CN115055634A - A hot stamping die for cylindrical nut processing - Google Patents
A hot stamping die for cylindrical nut processing Download PDFInfo
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- CN115055634A CN115055634A CN202210538772.5A CN202210538772A CN115055634A CN 115055634 A CN115055634 A CN 115055634A CN 202210538772 A CN202210538772 A CN 202210538772A CN 115055634 A CN115055634 A CN 115055634A
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- 238000001816 cooling Methods 0.000 claims description 26
- 239000000110 cooling liquid Substances 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 8
- 230000017525 heat dissipation Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 13
- 238000003754 machining Methods 0.000 abstract description 2
- 239000003814 drug Substances 0.000 abstract 1
- 238000009413 insulation Methods 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 239000002826 coolant Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
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- 229920003023 plastic Polymers 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 238000000641 cold extrusion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J1/00—Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
- B21J1/06—Heating or cooling methods or arrangements specially adapted for performing forging or pressing operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/10—Manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/14—Ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/64—Making machine elements nuts
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- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
本发明提供一种圆柱螺母加工用热冲压模具,涉及热冲压成形技术领域。该麻醉科中成药液的灌装装置,包括支撑底座,所述支撑底座上端固定设置有四个支撑立柱,四个所述支撑立柱顶部固定连接有顶板,所述支撑底座上端中部转动设置有可转动下模组,所述可转动下模组外周固定开设有多个成型槽,所述可转动下模组中部固定设置有转动座,所述转动座外周固定设置有四个卡接块,四个所述卡接块均与可转动下模组内部的卡槽相卡接。本发明提供一种圆柱螺母加工用热冲压模具,能够提高螺母冲压加工的效率,对螺母的加工更加高效,并且能够使在冲压的时候坯料的成型更容易,提高加工成型的精度,避免出现成品件出现裂纹导致成品率低的情况。
The invention provides a hot stamping die for machining a cylindrical nut, which relates to the technical field of hot stamping. The filling device for Chinese patent medicine in anesthesiology includes a support base, four support columns are fixedly arranged on the upper end of the support base, the tops of the four support columns are fixedly connected with a top plate, and the middle part of the upper end of the support base is rotatably provided with a movable Rotating the lower module, the outer periphery of the rotatable lower module is fixedly provided with a plurality of forming grooves, the middle of the rotatable lower module is fixedly provided with a rotating seat, and the outer circumference of the rotating seat is fixedly provided with four clamping blocks, four Each of the clamping blocks is clamped with a clamping slot inside the rotatable lower module. The invention provides a hot stamping die for cylindrical nut processing, which can improve the efficiency of nut stamping and processing, and can process the nut more efficiently, and can make the forming of blanks easier during stamping, improve the precision of processing and forming, and avoid the appearance of finished products. The occurrence of cracks in the parts results in a low yield.
Description
技术领域technical field
本发明涉及热冲压成形技术领域,具体为一种圆柱螺母加工用热冲压模具。The invention relates to the technical field of hot stamping, in particular to a hot stamping die for processing cylindrical nuts.
背景技术Background technique
模具广泛应用于冲裁、挤压、压力铸造以及塑料和橡胶等的成形加工中。是一种在外力的作用之下,使坯料形成具有特定形状以及尺寸的工具。日常生活以及工业生产中所使用的大部分产品都是通过模具技术生产得到的。Dies are widely used in blanking, extrusion, die casting and forming of plastics and rubber. It is a tool that forms a blank with a specific shape and size under the action of an external force. Most of the products used in daily life and industrial production are produced by mould technology.
圆柱螺母是日常使用中比较常用的零件之一,目前加工圆柱螺母时都是采用车削、铣削这些常规的机械加工方式,此种加工方式的加工效率较低且成型后的螺母承载力不高。Cylindrical nuts are one of the more commonly used parts in daily use. At present, conventional machining methods such as turning and milling are used to process cylindrical nuts. The processing efficiency of this processing method is low and the bearing capacity of the formed nut is not high.
