CN115058675A - A method for improving the coating quality of hot dip galvanized high-strength steel - Google Patents
A method for improving the coating quality of hot dip galvanized high-strength steel Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 58
- 239000010959 steel Substances 0.000 title claims abstract description 58
- 238000000034 method Methods 0.000 title claims abstract description 50
- 238000000576 coating method Methods 0.000 title claims abstract description 19
- 239000011248 coating agent Substances 0.000 title claims abstract description 18
- 238000000137 annealing Methods 0.000 claims abstract description 30
- 238000007747 plating Methods 0.000 claims abstract description 27
- 239000011701 zinc Substances 0.000 claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 238000005246 galvanizing Methods 0.000 claims abstract description 7
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims abstract description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 11
- 239000012535 impurity Substances 0.000 claims description 10
- 229910052748 manganese Inorganic materials 0.000 claims description 8
- 238000005097 cold rolling Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 229910052698 phosphorus Inorganic materials 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 229910052717 sulfur Inorganic materials 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 239000007789 gas Substances 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 7
- 229910052760 oxygen Inorganic materials 0.000 abstract description 7
- 239000001301 oxygen Substances 0.000 abstract description 7
- 238000004321 preservation Methods 0.000 abstract description 4
- 238000007598 dipping method Methods 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 17
- 229910000617 Mangalloy Inorganic materials 0.000 description 11
- 239000011572 manganese Substances 0.000 description 10
- 239000010410 layer Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000005554 pickling Methods 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 238000005275 alloying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000010408 film Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000003618 dip coating Methods 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- KFZAUHNPPZCSCR-UHFFFAOYSA-N iron zinc Chemical compound [Fe].[Zn] KFZAUHNPPZCSCR-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
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Abstract
Description
技术领域technical field
本发明属于金属冶炼领域,涉及一种改善热浸镀高强钢镀层质量的方法,尤其涉及一种热浸镀先进高强中猛钢镀层钢板及其生产方法。The invention belongs to the field of metal smelting, and relates to a method for improving the quality of a hot-dip plated high-strength steel coating, in particular to a hot-dip plated advanced high-strength medium-manganese steel coated steel sheet and a production method thereof.
背景技术Background technique
近年来,实现汽车轻量化、高安全性是全球汽车行业的发展趋势,高强度钢(AHSS)越来越多的应用于汽车用钢领域。AHSS的概念是将Mn和其他不太贵重的元素(如Si)加入到钢中,通过表达出多相体组织和选择性诱导塑性,即TRIP或TWIP效应,实现所要求的力学性能。中锰钢作为第三代先进高强度钢(AHSS)之一,由于兼具强度高和塑性好的力学特质,受到了研究人员的广泛关注,但中锰钢裸板的耐腐蚀性能较差,直接用于汽车车身将会影响汽车的寿命、美观和行驶安全。通常,会对钢基板进行热浸镀锌处理,镀层中锌的腐蚀化学电势比铁低,可以提供有效的牺牲阳极保护作用。In recent years, realizing the lightweight and high safety of automobiles is the development trend of the global automobile industry, and high-strength steel (AHSS) is increasingly used in the field of automobile steel. The concept of AHSS is to add Mn and other less noble elements such as Si to steel to achieve the required mechanical properties by expressing a multiphase structure and selectively induced plasticity, the TRIP or TWIP effect. As one of the third-generation advanced high-strength steels (AHSS), medium manganese steel has received extensive attention from researchers due to its high strength and good plasticity. However, the corrosion resistance of bare medium manganese steel is poor. Direct use on the car body will affect the life, beauty and driving safety of the car. Typically, the steel substrate is hot-dip galvanized, and the corrosion chemical potential of zinc in the coating is lower than that of iron, which can provide effective sacrificial anode protection.
