CN115060503B - A method for evaluating the operating state of aircraft engine rotors based on state information entropy - Google Patents
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Abstract
Description
技术领域Technical Field
本发明属于航空发动机技术领域,具体涉及一种航空发动机转子运行状态评估方法。The invention belongs to the technical field of aero-engines, and in particular relates to a method for evaluating the operating state of an aero-engine rotor.
背景技术Background technique
在航空发动机故障诊断及寿命预测领域,发展至今,出现了各种基于不同原理的方法。在应用过程中,往往不是孤立地仅采取某一种方法,而是倾向于通过多指标,更全面地反映问题。In the field of aircraft engine fault diagnosis and life prediction, various methods based on different principles have emerged so far. In the application process, it is often not to take only one method in isolation, but to tend to reflect the problem more comprehensively through multiple indicators.
热力学中的热力学熵,从宏观上讲,是一状态参数,任何不可逆因素将导致熵增。公式是:从微观上讲,是用来描述分子热运动的无序度。信息学中的信息熵,是香农(C.E.Shanno)借用热力学熵的概念提出的用来描述信息来源的不确定度,公式是:I=-∑Pilog2Pi。Thermodynamic entropy in thermodynamics is, from a macroscopic point of view, a state parameter. Any irreversible factor will lead to an increase in entropy. The formula is: From a microscopic point of view, it is used to describe the disorder of molecular thermal motion. Information entropy in informatics is proposed by Shannon (CE Shannon) using the concept of thermodynamic entropy to describe the uncertainty of information sources. The formula is: I = -∑P i log 2 P i .
如附图2所示,类比热力学中的的T-S图,做出航空发动机转子的P-Z图。其中,功率P类比热力学中的温度T,状态信息熵Z类比热力学中的热力学熵S。As shown in Figure 2, by analogy with the T-S diagram in thermodynamics, a P-Z diagram of the aircraft engine rotor is made, where the power P is analogous to the temperature T in thermodynamics, and the state information entropy Z is analogous to the thermodynamic entropy S in thermodynamics.
以航空发动机转子为控制体,是一开放的系统,与外界只进行能量的传递,没有质量的传递。在理想的可逆状态下,在航发转子系统工作时,可得图2所示4段循环。解释分别如下:The aircraft engine rotor is used as the control body, which is an open system. It only transfers energy with the outside world, but not mass. Under the ideal reversible state, when the aircraft engine rotor system is working, the four cycles shown in Figure 2 can be obtained. The explanations are as follows:
(1)A→B。转子涡轮端从高温高压气体中提取能量,在可逆假设条件下,认为:高温高压气体能提供的功率等于涡轮所需的功率,即二者在同一功率供需条件下进行能量传递,所以功率为一定值P2。对转子系统来说,从外界输入能量,自身的能量增多,状态变得不稳定,所以状态信息熵增加。综上所述,对于稳定的工况下,A→B为一水平线。(1) A→B. The rotor turbine extracts energy from high-temperature and high-pressure gas. Under the reversible assumption, it is assumed that the power provided by the high-temperature and high-pressure gas is equal to the power required by the turbine, that is, the two transfer energy under the same power supply and demand conditions, so the power is a certain value P 2. For the rotor system, the energy input from the outside world increases its own energy, and the state becomes unstable, so the state information entropy increases. In summary, under stable working conditions, A→B is a horizontal line.
(2)C→D。转子压气机端向低温低压气体中输送能量,在可逆假设条件下,认为:低温低压气体需求的功率等于压气机所提供的功率,即二者在同一功率供需条件下进行能量传递,所以功率为一定值P1。对转子系统来说,向外界输出能量,自身的能量减少,状态变得稳定,所以状态信息熵减少。综上所述,对于稳定的工况下,C→D为一水平线。(2) C→D. The rotor compressor end transfers energy to the low-temperature, low-pressure gas. Under the reversible assumption, it is considered that the power required by the low-temperature, low-pressure gas is equal to the power provided by the compressor, that is, the two transfer energy under the same power supply and demand conditions, so the power is a certain value P1. For the rotor system, when it outputs energy to the outside world, its own energy decreases, and the state becomes stable, so the state information entropy decreases. In summary, under stable working conditions, C→D is a horizontal line.
(3)和(4)B→C,D→A。分别是气体离开涡轮流向尾喷管与气体进入进气道。这两段过程认为对转子系统没有任何影响,故信转子的状态信息熵不变。所以是两条竖直的线。(3) and (4) B→C, D→A. They are respectively the gas leaving the turbine and flowing to the tail nozzle and the gas entering the intake duct. These two processes are considered to have no effect on the rotor system, so the state information entropy of the rotor is unchanged. So they are two vertical lines.
但在实际工况中,是不可逆的状态,如附图3所示。实际情况,正常工况下,高温高压的气体能提供的功率要大于涡轮所需的功率,其它功率用于克服损耗,这是上半段曲线的来历。同样地,压气机能提供的功率要大于低温低压气体所需的功率,其他功率用于克服损耗,这是下半段曲线的来历。But in actual working conditions, it is an irreversible state, as shown in Figure 3. In actual conditions, under normal working conditions, the power that the high-temperature and high-pressure gas can provide is greater than the power required by the turbine, and the remaining power is used to overcome losses, which is the origin of the upper half of the curve. Similarly, the power that the compressor can provide is greater than the power required by the low-temperature and low-pressure gas, and the remaining power is used to overcome losses, which is the origin of the lower half of the curve.
在此,类比热力学中的热效率,定义物理量ηz为运行状态下转轴克服轴承滚动摩擦效率。Here, by analogy with the thermal efficiency in thermodynamics, the physical quantity η z is defined as the efficiency of the rotating shaft in overcoming the rolling friction of the bearing under running conditions.
在不可逆状态下,由于转子系统的涡轮端和压气机端都要克服功率传递过程的阻力在可逆理想状态下的阻力,故用来克服来自轴承滚动摩擦的阻力大大减少。有:In the irreversible state, since both the turbine end and the compressor end of the rotor system have to overcome the resistance of the power transfer process in the reversible ideal state, the resistance used to overcome the rolling friction of the bearing is greatly reduced.
