself, but also includes blends based on PVC resins, with other components typically being stabilizers, plasticizers, fillers, and the like. Polyvinyl chloride (PVC), is a polymer obtained by polymerizing Vinyl Chloride Monomer (VCM) with initiators such as peroxides and azo compounds or under the action of light and heat according to a radical polymerization mechanism. Polyvinyl chloride has excellent physical and chemical properties, is the most popular plastic in world production and has very wide application.
Chinese patent CN 109762287A discloses a wear-resistant polyvinyl chloride plastic, which comprises the following raw material components: the invention discloses modified polyvinyl chloride, phenolic resin modified polyvinyl chloride, epoxy resin modified polyvinyl chloride and aluminum oxide modified polyvinyl chloride, which have better wear resistance.
Chinese patent CN 103937128B discloses a PVC plastic floor and a preparation method thereof, wherein the PVC plastic floor comprises the following raw materials in parts by weight: 100 parts of polyvinyl chloride resin, 20-30 parts of chlorinated polyethylene, 4-6 parts of tribasic lead sulfate, 2-4 parts of stearic acid, 0.6-1.4 parts of stearic acid, 80-120 parts of calcium carbonate, 1-2 parts of 3-aminopropyltrimethoxysilane and 1-3 parts of methyl silicone oil. The PVC plastic floor has good wear resistance, stain resistance and skid resistance, but the tribasic lead sulfate added in the PVC plastic floor is easy to absorb moisture, has poor stability and is toxic, and unsafe factors exist after long-term use.
Disclosure of Invention
A preparation method of wear-resistant PVC plastic comprises the following steps:
(1) putting 80-90 parts by mass of the functional polyvinyl chloride master batch and 18-25 parts by mass of a filler into a ball mill, ball-milling for 1-2 hours at a rotating speed of 200-300 rpm, and sieving with a 550-600-mesh sieve to obtain mixed powder;
(2) according to the mass parts, 90-100 parts of mixed powder and 7-12 parts of stabilizer are placed in an internal mixer, and are internally mixed for 5-8 min at the temperature of 130-140 ℃ and the rotating speed of 40-50 rpm, so that a mixture A is obtained;
(3) feeding the mixture A into a double-screw extruder with the processing temperature of 220-240 ℃ and the main machine rotating speed of 330-360 rpm, and extruding and granulating; and performing injection molding to obtain the wear-resistant PVC plastic.
The filler is at least one of carbon black, calcium carbonate, argil, barium sulfate and talcum powder; preferably, the filler is prepared from calcium carbonate and barium sulfate according to a mass ratio of (8-10): 1 mixing the resulting mixture.
The stabilizer is at least one of barium stearate, lead stearate, cadmium stearate and dibasic lead phosphite.
The preparation method of the functional polyvinyl chloride master batch comprises the following steps:
s1: adding 80-90 parts by mass of polyvinyl chloride master batch, 5-10 parts by mass of methyl methacrylate, 0.3-2 parts by mass of initiator, 7-10 parts by mass of emulsifier, 20-30 parts by mass of cementing liquid, 1-3 parts by mass of nano diamond and 50-80 parts by mass of water into a reaction kettle, reacting for 3-6 hours at 110-120 ℃, and cooling to room temperature to obtain a mixture I;
s2: according to the mass parts, stirring 100-120 parts of the mixture I at 50-60 ℃ and at the rotating speed of 200-300 rpm, adding 1-3 mol/L dilute hydrochloric acid at the dropping speed of 0.3-0.5 mL/10s to adjust the pH value to 2.3-3.3, continuously reacting for 2-3 h, filtering, washing to be neutral, extruding and granulating to obtain the functional polyvinyl chloride master batch.
According to the invention, methyl methacrylate is grafted on PVC, so that the toughness and compatibility of PVC plastics are improved. The grafted PVC reacts with the cementing solution and the nano-diamond, the nano-diamond has higher surface activity and can fully contact with the cementing solution, the compatibility of the polyvinyl chloride master batch and the cementing solution is improved, after hydrochloric acid is dripped into the cementing solution to adjust the pH value, silicate ions in the cementing solution react with hydrogen ions to generate a cement, the grinding degree and the sorting property of the particle size of the cement are good, the cement is uniformly inserted into the structure of PVC plastics, the rigidity, the hardness and the wear resistance of the plastic products can be improved, the strength and the geometric stability of the plastic products are improved, in addition, the compatibility and the stability of the cement and the PVC plastics are enhanced due to the uniformly distributed nano-diamond in the cement, the hardness is high, and the strength, the toughness and the wear resistance of the polyvinyl chloride master batch can be effectively improved.