然而,浸入锌液的钢带需要与锌液有很好的润湿性才可能形成均匀且与基体结合力较强的镀层,当钢板表面沾上油污或出现氧化物附着时,会降低钢带的表面张力导致其润湿性变差,从而容易产生漏镀。为了调整奥氏体的体积分数和保证优异的力学性能,中锰钢中常加入可观的Mn或Si等合金元素。在连续热镀锌生产线的退火过程中,炉内即使通入还原性的H2+N2气体,其中仍混合有微量的水蒸气和氧气,虽不足以氧化Fe元素,但与氧亲和力很大的合金元素例如Mn元素和Si元素会扩散偏聚到钢板表面,与退火气氛中的氧反应生成氧化物。随后,当钢带进入锌锅时,这些氧化物对锌和铁的扩散存在物理屏障作用,使得锌液对钢板表面的润湿性变差,产生漏镀。However, the steel strip immersed in the zinc solution needs to have good wettability with the zinc solution to form a uniform coating with strong adhesion to the substrate. The surface tension leads to poor wettability, which is prone to leakage plating. In order to adjust the volume fraction of austenite and ensure excellent mechanical properties, considerable alloying elements such as Mn or Si are often added to medium manganese steel. In the annealing process of the continuous hot-dip galvanizing production line, even if the reducing H 2 +N 2 gas is introduced into the furnace, there is still a small amount of water vapor and oxygen mixed in it. Although it is not enough to oxidize Fe element, it has a great affinity with oxygen. The alloying elements such as Mn and Si will diffuse and segregate on the surface of the steel sheet and react with oxygen in the annealing atmosphere to form oxides. Subsequently, when the steel strip enters the zinc pot, these oxides have a physical barrier effect on the diffusion of zinc and iron, which makes the wettability of the zinc solution on the surface of the steel plate worse, resulting in leakage plating.
热浸镀过程中反应润湿性是指钢表面与热镀锌液中铝的溶解反应,锌锅中通过加入一定量的Al形成Fe2Al5界面层,抑制脆性铁锌金属间化合物的形成。为了消除合金元素优先基体元素Fe发生氧化(选择性氧化)对高强钢表面浸润性的不利影响,目前公开的解决方法主要有退火前预镀金属、浸入镀液前酸洗、控制退火气氛等。Reaction wettability during hot dip plating refers to the dissolution reaction between the steel surface and aluminum in the hot dip galvanizing solution. A certain amount of Al is added to the zinc pot to form a Fe 2 Al 5 interface layer, which inhibits the formation of brittle iron-zinc intermetallic compounds. . In order to eliminate the adverse effect of alloying element preferential oxidation (selective oxidation) of matrix element Fe on the surface wettability of high-strength steel, the currently disclosed solutions mainly include pre-plating metal before annealing, pickling before immersion in plating solution, and controlling annealing atmosphere.
例如,专利号为:CN 100577843C,名称为:钢带镀层方法以及设有所述镀层的钢带的发明专利公开了一种通过退火前预镀铝层制备高Mn钢金属镀层的方法,所述钢的Mn质量百分比为6-30%,通过在最终退火之前将铝层(优选PVD法)施加于钢带上,在最终退火之后将镀层施加于所述铝层上的方法获得完全覆盖的金属镀层。该方法制备的镀层具有优异的耐腐蚀性和优良的焊接性,但该预镀方法效率非常低,很难满足工业化连续生产的要求,不仅如此,预镀设备的硬件投资也会非常高。For example, the patent number is: CN 100577843C, the name is: steel strip coating method and the invention patent of the steel strip provided with the coating layer discloses a method for preparing a high-Mn steel metal coating by pre-coating an aluminum layer before annealing, the said The Mn mass percentage of the steel is 6-30%, and the fully covered metal is obtained by applying an aluminum layer (preferably PVD method) to the steel strip before the final annealing, and applying the plating layer to the aluminum layer after the final annealing. coating. The coating prepared by this method has excellent corrosion resistance and excellent weldability, but the efficiency of this pre-plating method is very low, and it is difficult to meet the requirements of continuous industrial production. Not only that, the hardware investment of pre-plating equipment will also be very high.