在可逆状态下,由于涡轮端与压气机端为等功率能量交换,所以这两端无须克服来自功率传递过程的阻力,此时转轴获得的能量全部用来克服来自轴承滚动摩擦的阻力,此时效率是最高的,记为:ηZ.re。有:In the reversible state, since the turbine end and the compressor end are equal power energy exchanges, these two ends do not need to overcome the resistance from the power transfer process. At this time, all the energy obtained by the shaft is used to overcome the resistance from the rolling friction of the bearing. At this time, the efficiency is the highest, recorded as: η Z.re. There are:
由上述分析,显然有:ηZ.re>ηZ.ir。将[1],[2]带入整理。并将流入转子系统的功W2记为正,流出转子系统的功W1记为负,经整理可得:From the above analysis, it is obvious that: η Z.re >η Z.ir . Substitute [1] and [2] into the equation. And record the work W2 flowing into the rotor system as positive, and the work W1 flowing out of the rotor system as negative. After sorting, we can get:
对每一段微元过程加和,有:Adding up each infinitesimal process, we have:
再将离散过程连续化,即:Then make the discrete process continuous, that is:
上式为:航空发动机运行状态下的类比热力学克劳修斯积分不等式。它表明:任何发动机转子系统在两端理想可逆的循环工作时,微元功传递量与功传递时的供需功率之比的循环积分等于0;在两端实际不可逆的循环工作时,微元功传递量与功传递时的供需功率之比的循环积分小于0。The above formula is: the Clausius integral inequality of analog thermodynamics under the operation state of aircraft engines. It shows that: when any engine rotor system works in an ideal reversible cycle at both ends, the cyclic integral of the ratio of the infinitesimal work transfer to the supply and demand power during work transfer is equal to 0; when the two ends work in an actual irreversible cycle, the cyclic integral of the ratio of the infinitesimal work transfer to the supply and demand power during work transfer is less than 0.
显然,为状态量,类比热力学中熵的定义,将其定义为航空发动机状态熵。这便是结合热力学中“不可逆因素导致熵增”引出航空发动机转子状态信息熵存在的必要性。Obviously, As a state quantity, it is defined as the state entropy of the aircraft engine by analogy with the definition of entropy in thermodynamics. This is to combine the "irreversible factors lead to entropy increase" in thermodynamics to derive the necessity of the existence of the state information entropy of the aircraft engine rotor.
再做进一步类比,也可推出状态信息熵流,状态信息熵产。其中,状态信息熵流就是有功率流入流出时,对航空发动机转子状态的影响。状态信息熵产就是由于转子的内部不可逆条件,比如轴与滚动轴承的摩擦、转静子碰摩等,都可对转子状态的产生的影响。By further analogy, we can also deduce the state information entropy flow and state information entropy production. Among them, the state information entropy flow is the impact of power inflow and outflow on the state of the aircraft engine rotor. The state information entropy production is due to the internal irreversible conditions of the rotor, such as the friction between the shaft and the rolling bearing, the friction between the rotor and the stator, etc., which can affect the rotor state.
在申请号为CN202110348056.6的发明创造中,提出了一种汽轮机转子寿命评估及检修指示系统。该专利通过对大型汽轮发电机组转子进行各种启动运行情况下疲劳强度问题的计算、验证及仿真。定量地计算汽轮机运转过程中的疲劳寿命。通过给出检修建议,准确的机组寿命评估和合理的检修安排就可使汽轮机寿命大大延长。取得了良好的效果。但该专利仅着眼于温度场应力与疲劳强度,没有从能量输入与输出给转子带来变化的角度对转子的运行状态进行定量地描述。In the invention with application number CN202110348056.6, a turbine rotor life assessment and maintenance indication system is proposed. This patent calculates, verifies and simulates the fatigue strength problems of the rotor of a large steam turbine generator set under various startup and operation conditions. The fatigue life of the steam turbine during operation is quantitatively calculated. By giving maintenance suggestions, accurate unit life assessment and reasonable maintenance arrangements can greatly extend the life of the steam turbine. Good results have been achieved. However, this patent only focuses on temperature field stress and fatigue strength, and does not quantitatively describe the operating state of the rotor from the perspective of changes in the rotor caused by energy input and output.
在申请号为CN200910195881.6的发明创造中,提出了一种发电机转子及转子护环的寿命评估方法。该专利通过对温度场及应力场的有限元模型进行分析,进行寿命损伤分析。能够达到有效评估发电机转子及转子护环使用寿命的效果,进而完善整个汽轮发电机组的寿命评定技术。取得了良好的效果。但该专利仅着眼于温度场与应力场,也没有从能量输入与输出给转子带来变化的角度对转子的运行状态进行定量地描述。In the invention with application number CN200910195881.6, a life assessment method for generator rotors and rotor guard rings is proposed. The patent analyzes the finite element model of the temperature field and stress field to perform life damage analysis. It can effectively assess the service life of the generator rotor and rotor guard ring, and then improve the life assessment technology of the entire steam turbine generator set. Good results have been achieved. However, the patent only focuses on the temperature field and stress field, and does not quantitatively describe the operating state of the rotor from the perspective of changes in the rotor caused by energy input and output.
