CN115030259B - Multi-way valve for loader, loader hydraulic system and loader - Google Patents
Multi-way valve for loader, loader hydraulic system and loader Download PDFInfo
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- CN115030259B CN115030259B CN202210885917.9A CN202210885917A CN115030259B CN 115030259 B CN115030259 B CN 115030259B CN 202210885917 A CN202210885917 A CN 202210885917A CN 115030259 B CN115030259 B CN 115030259B
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2264—Arrangements or adaptations of elements for hydraulic drives
- E02F9/2267—Valves or distributors
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2282—Systems using center bypass type changeover valves
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2289—Closed circuit
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Abstract
本发明公开了装载机技术领域的一种用于装载机的多路阀、装载机液压系统及装载机,多路阀是配置了进油口P1、进油口P2和合流阀的开中心多路阀;接收工作泵输出的液压油的进油口P1通过第一单向阀与溢流阀连接;接收转向泵输出的液压油的进油口P2通过第二单向阀与溢流阀连接;进油口P2通过合流阀连接进油口P1,同时,通过合流阀与第一阀杆、第二阀杆间的油路连通;合流阀用于根据设定的工作状态将工作泵输出的液压油与转向泵输出的液压油进行分流或合流。本发明实现了动臂的提升、下降与铲斗卸料、收斗复合动作协调控制,提高了作业效率,同时具有结构简单,制造维护成本低等特点。
The present invention discloses a multi-way valve for a loader, a loader hydraulic system and a loader in the technical field of a loader. The multi-way valve is an open center multi-way valve equipped with an oil inlet P1, an oil inlet P2 and a converging valve; the oil inlet P1 receiving the hydraulic oil output by the working pump is connected to the overflow valve through a first one-way valve; the oil inlet P2 receiving the hydraulic oil output by the steering pump is connected to the overflow valve through a second one-way valve; the oil inlet P2 is connected to the oil inlet P1 through a converging valve, and at the same time, is connected to the oil circuit between the first valve stem and the second valve stem through the converging valve; the converging valve is used to divide or merge the hydraulic oil output by the working pump and the hydraulic oil output by the steering pump according to the set working state. The present invention realizes the coordinated control of the lifting and lowering of the boom and the compound action of bucket unloading and bucket collection, improves the working efficiency, and has the characteristics of simple structure and low manufacturing and maintenance costs.
Description
技术领域Technical Field
本发明属于装载机技术领域,具体涉及一种用于装载机的多路阀、装载机液压系统及装载机。The invention belongs to the technical field of loaders, and in particular relates to a multi-way valve for a loader, a loader hydraulic system and a loader.
背景技术Background technique
目前装载机中配液压系统大多采用开中心串联多路,工作装置动臂的提升、下降与铲斗卸料、收斗只能单独动作,例如铲斗收斗动作完成后才能提升动臂,不能同时提升动臂与铲斗手动,影响作业效率。为了解决此类问题,目前装载机行业中采用负载独立流量分配(LUDV)控制系统,将流量按比例分配给各个执行机构,实现复合动作,但是对常规装载机系统,虽然采用双泵,多路阀采用一个进口,同时只有一个操纵手柄,通过单手柄倾斜45°操作难以精准控制换向的行程,动臂的提升、下降与铲斗卸料、收斗复合动作不协调,同时负载独立流量分配(LUDV)系统成本较高、液压元件大多采用进口件,在中端市场很难推广。At present, most of the hydraulic systems in loaders adopt open center series multi-way. The lifting and lowering of the working device boom and the bucket unloading and bucket collection can only be performed separately. For example, the boom can only be lifted after the bucket collection action is completed. The boom and bucket cannot be lifted manually at the same time, which affects the working efficiency. In order to solve such problems, the load independent flow distribution (LUDV) control system is currently used in the loader industry to distribute the flow in proportion to each actuator to achieve compound action. However, for conventional loader systems, although dual pumps are used, the multi-way valve uses one inlet and there is only one operating handle. It is difficult to accurately control the reversing stroke by tilting the single handle 45°. The lifting and lowering of the boom and the bucket unloading and bucket collection compound actions are not coordinated. At the same time, the load independent flow distribution (LUDV) system has a high cost and most of the hydraulic components are imported, which is difficult to promote in the mid-end market.
发明内容Summary of the invention
为解决现有技术中的不足,本发明提供一种用于装载机的多路阀、装载机液压系统及装载机,实现了动臂的提升、下降与铲斗卸料、收斗复合动作协调控制,提高了作业效率,同时具有结构简单,制造维护成本低等特点。In order to solve the deficiencies in the prior art, the present invention provides a multi-way valve for a loader, a loader hydraulic system and a loader, which realize the coordinated control of the lifting and lowering of the boom and the unloading and retracting of the bucket, thereby improving the working efficiency and having the characteristics of simple structure and low manufacturing and maintenance costs.
为达到上述目的,本发明所采用的技术方案是:In order to achieve the above object, the technical solution adopted by the present invention is:
第一方面,提供一种用于装载机的多路阀,所述多路阀是配置了进油口P1、进油口P2和合流阀的开中心多路阀;接收工作泵输出的液压油的进油口P1通过第一单向阀与溢流阀连接;接收转向泵输出的液压油的进油口P2通过第二单向阀与溢流阀连接;进油口P2通过合流阀连接进油口P1,同时,通过合流阀与第一阀杆、第二阀杆间的油路连通;合流阀用于根据设定的工作状态将工作泵输出的液压油与转向泵输出的液压油进行分流或合流。In a first aspect, a multi-way valve for a loader is provided, wherein the multi-way valve is an open center multi-way valve equipped with an oil inlet P1, an oil inlet P2 and a combining valve; the oil inlet P1 for receiving the hydraulic oil output by the working pump is connected to the overflow valve via a first one-way valve; the oil inlet P2 for receiving the hydraulic oil output by the steering pump is connected to the overflow valve via a second one-way valve; the oil inlet P2 is connected to the oil inlet P1 via a combining valve, and at the same time, is connected to the oil circuit between the first valve stem and the second valve stem via the combining valve; the combining valve is used to divert or combine the hydraulic oil output by the working pump and the hydraulic oil output by the steering pump according to a set working state.
