CN115046782A - Vibration test device - Google Patents
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- CN115046782A CN115046782A CN202210978093.XA CN202210978093A CN115046782A CN 115046782 A CN115046782 A CN 115046782A CN 202210978093 A CN202210978093 A CN 202210978093A CN 115046782 A CN115046782 A CN 115046782A
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- 230000008878 coupling Effects 0.000 claims description 6
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- G01M17/00—Testing of vehicles
- G01M17/08—Railway vehicles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M7/00—Vibration-testing of structures; Shock-testing of structures
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Abstract
Description
技术领域technical field
本发明涉及振动试验技术领域,尤其涉及一种振动试验装置。The invention relates to the technical field of vibration testing, in particular to a vibration testing device.
背景技术Background technique
图1为现有一种振动试验台的示意图。如图1所示,该振动试验台包括垂直振动台31、水平振动台32以及可选择地与所述垂直振动台31和水平振动台32中的任意一者连接而产生相应方向振动的振动装置33。具体而言,在图1所示的状态下,振动装置33位于垂直振动台31下方并与垂直振动台31连接,此时,振动装置33可以使垂直振动台31产生垂直方向的振动,需要进行垂直方向振动测试的被测对象(被测零件、装置、设备等)安装在垂直振动台31上,从而实现对该被测对象的测试。当对振动装置33旋转90°后将振动装置33与水平振动台32连接,此时,振动装置33可以使水平振动台32产生水平方向的振动,需要进行水平方向振动测试的被测对象安装在水平振动台32,从而实现对该被测对象的测试。无论是垂直振动台31还是水平振动台32,它们的台面上还分布很多的孔或槽,以便通过相应的装夹工装对被测对象进行装夹。FIG. 1 is a schematic diagram of an existing vibration test bench. As shown in FIG. 1 , the vibration test bench includes a vertical shaking table 31, a horizontal shaking table 32, and a vibration device that can be optionally connected to any one of the vertical shaking table 31 and the horizontal shaking table 32 to generate vibration in a
上述振动试验台的使用局限性在于:被测对象以及被测对象的装夹工装要么只能整体安装在垂直振动台31上要么只能安装在水平振动台32上而实现被测对象相对于被测对象的装夹工装处于静止状态下的振动试验,难以实现在模拟被测对象实际运动状态下的振动试验。另外,相对于水平振动台32,垂直振动台31台面面积较小,进一步限制了振动试验台实现在通过复杂结构模拟被测对象实际运动状态下进行垂直振动试验的可能性。The limitation of the use of the above vibration test bench is: the object to be tested and the clamping tooling of the object to be tested can only be installed on the vertical vibration table 31 as a whole or can only be installed on the horizontal vibration table 32 to realize that the measured object is relative to the measured object. The vibration test in which the clamping tool of the test object is in a static state is difficult to realize the vibration test under the simulation of the actual motion state of the test object. In addition, compared with the horizontal shaking table 32, the vertical shaking table 31 has a smaller table area, which further limits the possibility of the vibration test bench to perform vertical vibration tests under the condition of simulating the actual motion state of the measured object through a complex structure.
目前,对铁道车辆转向架中轴箱的测试(比如对轴箱进行设计变更后需要对变更后的轴箱进行测试)需要将整个转向架组装起来然后放在滚动试验台上进行,这种测试方式难度大、成本高,十分不利于轴箱的优化设计。At present, the test of the axle box of the railway vehicle bogie (for example, the changed axle box needs to be tested after the design of the axle box is changed) requires the entire bogie to be assembled and then placed on the rolling test bench. This kind of test The method is difficult and costly, which is not conducive to the optimal design of the axle box.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种振动试验装置,能够单独将铁道车辆转向架的轴箱等被测机构安装在振动试验台进行振动试验,该振动试验装置将试验台的垂直振动台与水平振动台有机结合起来,而突破单一振动台的空间局限性,以便使振动试验台实现通过较复杂结构模拟被测对象实际运动状态下的振动试验。The purpose of the present invention is to provide a vibration test device, which can independently install a measured mechanism such as an axle box of a railway vehicle bogie on a vibration test bench to conduct a vibration test. It can be combined organically to break through the space limitation of a single shaking table, so that the vibration test bench can simulate the vibration test under the actual motion state of the measured object through a more complex structure.