例如,专利号为CN 108929992A,名称为:一种热浸镀中锰钢及其制造方法的发明专利公开了一种通过镀前酸洗制备热浸镀中锰钢的方法,所述中锰钢的Mn、Si质量百分比分别为5~12%和0.1~2.0%,通过一次退火后酸洗,在进行二次退火后热浸镀锌的方式的表面质量优异、镀层附着性良好的热浸镀中锰钢。该方法的关键是在连续退火生产线上进行一次退火和酸洗,再在连续热镀锌生产线上进行二次退火和热浸镀,虽然避免了前期公开的镀前酸洗法在热镀锌机组增加酸洗段装备的复杂,但钢带在多个生产线上的卷曲、运输和重新开卷仍然大大增加生产的成本。For example, the patent number is CN 108929992A, the name is: a kind of hot-dip plated medium manganese steel and its manufacturing method The invention patent discloses a method for preparing hot-dip plated medium manganese steel by pickling before plating, the medium manganese steel The mass percentages of Mn and Si are 5 to 12% and 0.1 to 2.0%, respectively. After primary annealing and pickling, hot dip galvanizing is performed after secondary annealing, which has excellent surface quality and good coating adhesion. Medium manganese steel. The key to this method is to perform primary annealing and pickling on the continuous annealing production line, and then perform secondary annealing and hot dip plating on the continuous hot-dip galvanizing production line. Adding to the complexity of the pickling section equipment, coiling, transporting and re-uncoiling the strip on multiple production lines still greatly increases the cost of production.
例如,专利号为:CN106854747B,名称为:一种低露点环境中在Fe基材料表面制备含锌Al2O3和SiO2薄膜的方法的发明专利公开了一种通过控制炉内气氛获得Fe基合金表面含Zn氧化物薄膜的制备方法,该方法的特征是通过在炉内加热Zn和ZnO的混合粉末,使密闭空间产生恒定的低氧压,从而在Fe基材料表面生成含金属Zn的氧化物薄膜。该方法获得的金属氧化物膜可以提高Fe基材料的抗腐蚀性能,但生产条件十分苛刻,不能满足工业生产的要求。For example, the patent number is: CN106854747B, the name is: a method for preparing zinc-containing Al 2 O 3 and SiO 2 thin films on the surface of Fe-based materials in a low dew point environment The invention patent discloses a method to obtain Fe-based materials by controlling the atmosphere in the furnace The preparation method of the Zn-containing oxide film on the surface of the alloy is characterized in that by heating the mixed powder of Zn and ZnO in a furnace, a constant low oxygen pressure is generated in the confined space, so that the oxide containing metal Zn is generated on the surface of the Fe-based material material film. The metal oxide film obtained by this method can improve the corrosion resistance of Fe-based materials, but the production conditions are very harsh and cannot meet the requirements of industrial production.
综上所述,上述的几种方法都存在投入成本高、生产工艺难度大的问题。因此,若能提供一种经济的获得表面质量优异、镀层粘附性优良的热浸镀中锰钢的制造方法,对促进中锰钢的产业化应用及汽车轻量化将具有重大的意义。To sum up, the above-mentioned methods all have the problems of high input cost and difficult production process. Therefore, if an economical method for producing hot-dip plated medium-manganese steel with excellent surface quality and coating adhesion can be provided, it will be of great significance to promote the industrial application of medium-manganese steel and reduce the weight of automobiles.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术的缺点和不足,本发明提供一种改善热浸镀高强钢镀层质量的方法,采用控制退火过程升温阶段和保温阶段不同的气氛和露点温度产生不同的氧分压的方法,使退火钢板表面产生MnO·Femetall层,易于与Al反应以保证钢板表面良好的润湿性,获得优异的镀层质量。该方法无需额外添加生产设备及工艺,操作难度低且成本低廉。In view of the shortcomings and deficiencies of the above-mentioned prior art, the present invention provides a method for improving the coating quality of hot-dip galvanized high-strength steel, and adopts a method of controlling the different atmospheres and dew point temperatures of the heating stage and the holding stage of the annealing process to generate different oxygen partial pressures, A MnO·Fe metall layer is formed on the surface of the annealed steel sheet, which is easy to react with Al to ensure good wettability of the steel sheet surface and obtain excellent coating quality. The method does not require additional production equipment and technology, and has low operation difficulty and low cost.