发明内容Summary of the invention
为了克服现有技术的不足,本发明提供了一种基于状态信息熵的航空发动机转子运行状态评估方法,首先测量航空发动机转子运行的初始振幅——转速曲线Aa(n);再测量运行tb时间后的振幅——转速曲线;接下来取点并计算出振幅——转速曲线Ab(n)对应的航空发动机转子状态信息熵Zb;重复计算得到运行tc、td、te…时间的振幅——转速曲线Ac(n)、Ad(n)、Ae(n)…及其状态信息熵Zc、Zd、Ze,且…>te>td>tc>tb,以及达到寿命极限tfinish时刻时的航空发动机的振幅——转速曲线Zfinish(n)及状态信息熵Zfinish;将各个时刻所得的状态信息熵值按使用时间顺序排列在状态信息熵值——使用时间图上;各点按使用时间从小到大连接,得到航空发动机转子全寿命状态信息熵值——使用时间图;最终对后续运行的同一型号航空发动机转子做寿命评估。本发明定量地反映了转子运行的状态与稳定性,具有实在的物理意义及实际可操作性。In order to overcome the shortcomings of the prior art, the present invention provides an aircraft engine rotor operation state evaluation method based on state information entropy. First, the initial amplitude-speed curve A a (n) of the aircraft engine rotor is measured; then the amplitude-speed curve after the operation time t b is measured; next, points are taken and the aircraft engine rotor state information entropy Z b corresponding to the amplitude-speed curve A b (n) is calculated; the amplitude-speed curve A c (n), A d (n), A e (n) ... and its state information entropy Z c , Z d , Ze at the operation time t c , t d , t e ... are calculated repeatedly to obtain the amplitude-speed curve A c (n), A d (n), A e (n) ... and its state information entropy Z c , Z d , Ze at the operation time t c , t d , t e ..., and ...>t e >t d >t c >t b , as well as the amplitude-speed curve Z finish (n) and state information entropy Z finish of the aircraft engine when the life limit t finish is reached; the state information entropy values obtained at each time are arranged in the order of use time on the state information entropy value-use time diagram; each point is connected from small to large according to the use time to obtain the aircraft engine rotor full life state information entropy value-use time diagram; finally, the life evaluation is performed on the aircraft engine rotor of the same model that is subsequently operated. The invention quantitatively reflects the state and stability of rotor operation and has real physical significance and practical operability.
本发明解决其技术问题所采用的技术方案包括如下步骤:The technical solution adopted by the present invention to solve the technical problem includes the following steps:
步骤1:测得航空发动机转子运行的初始振幅——转速曲线;Step 1: Measure the initial amplitude-speed curve of the aircraft engine rotor;
通过测量得到航空发动机转子从静止状态加速的振幅——转速曲线Aa(n);所述振幅——转速曲线Aa(n)的横坐标为转速,单位为rpm,纵坐标为对应转速下的航空发动机转子振动幅值,单位为μm;将振幅——转速曲线Aa(n)作为衡量航空发动机转子运行后偏离初始状态的基准;The amplitude-speed curve A a (n) of the aircraft engine rotor accelerating from a stationary state is obtained by measurement; the abscissa of the amplitude-speed curve A a (n) is the speed in rpm, and the ordinate is the vibration amplitude of the aircraft engine rotor at the corresponding speed in μm; the amplitude-speed curve A a (n) is used as a benchmark for measuring the deviation of the aircraft engine rotor from the initial state after operation;
步骤2:测得航空发动机转子运行tb时间后的振幅——转速曲线;Step 2: Measure the amplitude-speed curve of the aircraft engine rotor after running for t b time;
通过测量得到运行tb时间后的航空发动机转子从静止状态加速的振幅——转速曲线Ab(n),所述振幅——转速曲线Ab(n)的横坐标为转速,单位为rpm,纵坐标为对应转速下的航空发动机转子振动幅值,单位为μm;The amplitude-speed curve A b (n) of the aircraft engine rotor accelerating from a stationary state after running for t b time is obtained by measurement, wherein the abscissa of the amplitude-speed curve A b (n) is the speed in rpm, and the ordinate is the vibration amplitude of the aircraft engine rotor at the corresponding speed in μm;
步骤3:按如下规则取点并计算出振幅——转速曲线Ab(n)对应的航空发动机转子状态信息熵Zb;Step 3: Select points according to the following rules and calculate the aircraft engine rotor state information entropy Z b corresponding to the amplitude-speed curve A b (n);
将步骤1所述振幅——转速曲线Aa(b)与步骤2所述振幅——转速曲线Ab(n)置于振幅——转速坐标系内;Place the amplitude-speed curve A a (b) in step 1 and the amplitude-speed curve A b (n) in step 2 in an amplitude-speed coordinate system;
所述振幅——转速坐标系,纵轴为幅值,单位为μm,横轴为转速,单位为rpm;在横坐标轴上,确定用于计算状态信息熵的区间[Vmin,Vmax];在该区间内,等步长地取s个横坐标:n1,n2……ns,相应地,得到振幅——转速曲线Aa(n)与振幅——转速曲线Ab(n)上的对应这s个横坐标的纵坐标值:Aa(n1),Aa(n2)…Aa(ns)及Ab(n1),Ab(n2)…Ab(ns);记测量仪器的误差率为w%,有i个Ab(nx)值,x=1,2…i落在了区间[Aa(nx)-Aa(nx)·w%,Aa(nx)+Aa(nx)·w%]之内,有s-i个Ab(ny)值,y=1,2…s-i落在了区间[Aa(ny)-Aa(ny)·w%,Aa(ny)+Aa(ny)·w%]之外;则由公式:In the amplitude-speed coordinate system, the vertical axis is the amplitude, the unit is μm, and the horizontal axis is the speed, the unit is rpm; on the horizontal axis, determine the interval [Vmin, Vmax] used to calculate the state information entropy; within this interval, take s horizontal coordinates with equal steps: n1 , n2 ... ns , and accordingly, obtain the vertical coordinate values corresponding to these s horizontal coordinates on the amplitude-speed curve Aa (n) and the amplitude-speed curve Ab (n): Aa ( n1 ), Aa ( n2 )... Aa ( ns ) and Ab ( n1 ), Ab ( n2 )... Ab ( ns ); let the error rate of the measuring instrument be w%, there are i Ab ( nx ) values, x=1,2...i falls within the interval [ Aa ( nx ) -Aa ( nx )·w%, Aa ( nx )+ Aa ( nx )·w%], there are si Ab ( ny ) value, y=1,2…si falls outside the interval [ Aa ( ny ) -Aa ( ny )·w%, Aa ( ny )+ Aa ( ny )·w%]; then according to the formula:
计算得到转子运行tb时间后的航空发动机转子状态信息熵Zb;Calculate the information entropy Z b of the rotor state of the aircraft engine after the rotor runs for t b time;
步骤4:重复步骤2和步骤3,得到航空发动机转子运行tc,td,te…时间的振幅——转速曲线Ac(n)、Ad(n)、Ae(n)…及其状态信息熵Zc,Zd,Ze…且…>te>td>tc>tb以及达到寿命极限tfinish时刻时的航空发动机转子的振幅——转速曲线Afinish(n)及状态信息熵Zfinish;所述tc,td,te…是指在航空发动机转子寿命全部耗尽之前,即使用时间为tfinish之前,用于计算对应时刻航空发动机状态信息熵的时刻;Step 4: Repeat steps 2 and 3 to obtain the amplitude-speed curves A c (n), A d (n), A e (n) ... and their state information entropies Z c , Z d , Ze ... of the aircraft engine rotor during operation t c , t d , t e ... and ... > t e > t d > t c > t b , as well as the amplitude-speed curve A finish (n) and the state information entropy Z finish of the aircraft engine rotor when the life limit t finish is reached; the t c , t d , t e ... refer to the moments before the life of the aircraft engine rotor is completely exhausted, that is, before the use time t finish , for calculating the state information entropy of the aircraft engine at the corresponding moment;