Preferably, the preparation method of the functional polyvinyl chloride master batch comprises the following steps:
s1: adding 80-90 parts by mass of polyvinyl chloride master batch, 5-10 parts by mass of methyl methacrylate, 0.3-2 parts by mass of initiator, 7-10 parts by mass of emulsifier, 20-30 parts by mass of cementing liquid, 5-7 parts by mass of wear-resistant reinforcing agent, 1-3 parts by mass of nano diamond and 50-80 parts by mass of water into a reaction kettle, reacting for 2-3 hours at 110-120 ℃, and cooling to room temperature to obtain a mixture I;
s2: according to the mass parts, stirring 100-120 parts of the mixture I at 50-60 ℃ and at the rotating speed of 200-300 rpm, adding 1-3 mol/L dilute hydrochloric acid at the dropping speed of 0.3-0.5 mL/10s to adjust the pH to 2.3-3.3, continuously reacting for 3-6 h, filtering, washing with water to be neutral, and extruding and granulating to obtain the functional polyvinyl chloride master batch.
Furthermore, the wear-resistant reinforcing agent is added in the preparation of the functional polyvinyl chloride master batch, and the wear-resistant reinforcing agent consists of sisal fiber and diabase fiber. The sisal fibers are provided with gaps and holes with different degrees, the center of the sisal fibers is provided with a slender cavity, the cavity is connected with the gaps and holes on the surface, the specific surface area is large, and the sisal fibers and the PVC plastic matrix are crosslinked, so that the wear resistance of the PVC plastic is improved; the diabase fiber has the advantages of strong rigidity and good tensile property and dispersibility, and is interwoven into a net shape in the cementing process of the cementing solution, so that the crosslinking degree inside the PVC plastic is improved, and the wear resistance and the mechanical property of the PVC plastic are improved; meanwhile, under the action of an initiator, the sisal fibers can be grafted to the surface of the diabase fibers to form a multi-dimensional cross-linked network structure, and the interface compatibility and the cross-linking degree of the wear-resistant reinforcing agent and the PVC plastic are further enhanced under the synergistic effect, so that the wear resistance of the PVC plastic is improved.
The wear-resistant reinforcing agent is composed of diabase fibers and sisal fibers according to the mass ratio of 1 (3-5).
The initiator is one of potassium persulfate and a hydrogen peroxide diisopropylbenzene-ferrous sulfate compound.
The emulsifier is at least one of oleic acid, potassium stearate, disproportionated rosin potassium and sodium dodecyl sulfate.
The preparation process of the cementing liquid comprises the following steps: mixing quartz sandstone powder according to a material-liquid ratio of 1 g: (15-20) mL of the obtained product is added into 1-3 mol/L sodium hydroxide aqueous solution, stirred for 3-4 hours at the temperature of 30-40 ℃ and the rotating speed of 200-300 rpm, filtered, and filtrate is collected to obtain a cementing solution.
The invention has the beneficial effects that:
the invention discloses a wear-resistant PVC plastic which is prepared from functional polyvinyl chloride master batches, a filler and a stabilizer, wherein the functional polyvinyl chloride master batches are obtained by reacting polyvinyl chloride master batches, methyl methacrylate, a cementing liquid, nano diamond and a wear-resistant reinforcing agent, the wear-resistant reinforcing agent is prepared by simultaneously adopting diabase fiber and sisal fiber, and the diabase fiber and the sisal fiber are interwoven into a net shape in the cementing process of the cementing liquid, so that the crosslinking degree and compatibility of the PVC plastic are improved, and the wear resistance of the PVC plastic is enhanced; the PVC plastic has high stability, no pungent smell and no harm to human body after long-term use.
