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CN115039831B - Vegetable protein-based simulated meat base binder, simulated meat and application thereof - Google Patents

Vegetable protein-based simulated meat base binder, simulated meat and application thereof Download PDF

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Publication number
CN115039831B
CN115039831B CN202210735408.8A CN202210735408A CN115039831B CN 115039831 B CN115039831 B CN 115039831B CN 202210735408 A CN202210735408 A CN 202210735408A CN 115039831 B CN115039831 B CN 115039831B
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simulated meat
protein
soybean
accounts
meat patties
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CN115039831A (en
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曲敏
李玉玲
王宇
周峰
朱秀清
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Harbin Central Red Group Co ltd
Wuchang Daluoxin Food Co ltd
Harbin University of Commerce
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Harbin Central Red Group Co ltd
Wuchang Daluoxin Food Co ltd
Harbin University of Commerce
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/14Vegetable proteins
    • A23J3/16Vegetable proteins from soybean
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/14Vegetable proteins
    • A23J3/18Vegetable proteins from wheat
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/22Working-up of proteins for foodstuffs by texturising
    • A23J3/225Texturised simulated foods with high protein content
    • A23J3/227Meat-like textured foods
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Biochemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Molecular Biology (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

The invention discloses a vegetable protein-based simulated meat base binder, simulated meat and application thereof, and belongs to the technical field of bean product processing. The vegetable protein-based simulated meat base binder comprises methylcellulose, sodium carboxymethylcellulose, carrageenan, glutamine transaminase and sodium hexametaphosphate, and is mixed with wheat gluten, soy protein isolate and acetate tapioca starch to obtain a crosslinking composition. The vegetable protein-based simulated meat patties prepared by using the crosslinking composition have stronger viscosity; the adhesive and the process treatment of the raw materials in the simulated meat product can improve the degree of crosslinking among wheat gluten, soy protein isolate and wiredrawing protein particles, so that the simulated meat is better in molding, and has stronger chewing degree, fiber feel, elasticity and water retention, and a more stable quality state is provided for the simulated meat product in a cold state and a hot state, and the simulated meat product is rich in juice and strong in palatability.

Description

一种植物蛋白基仿真肉基础粘结剂、仿真肉及其应用A kind of plant protein-based simulated meat basic binder, simulated meat and its application

技术领域Technical field

本发明属于豆制品加工技术领域,具体涉及一种植物蛋白基仿真肉基础粘合剂、仿真肉及其应用。The invention belongs to the technical field of soy product processing, and specifically relates to a plant protein-based simulated meat basic adhesive, simulated meat and their applications.

背景技术Background technique

随着现代社会的发展和全球膳食结构的调整,越来越多的人加入素食者的行列,选择素食有益身体健康和保护环境。但目前国内的素肉食品如素鸡、素肠等,多是加了肉味香精的豆制品,在质地上,缺少肉制品的纤维感和咀嚼度等,与肉制品相去甚远。为满足自身蛋白营养和口感需要,以大豆蛋白基为代表的植物蛋白基仿真肉正逐步受到人们的重视,大豆蛋白基仿真肉产品的研究开发与创新已然成为行业热点。With the development of modern society and the adjustment of the global dietary structure, more and more people are joining the ranks of vegetarians, choosing vegetarianism to benefit their health and protect the environment. However, the current domestic vegetarian meat products, such as vegetarian chicken, vegetarian sausage, etc., are mostly soy products with added meat flavor. In terms of texture, they lack the fiber and chewiness of meat products, and are far from meat products. In order to meet their own protein nutrition and taste needs, plant protein-based simulated meat represented by soy protein is gradually attracting people's attention. The research, development and innovation of soy protein-based simulated meat products have become a hot spot in the industry.

大豆拉丝蛋白是大豆蛋白基仿真肉产品的主要原料,其为将大豆分离蛋白和淀粉等原料等经螺杆挤压技术生产出类似于肉组织结构的组织化蛋白。具有蛋白质含量高、不含胆固醇、人体消化率高、风味独特、食用方便等特点。大豆蛋白基仿真肉产品的结构与品质受到制作过程中诸多因素的影响,如粘结剂的选择、原辅料的添加量等,其选择不当会造成产品存在组织粗糙、易散、烤制损失大等缺点,所以高品质的产品仍有待进一步开发。Soybean brushed protein is the main raw material of soybean protein-based simulated meat products. It uses soybean protein isolate and starch and other raw materials through screw extrusion technology to produce a textured protein similar to the meat tissue structure. It has the characteristics of high protein content, no cholesterol, high human digestibility, unique flavor, and convenient consumption. The structure and quality of soy protein-based simulated meat products are affected by many factors during the production process, such as the selection of binders, the amount of raw materials added, etc. Improper selection will cause the product to have rough texture, easy to fall apart, and large baking losses. and other shortcomings, so high-quality products still need to be further developed.

粘结剂的选择,是植物蛋白基仿真肉产品开发中的关键一环。单一粘结剂存在粘结性低、原料不宜粘连等问题,根据不同粘结剂的单体和功能性质对其进行复配,以便得到在功能上互补或优良性质更加突出,甚至能在某些食品中起到独立作用的胶体复配物,扩大单品的应用范围,强化食品的流变学性质,改善食品品质,并能在一定程度上降低生产成本。The selection of binder is a key part of the development of plant protein-based simulated meat products. A single binder has problems such as low adhesion and raw materials that are not suitable for adhesion. Different binders are compounded according to their monomers and functional properties in order to obtain functional complementarities or more prominent excellent properties, and can even be used in certain applications. Colloidal compounds that play an independent role in food can expand the application range of single products, strengthen the rheological properties of food, improve food quality, and reduce production costs to a certain extent.

植物蛋白基仿真肉素肉饼、素丸子、素肉肠等是大豆加工制品中的新品类,以其营养丰富、方便即食的特点收到消费者欢迎,近年来,从粘结剂和工艺入手,通过改变原辅料的配比和工艺条件开发弹性好、鲜嫩多汁、肉感强、无豆腥味、风味口感优良的素肉产品具有广阔前景。Plant protein-based simulated meat vegetarian patties, vegetarian meatballs, vegetarian sausages, etc. are new categories of soybean processed products. They are popular among consumers for their rich nutrition and convenient and ready-to-eat characteristics. In recent years, starting from the binder and technology , by changing the ratio of raw materials and auxiliary materials and process conditions, it has broad prospects to develop vegetarian meat products with good elasticity, freshness and juiciness, strong meatiness, no beany smell, and excellent flavor and taste.

发明内容Contents of the invention

为了解决现有技术的不足、填补市场空缺,本发明提供了一种植物蛋白基仿真肉基础粘结剂的配方。In order to solve the deficiencies of the existing technology and fill the market vacancies, the present invention provides a formula of a plant protein-based simulated meat basic binder.

本发明的第二个目的是提供了一种植物蛋白基仿真肉。The second object of the present invention is to provide a plant protein-based simulated meat.

本发明的第三个目的是提供了一种植物蛋白基仿真肉的应用。The third object of the present invention is to provide an application of plant protein-based simulated meat.

本发明所采取的技术方案具体如下:The technical solutions adopted by the present invention are as follows:

本发明提供一种植物蛋白基仿真肉基础粘结剂,是以亲水胶体、酶制剂、钠盐为原料制备得到;以甲基纤维素(MC)、羧甲基纤维素钠(CMC)、卡拉胶(E407)、谷氨酰胺转氨酶(TG)、六偏磷酸钠(SHMP)为原料经9组筛选复配得到,按质量百分比计,甲基纤维素45-55%、羧甲基纤维素钠10-20%、卡拉胶20-30%、谷氨酰胺转氨酶10%、六偏磷酸钠5%(g/g),更优选的,所述甲基纤维素、羧甲基纤维素钠、卡拉胶、谷氨酰胺转氨酶、六偏磷酸钠的质量比为10:3:5:2:1。通过试验发现,所述粘结剂以MC、CMC、E407、TG、SHMP作为原料,9组基础粘结剂均呈现随着剪切速率的增长,粘度逐渐下降的现象,说明各组均为标准假塑性流体。随着基础粘结剂组分质量比的变化,粘度呈现上升或下降,当质量比为10:3:5:2:1时,粘度最佳为10092cp。The invention provides a plant protein-based simulated meat basic binder, which is prepared from hydrophilic colloids, enzyme preparations, and sodium salts as raw materials; methyl cellulose (MC), sodium carboxymethyl cellulose (CMC), Carrageenan (E407), glutamine transaminase (TG), and sodium hexametaphosphate (SHMP) are selected and compounded through 9 groups of raw materials. In terms of mass percentage, 45-55% of methylcellulose and 45-55% of carboxymethylcellulose are obtained. Sodium 10-20%, carrageenan 20-30%, glutamine transaminase 10%, sodium hexametaphosphate 5% (g/g), more preferably, the methylcellulose, sodium carboxymethylcellulose, The mass ratio of carrageenan, transglutaminase and sodium hexametaphosphate is 10:3:5:2:1. Through experiments, it was found that the adhesives used MC, CMC, E407, TG, and SHMP as raw materials. The viscosity of the 9 groups of basic adhesives all showed a gradual decrease with the increase of shear rate, indicating that each group was standard. Pseudoplastic fluid. As the mass ratio of the basic binder components changes, the viscosity increases or decreases. When the mass ratio is 10:3:5:2:1, the optimal viscosity is 10092cp.

本发明提供一种包含植物蛋白基仿真肉基础粘结剂在内的交联组合物,是以基础粘结剂、植物蛋白粉、植物蛋白、淀粉为原料制备得到;具体以基础粘结剂、谷朊粉、SPI、醋酸酯木薯淀粉为原料制备得到,其具体添加量可随不同仿真肉产品的实际需要而更改。The invention provides a cross-linked composition including a plant protein-based simulated meat basic binder, which is prepared from a basic binder, plant protein powder, vegetable protein, and starch as raw materials; specifically, the basic binder, It is prepared from gluten, SPI, and acetate tapioca starch as raw materials, and its specific addition amount can be changed according to the actual needs of different simulated meat products.

本发明提供一种包括植物蛋白基仿真肉基础粘结剂的仿真肉,包括大豆拉丝蛋白、基础粘结剂、谷朊粉、大豆分离蛋白和醋酸酯木薯淀粉,其中,按质量百分比计,基础粘结剂占大豆拉丝蛋白的1.3-2.1%、谷朊粉占大豆拉丝蛋白的0-40%、大豆分离蛋白占大豆拉丝蛋白的0-40%、醋酸酯木薯淀粉占大豆拉丝蛋白的0-40%。优选的,所述基础粘结剂占大豆拉丝蛋白的1.7%、谷朊粉占大豆拉丝蛋白的30%、大豆分离蛋白占大豆拉丝蛋白的35%、醋酸酯木薯淀粉占大豆拉丝蛋白的30%。The invention provides a simulated meat that includes a plant protein-based simulated meat basic binder, including soybean drawn protein, a basic binder, gluten, soy protein isolate and acetate tapioca starch, wherein, in terms of mass percentage, the basic The binder accounts for 1.3-2.1% of the soybean brushed protein, gluten accounts for 0-40% of the soybean brushed protein, soy protein isolate accounts for 0-40% of the soybean brushed protein, and acetate tapioca starch accounts for 0-40% of the soybean brushed protein. 40%. Preferably, the basic binder accounts for 1.7% of the soybean fiber drawing protein, gluten accounts for 30% of the soybean fiber drawing protein, soy protein isolate accounts for 35% of the soybean fiber drawing protein, and acetate tapioca starch accounts for 30% of the soybean fiber drawing protein. .