冲压成型模具,是在冷冲压加工中,将材料加工成零件的一种特殊工艺装备,称为冷冲压模具。冷冲压是在室温下利用安装在压力机上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法,利用此种方式进行螺母的加工,加工效果较差,并且加工效率低,容易出现螺母表面出现裂纹等情况,导致次品率的升高。Stamping die is a special process equipment for processing materials into parts in cold stamping processing, called cold stamping die. Cold stamping is a pressure processing method that uses a die installed on a press to apply pressure to the material at room temperature to cause separation or plastic deformation to obtain the required parts. Using this method to process nuts has a better processing effect. poor, and the processing efficiency is low, and cracks on the surface of the nut are prone to occur, resulting in an increase in the defective rate.
经检索,现有专利(公开号为:CN2030514U)公开了一次冷挤成型轮毂螺母的模具,其在冲头的上方有一油缸,其内的活塞通过中间杆顶在冲头的上顶面,当冲头工作时,油缸充满油,换向阀关闭,当冲头进入制件毛坯使孔深达到要求时,冲头迅速卸载,并处于浮动状态。该专利技术虽然简化了工艺流程,一次便可加工出完全合格的产品,挤压力比二次成型的挤压力降低40%以上,但是存在模具结构不合理,对模具的性能要求很高的问题,从而导致模具使用率低,锻造、冲压的螺母制坯废品率较高,增加了生产成本。因此,本领域技术人员提供了一种圆柱螺母加工用热冲压模具,以解决上述背景技术中提出的问题。After retrieval, the existing patent (publication number: CN2030514U) discloses a die for cold extrusion forming a hub nut, which has an oil cylinder above the punch, and the piston in it is pressed against the upper top surface of the punch through the intermediate rod. When the punch is working, the oil cylinder is filled with oil and the reversing valve is closed. When the punch enters the blank of the workpiece to make the hole depth meet the requirements, the punch is quickly unloaded and is in a floating state. Although the patented technology simplifies the process flow, and can process fully qualified products at one time, the extrusion force is more than 40% lower than the extrusion force of secondary molding, but there is an unreasonable mold structure and high requirements for the performance of the mold. problems, resulting in low die usage rate, high rejection rate of forged and stamped nut blanks, and increased production costs. Therefore, those skilled in the art provide a hot stamping die for cylindrical nut processing to solve the above-mentioned problems in the background art.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供了一种圆柱螺母加工用热冲压模具,能够提高螺母冲压加工的效率,对螺母的加工更加高效,并且能够使在冲压的时候坯料的成型更容易,提高加工成型的精度,避免出现成品件出现裂纹导致成品率低的情况,解决了冷冲压成型模具进行螺母的加工,加工效果较差,并且加工效率低,容易出现螺母表面出现裂纹等情况,导致次品率升高的问题。In view of the deficiencies of the prior art, the present invention provides a hot stamping die for cylindrical nut processing, which can improve the efficiency of nut stamping, make the nut more efficient, and can make the forming of the blank easier during stamping. The accuracy of processing and forming avoids the occurrence of cracks in the finished parts resulting in low yield, and solves the problem of cold stamping dies for nut processing, the processing effect is poor, and the processing efficiency is low, prone to cracks on the surface of the nut, etc. The problem of rising yields.
(二)技术方案(2) Technical solutions
为实现以上目的,本发明通过以下技术方案予以实现:一种圆柱螺母加工用热冲压模具,包括支撑底座,所述支撑底座上端固定设置有四个支撑立柱,四个所述支撑立柱顶部固定连接有顶板,所述支撑底座上端中部转动设置有可转动下模组,所述可转动下模组外周固定开设有多个成型槽,所述可转动下模组中部固定设置有转动座,所述转动座外周固定设置有四个卡接块,四个所述卡接块均与可转动下模组内部的卡槽相卡接,所述转动座上端中部固定连接有螺纹连接柱,所述螺纹连接柱顶部螺纹套接有固定螺帽;In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a hot stamping die for cylindrical nut processing, comprising a support base, the upper end of the support base is fixedly provided with four support columns, and the tops of the four support columns are fixedly connected There is a top plate, a rotatable lower module is rotatably arranged in the middle of the upper end of the support base, a plurality of forming grooves are fixedly opened on the outer periphery of the rotatable lower module, and a rotating seat is fixed in the middle of the rotatable lower module. Four clamping blocks are fixedly arranged on the outer circumference of the rotating base, and the four clamping blocks are all clamped with the clamping grooves inside the rotatable lower module. The top of the connecting column is threadedly sleeved with a fixing nut;