进一步地,所述多路阀还包括控制油口b3,控制油口b3与合流阀连接。Furthermore, the multi-way valve also includes a control oil port b3, and the control oil port b3 is connected to the converging valve.
进一步地,所述多路阀还包括用于连接翻斗油缸的A1口、B1口,用于连接动臂油缸的A2口、B2口;A1口、B1口分别连接第一阀杆,A2口、B2口分别连接第二阀杆。Furthermore, the multi-way valve also includes A1 port and B1 port for connecting to the bucket cylinder, and A2 port and B2 port for connecting to the boom cylinder; A1 port and B1 port are respectively connected to the first valve stem, and A2 port and B2 port are respectively connected to the second valve stem.
第二方面,提供一种装载机液压系统,包括第一方面所述的用于装载机的多路阀,所述多路阀的进油口P1连接工作泵的出口;所述多路阀的进油口P2通过优先阀连接转向泵的出口;所述多路阀的A1口、B1口连接翻斗油缸;所述多路阀的A2口、B2口连接动臂油缸;所述优先阀通过转向器连接转向油缸;所述转向泵的出口连接先导油源阀,所述先导油源阀通过先导阀连接多路阀。In a second aspect, a loader hydraulic system is provided, comprising the multi-way valve for a loader as described in the first aspect, wherein the oil inlet P1 of the multi-way valve is connected to the outlet of a working pump; the oil inlet P2 of the multi-way valve is connected to the outlet of a steering pump through a priority valve; the A1 port and the B1 port of the multi-way valve are connected to a dump bucket cylinder; the A2 port and the B2 port of the multi-way valve are connected to a boom cylinder; the priority valve is connected to a steering cylinder through a steering gear; the outlet of the steering pump is connected to a pilot oil source valve, and the pilot oil source valve is connected to the multi-way valve through a pilot valve.
进一步地,当单独操纵翻斗油缸时,首先,转向泵输出的液压油通过先导油源阀、先导阀流向多路阀,控制第一阀杆换向,使第一阀杆处于左位或者右位;同时,工作泵输出的液压油流入多路阀的进油口P1,转向泵输出的液压油经优先阀流入多路阀的进油口P2;流入多路阀的进油口P2的液压油通过合流阀与流入多路阀的进油口P1的液压油合流后流向第一阀杆;液压油通过第一阀杆的左位或者右位流向翻斗油缸的有杆腔或无杆腔,用于控制翻斗油缸收回或伸出铲斗。Furthermore, when the bucket cylinder is operated alone, first, the hydraulic oil output by the steering pump flows to the multi-way valve through the pilot oil source valve and the pilot valve, controlling the reversal of the first valve stem so that the first valve stem is in the left position or the right position; at the same time, the hydraulic oil output by the working pump flows into the oil inlet P1 of the multi-way valve, and the hydraulic oil output by the steering pump flows into the oil inlet P2 of the multi-way valve through the priority valve; the hydraulic oil flowing into the oil inlet P2 of the multi-way valve merges with the hydraulic oil flowing into the oil inlet P1 of the multi-way valve through the merging valve and then flows to the first valve stem; the hydraulic oil flows to the rod chamber or rodless chamber of the bucket cylinder through the left position or the right position of the first valve stem, which is used to control the bucket cylinder to retract or extend the bucket.
进一步地,当单独操纵动臂油缸收回时,首先,转向泵输出的液压油通过先导油源阀、先导阀流向多路阀,控制第二阀杆换向,使第二阀杆处于左位;同时,工作泵输出的液压油流入多路阀的进油口P1,转向泵输出的液压油经优先阀流入多路阀的进油口P2;流入多路阀的进油口P2的液压油通过合流阀与流入多路阀的进油口P1的液压油合流后流向第一阀杆;合流后的液压油经过第一阀杆后流向第二阀杆,通过第二阀杆的左位流向动臂油缸的无杆腔,动臂油缸收回。Furthermore, when the boom cylinder is retracted by operating alone, first, the hydraulic oil output by the steering pump flows to the multi-way valve through the pilot oil source valve and the pilot valve, controlling the reversal of the second valve stem so that the second valve stem is in the left position; at the same time, the hydraulic oil output by the working pump flows into the oil inlet P1 of the multi-way valve, and the hydraulic oil output by the steering pump flows into the oil inlet P2 of the multi-way valve through the priority valve; the hydraulic oil flowing into the oil inlet P2 of the multi-way valve merges with the hydraulic oil flowing into the oil inlet P1 of the multi-way valve through the merging valve and flows to the first valve stem; the merged hydraulic oil passes through the first valve stem and flows to the second valve stem, and flows to the rodless chamber of the boom cylinder through the left position of the second valve stem, and the boom cylinder is retracted.