进一步的,所述仿真肉还包括植物油和水,其中,按质量百分比计,植物油占大豆拉丝蛋白的0-30%,水占大豆拉丝蛋白的100-200%,优选的,植物油占大豆拉丝蛋白的30%,水占大豆拉丝蛋白的150%。Further, the simulated meat also includes vegetable oil and water, wherein, in terms of mass percentage, vegetable oil accounts for 0-30% of the soybean brushed protein, and water accounts for 100-200% of the soybean brushed protein. Preferably, vegetable oil accounts for 0-30% of the soybean brushed protein. Of 30%, water accounts for 150% of soybean fiber drawing protein.

进一步的,所述仿真肉中还包括磷酸二氢钠、红曲、碳酸氢钠、食用盐和牛肉粉末香精,按质量百分比计,磷酸二氢钠占大豆拉丝蛋白的1.7%,红曲占大豆拉丝蛋白的0.25%,碳酸氢钠占大豆拉丝蛋白的2.5%,食用盐钠占大豆拉丝蛋白的8%、牛肉粉末香精占大豆拉丝蛋白的2%。Furthermore, the simulated meat also includes sodium dihydrogen phosphate, red yeast rice, sodium bicarbonate, edible salt and beef powder flavor. In terms of mass percentage, sodium dihydrogen phosphate accounts for 1.7% of the soybean brushed protein, and red yeast rice accounts for 1.7% of the soybean brushed protein. 0.25% of the soybean drawing protein, sodium bicarbonate accounts for 2.5% of the soybean drawing protein, edible salt sodium accounts for 8% of the soybean drawing protein, and beef powder flavor accounts for 2% of the soybean drawing protein.

本发明提供一种仿真肉的应用,用于制作仿真肉饼、仿真肉肠、仿真肉丸或仿真肉馅等。The invention provides an application of simulated meat, which is used to make simulated meat patties, simulated meat sausages, simulated meatballs or simulated meat fillings, etc.

本发明提供一种植物蛋白基仿真肉饼的制作工艺,所述仿真肉饼的制作工艺包含本发明所述的交联组合物,将大豆拉丝蛋白依次复水、脱水、斩拌,与交联组合物、植物油、冰水混合均匀,塑形;在低温条件下静置一段时间,再升温水浴,所得仿真肉饼进行蒸煮、冷藏。The invention provides a manufacturing process for plant protein-based simulated meat patties. The manufacturing process of the simulated meat patties includes the cross-linked composition of the present invention, and the soybean drawing protein is sequentially rehydrated, dehydrated, chopped and mixed, and cross-linked. The composition, vegetable oil and ice water are mixed evenly and shaped; the mixture is allowed to stand for a period of time under low temperature conditions, and then heated in a water bath, and the resulting simulated meat patties are steamed and refrigerated.

进一步的,将大豆拉丝蛋白复水,在复水时添加磷酸二氢钠、红曲、碳酸氢钠,复水后脱水,再斩拌,添加食用盐、牛肉粉末香精、基础粘结剂、SPI、谷朊粉、醋酸酯木薯淀粉、植物油、冰水混合均匀,塑形;在低温条件下静置一段时间,再升温水浴,所得仿真肉饼进行蒸煮、冷藏。Further, the soybean silk protein is rehydrated, and sodium dihydrogen phosphate, red yeast rice, and sodium bicarbonate are added during rehydration. After rehydration, it is dehydrated, then chopped and mixed, and edible salt, beef powder flavor, basic binder, and SPI are added. , gluten, acetate tapioca starch, vegetable oil, and ice water are mixed evenly and shaped; left to stand for a period of time under low temperature conditions, and then heated in a water bath, the resulting simulated meat patties are steamed and refrigerated.

所述大豆拉丝蛋白复水的条件优选为:将大豆拉丝蛋白浸泡在含有1.7%磷酸二氢钠、0.25%红曲、2.5%碳酸氢钠的50℃的水中30min;所述斩拌是在斩拌机中斩拌3min;混料过程中,食用盐、牛肉粉末香精、基础粘结剂、谷朊粉、SPI、醋酸酯木薯淀粉、植物油、冰水添加量分别为8%、2%、1.3-2.1%、0-40%、0-40%、0-40%、0-30%、100-200%,优选添加量分别为8%、2%、1.7%、30%、35%、30%、30%、150%(所有物质添加量均以干拉丝蛋白为基础);所述低温处理是在2-6℃条件下静置10-30min,优选为4℃条件下静置20min;所述水浴加热是在55℃条件下加热30min;所述预蒸煮是为100℃条件下蒸煮20min;得到的仿真肉饼70g/袋真空包装,在冰箱中冷藏。The conditions for rehydration of the soybean silk protein are preferably: soak the soybean silk protein in 50°C water containing 1.7% sodium dihydrogen phosphate, 0.25% red yeast rice, and 2.5% sodium bicarbonate for 30 minutes; the chopping and mixing is done during chopping. Mix in a mixer for 3 minutes; during the mixing process, the added amounts of edible salt, beef powder flavor, basic binder, gluten, SPI, acetate tapioca starch, vegetable oil, and ice water are 8%, 2%, and 1.3% respectively. -2.1%, 0-40%, 0-40%, 0-40%, 0-30%, 100-200%, the preferred addition amounts are 8%, 2%, 1.7%, 30%, 35%, 30 respectively %, 30%, 150% (all material addition amounts are based on dry brushed protein); the low-temperature treatment is to stand at 2-6°C for 10-30min, preferably at 4°C for 20min; so The water bath heating is heating at 55°C for 30 minutes; the pre-cooking is cooking at 100°C for 20 minutes; the obtained simulated meat patties are vacuum packed in 70g/bag and refrigerated in the refrigerator.

本发明通过试验发现,复水处理时添加磷酸二氢钠、红曲、碳酸氢钠,复水的温度和时间均对仿真肉饼的硬度、持水性、口感、色泽有较大的影响;斩拌处理时,其中斩拌3min为最佳;在所述混料过程中,基础粘结剂的用量对于仿真肉饼的弹性、持水性、感官等品质特性影响较大:随着基础粘结剂添加量的增大,其持水性、弹性呈现先上升后下降的趋势,当基础粘结剂添加量1.7%时,持水性、弹性最佳分别为11.8%、0.84,此时感官评分分值为83分,基础粘结剂添加过少,仿真肉饼过于松散、口感欠佳,若添加量过大,则仿真肉饼硬度过大,口感发柴;谷朊粉的用量对于仿真肉饼的弹性、拉伸力、感官等品质特性影响较大:随着谷朊粉添加量的增大,仿真肉饼的弹性、拉伸力呈现先上升后下降的趋势,当谷朊粉添加量为30%时,弹性、拉伸力最佳分别为0.89、12.5gf,较对照组分别提高了47.83%、47.06%,此时感官评分分值为82.5分,不添加谷朊粉或谷朊粉添加过少,仿真肉饼不形成网络结构或网络结构形成不完全,造成大豆拉丝蛋白的不完全包裹,使仿真肉饼结构粗糙、渣感强烈,谷朊粉添加过量,仿真肉饼结构太过于紧实,咀嚼感较差;SPI的用量对于仿真肉饼的硬度、蒸煮损失、感官等品质特性影响较大:随着SPI添加量的增大,仿真肉的硬度呈现逐渐上升的趋势,蒸煮损失呈现先下降后上升的趋势,当SPI添加量为35%时,蒸煮损失最佳为2.25%,较对照组下降了52.63%,此时感官评分分值为83分,不添加或过少添加SPI导致仿真肉饼凝胶化不完全,导致仿真肉饼粘合度下降,粉质感强,过量的SPI与其他组分形成水分竞争,导致仿真肉饼水分分布不均,持水性等下降;醋酸酯木薯淀粉的用量对于仿真肉饼的剪切力、硬度、感官等品质特性影响较大:随着醋酸酯木薯淀粉添加量的增加,剪切力、硬度均呈现逐渐上升的趋势,感官评分在30%组达到最大值为83.5分,不添加或过少添加醋酸酯木薯淀粉,仿真肉饼的口感差、呈面制感,过量添加则导致仿真肉饼过于滑腻;植物油、冰水的用量对于仿真肉饼的持水性、持油性、弹性等品质特性影响较大:随着植物油、冰水添加量的增加,仿真肉饼的持水性、持油性、弹性均呈现先上升后下降的趋势,在植物油添加量为30%时有最优值分别为40%、29.5%、0.84,较对照组分别上升了18.1%、14.1%、24.4%,在冰水添加量为150%时有最优值分别为32%、26%、0.84,较对照组分别上升了8.1%、6.8%、35.48%。在所述低温处理过程中,温度、时间对面团的面筋含量、面筋强度有显著影响:随着温度的降低、时间的延长面筋含量、面筋强度均呈现先上升后下降的趋势,在4℃20min时有最优值。在所述升温处理过程中,采用55℃30min使TG活性达到最佳。在所述预蒸煮处理过程中,采用100℃20min使TG失活,使谷朊粉、SPI、醋酸酯木薯淀粉充分凝胶化。The present invention found through experiments that sodium dihydrogen phosphate, red yeast rice, and sodium bicarbonate are added during the rehydration treatment. The temperature and time of the rehydration have a greater impact on the hardness, water holding capacity, taste, and color of the simulated meat patty; During the mixing process, chopping and mixing for 3 minutes is the best; during the mixing process, the amount of basic binder has a greater impact on the elasticity, water holding capacity, sensory and other quality characteristics of the simulated meat patty: as the basic binder As the addition amount increases, the water holding capacity and elasticity show a trend of first increasing and then decreasing. When the addition amount of the basic binder is 1.7%, the best water holding capacity and elasticity are 11.8% and 0.84 respectively. At this time, the sensory score is 83 points. If too little basic binder is added, the simulated meat patties will be too loose and have a poor taste. If too much is added, the simulated meat patties will be too hard and taste bad. The amount of gluten powder will affect the elasticity of the simulated meat patties. , tensile force, sensory and other quality characteristics have a greater impact: as the amount of gluten powder added increases, the elasticity and tensile strength of the simulated meat patties first increase and then decrease. When the amount of gluten powder added is 30% When tested, the optimal elasticity and tensile strength were 0.89 and 12.5gf respectively, which were 47.83% and 47.06% higher than the control group respectively. At this time, the sensory score was 82.5 points. No gluten powder was added or too little gluten powder was added. , the simulated meat patties do not form a network structure or the network structure is incompletely formed, resulting in incomplete wrapping of soybean string protein, making the simulated meat patties rough in structure and with a strong slag feel. Too much gluten is added, and the structure of the simulated meat patties is too tight. The chewing feel is poor; the amount of SPI has a greater impact on the hardness, cooking loss, sensory and other quality characteristics of the simulated meat patty: as the amount of SPI added increases, the hardness of the simulated meat shows a gradual upward trend, and the cooking loss first decreases When the SPI addition amount is 35%, the optimal cooking loss is 2.25%, which is 52.63% lower than the control group. At this time, the sensory score is 83 points. Not adding SPI or adding too little SPI will lead to simulated meat. The gelatinization of the cake is incomplete, resulting in a decrease in the adhesion of the simulated meat patties and a strong powdery texture. Excessive SPI competes with other components for water, resulting in uneven moisture distribution of the simulated meat patties and a decrease in water holding capacity; acetate tapioca starch The dosage has a great influence on the shear force, hardness, sensory and other quality characteristics of the simulated meat patties: with the increase in the amount of acetate tapioca starch added, the shear force and hardness showed a gradual upward trend, and the sensory score reached 30% in the 30% group. The maximum value is 83.5 points. If acetate tapioca starch is not added or too little is added, the simulated meat patties will have a poor taste and a doughy texture. Excessive addition will cause the simulated meat patties to be too slippery; the amount of vegetable oil and ice water will affect the quality of the simulated meat patties. Quality characteristics such as water holding capacity, oil holding capacity, and elasticity have a greater impact: as the amount of vegetable oil and ice water added increases, the water holding capacity, oil holding capacity, and elasticity of the simulated meat patties all show a trend of first increasing and then decreasing. When the amount of vegetable oil added is At 30%, the optimal values were 40%, 29.5%, and 0.84, respectively, which were 18.1%, 14.1%, and 24.4% higher than those in the control group. When the ice water addition amount was 150%, the optimal values were 32%, 26% and 0.84, respectively increased by 8.1%, 6.8% and 35.48% compared with the control group. During the low-temperature treatment process, temperature and time have significant effects on the gluten content and gluten strength of the dough: as the temperature decreases and the time prolongs, the gluten content and gluten strength first increase and then decrease. At 4°C for 20 min There is always an optimal value. During the temperature-raising process, 55°C for 30 minutes was used to optimize the TG activity. During the pre-cooking process, TG is deactivated at 100°C for 20 minutes to fully gelatinize gluten, SPI, and acetate tapioca starch.

