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CN115055832A - A kind of wheel hub marking device and marking method - Google Patents

A kind of wheel hub marking device and marking method Download PDF

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Publication number
CN115055832A
CN115055832A CN202210791297.2A CN202210791297A CN115055832A CN 115055832 A CN115055832 A CN 115055832A CN 202210791297 A CN202210791297 A CN 202210791297A CN 115055832 A CN115055832 A CN 115055832A
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module
hub
angle
jacking
centering
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董义
刘杰
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Jiangsu Huagong Laser Technology Co ltd
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Jiangsu Huagong Laser Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/362Laser etching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/03Observing, e.g. monitoring, the workpiece
    • B23K26/032Observing, e.g. monitoring, the workpiece using optical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

本发明涉及一种轮毂打标装置及打标方法,本装置包括角度检测机构、角度调整机构和激光打标机;角度调整机构设置在产线上,其包括顶升模块、对中模块和旋转模块,顶升模块上设有工位,对中模块对准工位设置在顶升模块的侧面,旋转模块与顶升模块传动连接;角度检测机构包括对准工位设置的触发模块和第一图像检测模块,触发模块用于检测轮毂的位置信息,第一图像检测模块用于根据位置信息获取轮毂的图像信息、并根据图像信息检测轮毂的角度信息;旋转模块用于根据角度信息调整工位的角度;激光打标机设置在工位上方,用于在角度调整后进行激光打标。本发明解决了激光打标角度位置不准确的问题,使轮毂打标的角度位置达到一致性、高效性。

Figure 202210791297

The invention relates to a wheel hub marking device and a marking method. The device comprises an angle detection mechanism, an angle adjustment mechanism and a laser marking machine; the angle adjustment mechanism is arranged on a production line and comprises a jacking module, a centering module and a rotating Module, the jacking module is provided with a station, the centering module alignment station is arranged on the side of the jacking module, and the rotation module is connected with the jacking module in a transmission; the angle detection mechanism includes a trigger module arranged in the alignment station and a first The image detection module, the trigger module is used to detect the position information of the wheel hub, the first image detection module is used to obtain the image information of the wheel hub according to the position information, and the angle information of the wheel hub is detected according to the image information; the rotation module is used to adjust the working position according to the angle information The angle of the laser marking machine is set above the station for laser marking after the angle is adjusted. The invention solves the problem of inaccurate angular position of laser marking, and makes the angular position of wheel hub marking consistent and efficient.

Figure 202210791297

Description

一种轮毂打标装置及打标方法A kind of wheel hub marking device and marking method

技术领域technical field

本发明涉及智能制造技术领域,具体涉及一种轮毂打标装置及打标方法。The invention relates to the technical field of intelligent manufacturing, in particular to a wheel hub marking device and a marking method.

背景技术Background technique

在汽车制造行业,传统的轮毂打标位置靠近轮毂的边沿,紧邻轮毂的外圆,此处打标对轮毂的角度没有太大要求。随着汽车行业的发展,对产品品质提出更高的要求,要求将轮毂打标位置变更到靠近轮毂内圆的部位,且对打标位置在轮毂周向的角度有严格的要求。为了适应轮毂生产过程中更高的品质要求,使产线更加规范、高效,有必要设计可适用于流水线的、高效且精准的轮毂打标设备。In the automobile manufacturing industry, the traditional wheel hub marking position is close to the edge of the wheel hub, close to the outer circle of the wheel hub, and the marking here does not require much of the angle of the wheel hub. With the development of the automobile industry, higher requirements for product quality are put forward. It is required to change the marking position of the wheel hub to a position close to the inner circle of the wheel hub, and there are strict requirements for the angle of the marking position in the circumferential direction of the wheel hub. In order to meet the higher quality requirements in the wheel production process and make the production line more standardized and efficient, it is necessary to design an efficient and accurate wheel marking equipment that can be applied to the assembly line.

发明内容SUMMARY OF THE INVENTION

本发明针对现有技术中存在的技术问题,提供一种轮毂打标装置及打标方法,用于解决激光打标的角度位置不准确的问题,使轮毂打标的角度位置达到一致性、高效性。Aiming at the technical problems existing in the prior art, the present invention provides a wheel hub marking device and a marking method, which are used to solve the problem of inaccurate angular position of laser marking and make the angular position of wheel hub marking consistent and efficient. sex.

本发明解决上述技术问题的技术方案如下:The technical scheme that the present invention solves the above-mentioned technical problems is as follows:

作为本发明的第一方面,本发明提供一种轮毂打标装置,包括角度检测机构、角度调整机构和激光打标机;所述角度调整机构设置在产线上,其包括顶升模块、对中模块和旋转模块,所述顶升模块上设有工位,所述对中模块对准工位设置在顶升模块的侧面,所述旋转模块与顶升模块传动连接;所述角度检测机构包括对准工位设置的触发模块和第一图像检测模块,所述触发模块用于检测轮毂的位置信息,所述第一图像检测模块用于根据位置信息获取轮毂的图像信息、并根据图像信息检测轮毂的角度信息;所述旋转模块用于根据角度信息调整工位的角度;所述激光打标机设置在工位上方,用于在角度调整后进行激光打标。As a first aspect of the present invention, the present invention provides a wheel hub marking device, including an angle detection mechanism, an angle adjustment mechanism and a laser marking machine; the angle adjustment mechanism is arranged on the production line, and includes a jacking module, a pair of A middle module and a rotating module, the jacking module is provided with a station, the centering module is aligned with the station and is arranged on the side of the jacking module, and the rotating module is drive-connected with the jacking module; the angle detection mechanism It includes a trigger module and a first image detection module set at the alignment station, the trigger module is used to detect the position information of the wheel hub, and the first image detection module is used to obtain the image information of the wheel hub according to the position information, and according to the image information The angle information of the wheel hub is detected; the rotation module is used to adjust the angle of the station according to the angle information; the laser marking machine is arranged above the station for laser marking after the angle adjustment.

在上述技术方案的基础上,本发明还可以做如下改进。On the basis of the above technical solutions, the present invention can also be improved as follows.

优选的,所述顶升模块包括顶升台、伸缩缸和导向柱,所述工位设置在顶升台的顶面,所述伸缩缸竖向设置在顶升台下方,所述伸缩缸的活动部与顶升台固定连接,伸缩缸的固定部通过安装件固定设置;所述导向柱平行伸缩缸的活动方向设置,导向柱的一端与顶升台固定连接、其另一端与安装件滑动连接。Preferably, the jacking module includes a jacking table, a telescopic cylinder and a guide column, the station is arranged on the top surface of the jacking table, the telescopic cylinder is vertically arranged below the jacking table, and the The movable part is fixedly connected with the jacking table, and the fixed part of the telescopic cylinder is fixedly arranged by the mounting piece; the guide column is arranged in parallel with the moving direction of the telescopic cylinder, one end of the guide column is fixedly connected with the jacking table, and the other end of the guide column slides with the mounting piece connect.