步骤5:将各个时刻所得的状态信息熵值按使用时间顺序排列在状态信息熵值——使用时间图上;Step 5: Arrange the state information entropy values obtained at each moment in the order of usage time on the state information entropy value-usage time graph;
所述状态信息熵值——使用时间图为:横坐标为使用时间,单位是s,纵坐标为状态信息熵值,单位是bit·μm;The state information entropy value-usage time graph is as follows: the horizontal axis is the usage time, the unit is s, and the vertical axis is the state information entropy value, the unit is bit·μm;
记点A坐标为(ta,Za),其中,ta=0,Za=0,表示航空发动机刚出厂时,工作时间为0s,此时的航空发动机转子状态信息熵为0bit·μm;将坐标点A(ta,Za)标在状态信息熵值——使用时间图中;The coordinates of point A are recorded as ( ta , Za ), where ta = 0, Za = 0, indicating that when the aircraft engine is just shipped, the working time is 0s, and the state information entropy of the aircraft engine rotor is 0 bit·μm. The coordinate point A ( ta , Za ) is marked in the state information entropy value-use time diagram;
记航空发动机转子距离出厂工作tb时间后,测得的状态信息熵值为Zb,将坐标点B(tb,Zb)标在状态信息熵值——使用时间图中;The state information entropy value measured after the aircraft engine rotor has been working for t b time from leaving the factory is Z b , and the coordinate point B (t b , Z b ) is marked in the state information entropy value-use time diagram;
记航空发动机转子距离出厂工作tc时间后,测得的状态信息熵值为Zc,将坐标点C(tc,Zc)标在状态信息熵值——使用时间图中;The measured state information entropy value after the aircraft engine rotor has been working for t c time from leaving the factory is Z c , and the coordinate point C (t c , Z c ) is marked in the state information entropy value-use time diagram;
记航空发动机转子距离出厂工作td时间后,测得的状态信息熵值为Zd,将坐标点D(td,Zd)标在状态信息熵值——使用时间图中;The state information entropy value measured after the aircraft engine rotor has been working for t d from the factory is Z d , and the coordinate point D (t d , Z d ) is marked in the state information entropy value-use time diagram;
记航空发动机转子距离出厂工作te时间后,测得的状态信息熵值为Ze,将坐标点E(te,Ze)标在状态信息熵值——使用时间图中;The measured state information entropy value is Ze after the aircraft engine rotor has been working for t e time since leaving the factory, and the coordinate point E (t e , Ze ) is marked in the state information entropy value-use time diagram;
记航空发动机转子距离出厂工作tfinish时间后,测得的状态信息熵值为Zfinish,将坐标点Finish(tfinish,Zfinish)标在状态信息熵值——使用时间图中;The state information entropy value measured after the aircraft engine rotor leaves the factory for t finish is Z finish , and the coordinate point Finish (t finish , Z finish ) is marked in the state information entropy value-use time diagram;
记航空发动机转子距离出厂工作tfinish时间后,无法再使用,寿命终结;After the time t finish of the aircraft engine rotor leaving the factory, it can no longer be used and its service life ends;
步骤6:对步骤5各点按使用时间从小到大连接,得到航空发动机转子的全寿命状态信息熵值——使用时间图;Step 6: Connect the points in step 5 from small to large according to the usage time to obtain the full life state information entropy value of the aircraft engine rotor - usage time diagram;
所述航空发动机转子的全寿命状态信息熵值——使用时间图包含了航空发动机转子从刚出厂到寿命终结时间段内每隔一段时间所测的状态信息熵值;The full life state information entropy value of the aircraft engine rotor - the usage time diagram includes the state information entropy values of the aircraft engine rotor measured at intervals from the time the aircraft engine rotor leaves the factory to the end of its life;
步骤7:利用步骤6所得航空发动机的全寿命状态信息熵值——使用时间图对后续使用的同一型号的航空发动机转子做寿命评估;Step 7: Using the full life state information entropy value of the aircraft engine obtained in step 6, the time diagram is used to perform life assessment on the rotor of the aircraft engine of the same model to be used subsequently;
记同一型号航空发动机工作一段时间后,按步骤1和2的方法所测状态熵为则根据步骤6所得该型号航空发动机转的全寿命状态信息熵值——使用时间图,寻找纵坐标为时所对应的横坐标,记为/>则此时,估计其距离出厂已使用的时间为/>剩余寿命为 After the same type of aircraft engine has been working for a period of time, the state entropy measured by the method of steps 1 and 2 is According to the full life state information entropy value of this model of aircraft engine obtained in step 6 - usage time diagram, find the vertical coordinate The horizontal coordinate corresponding to the time is recorded as/> At this time, the estimated time since it was shipped is/> The remaining life is
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明通过从能量输入与输出给转子带来变化的角度对转子的运行状态进行定量地描述,提出了状态信息熵这一参数与计算公式。通过计算所取转速区间内的振幅——转速曲线相较于初始振幅——转速曲线的状态信息熵,定量地反映了转子运行的状态与稳定性,不仅仅着眼于某一特定故障点而是对全转速下的状态进行综合评估;本发明跨越热力学和信息学两学科,将二者交叉起来,应用于评价航空发动机运行状态的评估,是一个全新的角度,也具有实在的物理意义及实际可操作性。The present invention quantitatively describes the operating state of the rotor from the perspective of the changes brought to the rotor by energy input and output, and proposes the parameter and calculation formula of state information entropy. By calculating the state information entropy of the amplitude-speed curve in the speed range compared with the initial amplitude-speed curve, the state and stability of the rotor operation are quantitatively reflected, not only focusing on a specific fault point but also comprehensively evaluating the state at all speeds; the present invention spans the two disciplines of thermodynamics and informatics, crosses the two, and is applied to the evaluation of the operating state of aircraft engines. It is a brand-new perspective and has real physical significance and practical operability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的设计流程图。Fig. 1 is a design flow chart of the present invention.