具体方案如下:The specific plans are as follows:
一种改善热浸镀高强钢镀层质量的方法,包含如下步骤:A method for improving the quality of hot dip galvanized high-strength steel coating, comprising the following steps:
S1、按照目标成分制备钢胚,并将所述钢胚轧制成带钢;S1, prepare steel billets according to the target composition, and roll the steel billets into strip steel;
S2、在连续热镀锌生产线上,将所述带钢先加热至预热温度,所述预热温度为600~700℃,保温时间为10~30s,加热气氛为O2和N2混合气体,露点为0~10℃;再将所述钢带以10K/s的速度加热至退火温度,保温时间为180~300s,退火气氛为H2和N2混合气体,露点为-30~-10℃;S2. On the continuous hot-dip galvanizing production line, first heat the strip to a preheating temperature, the preheating temperature is 600-700°C, the holding time is 10-30s, and the heating atmosphere is a mixed gas of O 2 and N 2 , the dew point is 0~10℃; then the steel strip is heated to the annealing temperature at a speed of 10K/s, the holding time is 180~300s, the annealing atmosphere is a mixed gas of H 2 and N 2 , and the dew point is -30~-10 °C;
S3、将所述带钢冷却至入锌锅温度后,浸入镀液进行热浸镀。S3. After cooling the strip to the temperature of the zinc pot, it is immersed in a plating solution for hot dip plating.
进一步地,步骤S1中所述带钢的化学成分按质量百分含量计为0.1~0.3%C、0.5~3%Si、5~12%Mn,0~3%Al,<0.02%P,<0.02%S,<0.005%N,余量为Fe和不可避免杂质。Further, the chemical composition of the strip steel in step S1 is 0.1-0.3% C, 0.5-3% Si, 5-12% Mn, 0-3% Al, < 0.02% P, < 0.02% P, < 0.02%S, <0.005%N, the balance is Fe and inevitable impurities.
优选地,步骤S1中所述带钢的轧制方式为冷轧。优选地,步骤S2中加热气氛为O2和N2混合气体,O2的体积含量为0.5~1%,露点为5~10℃;所述退火气氛为H2和N2混合气体,H2的体积含量为5~20%,露点为-30~-10℃。Preferably, the rolling method of the strip steel in step S1 is cold rolling. Preferably, in step S2, the heating atmosphere is a mixed gas of O 2 and N 2 , the volume content of O 2 is 0.5-1%, and the dew point is 5-10° C.; the annealing atmosphere is a mixed gas of H 2 and N 2 , H 2 The volume content is 5~20%, and the dew point is -30~-10℃.
进一步地,步骤S3中所述镀液的成分按质量百分含量计为:0.5≤Al≤3%,余量为Zn及其它不可避免的杂质。Further, the composition of the plating solution in step S3 is calculated as: 0.5≤Al≤3% by mass percentage, and the balance is Zn and other unavoidable impurities.
本发明的有益效果为:The beneficial effects of the present invention are:
①本发明采用控制退火过程升温阶段和保温阶段不同的气氛和露点温度产生不同的氧分压的方法,使退火钢板表面产生MnO·Femetall层,易于与Al反应以保证钢板表面良好的润湿性,获得优异的镀层质量。①The present invention adopts the method of controlling the different atmospheres and dew point temperatures in the heating stage and the heat preservation stage of the annealing process to generate different oxygen partial pressures, so that a MnO·Fe metall layer is formed on the surface of the annealed steel sheet, which is easy to react with Al to ensure good wetting of the steel sheet surface. to obtain excellent coating quality.
②本发明方法相较于现有技术,能耗低、污染小且成本低廉。②Compared with the prior art, the method of the present invention has low energy consumption, low pollution and low cost.
③本发明方法无需额外添加生产设备及工艺,操作难度低且成品率高,对促进中锰钢的产业化应用及汽车轻量化将具有重大的意义。③ The method of the present invention does not require additional production equipment and processes, has low operational difficulty and high yield, and is of great significance to promoting the industrial application of medium manganese steel and reducing the weight of automobiles.
附图说明Description of drawings
图1是采用对比例1所述方法热浸镀后高强钢表面形貌。Fig. 1 is the surface morphology of high-strength steel after hot-dip plating by the method described in Comparative Example 1.
