Composite wall for modularized transformer substation and construction process thereof
Technical Field
The invention relates to the technical field of building construction, in particular to a composite wall for a modularized transformer substation and a construction process thereof.
Background
The existing assembled construction transformer substation wall body generally has three forms, namely a color steel rock wool sandwich plate, an ultra-thick light partition plate such as an ALC wall plate and the like, which has large size and high installation speed but cannot meet the fireproof requirement of a main wall body structure of the transformer substation, and a light steel keel rock wool sandwich composite wall plate which has complex working procedures and can generate a large amount of construction wastes on site, wherein the light steel keel rock wool sandwich composite wall plate is formed by spraying decorative surface layers such as true stone paint on an outer wall, and the light steel keel rock wool sandwich composite wall plate is generally formed by assembling a keel frame, filling rock wool and nailing fiber cement plates on site and then carrying out indoor and outdoor decoration. The wallboards with the structural forms have advantages and disadvantages, and although the assembled building mode is realized, the assembly efficiency is not high, and even the problems of unqualified engineering quality and the like are easily caused due to poor node treatment.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a composite wall for a modularized transformer substation and a construction process thereof, which solve the problem of lower assembly efficiency of the traditional wallboard and improve engineering quality.
The technical scheme adopted for solving the technical problems is as follows:
A composite wall construction process for a modularized substation comprises the following steps:
A. the two end parts of the upper and lower panels are respectively fixed by section bar frames, the two section bar frames are axisymmetrically distributed, a cavity formed between the section bar frames and the panels is filled with heat insulation materials, and the installation of the composite wallboard is completed;
B. Firstly, fixing frame columns, then fixing bottom frame beams, installing wallboards layer by layer with short columns and frame beams from bottom to top, changing the sequence of the last two wallboards of the single-layer wallboards, firstly installing wallboards close to end frame columns, then installing the former wallboard, and completing the installation of the composite wall body for the modularized transformer substation.
Further, the installation mode of the composite wallboard of the uppermost layer is as follows:
The panel of wallboard is offered fluting by four sides and is fixed changes trilateral fluting of seting into, simultaneously, the profile frame on wallboard upper strata is corresponding to be adjusted, matches with the one side of seting up fluting, and the interior side board is high different. The aluminum alloy section bar for installing the top wallboard is used in a complete set with the standard section bar, and the last wallboard at the top is not fixed in size and needs to be disassembled according to the actual height of the building, so that the last wallboard at the top is provided with a flanging for fixing the panel, the aluminum alloy section bar can be suitable for wallboards with different widths, and the structural strength of the wallboard is not affected although the panel is fixed on three sides, so that the aluminum alloy section bar has higher applicability;
The wall body and the main structure beam are reserved with 15-25mm (such as 20mm, 21mm and 22 mm) installation gaps, the uppermost layer of wall body frame beam is welded and fixed with the main structure beam through a connecting plate, and after the installation side of the wall body frame beam is blocked by a panel, the installation gaps are blocked by adopting fireproof materials.
Further, the process also comprises the following node installation, namely frame column and main body structure beam column connection node installation, composite wallboard and main body structure beam column, short column connection node installation and internal and external corner connection node installation.
The invention also provides a composite wall structure for the modularized transformer substation, which is suitable for the composite wall construction process, and comprises a composite wall plate and a steel pipe frame for fixing the composite wall plate;
the composite wallboard comprises two panels which are oppositely arranged, wherein the two end parts of the two panels are connected through profile frames, a cavity is formed between the two panels and the two profile frames, heat insulation materials are filled in the cavity, the profile frames comprise heat insulation material fixing parts and panel fixing parts which are connected to the two ends of the heat insulation material fixing parts, grooves are formed in the side surfaces of the two ends of the panels, the panel fixing parts are inserted into the grooves, and the heat insulation material fixing parts are connected with the heat insulation materials through fixing pieces to realize the installation of the panels and the profile frames.
The panel fixing part comprises an L-shaped edge and a turned edge, wherein the turned edge is connected with one side of the L-shaped edge and is vertically arranged, the turned edge is inserted into the slot, and the turned edge is directly hung into the slot as an insert to fix the panel.