优选的,所述对中模块包括对中驱动电机、双头螺杆、两个对中支架和多个滚轮,所述对中驱动电机固定设置、其输出端与双头螺杆传动连接,所述双头螺杆平行顶升台设置,两个所述对中支架对称设置在双头螺杆两端、且与双头螺杆的螺纹啮合传动,多个所述滚轮的轮轴安装在对中支架上、滚轮的轮面用于与轮毂相配合;所述双头螺纹两端的螺纹方向相反,当对中驱动电机运转时,所述滚轮的轮面朝向或背离轮毂运动。Preferably, the centering module includes a centering drive motor, a double-ended screw, two centering brackets and a plurality of rollers, the centering drive motor is fixedly arranged, and its output end is connected to the double-ended screw in a driving manner. The head screw is arranged in parallel with the lifting platform, the two centering brackets are symmetrically arranged at both ends of the double-ended screw, and are engaged with the thread of the double-ended screw for transmission. The axles of the plurality of rollers are installed on the centering bracket, and the The wheel surface is used for matching with the wheel hub; the thread directions at both ends of the double-start thread are opposite, and when the centering drive motor operates, the wheel surface of the roller moves toward or away from the wheel hub.

优选的,所述对中驱动电机的输出轴通过传动带机构与双头螺杆传动连接。Preferably, the output shaft of the centering drive motor is drivingly connected with the double-ended screw through a transmission belt mechanism.

优选的,所述旋转模块包括旋转驱动电机、主动齿轮和从动齿轮,所述旋转驱动电机的输出端与主动齿轮的齿轮轴传动连接,所述主动齿轮与从动齿轮啮合,所述从动齿轮平行所述顶升台、且设置在顶升台下,所述从动齿轮的齿轮轴与顶升台的中心固定连接。Preferably, the rotation module includes a rotary drive motor, a driving gear and a driven gear, the output end of the rotary driving motor is drivingly connected to the gear shaft of the driving gear, the driving gear is meshed with the driven gear, and the driven gear is The gear is parallel to the jacking table and is arranged under the jacking table, and the gear shaft of the driven gear is fixedly connected with the center of the jacking table.

优选的,所述旋转驱动电机的输出端通过蜗杆传动箱与主动齿轮的齿轮轴传动连接。Preferably, the output end of the rotary drive motor is connected to the gear shaft of the driving gear through a worm gear box.

优选的,所述触发模块为位置传感器。Preferably, the trigger module is a position sensor.

优选的,本装置还包括控制器,所述第一图像检测模块与控制器进行双向通信连接,所述触发模块的输出端连接控制器的输入端,所述控制器的多个输出端分别对应连接送料模块、顶升模块、对中模块、旋转模块和激光打标机;Preferably, the device further includes a controller, the first image detection module is connected with the controller for bidirectional communication, the output end of the trigger module is connected to the input end of the controller, and the multiple output ends of the controller correspond to Connect the feeding module, jacking module, centering module, rotating module and laser marking machine;

所述控制器根据所述位置信息向送料模块输出送料控制信号、向对中模块输出轮毂对中信号、向顶升模块输出顶升控制信号、向第一图像检测模块输出图像拍摄信号;所述控制器还根据所述图像信息计算轮毂的周向角度,将周向角度与角度阈值相比较得到角度差值,根据不合格的角度差值向旋转模块输出旋转控制信号,根据合格的角度差值向激光打标机输出打标控制信号。The controller outputs a feeding control signal to the feeding module, a hub alignment signal to the alignment module, a jacking control signal to the jacking module, and an image capturing signal to the first image detection module according to the position information; the The controller also calculates the circumferential angle of the hub according to the image information, compares the circumferential angle with the angle threshold to obtain the angle difference, and outputs a rotation control signal to the rotation module according to the unqualified angle difference, and according to the qualified angle difference Output the marking control signal to the laser marking machine.

优选的,所述激光打标机包括激光源、半透半反透镜、振镜和第二图像检测模块,所述激光源、振镜与工位均设置在半透半反透镜的反射面,且激光源、振镜与工位依次通过光路连接;所述第二图像检测模块设置在半透半反透镜的透射面,且第二图像检测模块、半透半反透镜与振镜共轴设置;所述第二图像检测模块用于通过图像检测激光打标的品质是否合格。Preferably, the laser marking machine includes a laser source, a transflective lens, a galvanometer and a second image detection module, and the laser source, the galvanometer and the workstation are all arranged on the reflective surface of the transflective lens, And the laser source, the galvanometer and the work station are connected through the optical path in sequence; the second image detection module is arranged on the transmission surface of the transflective lens, and the second image detection module, the transflective lens and the galvanometer are coaxially arranged ; The second image detection module is used to detect whether the quality of the laser marking is qualified through the image.

作为本发明的第二方面,本发明还提供一种轮毂打标方法,包括:As the second aspect of the present invention, the present invention also provides a wheel hub marking method, comprising:

S1,获取待打标轮毂的位置信息,根据所述位置信息依次停止轮毂位移、调节轮毂的高度、将轮毂的中心对准到预设位置;S1, obtain the position information of the hub to be marked, and sequentially stop the hub displacement according to the position information, adjust the height of the hub, and align the center of the hub to a preset position;

S2,获取待打标轮毂的图像信息,根据所述图像信息提取参照物的位置信息,根据参照物的位置信息计算轮毂周向的角度信息,将所述角度信息与角度阈值作差、获得带方向的角度差值,若所述角度差值超出角度差值阈值范围,则旋转轮毂调节其周向角度;S2, obtain the image information of the hub to be marked, extract the position information of the reference object according to the image information, calculate the angle information in the circumferential direction of the hub according to the position information of the reference object, make a difference between the angle information and the angle threshold, and obtain the belt The angle difference of the direction, if the angle difference exceeds the angle difference threshold range, then rotate the hub to adjust its circumferential angle;

S3,对轮毂进行激光打标,通过图像检测打标质量。S3, carry out laser marking on the wheel hub, and check the marking quality through the image.

本发明的有益效果是:采用本发明的装置对轮毂的打标面进行激光打标时,待打标的轮毂顶面朝上、随产线流到本实施例的装置处,触发模块检测到轮毂已到达预设的位置,顶升模块将轮毂顶起、脱离产线的滚筒,对中模块沿轮毂的径向从外而内推动轮毂、使其中心点对准预设的位置,使得轮毂的打标面以及打标面的参照物朝向第一图像检测模块,第一图像检测模块拍摄轮毂的图像并根据图像中的参照物位置计算轮毂的周向角度,当其角度偏移量超出阈值时,旋转模块驱动轮毂进行周向旋转,以调节轮毂的周向角度,使其达到预期角度;激光打标机向预期的打标位置发出激光,完成轮毂的打标。本装置能实现轮毂角度的自动检测与调整,保障产线中轮毂打标位置的一致性,提升产线效率以及产品品质。The beneficial effects of the present invention are: when the device of the present invention is used to carry out laser marking on the marking surface of the wheel hub, the top surface of the wheel hub to be marked faces upwards and flows to the device of this embodiment along with the production line, and the trigger module detects that The wheel hub has reached the preset position, the jacking module lifts the wheel hub away from the drum of the production line, and the centering module pushes the wheel hub from the outside to the inside along the radial direction of the wheel hub to align its center point with the preset position, so that the wheel hub The marking surface and the reference object of the marking surface face the first image detection module. The first image detection module captures the image of the wheel hub and calculates the circumferential angle of the wheel hub according to the position of the reference object in the image. When the angle offset exceeds the threshold value When , the rotating module drives the hub to rotate circumferentially to adjust the circumferential angle of the hub to make it reach the expected angle; the laser marking machine emits a laser to the expected marking position to complete the marking of the hub. The device can realize automatic detection and adjustment of the wheel hub angle, ensure the consistency of the wheel hub marking position in the production line, and improve the production line efficiency and product quality.