进一步地,当单独操纵动臂油缸伸出时,首先,转向泵输出的液压油通过先导油源阀、先导阀流向多路阀,控制第二阀杆、合流阀换向,使第二阀杆处于右位、合流阀处于右位;同时,工作泵输出的液压油流入多路阀的进油口P1,经过第一阀杆后流向第一阀杆与第二阀杆之间的油道;转向泵输出的液压油经优先阀流入多路阀的进油口P2;进油口P2的液压油经过合流阀的右位后,在第一阀杆与第一阀杆之间的油道与来自进油口P1的液压油合流,通过第二阀杆后流向动臂油缸的无杆腔,动臂油缸伸出。Furthermore, when the boom cylinder is extended by operating alone, first, the hydraulic oil output by the steering pump flows to the multi-way valve through the pilot oil source valve and the pilot valve, controlling the reversing of the second valve stem and the combining valve, so that the second valve stem is in the right position and the combining valve is in the right position; at the same time, the hydraulic oil output by the working pump flows into the oil inlet P1 of the multi-way valve, passes through the first valve stem and flows to the oil channel between the first valve stem and the second valve stem; the hydraulic oil output by the steering pump flows into the oil inlet P2 of the multi-way valve through the priority valve; the hydraulic oil at the oil inlet P2 passes through the right position of the combining valve, merges with the hydraulic oil from the oil inlet P1 in the oil channel between the first valve stem and the first valve stem, passes through the second valve stem and flows to the rodless chamber of the boom cylinder, and the boom cylinder is extended.
进一步地,当同时操纵动臂油缸伸出与操纵翻斗油缸伸出时:首先,转向泵输出的液压油通过先导油源阀、先导阀流向多路阀,控制第二阀杆、合流阀、第一阀杆换向,使第二阀杆处于右位、合流阀处于右位、第一阀杆处于右位;同时,工作泵输出的液压油流入多路阀的进油口P1,经过第一阀杆的右位后流向翻斗油缸的无杆腔,翻斗油缸伸出;转向泵输出的液压油经优先阀流入多路阀的进油口P2,经过合流阀流向第二阀杆的右位后流向动臂油缸的无杆腔,动臂油缸伸出。Furthermore, when the boom cylinder and the bucket cylinder are operated to extend at the same time: first, the hydraulic oil output by the steering pump flows to the multi-way valve through the pilot oil source valve and the pilot valve, controlling the reversal of the second valve stem, the combining valve and the first valve stem, so that the second valve stem is in the right position, the combining valve is in the right position, and the first valve stem is in the right position; at the same time, the hydraulic oil output by the working pump flows into the oil inlet P1 of the multi-way valve, passes through the right position of the first valve stem and flows to the rodless chamber of the bucket cylinder, and the bucket cylinder extends; the hydraulic oil output by the steering pump flows into the oil inlet P2 of the multi-way valve through the priority valve, flows to the right position of the second valve stem through the combining valve, and then flows to the rodless chamber of the boom cylinder, and the boom cylinder extends.
进一步地,当同时操纵动臂油缸伸出与操纵翻斗油缸缩回时:首先,转向泵输出的液压油通过先导油源阀、先导阀流向多路阀,控制第二阀杆、合流阀、第一阀杆换向,使第二阀杆处于右位、合流阀处于右位、第一阀杆处于左位;同时,工作泵输出的液压油流入多路阀的进油口P1,经过第一阀杆的左位后流向翻斗油缸的有杆腔,翻斗油缸缩回;转向泵输出的液压油经优先阀流入多路阀的进油口P2,经过合流阀流向第二阀杆的右位后流向动臂油缸的无杆腔,动臂油缸伸出。Furthermore, when the boom cylinder is extended and the bucket cylinder is retracted at the same time: first, the hydraulic oil output by the steering pump flows to the multi-way valve through the pilot oil source valve and the pilot valve, controlling the reversal of the second valve stem, the combining valve and the first valve stem, so that the second valve stem is in the right position, the combining valve is in the right position, and the first valve stem is in the left position; at the same time, the hydraulic oil output by the working pump flows into the oil inlet P1 of the multi-way valve, passes through the left position of the first valve stem and flows to the rod chamber of the bucket cylinder, and the bucket cylinder retracts; the hydraulic oil output by the steering pump flows into the oil inlet P2 of the multi-way valve through the priority valve, flows to the right position of the second valve stem through the combining valve, and then flows to the rodless chamber of the boom cylinder, and the boom cylinder extends.
第三方面,提供一种装载机,所述装载机配置有第二方面所述的装载机液压系统。According to a third aspect, a loader is provided, wherein the loader is equipped with the loader hydraulic system according to the second aspect.
与现有技术相比,本发明所达到的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明通过采用双进口常规开中心多路阀,通过增加合流阀,实现动臂提升与铲斗收斗、卸料实现复合动作;当进行复合动作时,从工作泵、转向泵流出的液压油不再合流,分别流向铲斗油缸、动臂油缸,实现不同执行机构的液压油相互不影响,提高复合动作的协调性、提高作业效率;(1) The present invention adopts a conventional double-inlet open-center multi-way valve and adds a converging valve to realize the composite action of boom lifting, bucket retracting and unloading. When the composite action is performed, the hydraulic oil flowing out of the working pump and the steering pump no longer merges, but flows to the bucket cylinder and the boom cylinder respectively, so that the hydraulic oils of different actuators do not affect each other, thereby improving the coordination of the composite action and improving the working efficiency.