根据本发明的一个方面,提供了一种振动试验装置,用于将被测机构安装于振动试验台上进行振动试验;所述振动试验台包括垂直振动台、水平振动台以及可选择地与所述垂直振动台和水平振动台中的任意一者连接而产生相应方向振动的振动装置;其包括:垂直振动台侧工装,所述垂直振动台侧工装包含垂直振动台侧支架,所述垂直振动台侧支架的下端固定安装在所述垂直振动台台面上而上端安装有被测机构第一连接装置;水平振动台侧工装,所述水平振动台侧工装包含水平振动台侧支架,所述水平振动台侧支架的下端固定安装在所述水平振动台台面上而上端安装有被测机构第二连接装置;其中,所述被测机构第一连接装置可选择的通过至少两种第一连接方式中的任意一种第一连接方式与所述被测机构连接,所述被测机构第二连接装置可选择的通过至少两种第二连接方式中的任意一种第二连接方式与所述被测机构连接;并且,所述至少两种第一连接方式与所述至少两种第二连接方式是一一对应耦合的,从而使得所述被测机构通过不同的第一连接方式和与该不同的第一连接方式一一对应耦合的第二连接方式安装并处于不同的安装形态,一一对应耦合的第一连接方式与第二连接方式中至少一者采用活动连接。According to one aspect of the present invention, a vibration test device is provided, which is used to install a mechanism under test on a vibration test stand for vibration test; the vibration test stand includes a vertical vibration table, a horizontal vibration table, and an optional Any one of the vertical vibrating table and the horizontal vibrating table is connected to produce a vibrating device that vibrates in the corresponding direction; it comprises: a vertical vibrating table side tooling, the vertical vibrating table side tooling comprises a vertical vibrating table side support, the vertical vibrating table The lower end of the side bracket is fixedly installed on the surface of the vertical vibration table, and the upper end is installed with the first connection device of the mechanism under test; the horizontal vibration table side tooling includes a horizontal vibration table side bracket, and the horizontal vibration table side tooling includes a horizontal vibration table side bracket. The lower end of the table side bracket is fixedly installed on the horizontal vibration table surface and the upper end is installed with the second connection device of the mechanism under test; wherein, the first connection device of the mechanism under test can be selected through at least two first connection methods. Any one of the first connection methods is connected to the mechanism under test, and the second connection device of the mechanism under test can optionally be connected to the mechanism under test through any one of at least two second connection methods. and the at least two first connection manners and the at least two second connection manners are coupled in a one-to-one correspondence, so that the mechanism under test is connected through different first connection manners and different The first connection modes are installed in a one-to-one correspondence with the second connection modes of the coupling and are in different installation forms, and at least one of the first connection modes and the second connection modes of the one-to-one coupling is movably connected.
根据本发明振动试验装置的实施例,所述被测机构包含一个前部、一个后部以及连接在所述前部与所述后部之间的连接臂,所述后部上设有转轴,所述被测机构整体可绕该转轴的中心轴线进行转动;当所述被测机构通过某一种第一连接方式和与该种第一连接方式一一对应耦合的第二连接方式安装后所述中心轴线呈水平状态,当所述被测机构通过另一种第一连接方式和与该种第一连接方式一一对应耦合的第二连接方式安装后所述中心轴线呈竖直状态。According to an embodiment of the vibration testing device of the present invention, the tested mechanism includes a front part, a rear part, and a connecting arm connected between the front part and the rear part, and the rear part is provided with a rotating shaft, The mechanism under test as a whole can rotate around the central axis of the shaft; when the mechanism under test is installed through a certain first connection method and a second connection method that is coupled one-to-one with the first connection method, the The central axis is in a horizontal state, and the central axis is in a vertical state when the mechanism under test is installed through another first connection mode and a second connection mode coupled with the first connection mode in a one-to-one correspondence.
根据本发明振动试验装置的实施例,所述被测机构第一连接装置或所述被测机构第二连接装置包含:底座,安装在所述垂直振动台侧支架上端或所述水平振动台侧支架上端;立柱,设置在所述底座上;悬臂,设置在所述立柱上;吊臂,一端安装在所述悬臂上而另一端通过叉座与所述转轴连接,所述转轴的两端分别安装在该叉座的两侧叉板上;其中,所述吊臂是从第一吊臂和第二吊臂中选择的一种吊臂,当所述吊臂选择第一吊臂时所述中心轴线呈水平状态,当所述吊臂选择第二吊臂时所述中心轴线呈竖直状态。According to an embodiment of the vibration test device of the present invention, the first connection device of the mechanism under test or the second connection device of the mechanism under test comprises: a base mounted on the upper end of the vertical vibration table side bracket or the horizontal vibration table side The upper end of the bracket; the upright column, which is arranged on the base; the cantilever, which is arranged on the upright column; It is installed on the fork plates on both sides of the fork base; wherein, the boom is a boom selected from the first boom and the second boom, and when the boom selects the first boom, the boom is The central axis is in a horizontal state, and when the boom selects the second boom, the central axis is in a vertical state.