附图说明Description of drawings

图1为本发明装置与轮毂相配合的整体结构示意图;Fig. 1 is the overall structure schematic diagram that the device of the present invention cooperates with the hub;

图2为本发明装置的整体结构示意图;Fig. 2 is the overall structure schematic diagram of the device of the present invention;

图3为本发明不带旋转机构的角度调整机构结构示意图;3 is a schematic structural diagram of an angle adjustment mechanism without a rotating mechanism according to the present invention;

图4为本发明带旋转机构的角度调整机构结构示意图;4 is a schematic structural diagram of an angle adjustment mechanism with a rotating mechanism according to the present invention;

图5为本发明的激光打标机工作原理示意图;5 is a schematic diagram of the working principle of the laser marking machine of the present invention;

图6为本发明的轮毂打标方法流程图。FIG. 6 is a flow chart of the wheel hub marking method of the present invention.

附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:

1、顶升模块,101、顶升台,102、伸缩缸,103、导向柱,2、对中模块,201、对中驱动电机,202、双头螺杆,203、对中支架,204、滚轮,205、传动带机构,3、旋转模块,301、旋转驱动电机,302、主动齿轮,303、从动齿轮,304、蜗杆传动箱,4、第一图像检测模块,5、触发模块,6、激光打标机,601、激光源,602、半透半反透镜,603、振镜,604、第二图像检测模块,7、轮毂,8、控制器,9、照明光源,10、滚筒,a、工位。1. jacking module, 101, jacking table, 102, telescopic cylinder, 103, guide column, 2, centering module, 201, centering drive motor, 202, double-ended screw, 203, centering bracket, 204, roller , 205, transmission belt mechanism, 3, rotary module, 301, rotary drive motor, 302, driving gear, 303, driven gear, 304, worm gear box, 4, first image detection module, 5, trigger module, 6, laser Marking machine, 601, laser source, 602, transflective lens, 603, galvanometer, 604, second image detection module, 7, hub, 8, controller, 9, lighting source, 10, roller, a, Station.

具体实施方式Detailed ways

以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings. The examples are only used to explain the present invention, but not to limit the scope of the present invention.

主实施例:Main Example:

如图1~2所示是本实施例提供的一种轮毂打标装置,包括角度检测机构、角度调整机构和激光打标机6;所述角度调整机构设置在产线上,其包括顶升模块1、对中模块2和旋转模块3,所述顶升模块1上设有用于放置轮毂7的工位a,所述对中模块2对准工位a设置在顶升模块1的侧面,所述旋转模块3与顶升模块1传动连接;所述角度检测机构包括对准工位a设置的触发模块5和第一图像检测模块4,所述触发模块5用于检测轮毂7的位置信息,所述第一图像检测模块4用于根据位置信息获取轮毂7的图像信息、并根据图像信息检测轮毂7的角度信息;所述旋转模块3用于根据角度信息调整工位a的角度;所述激光打标机6设置在工位a上方,用于在角度调整后进行激光打标。As shown in Figures 1 to 2, a wheel hub marking device provided in this embodiment includes an angle detection mechanism, an angle adjustment mechanism and a laser marking machine 6; the angle adjustment mechanism is arranged on the production line and includes a jacking Module 1, centering module 2 and rotating module 3, the jacking module 1 is provided with a station a for placing the hub 7, the centering module 2 is aligned with the station a and is arranged on the side of the jacking module 1, The rotation module 3 is connected to the jacking module 1 in a driving manner; the angle detection mechanism includes a trigger module 5 and a first image detection module 4 arranged in alignment with the station a, and the trigger module 5 is used to detect the position information of the hub 7 , the first image detection module 4 is used to obtain the image information of the wheel hub 7 according to the position information, and the angle information of the wheel hub 7 is detected according to the image information; the rotation module 3 is used to adjust the angle of the station a according to the angle information; The laser marking machine 6 is arranged above the station a for laser marking after angle adjustment.

产线的送料模块采用滚筒式送料,滚筒送料带的中央对应顶升模块1的位置设有开口,顶升模块1设置在开口中。若将产线的流向作为此开口的长度方向,则此开口的宽度方向小于轮毂7的直径。当轮毂7流至顶升模块1上方,顶升模块1可将轮毂7顶起,使其停止跟随产线流动,以完成本装置的激光打标工序;当顶升模块1不工作时,顶升模块1的高度低于滚筒10的顶面高度,使得轮毂7可随滚筒10的旋转流向下一工序。The feeding module of the production line adopts roller feeding, and the center of the roller feeding belt is provided with an opening corresponding to the position of the lifting module 1, and the lifting module 1 is arranged in the opening. If the flow direction of the production line is taken as the length direction of the opening, the width direction of the opening is smaller than the diameter of the hub 7 . When the wheel hub 7 flows above the jacking module 1, the jacking module 1 can lift the wheel hub 7 so that it stops flowing with the production line, so as to complete the laser marking process of the device; when the jacking module 1 is not working, the jacking The height of the lifting module 1 is lower than the height of the top surface of the drum 10 , so that the hub 7 can flow to the next process with the rotation of the drum 10 .

待打标的轮毂7随产线流到本实施例的装置处,触发模块5检测到轮毂7已到达预设的位置,顶升模块1将轮毂7顶起、脱离产线的滚筒10,对中模块2沿轮毂7的径向从外而内推动轮毂7、使其中心点对准预设的位置,使得轮毂7的打标面以及打标面的参照物(例如轮毂上的气门芯)朝向第一图像检测模块4,第一图像检测模块4拍摄轮毂7的图像并根据图像中的参照物位置计算轮毂7的周向角度,当其角度偏移量超出阈值时,旋转模块3驱动轮毂7进行周向旋转,以调节轮毂7的周向角度,使其达到预期角度;激光打标机6向预期的打标位置发出激光,完成轮毂7的打标。本装置能实现轮毂7角度的自动检测与调整,保障产线中轮毂7打标位置的一致性,提升产线效率以及产品品质。The wheel hub 7 to be marked flows to the device of this embodiment with the production line, the trigger module 5 detects that the wheel hub 7 has reached the preset position, and the jacking module 1 lifts the wheel hub 7 away from the drum 10 of the production line. The middle module 2 pushes the wheel hub 7 from the outside to the inside along the radial direction of the wheel hub 7, so that its center point is aligned with the preset position, so that the marking surface of the wheel hub 7 and the reference object of the marking surface (such as the valve core on the wheel hub) Facing the first image detection module 4, the first image detection module 4 captures an image of the wheel hub 7 and calculates the circumferential angle of the wheel hub 7 according to the position of the reference object in the image. When the angle offset exceeds the threshold, the rotation module 3 drives the wheel hub 7 performs circumferential rotation to adjust the circumferential angle of the hub 7 to make it reach the desired angle; the laser marking machine 6 emits laser light to the desired marking position to complete the marking of the hub 7 . The device can realize automatic detection and adjustment of the angle of the wheel hub 7, ensure the consistency of the marking position of the wheel hub 7 in the production line, and improve the production line efficiency and product quality.

在上述技术方案的基础上,主实施例还可以做如下改进。On the basis of the above technical solutions, the main embodiment can also be improved as follows.