图2是采用实施例1所述方法热浸镀后高强钢表面形貌。FIG. 2 shows the surface morphology of the high-strength steel after hot-dip plating by the method described in Example 1. FIG.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions in the present invention are described clearly and completely below. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
除非特别指明,否则说明书使用的所有术语均具有本领域技术人员通常理解的含义。为简明和/或清楚起见,公知的功能或结构不再详细说明。Unless otherwise specified, all terms used in the specification have the meanings commonly understood by those skilled in the art. Well-known functions or constructions are not described in detail for brevity and/or clarity.
下述实施例中所述试验方法,如无特殊说明,均为常规方法;所述试剂和材料,如无特殊说明,均可从商业途径获得。The test methods described in the following examples are conventional methods unless otherwise specified; the reagents and materials can be obtained from commercial sources unless otherwise specified.
首先,采用冷轧工艺制备成分为(按质量百分比):C:0.1~0.3%,Si:0.5~3%,Mn:5~12%,Al:0~3%,P<0.02%,S<0.02%,N<0.005%,余量为Fe和不可避免杂质的带钢。First, the components prepared by cold rolling process are (by mass percentage): C: 0.1-0.3%, Si: 0.5-3%, Mn: 5-12%, Al: 0-3%, P<0.02%, S< 0.02%, N < 0.005%, the balance is Fe and unavoidable impurities.
然后,在热浸镀连续生产线上,将述所带钢先加热至预热温度600~700℃,保温时间为10~30s,加热气氛为O2和N2混合气体,O2的体积分数为0.5~1%,露点为0~10℃;再将钢带加热至退火温度,保温时间为180~300s,退火气氛为H2和N2混合气体,H2的体积分数为5~20%,露点为-30~-10℃。Then, on a continuous hot dip coating production line, the strip steel is first heated to a preheating temperature of 600-700° C., the holding time is 10-30 s, the heating atmosphere is a mixed gas of O 2 and N 2 , and the volume fraction of O 2 is 0.5~1%, the dew point is 0~10℃; then the steel strip is heated to the annealing temperature, the holding time is 180~300s, the annealing atmosphere is a mixed gas of H 2 and N 2 , and the volume fraction of H 2 is 5~20%, The dew point is -30~-10℃.
接下来,将所述带钢冷却至入锌锅温度后,浸入0.5≤Al≤3%(按质量百分含量计),余量为Zn及其它不可避免的杂质的镀液中进行热浸镀即可。Next, after cooling the strip steel to the temperature of the zinc pot, it is immersed in a plating solution of 0.5≤Al≤3% (by mass percentage), and the remainder is Zn and other inevitable impurities for hot dip plating That's it.
需要说明的是,上述方法仅对制备工艺中的核心参数进行了限定,该方法还包括铸胚、冷轧和热浸镀加工中的常规步骤,其工艺步骤按现有技术公开的方式进行,满足工艺要求即可。It should be noted that the above method only limits the core parameters in the preparation process, and the method also includes the conventional steps in casting, cold rolling and hot dip plating, and the process steps are performed in the manner disclosed in the prior art, To meet the process requirements can be.
下文将结合以下实施例和对比例来进一步阐述。The following will be further elaborated in conjunction with the following examples and comparative examples.
实施例1Example 1
(1)采用冷轧工艺制备成分为(按质量百分比):C:0.1~0.3%,Si:0.5~3%,Mn:5~12%,Al:0~3%,P<0.02%,S<0.02%,N<0.005%,余量为Fe和不可避免杂质的带钢。(1) The components prepared by cold rolling process are (by mass percentage): C: 0.1-0.3%, Si: 0.5-3%, Mn: 5-12%, Al: 0-3%, P<0.02%, S <0.02%, N<0.005%, the balance is Fe and unavoidable impurities in strip steel.
(2)在热浸镀连续生产线上,将所述带钢预加热至600℃,保温时间为20s,加热气氛为0.8%O2和N2混合气体,露点为10℃;再将钢带以10K/s的速度加热至退火温度,保温时间为220s,退火气氛为5%H2和N2混合气体,露点为-10℃。(2) On the continuous hot-dip coating production line, the strip steel is preheated to 600°C, the holding time is 20s, the heating atmosphere is a mixed gas of 0.8% O2 and N2 , and the dew point is 10°C; Heating at a rate of 10K/s to the annealing temperature, the holding time is 220s, the annealing atmosphere is a mixed gas of 5% H2 and N2 , and the dew point is -10 °C.