图2为航空发动机的转子理想状态下的转子的P-Z图。FIG. 2 is a P-Z diagram of an aircraft engine rotor in an ideal state.
图3为航空发动机的转子实际不可逆状态下的转子的P-Z图。FIG. 3 is a P-Z diagram of the rotor of an aircraft engine in an actual irreversible state.
图4为本发明实施例中,刚出场的配合间隙为0mm,配合面粗糙度为0.8的套齿联轴器在试验台上测出的振幅——转速曲线Aa(n)。FIG. 4 is an amplitude-speed curve A a (n) measured on a test bench for a sleeve gear coupling having a matching clearance of 0 mm and a matching surface roughness of 0.8 in an embodiment of the present invention.
图5为本发明实施例间隙为0.01mm,配合面粗糙度为0.8的套尺的套齿联轴器在试验台上测出的振幅——转速曲线Ab(n)。FIG. 5 is an amplitude-speed curve A b (n) measured on a test bench for a sleeve gear coupling with a clearance of 0.01 mm and a mating surface roughness of 0.8 according to an embodiment of the present invention.
图6为本发明实施例步骤1/2/4所得各套齿联轴器的振幅——转速曲线。FIG. 6 is an amplitude-speed curve of each gear coupling obtained in steps 1/2/4 of an embodiment of the present invention.
图7为本发明实施例所测各时刻状态信息熵在标在状态信息熵值——使用时间图上。FIG. 7 is a diagram showing the state information entropy at each moment measured by an embodiment of the present invention, marked on a state information entropy value-usage time diagram.
图8为本发明实施例中,套齿联轴器的全寿命状态信息熵值——使用时间图。FIG8 is a diagram showing the full life state information entropy value of the sleeve gear coupling versus usage time in an embodiment of the present invention.
图9为本发明实施例评估套齿联轴器示意图。FIG. 9 is a schematic diagram of an evaluation sleeve gear coupling according to an embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings and embodiments.
为克服现有技术中存在的欠缺从能量输入与输出给转子带来变化的角度对转子的运行状态进行定量地描述的缺陷,本发明提出了一种基于状态信息熵的航空发动机转子运行状态评估方法。如图1所示。In order to overcome the defect in the prior art that the rotor operation state is not quantitatively described from the perspective of the changes brought about by energy input and output to the rotor, the present invention proposes an aircraft engine rotor operation state evaluation method based on state information entropy, as shown in Figure 1.
步骤1:测得航空发动机转子运行的初始振幅——转速曲线;Step 1: Measure the initial amplitude-speed curve of the aircraft engine rotor;
通过测量得到航空发动机转子从静止状态加速的振幅——转速曲线Aa(n);所述振幅——转速曲线Aa(n)的横坐标为转速,单位为rpm,纵坐标为对应转速下的航空发动机转子振动幅值,单位为μm;将振幅——转速曲线Aa(n)作为衡量航空发动机转子运行后偏离初始状态的基准;The amplitude-speed curve A a (n) of the aircraft engine rotor accelerating from a stationary state is obtained by measurement; the abscissa of the amplitude-speed curve A a (n) is the speed in rpm, and the ordinate is the vibration amplitude of the aircraft engine rotor at the corresponding speed in μm; the amplitude-speed curve A a (n) is used as a benchmark for measuring the deviation of the aircraft engine rotor from the initial state after operation;
步骤2:测得航空发动机转子运行tb时间后的振幅——转速曲线;Step 2: Measure the amplitude-speed curve of the aircraft engine rotor after running for t b time;
通过测量得到运行tb时间后的航空发动机转子从静止状态加速的振幅——转速曲线Ab(n),所述振幅——转速曲线Ab(n)的横坐标为转速,单位为rpm,纵坐标为对应转速下的航空发动机转子振动幅值,单位为μm;The amplitude-speed curve A b (n) of the aircraft engine rotor accelerating from a stationary state after running for t b time is obtained by measurement, wherein the abscissa of the amplitude-speed curve A b (n) is the speed in rpm, and the ordinate is the vibration amplitude of the aircraft engine rotor at the corresponding speed in μm;
步骤3:按如下规则取点并计算出振幅——转速曲线Ab(n)对应的航空发动机转子状态信息熵Zb;Step 3: Select points according to the following rules and calculate the aircraft engine rotor state information entropy Z b corresponding to the amplitude-speed curve A b (n);
将步骤1所述振幅——转速曲线Aa(n)与步骤2所述振幅——转速曲线Ab(n)置于振幅——转速坐标系内;Place the amplitude-speed curve A a (n) in step 1 and the amplitude-speed curve A b (n) in step 2 in an amplitude-speed coordinate system;
所述振幅——转速坐标系,纵轴为幅值,单位为μm,横轴为转速,单位为rpm;在横坐标轴上,确定用于计算状态信息熵的区间[Vmin,Vmax];在该区间内,等步长地取s个横坐标:n1,n2……ns,相应地,得到振幅——转速曲线Aa(n)与振幅——转速曲线Ab(n)上的对应这s个横坐标的纵坐标值:Aa(n1),Aa(n2)…Aa(ns)及Ab(n1),Ab(n2)…Ab(ns);记测量仪器的误差率为w%,有i个Ab(nx)值,x=1,2…i落在了区间[Aa(nx)-Aa(nx)·w%,Aa(nx)+Aa(nx)·w%]之内,有s-i个Ab(ny)值,y=1,2…s-i落在了区间[Aa(ny)-Aa(ny)·w%,Aa(ny)+Aa(ny)·w%]之外;则由公式:In the amplitude-speed coordinate system, the vertical axis is the amplitude, the unit is μm, and the horizontal axis is the speed, the unit is rpm; on the horizontal axis, determine the interval [Vmin, Vmax] used to calculate the state information entropy; within this interval, take s horizontal coordinates with equal steps: n1 , n2 ... ns , and accordingly, obtain the vertical coordinate values corresponding to these s horizontal coordinates on the amplitude-speed curve Aa (n) and the amplitude-speed curve Ab (n): Aa ( n1 ), Aa ( n2 )... Aa ( ns ) and Ab ( n1 ), Ab ( n2 )... Ab ( ns ); let the error rate of the measuring instrument be w%, there are i Ab ( nx ) values, x=1,2...i falls within the interval [ Aa ( nx ) -Aa ( nx )·w%, Aa ( nx )+ Aa ( nx )·w%], there are si Ab ( ny ) value, y=1,2…si falls outside the interval [ Aa ( ny ) -Aa ( ny )·w%, Aa ( ny )+ Aa ( ny )·w%]; then according to the formula:
计算得到转子运行tb时间后的航空发动机转子状态信息熵Zb;Calculate the information entropy Z b of the rotor state of the aircraft engine after the rotor runs for t b time;