本发明中,所述植物蛋白基仿真肉基础粘结剂以MC、CMC、E407、TG、SHMP作为原料能使植物肉产品在冷和热两种状态下提供更稳定的质构咀嚼度,多汁性更强。In the present invention, the plant protein-based simulated meat basic binder uses MC, CMC, E407, TG, and SHMP as raw materials to provide plant meat products with a more stable texture and chewiness in both cold and hot states. Juicier.

本发明中,所述交联组合物采用面筋蛋白-SPI-淀粉-基础粘结剂的交联组合物体系,通过羟基之间形成的氢键、疏水性作用和二硫键等作用力,形成复合凝胶网络结构,大豆拉丝蛋白填充其中,能使仿真肉产品弹性、持水性和质构特性更强。In the present invention, the cross-linked composition adopts a cross-linked composition system of gluten protein-SPI-starch-basic binder, and forms a cross-linked composition through hydrogen bonds, hydrophobic interactions, disulfide bonds and other forces formed between hydroxyl groups. The composite gel network structure, filled with soybean brushed protein, can make the simulated meat product more elastic, water-holding and textural.

本发明中,通过使用交联组合物、改善仿真肉饼工艺,制备出的仿真肉饼极富弹性、咀嚼度高、肉感十足,有效解决了仿真肉饼易塌陷、口感粉质等缺点。基础粘结剂添加量及磷酸二氢钠、食盐等添加剂量均未超过国标。In the present invention, by using a cross-linked composition and improving the simulated meat patty process, the prepared simulated meat patties are extremely elastic, highly chewy, and full of meaty texture, effectively solving the shortcomings of the simulated meat patties being easy to collapse and having a powdery texture. The added amount of basic binder, sodium dihydrogen phosphate, salt and other additives did not exceed the national standard.

本发明中,通过低温处理,促进了面筋蛋白在低温条件下的熟化形成坚实的面筋蛋白网络结构,及SPI与该网络结构的交联,能够通过改善面筋蛋白内部的键合作用以及促进面筋网络的水合作用,进一步完善面筋蛋白网络结构,即低温处理会降低网络结构中水分的流动性,延长了面筋蛋白水合作用,使蛋白水合分子数量达到室温条件下的2倍以上;水合分子数量增加,会减缓蛋白质分子内的相互作用,同时增加蛋白表面亲水性基团的暴露,使面筋蛋白具有更多的水分子结合位点,从而强化面筋蛋白水合作用以及与SPI的交联作用,形成稳定的复合蛋白网络结构。In the present invention, through low-temperature treatment, the maturation of gluten protein under low-temperature conditions is promoted to form a solid gluten protein network structure, and the cross-linking of SPI with this network structure can improve the bonding effect within the gluten protein and promote the gluten network. The hydration of gluten protein further improves the gluten protein network structure, that is, low temperature treatment will reduce the mobility of water in the network structure, prolong the hydration of gluten protein, and make the number of protein hydrated molecules more than 2 times that at room temperature; the number of hydrated molecules Increase will slow down the interaction within the protein molecule and increase the exposure of hydrophilic groups on the protein surface, giving the gluten protein more water molecule binding sites, thus strengthening the hydration of the gluten protein and the cross-linking effect with SPI. , forming a stable complex protein network structure.

本发明中,通过升温处理,使TG在最适宜条件下促进蛋白之间的交联,增强对大豆拉丝蛋白粒子的包裹作用。In the present invention, through temperature treatment, TG can promote cross-linking between proteins under optimal conditions and enhance the wrapping effect on soybean silk protein particles.

本发明中,通过预蒸煮处理,使醋酸酯木薯淀粉充分凝胶化,并对TG进行灭酶。In the present invention, the acetate tapioca starch is fully gelled through pre-cooking treatment, and the TG is enzymatically inactivated.

本发明以食品胶体、酶、磷酸盐为主要原料进行粘结剂复配,解决了单一粘结剂粘结效果差、渣感强烈、导致食品持水性差、弹性和拉伸力小等不足;同时,以基础粘结剂、谷朊粉、SPI、淀粉组成交联组合物,能够更好的改善植物肉的组织形态、风味口感。The invention uses food colloids, enzymes and phosphates as main raw materials to compound the binder, which solves the problems of a single binder having poor bonding effect, strong slag feeling, poor water holding capacity, low elasticity and tensile force of food; At the same time, the cross-linked composition composed of basic binder, gluten, SPI and starch can better improve the tissue morphology and flavor of plant meat.

通过工艺和配方的改良制作出的仿真肉产品,解决了市场上植物肉产品无肉感、不紧实等缺点。本发明为开发新型粘结剂及豆类产品提供研发思路。The simulated meat products produced through improvements in technology and formulas have solved the shortcomings of plant-based meat products on the market such as lack of meatiness and firmness. The invention provides research and development ideas for developing new binders and bean products.

附图说明Description of drawings

图1为仿真肉饼制作工艺图;Figure 1 is a process diagram for making simulated meat patties;

图2为基础粘结剂流变学分析图;Figure 2 is the rheology analysis chart of the basic binder;

图3为基础粘结剂粘度检测图;Figure 3 is the basic adhesive viscosity detection chart;

图4为基础粘结剂添加量对仿真肉饼持水、油性影响;Figure 4 shows the effect of the added amount of basic binder on the water holding and oiliness of simulated meat patties;

图5为基础粘结剂添加量对仿真肉饼蒸煮损失影响;Figure 5 shows the effect of basic binder addition on the cooking loss of simulated meat patties;

图6为基础粘结剂添加量对仿真肉饼质构特性影响;Figure 6 shows the effect of the addition of basic binder on the texture characteristics of simulated meat patties;

图7为基础粘结剂添加量对仿真肉饼感官特性影响;Figure 7 shows the effect of the addition of basic binder on the sensory properties of simulated meat patties;

图8为基础粘结剂添加量对仿真肉饼拉伸力、剪切力检测Figure 8 shows the detection of tensile force and shear force of simulated meat patties by the amount of basic binder added.

图9为谷朊粉添加量对仿真肉饼持水、油性影响;Figure 9 shows the effect of the amount of gluten added on the water holding and oiliness of simulated meat patties;

图10为谷朊粉添加量对仿真肉饼蒸煮损失影响;Figure 10 shows the effect of the amount of gluten added on the cooking loss of simulated meat patties;

图11为谷朊粉添加量对仿真肉饼质构特性影响;Figure 11 shows the effect of the amount of gluten added on the texture characteristics of simulated meat patties;

图12为谷朊粉添加量对仿真肉饼感官特性影响;Figure 12 shows the effect of the amount of gluten added on the sensory properties of simulated meat patties;

图13为谷朊粉添加量对仿真肉饼拉伸力、剪切力检测Figure 13 shows the detection of tensile force and shear force of simulated meat patties by the amount of gluten added.

图14为SPI添加量对仿真肉饼持水、油性影响;Figure 14 shows the effect of SPI addition on water holding and oiliness of simulated meat patties;

图15为SPI添加量对仿真肉饼蒸煮损失影响;Figure 15 shows the effect of SPI addition on the cooking loss of simulated meat patties;

图16为SPI添加量对仿真肉饼质构特性影响;Figure 16 shows the effect of SPI addition on the texture characteristics of simulated meat patties;

图17为SPI添加量对仿真肉饼感官特性影响;Figure 17 shows the effect of SPI addition on the sensory properties of simulated meat patties;

图18为SPI添加量对仿真肉饼拉伸力、剪切力影响Figure 18 shows the effect of SPI addition amount on the tensile force and shear force of simulated meat patties.

图19为醋酸酯木薯淀粉添加量对仿真肉饼持水、油性影响;Figure 19 shows the effect of the addition of acetate tapioca starch on the water holding capacity and oiliness of simulated meat patties;

图20为醋酸酯木薯淀粉添加量对仿真肉饼蒸煮损失影响;Figure 20 shows the effect of the addition of acetate tapioca starch on the cooking loss of simulated meat patties;

图21为醋酸酯木薯淀粉添加量对仿真肉饼质构特性影响;Figure 21 shows the effect of the addition of acetate tapioca starch on the texture characteristics of simulated meat patties;

图22为醋酸酯木薯淀粉添加量对仿真肉饼感官特性影响;Figure 22 shows the effect of the addition of acetate tapioca starch on the sensory properties of simulated meat patties;

图23为醋酸酯木薯淀粉添加量对仿真肉饼拉伸力、剪切力检测Figure 23 shows the detection of the tensile force and shear force of simulated meat patties by the amount of acetate tapioca starch added.

图24为植物油添加量对仿真肉饼持水、油性影响;Figure 24 shows the effect of the amount of vegetable oil added on the water holding capacity and oiliness of simulated meat patties;

图25为植物油添加量对仿真肉饼蒸煮损失影响;Figure 25 shows the effect of vegetable oil addition on cooking loss of simulated meat patties;

图26为植物油添加量对仿真肉饼质构特性影响;Figure 26 shows the effect of the amount of vegetable oil added on the texture characteristics of simulated meat patties;

图27为植物油添加量对仿真肉饼感官特性影响;Figure 27 shows the effect of vegetable oil addition on the sensory properties of simulated meat patties;

图28为植物油添加量对仿真肉饼拉伸力、剪切力检测;Figure 28 shows the detection of the tensile force and shear force of the simulated meat patties by the amount of vegetable oil added;

图29为冰水添加量对仿真肉饼持水、油性影响;Figure 29 shows the effect of the amount of ice water added on the water retention and oiliness of simulated meat patties;

图30为冰水添加量对仿真肉饼蒸煮损失影响;Figure 30 shows the effect of the amount of ice water added on the cooking loss of simulated meat patties;

图31为冰水添加量对仿真肉饼质构特性影响;Figure 31 shows the effect of the amount of ice water added on the texture characteristics of simulated meat patties;

图32为冰水添加量对仿真肉饼感官特性影响;Figure 32 shows the effect of the amount of ice water added on the sensory properties of simulated meat patties;

图33为冰水添加量对仿真肉饼拉伸力、剪切力检测;Figure 33 shows the detection of the tensile force and shear force of the simulated meat patties by the amount of ice water added;

图34为温度对面筋含量的影响;Figure 34 shows the effect of temperature on gluten content;

图35为温度对面筋强度的影响;Figure 35 shows the effect of temperature on gluten strength;

图36为时间对面筋含量的影响;Figure 36 shows the effect of time on gluten content;

图37为时间对面筋强度的影响;Figure 37 shows the effect of time on gluten strength;

图38为最佳配比下仿真肉饼(a)、仿真肉饼横截面(b)、仿真肉饼体视显微镜观察图(10X)(c)、仿真肉饼扫描电镜观察图(2000X)(d)、仿真肉饼扫描电镜观察图(200X)(e)。Figure 38 shows the simulated meat patty (a), simulated meat patty cross section (b), simulated meat patty stereomicroscope observation (10X) (c), and simulated meat patty scanning electron microscope observation (2000X) ( d), Scanning electron microscope observation of simulated meat patties (200X) (e).