Detailed Description
Part of the raw materials are introduced as follows:
polyvinyl chloride master batch, brand: 46518, Dongguan gold plastic pigment technology Co.
Nano-diamond, particle size: 100nm, Zhongchang county, China super-hard abrasive grinding apparatus, Inc.
Quartz sandstone powder, particle size: 300 mesh, san bang mineral processing factory, Lingshou county.
Diabase fiber, prepared by the following method: washing diabase with water, air drying, pulverizing, sieving with 40 mesh sieve to obtain diabase powder, adding the diabase powder into rock wool production device, and melt-extruding at 500 deg.C to obtain diabase fiber with diameter of 6 μm and length of 3 mm. Wherein diabase, cargo number: 768, Lingshou county Congratulex mineral processing plant.
Sisal fiber, cat #: SFA01, south ning cheng shi cheng zhu.
Comparative example 1
A preparation method of wear-resistant PVC plastic comprises the following steps:
(1) putting 80 parts of polyvinyl chloride master batch and 20 parts of filler into a ball mill according to the parts by mass, carrying out ball milling for 1h at the rotating speed of 200rpm, and sieving by a 600-mesh sieve to obtain mixed powder;
(2) according to the mass parts, 90 parts of mixed powder and 7 parts of stabilizer are placed in an internal mixer and internally mixed for 5min at the rotating speed of 40rpm at the temperature of 140 ℃ to obtain a mixture A;
(3) feeding the mixture A into a double-screw extruder with the processing temperature of 220 ℃ and the main machine rotating speed of 360rpm, and extruding and granulating; and performing injection molding to obtain the wear-resistant PVC plastic.
The filler is prepared from calcium carbonate and barium sulfate according to a mass ratio of 10: 1 mixing the resulting mixture.
The stabilizer is barium stearate.
Comparative example 2
A preparation method of wear-resistant PVC plastic comprises the following steps:
(1) putting 80 parts of functional polyvinyl chloride master batch and 20 parts of filler into a ball mill according to the parts by mass, ball-milling for 1h at the rotating speed of 200rpm, and sieving by a 600-mesh sieve to obtain mixed powder;
(2) according to the mass parts, 90 parts of mixed powder and 7 parts of stabilizer are placed in an internal mixer and internally mixed for 5min at the temperature of 140 ℃ and the rotating speed of 40rpm to obtain a mixture A;
(3) feeding the mixture A into a double-screw extruder with the processing temperature of 220 ℃ and the main machine rotating speed of 360rpm, and extruding and granulating; and performing injection molding to obtain the wear-resistant PVC plastic.
The filler is calcium carbonate and barium sulfate according to a mass ratio of 10: 1.
The stabilizer is barium stearate.
The preparation method of the functional polyvinyl chloride master batch comprises the following steps:
s1: adding 90 parts by mass of polyvinyl chloride master batch, 10 parts by mass of methyl methacrylate, 1 part by mass of initiator, 8 parts by mass of emulsifier, 1 part by mass of nano-diamond and 80 parts by mass of water into a reaction kettle, reacting for 4 hours at 120 ℃, and cooling to room temperature to obtain a mixture I;
s2: according to the mass parts, stirring 100 parts of the mixture I at 60 ℃ and 200rpm, adding 1mol/L dilute hydrochloric acid at a dropping speed of 0.5mL/10s to adjust the pH to 2.3, continuing to react for 2h, filtering, washing with water to be neutral, and extruding and granulating to obtain the functional polyvinyl chloride master batch.
The initiator is potassium persulfate.
The emulsifier is oleic acid.
Example 1
A preparation method of wear-resistant PVC plastic comprises the following steps:
(1) putting 80 parts of functional polyvinyl chloride master batch and 20 parts of filler into a ball mill according to the parts by mass, ball-milling for 1h at the rotating speed of 200rpm, and sieving by a 600-mesh sieve to obtain mixed powder;
(2) according to the mass parts, 90 parts of mixed powder and 7 parts of stabilizer are placed in an internal mixer and internally mixed for 5min at the temperature of 140 ℃ and the rotating speed of 40rpm to obtain a mixture A;
(3) feeding the mixture A into a double-screw extruder with the processing temperature of 220 ℃ and the main machine rotating speed of 360rpm, and extruding and granulating; and performing injection molding to obtain the wear-resistant PVC plastic.