步骤4:重复步骤2和步骤3,得到航空发动机转子运行tc,td,te…时间的振幅——转速曲线Ac(n)、Ad(n)、Ae(n)…及其状态信息熵Zc,Zd,Ze…且…>te>td>tc>tb以及达到寿命极限tfinish时刻时的航空发动机转子的振幅——转速曲线Afinish(n)及状态信息熵Zfinish;所述tc,td,te…是指在航空发动机转子寿命全部耗尽之前,即使用时间为tfinish之前,用以计算对应时刻航空发动机状态信息熵的时刻。对于所述tc,td,te…时刻,如果时间间隔越短,则在步骤6所得航空发动机转子的全寿命状态信息熵值——使用时间图就越精确;Step 4: Repeat steps 2 and 3 to obtain the amplitude-speed curves A c (n), A d (n), A e (n)… and their state information entropies Z c , Z d , Ze … of the aircraft engine rotor during operation t c , t d , t e …times and …> t e > t d > t c > t b , as well as the amplitude-speed curve A finish (n) and state information entropy Z finish of the aircraft engine rotor when the life limit t finish is reached; the t c , t d , t e … refers to the time before the life of the aircraft engine rotor is completely exhausted, that is, before the use time is t finish , for calculating the aircraft engine state information entropy at the corresponding time. For the t c , t d , t e …times, if the time interval is shorter, the full life state information entropy value of the aircraft engine rotor—the use time diagram obtained in step 6 will be more accurate;
步骤5:将各个时刻所得的状态信息熵值按使用时间顺序排列在状态信息熵值——使用时间图上;Step 5: Arrange the state information entropy values obtained at each moment in the order of usage time on the state information entropy value-usage time graph;
所述状态信息熵值——使用时间图为:横坐标为使用时间,单位是s,纵坐标为状态信息熵值,单位是bit·μm;The state information entropy value-usage time graph is as follows: the horizontal axis is the usage time, the unit is s, and the vertical axis is the state information entropy value, the unit is bit·μm;
记点A坐标为(ta,Za),其中,ta=0,Za=0,表示航空发动机刚出厂时,工作时间为0s,此时的航空发动机转子状态信息熵为0bit·μm;将坐标点A(ta,Za)标在状态信息熵值——使用时间图中;The coordinates of point A are recorded as ( ta , Za ), where ta = 0, Za = 0, indicating that when the aircraft engine is just shipped, the working time is 0s, and the state information entropy of the aircraft engine rotor is 0 bit·μm. The coordinate point A ( ta , Za ) is marked in the state information entropy value-use time diagram;
记航空发动机转子距离出厂工作tb时间后,测得的状态信息熵值为Zb,将坐标点B(tb,Zb)标在状态信息熵值——使用时间图中;The state information entropy value measured after the aircraft engine rotor has been working for t b time from leaving the factory is Z b , and the coordinate point B (t b , Z b ) is marked in the state information entropy value-use time diagram;
记航空发动机转子距离出厂工作tc时间后,测得的状态信息熵值为Zc,将坐标点C(tc,Zc)标在状态信息熵值——使用时间图中;The measured state information entropy value after the aircraft engine rotor has been working for t c time from leaving the factory is Z c , and the coordinate point C (t c , Z c ) is marked in the state information entropy value-use time diagram;
记航空发动机转子距离出厂工作td时间后,测得的状态信息熵值为Zd,将坐标点D(td,Zd)标在状态信息熵值——使用时间图中;The state information entropy value measured after the aircraft engine rotor has been working for t d from the factory is Z d , and the coordinate point D (t d , Z d ) is marked in the state information entropy value-use time diagram;
记航空发动机转子距离出厂工作te时间后,测得的状态信息熵值为Ze,将坐标点E(te,Ze)标在状态信息熵值——使用时间图中;The measured state information entropy value is Ze after the aircraft engine rotor has been working for t e time since leaving the factory, and the coordinate point E (t e , Ze ) is marked in the state information entropy value-use time diagram;
记航空发动机转子距离出厂工作tfinish时间后,测得的状态信息熵值为Zfinish,将坐标点Finish(tfinish,Zfinish)标在状态信息熵值——使用时间图中;The state information entropy value measured after the aircraft engine rotor leaves the factory for t finish is Z finish , and the coordinate point Finish (t finish , Z finish ) is marked in the state information entropy value-use time diagram;
记航空发动机转子距离出厂工作tfinish时间后,无法再使用,寿命终结;After the time t finish of the aircraft engine rotor leaving the factory, it can no longer be used and its service life ends;
步骤6:对步骤5各点按使用时间从小到大连接,得到航空发动机转子的全寿命状态信息熵值——使用时间图;Step 6: Connect the points in step 5 from small to large according to the usage time to obtain the full life state information entropy value of the aircraft engine rotor - usage time diagram;
所述航空发动机转子的全寿命状态信息熵值——使用时间图包含了航空发动机转子从刚出厂到寿命终结时间段内每隔一段时间所测的状态信息熵值;The full life state information entropy value of the aircraft engine rotor - the usage time diagram includes the state information entropy values of the aircraft engine rotor measured at intervals from the time the aircraft engine rotor leaves the factory to the end of its life;
步骤7:利用步骤6所得航空发动机的全寿命状态信息熵值——使用时间图对后续使用的同一型号的航空发动机转子做寿命评估;Step 7: Using the full life state information entropy value of the aircraft engine obtained in step 6, the time diagram is used to perform life assessment on the rotor of the aircraft engine of the same model to be used subsequently;
记同一型号航空发动机工作一段时间后,按步骤1和2的方法所测状态熵为则根据步骤6所得该型号航空发动机转的全寿命状态信息熵值——使用时间图,寻找纵坐标为/>时所对应的横坐标,记为/>则此时,估计其距离出厂已使用的时间为/>剩余寿命为 After the same type of aircraft engine has been working for a period of time, the state entropy measured by the method of steps 1 and 2 is According to the full life state information entropy value of the aircraft engine of this model obtained in step 6 - the usage time diagram, find the vertical coordinate as/> The horizontal coordinate corresponding to the time is recorded as/> At this time, the estimated time since it was shipped is/> The remaining life is
具体实施例:Specific embodiment:
使用航空发动机转子中的套齿联轴器模拟航空发动机转子运行,验证本发明方法。The sleeve gear coupling in the aircraft engine rotor is used to simulate the operation of the aircraft engine rotor to verify the method of the present invention.