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明做进一步详细说明。但不局限于此,凡是对本发明技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,均应涵盖在本发明的保护范围中。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. However, it is not limited to this. Any modification or equivalent replacement of the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention shall be covered by the protection scope of the present invention.

实施例1Example 1

植物蛋白基仿真肉基础结剂的制备Preparation of plant protein-based simulated meat basic caking agent

按照以下步骤进行:Follow these steps:

将MC、CMC、E407、TG、SHMP按一定比例进行复配。各粘结剂添加比例如表1;取基础粘结剂各组0.3g,加入10ml水,使用流变仪测流变曲线,结果见图2;加入30ml水使用粘度仪测粘度,结果见图3。Mix MC, CMC, E407, TG and SHMP in a certain proportion. The addition ratio of each binder is shown in Table 1; take 0.3g of each group of basic binder, add 10ml of water, and use a rheometer to measure the rheology curve. The results are shown in Figure 2; add 30ml of water and use a viscometer to measure the viscosity. The results are shown in the figure. 3.

表1各粘结剂组分占总粘结剂的比例Table 1 The proportion of each binder component in the total binder

实施例2Example 2

植物蛋白基仿真肉饼的制备Preparation of plant protein-based simulated meat patties

按照实施例1中参数制备基础粘结剂,将其添加到仿真肉饼中。Prepare the basic binder according to the parameters in Example 1 and add it to the simulated meat patty.

(1)复水:将20g大豆拉丝蛋白浸泡于带有1.7%磷酸二氢钠、0.25%红曲、2.5%(1) Rehydration: Soak 20g soybean silk protein in water containing 1.7% sodium dihydrogen phosphate, 0.25% red yeast rice, 2.5%

碳酸氢钠的50℃温水中,复水30min,脱干水分;Rehydrate in 50℃ warm water with sodium bicarbonate for 30 minutes and remove the water;

(2)斩拌:将复水的拉丝蛋白放入斩拌机,斩拌3min;(2) Chopping and mixing: Put the rehydrated silk protein into the chopping machine and chop and mix for 3 minutes;

(3)混料:向斩拌机中加入1.3-2.1%的基础粘结剂、35%SPI、30%谷朊粉、30%(3) Mixing: Add 1.3-2.1% basic binder, 35% SPI, 30% gluten powder, 30%

醋酸酯木薯淀粉、30%植物油、150%冰水及8%食用盐、2%牛肉粉末香精,慢慢搅拌至形成均匀、具有粘性的团状物(以上添加量均以大豆拉丝蛋白干基为基准)。Acetate tapioca starch, 30% vegetable oil, 150% ice water, 8% edible salt, 2% beef powder flavor, slowly stir until a uniform and sticky mass is formed (the above addition amounts are based on dry soybean protein) benchmark).

试验1组:设置基础粘结剂添加量为1.3%。Test group 1: Set the basic binder addition amount to 1.3%.

试验2组:设置基础粘结剂添加量为1.5%。Test Group 2: Set the basic binder addition amount to 1.5%.

试验3组:设置基础粘结剂添加量为1.7%。Test group 3: Set the basic binder addition amount to 1.7%.

试验4组:设置基础粘结剂添加量为1.9%。Test group 4: Set the basic binder addition amount to 1.9%.

试验5组:设置基础粘结剂添加量为2.1%。Test group 5: Set the basic binder addition amount to 2.1%.

(4)塑形:将团状物放置在圆形模具中塑形,每个仿真肉饼的质量约为70g,直径8.5cm,厚度约10mm。(4) Shaping: Place the dough in a circular mold and shape it. Each simulated meat patty has a mass of about 70g, a diameter of 8.5cm, and a thickness of about 10mm.

(5)低温静置:在4℃条件下低温处理20min。(5) Low temperature standing: low temperature treatment at 4°C for 20 minutes.

(6)升温处理:在55℃条件下水浴处理30min。(6) Temperature treatment: water bath treatment at 55°C for 30 minutes.

(7)蒸煮:在100℃的蒸煮锅中蒸煮20min。(7) Cooking: Cook in a cooking pot at 100°C for 20 minutes.

(8)包装:取出蒸煮好的仿真肉饼,放在空气中冷却后,采用塑料托盘加真空包装。(8) Packaging: Take out the cooked simulated meat patties, cool them in the air, and then use plastic trays and vacuum packaging.

(9)冷藏:在-18℃的条件下冷藏。(9) Refrigeration: Refrigerated at -18°C.

实施例3植物蛋白基仿真肉饼的制备Example 3 Preparation of plant protein-based simulated meat patties

按照实施例1中参数制备基础粘结剂,将其添加到仿真肉饼中。Prepare the basic binder according to the parameters in Example 1 and add it to the simulated meat patties.

(1)复水:将20g大豆拉丝蛋白浸泡于带有1.7%磷酸二氢钠、0.25%红曲、2.5%碳酸氢钠的50℃温水中,复水30min,脱干水分。(1) Rehydration: Soak 20g of soybean silk protein in 50°C warm water containing 1.7% sodium dihydrogen phosphate, 0.25% red yeast rice, and 2.5% sodium bicarbonate, rehydrate for 30 minutes, and remove the water.

(2)斩拌:将复水的拉丝蛋白放入斩拌机,斩拌3min。(2) Chopping and mixing: Put the rehydrated silk protein into the chopping machine and chop and mix for 3 minutes.

(3)混料:向斩拌机中加入1.7%基础粘结剂、35%SPI、0-40%谷朊粉、30%醋酸酯木薯淀粉、30%植物油、150%冰水及8%食用盐、2%牛肉粉末香精,慢慢搅拌至形成均匀、具有粘性的团状物(以上添加量均以大豆拉丝蛋白干基为基准)。(3) Mixing: Add 1.7% basic binder, 35% SPI, 0-40% gluten powder, 30% acetate tapioca starch, 30% vegetable oil, 150% ice water and 8% food into the chopper. Salt and 2% beef powder flavor, slowly stir until a uniform and sticky mass is formed (the above addition amounts are based on dry soybean protein).

试验1组:设置谷朊粉添加量为0%。Test group 1: Set the gluten powder addition amount to 0%.

试验2组:设置谷朊粉添加量为15%。Test Group 2: Set the gluten powder addition amount to 15%.

试验3组:设置谷朊粉添加量为20%。Test group 3: Set the gluten powder addition amount to 20%.

试验4组:设置谷朊粉添加量为25%。Test group 4: Set the gluten powder addition amount to 25%.

试验5组:设置谷朊粉添加量为30%。Test group 5: Set the gluten powder addition amount to 30%.

试验6组:设置谷朊粉添加量为35%。Test group 6: Set the gluten powder addition amount to 35%.

试验7组:设置谷朊粉添加量为40%。Test Group 7: Set the gluten powder addition amount to 40%.

(4)塑形:将团状物放置在圆形模具中塑形,每个仿真肉饼的质量约为70g,直径8.5cm,厚度约10mm。(4) Shaping: Place the dough in a circular mold and shape it. Each simulated meat patty has a mass of about 70g, a diameter of 8.5cm, and a thickness of about 10mm.

(5)低温静置:在4℃条件下低温处理20min。(5) Low temperature standing: low temperature treatment at 4°C for 20 minutes.

(6)升温处理:在55℃条件下水浴处理30min。(6) Temperature treatment: water bath treatment at 55°C for 30 minutes.

(7)蒸煮:在100℃的蒸煮锅中蒸煮20min。(7) Cooking: Cook in a cooking pot at 100°C for 20 minutes.

(8)包装:取出蒸煮好的仿真肉饼,放在空气中冷却后,采用塑料托盘加真空包装。(8) Packaging: Take out the cooked simulated meat patties, cool them in the air, and then use plastic trays and vacuum packaging.

(9)冷藏:在-18℃的条件下冷藏。(9) Refrigeration: Refrigerated at -18°C.

实施例4植物蛋白基仿真肉饼的制备Example 4 Preparation of plant protein-based simulated meat patties

按照实施例1中参数制备基础粘结剂,将其添加到仿真肉饼中。Prepare the basic binder according to the parameters in Example 1 and add it to the simulated meat patties.

(1)复水:将20g大豆拉丝蛋白浸泡于带有1.7%磷酸二氢钠、0.25%红曲、2.5%碳酸氢钠的50℃温水中,复水30min,脱干水分。(1) Rehydration: Soak 20g of soybean silk protein in 50°C warm water containing 1.7% sodium dihydrogen phosphate, 0.25% red yeast rice, and 2.5% sodium bicarbonate, rehydrate for 30 minutes, and remove the water.

(2)斩拌:将复水的拉丝蛋白放入斩拌机,斩拌3min。(2) Chopping and mixing: Put the rehydrated silk protein into the chopping machine and chop and mix for 3 minutes.

(3)混料:向斩拌机中加入1.7%基础粘结剂、0-40%SPI、30%谷朊粉、30%醋酸酯木薯淀粉、30%植物油、150%冰水及8%食用盐、2%牛肉粉末香精,慢慢搅拌至形成均匀、具有粘性的团状物(以上添加量均以大豆拉丝蛋白干基为基准)。(3) Mixing: Add 1.7% basic binder, 0-40% SPI, 30% gluten powder, 30% acetate tapioca starch, 30% vegetable oil, 150% ice water and 8% food into the chopper. Salt and 2% beef powder flavor, slowly stir until a uniform and sticky mass is formed (the above addition amounts are based on dry soybean protein).

试验1组:设置SPI添加量为0%。Test group 1: Set the SPI addition amount to 0%.

试验2组:设置SPI添加量为15%。Test Group 2: Set the SPI addition amount to 15%.

试验3组:设置SPI添加量为20%。Test group 3: Set the SPI addition amount to 20%.

试验4组:设置SPI添加量为25%。Test group 4: Set the SPI addition amount to 25%.

试验5组:设置SPI添加量为30%。Test group 5: Set the SPI addition amount to 30%.

试验6组:设置SPI添加量为35%。Test group 6: Set the SPI addition amount to 35%.

试验7组:设置SPI添加量为40%。Test group 7: Set the SPI addition amount to 40%.

(4)塑形:将团状物放置在圆形模具中塑形,每个仿真肉饼的质量约为70g,直径8.5cm,厚度约10mm。(4) Shaping: Place the dough in a circular mold and shape it. Each simulated meat patty has a mass of about 70g, a diameter of 8.5cm, and a thickness of about 10mm.

(5)低温静置:在4℃条件下低温处理20min。(5) Low temperature standing: low temperature treatment at 4°C for 20 minutes.