(3)将所述带钢冷却至入锌锅温度后,浸入按质量百分含量计2%Al,余量为Zn及其它不可避免的杂质的镀液中进行热浸镀。(3) After cooling the strip steel to the temperature of the zinc pot, immerse it in a plating solution of 2% Al by mass percentage, and the remainder is Zn and other unavoidable impurities to carry out hot dip plating.
实施例2~3Examples 2 to 3
实施例2~3与实施例1的方法基本相同,不同的是加热气氛中O2的体积分数分别为0.5%和1%。The methods of Examples 2 to 3 are basically the same as those of Example 1, except that the volume fraction of O 2 in the heating atmosphere is 0.5% and 1%, respectively.
实施例4~5Examples 4 to 5
实施例4~5与实施例3的方法基本相同,不同的是预加热温度分别为650℃和700℃。The methods of Examples 4 to 5 are basically the same as those of Example 3, except that the preheating temperatures are 650°C and 700°C, respectively.
实施例6~7Examples 6 to 7
实施例6~7与实施例3的方法基本相同,不同的是加热过程中露点温度分别为0℃和5℃;保温时间分别为10s和30s。The methods of Examples 6 to 7 are basically the same as those of Example 3, except that the dew point temperatures during the heating process are 0°C and 5°C, respectively; and the holding times are 10s and 30s, respectively.
实施例8~9Examples 8 to 9
实施例8~9与实施例3的方法基本相同,不同的是退火气氛中H2的体积分数分别为10%和20%,露点温度分别为-20℃和-30℃,保温时间分别为180s和300s。The methods of Examples 8 to 9 are basically the same as those of Example 3, except that the volume fraction of H2 in the annealing atmosphere is 10% and 20%, respectively, the dew point temperature is -20°C and -30°C, and the holding time is 180s, respectively. and 300s.
对比例1Comparative Example 1
(1)采用冷轧工艺制备成分为(按质量百分比):C:0.1~0.3%,Si:0.5~3%,Mn:5~12%,Al:0~3%,P<0.02%,S<0.02%,N<0.005%,余量为Fe和不可避免杂质的带钢。(1) The components prepared by cold rolling process are (by mass percentage): C: 0.1-0.3%, Si: 0.5-3%, Mn: 5-12%, Al: 0-3%, P<0.02%, S <0.02%, N<0.005%, the balance is Fe and unavoidable impurities in strip steel.
(2)将钢带以10K/s的速度加热至退火温度,保温时间为220s,退火气氛为5%H2和N2混合气体,露点为-10℃。(2) The steel strip is heated to the annealing temperature at a rate of 10K/s, the holding time is 220s, the annealing atmosphere is a mixed gas of 5% H2 and N2 , and the dew point is -10°C.
(3)将所述带钢冷却至入锌锅温度后,浸入按质量百分含量计2%Al,余量为Zn及其它不可避免的杂质的镀液中进行热浸镀。(3) After cooling the strip steel to the temperature of the zinc pot, immerse it in a plating solution of 2% Al by mass percentage, and the remainder is Zn and other unavoidable impurities to carry out hot dip plating.
检验结果test result
对采用实施例以及对比例1方法制备的高强钢热浸镀后的表面形貌进行观察比对,结果如表(1)所示,可见本专利所提供的方法可有效保证钢板表面良好的润湿性,获得优异的镀层质量。The surface morphology of the high-strength steel prepared by the method of Example and Comparative Example 1 after hot dip plating was observed and compared, and the results are shown in Table (1). wettability for excellent coating quality.
表1实施例以及对比例1方法制备的高强钢表面可镀性对照表Table 1 embodiment and comparative example 1 method to prepare the high-strength steel surface platability comparison table
○表示可镀性的程度,○越多表示可镀性越好。○ represents the degree of platability, and the more ○, the better the platability.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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