The heat insulation material fixing part comprises a protrusion and transition edges arranged at two ends of the protrusion, wherein the transition edges are formed by butt joint of three sections at 90 degrees, the other side of the L-shaped edge is connected with one end of the transition edge to form a trapezoid structure, the other end of the transition edge and the protruding end part form a slot, an angle code connecting piece is inserted into the slot, and squareness of the section frame can be adjusted through the angle code connecting piece.
Furthermore, one side of the slot is a connecting edge for connecting the bulge and the transition edge, the other side of the slot is an opening, so that the corner connector can be conveniently inserted, and the fixing piece is sequentially nailed into the connecting edge, the corner connector, the opening and the heat insulation material from outside to inside, so that the composite wallboard frame is installed.
Further, the panel is characterized in that a high-strength fiber cement board or a fiber reinforced calcium silicate board is used as a substrate, and the surface is coated with fluorocarbon paint, emulsion paint, stone paint and other inner and outer wall facing materials to be used as decorative surfaces.
The steel pipe frame comprises a frame column, frame beams and short columns, wherein a plurality of connectors are arranged on one side or two sides of the frame column, a plurality of connectors are arranged on one side or two sides of the frame beam, the short columns are arranged at vertical joints of two adjacent wallboards, the frame column is vertically arranged on the left side and the right side of the steel pipe frame and is connected with the frame beam in an inserting mode through connectors on the frame column, the frame beams are transversely arranged on the upper side and the lower side of the steel pipe frame and are connected with the short columns in an inserting mode through connectors on the frame beams, the upper side and the lower side of the frame beam are connected with the adjacent frame columns in an inserting mode, and the frame columns are connected with the frame beams in a buckling and inserting mode. The structure divides the large-size stressed member into a plurality of small-size members, and the single member has light weight and is convenient and quick to install.
The composite wall body and main structure beam column connection node structure comprises frame column and main structure beam column connection nodes, composite wall boards and main structure beam column connection nodes and yin-yang angle connection nodes, wherein the frame column and main structure beam column connection node structure is arranged at vertical joints of two adjacent wall boards, the top of the frame column is connected with embedded steel plates of the main structure beam column through connection steel plates, the bottom of the frame column is sealed with the two adjacent wall boards through weather-proof sealant, the composite wall boards and main structure beam column and short column connection node structure is formed in the vertical joints of the two adjacent wall boards, the bottom of the short column is sealed with the two adjacent wall boards through weather-proof sealant, the yin-yang angle connection node structure is formed in the structure that the two wall boards are mutually perpendicular, the vertical wall boards and the horizontal wall boards are all provided with grooves on four sides instead, the length of the outer side panel is longer than that of the inner side panel, the frame column at the bottom of the vertical wall boards is connected with the frame column at the end of the horizontal wall boards through connection steel plates, the top of the frame column at the end of the horizontal wall boards is connected with the embedded steel plates of the main structure column through connection steel plates, and the bottom of the vertical wall boards is sealed with the outer side panel of the frame panel through weather-proof sealant.
The invention has the technical effects that:
Compared with the prior art, the composite wall for the modularized transformer substation and the construction process thereof have the advantages that the two end parts of the upper panel and the lower panel are fixedly installed through the profile frames, the installation is convenient, the efficiency is high, the hidden connecting structure is adopted for the nodes, the installation is simple, the installation of the wallboard is not affected, the integrity is good, the steel pipe frame system is firm and anti-collision, the large-size stressed member is split into a plurality of small-size members, the weight of a single member is light, the complex installation node is simplified into a socket structure, meanwhile, the small-size members are firmly fixed through the relative positions of the wallboards, the whole-dry construction is realized, the procedures such as cutting, welding and cutting are almost omitted on site, the trouble and the labor are saved, and the installation is convenient and quick.