The filler is prepared from calcium carbonate and barium sulfate according to a mass ratio of 10: 1 mixing the resulting mixture.
The stabilizer is barium stearate.
The preparation method of the functional polyvinyl chloride master batch comprises the following steps:
s1: adding 90 parts by mass of polyvinyl chloride master batch, 10 parts by mass of methyl methacrylate, 1 part by mass of initiator, 8 parts by mass of emulsifier, 30 parts by mass of cementing liquid, 1 part by mass of nano-diamond and 80 parts by mass of water into a reaction kettle, reacting for 4 hours at 120 ℃, and cooling to room temperature to obtain a mixture I;
s2: according to the mass parts, stirring 100 parts of the mixture I at 60 ℃ and 200rpm, adding 1mol/L dilute hydrochloric acid at a dropping speed of 0.5mL/10s to adjust the pH value to 2.3, continuously reacting for 2h, filtering, washing with water to be neutral, and extruding and granulating to obtain the functional polyvinyl chloride master batch.
The initiator is potassium persulfate.
The emulsifier is oleic acid.
The preparation process of the cementing liquid comprises the following steps: mixing quartz sandstone powder according to a material-liquid ratio of 1 g: adding 15mL of the mixture into 3mol/L sodium hydroxide aqueous solution, stirring for 3 hours at 40 ℃ and the rotating speed of 300rpm, filtering, and collecting filtrate to obtain the cementing solution.
Example 2
A preparation method of wear-resistant PVC plastic comprises the following steps:
(1) putting 80 parts of functional polyvinyl chloride master batch and 20 parts of filler into a ball mill according to the parts by mass, carrying out ball milling for 1h at the rotating speed of 200rpm, and sieving by a 600-mesh sieve to obtain mixed powder;
(2) according to the mass parts, 90 parts of mixed powder and 7 parts of stabilizer are placed in an internal mixer and internally mixed for 5min at the temperature of 140 ℃ and the rotating speed of 40rpm to obtain a mixture A;
(3) feeding the mixture A into a double-screw extruder with the processing temperature of 220 ℃ and the main machine rotating speed of 360rpm, and extruding and granulating; and performing injection molding to obtain the wear-resistant PVC plastic.
The filler is prepared from calcium carbonate and barium sulfate according to a mass ratio of 10: 1 mixing the resulting mixture.
The stabilizer is barium stearate.
The preparation method of the functional polyvinyl chloride master batch comprises the following steps:
s1: according to the mass parts, adding 90 parts of polyvinyl chloride master batch, 10 parts of methyl methacrylate, 1 part of initiator, 8 parts of emulsifier, 30 parts of cementing liquid, 5 parts of wear-resisting reinforcing agent, 1 part of nano diamond and 80 parts of water into a reaction kettle, reacting for 4 hours at 120 ℃, and cooling to room temperature to obtain a mixture I;
s2: according to the mass parts, stirring 100 parts of the mixture I at 60 ℃ and 200rpm, adding 1mol/L dilute hydrochloric acid at a dropping speed of 0.5mL/10s to adjust the pH value to 2.3, continuously reacting for 2h, filtering, washing with water to be neutral, and extruding and granulating to obtain the functional polyvinyl chloride master batch.
The initiator is potassium persulfate.
The emulsifier is oleic acid.
The preparation process of the cementing liquid comprises the following steps:
mixing quartz sandstone powder according to a material-liquid ratio of 1 g: adding 15mL of the mixture into 3mol/L sodium hydroxide aqueous solution, stirring for 3 hours at 40 ℃ and the rotating speed of 300rpm, filtering, and collecting filtrate to obtain the cementing solution.
The wear-resistant reinforcing agent is diabase fiber.