步骤一:取某型号套齿联轴器,配合间隙为0mm,配合面粗糙度为0.8。测其初始的振幅——转速曲线Aa(n)Step 1: Take a certain type of sleeve gear coupling, with a clearance of 0 mm and a surface roughness of 0.8. Measure its initial amplitude-speed curve A a (n)
取某型号配合间隙为0mm,配合面粗糙度为0.8的套齿联轴器,通过测量得到套齿联轴器从静止状态加速到某一转速值时的振幅——转速曲线Aa(n),所述振幅——转速曲线Aa(n)的横坐标为转速单位为rpm,纵坐标为对应转速下的套齿联轴器振动幅值,单位为μm。将振幅——转速曲线Aa(n)作为衡量套齿联轴器运行一段时候后,衡量偏离初始状态的基准。附图4所示。Take a certain type of sleeve gear coupling with a matching clearance of 0mm and a matching surface roughness of 0.8, and measure the amplitude-speed curve Aa (n) of the sleeve gear coupling when it accelerates from a stationary state to a certain speed value. The horizontal coordinate of the amplitude-speed curve Aa (n) is the speed unit in rpm, and the vertical coordinate is the vibration amplitude of the sleeve gear coupling at the corresponding speed, in μm. The amplitude-speed curve Aa (n) is used as a benchmark to measure the deviation from the initial state after the sleeve gear coupling has been running for a period of time. See Figure 4.
步骤二:取同一型号套齿联轴器,配合间隙为0.01mm,配合面粗糙度为0.8,测其振幅——转速曲线Ab(n),并计算状态信息熵Zb。Step 2: Take the same type of sleeve gear coupling, with a clearance of 0.01 mm and a surface roughness of 0.8, measure its amplitude-speed curve A b (n), and calculate the state information entropy Z b .
取同一型号配合间隙为0.01mm,配合面粗糙度为0.8的套齿联轴器,通过测量得到运行过一段时间后的套齿联轴器从静止状态加速到某一转速值时的振幅——转速曲线Ab(n),所述振幅——转速曲线Ab(n)的横坐标为转速单位为rpm,纵坐标为对应转速下的套齿联轴器振动幅值,单位为μm。如附图5所示。Take the same model of sleeve gear coupling with a clearance of 0.01mm and a surface roughness of 0.8, and measure the amplitude-speed curve A b (n) of the sleeve gear coupling when it accelerates from a static state to a certain speed value after running for a period of time. The horizontal axis of the amplitude-speed curve A b (n) is the speed in rpm, and the vertical axis is the vibration amplitude of the sleeve gear coupling at the corresponding speed in μm. As shown in Figure 5.
步骤三:按一定规则取点并计算出振幅——转速曲线Ab(n)对应的套齿联轴器状态信息熵Zb Step 3: Select points according to certain rules and calculate the state information entropy Z b of the gear coupling corresponding to the amplitude-speed curve A b (n)
将步骤一所述振幅——转速曲线Aa(n)与步骤二所述振幅——转速曲线Ab(n)置于振幅——转速坐标系内。所述振幅——转速坐标系,纵轴为幅值,单位为μm,横轴为转速,单位为rpm。在横坐标轴上,确定用于计算状态信息熵的区间[1600,4000]。在该区间内,等步长5地取481个横坐标:n1=1600,n2=1605,n3=1610……n481=4000,相应地,得到振幅——转速曲线Aa(n)与振幅——转速曲线Ab(n)上的对应这所述s个横坐标的纵坐标值:Aa(n1),Aa(n2)…Aa(ns)及Ab(n1),Ab(n2)…Ab(ns)。记测量仪器的误差率为2%。则有8个Ab(nx)值,所述x=1,2…7,8,落在了区间[Aa(nx)-Aa(nx)·2%,Aa(nx)+Aa(nx)·2%]之内,有473个Ab(ny)值,所述y=1,2…473落在了区间[Aa(ny)-Aa(ny)·2%,Aa(ny)+Aa(ny)·2%]之外。则由公式计算可得:The amplitude-speed curve A a (n) in step 1 and the amplitude-speed curve Ab (n) in step 2 are placed in the amplitude-speed coordinate system. In the amplitude-speed coordinate system, the vertical axis is the amplitude in μm and the horizontal axis is the speed in rpm. On the horizontal axis, the interval [1600, 4000] for calculating the state information entropy is determined. In this interval, 481 horizontal coordinates are taken with equal steps of 5: n 1 = 1600, n 2 = 1605, n 3 = 1610…n 481 = 4000. Accordingly, the vertical coordinate values corresponding to the s horizontal coordinates on the amplitude-speed curve A a (n) and the amplitude-speed curve Ab (n) are obtained: A a (n 1 ), A a (n 2 )…A a ( ns ) and Ab (n 1 ), Ab (n 2 )… Ab ( ns ). The error rate of the measuring instrument is 2%. There are 8 A b (n x ) values, where x = 1, 2…7, 8, falling within the interval [A a (n x )-A a (n x )·2%, A a (n x )+A a (n x )·2%], and there are 473 A b (n y ) values, where y = 1, 2…473, falling outside the interval [A a (n y )-A a (n y )·2%, A a (n y )+A a (n y )·2%]. The formula is:
步骤四:继续采用不同配合间隙与配合面粗糙度的套齿联轴器,来模拟航空发动机转子随时间变化的运行状态。并重复步骤二、三,测得振幅——转速曲线Ac(n),Afinish(n),;并计算得状态信息熵:Zc,Zfinish,。Step 4: Continue to use the sleeve gear coupling with different matching clearance and matching surface roughness to simulate the operation state of the aircraft engine rotor changing with time. Repeat steps 2 and 3 to measure the amplitude-speed curve A c (n), A finish (n), and calculate the state information entropy: Z c , Z finish ,.