(2)本发明所述多路阀可完全实现国产化,具有结构简单,制造维护成本低等特点;(2) The multi-way valve of the present invention can be completely domestically produced and has the characteristics of simple structure and low manufacturing and maintenance costs;
(3)本发明所述液压系统较负载独立流量分配(LUDV)系统简单、易懂、维修方便,成本低。(3) The hydraulic system of the present invention is simpler, easier to understand, more convenient to maintain and has lower cost than the load independent flow distribution (LUDV) system.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明实施例提供的一种用于装载机的多路阀的原理示意图;FIG1 is a schematic diagram of the principle of a multi-way valve for a loader provided by an embodiment of the present invention;
图2是本发明实施例提供的一种装载机液压系统的原理示意图;FIG2 is a schematic diagram of the principle of a loader hydraulic system provided by an embodiment of the present invention;
图中:1、液压油箱;2、工作泵;3、转向泵;4、优先阀;5、转向器;6、转向油缸;7、先导油源阀;8、多路阀;9、先导阀;10、球阀;11、动臂油缸;12、翻斗油缸;13、散热器;14、回油滤芯;81、第一单向阀;82、第二单向阀;83、合流阀;84、弹簧;85、溢流阀;86、第一阀杆;87、第二阀杆。In the figure: 1. hydraulic oil tank; 2. working pump; 3. steering pump; 4. priority valve; 5. steering gear; 6. steering cylinder; 7. pilot oil source valve; 8. multi-way valve; 9. pilot valve; 10. ball valve; 11. boom cylinder; 12. bucket cylinder; 13. radiator; 14. return oil filter element; 81. first one-way valve; 82. second one-way valve; 83. converging valve; 84. spring; 85. overflow valve; 86. first valve stem; 87. second valve stem.
具体实施方式Detailed ways
下面结合附图对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The present invention will be further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.
实施例一:Embodiment 1:
如图1、图2所示,一种用于装载机的多路阀,所述多路阀8基于液压系统的工作状态通过合流阀83将转向泵3、工作泵2的液压油合流与分流。As shown in FIG. 1 and FIG. 2 , a multi-way valve for a loader is provided. The multi-way valve 8 merges and divides the hydraulic oil of the steering pump 3 and the working pump 2 through the merging valve 83 based on the working state of the hydraulic system.
多路阀8为开中心多路阀,设有多个工作口,分别与对应的翻斗油缸12、动臂油缸11相连,设置2个进油口与工作泵2、优先阀4相连,有多个控制油口与先导阀7相连。The multi-way valve 8 is an open center multi-way valve with multiple working ports, which are respectively connected to the corresponding bucket cylinder 12 and boom cylinder 11. Two oil inlets are set to be connected to the working pump 2 and the priority valve 4, and multiple control oil ports are connected to the pilot valve 7.
多路阀8包括第一单向阀81、第二单向阀82、合流阀83、弹簧84、控制油口b3、溢流阀85、第一阀杆86、第二阀杆87。多路阀8的进油口P1与工作泵2的出口相连,多路阀8的进油口P2与优先阀4相连。控制油口b3与控制油口b2相连。多路阀8的进油口P1通过第一单向阀81与溢流阀85相连、进油口P2通过第二单向阀82与溢流阀85相连,进油口P2通过合流阀83与进油口P1相连,进油口P2通过合流阀83与第一阀杆86、第二阀杆87间的油路相通。The multi-way valve 8 includes a first one-way valve 81, a second one-way valve 82, a converging valve 83, a spring 84, a control oil port b3, a relief valve 85, a first valve stem 86, and a second valve stem 87. The oil inlet P1 of the multi-way valve 8 is connected to the outlet of the working pump 2, and the oil inlet P2 of the multi-way valve 8 is connected to the priority valve 4. The control oil port b3 is connected to the control oil port b2. The oil inlet P1 of the multi-way valve 8 is connected to the relief valve 85 through the first one-way valve 81, the oil inlet P2 is connected to the relief valve 85 through the second one-way valve 82, the oil inlet P2 is connected to the oil inlet P1 through the converging valve 83, and the oil inlet P2 is connected to the oil path between the first valve stem 86 and the second valve stem 87 through the converging valve 83.
合流阀83包括油口h1、油口h2、油口h3、油口h4、油口h5。合流阀83在弹簧84处于初始位置时,合流阀83的油口h1与多路阀8的进油口P2相连,油口h3与多路阀8的进油口P1相连;油口h4与第一阀杆86、第二阀杆87间的油路相通,油口h5与多路阀8的控制油口b3相连。当合流阀83在控制油口b3的作用下换向处于右位时,油口h2与多路阀8的进油口P2相连。The merging valve 83 includes oil ports h1, h2, h3, h4 and h5. When the spring 84 of the merging valve 83 is in the initial position, the oil port h1 of the merging valve 83 is connected to the oil inlet P2 of the multi-way valve 8, and the oil port h3 is connected to the oil inlet P1 of the multi-way valve 8; the oil port h4 is connected to the oil path between the first valve stem 86 and the second valve stem 87, and the oil port h5 is connected to the control oil port b3 of the multi-way valve 8. When the merging valve 83 is switched to the right position under the action of the control oil port b3, the oil port h2 is connected to the oil inlet P2 of the multi-way valve 8.
实施例二:Embodiment 2:
基于实施例一所述的一种用于装载机的多路阀,本实施例提供一种装载机液压系统,工作泵2、转向泵3的进油口与液压油箱1连通,转向泵3的出口与优先阀4的P口连通,优先阀4的EF口与多路阀8的进油口P2相连;工作泵2的出口与多路阀8的进油口P1相连。Based on the multi-way valve for a loader described in Example 1, this embodiment provides a loader hydraulic system, in which the oil inlets of the working pump 2 and the steering pump 3 are connected to the hydraulic oil tank 1, the outlet of the steering pump 3 is connected to the P port of the priority valve 4, and the EF port of the priority valve 4 is connected to the oil inlet P2 of the multi-way valve 8; the outlet of the working pump 2 is connected to the oil inlet P1 of the multi-way valve 8.