(6)升温处理:在55℃条件下水浴处理30min。(6) Temperature treatment: water bath treatment at 55°C for 30 minutes.

(7)蒸煮:在100℃的蒸煮锅中蒸煮20min。(7) Cooking: Cook in a cooking pot at 100°C for 20 minutes.

(8)包装:取出蒸煮好的仿真肉饼,放在空气中冷却后,采用塑料托盘加真空包装。(8) Packaging: Take out the cooked simulated meat patties, cool them in the air, and then use plastic trays and vacuum packaging.

(9)冷藏:在-18℃的条件下冷藏。(9) Refrigeration: Refrigerated at -18°C.

实施例5植物蛋白基仿真肉饼的制备Example 5 Preparation of plant protein-based simulated meat patties

按照实施例1中参数制备基础粘结剂,将其添加到仿真肉饼中。Prepare the basic binder according to the parameters in Example 1 and add it to the simulated meat patties.

(1)复水:将20g大豆拉丝蛋白浸泡于带有1.7%磷酸二氢钠、0.25%红曲、2.5%碳酸氢钠的50℃温水中,复水30min,脱干水分。(1) Rehydration: Soak 20g of soybean silk protein in 50°C warm water containing 1.7% sodium dihydrogen phosphate, 0.25% red yeast rice, and 2.5% sodium bicarbonate, rehydrate for 30 minutes, and remove the water.

(2)斩拌:将复水的拉丝蛋白放入斩拌机,斩拌3min。(2) Chopping and mixing: Put the rehydrated silk protein into the chopping machine and chop and mix for 3 minutes.

(3)混料:向斩拌机中加入1.7%基础粘结剂、35%SPI、30%谷朊粉、0-40%醋酸酯木薯淀粉、30%植物油、150%冰水及8%食用盐、2%牛肉粉末香精,慢慢搅拌至形成均匀、具有粘性的团状物(以上添加量均以大豆拉丝蛋白干基为基准)。(3) Mixing: Add 1.7% basic binder, 35% SPI, 30% gluten powder, 0-40% acetate tapioca starch, 30% vegetable oil, 150% ice water and 8% food into the chopper. Salt and 2% beef powder flavor, slowly stir until a uniform and sticky mass is formed (the above addition amounts are based on dry soybean protein).

试验1组:设置醋酸酯木薯淀粉添加量为0%。Test group 1: Set the addition amount of acetate tapioca starch to 0%.

试验2组:设置醋酸酯木薯淀粉添加量为15%。Test Group 2: Set the addition amount of acetate tapioca starch to 15%.

试验3组:设置醋酸酯木薯淀粉添加量为20%。Test Group 3: Set the addition amount of acetate tapioca starch to 20%.

试验4组:设置醋酸酯木薯淀粉添加量为25%。Test Group 4: Set the addition amount of acetate tapioca starch to 25%.

试验5组:设置醋酸酯木薯淀粉添加量为30%。Test Group 5: Set the addition amount of acetate tapioca starch to 30%.

试验6组:设置醋酸酯木薯淀粉添加量为35%。Test Group 6: Set the addition amount of acetate tapioca starch to 35%.

试验7组:设置醋酸酯木薯淀粉添加量为40%。Test Group 7: Set the addition amount of acetate tapioca starch to 40%.

(4)塑形:将团状物放置在圆形模具中塑形,每个仿真肉饼的质量约为70g,直径8.5cm,厚度约10mm。(4) Shaping: Place the dough in a circular mold and shape it. Each simulated meat patty has a mass of about 70g, a diameter of 8.5cm, and a thickness of about 10mm.

(5)低温静置:在4℃条件下低温处理20min。(5) Low temperature standing: low temperature treatment at 4°C for 20 minutes.

(6)升温处理:在55℃条件下水浴处理30min。(6) Temperature treatment: water bath treatment at 55°C for 30 minutes.

(7)蒸煮:在100℃的蒸煮锅中蒸煮20min。(7) Cooking: Cook in a cooking pot at 100°C for 20 minutes.

(8)包装:取出蒸煮好的仿真肉饼,放在空气中冷却后,采用塑料托盘加真空包装。(8) Packaging: Take out the cooked simulated meat patties, cool them in the air, and then use plastic trays and vacuum packaging.

(9)冷藏:在-18℃的条件下冷藏。(9) Refrigeration: Refrigerated at -18°C.

实施例6植物蛋白基仿真肉饼的制备Example 6 Preparation of plant protein-based simulated meat patties

按照实施例1中参数制备基础粘结剂,将其添加到仿真肉饼中。Prepare the basic binder according to the parameters in Example 1 and add it to the simulated meat patty.

(1)复水:将20g大豆拉丝蛋白浸泡于带有1.7%磷酸二氢钠、0.25%红曲、2.5%碳酸氢钠的50℃温水中,复水30min,脱干水分。(1) Rehydration: Soak 20g of soybean silk protein in 50°C warm water containing 1.7% sodium dihydrogen phosphate, 0.25% red yeast rice, and 2.5% sodium bicarbonate, rehydrate for 30 minutes, and remove the water.

(2)斩拌:将复水的拉丝蛋白放入斩拌机,斩拌3min。(2) Chopping and mixing: Put the rehydrated silk protein into the chopping machine and chop and mix for 3 minutes.

(3)混料:向斩拌机中加入1.7%基础粘结剂、35%SPI、30%谷朊粉、30%醋酸酯木薯淀粉、0-30%植物油、150%冰水及8%食用盐、2%牛肉粉末香精,慢慢搅拌至形成均匀、具有粘性的团状物(以上添加量均以大豆拉丝蛋白干基为基准)。(3) Mixing: Add 1.7% basic binder, 35% SPI, 30% gluten, 30% acetate tapioca starch, 0-30% vegetable oil, 150% ice water and 8% food into the chopper. Salt and 2% beef powder flavor, slowly stir until a uniform and sticky mass is formed (the above addition amounts are based on dry soybean protein).

试验1组:设置植物油添加量为0%。Test group 1: Set the vegetable oil addition amount to 0%.

试验2组:设置植物油添加量为15%。Test Group 2: Set the vegetable oil addition amount to 15%.

试验3组:设置植物油添加量为20%。Test group 3: Set the vegetable oil addition amount to 20%.

试验4组:设置植物油添加量为25%。Test group 4: Set the vegetable oil addition amount to 25%.

试验5组:设置植物油添加量为30%。Test group 5: Set the vegetable oil addition amount to 30%.

(4)塑形:将团状物放置在圆形模具中塑形,每个仿真肉饼的质量约为70g,直径8.5cm,厚度约10mm。(4) Shaping: Place the dough in a circular mold and shape it. Each simulated meat patty has a mass of about 70g, a diameter of 8.5cm, and a thickness of about 10mm.

(5)低温静置:在4℃条件下低温处理20min。(5) Low temperature standing: low temperature treatment at 4°C for 20 minutes.

(6)升温处理:在55℃条件下水浴处理30min。(6) Temperature treatment: water bath treatment at 55°C for 30 minutes.

(7)蒸煮:在100℃的蒸煮锅中蒸煮20min。(7) Cooking: Cook in a cooking pot at 100°C for 20 minutes.

(8)包装:取出蒸煮好的仿真肉饼,放在空气中冷却后,采用塑料托盘加真空包装。(8) Packaging: Take out the cooked simulated meat patties, cool them in the air, and then use plastic trays and vacuum packaging.

(9)冷藏:在-18℃的条件下冷藏。(9) Refrigeration: Refrigerated at -18°C.

实施例7植物蛋白基仿真肉饼的制备Example 7 Preparation of plant protein-based simulated meat patties

按照实施例1中参数制备基础粘结剂,将其添加到仿真肉饼中。Prepare the basic binder according to the parameters in Example 1 and add it to the simulated meat patties.

(1)复水:将20g大豆拉丝蛋白浸泡于带有1.7%磷酸二氢钠、0.25%红曲、2.5%碳酸氢钠的50℃温水中,复水30min,脱干水分。(1) Rehydration: Soak 20g of soybean silk protein in 50°C warm water containing 1.7% sodium dihydrogen phosphate, 0.25% red yeast rice, and 2.5% sodium bicarbonate, rehydrate for 30 minutes, and remove the water.

(2)斩拌:将复水的拉丝蛋白放入斩拌机,斩拌3min。(2) Chopping and mixing: Put the rehydrated silk protein into the chopping machine and chop and mix for 3 minutes.

(3)混料:向斩拌机中加入1.7%基础粘结剂、35%SPI、30%谷朊粉、30%醋酸酯木薯淀粉、30%植物油、100-200%冰水及8%食用盐、2%牛肉粉末香精,慢慢搅拌至形成均匀、具有粘性的团状物(以上添加量均以大豆拉丝蛋白干基为基准)。(3) Mixing: Add 1.7% basic binder, 35% SPI, 30% gluten powder, 30% acetate tapioca starch, 30% vegetable oil, 100-200% ice water and 8% food into the chopper. Salt and 2% beef powder flavor, slowly stir until a uniform and sticky mass is formed (the above addition amounts are based on dry soybean protein).

试验1组:设置冰水添加量为100%。Test group 1: Set the ice water addition amount to 100%.

试验2组:设置冰水添加量为125%。Test Group 2: Set the ice water addition amount to 125%.

试验3组:设置冰水添加量为150%。Test group 3: Set the ice water addition amount to 150%.

试验4组:设置冰水添加量为175%。Test group 4: Set the ice water addition amount to 175%.

试验5组:设置冰水添加量为200%。Test group 5: Set the ice water addition amount to 200%.

(4)塑形:将团状物放置在圆形模具中塑形,每个仿真肉饼的质量约为70g,直径8.5cm,厚度约10mm。(4) Shaping: Place the dough in a circular mold and shape it. Each simulated meat patty has a mass of about 70g, a diameter of 8.5cm, and a thickness of about 10mm.

(5)低温静置:在4℃条件下低温处理20min。(5) Low temperature standing: low temperature treatment at 4°C for 20 minutes.

(6)升温处理:在55℃条件下水浴处理30min。(6) Temperature treatment: water bath treatment at 55°C for 30 minutes.

(7)蒸煮:在100℃的蒸煮锅中蒸煮20min。(7) Cooking: Cook in a cooking pot at 100°C for 20 minutes.

(8)包装:取出蒸煮好的仿真肉饼,放在空气中冷却后,采用塑料托盘加真空包装。(9)冷藏:在-18℃的条件下冷藏。(8) Packaging: Take out the cooked simulated meat patties, cool them in the air, and then use plastic trays and vacuum packaging. (9) Refrigeration: Refrigerated at -18°C.

实施例8植物蛋白基仿真肉饼的制备Example 8 Preparation of plant protein-based simulated meat patties

按照实施例1中参数制备基础粘结剂,将其添加到仿真肉饼中。Prepare the basic binder according to the parameters in Example 1 and add it to the simulated meat patties.

(1)复水:将20g大豆拉丝蛋白浸泡于带有1.7%磷酸二氢钠、0.25%红曲、2.5%碳酸氢钠的50℃温水中,复水30min,脱干水分。(1) Rehydration: Soak 20g of soybean silk protein in 50°C warm water containing 1.7% sodium dihydrogen phosphate, 0.25% red yeast rice, and 2.5% sodium bicarbonate, rehydrate for 30 minutes, and remove the water.

(2)斩拌:将复水的拉丝蛋白放入斩拌机,斩拌3min。(2) Chopping and mixing: Put the rehydrated silk protein into the chopping machine and chop and mix for 3 minutes.