实施例一:Example 1:

如图1~2所示,本实施例中沿产线的流向依次设有两个工位a,即两个沿产线依次设置的顶升模块1。在第一个顶升模块1上设置第一个工位a,在第二个顶升模块1上设置第二个工位a,每个顶升模块1上均设置有触发模块5与对中模块2,旋转模块3设置在第二个顶升模块1上。其中,第一个工位a上用于进行轮毂7的角度检测,第二个工位a用于进行轮毂7的角度调整以及激光打标。具体的,第一图像检测模块4设置在第一个顶升模块1的上方、且对准其工位a设置,第一个顶升模块1的下方设置有对中模块2,用于对待打标的轮毂7进行对中以及夹紧;第二个顶升模块1的下方设置有第二个对中模块2和旋转模块3,用于对待打标的轮毂7进行对中以及夹紧然后进行周向旋转一定角度,从而将轮毂7调整到期望的角度,使预期的打标位置与激光打标机6的作业区域对准;激光打标机6设置在第二个顶升模块1的上方、且其出光方向朝向轮毂7的打标面,当旋转模块3调整轮毂7的角度后,激光打标机6按照预设的程序发出激光,对轮毂7的打标面进行打标。As shown in Figs. 1-2, in this embodiment, two stations a are arranged in sequence along the flow direction of the production line, that is, two jacking modules 1 arranged in sequence along the production line. A first station a is set on the first lifting module 1, a second station a is set on the second lifting module 1, and each lifting module 1 is provided with a trigger module 5 and a centering Module 2 and rotating module 3 are arranged on the second jacking module 1 . Among them, the first station a is used for angle detection of the hub 7, and the second station a is used for angle adjustment of the hub 7 and laser marking. Specifically, the first image detection module 4 is arranged above the first lifting module 1 and aligned with its station a, and a centering module 2 is arranged below the first lifting module 1, which is used to be hit. The target hub 7 is centered and clamped; a second centering module 2 and a rotation module 3 are arranged below the second jacking module 1 for centering and clamping the hub 7 to be marked and then performing Rotate a certain angle in the circumferential direction, so as to adjust the hub 7 to the desired angle, so that the desired marking position is aligned with the working area of the laser marking machine 6; the laser marking machine 6 is arranged above the second lifting module 1 , and its light emitting direction is toward the marking surface of the hub 7 . When the rotation module 3 adjusts the angle of the hub 7 , the laser marking machine 6 emits laser light according to the preset program to mark the marking surface of the hub 7 .

如图3所示,每个所述顶升模块1均包括顶升台101、伸缩缸102和导向柱103,所述工位a设置在顶升台101的顶面,所述伸缩缸102竖向设置在顶升台101下方,所述伸缩缸102的活动部与顶升台101固定连接,伸缩缸102的固定部通过安装件固定设置;所述导向柱103平行伸缩缸102的活动方向设置,导向柱103的一端与顶升台101固定连接、其另一端与安装件滑动连接。As shown in FIG. 3 , each of the jacking modules 1 includes a jacking table 101 , a telescopic cylinder 102 and a guide column 103 , the station a is set on the top surface of the jacking table 101 , and the telescopic cylinder 102 is vertical The movable portion of the telescopic cylinder 102 is fixedly connected to the jacking table 101, and the fixed portion of the telescopic cylinder 102 is fixedly arranged through the mounting member; the guide column 103 is arranged parallel to the movable direction of the telescopic cylinder 102. , one end of the guide column 103 is fixedly connected with the jacking platform 101, and the other end thereof is slidably connected with the mounting piece.

伸缩缸102驱动顶升台101升起,将随产线流至顶升台101顶面工位a上的轮毂7顶起,使其脱离产线的滚筒10,停止位移。在伸缩缸102伸缩过程中,导向柱103对伸缩缸102的活动部进行导向与防转,防止其伸缩过程中带动顶升台101发生偏转,干扰后续的轮毂7角度检测结果。The telescopic cylinder 102 drives the jacking table 101 to rise, and lifts the hub 7 that flows to the top surface station a of the jacking table 101 with the production line, so that it is separated from the drum 10 of the production line and stops displacement. During the expansion and contraction of the telescopic cylinder 102 , the guide column 103 guides and prevents rotation of the movable part of the telescopic cylinder 102 , preventing the lifting platform 101 from deflecting during the expansion and contraction process, and interfering with the subsequent detection results of the angle of the hub 7 .

如图3所示,所述对中模块2包括对中驱动电机201、双头螺杆202、两个对中支架203和多个滚轮204,所述对中驱动电机201固定设置、其输出端与双头螺杆202传动连接,所述双头螺杆202平行顶升台101设置,两个所述对中支架203对称设置在双头螺杆202两端、且分别与双头螺杆202两端的螺纹啮合传动,多个所述滚轮204的轮轴安装在对中支架203上、滚轮204的轮面用于与轮毂7相配合;所述双头螺纹两端的螺纹方向相反,当对中驱动电机201运转时,所述滚轮204的轮面朝向或背离轮毂7运动。As shown in FIG. 3 , the centering module 2 includes a centering drive motor 201, a double-ended screw 202, two centering brackets 203 and a plurality of rollers 204. The centering drive motor 201 is fixedly arranged, and its output end is connected to the The double-ended screw 202 is connected in a driving manner. The double-ended screw 202 is arranged in parallel with the jacking table 101 . The two centering brackets 203 are symmetrically arranged at both ends of the double-ended screw 202 and are respectively engaged with the threads at both ends of the double-ended screw 202 for transmission. , the axles of the plurality of rollers 204 are mounted on the centering bracket 203, and the wheel surfaces of the rollers 204 are used to match the hub 7; the thread directions at both ends of the double-ended thread are opposite, when the centering drive motor 201 is running, The wheel surfaces of the rollers 204 move towards or away from the hub 7 .

当对中驱动电机201驱动双头螺杆202旋转时,双头螺杆202两端的螺纹驱动两个对中支架203同时进行靠近或者远离轮毂7的线性运动,从而使对中支架203上的多个滚轮204对轮毂7进行夹紧或释放。当滚轮204将轮毂7夹紧到极限位置时,此时轮毂7的位置处于预期的图像检测中心位置,实现了轮毂7的对中。当完成检测后需要释放轮毂7,对中驱动电机201反向运转,进而驱动滚轮204离开轮毂7,将轮毂7释放。在滚轮204与轮毂7相接触的过程中,由于滚轮204的轮面可旋转,可跟随轮毂7的移动适应性地旋转,避免了刚性夹紧对轮毂7造成的损伤,保护了轮毂7。When the centering drive motor 201 drives the double-ended screw 202 to rotate, the threads at both ends of the double-ended screw 202 drive the two centering brackets 203 to move linearly toward or away from the hub 7 at the same time, so that the plurality of rollers on the centering bracket 203 204 The hub 7 is clamped or released. When the roller 204 clamps the hub 7 to the limit position, the position of the hub 7 is at the expected image detection center position, and the centering of the hub 7 is realized. When the wheel hub 7 needs to be released after the detection is completed, the centering drive motor 201 runs in the reverse direction, and then drives the roller 204 to leave the wheel hub 7 to release the wheel hub 7 . When the roller 204 is in contact with the hub 7 , since the wheel surface of the roller 204 is rotatable, it can follow the movement of the hub 7 to rotate adaptively, thereby avoiding the damage to the hub 7 caused by rigid clamping and protecting the hub 7 .