所述可转动下模组内部固定设置有冷却槽,所述冷却槽内部固定设置有多个散热片,多个所述散热片在冷却槽内部呈环形均匀分布设置;A cooling groove is fixedly arranged inside the rotatable lower module, a plurality of cooling fins are fixedly arranged inside the cooling groove, and a plurality of the cooling fins are uniformly distributed in a ring shape inside the cooling groove;
所述支撑底座下端一侧固定设置有顶升气缸,所述顶升气缸的输出端固定连接有退料杆,所述退料杆贯穿支撑底座内部并伸出;A jacking cylinder is fixedly arranged on one side of the lower end of the support base, and a material withdrawing rod is fixedly connected to the output end of the jacking cylinder, and the material withdrawing rod penetrates the inside of the support base and protrudes;
所述顶板下端一侧固定设置有下压气缸,所述下压气缸下端固定连接有推动块,所述推动块下端固定设置有隔热板,所述隔热板下端中部固定连接有下压杆,所述下压杆下端固定设置有成型柱,所述成型柱内部固定设置有多个加热棒;A push-down cylinder is fixedly arranged on one side of the lower end of the top plate, a push block is fixedly connected to the lower end of the push-down cylinder, a heat insulation plate is fixedly arranged at the lower end of the push block, and a push-down rod is fixedly connected to the middle of the lower end of the heat insulation plate , a forming column is fixedly arranged at the lower end of the pressing rod, and a plurality of heating rods are fixedly arranged inside the forming column;
通过上述技术方案,在可转动下模组的上端外周设置有多个成型槽,能够同时放置多个坯料,从而方便进行上料,然后通过下端设置的旋转电机转动带动上端的转动座转动,进而带动可转动下模组进行转动,对成型槽内部的坯料进行旋转,使坯料能够旋转到上成型柱的下端,然后通过下压气缸带动上成型柱下压,配合成型槽对坯料进行冲压成型,使上料和冲压过程互不影响,大大提高螺母冲压加工的效率,对螺母的加工更加高效。Through the above technical solution, a plurality of forming grooves are arranged on the outer periphery of the upper end of the rotatable lower die set, and a plurality of blanks can be placed at the same time, so as to facilitate the feeding, and then the rotating motor at the lower end is rotated to drive the upper end of the rotating seat to rotate, and then Drive the rotatable lower module to rotate, rotate the blank inside the forming groove, so that the blank can rotate to the lower end of the upper forming column, and then drive the upper forming column to press down through the pressing cylinder, and cooperate with the forming groove to stamp the blank. The feeding and stamping processes do not affect each other, greatly improving the efficiency of nut stamping, and making the nut more efficient.
优选的,所述支撑底座下端中部固定设置有电机箱,所述电机箱内部固定设置有旋转电机,所述旋转电机的输出端固定连接有转动杆,所述转动杆顶部与转动座底部固定相连;Preferably, a motor box is fixed in the middle of the lower end of the support base, a rotating motor is fixed inside the motor box, a rotating rod is fixedly connected to the output end of the rotating motor, and the top of the rotating rod is fixedly connected with the bottom of the rotating seat ;
通过上述技术方案,旋转电机转动带动上端的转动座转动,进而带动可转动下模组进行转动,对成型槽内部的坯料进行旋转,使坯料能够旋转到上成型柱的下端。Through the above technical solution, the rotation of the rotating motor drives the rotating seat at the upper end to rotate, and then drives the rotatable lower module to rotate, and rotates the blank inside the forming groove, so that the blank can be rotated to the lower end of the upper forming column.
优选的,所述支撑底座上端一侧固定设置有下料台,所述下料台端部与可转动下模组相对应设置;Preferably, an unloading table is fixed on one side of the upper end of the support base, and the end of the unloading table is arranged corresponding to the rotatable lower module;
通过上述技术方案,圆柱螺母成品件通过下料台进行辅助下料,更方便进行下料。Through the above technical solution, the finished cylindrical nut is assisted by the blanking table, which is more convenient for blanking.
优选的,所述冷却槽上端固定设置有冷却液进口和冷却液出口,所述冷却液进口和冷却液出口上端均螺纹套设有密封盖;Preferably, the upper end of the cooling tank is fixedly provided with a cooling liquid inlet and a cooling liquid outlet, and the upper ends of the cooling liquid inlet and the cooling liquid outlet are threadedly sleeved with a sealing cover;
通过上述技术方案,通过冷却液进口相冷却槽内部注入冷却液,并且通过冷却液出口将冷却液抽出,方便对冷却槽内部进行更换冷却液。Through the above technical solution, the cooling liquid is injected into the cooling tank through the cooling liquid inlet, and the cooling liquid is drawn out through the cooling liquid outlet, so that the cooling liquid can be easily replaced inside the cooling tank.