(3)混料:向斩拌机中加入1.7%基础粘结剂、35%SPI、30%谷朊粉、30%醋酸酯木薯淀粉、30%植物油、150%冰水及8%食用盐、2%牛肉粉末香精,慢慢搅拌至形成均匀、具有粘性的团状物(以上添加量均以大豆拉丝蛋白干基为基准)。(3) Mixing: Add 1.7% basic binder, 35% SPI, 30% gluten powder, 30% acetate tapioca starch, 30% vegetable oil, 150% ice water and 8% edible salt to the chopper. 2% beef powder flavor, stir slowly until a uniform and sticky mass is formed (the above addition amounts are based on soybean brushed protein dry basis).

(4)塑形:将团状物放置在圆形模具中塑形,每个仿真肉饼的质量约为70g,直径8.5cm,厚度约10mm。(4) Shaping: Place the dough in a circular mold and shape it. Each simulated meat patty has a mass of about 70g, a diameter of 8.5cm, and a thickness of about 10mm.

(5)低温静置:在低温条件下处理20min。(5) Low temperature standing: Process under low temperature conditions for 20 minutes.

试验1组:设置温度条件为2℃。Test group 1: Set the temperature condition to 2℃.

试验2组:设置温度条件为3℃。Test group 2: Set the temperature condition to 3℃.

试验2组:设置温度条件为4℃。Test Group 2: Set the temperature condition to 4°C.

试验4组:设置温度条件为5℃。Test group 4: Set the temperature condition to 5℃.

试验5组:设置温度条件为6℃。Test group 5: Set the temperature condition to 6°C.

(6)升温处理:在55℃条件下水浴处理30min。(6) Temperature treatment: water bath treatment at 55°C for 30 minutes.

(7)蒸煮:在100℃的蒸煮锅中蒸煮20min。(7) Cooking: Cook in a cooking pot at 100°C for 20 minutes.

(8)包装:取出蒸煮好的仿真肉饼,放在空气中冷却后,采用塑料托盘加真空包装。(8) Packaging: Take out the cooked simulated meat patties, cool them in the air, and then use plastic trays and vacuum packaging.

(9)冷藏:在-18℃的条件下冷藏。(9) Refrigeration: Refrigerated at -18°C.

实施例9植物蛋白基仿真肉饼的制备Example 9 Preparation of plant protein-based simulated meat patties

按照实施例1中参数制备基础粘结剂,将其添加到仿真肉饼中。Prepare the basic binder according to the parameters in Example 1 and add it to the simulated meat patties.

(1)复水:将20g大豆拉丝蛋白浸泡于带有1.7%磷酸二氢钠、0.25%红曲、2.5%碳酸氢钠的50℃温水中,复水30min,脱干水分。(1) Rehydration: Soak 20g of soybean silk protein in 50°C warm water containing 1.7% sodium dihydrogen phosphate, 0.25% red yeast rice, and 2.5% sodium bicarbonate, rehydrate for 30 minutes, and remove the water.

(2)斩拌:将复水的拉丝蛋白放入斩拌机,斩拌3min。(2) Chopping and mixing: Put the rehydrated silk protein into the chopping machine and chop and mix for 3 minutes.

(3)混料:向斩拌机中加入1.7%基础粘结剂、35%SPI、30%谷朊粉、30%醋酸酯木薯淀粉、30%植物油、150%冰水及8%食用盐、2%牛肉粉末香精,慢慢搅拌至形成均匀、具有粘性的团状物(以上添加量均以大豆拉丝蛋白干基为基准)。(3) Mixing: Add 1.7% basic binder, 35% SPI, 30% gluten powder, 30% acetate tapioca starch, 30% vegetable oil, 150% ice water and 8% edible salt to the chopper. 2% beef powder flavor, stir slowly until a uniform and sticky mass is formed (the above addition amounts are based on soybean brushed protein dry basis).

(4)塑形:将团状物放置在圆形模具中塑形,每个仿真肉饼的质量约为70g,直径8.5cm,厚度约10mm。(4) Shaping: Place the dough in a circular mold and shape it. Each simulated meat patty has a mass of about 70g, a diameter of 8.5cm, and a thickness of about 10mm.

(5)低温静置:在4℃条件下处理一定时间。(5) Low temperature standing: Process at 4°C for a certain period of time.

试验1组:设置时间条件为10min。Test group 1: Set the time condition to 10 minutes.

试验2组:设置时间条件为15min。Test group 2: Set the time condition to 15 minutes.

试验3组:设置时间条件为20min。Test group 3: Set the time condition to 20 minutes.

试验4组:设置时间条件为25min。Test group 4: Set the time condition to 25 minutes.

试验5组:设置时间条件为30min。Test group 5: Set the time condition to 30 minutes.

(6)升温处理:在55℃条件下水浴处理30min。(6) Temperature treatment: water bath treatment at 55°C for 30 minutes.

(7)蒸煮:在100℃的蒸煮锅中蒸煮20min。(7) Cooking: Cook in a cooking pot at 100°C for 20 minutes.

(8)包装:取出蒸煮好的仿真肉饼,放在空气中冷却后,采用塑料托盘加真空包装。(8) Packaging: Take out the cooked simulated meat patties, cool them in the air, and then use plastic trays and vacuum packaging.

(9)冷藏:在-18℃的条件下冷藏。(9) Refrigeration: Refrigerated at -18°C.

试验例1实施例1所制备的植物蛋白基仿真肉基础粘结剂流变学和粘度性能检测试验(1)植物蛋白基仿真肉基础粘结剂流变学分析:Test Example 1 Rheological and viscosity performance detection test of the plant protein-based simulated meat basic binder prepared in Example 1 (1) Rheological analysis of the plant protein-based simulated meat basic binder:

取0.3g混合粘结剂样品,加入10ml水,使用流变仪测量流变曲线;在稳态流动爬升,0.01-100s-1范围内进行剪切扫描,并记录表观黏性。Take 0.3g of the mixed binder sample, add 10ml of water, and use a rheometer to measure the rheology curve; perform a shear scan within the range of 0.01-100s -1 during steady-state flow climb, and record the apparent viscosity.

从图2可知,不同组的流变曲线不同,5、7组表现出假塑性流体,即粘度随着剪切速率的增大而减小;1、2、3、4、6、8、9组只是在较高剪切速率时表现出了剪切稀化。(2)植物蛋白基仿真肉基础粘结剂粘度分析:As can be seen from Figure 2, the rheological curves of different groups are different. Groups 5 and 7 exhibit pseudoplastic fluids, that is, the viscosity decreases with the increase of shear rate; 1, 2, 3, 4, 6, 8, 9 group only exhibited shear thinning at higher shear rates. (2) Viscosity analysis of plant protein-based simulated meat basic binder:

取0.3g混合粘结剂样品,加入30ml水,使用粘度仪测量粘度;扭矩设为7.6%,转速为100rPM,温度为25℃,记录其粘性。Take 0.3g of the mixed binder sample, add 30ml of water, and measure the viscosity using a viscometer; the torque is set to 7.6%, the rotation speed is 100rPM, and the temperature is 25°C, and the viscosity is recorded.

从图3中看出7组的粘性最佳。It can be seen from Figure 3 that group 7 has the best viscosity.

试验例2实施例2所制备的植物蛋白基仿真肉饼的品质检验Test Example 2 Quality Inspection of Plant Protein-Based Simulated Meat Patties Prepared in Example 2

(1)植物蛋白基仿真肉饼的持水、油性测定(1) Determination of water holding capacity and oiliness of plant protein-based simulated meat patties

称取的仿真肉饼样品5g,记为Wt,置于底部充填足量脱脂棉的30mL离心管中,加入水/油,在4500r/min离心25min,去掉样品表面的脱脂棉,弃上清,用干燥的滤纸吸去样品表面残留的液体称重,记为Wr。根据下式计算持水/油性,每个试验重复3次。Weigh 5g of the simulated meat patty sample, recorded as W t , and place it in a 30mL centrifuge tube filled with sufficient absorbent cotton at the bottom. Add water/oil, and centrifuge at 4500r/min for 25 minutes. Remove the absorbent cotton on the surface of the sample, discard the supernatant, and use The dry filter paper absorbs the remaining liquid on the surface of the sample and weighs it, recorded as W r . Calculate the water/oil holding capacity according to the following formula, and repeat each test three times.

持水/油性(%)=Wt-Wr/Wt×100%Water holding capacity/oil capacity (%)=W t -W r /W t ×100%

从图4中可以看出,随着基础粘结剂添加量的增加,持水性、持油性呈现先升高后下降的趋势,在添加量1.7%时为最佳。It can be seen from Figure 4 that as the addition amount of basic binder increases, the water holding capacity and oil holding capacity show a trend of first increasing and then decreasing, and the optimal amount is when the addition amount is 1.7%.

(2)植物蛋白基仿真肉饼的蒸煮损失测定(2) Determination of cooking loss of plant protein-based simulated meat patties

称量仿真肉饼的质量,蒸煮后,取出在室温下冷却,再称重。计算蒸煮前后产品质量的变化。蒸煮损失按如下公式计算:Weigh the mass of the simulated meat patty. After cooking, take it out and cool it at room temperature before weighing it again. Calculate the change in product quality before and after cooking. Cooking loss is calculated according to the following formula:

蒸煮损失(%)=(蒸煮前仿真肉饼的质量-蒸煮冷却后仿真肉饼的质量)/蒸煮前仿真肉饼的质量×100%Cooking loss (%) = (mass of simulated meat patties before cooking - mass of simulated meat patties after cooking and cooling)/mass of simulated meat patties before cooking × 100%

从图5可以看出,随着基础粘结剂添加量的增加,蒸煮损失呈现逐渐下降的趋势,在2.1%组为最小值。It can be seen from Figure 5 that as the addition amount of basic binder increases, the cooking loss shows a gradually decreasing trend, reaching the minimum value in the 2.1% group.

(3)植物蛋白基仿真肉饼的质构特性的测定(3) Determination of texture characteristics of plant protein-based simulated meat patties

将冷冻仿真肉饼取出切成3cm×3cm×0.8cm的小块测定全质构。质构采用物性测试仪进行测定,选用P50柱形探头对熟制的仿真肉饼进行硬度、粘弹性、黏聚性、咀嚼性等指标的测定。下降速度设置为2mm/s,测试速度为1mm/s,上升速度为2mm/s,下降距离为50%,接触力为5g。Take out the frozen simulated meat patties and cut them into small pieces of 3cm×3cm×0.8cm to measure the overall texture. The texture was measured using a physical property tester, and a P50 cylindrical probe was used to measure the hardness, viscoelasticity, cohesiveness, chewiness and other indicators of the cooked simulated meat patties. The descending speed is set to 2mm/s, the test speed is 1mm/s, the ascending speed is 2mm/s, the descending distance is 50%, and the contact force is 5g.

从图6可以看出,随着基础粘结剂添加量的增加,仿真肉饼的弹性、回复性呈现先升高后下降的趋势在1.7%组为最佳值,硬度呈现逐渐上升的趋势2.1%组为最高。It can be seen from Figure 6 that as the amount of basic binder added increases, the elasticity and resilience of the simulated meat patties first increase and then decrease. The 1.7% group is the optimal value, and the hardness shows a gradual upward trend 2.1 % group is the highest.