如图3及图4所示,所述对中驱动电机201的输出轴通过传动带机构205与双头螺杆202传动连接。为了减小装置的整体体积,节省设备占用空间,可将对中驱动电机201平行双头螺杆202、设置在双头螺杆202下方,对中驱动电机201的输出轴连接传动带机构205的主动端(例如其主动轮),双头螺杆202的一端连接传动带机构205的从动端(例如其从动轮),由于主动轮与从动轮之间通过传动带传动,从而将对中驱动电机201的动能传递到了双头螺杆202。此设置可节省对中模块2的长向尺寸,利于设备整体的小型化,也便于设备后续的维修保养、避免设备各功能模块之间的干涉。As shown in FIG. 3 and FIG. 4 , the output shaft of the centering drive motor 201 is drivingly connected to the double-ended screw 202 through a transmission belt mechanism 205 . In order to reduce the overall volume of the device and save the space occupied by the equipment, the centering drive motor 201 can be parallel to the double-ended screw 202 and arranged below the double-ended screw 202, and the output shaft of the centering drive motor 201 is connected to the active end of the transmission belt mechanism 205 ( For example, its driving wheel), one end of the double-ended screw 202 is connected to the driven end of the transmission belt mechanism 205 (such as its driven wheel). Since the driving wheel and the driven wheel are driven by the transmission belt, the kinetic energy of the centering drive motor 201 is transmitted to the Double-ended screw 202 . This arrangement can save the lengthwise dimension of the centering module 2 , which is beneficial to the miniaturization of the overall equipment, facilitates subsequent maintenance of the equipment, and avoids interference between various functional modules of the equipment.

如图4所示,所述旋转模块3包括旋转驱动电机301、主动齿轮302和从动齿轮303,所述旋转驱动电机301的输出端与主动齿轮302的齿轮轴传动连接,所述主动齿轮302与从动齿轮303啮合,所述从动齿轮303平行所述顶升台101、且设置在顶升台101下,所述从动齿轮303的齿轮轴与顶升台101的中心固定连接。As shown in FIG. 4 , the rotation module 3 includes a rotation drive motor 301 , a driving gear 302 and a driven gear 303 , and the output end of the rotation driving motor 301 is drivingly connected to the gear shaft of the driving gear 302 , and the driving gear 302 Meshing with the driven gear 303 , the driven gear 303 is parallel to the jacking table 101 and disposed under the jacking table 101 , and the gear shaft of the driven gear 303 is fixedly connected to the center of the jacking table 101 .

旋转电机的固定部可通过连接件与顶升台101的底面固定连接,使得整个旋转模块3可随顶升台101进行上下运动。当旋转驱动电机301运转时,驱动主动齿轮302旋转,由于主动齿轮302与从动齿轮303的啮合传动作用,驱动从动齿轮303旋转;从动齿轮303旋转时带动顶升台101围绕自身中心位置进行周向旋转,从而带动顶升台101上的轮毂7进行旋转,进而实现轮毂7的周向角度调节。The fixed part of the rotating motor can be fixedly connected to the bottom surface of the jacking table 101 through the connecting piece, so that the entire rotating module 3 can move up and down with the jacking table 101 . When the rotary drive motor 301 is running, the driving gear 302 is driven to rotate. Due to the meshing transmission between the driving gear 302 and the driven gear 303, the driven gear 303 is driven to rotate; when the driven gear 303 rotates, the jacking table 101 is driven around its center position. Circumferential rotation is performed, thereby driving the wheel hub 7 on the jacking platform 101 to rotate, thereby realizing the circumferential angle adjustment of the wheel hub 7 .

如图4所示,所述旋转驱动电机301的输出端通过蜗杆传动箱304与主动齿轮302的齿轮轴传动连接。此设置可使旋转驱动电机301的输出轴与主动齿轮302的轴向垂直,可将旋转驱动电机301设置在产线的侧面,便于装置的后续维修。As shown in FIG. 4 , the output end of the rotary drive motor 301 is connected to the gear shaft of the driving gear 302 through a worm gear box 304 in a driving manner. With this arrangement, the output shaft of the rotary drive motor 301 can be perpendicular to the axial direction of the driving gear 302, and the rotary drive motor 301 can be arranged on the side of the production line, which is convenient for subsequent maintenance of the device.

作为优选的方案,所述触发模块5为位置传感器。根据产线实际使用需求,位置传感器可采用接触型传感器,也可采用非直接接触型传感器,例如光电传感器。当位置传感器感应到轮毂7到达指定位置时,其输出触发信号,从而触发顶升模块1等后续的功能模块进行工作。此设置实现了对轮毂7工件的自动感应与触发产线按流程完成工作,减小了操作员的工作量,节省了人力成本,以及降低了人工操作造成的失误。As a preferred solution, the trigger module 5 is a position sensor. According to the actual use requirements of the production line, the position sensor can be a contact sensor or a non-direct contact sensor, such as a photoelectric sensor. When the position sensor senses that the hub 7 reaches the designated position, it outputs a trigger signal, thereby triggering the subsequent functional modules such as the jacking module 1 to work. This setting realizes the automatic induction of the workpiece of the hub 7 and triggers the production line to complete the work according to the process, which reduces the workload of the operator, saves the labor cost, and reduces the errors caused by manual operation.

如图1~2所示,本装置还包括控制器8,所述第一图像检测模块4与控制器8进行双向通信连接,所述触发模块5的输出端对应连接控制器8的输入端,所述控制器8的多个输出端分别对应连接送料模块、顶升模块1、对中模块2、旋转模块3和激光打标机6。As shown in Figures 1-2, the device further includes a controller 8, the first image detection module 4 is connected with the controller 8 for bidirectional communication, and the output end of the trigger module 5 is correspondingly connected to the input end of the controller 8, The multiple output ends of the controller 8 are respectively connected to the feeding module, the jacking module 1 , the centering module 2 , the rotating module 3 and the laser marking machine 6 .

所述控制器8根据所述触发模块5输出的位置信息向送料模块输出送料控制信号、向对中模块2输出轮毂7对中信号、向顶升模块1输出顶升控制信号、向第一图像检测模块4输出图像拍摄信号;所述控制器8还根据第一图像检测模块4输出的图像信息计算轮毂7的周向角度,将周向角度与角度阈值相比较得到角度差值,根据不合格的角度差值向旋转模块3输出旋转控制信号,根据合格的角度差值向激光打标机6输出打标控制信号。The controller 8 outputs the feeding control signal to the feeding module according to the position information output by the trigger module 5, the hub 7 centering signal to the centering module 2, the jacking control signal to the jacking module 1, and the first image The detection module 4 outputs an image capture signal; the controller 8 also calculates the circumferential angle of the hub 7 according to the image information output by the first image detection module 4, and compares the circumferential angle with the angle threshold to obtain the angle difference, and according to the unqualified The angle difference of 100000000000000000 output rotation control signal to the rotation module 3, according to the qualified angle difference to output the marking control signal to the laser marking machine 6.