Example 3
A preparation method of wear-resistant PVC plastic comprises the following steps:
(1) putting 80 parts of functional polyvinyl chloride master batch and 20 parts of filler into a ball mill according to the parts by mass, ball-milling for 1h at the rotating speed of 200rpm, and sieving by a 600-mesh sieve to obtain mixed powder;
(2) according to the mass parts, 90 parts of mixed powder and 7 parts of stabilizer are placed in an internal mixer and internally mixed for 5min at the temperature of 140 ℃ and the rotating speed of 40rpm to obtain a mixture A;
(3) feeding the mixture A into a double-screw extruder with the processing temperature of 220 ℃ and the main machine rotating speed of 360rpm, and extruding and granulating; and performing injection molding to obtain the wear-resistant PVC plastic.
The filler is prepared from calcium carbonate and barium sulfate according to a mass ratio of 10: 1 mixing the resulting mixture.
The stabilizer is barium stearate.
The preparation method of the functional polyvinyl chloride master batch comprises the following steps:
s1: according to the mass parts, adding 90 parts of polyvinyl chloride master batch, 10 parts of methyl methacrylate, 1 part of initiator, 8 parts of emulsifier, 30 parts of cementing liquid, 5 parts of wear-resisting reinforcing agent, 1 part of nano diamond and 80 parts of water into a reaction kettle, reacting for 4 hours at 120 ℃, and cooling to room temperature to obtain a mixture I;
s2: according to the mass parts, stirring 100 parts of the mixture I at 60 ℃ and 200rpm, adding 1mol/L dilute hydrochloric acid at a dropping speed of 0.5mL/10s to adjust the pH value to 2.3, continuously reacting for 2h, filtering, washing with water to be neutral, and extruding and granulating to obtain the functional polyvinyl chloride master batch.
The initiator is potassium persulfate.
The emulsifier is oleic acid.
The preparation process of the cementing liquid comprises the following steps:
mixing quartz sandstone powder according to a material-liquid ratio of 1 g: adding 15mL of the mixture into 3mol/L sodium hydroxide aqueous solution, stirring for 3 hours at 40 ℃ and the rotating speed of 300rpm, filtering, and collecting filtrate to obtain the cementing solution.
The wear-resistant reinforcing agent is sisal fiber.
Example 4
A preparation method of wear-resistant PVC plastic comprises the following steps:
(1) putting 80 parts of functional polyvinyl chloride master batch and 20 parts of filler into a ball mill according to the parts by mass, carrying out ball milling for 1h at the rotating speed of 200rpm, and sieving by a 600-mesh sieve to obtain mixed powder;
(2) according to the mass parts, 90 parts of mixed powder and 7 parts of stabilizer are placed in an internal mixer and internally mixed for 5min at the temperature of 140 ℃ and the rotating speed of 40rpm to obtain a mixture A;
(3) feeding the mixture A into a double-screw extruder with the processing temperature of 220 ℃ and the main machine rotating speed of 360rpm, and extruding and granulating; and performing injection molding to obtain the wear-resistant PVC plastic.
The filler is prepared from calcium carbonate and barium sulfate according to a mass ratio of 10: 1 mixing the resulting mixture.
The stabilizer is barium stearate.
The preparation method of the functional polyvinyl chloride master batch comprises the following steps:
s1: according to the mass parts, adding 90 parts of polyvinyl chloride master batch, 10 parts of methyl methacrylate, 1 part of initiator, 8 parts of emulsifier, 30 parts of cementing liquid, 5 parts of wear-resisting reinforcing agent, 1 part of nano diamond and 80 parts of water into a reaction kettle, reacting for 4 hours at 120 ℃, and cooling to room temperature to obtain a mixture I;
s2: according to the mass parts, stirring 100 parts of the mixture I at 60 ℃ and 200rpm, adding 1mol/L dilute hydrochloric acid at a dropping speed of 0.5mL/10s to adjust the pH value to 2.3, continuously reacting for 2h, filtering, washing with water to be neutral, and extruding and granulating to obtain the functional polyvinyl chloride master batch.
The initiator is potassium persulfate.
The emulsifier is oleic acid.
The preparation process of the cementing liquid comprises the following steps: mixing quartz sandstone powder according to a material-liquid ratio of 1 g: adding 15mL of the mixture into 3mol/L sodium hydroxide aqueous solution, stirring for 3 hours at 40 ℃ and the rotating speed of 300rpm, filtering, and collecting filtrate to obtain the cementing solution.
The wear-resistant reinforcing agent consists of diabase fibers and sisal fibers according to the mass ratio of 1: 4.