Drawings
FIG. 1 is a schematic view of a composite wall structure for a modular substation according to the present invention;
FIG. 2 is a schematic view of the frame beam structure of the present invention;
FIG. 3 is a schematic view of a frame column structure of the present invention;
FIG. 4 is a schematic diagram of a stub structure of the present invention;
FIG. 5 is a schematic view of the composite wallboard of the present invention;
FIG. 6 is a schematic view of a panel structure according to the present invention;
FIG. 7 is a schematic view of a profile frame structure according to the present invention;
FIG. 8 is a schematic view of a corner connector according to the present invention;
FIG. 9 is a schematic diagram of a composite wall installation process for a modular substation according to the present invention;
FIG. 10 is a schematic view of the installation process of the uppermost composite wallboard of the present invention;
FIG. 11 is a schematic view of a beam-column connection node between a frame column and a main body structure of the present invention;
FIG. 12 is a schematic view of the connection nodes between the composite wall panel and the main body structure beam column and short column;
Fig. 13 is a schematic view of a male and female corner connection node of the present invention.
In the figure, a panel 1, a section frame 2, a heat insulation material 3, self-tapping screws 4, corner connectors 5, grooves 6, frame columns 7, frame beams 8, short columns 9, connectors 10, a connecting steel plate 11, weather-proof sealant 12, an embedded steel plate 13, a main structure beam 14, a connecting plate 15, a fireproof material 16, a main structure frame column 17, an L-shaped edge 201, a flanging 202, protrusions 203, transition edges 204, slots 205, connecting edges 206 and wallboard A.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings of the specification.
Example 1:
as shown in fig. 1, the composite wall for a modular substation according to the present embodiment includes a composite wall panel a and a steel pipe frame for fixing the composite wall panel a.
The composite wallboard A comprises two panels 1 which are oppositely arranged, wherein the two end parts of the two panels 1 are connected through a profile frame 2, the panels 1 are formed by taking a high-strength fiber cement board or a fiber reinforced calcium silicate board as a substrate, the surfaces of the panels are coated with fluorocarbon paint, emulsion paint, stone paint and other inner and outer wall facing materials as decoration surfaces, the profile frame 2 adopts aluminum alloy profiles, a cavity is formed between the two panels 1 and the two profile frames 2, and a heat insulation material 3 is filled in the cavity, and the heat insulation material 3 can be a heat insulation material commonly used in buildings such as a polystyrene board, an extruded board, a polyurethane board or a rock wool board.
As shown in fig. 7, the profile frame 2 includes a heat insulating material fixing portion and panel fixing portions connected to both ends of the heat insulating material fixing portion.
The panel fixing part comprises an L-shaped edge 201 and a flange 202, wherein the flange 202 is connected with one side of the L-shaped edge 201 and is vertically arranged, grooves 6 are formed in the side surfaces of two ends of the panel 1, the flange 202 is inserted into the grooves 6, and the flange 202 is used as an insert to be directly hung into the grooves 6, as shown in fig. 5, so that the panel 1 is fixed. As shown in fig. 6, the fixing part of the heat insulation material is connected with the heat insulation material 3 through a fixing piece, so as to realize the installation of the panel and the profile frame 2, and the fixing piece can adopt self-tapping screws 4.
As shown in FIG. 7, the fixing part of the thermal insulation material comprises a protrusion 203 and transition edges 204 arranged at two ends of the protrusion 203, the transition edges 204 are formed by butt joint of three sections at 90 degrees, the other side of the L-shaped edge 201 is connected with one end of the transition edge 204 to form a trapezoid structure, the other end of the transition edge 204 and the end of the protrusion 203 form a slot 205, and an angle connector 5 is inserted into the slot 205, so that the squareness of the section frame can be adjusted through the angle connector 5 as shown in FIGS. 5 and 8.
As shown in FIG. 7, one side of the slot 205 is a connecting edge 206 for connecting the protrusion 203 and the transition edge 204, and the other side is an opening for facilitating insertion of the corner connector 5, and as shown in FIG. 5, the self-tapping screw 4 is sequentially screwed into the connecting edge 206, the corner connector 5, the opening and the thermal insulation material 3 from outside to inside to complete the frame installation of the composite wallboard A. The flanging 202 of the profile frame 2 is directly inserted into the pre-opened slot 6 at the side edge of the panel 1 as an insert, the panel 1 is firmly fixed, the two slots 205 on the profile frame 2 are used for reinforcing the integral strength of the profile frame 2 on one hand and the counter bores of the tapping screws 4 on the other hand, so that the outer surfaces of the nailed nails are flush, and the tail of the nailed nails can not influence the installation of the wallboard.