多路阀8的控制油口b3与a2口相连。The control oil port b3 of the multi-way valve 8 is connected to the port a2.
多路阀8的进油口P1与第一单向阀81油道相通,多路阀8的进油口P2与第二单向阀82油道相通,第一单向阀81、第二单向阀82与溢流阀85相通,溢流阀85与多路阀8的T口油道相通。多路阀8的进油口P2与合流阀83的油口h1相通,合流阀83的油口h3与多路阀8的进油口P1相通,合流阀83的油口h4与第一阀杆86后、第二阀杆87前的油道相通,合流阀83的油口h5与多路阀8的控制油口b3相通。The oil inlet P1 of the multi-way valve 8 is in communication with the oil passage of the first check valve 81, the oil inlet P2 of the multi-way valve 8 is in communication with the oil passage of the second check valve 82, the first check valve 81 and the second check valve 82 are in communication with the relief valve 85, and the relief valve 85 is in communication with the oil passage of the T port of the multi-way valve 8. The oil inlet P2 of the multi-way valve 8 is in communication with the oil port h1 of the converging valve 83, the oil port h3 of the converging valve 83 is in communication with the oil inlet P1 of the multi-way valve 8, the oil port h4 of the converging valve 83 is in communication with the oil passage behind the first valve stem 86 and in front of the second valve stem 87, and the oil port h5 of the converging valve 83 is in communication with the control oil port b3 of the multi-way valve 8.
多路阀8的A1口、B1口连接翻斗油缸12;多路阀8的A2口、B2口连接动臂油缸11。The A1 port and the B1 port of the multi-way valve 8 are connected to the bucket cylinder 12 ; the A2 port and the B2 port of the multi-way valve 8 are connected to the boom cylinder 11 .
多路阀8的T口通过散热器13、回油滤芯14与液压油箱1相连。The T port of the multi-way valve 8 is connected to the hydraulic oil tank 1 through the radiator 13 and the oil return filter element 14.
先导油源阀7的P1口与转向泵3的出口相连、先导油源7通过球阀10与先导阀9的P口相连。The P1 port of the pilot oil source valve 7 is connected to the outlet of the steering pump 3 , and the pilot oil source 7 is connected to the P port of the pilot valve 9 through the ball valve 10 .
先导阀9的控制油口b1与多路阀8的控制油口b1相连。The control oil port b1 of the pilot valve 9 is connected to the control oil port b1 of the multi-way valve 8 .
先导阀9的控制油口a1与多路阀8的控制油口a1相连。The control oil port a1 of the pilot valve 9 is connected to the control oil port a1 of the multi-way valve 8 .
先导阀9的控制油口b2与多路阀8的控制油口b2相连。The control oil port b2 of the pilot valve 9 is connected to the control oil port b2 of the multi-way valve 8 .
先导阀9的控制油口a2与多路阀8的控制油口b2相连。The control oil port a2 of the pilot valve 9 is connected to the control oil port b2 of the multi-way valve 8 .
多路阀8的控制油口a2与控制油口b3相连;The control oil port a2 of the multi-way valve 8 is connected to the control oil port b3;
先导阀9的控制油口2C与多路阀8的控制油口2C相连。The control oil port 2C of the pilot valve 9 is connected to the control oil port 2C of the multi-way valve 8 .
先导阀9的T口与液压油箱1的相连。The T port of the pilot valve 9 is connected to the hydraulic oil tank 1.
优先阀4的CF口与转向器5的P 口相连。The CF port of the priority valve 4 is connected to the P port of the steering gear 5.
优先阀4的LS口与转向器5的LS口相连。The LS port of the priority valve 4 is connected to the LS port of the steering gear 5 .
转向器5的工作油口分别与转向油缸6相连。The working oil ports of the steering gear 5 are connected to the steering cylinders 6 respectively.
转向器5 的T口与液压油箱1相联。The T port of the steering gear 5 is connected to the hydraulic oil tank 1.
优先阀4的T口与液压油箱1相连。The T port of the priority valve 4 is connected to the hydraulic oil tank 1 .
工况一:当只需单独操纵翻斗油缸12收回(铲斗卸料)或伸出(铲斗收斗)时:首先,来自液压油箱1的液压油通过转向泵3流向先导油源阀7的P1口后流向球阀10,然后流向先导阀9。液压油通过先导阀9的b1口或a1口流向多路阀8的b1口或a1口,控制第一阀杆86换向,使第一阀杆86处于左位或者右位。Working condition 1: When the bucket cylinder 12 only needs to be operated to be retracted (bucket unloading) or extended (bucket retracting): First, the hydraulic oil from the hydraulic oil tank 1 flows to the P1 port of the pilot oil source valve 7 through the steering pump 3, then flows to the ball valve 10, and then flows to the pilot valve 9. The hydraulic oil flows to the b1 port or a1 port of the multi-way valve 8 through the b1 port or a1 port of the pilot valve 9, controlling the reversal of the first valve stem 86, so that the first valve stem 86 is in the left position or the right position.