优选的,所述电机箱外壁固定开设有多个散热孔;Preferably, the outer wall of the electrical box is fixedly provided with a plurality of heat dissipation holes;
通过上述技术方案,能够通过散热孔对内的的旋转电机进行散热,防止其产生高温造成损坏。Through the above technical solutions, the internal rotating electrical machine can be dissipated through the heat dissipation holes to prevent damage caused by high temperature.
优选的,所述支撑底座上端远离顶升气缸的一侧固定设置有底部垫块;Preferably, a bottom cushion block is fixedly arranged on the side of the upper end of the support base away from the jacking cylinder;
通过上述技术方案,底部垫块采用强度较高的金属材料制作,底部垫块能够配合上成型柱对坯料进行模压成型,并且使用寿命更长。Through the above technical solution, the bottom block is made of metal material with high strength, and the bottom block can cooperate with the upper forming column to mold the blank, and has a longer service life.
优选的,所述下压杆内部下端固定设置有温感装置,所述温感装置与加热棒之间相接触;Preferably, a temperature sensing device is fixedly arranged inside the lower end of the pressing rod, and the temperature sensing device is in contact with the heating rod;
通过上述技术方案,温感装置能够感知加热棒的加热温度,并且将温度数据传递给外部的控制器,进而灵活的调节工件预热的温度,从而有利于坯料的成型。Through the above technical solution, the temperature sensing device can sense the heating temperature of the heating rod, and transmit the temperature data to an external controller, so as to flexibly adjust the preheating temperature of the workpiece, thereby facilitating the forming of the blank.
优选的,所述成型槽内部成型有圆柱螺母成品件,所述圆柱螺母成品件上端固定形成有法兰盘;Preferably, a cylindrical nut product is formed inside the forming groove, and a flange is formed on the upper end of the cylindrical nut product;
通过上述技术方案,圆柱螺母是日常使用中比较常用的零件之一,大多用在管道连接或者需要增加螺母接触面的工件上,能够起到很好的固定作用。Through the above technical solutions, the cylindrical nut is one of the more commonly used parts in daily use.
工作原理:该圆柱螺母加工用热冲压模具使用时,通过在支撑底座上端设置可转动下模组,在下模组的上端外周设置有多个成型槽,能够同时放置多个坯料,从而方便进行上料,然后通过下端设置的宣战电机转动带动上端的转动座转动,进而带动可转动下模组进行转动,对成型槽内部的坯料进行旋转,使坯料能够旋转到上成型柱的下端,然后通过下压气缸带动上成型柱下压,配合成型槽对坯料进行冲压成型,使上料和冲压过程互不影响,大大提高螺母冲压加工的效率,通过在上成型柱的内部设置多个加热棒,可对坯料进行预加热,防止加热过快导致材料性能被破坏或材料变形,并且能够使在冲压的时候坯料的成型更容易,提高加工成型的精度,避免出现成品件出现裂纹导致成品率低的情况,大大提高加工的成品率,并且隔热板的设置能够防止热量扩散到上端的推动板和下压气缸上,进而延长装置的使用寿命通过在下压杆内部设置温感装置,能够感知加热棒的加热温度,并且将温度数据传递给外部的控制器,进而灵活的调节工件预热的温度,通过在可转动下模组内部设置冷却槽,并且在冷却槽的内部设置多个散热片,能够在冷却槽内部注入冷却液,从而通过冷却液对成品件进行降温冷却,可以帮助材料塑形,并且控制工作温度,通过在支撑底座的下端一侧固定设置顶升气缸,并且在顶升气缸的顶部设置退料杆,通过顶升气缸带动退料杆进行升起,从而将成品件退出,实现自动出料,并且推出的成品件通过下料台进行辅助下料,更方便进行下料。Working principle: When the hot stamping die for cylindrical nut processing is used, a rotatable lower die set is arranged on the upper end of the support base, and a plurality of forming grooves are arranged on the outer periphery of the upper end of the lower die set, which can place multiple blanks at the same time, so as to facilitate the upper die. Then, through the rotation of the war declaration motor set at the lower end, the rotation seat at the upper end is driven to rotate, and then the rotatable lower module is driven to rotate, and the blank inside the forming groove is rotated, so that the blank can be rotated to the lower end of the upper forming column, and then passed through the lower end. The pressing cylinder drives the upper forming column to press down, and cooperates with the forming groove to stamp and form the blank, so that the feeding and punching processes do not affect each other, which greatly improves the efficiency of nut punching. Pre-heating the blank can prevent material properties from being damaged or material deformed due to excessive heating, and it can make the forming of the blank easier during stamping, improve the accuracy of processing and forming, and avoid the occurrence of cracks in the finished parts resulting in low yield. , greatly improving the