CN115015397A - Detection probe for high-temperature gas cooled reactor steam generator - Google Patents
Detection probe for high-temperature gas cooled reactor steam generator Download PDFInfo
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- 239000000523 sample Substances 0.000 title claims abstract description 151
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Abstract
Description
技术领域technical field
本发明涉及超声导波探头技术领域,具体涉及为一种高温气冷堆蒸汽发生器用检测探头。The invention relates to the technical field of ultrasonic guided wave probes, in particular to a detection probe for a high temperature gas-cooled reactor steam generator.
背景技术Background technique
电磁超声检测行业,对管材的导波检测中,探头的固定和使用一般步骤为:将用于外加磁场的镍钴合金带环绕在待检管体上,用胶带绑紧固定,用磁铁对镍钴合金带进行加磁处理。In the electromagnetic ultrasonic testing industry, in the guided wave testing of pipes, the general steps for fixing and using the probe are as follows: wrap the nickel-cobalt alloy belt used for the external magnetic field on the pipe body to be tested, tie it with tape to fix it, and use a magnet to fix the nickel Cobalt alloy strips are magnetized.
在中国发明CN202502074U提出了一种超声导波管道检测装置,该装置主要通过增减相邻接的传感器固定单元的数量,来改变检测探头的内径大小,从而使得管道检测更加灵活方便。The Chinese invention CN202502074U proposes an ultrasonic guided wave pipeline detection device, which mainly changes the inner diameter of the detection probe by increasing or decreasing the number of adjacent sensor fixing units, thereby making pipeline detection more flexible and convenient.
在中国发明CN206788104U提出“电磁超声导波探头检测装置”,该装置主要是简化了检测装置的检测步骤,使其检测探头可以快速安拆。The invention CN206788104U in China proposes an "electromagnetic ultrasonic guided wave probe detection device", which mainly simplifies the detection steps of the detection device, so that the detection probe can be quickly installed and removed.
中国发明1中的探头检测装置,虽然具备较好的检测功能,但由于该装置是一体成型的,管道只能贯穿该检测装置,然后在进行检测;对于正在使用的管道,由于管道两端都连接有其他设备,这导致该装置无法正常使用,无形中降低了该设备的使用效率。Although the probe detection device in China Invention 1 has a good detection function, because the device is integrally formed, the pipeline can only pass through the detection device, and then the detection is carried out; for the pipeline in use, since both ends of the pipeline are There are other devices connected, which makes the device unable to use normally, and invisibly reduces the use efficiency of the device.
中国发明2中的探头检测装置,虽然采用翻转结构,极大的提高了检测探头的安拆效率,但是在安装过程中,是否完全贴合管体,是需要人工进行判断的,且该装置中未设置相应的卡紧监测机构,导致出现松懈情况后,需要工作人员重复装配,一定程度上,降低了工作人员的工作效率。Although the probe detection device in China Invention 2 adopts a flip structure, which greatly improves the installation and disassembly efficiency of the detection probe, it needs to be judged manually whether it completely fits the pipe body during the installation process. There is no corresponding clamping monitoring mechanism, resulting in the occurrence of slack, requiring the staff to repeat the assembly, which reduces the work efficiency of the staff to a certain extent.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服上述技术不足,提供一种高温气冷堆蒸汽发生器用检测探头,解决了现有的检测装置,虽然具备较好的检测功能,但是安装方式较为单一,降低了其实用性的问题。The purpose of the present invention is to overcome the above-mentioned technical deficiencies, and provide a detection probe for a high temperature gas-cooled reactor steam generator, which solves the problem of the existing detection device. Although it has a good detection function, the installation method is relatively simple, which reduces its practicality. The problem.