The steel pipe frame comprises frame columns 7, frame beams 8 and short columns 9, wherein the frame columns 7 are main vertical stress members and are members connected with a beam column of a main building structure, the steel pipe frame is vertically installed, a plurality of plug connectors 10 are arranged on one side or two sides of the frame columns 7 according to the height of a wall plate A, the frame beams 8 are main transverse stress members, a plurality of plug connectors 10 are arranged on one side or two sides of the frame beams 8 according to the width of the wall plate A, the short columns 9 are secondary vertical stress members and are arranged at vertical joints of two adjacent wall plates A, as shown in figures 1 and 4, the length of each short column 9 is consistent with the height of the wall plate A, the strength of a firm new and integral frame installed by the wall plate A can be further guaranteed, the frame columns 7 are vertically arranged on the left side and the right side of the steel pipe frame, the steel pipe frame is plugged with the frame beams 8 through plug connectors 10 on the frame columns 7, the frame beams 8 are transversely arranged on the upper side and lower side of the steel pipe frame, the plug connectors 10 on the upper side of the frame beams 8 are connected with the short columns 9 through the plug connectors 10 on the upper side of the frame beams 8, and the plug connectors 7 are placed below the plug connectors 7, and the plug connectors are placed below the plug connectors 7, and are connected with the plug connectors 7. In order to facilitate the splicing and make the structure more stable, the outer dimension of the splicing element 10 on the frame column 7 is just inserted into the cross-section cavity of the frame beam 8, and the outer dimension of the splicing element 10 on the frame beam 8 is just inserted into the cross-section cavity of the short column 9. The structure has the advantages that the large-size stressed member is split into a plurality of small-size members, the single-piece member is light in weight, large equipment is not needed for installation, the assembly can be completed by combining two persons, the complex installation node is simplified into a socket structure, meanwhile, the small-size member is firmly fixed through the relative position of the wallboard, the whole-dry construction is carried out, the working procedures such as cutting, welding and cutting are hardly carried out on site, the trouble and the labor are saved, and the installation is convenient and quick.
The composite wall body and main structure beam column connection node structure comprises a frame column 7 and main structure beam column connection node, a composite wallboard A and main structure beam column, short column 9 connection node and a yin-yang angle connection node.
As shown in FIG. 11, the concrete structure of the connection node between the frame column 7 and the main structure beam column is that the frame column 7 is arranged at the vertical splicing position of two adjacent wall boards A, the top of the frame column 7 is connected with the embedded steel plate 13 of the main structure beam column through a connecting steel plate 11, the bottom of the frame column 7 seals the two adjacent wall boards A through a weather-proof sealant 12, the frame column 7 is firmly fixed with the main structure beam column, the reserved splice between the composite wall boards is generally 8-10mm, the frame column 7 and the embedded part on the main structure beam column are welded and fixed through a high-strength steel plate, and the hidden connection structure is simple to install without affecting the installation of the wall boards.
As shown in fig. 12, the composite wallboard A is connected with a beam column of a main structure and a short column 9 to form a concrete structure, wherein the short column 9 is arranged at a vertical splicing position of two adjacent wallboards A, and the bottom of the short column 9 seals the two adjacent wallboards A through weather-proof sealant 12.
As shown in FIG. 13, the specific structure of the joint for the female and male corners is that two wallboards A are perpendicular to each other, the vertical wallboards A and the horizontal wallboards A are changed from four-side open slots 6 to three-side open slots 6, the length of the outer side panel 1 is longer than that of the inner side panel 1, the frame column 7 at the bottom of the vertical wallboards A is connected with the frame column 7 at the end part of the horizontal wallboards A through a connecting steel plate 11, the top of the frame column 7 at the end part of the horizontal wallboards A is connected with the embedded steel plate 13 of the main structure frame column 17 through the connecting steel plate 11, the bottom of the outer side panel 1 of the vertical wallboards A and the end part of the outer side panel 1 of the horizontal wallboards A are sealed through weather-resistant sealant, and for the externally hung wallboards, the male and female corners are difficult to handle, so that the male and female corners are beautiful and the male corners are required to be firmly crashproof.