根据本发明振动试验装置的实施例,所述悬臂的底面设有吊臂安装板,所述吊臂安装板具有前安装面和后安装面;所述第一吊臂是一个竖状吊臂,该竖状吊臂的上端通过法兰盘与所述前安装面适配连接,该竖状吊臂的下端通过位于所述转轴上方的所述叉座与所述转轴连接;所述第二吊臂是一个L形吊臂,该L形吊臂的上端通过法兰盘与所述后安装面适配连接,该L形吊臂的下端通过位于所述转轴后侧的所述叉座与所述转轴连接。According to an embodiment of the vibration testing device of the present invention, the bottom surface of the cantilever is provided with a jib mounting plate, and the jib mounting plate has a front mounting surface and a rear mounting surface; the first jib is a vertical jib, The upper end of the vertical suspension arm is adapted and connected to the front mounting surface through a flange plate, and the lower end of the vertical suspension arm is connected to the rotating shaft through the fork seat located above the rotating shaft; the second suspension The arm is an L-shaped suspension arm, the upper end of the L-shaped suspension arm is adapted and connected to the rear mounting surface through a flange, and the lower end of the L-shaped suspension arm is connected to the rear mounting surface through the fork seat located on the rear side of the rotating shaft. the shaft connection.
根据本发明振动试验装置的实施例,当所述被测机构处于所述中心轴线呈水平状态和所述中心轴线呈竖直状态这两种状态时,所述被测机构第一连接装置均用于放置所述被测机构的前部,所述被测机构第二连接装置均用于与所述转轴连接。According to the embodiment of the vibration test device of the present invention, when the tested mechanism is in two states, the central axis is horizontal and the central axis is vertical, the first connecting device of the tested mechanism is At the front of the mechanism under test, the second connection devices of the mechanism under test are all used for connecting with the rotating shaft.
根据本发明振动试验装置的实施例,所述被测机构第一连接装置具有用于放置所述被测机构的前部的被测机构托板,所述水平振动台侧支架的上端面高度高于所述被测机构托板上端面的高度。According to an embodiment of the vibration testing device of the present invention, the first connecting device of the mechanism under test has a mechanism under test support plate for placing the front part of the mechanism under test, and the upper end surface of the side support of the horizontal vibration table has a high height The height of the upper end of the pallet of the mechanism under test.
根据本发明振动试验装置的实施例,所述被测机构第一连接装置具有用于放置所述被测机构的前部的被测机构托板,当所述被测机构处于所述中心轴线呈竖直状态时,该被测机构托板后端延伸至所述被测机构的后部并承托住所述被测机构的后部;并且,所述被测机构托板与所述被测机构的后部之间设置有预紧力检测及调节装置,所述预紧力检测及调节装置可对所述被测机构托板与所述被测机构的后部之间的接触作用力进行检测和调节。According to an embodiment of the vibration testing device of the present invention, the first connecting device of the mechanism under test has a mechanism under test support plate for placing the front part of the mechanism under test, when the mechanism under test is in the central axis In the vertical state, the rear end of the support plate of the mechanism under test extends to the rear of the mechanism under test and supports the rear part of the mechanism under test; and the support plate of the mechanism under test and the mechanism under test A pre-tightening force detection and adjustment device is arranged between the rear parts of the device, and the pre-tightening force detection and adjustment device can detect the contact force between the support plate of the mechanism under test and the rear of the mechanism under test and regulation.
根据本发明振动试验装置的实施例,所述被测机构为铁道车辆转向架轴箱测试件;所述前部包含轴承座箱、安装在该轴承座箱内的轴承以及安装在该轴承座箱的侧部将所述轴承封装在所述轴承座箱中的端盖。根据本申请振动试验装置的实施例,所述端盖采用由前半部与后半部可拆卸连接的分体结构。According to an embodiment of the vibration test device of the present invention, the mechanism to be tested is a test piece of a railway vehicle bogie axle box; the front part includes a bearing housing box, a bearing installed in the bearing housing box, and a bearing installed in the bearing housing box The side of the end cap that encapsulates the bearing in the bearing housing. According to an embodiment of the vibration test device of the present application, the end cover adopts a split structure in which the front half and the rear half are detachably connected.