当轮毂7跟随产线到达触发模块5的检测范围内时,触发模块5检测到轮毂7就位、输出轮毂7的位置信息,送料模块接收到送料控制信号、停止送料,顶升模块1接收到顶升信号、将轮毂7顶起以脱离滚筒10,对中模块2接收到对中信号后从径向将轮毂7进行对中并夹紧;然后,第一图像检测模块4对轮毂7进行拍照,通过对图像进行特征提取,识别出轮毂7的参照物(例如气门芯),通过参照物的位置与轮毂7的中心位置可计算出轮毂7的当前角度值,然后将计算出的角度值与预设的角度阈值进行作差,计算得到其角度差值,通过角度差值的大小以及方向可获知轮毂7的角度偏移量。若是此角度偏移量超出允许的公差范围,控制器8将此角度偏移量换算成需要进行角度调节时旋转驱动电机301的旋转角度,从而控制旋转模块3携带轮毂7进行旋转,直到轮毂7的角度合格。当轮毂7的角度值合格时,控制器8控制激光打标机6发出激光进行打标,以完成轮毂7激光打标作业流程。当完成激光打标后,顶升模块1下降,将轮毂7放回滚筒10,对中模块2释放开轮毂7,送料模块继续运转,将完成工序的轮毂7运走,同时将下一个需要打标的轮毂7运送到顶升模块1上,重新循环上一工序。When the hub 7 follows the production line and arrives within the detection range of the trigger module 5, the trigger module 5 detects that the hub 7 is in place and outputs the position information of the hub 7, the feeding module receives the feeding control signal, stops feeding, and the jacking module 1 receives the Raise the signal, lift the wheel hub 7 to be separated from the drum 10, center the wheel hub 7 from the radial direction after receiving the centering signal and clamp it; then, the first image detection module 4 takes a photo of the wheel hub 7, Through the feature extraction of the image, the reference object (such as the valve core) of the wheel hub 7 is identified, and the current angle value of the wheel hub 7 can be calculated by the position of the reference object and the center position of the wheel hub 7, and then the calculated angle value is compared with the preset angle value. The set angle threshold is calculated to obtain the angle difference, and the angle offset of the hub 7 can be obtained through the magnitude and direction of the angle difference. If the angular offset exceeds the allowable tolerance range, the controller 8 converts the angular offset into the rotation angle of the rotary drive motor 301 when the angle adjustment is required, thereby controlling the rotation module 3 to carry the hub 7 to rotate until the hub 7 is rotated. angle is qualified. When the angle value of the wheel hub 7 is qualified, the controller 8 controls the laser marking machine 6 to emit laser for marking, so as to complete the laser marking operation process of the wheel hub 7 . When the laser marking is completed, the jacking module 1 is lowered, the wheel hub 7 is put back into the drum 10, the centering module 2 is released to open the wheel hub 7, the feeding module continues to operate, and the wheel hub 7 that has completed the process is transported away. The target hub 7 is transported to the jacking module 1, and the previous process is repeated.

如图6所示,所述激光打标机6包括激光源601、半透半反透镜602、振镜603和第二图像检测模块604,所述激光源601、振镜603与工位a均设置在半透半反透镜602的反射面,且激光源601、振镜603与工位a依次通过光路连接;所述第二图像检测模块604设置在半透半反透镜602的透射面,且第二图像检测模块604、半透半反透镜602与振镜603共轴设置;所述第二图像检测模块604用于对轮毂7的打标面进行成像。As shown in FIG. 6 , the laser marking machine 6 includes a laser source 601, a transflective lens 602, a galvanometer 603 and a second image detection module 604. The laser source 601, the galvanometer 603 and the station a are all The second image detection module 604 is arranged on the transmissive surface of the transflective lens 602, and the laser source 601, the galvanometer 603 and the station a are sequentially connected through the optical path; The second image detection module 604 , the transflective lens 602 and the galvanometer 603 are coaxially disposed; the second image detection module 604 is used to image the marking surface of the wheel hub 7 .

激光源601发出打标用的激光,半透半反透镜602反射面发出的反射光经过振镜603后到达轮毂7的打标面上预设的打标位置,从而实现打标操作。第二图像检测模块604的光轴与打标的激光光轴同轴设置,打标位置的光经打标点反射后,依次穿过振镜603、半透半反透镜602的透射面、到达第二图像检测模块604被采集,在第二图像检测模块604中对轮毂的打标面进行成像,操作员可通过第二图像检测模块604输出的图像监控打标面的打标状况,以及时发现异常并止损。为了在第二图像检测模块604获得更优的成像效果,还可设置相邻激光打标机6的照明光源9,用于对轮毂7的打标面进行照明,从而使得第二图像检测模块604采集到打标面上更多的反射光,以获得更加清晰的轮毂7打标面图像。The laser source 601 emits laser light for marking, and the reflected light from the reflection surface of the transflective lens 602 passes through the galvanometer 603 and reaches the preset marking position on the marking surface of the hub 7, thereby realizing the marking operation. The optical axis of the second image detection module 604 is arranged coaxially with the laser optical axis of the marking. After the light at the marking position is reflected by the marking point, it sequentially passes through the galvanometer 603 and the transmission surface of the semi-transparent and semi-reflective lens 602 to reach The second image detection module 604 is collected, and the marking surface of the wheel hub is imaged in the second image detection module 604. The operator can monitor the marking status of the marking surface through the image output by the second image detection module 604, and timely Find anomalies and stop losses. In order to obtain a better imaging effect in the second image detection module 604, the illumination light source 9 of the adjacent laser marking machine 6 can also be set to illuminate the marking surface of the wheel hub 7, so that the second image detection module 604 More reflected light on the marking surface is collected to obtain a clearer image of the marking surface of the hub 7.

实施例二:Embodiment 2:

本实施例基于实施例一的结构与原理,在实施例一的基础上作了进一步改善。This embodiment is based on the structure and principle of the first embodiment, and further improvements are made on the basis of the first embodiment.

如图1~2所示,沿产线的流向依次设有两个工位a,即两个沿产线依次设置的顶升模块1,本实施例与实施例一的区别主要在于,在第一个顶升模块1上设置第一个工位a,在第二个顶升模块1上设置第二个工位a,如图4的结构图所示,每个顶升模块1上均设置有触发模块5、对中模块2以及旋转模块3。其中,第一个工位a上用于进行轮毂7的角度检测以及角度调整,第二个工位a用于进行轮毂7的角度微调以及激光打标。具体的,第一图像检测模块4设置在第一个顶升模块1的上方、且对准其工位a设置,以检测第一个工位a上轮毂7的角度;第一个顶升模块1的下方设置有第一个对中模块2以及第一个旋转模块3,用于对待打标的轮毂7进行对中以及夹紧,以及在轮毂7角度需要调节时进行周向旋转、从而调整轮毂7角度(粗调);第二图像检测模块604的光轴与打标的激光光轴同轴设置,激光打标机6设置在第二个顶升模块1的上方、且对准其工位a设置,第二图像检测模块604用于通过图像再次检测第二个工位a上轮毂7的角度,以及检测激光打标的品质;第二个顶升模块1的下方设置有第二个对中模块2和第二个旋转模块3,用于对待打标的轮毂7进行对中以及夹紧然后进行周向旋转、以对角度进行微调,从而将轮毂7调整到期望的角度,使激光打标机6的作业区域与预期的打标位置对准;激光打标机6的出光方向朝向轮毂7的打标面,当旋转模块3调整好轮毂7的角度后,激光打标机6按照预设的程序发出激光,对轮毂7的打标面进行打标。As shown in Figures 1-2, two stations a are arranged in sequence along the flow direction of the production line, that is, two lifting modules 1 arranged in sequence along the production line. The difference between this embodiment and Embodiment 1 is that in the first A first station a is set on one lifting module 1, and a second station a is set on the second lifting module 1. As shown in the structure diagram of FIG. 4, each lifting module 1 is set on There are trigger module 5 , centering module 2 and rotation module 3 . Among them, the first station a is used for angle detection and angle adjustment of the hub 7 , and the second station a is used for fine adjustment of the angle of the hub 7 and laser marking. Specifically, the first image detection module 4 is arranged above the first lifting module 1 and aligned with its station a to detect the angle of the hub 7 on the first station a; the first lifting module A first centering module 2 and a first rotation module 3 are arranged below the 1 for centering and clamping the hub 7 to be marked, and performing circumferential rotation when the angle of the hub 7 needs to be adjusted, thereby adjusting The angle of the hub 7 (coarse adjustment); the optical axis of the second image detection module 604 is arranged coaxially with the laser optical axis of the marking, and the laser marking machine 6 is arranged above the second jacking module 1 and is aligned with its work. Position a is set, and the second image detection module 604 is used to detect the angle of the hub 7 on the second station a again through the image, and to detect the quality of the laser marking; The centering module 2 and the second rotation module 3 are used to center and clamp the hub 7 to be marked and then perform circumferential rotation to fine-tune the angle, so as to adjust the hub 7 to the desired angle, so that the laser The working area of the marking machine 6 is aligned with the expected marking position; the light-emitting direction of the laser marking machine 6 is towards the marking surface of the hub 7. After the rotation module 3 adjusts the angle of the hub 7, the laser marking machine 6 follows the The preset program emits a laser to mark the marking surface of the hub 7 .