Example 2:
As shown in fig. 9, the present embodiment relates to a construction process for implementing the composite wall body for a modular substation according to embodiment 1, including:
A. the two end parts of the upper panel 1 and the lower panel 1 are respectively fixed through profile frames 2, the two profile frames 2 are in axisymmetric distribution, a cavity formed between the profile frames 2 and the panels 1 is filled with heat insulation materials 3, and the installation of the composite wallboard A is completed;
B. Firstly, fixing a frame column 7, then fixing a bottom frame beam 8, installing wallboards A layer by layer with short columns 9 and the frame beam 8 from bottom to top, changing the sequence of the last two wallboards A of the single-layer wallboard A, firstly installing wallboards A close to an end frame column, then installing the previous wallboard A, wherein the specific installation sequence is shown in the figure numbers 1.1, 1.2 and 1.3.
The installation space of the composite wallboard A on the uppermost layer is insufficient, and the installation cannot be completed according to the installation mode, so that the structure and the installation mode of the wallboard A need to be adjusted for the two layers of composite wallboards A on the uppermost layer (the height dimension of the standard board is smaller than 2 times), and the method is specifically as follows:
The panel 1 of the wallboard A is fixed by four edges with the grooves 6 instead of three edges with the grooves 6, meanwhile, the profile frame 2 on the uppermost layer of the wallboard A is correspondingly adjusted to be matched with one side without the grooves 6, and the heights of the inner side panel and the outer side panel 1 are different, as shown in figure 10, the aluminum alloy profile for installing the top wallboard is used in a complete set with the standard profile, and the last wallboard at the top is not fixed in size and needs to be disassembled according to the actual height of a building, so that the flange 202 for fixing the panel is removed from the profile for the last wallboard at the top, and the wallboard with different widths can be applied, and although the panel 1 is fixed by three edges, the structural strength is not affected and the applicability is stronger;
The wall body and the main structure beam 14 are reserved with 15-25mm (such as 20mm, 21mm and 22 mm) installation gaps, the uppermost layer of wall body frame beam 8 is welded and fixed with the main structure beam 14 through a connecting plate 15, and after the installation side of the wall body frame beam 8 is blocked by the panel 1, the installation gaps are blocked by adopting a fireproof material 16;
The node installation is shown in fig. 11, the frame column 7 and the main structure beam column connection node concrete structure is characterized in that the frame column 7 is arranged at the vertical joint of two adjacent wallboards A, the top of the frame column 7 is connected with the embedded steel plate 13 of the main structure frame column 17 through a connecting steel plate 11, the bottom of the frame column 7 is sealed with the two adjacent wallboards A through weather-proof sealant 12, the composite wallboard A is connected with the main structure beam column and the short column 9 concrete structure is shown in fig. 12, the short column 9 is arranged at the vertical joint of the two adjacent wallboards A, the bottom of the short column 9 is sealed with the two adjacent wallboards A through weather-proof sealant 12, the yin-yang angle connection node concrete structure is shown in fig. 13, the two wallboards A are mutually perpendicular, the vertical wallboards A and the horizontal wallboards A are all provided with grooves 6 at four sides, the length of the outer side panel 1 is longer than the length of the inner side panel 1, the frame column 7 at the bottom of the vertical wallboard A is connected with the frame column 7 at the end of the horizontal wallboard A through the connecting steel plate 11, the top of the frame column 7 at the end of the horizontal wallboard A is connected with the embedded steel plate 13 of the main structure frame column 17 through the connecting steel plate 11, the outer side panel 1 is connected with the outer side panel 1 through weather-proof sealant 1, the weather-proof sealant is finished at the end of the outer side panel 1.
The above embodiments are merely examples of the present invention, and the scope of the present invention is not limited to the above embodiments, and any suitable changes or modifications made by those skilled in the art, which are consistent with the claims of the present invention, shall fall within the scope of the present invention.