根据本发明振动试验装置的实施例,所述垂直振动台侧工装包含垂直振动台台面定位安装基座,所述垂直振动台台面定位安装基座利用垂直振动台台面上提供的定位接口固定在垂直振动台上,所述垂直振动台侧支架位于所述垂直振动台台面定位安装基座上。According to an embodiment of the vibration test device of the present invention, the vertical vibration table side tooling includes a vertical vibration table table positioning and installation base, and the vertical vibration table table positioning and installation base is fixed on the vertical vibration table using a positioning interface provided on the vertical vibration table table. On the vibrating table, the vertical vibrating table side support is located on the positioning and mounting base of the vertical vibrating table table surface.
根据本发明振动试验装置的实施例,所述水平振动台侧工装包含水平振动台台面定位安装基座,所述水平振动台台面定位安装基座利用水平振动台台面上提供的定位接口固定在水平振动台上,所述水平振动台侧支架位于所述水平振动台台面定位安装基座上。According to an embodiment of the vibration test device of the present invention, the horizontal shaking table side tooling includes a horizontal shaking table table positioning and installation base, and the horizontal shaking table table positioning and installation base is fixed to the horizontal using a positioning interface provided on the horizontal shaking table table. On the vibrating table, the horizontal vibrating table side support is located on the positioning and mounting base of the horizontal vibrating table table surface.
上述振动试验装置同时利用了垂直振动台和水平振动台,被测机构一部分活动连接在垂直振动台和水平振动台中的一者上同时另一部分连接在垂直振动台和水平振动台的另一者上,既突破了垂直振动台和水平振动台只能择一使用的使用方式局限,又突破了单一振动台的空间局限,以便使振动试验台实现通过较复杂结构模拟被测对象实际运动状态下的振动试验。The above-mentioned vibration test device utilizes a vertical shaking table and a horizontal shaking table at the same time, and a part of the mechanism under test is movably connected to one of the vertical shaking table and the horizontal shaking table while the other part is connected to the other of the vertical shaking table and the horizontal shaking table. , which not only breaks through the limitation of the use of vertical shaking table and horizontal shaking table, but also breaks through the space limitation of a single shaking table, so that the vibration test bench can simulate the actual motion state of the measured object through a more complex structure. Vibration test.
此外,由于所述至少两种第一连接方式与所述至少两种第二连接方式是一一对应耦合的,从而使得所述被测机构通过不同的第一连接方式和与该不同的第一连接方式一一对应耦合的第二连接方式安装并处于不同的安装形态,这样就可以实现被测机构在不同安装形态下的振动测试。In addition, since the at least two first connection manners and the at least two second connection manners are coupled in a one-to-one correspondence, the mechanism under test can pass through different first connection manners and different first connection manners. The connection modes are installed in a one-to-one correspondence with the coupled second connection mode and are in different installation forms, so that the vibration test of the tested mechanism in different installation forms can be realized.
下面结合附图和具体实施方式对本发明做进一步的说明。本发明的附加的方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过实践了解到。The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or learned by practice.
附图说明Description of drawings
构成本说明书的一部分的附图用来辅助对本发明的理解,附图中所提供的内容及其在本说明书中有关的说明可用于解释本发明,但不构成对本发明的不当限定。The accompanying drawings constituting a part of this specification are used to assist the understanding of the present invention, and the content provided in the accompanying drawings and their related descriptions in this specification can be used to explain the present invention, but do not constitute an improper limitation of the present invention.
图1现有一种振动试验台的示意图。Fig. 1 is a schematic diagram of an existing vibration test bench.
图2为本发明实施例的一种振动试验装置结构示意图(被测机构处于一种安装形态)。FIG. 2 is a schematic structural diagram of a vibration testing device according to an embodiment of the present invention (the tested mechanism is in an installation state).
图3为图2的局部放大图。FIG. 3 is a partial enlarged view of FIG. 2 .
图4为本发明实施例的一种振动试验装置结构示意图(被测机构处于另一种安装形态)。FIG. 4 is a schematic structural diagram of a vibration test device according to an embodiment of the present invention (the mechanism under test is in another installation form).