在本装置工作时,待打标的轮毂7随产线流到本实施例的装置处,第一个触发模块5检测到轮毂7的位置信息后,第一个顶升模块1将轮毂7顶起、以脱离用于送料的滚筒10,然后第一个顶升模块1处的对中模块2动作、将轮毂7进行对中与夹紧,第一图像检测模块4拍摄轮毂7照片并通过图像特征提取计算轮毂7的角度信息,当角度不合格时,第一个旋转模块3驱动轮毂7旋转,从而对轮毂7进行第一次角度调节。角度调节完成后,第一个对中模块2将轮毂7释放,顶升模块1下降、将轮毂7重新放回滚筒10上,轮毂7沿着滚筒10流动、到达第二个工位a。此时第二个工位a处的触发模块5检测到轮毂7到达的位置信息,第二个顶升模块1上升,将轮毂7再次顶起,第二个对中模块2动作,驱动轮毂7对中、并将轮毂7的周向夹紧,第二图像检测模块604拍摄轮毂7照片并通过图像特征提取再次计算轮毂7的角度信息,若轮毂7的角度依然不合格,则第二个旋转机构运转,驱动轮毂7进行角度微调,以保证轮毂7打标的角度精确度。角度微调完成后,激光打标机6输出激光对轮毂7进行激光打标。在打标完成后,还可通过第二图像检测模块604拍摄轮毂7照片,以检验打标品质是否合格,以及时发现不良品、达到及时止损的目的。When the device is working, the wheel hub 7 to be marked flows to the device of this embodiment with the production line. After the first trigger module 5 detects the position information of the wheel hub 7, the first jacking module 1 lifts the wheel hub 7 up. Then, the centering module 2 at the first lifting module 1 acts to center and clamp the wheel hub 7, and the first image detection module 4 takes a photo of the wheel hub 7 and passes the image The feature extraction calculates the angle information of the wheel hub 7 , and when the angle is unqualified, the first rotation module 3 drives the wheel hub 7 to rotate, so as to perform the first angle adjustment on the wheel hub 7 . After the angle adjustment is completed, the first centering module 2 releases the wheel hub 7, the jacking module 1 descends, and puts the wheel hub 7 back on the drum 10, and the wheel hub 7 flows along the drum 10 to the second station a. At this time, the trigger module 5 at the second station a detects the position information of the wheel hub 7, and the second lift module 1 rises to lift the wheel hub 7 again. The second centering module 2 acts to drive the wheel hub 7. Centering and clamping the circumferential direction of the hub 7, the second image detection module 604 takes a photo of the hub 7 and calculates the angle information of the hub 7 again through image feature extraction. If the angle of the hub 7 is still unqualified, the second rotation When the mechanism is running, the wheel hub 7 is driven to fine-tune the angle, so as to ensure the angular accuracy of the wheel hub 7 marking. After the fine adjustment of the angle is completed, the laser marking machine 6 outputs laser to carry out laser marking on the hub 7 . After the marking is completed, the second image detection module 604 can also take pictures of the hub 7 to check whether the marking quality is up to standard, so as to detect defective products in time and stop losses in time.

本实施例的装置不仅能实现轮毂7的角度自动检测与调整,还能在打标前通过对轮毂7的角度进行再次检查以及微调,更好地保障产线中轮毂7打标位置的一致性,提升产线效率以及产品品质。The device of this embodiment can not only realize automatic detection and adjustment of the angle of the hub 7, but also recheck and fine-tune the angle of the hub 7 before marking, so as to better ensure the consistency of the marking position of the hub 7 in the production line , improve production line efficiency and product quality.

实施例三:Embodiment three:

基于上述的装置实施例,本实施例还提供一种轮毂打标方法,用于对轮毂7上固定角度的打标位置进行激光打标。如图6的流程图所示,该方法的步骤如下:Based on the above-mentioned device embodiment, the present embodiment also provides a wheel hub marking method, which is used to perform laser marking on a fixed angle marking position on the wheel hub 7 . As shown in the flowchart of Figure 6, the steps of the method are as follows:

S1,获取待打标轮毂7的位置信息,根据所述位置信息依次停止轮毂7位移、调节轮毂7的高度、将轮毂7的中心对准到预设位置;S1, obtain the position information of the hub 7 to be marked, and sequentially stop the displacement of the hub 7 according to the position information, adjust the height of the hub 7, and align the center of the hub 7 to a preset position;

S2,获取待打标轮毂7的图像信息,根据所述图像信息提取参照物的位置信息,根据参照物的位置信息计算轮毂7周向的角度信息,将所述角度信息与角度阈值作差、获得带方向的角度差值,若所述角度差值超出角度差值阈值范围,则旋转轮毂7调节其周向角度;S2, obtain the image information of the hub 7 to be marked, extract the position information of the reference object according to the image information, calculate the circumferential angle information of the hub 7 according to the position information of the reference object, and make the difference between the angle information and the angle threshold, Obtain the angle difference of the belt direction, if the angle difference exceeds the angle difference threshold range, then rotate the hub 7 to adjust its circumferential angle;

S3,对轮毂7进行激光打标,通过图像检测打标质量。S3, carry out laser marking on the hub 7, and check the marking quality through the image.

本实施例中,为了得到更准确的角度调节效果,可重复步骤S2后再进行步骤S3。In this embodiment, in order to obtain a more accurate angle adjustment effect, step S2 may be repeated and then step S3 may be performed.