同时,来自液压油箱1的液压油通过工作泵2流向多路阀8的进油口P1,而来自液压油箱1的液压油通过转向泵3后流向优先阀4的P口后经过优先阀4的EF口流向多路阀8的进油口P2。多路阀8的进油口P2的液压油通过合流阀83的h1口流向合流阀的h3口后与来自多路阀8的进油口P1的液压油合流后流向第一阀杆86。液压油通过第一阀杆86的左位或者右位流向翻斗油缸12的有杆腔或无杆腔,翻斗油缸12收回(铲斗卸料)或伸出(铲斗收斗)。At the same time, the hydraulic oil from the hydraulic oil tank 1 flows to the oil inlet P1 of the multi-way valve 8 through the working pump 2, and the hydraulic oil from the hydraulic oil tank 1 flows to the P port of the priority valve 4 through the steering pump 3, and then flows to the oil inlet P2 of the multi-way valve 8 through the EF port of the priority valve 4. The hydraulic oil at the oil inlet P2 of the multi-way valve 8 flows to the h3 port of the merging valve 83 through the h1 port of the merging valve 83, and then merges with the hydraulic oil from the oil inlet P1 of the multi-way valve 8 and flows to the first valve stem 86. The hydraulic oil flows to the rod chamber or rodless chamber of the bucket cylinder 12 through the left or right position of the first valve stem 86, and the bucket cylinder 12 is retracted (bucket unloading) or extended (bucket retracting).
工况二:当只需单独操纵动臂油缸11收回(动臂下降)时:首先,来自液压油箱1的液压油通过转向泵3流向先导油源阀7的P1口后流向球阀10,然后流向先导阀9。液压油通过先导阀9的b2口流向多路阀8的b2口,控制第二阀杆87换向,使第二阀杆87处于左位。Working condition 2: When only the boom cylinder 11 needs to be operated to be retracted (the boom is lowered): First, the hydraulic oil from the hydraulic oil tank 1 flows to the P1 port of the pilot oil source valve 7 through the steering pump 3, then flows to the ball valve 10, and then flows to the pilot valve 9. The hydraulic oil flows to the b2 port of the multi-way valve 8 through the b2 port of the pilot valve 9, controlling the reversal of the second valve stem 87, so that the second valve stem 87 is in the left position.
同时,来自液压油箱1的液压油通过工作泵2流向多路阀8的进油口P1,同时来自液压油箱1的液压油通过转向泵3后流向优先阀4的P口,后经过优先阀4的EF口流向多路阀8的进油口P2。流向多路阀8的进油口P2的液压油通过合流阀83的h1口到合流阀83的h3口后,与来自多路阀8的进油口P1的液压油合流后再流向第一阀杆86,合流后的液压油经过第一阀杆86后流向第二阀杆87,通过第二阀杆87的左位流向动臂油缸11的无杆腔,动臂油缸11收回、动臂下降。At the same time, the hydraulic oil from the hydraulic oil tank 1 flows to the oil inlet P1 of the multi-way valve 8 through the working pump 2, and at the same time, the hydraulic oil from the hydraulic oil tank 1 flows to the P port of the priority valve 4 through the steering pump 3, and then flows to the oil inlet P2 of the multi-way valve 8 through the EF port of the priority valve 4. The hydraulic oil flowing to the oil inlet P2 of the multi-way valve 8 passes through the h1 port of the merging valve 83 to the h3 port of the merging valve 83, and then merges with the hydraulic oil from the oil inlet P1 of the multi-way valve 8 and flows to the first valve stem 86. The merged hydraulic oil passes through the first valve stem 86 and flows to the second valve stem 87, and flows to the rodless chamber of the boom cylinder 11 through the left position of the second valve stem 87, and the boom cylinder 11 is retracted and the boom is lowered.
工况三:当只需单独操纵动臂油缸11伸出(动臂提升)时,首先来自液压油箱1的液压油通过转向泵3流向先导油源阀7的P1口后流向球阀10,然后流向先导阀9,操纵先导阀9,使液压油通过先导阀9的a2口流向多路阀8的控制油口b3与a2口。流向多路阀8的a2口的先导油,使得第二阀杆87换向处于右位,流向合流阀83的控制油口b3的先导油使得合流阀83换向处于右位。Working condition three: when only the boom cylinder 11 needs to be operated to extend (boom lifting), the hydraulic oil from the hydraulic oil tank 1 first flows to the P1 port of the pilot oil source valve 7 through the steering pump 3, then flows to the ball valve 10, and then flows to the pilot valve 9. The pilot valve 9 is operated to make the hydraulic oil flow to the control oil ports b3 and a2 of the multi-way valve 8 through the a2 port of the pilot valve 9. The pilot oil flowing to the a2 port of the multi-way valve 8 causes the second valve stem 87 to switch to the right position, and the pilot oil flowing to the control oil port b3 of the confluence valve 83 causes the confluence valve 83 to switch to the right position.
同时,来自液压油箱1的液压油通过工作泵2流向多路阀8的进油口P1,经过第一阀杆86后流向第一阀杆86与第二阀杆87之间的油道。而来自液压油箱1的液压油通过转向泵3后流向优先阀4的P口后,经过优先阀4的EF口流向多路阀8的进油口P2。来自多路阀8的进油口P2的液压油经过合流阀83的右位,使得液压油通过合流阀83的h2口流向合流阀83的h4口后,在第一阀杆86与第一阀杆87之间的油道与来自工作泵2的液压油合流,通过第二阀杆87后流向动臂油缸11的无杆腔,动臂油缸11伸出,动臂提升。At the same time, the hydraulic oil from the hydraulic oil tank 1 flows to the oil inlet P1 of the multi-way valve 8 through the working pump 2, and flows to the oil passage between the first valve stem 86 and the second valve stem 87 after passing through the first valve stem 86. The hydraulic oil from the hydraulic oil tank 1 flows to the P port of the priority valve 4 through the steering pump 3, and then flows to the oil inlet P2 of the multi-way valve 8 through the EF port of the priority valve 4. The hydraulic oil from the oil inlet P2 of the multi-way valve 8 passes through the right position of the converging valve 83, so that the hydraulic oil flows to the h4 port of the converging valve 83 through the h2 port of the converging valve 83, and then merges with the hydraulic oil from the working pump 2 in the oil passage between the first valve stem 86 and the first valve stem 87, and flows to the rodless chamber of the boom cylinder 11 after passing through the second valve stem 87, so that the boom cylinder 11 extends and the boom is lifted.