图中标记为:控制系统10、被测机构20、前部21、轴承座箱211、轴承212、端盖213、后部22、转轴221、连接臂23、垂直振动台31、水平振动台32、振动装置33、功率放大器34、水冷塔35、垂直振动台侧工装50、垂直振动台侧支架51、被测机构第一连接装置52、垂直振动台台面定位安装基座53、水平振动台侧工装60、水平振动台侧支架61、被测机构第二连接装置62、底座621、立柱622、悬臂623、吊臂安装板6231、吊臂624、叉座6241、水平振动台台面定位安装基座63、预紧力检测及调节装置70、螺杆71、预紧螺母72、压力传感器73。Marked as:
具体实施方式Detailed ways
下面结合附图对本发明进行清楚、完整的说明。本领域普通技术人员在基于这些说明的情况下将能够实现本发明。在结合附图对本发明进行说明前,需要特别指出的是:The present invention will be clearly and completely described below with reference to the accompanying drawings. Those of ordinary skill in the art will be able to implement the present invention based on these descriptions. Before the present invention is described in conjunction with the accompanying drawings, it should be particularly pointed out that:
在包括下述说明在内的各部分中所提供的技术方案、技术特征,在不冲突的情况下,这些技术方案、技术特征可以相互组合。此外,在可能的情况下,这些技术方案、技术特征及有关的组合均可以被赋予特定的技术主题而被相关专利所保护。The technical solutions and technical features provided in each section including the following description can be combined with each other under the condition of no conflict. In addition, where possible, these technical solutions, technical features and related combinations can be assigned specific technical subjects and protected by related patents.
下述说明中涉及到的本发明的实施例通常仅是一部分实施例而不是全部实施例,基于这些实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于专利保护的范围。The embodiments of the present invention involved in the following description are usually only a part of the embodiments rather than all the embodiments, based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative work , should belong to the scope of patent protection.
关于本说明书中术语和单位:本说明书及相应权利要求书及有关的部分中的术语“包括”、“包含”、“具有”以及它们的任何变形,意图在于覆盖不排他的包含。本说明书及相应权利要求书及有关的部分中的术语“前”、“后”、“左”、“右”表示为基于附图的相对位置关系。此外,其他相关术语和单位,均可基于本说明书提供相关内容得到合理的解释。Regarding terms and units in this specification: The terms "comprising", "comprising", "having" and any variations thereof in this specification and corresponding claims and related parts are intended to cover non-exclusive inclusion. The terms "front", "rear", "left", and "right" in this specification and the corresponding claims and related parts represent relative positional relationships based on the drawings. In addition, other related terms and units can be reasonably explained based on the relevant content provided in this specification.
图1为现有一种振动试验台的示意图。如图1所示,该振动试验台包括垂直振动台31、水平振动台32以及可选择地与所述垂直振动台31和水平振动台32中的任意一者连接而产生相应方向振动的振动装置33。FIG. 1 is a schematic diagram of an existing vibration test bench. As shown in FIG. 1 , the vibration test bench includes a vertical shaking table 31, a horizontal shaking table 32, and a vibration device that can be optionally connected to any one of the vertical shaking table 31 and the horizontal shaking table 32 to generate vibration in a
在图1所示的状态下,振动装置33位于垂直振动台31下方并与垂直振动台31连接,此时,振动装置33可以使垂直振动台31产生垂直方向的振动,需要进行垂直方向振动测试的被测对象(被测零件、装置、设备等)安装在垂直振动台31上,从而实现对该被测对象的测试。In the state shown in FIG. 1, the
当对振动装置33旋转90°后将振动装置33与水平振动台32连接,此时,振动装置33可以使水平振动台32产生水平方向的振动,需要进行水平方向振动测试的被测对象安装在水平振动台32,从而实现对该被测对象的测试。When the
无论是垂直振动台31还是水平振动台32,它们的台面上还分布多很多的孔或槽,以便通过相应的装夹工装对被测对象进行装夹。Whether it is the vertical vibrating table 31 or the horizontal vibrating table 32, there are also many more holes or grooves distributed on the table surface, so that the measured object can be clamped by the corresponding clamping tool.
上述振动试验台的使用局限性在于:被测对象以及被测对象的装夹工装要么只能整体安装在垂直振动台31上要么只能安装在水平振动台32上而实现被测对象相对于被测对象的装夹工装处于静止状态下的振动试验,难以实现在模拟被测对象实际运动状态下的振动试验。The limitation of the use of the above vibration test bench is: the object to be tested and the clamping tooling of the object to be tested can only be installed on the vertical vibration table 31 as a whole or can only be installed on the horizontal vibration table 32 to realize that the measured object is relative to the measured object. The vibration test in which the clamping tool of the test object is in a static state is difficult to realize the vibration test under the simulation of the actual motion state of the test object.
另外,相对于水平振动台32,垂直振动台31台面面积较小,进一步限制了振动试验台实现在通过复杂结构模拟被测对象实际运动状态下进行垂直振动试验的可能性。In addition, compared with the horizontal shaking table 32, the vertical shaking table 31 has a smaller table area, which further limits the possibility of the vibration test bench to perform vertical vibration tests under the condition of simulating the actual motion state of the measured object through a complex structure.