yield of processing, and the setting of the heat insulation plate can prevent the heat from spreading to the upper push plate and the lower pressure cylinder, thereby prolonging the service life of the device. Heating the temperature, and transmitting the temperature data to the external controller, so as to flexibly adjust the temperature of the workpiece preheating. The cooling liquid is injected into the cooling tank, so that the finished part can be cooled by the cooling liquid, which can help the material shape and control the working temperature. By fixing the jacking cylinder on the lower end side of the support base, and on the top of the jacking cylinder The ejector rod is set up, and the ejector rod is raised by the jack-up cylinder, so that the finished parts are withdrawn to realize automatic discharge, and the pushed out finished parts are assisted by the unloading table, which is more convenient for unloading.
(三)有益效果(3) Beneficial effects
本发明提供了一种圆柱螺母加工用热冲压模具。具备以下有益效果:The invention provides a hot stamping die for cylindrical nut processing. Has the following beneficial effects:
1、本发明提供了一种圆柱螺母加工用热冲压模具,通过在支撑底座上端设置可转动下模组,在下模组的上端外周设置有多个成型槽,能够同时放置多个坯料,从而方便进行上料,然后通过下端设置的旋转电机转动带动上端的转动座转动,进而带动可转动下模组进行转动,对成型槽内部的坯料进行旋转,使坯料能够旋转到上成型柱的下端,然后通过下压气缸带动上成型柱下压,配合成型槽对坯料进行冲压成型,使上料和冲压过程互不影响,大大提高螺母冲压加工的效率,对螺母的加工更加高效。1. The present invention provides a hot stamping die for cylindrical nut processing. By arranging a rotatable lower die set at the upper end of the support base, and provided with a plurality of forming grooves on the outer periphery of the upper end of the lower die set, multiple blanks can be placed at the same time, thereby facilitating The material is loaded, and then the rotating motor at the lower end drives the rotating seat at the upper end to rotate, and then drives the rotatable lower module to rotate, and rotates the blank inside the forming groove, so that the blank can be rotated to the lower end of the upper forming column, and then The lowering cylinder drives the upper forming column to press down, and cooperates with the forming groove to punch and form the blank, so that the feeding and punching processes do not affect each other, greatly improving the efficiency of nut punching, and the processing of nuts is more efficient.
2、本发明提供了一种圆柱螺母加工用热冲压模具,通过在上成型柱的内部设置多个加热棒,可对坯料进行预加热,防止加热过快导致材料性能被破坏或材料变形,并且能够使在冲压的时候坯料的成型更容易,提高加工成型的精度,避免出现成品件出现裂纹导致成品率低的情况,大大提高加工的成品率,并且隔热板的设置能够防止热量扩散到上端的推动板和下压气缸上,进而延长装置的使用寿命。2. The present invention provides a hot stamping die for cylindrical nut processing. By arranging a plurality of heating rods inside the upper forming column, the blank can be preheated to prevent material properties from being damaged or material deformation caused by excessive heating, and It can make the forming of blanks easier during stamping, improve the accuracy of processing and forming, avoid the occurrence of cracks in the finished parts and cause low yield, greatly improve the yield of processing, and the setting of the heat insulation board can prevent heat from spreading to the upper end. on the push plate and the lower pressure cylinder, thereby prolonging the service life of the device.
3、本发明提供了一种圆柱螺母加工用热冲压模具,通过在下压杆内部设置温感装置,能够感知加热棒的加热温度,并且将温度数据传递给外部的控制器,进而灵活的调节工件预热的温度,从而有利于坯料的成型。3. The present invention provides a hot stamping die for cylindrical nut processing. By setting a temperature sensing device inside the lower pressing rod, the heating temperature of the heating rod can be sensed, and the temperature data can be transmitted to an external controller, so as to flexibly adjust the workpiece. The preheating temperature is beneficial to the forming of the blank.