本实施例的方法,能实现轮毂7角度的自动检测与调整,保障产线中轮毂7打标位置的一致性,提升产线效率以及产品品质。The method of this embodiment can realize automatic detection and adjustment of the angle of the wheel hub 7, ensure the consistency of the marking position of the wheel hub 7 in the production line, and improve the production line efficiency and product quality.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (10)

1. The hub marking device is characterized by comprising an angle detection mechanism, an angle adjusting mechanism and a laser marking machine (6); the angle adjusting mechanism is arranged on a production line and comprises a jacking module (1), a centering module (2) and a rotating module (3), wherein a station (a) is arranged on the jacking module (1), the centering module (2) is aligned to the station (a) and arranged on the side surface of the jacking module (1), and the rotating module (3) is in transmission connection with the jacking module (1); the angle detection mechanism comprises a trigger module (5) and a first image detection module (4) which are arranged in alignment with a station (a), the trigger module (5) is used for detecting the position information of the hub (7), and the first image detection module (4) is used for acquiring the image information of the hub (7) according to the position information and detecting the angle information of the hub (7) according to the image information; the rotating module (3) is used for adjusting the angle of the station (a) according to the angle information; the laser marking machine (6) is arranged above the station (a) and used for carrying out laser marking after angle adjustment.
2. The hub marking device according to claim 1, wherein the jacking module (1) comprises a jacking table (101), a telescopic cylinder (102) and a guide post (103), the station (a) is arranged on the top surface of the jacking table (101), the telescopic cylinder (102) is vertically arranged below the jacking table (101), a movable part of the telescopic cylinder (102) is fixedly connected with the jacking table (101), and a fixed part of the telescopic cylinder (102) is fixedly arranged through a mounting piece; the guide post (103) is arranged parallel to the moving direction of the telescopic cylinder (102), one end of the guide post (103) is fixedly connected with the jacking table (101), and the other end of the guide post is connected with the mounting piece in a sliding mode.
3. The hub marking device according to claim 2, wherein the centering module (2) comprises a centering driving motor (201), a double-headed screw (202), two centering brackets (203) and a plurality of rollers (204), the centering driving motor (201) is fixedly arranged, the output end of the centering driving motor is in transmission connection with the double-headed screw (202), the double-headed screw (202) is arranged in parallel with the jacking table (101), the two centering brackets (203) are symmetrically arranged at two ends of the double-headed screw (202) and are in transmission engagement with the threads of the double-headed screw (202), the axles of the plurality of rollers (204) are arranged on the centering brackets (203), and the wheel surfaces of the rollers (204) are used for being matched with the hub (7); the thread directions of two ends of the double-thread are opposite, and when the centering driving motor (201) runs, the wheel surface of the roller (204) moves towards or away from the hub (7).
4. The hub marking device according to claim 3, wherein an output shaft of the centering driving motor (201) is in transmission connection with the double-headed screw (202) through a transmission belt mechanism (205).
5. The hub marking device according to claim 3 or 4, wherein the rotating module (3) comprises a rotating driving motor (301), a driving gear (302) and a driven gear (303), an output end of the rotating driving motor (301) is in transmission connection with a gear shaft of the driving gear (302), the driving gear (302) is meshed with the driven gear (303), the driven gear (303) is parallel to the jacking table (101) and is arranged below the jacking table (101), and a gear shaft of the driven gear (303) is fixedly connected with the center of the jacking table (101).
6. Hub marking device according to claim 5, characterized in that the output of the rotary drive motor (301) is in drive connection with the gear shaft of the drive gear (302) via a worm gear box (304).
7. Marking device for a hub according to claim 1, characterized in that the triggering module (5) is a position sensor.
8. The hub marking device according to claim 1, further comprising a controller (8), and a controller (8), wherein the first image detection module (4) is in bidirectional communication with the controller (8), the output end of the trigger module (5) is connected to the input end of the controller (8), and a plurality of output ends of the controller (8) are respectively and correspondingly connected to the feeding module, the jacking module (1), the centering module (2), the rotating module (3) and the laser marking machine (6);
the controller (8) outputs a feeding control signal to the feeding module, a hub (7) centering signal to the centering module (2), a jacking control signal to the jacking module (1) and an image shooting signal to the first image detection module (4) according to the position information; the controller (8) also calculates the circumferential angle of the hub (7) according to the image information, compares the circumferential angle with an angle threshold value to obtain an angle difference value, outputs a rotation control signal to the rotation module (3) according to the unqualified angle difference value, and outputs a marking control signal to the laser marking machine (6) according to the qualified angle difference value.
9. The hub marking device according to claim 1, wherein the laser marking machine (6) comprises a laser source (601), a semi-transparent and semi-reflective lens (602), a galvanometer (603) and a second image detection module (604), the laser source (601), the galvanometer (603) and the station (a) are arranged on a reflecting surface of the semi-transparent and semi-reflective lens (602), and the laser source (601), the galvanometer (603) and the station (a) are sequentially connected through an optical path; the second image detection module (604) is arranged on the transmission surface of the semi-transparent and semi-reflective lens (602), and the second image detection module (604), the semi-transparent and semi-reflective lens (602) and the galvanometer (603) are coaxially arranged; the second image detection module (604) is used for detecting whether the laser marking quality is qualified or not through images.
10. A method of marking a hub, comprising:
s1, acquiring the position information of the hub to be marked, stopping the displacement of the hub, adjusting the height of the hub and aligning the center of the hub to a preset position according to the position information;
s2, acquiring image information of a hub to be marked, extracting position information of a reference object according to the image information, calculating circumferential angle information of the hub according to the position information of the reference object, subtracting the angle information from an angle threshold value to obtain an angle difference value in a belt direction, and rotating the hub to adjust the circumferential angle if the angle difference value exceeds the angle difference value threshold range;
and S3, carrying out laser marking on the hub, and detecting the marking quality through the image.
CN202210791297.2A 2022-07-05 2022-07-05 A kind of wheel hub marking device and marking method Pending CN115055832A (en)

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CN202210791297.2A CN115055832A (en) 2022-07-05 2022-07-05 A kind of wheel hub marking device and marking method

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116423071A (en) * 2023-06-13 2023-07-14 深圳光远智能装备股份有限公司 Ultrathin silicon wafer cutting device with automatic alignment compensation function
CN118438050A (en) * 2024-07-05 2024-08-06 宁波甬禾电子有限公司 Continuous operation type two-dimensional code laser marking device
CN120133745A (en) * 2025-05-16 2025-06-13 昆山锦欣和光电科技有限公司 Multichannel combined type laser marking device

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CN207239444U (en) * 2017-10-10 2018-04-17 武汉雷恩博激光科技有限公司 A kind of full automatic car forged hub passes through formula laser marking machine
CN207668716U (en) * 2017-12-04 2018-07-31 济南东科科技有限公司 A kind of device of wheel hub inside moving in rotation lifting mark
CN111098316A (en) * 2020-01-07 2020-05-05 秦皇岛信越智能装备有限公司 Laser recording and reading device and method for two-dimensional code on surface of hub
CN111604599A (en) * 2020-06-03 2020-09-01 苏州德佑昊自动化设备有限公司 A high-precision double-station wheel hub laser coding machine
WO2021237413A1 (en) * 2020-05-25 2021-12-02 大族激光科技产业集团股份有限公司 Laser marking device

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
CN207239444U (en) * 2017-10-10 2018-04-17 武汉雷恩博激光科技有限公司 A kind of full automatic car forged hub passes through formula laser marking machine
CN207668716U (en) * 2017-12-04 2018-07-31 济南东科科技有限公司 A kind of device of wheel hub inside moving in rotation lifting mark
CN111098316A (en) * 2020-01-07 2020-05-05 秦皇岛信越智能装备有限公司 Laser recording and reading device and method for two-dimensional code on surface of hub
WO2021237413A1 (en) * 2020-05-25 2021-12-02 大族激光科技产业集团股份有限公司 Laser marking device
CN111604599A (en) * 2020-06-03 2020-09-01 苏州德佑昊自动化设备有限公司 A high-precision double-station wheel hub laser coding machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116423071A (en) * 2023-06-13 2023-07-14 深圳光远智能装备股份有限公司 Ultrathin silicon wafer cutting device with automatic alignment compensation function
CN118438050A (en) * 2024-07-05 2024-08-06 宁波甬禾电子有限公司 Continuous operation type two-dimensional code laser marking device
CN120133745A (en) * 2025-05-16 2025-06-13 昆山锦欣和光电科技有限公司 Multichannel combined type laser marking device

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