图2为本发明实施例的一种振动试验装置结构示意图(被测机构处于一种安装形态)。图3为图2的局部放大图。图4为本发明实施例的一种振动试验装置结构示意图(被测机构处于另一种安装形态)。如图2-图4所示,一种振动试验装置,用于将被测机构20安装于振动试验台上进行振动试验,振动试验装置包括垂直振动台侧工装50和水平振动台侧工装60。FIG. 2 is a schematic structural diagram of a vibration testing device according to an embodiment of the present invention (the tested mechanism is in an installation state). FIG. 3 is a partial enlarged view of FIG. 2 . FIG. 4 is a schematic structural diagram of a vibration test device according to an embodiment of the present invention (the mechanism under test is in another installation form). As shown in FIG. 2-FIG. 4, a vibration test device is used to install the measured
其中,所述振动试验台包括垂直振动台31、水平振动台32以及可选择地与所述垂直振动台和水平振动台中的任意一者连接而产生相应方向振动的振动装置33。Wherein, the vibration test stand includes a vertical vibration table 31, a horizontal vibration table 32, and a
一个完整的振动试验台通常还包括控制系统10、功率放大器34和水冷塔35。控制系统10用于对振动试验台进行控制,比如对振动装置33进行控制,以使得垂直振动台31或水平振动台32产生所需的振动。功率放大器34可以将控制系统10发出的振动信号进行放大,然后再发送给振动装置33。水冷塔35用于向振动装置33提供冷却水以及对振动装置33输出的冷却水进行降温。A complete vibration test stand also typically includes a
所述垂直振动台侧工装50包含垂直振动台侧支架51,所述垂直振动台侧支架51的下端固定安装在所述垂直振动台31台面上而上端安装有被测机构第一连接装置52。The vertical vibration
所述水平振动台侧工装60包含水平振动台侧支架61,所述水平振动台侧支架61的下端固定安装在所述水平振动台32台面上而上端安装有被测机构第二连接装置62。The horizontal vibration
其中,所述被测机构第一连接装置52可选择的通过至少两种第一连接方式中的任意一种第一连接方式与所述被测机构20连接,所述被测机构第二连接装置62可选择的通过至少两种第二连接方式中的任意一种第二连接方式与所述被测机构20连接。Wherein, the
并且,所述至少两种第一连接方式与所述至少两种第二连接方式是一一对应耦合的,从而使得所述被测机构20通过不同的第一连接方式和与该不同的第一连接方式一一对应耦合的第二连接方式安装并处于不同的安装形态,一一对应耦合的第一连接方式与第二连接方式中至少一者采用活动连接。In addition, the at least two first connection manners and the at least two second connection manners are coupled in a one-to-one correspondence, so that the mechanism under
需要说明的是,这里的“耦合”是指:一一对应耦合的第一连接方式与第二连接方式之间是相互关联的,当选择一种第一连接方式后,就需要使用与之关联的第二连接方式。It should be noted that the "coupling" here means that the first connection mode and the second connection mode of the one-to-one correspondence are related to each other. the second connection method.
此外,所述垂直振动台侧工装50还可以包含垂直振动台台面定位安装基座53,所述垂直振动台台面定位安装基座53利用垂直振动台31台面上提供的定位接口固定在垂直振动台31上,所述垂直振动台侧支架51位于所述垂直振动台台面定位安装基座53上。In addition, the vertical vibrating
在一种可选实施方式中,垂直振动台台面定位安装基座53与垂直振动台侧支架51为同一结构(如图2所示)。在其他的实施方式中,垂直振动台台面定位安装基座53与垂直振动台侧支架51为不同的结构,垂直振动台侧支架51安装在垂直振动台台面定位安装基座53上。In an optional embodiment, the vertical vibration table surface positioning and installation base 53 and the vertical vibration table side bracket 51 are of the same structure (as shown in FIG. 2 ). In other embodiments, the vertical vibration table top positioning and installation base 53 and the vertical vibration table side support 51 are of different structures, and the vertical vibration table side support 51 is installed on the vertical vibration table top positioning and mounting base 53 .