4、本发明提供了一种圆柱螺母加工用热冲压模具,通过在可转动下模组内部设置冷却槽,并且在冷却槽的内部设置多个散热片,能够在冷却槽内部注入冷却液,从而通过冷却液对成品件进行降温冷却,可以帮助材料塑形,并且控制工作温度,更加环保节能。4. The present invention provides a hot stamping die for cylindrical nut processing. By arranging a cooling groove inside the rotatable lower module, and arranging a plurality of radiating fins inside the cooling groove, cooling liquid can be injected into the cooling groove, thereby Cooling the finished parts with coolant can help shape the material and control the working temperature, which is more environmentally friendly and energy-saving.
5、本发明提供了一种圆柱螺母加工用热冲压模具,通过在支撑底座的下端一侧固定设置顶升气缸,并且在顶升气缸的顶部设置退料杆,通过顶升气缸带动退料杆进行升起,从而将成品件退出,实现自动出料,并且推出的成品件通过下料台进行辅助下料,更方便进行下料,操作非常方便。5. The present invention provides a hot stamping die for cylindrical nut processing. A jacking cylinder is fixedly arranged on the lower end side of the support base, and a material withdrawal rod is arranged on the top of the jacking cylinder, and the material withdrawal rod is driven by the jacking cylinder. Lift up, so as to withdraw the finished parts and realize automatic discharge, and the pushed out finished parts are assisted by the unloading table, which is more convenient for unloading, and the operation is very convenient.
附图说明Description of drawings
图1为本发明的轴测示意图;Fig. 1 is the axonometric schematic diagram of the present invention;
图2为本发明的正视图;Fig. 2 is the front view of the present invention;
图3为本发明的正剖视图;Fig. 3 is the front sectional view of the present invention;
图4为本发明的上下模分解示意图;4 is an exploded schematic diagram of the upper and lower molds of the present invention;
图5为本发明的下模内部结构示意图;5 is a schematic diagram of the internal structure of the lower mold of the present invention;
图6为本发明的上模内部结构示意图;6 is a schematic diagram of the internal structure of the upper die of the present invention;
图7为本发明的模压成品件轴测示意图。FIG. 7 is a schematic axonometric view of the molded product of the present invention.
其中,1、支撑底座;2、支撑立柱;3、顶板;4、可转动下模组;5、成型槽;6、固定螺帽;7、冷却液进口;8、冷却液出口;9、下料台;10、顶升气缸;11、退料杆;12、电机箱;13、散热孔;14、旋转电机;15、转动杆;16、转动座;17、螺纹连接柱;18、冷却槽;19、散热片;20、下压气缸;21、推动块;22、隔热板;23、下压杆;24、成型柱;25、底部垫块;26、卡接块;27、加热棒;28、温感装置;29、圆柱螺母成品件;30、法兰盘。Among them, 1. supporting base; 2. supporting column; 3. top plate; 4. rotatable lower module; 5. forming groove; 6. fixing nut; 7. coolant inlet; 8. coolant outlet; 9. lower Material table; 10. Lifting cylinder; 11. Material withdrawal rod; 12. Motor box; 13. Heat dissipation hole; 14. Rotating motor; 15. Rotating rod; 16. Rotating seat; ;19, heat sink; 20, lower pressure cylinder; 21, push block; 22, heat insulation plate; 23, lower pressure rod; 24, forming column; 25, bottom spacer; 26, snap block; 27, heating rod ; 28. Temperature sensing device; 29. Finished cylindrical nut; 30. Flange.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例:Example:
如图1-7所示,本发明实施例提供一种圆柱螺母加工用热冲压模具,包括支撑底座1,支撑底座1上端固定设置有四个支撑立柱2,四个支撑立柱2顶部固定连接有顶板3,支撑底座1上端中部转动设置有可转动下模组4,可转动下模组4外周固定开设有多个成型槽5,可转动下模组4中部固定设置有转动座16,转动座16外周固定设置有四个卡接块26,四个卡接块26均与可转动下模组4内部的卡槽相卡接,转动座16上端中部固定连接有螺纹连接柱17,螺纹连接柱17顶部螺纹套接有固定螺帽6;As shown in Figures 1-7, an embodiment of the present invention provides a hot stamping die for cylindrical nut processing, comprising a
可转动下模组4内部固定设置有冷却槽18,冷却槽18内部固定设置有多个散热片19,多个散热片19在冷却槽18内部呈环形均匀分布设置;A cooling
支撑底座1下端一侧固定设置有顶升气缸10,顶升气缸10的输出端固定连接有退料杆11,退料杆11贯穿支撑底座1内部并伸出;A jacking
顶板3下端一侧固定设置有下压气缸20,下压气缸20下端固定连接有推动块21,推动块21下端固定设置有隔热板22,隔热板22下端中部固定连接有下压杆23,下压杆23下端固定设置有成型柱24,成型柱24内部固定设置有多个加热棒27;A push-
在可转动下模组4的上端外周设置有多个成型槽5,能够同时放置多个坯料,从而方便进行上料,然后通过下端设置的旋转电机14转动带动上端的转动座16转动,进而带动可转动下模组4进行转动,对成型槽5内部的坯料进行旋转,使坯料能够旋转到上成型柱24的下端,然后通过下压气缸20带动上成型柱24下压,配合成型槽5对坯料进行冲压成型,使上料和冲压过程互不影响,大大提高螺母冲压加工的效率,对螺母的加工更加高效。A plurality of forming
支撑底座1下端中部固定设置有电机箱12,电机箱12内部固定设置有旋转电机14,旋转电机14的输出端固定连接有转动杆15,转动杆15顶部与转动座16底部固定相连,旋转电机14转动带动上端的转动座16转动,进而带动可转动下模组4进行转动,对成型槽5内部的坯料进行旋转,使坯料能够旋转到上成型柱24的下端。A
支撑底座1上端一侧固定设置有下料台9,下料台9端部与可转动下模组4相对应设置,圆柱螺母成品件29通过下料台9进行辅助下料,更方便进行下料。The upper side of the
冷却槽18上端固定设置有冷却液进口7和冷却液出口8,冷却液进口7和冷却液出口8上端均螺纹套设有密封盖,通过冷却液进口7相冷却槽18内部注入冷却液,并且通过冷却液出口8将冷却液抽出,方便对冷却槽18内部进行更换冷却液。The upper end of the
电机箱12外壁固定开设有多个散热孔13,能够通过散热孔13对内的的旋转电机14进行散热,防止其产生高温造成损坏。The outer wall of the
支撑底座1上端远离顶升气缸10的一侧固定设置有底部垫块25,底部垫块5采用强度较高的金属材料制作,底部垫块5能够配合上成型柱24对坯料进行模压成型,并且使用寿命更长。The side of the upper end of the
下压杆23内部下端固定设置有温感装置28,温感装置28与加热棒27之间相接触,温感装置28能够感知加热棒27的加热温度,并且将温度数据传递给外部的控制器,进而灵活的调节工件预热的温度,从而有利于坯料的成型。A
成型槽5内部成型有圆柱螺母成品件29,圆柱螺母成品件29上端固定形成有法兰盘30,圆柱螺母是日常使用中比较常用的零件之一,大多用在管道连接或者需要增加螺母接触面的工件上,能够起到很好的固定作用。A
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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CN103350174A (en) * | 2013-06-27 | 2013-10-16 | 盘起工业(大连)有限公司 | Hot forging forming method for parent material of female die of die |
CN207746300U (en) * | 2018-01-18 | 2018-08-21 | 东莞祥宇金属制品有限公司 | A precision mold for hot stamping with high temperature uniformity |
CN213319676U (en) * | 2020-10-16 | 2021-06-01 | 佛山市三水金恒金属制品有限公司 | Pressing device of hot-press forming device of polishing grinding tool |
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CN103350174A (en) * | 2013-06-27 | 2013-10-16 | 盘起工业(大连)有限公司 | Hot forging forming method for parent material of female die of die |
CN207746300U (en) * | 2018-01-18 | 2018-08-21 | 东莞祥宇金属制品有限公司 | A precision mold for hot stamping with high temperature uniformity |
CN213319676U (en) * | 2020-10-16 | 2021-06-01 | 佛山市三水金恒金属制品有限公司 | Pressing device of hot-press forming device of polishing grinding tool |
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