(4)植物蛋白基仿真肉饼肉饼的感官特性的测定(4) Determination of the sensory properties of plant protein-based simulated meat patties

将解冻后的仿真肉饼进行加热,切成均匀的小块用于感官评定。由10名接受了项目内容和评价指标等相关培训的专业人士组成评定小组,按照产品的感官指标要求进行感官评定,主要评定指标为风味、弹性、内部结构和口感,评分标准见表2,结果见图7。The thawed simulated meat patties were heated and cut into uniform small pieces for sensory evaluation. The evaluation team consists of 10 professionals who have received relevant training on project content and evaluation indicators. They conduct sensory evaluation according to the sensory index requirements of the product. The main evaluation indicators are flavor, elasticity, internal structure and mouthfeel. The scoring standards are shown in Table 2. Results See Figure 7.

表2感官评分表Table 2 Sensory rating scale

从图7中可以看出,随着基础粘结剂添加量的增加,感官评分呈现先上升后降低的趋势,当添加量1.7%时感官最佳,多汁性丰富、口感细腻且外观完整,基础粘结剂添加量过大,仿真肉饼口感过硬,添加量过少时,弹性不强,破损严重,综合风味不佳。As can be seen from Figure 7, as the addition amount of basic binder increases, the sensory score shows a trend of first increasing and then decreasing. When the addition amount is 1.7%, the sensory score is the best, with rich juiciness, delicate taste and complete appearance. If the amount of basic binder added is too large, the simulated meat patties will taste very hard. If the amount added is too small, the elasticity will be weak, the damage will be serious, and the overall flavor will be poor.

(5)植物蛋白基仿真肉饼的剪切、拉伸特性测定(5) Determination of shear and tensile properties of plant protein-based simulated meat patties

将仿真肉饼切成3.0cm×1.0cm×0.1cm的小块,利用质构分析仪对其进行分析。选用A/KIE探头测定,参数如下:测前速度:2.0mm/sec,测试速度:3.0mm/sec侧后速度:10.0mm/sec,探头距离:30mm,受力:5.0g,得到拉伸数据,更换A/CKB探头,参数如下:测前速度:1.0mm/sec,测试速度:2.0mm/sec,侧后速度:10.0mm/sec,切距离95%,临界力10g,得到剪切数据。Cut the simulated meat patties into small pieces of 3.0cm×1.0cm×0.1cm and analyze them with a texture analyzer. Use the A/KIE probe for measurement. The parameters are as follows: pre-test speed: 2.0mm/sec, test speed: 3.0mm/sec, side and rear speed: 10.0mm/sec, probe distance: 30mm, force: 5.0g, and get the tensile data. , replace the A/CKB probe, the parameters are as follows: pre-test speed: 1.0mm/sec, test speed: 2.0mm/sec, side-rear speed: 10.0mm/sec, cutting distance 95%, critical force 10g, get shear data.

从图8可以看出,随着基础粘结剂添加量的增加,仿真肉饼的拉伸力呈现先升高后下降的趋势,在1.7%组为最佳值,剪切力呈现逐渐上升的趋势,2.1%组为最高。It can be seen from Figure 8 that as the amount of basic binder added increases, the tensile force of the simulated meat patties first increases and then decreases. The optimal value is in the 1.7% group, and the shear force gradually increases. trend, the 2.1% group is the highest.

试验例3实施例3所制备的植物蛋白基仿真肉饼的品质检验Test Example 3 Quality Inspection of Plant Protein-Based Simulated Meat Patties Prepared in Example 3

(1)植物蛋白基仿真肉饼的持水、油性测定(1) Determination of water holding capacity and oiliness of plant protein-based simulated meat patties

从图9中可以看出,随着谷朊粉添加量的增加,持水性、持油性呈现先升高后降低的趋势,在添加量30%时为最佳。It can be seen from Figure 9 that as the addition amount of gluten powder increases, the water holding capacity and oil holding capacity show a trend of first increasing and then decreasing, and the optimum is achieved when the addition amount is 30%.

(2)植物蛋白基仿真肉饼的蒸煮损失测定(2) Determination of cooking loss of plant protein-based simulated meat patties

从图10可以看出,随着谷朊粉添加量的增加,蒸煮损失呈现逐渐下降的趋势,40%组为最小值,但在添加量30%以后,蒸煮损失下降的不明显。It can be seen from Figure 10 that as the addition amount of gluten flour increases, the cooking loss shows a gradually decreasing trend, with the 40% group being the minimum value, but after the addition amount of 30%, the cooking loss does not decrease significantly.

(3)植物蛋白基仿真肉饼的质构特性的测定(3) Determination of texture characteristics of plant protein-based simulated meat patties

从图11可以看出,随着谷朊粉添加量的增加,仿真肉饼的弹性呈现先升高后下降的趋势在30%组为最佳值,硬度呈现逐渐上升的趋势40%组为最高,谷朊粉添加量在25%-40%之间时回复性几乎保持不变。It can be seen from Figure 11 that as the amount of gluten added increases, the elasticity of the simulated meat patties first increases and then decreases. The 30% group is the best value, and the hardness shows a gradual upward trend. The 40% group is the highest. , the recovery property remains almost unchanged when the amount of gluten added is between 25% and 40%.

(4)植物蛋白基仿真肉饼肉饼的感官特性的测定(4) Determination of the sensory properties of plant protein-based simulated meat patties

从图12中可以看出,随着谷朊粉添加量的增加,感官评分呈现先上升后降低的趋势,当添加量30%时感官最佳,仿真肉饼肉感强,鲜嫩多汁,适口性最佳,添加量过大,素肉饼口感过为紧实,汁水流失,但外观完整,添加量过少时,植物肉饼缺乏多汁性、嫩度小、外观破损严重。It can be seen from Figure 12 that with the increase in the amount of gluten powder added, the sensory score shows a trend of first increasing and then decreasing. When the amount is 30%, the sensory score is the best. The simulated meat patty has a strong meaty texture, is tender and juicy, and is palatable. Best, if the added amount is too large, the texture of the plant-based meat patties will be too firm and the juice will be lost, but the appearance will be intact. If the added amount is too small, the plant-based meat patties will lack juiciness, have low tenderness, and have serious appearance damage.

(5)植物蛋白基仿真肉饼的剪切、拉伸特性测定(5) Determination of shear and tensile properties of plant protein-based simulated meat patties

从图13可以看出,随着谷朊粉添加量的增加,仿真肉饼的拉伸力呈现先升高后下降的趋势在30%组为最佳值,剪切力呈现逐渐上升的趋势40%组为最高。It can be seen from Figure 13 that as the amount of gluten added increases, the tensile force of the simulated meat patties first increases and then decreases. The 30% group is the optimal value, and the shear force shows a gradually increasing trend 40 % group is the highest.

试验例4实施例4所制备的植物蛋白基仿真肉饼的品质检验Test Example 4 Quality Inspection of Plant Protein-Based Simulated Meat Patties Prepared in Example 4

(1)植物蛋白基仿真肉饼的持水、油性测定(1) Determination of water holding capacity and oiliness of plant protein-based simulated meat patties

从图14中可以看出,随着SPI添加量的增加,持水性、持油性呈现逐渐上升的趋势,在添加量40%时为最佳,但与35%组相差不大。It can be seen from Figure 14 that as the SPI addition amount increases, the water holding capacity and oil holding capacity show a gradually increasing trend. The best is when the addition amount is 40%, but it is not much different from the 35% group.

(2)植物蛋白基仿真肉饼的蒸煮损失测定(2) Determination of cooking loss of plant protein-based simulated meat patties

从图15可以看出,随着SPI添加量的增加,蒸煮损失呈现先下降后上升的的趋势,在35%组为最小值。It can be seen from Figure 15 that as the amount of SPI added increases, the cooking loss shows a trend of first decreasing and then increasing, with the minimum value in the 35% group.

(3)植物蛋白基仿真肉饼的质构特性的测定(3) Determination of texture characteristics of plant protein-based simulated meat patties

从图16可以看出,随着SPI添加量的增加,仿真肉饼的弹性呈现先升高后下降的趋势,在30%组为最佳值,硬度呈现逐渐上升的趋势40%组为最高,SPI添加量在25%-40%之间时回复性几乎保持不变。It can be seen from Figure 16 that as the amount of SPI added increases, the elasticity of the simulated meat patties first increases and then decreases. The best value is in the 30% group, and the hardness shows a gradual upward trend. The 40% group is the highest. The recovery properties remain almost unchanged when the SPI addition amount is between 25% and 40%.

(4)植物蛋白基仿真肉饼的感官特性的测定(4) Determination of sensory properties of plant protein-based simulated meat patties

从图17中可以看出,随着SPI添加量的增加,感官评分呈现先上升后降低的趋势,当添加量35%时感官最佳,仿真肉饼极富弹性,口感更有肉感,汁水更加丰富,咀嚼度高,添加量过大,仿真肉饼弹性过低,易碎,但汁水丰富,添加量过少时,仿真肉饼汁水大量流失,口感较差。It can be seen from Figure 17 that as the amount of SPI added increases, the sensory score shows a trend of first increasing and then decreasing. When the amount of SPI added is 35%, the sensory score is the best. The simulated meat patties are extremely elastic, taste more meaty, and are juicier. Rich and chewy, if the added amount is too large, the elasticity of the simulated meat patties will be too low and brittle, but the juice is rich. When the added amount is too small, the simulated meat patties will lose a lot of juice and have a poor taste.

(5)植物蛋白基仿真肉饼的剪切、拉伸特性测定(5) Determination of shear and tensile properties of plant protein-based simulated meat patties

从图18可以看出,随着SPI添加量的增加,仿真肉饼的拉伸力呈现先升高后下降的趋势,在30%组为最佳值,剪切力呈现逐渐上升的趋势,40%组为最高。It can be seen from Figure 18 that as the amount of SPI added increases, the tensile force of the simulated meat patties first increases and then decreases, with the optimal value in the 30% group, and the shear force shows a gradual upward trend, 40 % group is the highest.

试验例5实施例5所制备的植物蛋白基仿真肉饼的品质检验Test Example 5 Quality Inspection of Plant Protein-Based Simulated Meat Patties Prepared in Example 5

(1)植物蛋白基仿真肉饼的持水、油性测定(1) Determination of water holding capacity and oiliness of plant protein-based simulated meat patties

从图19中可以看出,随着醋酸酯木薯淀粉添加量的增加,持水性、持油性呈现先升高后降低的趋势,在添加量30%时为最佳。It can be seen from Figure 19 that as the addition amount of acetate tapioca starch increases, the water holding capacity and oil holding capacity show a trend of first increasing and then decreasing, and the optimum is achieved when the addition amount is 30%.

(2)植物蛋白基仿真肉饼的蒸煮损失测定(2) Determination of cooking loss of plant protein-based simulated meat patties

从图20可以看出,随着醋酸酯木薯淀粉添加量的增加,蒸煮损失呈现逐渐下降的趋势,在40%组为最小值。It can be seen from Figure 20 that as the addition amount of acetate cassava starch increases, the cooking loss shows a gradually decreasing trend, reaching the minimum value in the 40% group.

(3)植物蛋白基仿真肉饼的质构特性的测定(3) Determination of texture characteristics of plant protein-based simulated meat patties

从图21可以看出,随着醋酸酯木薯淀粉添加量的增加,弹性呈现先升高后下降的趋势,在30%组为最佳值,30%组较25%组微弱升高,硬度呈现先上升后下降的趋势,在35%组达到最大值,回复性呈现先下降后上升再下降的趋势,在30%组达到最大值。It can be seen from Figure 21 that with the increase in the amount of acetate tapioca starch, the elasticity shows a trend of first increasing and then decreasing, with the best value in the 30% group. The 30% group is slightly higher than the 25% group, and the hardness shows The trend of first rising and then falling reaches the maximum value in the 35% group. The resilience shows the trend of first falling and then rising and then falling, reaching the maximum value in the 30% group.