同样的,所述水平振动台侧工装60还可以包含水平振动台台面定位安装基座63,所述水平振动台台面定位安装基座63利用水平振动台32台面上提供的定位接口固定在水平振动台32上,所述水平振动台侧支架61安装在所述水平振动台台面定位安装基座63上。Similarly, the horizontal vibration
所述被测机构20可以是这样的结构,即包含一个前部21、一个后部22以及连接在所述前部21与所述后部22之间的连接臂23,所述后部22上设有转轴221,所述被测机构20整体可绕该转轴221的中心轴线进行转动。The mechanism under
例如,所述被测机构20为铁道车辆转向架轴箱测试件;这时,所述前部21包含轴承座箱211、安装在该轴承座箱211内的轴承212以及安装在该轴承座箱211的侧部将所述轴承212封装在所述轴承座箱211中的端盖213。For example, the mechanism under
这样,能够单独将铁道车辆转向架的轴箱安装在振动试验台进行振动试验,避免将整个转向架组装起来然后放在滚动试验台上进行试验,大大降低铁道车辆转向架轴箱振动试验难度并节省成本。In this way, the axle box of the railway vehicle bogie can be separately installed on the vibration test bench for vibration test, avoiding the need to assemble the entire bogie and then put it on the rolling test bench for testing, which greatly reduces the difficulty of the vibration test of the railway vehicle bogie axle box. cut costs.
一种实施方式中,所述端盖213采用了由前半部与后半部可拆卸连接的分体结构。以往的铁道车辆转向架轴箱的端盖均是一体结构,该一体结构安装困难。上述实施方式中,端盖213采用了由前半部与后半部可拆卸连接的分体结构,从而更容易安装。In one embodiment, the
当所述被测机构20为上述结构时,所述被测机构20通过某一种第一连接方式和与该种第一连接方式一一对应耦合的第二连接方式安装后所述中心轴线呈水平状态(如图2和图3所示),当所述被测机构通过另一种第一连接方式和与该种第一连接方式一一对应耦合的第二连接方式安装后所述中心轴线呈竖直状态(如图4所示)。When the mechanism under
当所述被测机构20为上述结构时,根据通常的试验需要,无论所述被测机构20处于所述中心轴线呈水平状态和所述中心轴线呈竖直状态这两种状态时,所述被测机构第一连接装置52均用于放置所述被测机构20的前部21,所述被测机构第二连接装置62均用于与所述转轴221连接。When the mechanism under
这时,就可以从两个方向对上述被测机构20(如铁道车辆转向架轴箱测试件)进行振动试验,一种可称为垂直振动试验(即振动方向与转轴221的中心轴线一致,具体如图2和图3所示);另一种可称为水平振动试验(即振动方向与转轴221的中心轴线垂直,具体如图4所示)。上述垂直振动试验和水平振动试验可以模拟铁道车辆运行时铁道车辆转向架轴箱的受力情况。At this time, the vibration test of the above-mentioned mechanism 20 (such as the axle box test piece of the railway vehicle bogie) can be carried out from two directions, one can be called a vertical vibration test (that is, the vibration direction is consistent with the central axis of the rotating shaft 221, Specifically as shown in Figures 2 and 3); the other can be called a horizontal vibration test (that is, the vibration direction is perpendicular to the central axis of the rotating shaft 221, as shown in Figure 4). The above-mentioned vertical vibration test and horizontal vibration test can simulate the stress on the axle box of the railway vehicle bogie when the railway vehicle is running.
垂直振动试验的过程中,垂直振动台31进行振动,而水平振动台32固定不动,这时,被测机构20的后部22相当于安装在铁道车辆转向架构架上,垂直振动台31模拟车轮滚动过程对轴承座箱211产生的垂直振动。During the vertical vibration test, the vertical vibration table 31 vibrates, and the horizontal vibration table 32 is fixed. At this time, the
水平振动试验的过程中,垂直振动台31进行振动,而水平振动台32固定不动,这时,被测机构20的后部22相当于安装在铁道车辆转向架构架上,垂直振动台31模拟车轮滚动过程对对轴承座箱211产生的水平振动。During the horizontal vibration test, the vertical vibration table 31 vibrates, and the horizontal vibration table 32 is fixed. At this time, the
此外,作为被测机构第二连接装置62具体结构,如图2-图4所示,所述被测机构第二连接装置62包含:底座621、立柱622、悬臂623和吊臂624。In addition, as the specific structure of the