工况四:当同时操纵动臂油缸11伸出(动臂提升)与操纵翻斗油缸12伸出(铲斗收斗)时:首先,来自液压油箱1的液压油通过转向泵3流向先导油源阀7的P1口后流向球阀10,然后流向先导阀9,经过先导阀9的a2口流向多路阀8的a2口与控制油口b3,使的第二阀杆87向左移动处于右位、合流阀83向左移动处于右位;同时经过先导阀9的a1 口流向多路阀8的a1 口,第一阀杆86向左移动处于右位。Working condition four: when the boom cylinder 11 is extended (boom lifting) and the bucket cylinder 12 is extended (bucket retracting) at the same time: first, the hydraulic oil from the hydraulic oil tank 1 flows to the P1 port of the pilot oil source valve 7 through the steering pump 3 and then flows to the ball valve 10, and then flows to the pilot valve 9, and flows to the a2 port of the pilot valve 9 to the a2 port of the multi-way valve 8 and the control oil port b3, so that the second valve stem 87 moves to the left and is in the right position, and the converging valve 83 moves to the left and is in the right position; at the same time, it flows to the a1 port of the pilot valve 9 to the a1 port of the multi-way valve 8, and the first valve stem 86 moves to the left and is in the right position.
来自液压油箱1的液压油通过工作泵2流向多路阀8的进油口P1,经过第一阀杆86的右位后流向翻斗油缸12的无杆腔,翻斗油缸12伸出、铲斗收斗。来自液压油箱1的液压油通过转向泵3后流向优先阀4的P口后经过优先阀4的EF口流向多路阀8的进油口P2,流向合流阀83,经过合流阀83的h2口、h4口流向第二阀杆87的右位后流向动臂油缸11的无杆腔,动臂油缸11伸出,动臂提升。The hydraulic oil from the hydraulic oil tank 1 flows to the oil inlet P1 of the multi-way valve 8 through the working pump 2, flows to the rodless chamber of the bucket cylinder 12 after passing through the right position of the first valve stem 86, and the bucket cylinder 12 extends and the bucket retracts. The hydraulic oil from the hydraulic oil tank 1 flows to the P port of the priority valve 4 through the EF port of the priority valve 4, flows to the oil inlet P2 of the multi-way valve 8, flows to the confluence valve 83, flows to the right position of the second valve stem 87 through the h2 port and h4 port of the confluence valve 83, and flows to the rodless chamber of the boom cylinder 11, and the boom cylinder 11 extends and the boom is lifted.
从以上可以出,当同时操纵动臂油缸11伸出(动臂提升)与操纵翻斗油缸12伸出(铲斗收斗)时,工作泵2的出口液压油经过第一阀杆86流向翻斗油缸12的无杆腔,转向泵3出口的液压油经过优先阀4、多路阀8的合流阀83、第二阀杆87后流向动臂油缸11的无杆腔,流向翻斗油缸12的无杆腔的液压油来自工作泵2,而流向动臂油缸11的无杆腔的液压油来自转向泵3,相互不影响,提高复合动可操纵性、协调性。From the above, it can be seen that when the boom cylinder 11 is extended (boom lifting) and the bucket cylinder 12 is extended (bucket retracting) at the same time, the outlet hydraulic oil of the working pump 2 flows to the rodless chamber of the bucket cylinder 12 through the first valve stem 86, and the hydraulic oil at the outlet of the steering pump 3 flows to the rodless chamber of the boom cylinder 11 after passing through the priority valve 4, the combining valve 83 of the multi-way valve 8, and the second valve stem 87. The hydraulic oil flowing to the rodless chamber of the bucket cylinder 12 comes from the working pump 2, and the hydraulic oil flowing to the rodless chamber of the boom cylinder 11 comes from the steering pump 3, which do not affect each other, thereby improving the maneuverability and coordination of the compound movement.
工况五:当同时操纵动臂油缸11伸出(动臂提升)与操纵翻斗油缸12缩回(铲斗卸料)时:首先,来自液压油箱1的液压油通过转向泵3流向先导油源阀7的P1口后流向球阀10,然后流向先导阀9,经过先导阀9的a2口流向多路阀8的a2口与控制油口b3,使的第二阀杆87向左移动处于右位、合流阀83向左移动处于右位;同时经过先导阀9的b1 口流向多路阀8的b1 口,第一阀杆86向右移动处于左位。Working condition five: when the boom cylinder 11 is extended (boom lifting) and the bucket cylinder 12 is retracted (bucket unloading) at the same time: first, the hydraulic oil from the hydraulic oil tank 1 flows to the P1 port of the pilot oil source valve 7 through the steering pump 3 and then flows to the ball valve 10, and then flows to the pilot valve 9, and flows to the a2 port of the pilot valve 9 to the a2 port of the multi-way valve 8 and the control oil port b3, so that the second valve stem 87 moves to the left and is in the right position, and the converging valve 83 moves to the left and is in the right position; at the same time, it flows to the b1 port of the multi-way valve 8 through the b1 port of the pilot valve 9, and the first valve stem 86 moves to the right and is in the left position.