Test example 1
And (3) testing the wear resistance: the abrasion meter JM-IV is adopted, and the Shanghai modern environmental engineering technology company Limited is adopted. The wear-resistant PVC plastic decorative surface with the diameter of 100mm and the thickness of 0.7mm is upwards installed on a wear testing machine, a grinding wheel is installed on a support and tested under the conditions of applying the rotating speed of 4.9N and 200r/h, the grinding wheel is replaced once per 100 revolutions of wear, the revolution when the grinding wheel is worn to the point where the plastic is damaged is recorded, the wear resistance test is repeated for 5 times, and the average wear revolution is calculated to indicate the wear resistance.
TABLE 1 abrasion resistance test of abrasion resistant PVC plastics
Abrasion resistance/rotation
Comparative example 1 7834
Comparative example 2 8577
Example 1 9834
Example 2 10892
Example 3 11033
Example 4 11560
Compared with the comparative example 1, the polyvinyl chloride is grafted with the methyl methacrylate in the comparative example 2, so that the toughness and the compatibility of the PVC plastic are improved; the cementing liquid is added in the embodiment 1, the generated cementing material along with the reaction has high hardness and stable structure, and the wear resistance of the PVC plastic can be obviously improved; the diabase fiber is added as a wear-resistant reinforcing agent in the embodiment 2, so that the diabase fiber has good rigidity and tensile property, and the mechanical property of the composite material can be effectively improved; in the embodiment 4, the abrasion-resistant reinforcing agent is added, and diabase fiber and sisal fiber are simultaneously adopted as the abrasion-resistant reinforcing agent, wherein the sisal fiber has gaps and holes with different degrees, a slender cavity is arranged in the center, the cavity is connected with the gaps and holes on the surface, the specific surface area is large, and the sisal fiber and the PVC plastic matrix are crosslinked, so that the abrasion resistance of the PVC plastic is improved; the diabase fiber has the advantages of strong rigidity and good tensile property and dispersibility, and is interwoven into a net shape in the cementing process of the cementing solution, so that the crosslinking degree inside the PVC plastic is improved, and the wear resistance and the mechanical property of the PVC plastic are improved; meanwhile, under the action of an initiator, the sisal fibers can be grafted to the surface of the diabase fibers to form a multi-dimensional cross-linked network structure, and the interface compatibility and the cross-linking degree of the wear-resistant reinforcing agent and the PVC plastic are further enhanced under the synergistic effect, so that the wear resistance of the PVC plastic is improved.
Test example 2
And (3) testing physical properties:
and (3) testing tensile impact strength: with reference to GB/T13525-;
and (3) testing the bending strength: with reference to GB/T9341-2008 & ltdetermination of Plastic bending Property & gt, the wear-resistant PVC plastic is prepared into a sample with the length of 80mm, the width of 10mm and the thickness of 4mm, and the test speed is 5 mm/min.
TABLE 2 test of physical Properties of abrasion-resistant PVC plastics
Figure BDA0003747902440000111
As can be seen from Table 2, the addition of the cementing liquid effectively improves the strength and geometric stability of the plastic product, and the mechanical properties of the PVC plastic are obviously improved along with the increase of the crosslinking degree of the PVC plastic.

Claims (10)

1. The preparation method of the wear-resistant PVC plastic is characterized by comprising the following steps:
(1) putting the functional polyvinyl chloride master batch and the filler into a ball mill for ball milling treatment, and sieving to obtain mixed powder;
(2) placing the mixed powder and a stabilizer in an internal mixer for internal mixing treatment to obtain a mixture A;
(3) feeding the mixture A into a double-screw extruder, and extruding and granulating; and (5) performing injection molding to obtain the wear-resistant PVC plastic.