(4)植物蛋白基仿真肉饼肉饼的感官特性的测定(4) Determination of the sensory properties of plant protein-based simulated meat patties

从图22中可以看出,随着醋酸酯木薯淀粉添加量的增加,感官评分呈现先上升后降低的趋势,当添加量30%时感官最佳,仿真肉饼软硬适中,汁水丰富,添加量过大,仿真肉饼口感过为嫩滑,添加量过少时,仿真肉饼过于干柴,品质偏硬。It can be seen from Figure 22 that with the increase in the amount of acetate tapioca starch added, the sensory score shows a trend of first increasing and then decreasing. When the amount is 30%, the sensory score is the best. The simulated meat patty is moderately soft and hard, and rich in juice. If the amount is too large, the texture of the simulated meat patties will be too tender. If the amount is too small, the simulated meat patties will be too dry and the quality will be hard.

(5)植物蛋白基仿真肉饼的剪切、拉伸特性测定(5) Determination of shear and tensile properties of plant protein-based simulated meat patties

从图23可以看出,随着醋酸酯木薯淀粉添加量的增加,拉伸力呈现先升高后下降的趋势在30%组为最佳值,剪切力呈现逐渐上升的趋势40%组为最高。It can be seen from Figure 23 that as the amount of acetate tapioca starch increases, the tensile force first increases and then decreases. The best value is in the 30% group, and the shear force shows a gradual upward trend in the 40% group. Highest.

试验例6实施例6所制备的植物蛋白基仿真肉饼的品质检验Test Example 6 Quality Inspection of Plant Protein-Based Simulated Meat Patties Prepared in Example 6

(1)植物蛋白基仿真肉饼的持水、油性测定(1) Determination of water holding capacity and oiliness of plant protein-based simulated meat patties

从图24中可以看出,随着植物油添加量的增加,持水性、持油性逐渐升高的趋势,在添加量30%时为最佳。It can be seen from Figure 24 that as the amount of vegetable oil added increases, the water holding capacity and oil holding capacity gradually increase, and the optimum is achieved when the adding amount is 30%.

(2)植物蛋白基仿真肉饼的蒸煮损失测定(2) Determination of cooking loss of plant protein-based simulated meat patties

从图25可以看出,随着植物油添加量的增加,蒸煮损失呈现逐渐下降的趋势,在30%组为最小值。It can be seen from Figure 25 that as the amount of vegetable oil added increases, the cooking loss shows a gradually decreasing trend, reaching the minimum value in the 30% group.

(3)植物蛋白基仿真肉饼的质构特性的测定(3) Determination of texture characteristics of plant protein-based simulated meat patties

从图26可以看出,随着植物油添加量的增加,弹性、硬度、回复性呈现逐渐上升的趋势30%组为最高。It can be seen from Figure 26 that as the amount of vegetable oil added increases, the elasticity, hardness, and recovery show a gradual upward trend, with the 30% group being the highest.

(4)植物蛋白基仿真肉饼肉饼的感官特性的测定(4) Determination of the sensory properties of plant protein-based simulated meat patties

从图27中可以看出,随着植物油添加量的增加,感官评分呈现先逐渐上升的趋势,当添加量30%时感官最佳,仿真肉饼感丰富,鲜嫩多汁。It can be seen from Figure 27 that as the amount of vegetable oil added increases, the sensory score shows a gradual upward trend at first. When the amount of added vegetable oil is 30%, the sensory score is the best, and the simulated meat patties are rich, tender and juicy.

(5)植物蛋白基仿真肉饼的剪切、拉伸特性测定(5) Determination of shear and tensile properties of plant protein-based simulated meat patties

从图28可以看出,随着植物油添加量的增加,拉伸力和剪切力呈现逐渐上升的趋势,30%组为最高。It can be seen from Figure 28 that as the amount of vegetable oil added increases, the tensile force and shear force show a gradually increasing trend, with the 30% group being the highest.

试验例7实施例7所制备的植物蛋白基仿真肉饼的品质检验Test Example 7 Quality Inspection of Plant Protein-Based Simulated Meat Patties Prepared in Example 7

(1)植物蛋白基仿真肉饼的持水、油性测定(1) Determination of water holding capacity and oiliness of plant protein-based simulated meat patties

从图29中可以看出,随着冰水添加量的增加,持水性、持油性呈现先升高后降低的趋势,在添加量150%时为最佳。It can be seen from Figure 29 that as the amount of ice water added increases, the water holding capacity and oil holding capacity show a trend of first increasing and then decreasing, and the optimum is achieved when the adding amount is 150%.

(2)植物蛋白基仿真肉饼的蒸煮损失测定(2) Determination of cooking loss of plant protein-based simulated meat patties

从图30可以看出,随着冰水添加量的增加,蒸煮损失呈现先降低后升高的趋势,在150%组为最小值。It can be seen from Figure 30 that as the amount of ice water added increases, the cooking loss first decreases and then increases, with the minimum value in the 150% group.

(3)植物蛋白基仿真肉饼的质构特性的测定(3) Determination of texture characteristics of plant protein-based simulated meat patties

从图31可以看出,随着冰水添加量的增加,仿真肉饼的弹性呈现先升高后下降的趋势,在150%组为最佳值。硬度、回复性呈现逐渐下降的趋势,200%时为最低。It can be seen from Figure 31 that as the amount of ice water added increases, the elasticity of the simulated meat patties first increases and then decreases, with the optimal value in the 150% group. The hardness and resilience show a gradually decreasing trend, reaching the lowest level at 200%.

(4)植物蛋白基仿真肉饼肉饼的感官特性的测定(4) Determination of the sensory properties of plant protein-based simulated meat patties

从图32中可以看出,随着冰水添加量的增加,感官评分呈现先上升后降低的趋势,当添加量150%时感官最佳,仿真肉饼汁多肉脆、外观完整。添加量过大,仿真肉饼质地松散、味道寡淡,添加量过少时,素肉饼过于干硬。It can be seen from Figure 32 that as the amount of ice water added increased, the sensory score showed a trend of first increasing and then decreasing. When the amount of added ice water was 150%, the sensory score was the best, and the simulated meat patty was juicy, crispy, and complete in appearance. If the amount added is too large, the simulated meat patties will be loose in texture and taste dull; if the amount added is too small, the vegetarian meat patties will be too dry and hard.

(5)植物蛋白基仿真肉饼的剪切、拉伸特性测定(5) Determination of shear and tensile properties of plant protein-based simulated meat patties

从图33可以看出,随着冰水添加量的增加,仿真肉饼的拉伸力呈现先升高后下降的趋势在150%组为最佳值。剪切力呈现逐渐下降的趋势,200%时为最低。It can be seen from Figure 33 that as the amount of ice water added increases, the tensile force of the simulated meat patties first increases and then decreases, with the 150% group being the optimal value. The shear force shows a gradually decreasing trend and is the lowest at 200%.

试验例8实施例8所制备的植物蛋白基仿真肉饼的品质检验Test Example 8 Quality Inspection of Plant Protein-Based Simulated Meat Patties Prepared in Example 8

(1)面团湿面筋含量检测(1) Detection of wet gluten content in dough

依据GB/T 5506《小麦和小麦粉面筋含量》——第1部分:手洗法测定湿面筋。According to GB/T 5506 "Gluten content of wheat and wheat flour" - Part 1: Determination of wet gluten by hand washing method.

从图34中可以看出,随着温度的升高,湿面筋含量呈现先上升后下降的趋势,当温度为5℃时,湿面筋含量最高。It can be seen from Figure 34 that as the temperature increases, the wet gluten content first increases and then decreases. When the temperature is 5°C, the wet gluten content is the highest.

(2)面筋强度检测(2) Gluten strength testing

分别取洗脱制好的面筋3g,在Glutograph-E面筋仪上测定,选择BU模式。Take 3g of the eluted gluten and measure it on the Glutograph-E gluten meter, selecting BU mode.

从图35可以看出,在4℃时图线最为平缓,说明此温度下面筋强度最强。It can be seen from Figure 35 that the graph is the smoothest at 4°C, indicating that the gluten strength is strongest at this temperature.

试验例9实施例9所制备的植物蛋白基仿真肉饼的品质检验Test Example 9 Quality Inspection of Plant Protein-Based Simulated Meat Patties Prepared in Example 9

(1)面团湿面筋含量检测(1) Detection of wet gluten content in dough

从图36中可以看出,随着时间的延长,湿面筋含量呈现先上升后下降的趋势,当时间为30min时,湿面筋含量最高。It can be seen from Figure 36 that as time prolongs, the wet gluten content shows a trend of first increasing and then decreasing. When the time is 30 minutes, the wet gluten content is the highest.

(2)面筋强度检测(2) Gluten strength testing

从图37可以看出,在30min时图线最为平缓,说明此时间下面筋强度最强。It can be seen from Figure 37 that the graph is the smoothest at 30 minutes, indicating that the gluten strength is strongest at this time.

Claims (4)

1. The preparation method of the vegetable protein-based simulated meat pie comprises the following steps:
step one, sequentially rehydrating, dehydrating and chopping soybean wiredrawing proteins, uniformly mixing the chopped soybean wiredrawing proteins with a basic binder, wheat gluten, soybean protein isolate, acetate tapioca starch, vegetable oil and ice water, and shaping;
standing for 10-30 min at 2-6 ℃, and then carrying out water bath heat preservation for 30min at 55 ℃ to obtain a simulated meat pie blank;
pre-cooking the simulated meat pie blank to obtain the vegetable protein-based simulated meat pie;
the basic binder consists of, by mass, 45-55% of methyl cellulose, 10-20% of sodium carboxymethyl cellulose, 20-30% of carrageenan, 10% of glutamine transaminase and 5% of sodium hexametaphosphate; the basic binder accounts for 1.7% of the soybean wiredrawing protein, the wheat gluten accounts for 30% of the soybean wiredrawing protein, the soybean protein isolate accounts for 35% of the soybean wiredrawing protein, and the acetate tapioca starch accounts for 30% of the soybean wiredrawing protein; vegetable oil accounts for 30% of the soybean wiredrawing protein, and ice water accounts for 150% of the soybean wiredrawing protein.
2. The method for producing a vegetable protein-based simulated meat patties according to claim 1, characterized in that: in the basic binder, the mass ratio of methyl cellulose to sodium carboxymethyl cellulose to carrageenan to glutamine transaminase to sodium hexametaphosphate is 10:3:5:2:1.
3. the method for producing a vegetable protein-based simulated meat patties according to claim 1, characterized in that: the raw materials for preparing the simulated meat patties also comprise sodium dihydrogen phosphate, red yeast rice, sodium bicarbonate, edible salt and beef powder essence, wherein the sodium dihydrogen phosphate accounts for 1.7% of the soybean wiredrawing protein, the red yeast rice accounts for 0.25% of the soybean wiredrawing protein, the sodium bicarbonate accounts for 2.5% of the soybean wiredrawing protein, the edible salt accounts for 8% of the soybean wiredrawing protein, and the beef powder essence accounts for 2% of the soybean wiredrawing protein.
4. A method for making a vegetable protein based simulated meat patties as claimed in claim 3, wherein: adding sodium dihydrogen phosphate, red yeast rice and sodium bicarbonate when rehydrating the soybean wiredrawing protein, dehydrating after rehydration, and chopping; after chopping, vegetable oil, ice water, edible salt and beef powder essence are added into the mixture and uniformly mixed.
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