取同一型号配合间隙为0.01mm,配合面粗糙度为1.6的套齿联轴器,重复步骤二、三。得到振幅转速曲线Ac(n),计算得Zc=114.0507bit·μm。Take the same type of sleeve gear coupling with a clearance of 0.01 mm and a surface roughness of 1.6, and repeat steps 2 and 3. Obtain the amplitude speed curve A c (n), and calculate Z c = 114.0507 bit·μm.
取同一型号配合间隙为0.02mm,配合面粗糙度为1.6的套齿联轴器,重复步骤二、三。得到振幅转速曲线Afinish(n),计算得Zfinish=298.2765bit·μm。Take the same type of sleeve gear coupling with a clearance of 0.02 mm and a surface roughness of 1.6, and repeat steps 2 and 3. Obtain the amplitude speed curve A finish (n), and calculate Z finish = 298.2765 bit·μm.
此时认为,当该型号套尺联轴器在配合间隙为0.02mm,配合面粗糙度为1.6时,无法继续使用,寿命全部耗尽。At this time, it is believed that when the fitting clearance of this type of sleeve coupling is 0.02mm and the fitting surface roughness is 1.6, it can no longer be used and its service life is completely exhausted.
步骤一、二、四所得各振幅——转速曲线如附图6所示。The amplitude-speed curves obtained in steps one, two and four are shown in Figure 6.
步骤五:将各个时刻所得的状态信息熵值按使用时间顺序排列在状态信息熵值——使用时间图上Step 5: Arrange the state information entropy values obtained at each moment in the order of usage time on the state information entropy value-usage time graph
所述状态信息熵值——使用时间图为:横坐标为使用时间,单位是s,纵坐标为状态信息熵值,单位是bit·μm。The state information entropy value-usage time graph is as follows: the horizontal axis is the usage time, the unit is s, and the vertical axis is the state information entropy value, the unit is bit·μm.
记点A坐标为(ta,Za)。其中,ta=0,Za=0。表示该套齿联轴器刚出厂时,工作时间为0s,此时的状态信息熵为0bit·μm。将坐标点A(ta,Za)标在状态信息熵值——使用时间图中。The coordinates of point A are recorded as ( ta , Za ). Among them, ta = 0, Za = 0. It means that when the sleeve gear coupling is just shipped, the working time is 0s, and the state information entropy at this time is 0 bit·μm. The coordinate point A ( ta , Za ) is marked in the state information entropy value-usage time diagram.
记该型号套齿联轴器距离出厂工作tb后,测得的状态信息熵值为经步骤二所得的状态信息熵值为Zb,将坐标点B(tb,Zb)标在状态信息熵值——使用时间图中。The state information entropy value measured after the model of sleeve gear coupling has been working for t b since leaving the factory is the state information entropy value obtained in step 2 as Z b , and the coordinate point B (t b , Z b ) is marked in the state information entropy value-usage time diagram.
记该型号套齿联轴器距离出厂工作tc后,测得的状态信息熵值为经步骤三、四所得的状态信息熵值为Zc,将坐标点C(tc,Zc)标在状态信息熵值——使用时间图中。The measured state information entropy value after the model of sleeve gear coupling has been working for t c since leaving the factory is the state information entropy value Z c obtained in steps three and four, and the coordinate point C (t c , Z c ) is marked in the state information entropy value-usage time diagram.
记该型号套齿联轴器距离出厂工作tfinish后,测得的状态信息熵值为将步骤三、四所得的状态信息熵值为Zfinish,将坐标点Finish(tfinish,Zfinish)标在状态信息熵值——使用时间图中。The state information entropy value measured after t finish of this model of sleeve gear coupling leaves the factory is Z finish , and the state information entropy value obtained in steps three and four is marked as Z finish , and the coordinate point Finish (t finish , Z finish ) is marked in the state information entropy value - usage time diagram.
如图7所示。As shown in Figure 7.
步骤六:对步骤五各点按使用时间从小到大连接,得到该型号套齿联轴器的全寿命状态信息熵值——使用时间图Step 6: Connect the points in step 5 from small to large according to the usage time to obtain the full life state information entropy value of this model of sleeve gear coupling - usage time diagram
得到图如图8所示The obtained figure is shown in Figure 8
步骤七:利用步骤六所得该型号套齿联轴器的全寿命状态信息熵值——使用时间图对后续使用的该型号的套齿联轴器做寿命评估。Step 7: Using the full life state information entropy value of the sleeve gear coupling of this model obtained in step 6, use the time diagram to conduct life assessment on the sleeve gear coupling of this model used subsequently.
记该型号同一套齿联轴器工作一段时间后,按步骤一、二所测状态熵为则根据步骤六所得该型号套尺的全寿命状态信息熵值——使用时间图,寻找纵坐标为/>时所对应的横坐标,记为/>如附图9所示。则此时,可以估计其距离出厂已使用的时间为/>剩余寿命为/> After the same set of gear couplings of this model has been working for a period of time, the state entropy measured according to steps one and two is According to the information entropy value of the whole life state of the ruler set obtained in step 6 - the usage time diagram, find the vertical coordinate as/> The horizontal coordinate corresponding to the time is recorded as/> As shown in Figure 9. At this time, it can be estimated that the time it has been used since leaving the factory is / > The remaining life is/>
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