来自液压油箱1的液压油通过工作泵2流向多路阀8的进油口P1,经过第一阀杆86的左位后流向翻斗油缸12的有杆腔,翻斗油缸12缩出,铲斗卸料。来自液压油箱1的液压油通过转向泵3后流向优先阀4的P口后,经过优先阀4的EF口流向多路阀8的进油口P2,流向合流阀83,经过合流阀83的h2口、h4口流向第二阀杆87的右位后流向动臂油缸11的无杆腔,动臂油缸11伸出,动臂提升。The hydraulic oil from the hydraulic oil tank 1 flows to the oil inlet P1 of the multi-way valve 8 through the working pump 2, flows to the rod chamber of the bucket cylinder 12 after passing through the left position of the first valve stem 86, and the bucket cylinder 12 retracts to unload the bucket. The hydraulic oil from the hydraulic oil tank 1 flows to the P port of the priority valve 4 through the steering pump 3, flows to the oil inlet P2 of the multi-way valve 8 through the EF port of the priority valve 4, flows to the confluence valve 83, flows to the right position of the second valve stem 87 through the h2 port and h4 port of the confluence valve 83, and then flows to the rodless chamber of the boom cylinder 11, and the boom cylinder 11 extends to lift the boom.
可以看出,当同时操纵动臂油缸11伸出(动臂提升)与操纵翻斗油缸12伸出(铲斗卸料)时,工作泵2的出口液压油经过第一阀杆86流向翻斗油缸12的有杆腔,转向泵3出口的液压油经过优先阀4、多路阀8的合流阀83、第二阀杆87右位后流向动臂油缸11的无杆腔。流向翻斗油缸12的有杆腔的液压油来自工作泵2,而流向动臂油缸11的无杆腔的液压油来自转向泵3,相互不影响,提高复合动可操纵性、协调性。It can be seen that when the boom cylinder 11 is extended (boom lifting) and the bucket cylinder 12 is extended (bucket unloading) at the same time, the outlet hydraulic oil of the working pump 2 flows to the rod chamber of the bucket cylinder 12 through the first valve stem 86, and the hydraulic oil at the outlet of the steering pump 3 flows to the rodless chamber of the boom cylinder 11 after passing through the priority valve 4, the confluence valve 83 of the multi-way valve 8, and the second valve stem 87 in the right position. The hydraulic oil flowing to the rod chamber of the bucket cylinder 12 comes from the working pump 2, and the hydraulic oil flowing to the rodless chamber of the boom cylinder 11 comes from the steering pump 3, which do not affect each other, thereby improving the controllability and coordination of the compound movement.
本发明通过多路阀内部油道将来自工作泵、优先阀的液压油合流、分流后供给动臂油缸、翻斗油缸。通过移动多路阀的换向杆控制动臂提升、动臂下降、铲斗收斗、铲斗卸料。多路阀中的合流阀控制来自优先阀的液压油与来自工作泵的液压油合流与分流,当单独动臂下降、铲斗收斗、铲斗卸料时,来自优先阀的液压油通过合流阀与来自工作泵的液压油在多路阀第一阀杆前合流后经过流向第一阀杆或第二阀杆后流向动臂油缸、翻斗油缸;当提升动臂时,来自优先阀的液压油通过合流阀与来自工作泵的液压油通过第一阀杆后,在第一阀杆后、第二阀杆前合流后通过第二阀杆流向动臂油缸;当提升动臂时,同时铲斗手动或铲斗卸料时,来自工作泵的液压油通过第一阀杆流向翻斗油缸,来自优先阀的液压油通过合流阀后通过第二阀杆后流向动臂油缸,实现动臂提升与铲斗收斗或铲斗卸料复合动作。The invention uses the internal oil passage of the multi-way valve to combine and divide the hydraulic oil from the working pump and the priority valve and then supplies it to the boom cylinder and the bucket cylinder. The boom lifting, boom lowering, bucket retracting and bucket unloading are controlled by moving the reversing rod of the multi-way valve. The combining valve in the multi-way valve controls the combining and dividing of the hydraulic oil from the priority valve and the hydraulic oil from the working pump. When the boom is lowered, the bucket is retracted, or the bucket is unloaded, the hydraulic oil from the priority valve passes through the combining valve and the hydraulic oil from the working pump before the first valve stem of the multi-way valve, and then flows to the boom cylinder and the bucket cylinder through the first valve stem or the second valve stem; when the boom is lifted, the hydraulic oil from the priority valve passes through the combining valve and the hydraulic oil from the working pump after passing through the first valve stem, and then merges behind the first valve stem and in front of the second valve stem, and then flows to the boom cylinder through the second valve stem; when the boom is lifted and the bucket is manually operated or the bucket is unloaded at the same time, the hydraulic oil from the working pump flows to the bucket cylinder through the first valve stem, and the hydraulic oil from the priority valve flows to the boom cylinder through the second valve stem after passing through the combining valve, thereby realizing the combined action of boom lifting and bucket retracting or bucket unloading.
实施例三:Embodiment three:
基于实施例一所述的一种用于装载机的多路阀,实施例二所述的一种装载机液压系统,本实施例提供一种装载机,所述装载机配置有实施例二所述的装载机液压系统。Based on the multi-way valve for a loader described in Example 1 and the loader hydraulic system described in Example 2, this embodiment provides a loader, and the loader is equipped with the loader hydraulic system described in Example 2.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
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