其中,所述底座621安装在所述水平振动台侧支架61上端;立柱622设置在所述底座621上;所述悬臂623设置在所述立柱622上;所述吊臂624一端安装在所述悬臂623上而另一端通过叉座6241与所述转轴221连接,所述转轴221的两端分别安装在该叉座6241的两侧叉板上;所述吊臂624是从第一吊臂和第二吊臂中选择的一种吊臂,当所述吊臂选择第一吊臂时所述中心轴线呈水平状态(如图3所示),当所述吊臂624选择第二吊臂时所述中心轴线呈竖直状态(如图4所示)。Wherein, the
更具体而言,所述悬臂623的底面设有吊臂安装板6231,所述吊臂安装板6231具有前安装面和后安装面;所述第一吊臂是一个竖状吊臂(如图3所示),该竖状吊臂的上端通过法兰盘与所述前安装面适配连接,该竖状吊臂的下端通过位于所述转轴221上方的所述叉座6241与所述转轴221连接。More specifically, the bottom surface of the
所述第二吊臂是一个L形吊臂(如图4所示),该L形吊臂的上端通过法兰盘与所述后安装面适配连接,该L形吊臂的下端通过位于所述转轴221后侧的所述叉座6241与所述转轴221连接。The second boom is an L-shaped boom (as shown in Figure 4), the upper end of the L-shaped boom is connected to the rear mounting surface through a flange, and the lower end of the L-shaped boom The
上述被测机构第二连接装置62具有这样的优点,即只需要在第一吊臂和第二吊臂之间进行更换就可以在两种第二连接方式之间进行切换。The above-mentioned
上述叉座6241的叉板与转轴221之间的连接方式可以采用从转轴221的径向穿过转轴221而与叉板的端面的螺纹孔适配连接的螺栓。这种连接方式依然模拟了铁道车辆转向架轴箱与转向架构架之间的连接方式,以便在振动试验中对该连接方式进行试验。The connection between the fork plate of the
可选的,所述被测机构第一连接装置52具有用于放置所述被测机构20的前部21的被测机构托板。这时,所述水平振动台侧支架61的上端面高度可以高于所述被测机构托板上端面的高度。Optionally, the
前面提到所述被测机构第一连接装置52均用于放置所述被测机构20的前部21。在此基础上,可以将被测机构托板与被测机构20的前部21(轴承座箱211)的底面之间安装连接螺栓,连接螺栓可以从被测机构托板的下方向上与被测机构20的前部21(轴承座箱211)的底面连接。As mentioned above, the first connecting
可以在被测机构20的前部21(轴承座箱211)的表面不同方向设置螺栓孔,这样,无论是进行上述垂直振动试验还是上述水平振动试验,均可以将被测机构托板与被测机构20的前部21(轴承座箱211)的底面之间安装连接螺栓,以实现两种第一连接方式。Bolt holes can be provided in different directions on the surface of the front part 21 (bearing housing box 211 ) of the mechanism under
由于将被测机构托板与被测机构20的前部21(轴承座箱211)的底面之间通过螺栓连接后,可以防止垂直振动台31振动时所述前部21(轴承座箱211)相对被测机构托板上下跳动。Since the support plate of the mechanism under test and the bottom surface of the front part 21 (the bearing block box 211 ) of the mechanism under
此外,如图4所示,当所述被测机构20处于所述中心轴线呈竖直状态时,该被测机构托板后端延伸至所述被测机构20的后部22并承托住所述被测机构的后部22;并且,所述被测机构托板与所述被测机构20的后部22之间设置有预紧力检测及调节装置70,所述预紧力检测及调节装置70可对所述被测机构托板与所述被测机构20的后部22之间的接触作用力进行检测和调节。In addition, as shown in FIG. 4 , when the mechanism under
具体而言,所述预紧力检测及调节装置70包括螺杆71、预紧螺母72、压力传感器73。其中,所述螺杆71从被测机构托板向上穿过被测机构20的后部22(具体为转轴221中的轴向通孔)后连接预紧螺母72,压力传感器73压紧在被测机构托板与被测机构20的后部22之间。Specifically, the preload force detection and
上述预紧力检测及调节装置70可通过旋转预紧螺母72来增大或缩小被测机构20的后部22(转轴221)与被测机构托板以及叉座6241之间的作用力(作用力大小可以通过压力传感器73检测),从而模拟铁道车辆转向架轴箱与转向架构架之间在车辆转弯时因转弯半径不同而产生的不用的力,从而试验车辆通过不同转弯半径时轴箱振动对轴箱的影响。The above-mentioned preload force detection and
以上对本发明的有关内容进行了说明。本领域普通技术人员在基于这些说明的情况下将能够实现本发明。基于本说明书的上述内容,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于专利保护的范围。The content of the present invention has been described above. Those of ordinary skill in the art will be able to implement the present invention based on these descriptions. Based on the above contents of this specification, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the scope of patent protection.
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CN115963007A (en) * | 2023-02-10 | 2023-04-14 | 西南交通大学 | A calibration test device for force-measuring bolts |
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