2. The method of making a wear resistant PVC plastic according to claim 1, comprising the steps of:
(1) putting 80-90 parts by mass of the functional polyvinyl chloride master batch as claimed in claim 6 and 18-25 parts by mass of a filler into a ball mill, performing ball milling at a rotating speed of 200-300 rpm for 1-2 hours, and sieving with a 550-600-mesh sieve to obtain mixed powder;
(2) according to the mass parts, placing 90-100 parts of mixed powder and 7-12 parts of stabilizer in an internal mixer, and carrying out internal mixing for 5-8 min at 130-140 ℃ and 40-50 rpm to obtain a mixture A;
(3) feeding the mixture A into a double-screw extruder with the processing temperature of 220-240 ℃ and the main machine rotating speed of 330-360 rpm, and extruding and granulating; and performing injection molding to obtain the wear-resistant PVC plastic.
3. The method for preparing wear-resistant PVC plastic according to claim 1 or 2, wherein the method for preparing the functional polyvinyl chloride master batch comprises the following steps:
s1: adding 80-90 parts by mass of polyvinyl chloride master batch, 5-10 parts by mass of methyl methacrylate, 0.3-2 parts by mass of initiator, 7-10 parts by mass of emulsifier, 20-30 parts by mass of cementing liquid, 1-3 parts by mass of nano diamond and 50-80 parts by mass of water into a reaction kettle, reacting for 3-6 hours at 110-120 ℃, and cooling to room temperature to obtain a mixture I;
s2: according to the mass parts, stirring 100-120 parts of the mixture I at 50-60 ℃ and at the rotating speed of 200-300 rpm, adding 1-3 mol/L dilute hydrochloric acid at the dropping speed of 0.3-0.5 mL/10s to adjust the pH value to 2.3-3.3, continuously reacting for 2-3 h, filtering, washing to be neutral, extruding and granulating to obtain the functional polyvinyl chloride master batch.
4. The method for preparing wear-resistant PVC plastic according to claim 3, wherein the method for preparing the functional PVC masterbatch comprises the following steps:
s1: adding 80-90 parts by mass of polyvinyl chloride master batch, 5-10 parts by mass of methyl methacrylate, 0.3-2 parts by mass of initiator, 7-10 parts by mass of emulsifier, 20-30 parts by mass of cementing liquid, 5-7 parts by mass of wear-resistant reinforcing agent, 1-3 parts by mass of nano diamond and 50-80 parts by mass of water into a reaction kettle, reacting for 2-3 hours at 110-120 ℃, and cooling to room temperature to obtain a mixture I;
s2: according to the mass parts, stirring 100-120 parts of the mixture I at 50-60 ℃ and at the rotating speed of 200-300 rpm, adding 1-3 mol/L dilute hydrochloric acid at the dropping speed of 0.3-0.5 mL/10s to adjust the pH to 2.3-3.3, continuously reacting for 3-6 h, filtering, washing with water to be neutral, and extruding and granulating to obtain the functional polyvinyl chloride master batch.
5. The method for preparing the wear-resistant PVC plastic according to claim 3 or 4, wherein the process for preparing the cementing liquid comprises the following steps: mixing quartz sandstone powder according to a material-liquid ratio of 1 g: (15-20) mL of the cementing solution is added into 1-3 mol/L sodium hydroxide aqueous solution, stirred for 3-4 hours at the temperature of 30-40 ℃ and the rotating speed of 200-300 rpm, filtered and collected to obtain the cementing solution.
6. The method for preparing wear-resistant PVC plastic according to claim 3 or 4, wherein the initiator is one of potassium persulfate and diisopropylbenzene hydroperoxide-ferrous sulfate compound; the emulsifier is at least one of oleic acid, potassium stearate, disproportionated rosin potassium and sodium dodecyl sulfate.
7. The method of preparing a wear-resistant PVC plastic according to claim 4, wherein the wear-resistant reinforcing agent is at least one of diabase fiber and sisal fiber.
8. The preparation method of the wear-resistant PVC plastic according to claim 1 or 2, wherein the filler is prepared from calcium carbonate and barium sulfate according to the mass ratio of (8-10): 1.
9. The method for preparing wear-resistant PVC plastic according to claim 1 or 2, wherein the stabilizer is at least one of barium stearate, lead stearate, cadmium stearate and dibasic lead phosphite.
10. Abrasion-resistant PVC plastic, characterized in that it is produced by the process according to any of claims 7 to 9.
CN202210835599.5A 2022-07-15 2022-07-15 Wear-resistant PVC plastic and preparation method thereof Withdrawn CN115073871A (en)

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