为达到上述技术目的,本发明采取了以下技术方案:In order to achieve the above-mentioned technical purpose, the present invention has adopted the following technical solutions:
一种高温气冷堆蒸汽发生器用检测探头,包括底座、下探头壳体、上探头壳体、调节部、探测组件和卡合部;A detection probe for a high temperature gas-cooled reactor steam generator, comprising a base, a lower probe casing, an upper probe casing, an adjustment part, a detection assembly and a clamping part;
所述底座上固定有所述下探头壳体和所述调节部;所述调节部与所述上探头壳体铰接,用于调节所述上探头壳体的高度;The lower probe housing and the adjusting part are fixed on the base; the adjusting part is hinged with the upper probe housing for adjusting the height of the upper probe housing;
所述下探头壳体上端的两侧均开设有凹槽,所述凹槽内设有压力传感器;Both sides of the upper end of the lower probe shell are provided with grooves, and a pressure sensor is arranged in the grooves;
所述上探头壳体下端的两侧均设有与所述凹槽配合的凸起;当所述凸起和凹槽配合时,所述上探头壳体和下探头壳体围合形成一安装待检测管体的安装空间;Both sides of the lower end of the upper probe shell are provided with protrusions that cooperate with the grooves; when the protrusions and the grooves are matched, the upper probe shell and the lower probe shell are enclosed to form an installation The installation space of the tube body to be tested;
所述探测组件包括若干磁铁、带状线圈、镍钴合金带,以及耐磨片;所述下探头壳体与所述上探头壳体相对的一面均开设有安装槽,若干所述磁铁周向设于所述安装槽内,所述带状线圈设于若干所述磁铁上,用于激发和接受电磁导波,所述镍钴合金带设于所述带状线圈背向所述磁铁的一面,作为外加磁场;所述耐磨片设于所述镍钴合金带上;The detection assembly includes a plurality of magnets, a strip coil, a nickel-cobalt alloy belt, and a wear-resistant sheet; the lower probe shell and the upper probe shell are provided with installation grooves on the opposite side, and a plurality of the magnets are circumferentially arranged on the surface. In the installation slot, the strip coils are arranged on a plurality of the magnets to excite and receive electromagnetic guided waves, and the nickel-cobalt alloy strips are arranged on the side of the strip coils facing away from the magnets, as an external magnetic field; the wear-resistant sheet is arranged on the nickel-cobalt alloy belt;
所述卡合部铰接在所述下探头壳体的两侧,所述卡合部远离所述下探头壳体的一侧卡合至所述上探头壳体内。The engaging portion is hinged on both sides of the lower probe housing, and a side of the engaging portion away from the lower probe housing is engaged into the upper probe housing.
本装置在使用过程中,不光可以对拆卸下来的管道进行检测,同时也可以对正在使用的管道进行检测;在检查拆卸下来的管道时;先翻转上探头壳体,使其靠近调节部,并将待检测管体放置在下探头壳体的安装槽体,当放置完毕后,转动上探头壳体,使其与下探头壳体的两侧位于同一轴线,通过调整调节部,改变上、下探头壳体之间的距离,当凸起挤压到压力传感器时,外接设备会有提示,此时,工作人员翻转卡合部,通过卡合部将下探头壳体与上探头壳体紧固在一起;在检查在役管道时,仅仅只需调高上探头壳体的位置高度,当管体置入下探头壳体后,向下调整上探头壳体高度便可,而无需进行翻转动作。During the use of the device, not only the dismantled pipes can be inspected, but also the pipes in use; when inspecting the dismantled pipes, the probe housing is first turned over to make it close to the adjusting part, and the Place the tube to be tested in the installation groove of the lower probe housing. After the placement is complete, turn the upper probe housing to make it lie on the same axis as the two sides of the lower probe housing. By adjusting the adjusting part, change the upper and lower probes. The distance between the shells, when the protrusion squeezes against the pressure sensor, the external device will prompt. At this time, the staff turns over the engaging part, and fastens the lower probe shell and the upper probe shell through the engaging part. At the same time; when inspecting the pipeline in service, it is only necessary to increase the position and height of the upper probe shell. When the pipe body is placed in the lower probe shell, the height of the upper probe shell can be adjusted downward without turning over.
优选的,所述调节部包括第一螺杆、板体和连接板;靠近所述下探头壳体且在所述底座上固定有所述第一螺杆,所述第一螺杆上螺纹连接有所述板体,所述板体的两侧通过转轴铰接有所述连接板,所述连接板面向所述下探头壳体的一面固定有所述上探头壳体。Preferably, the adjusting part includes a first screw rod, a plate body and a connecting plate; the first screw rod is fixed on the base close to the lower probe shell, and the first screw rod is threadedly connected with the first screw rod A plate body, the connecting plate is hinged on both sides of the plate body through a rotating shaft, and the upper probe casing is fixed on the side of the connecting plate facing the lower probe casing.
优选的,所述板体上开设有第一螺纹槽,所述第一螺杆轴向的一端贯穿所述第一螺纹槽并延伸至所述板体的外部。Preferably, the plate body is provided with a first thread groove, and an axial end of the first screw thread penetrates the first thread groove and extends to the outside of the plate body.
优选的,所述第一螺杆远离所述底座的一端连接有把手。Preferably, a handle is connected to one end of the first screw rod away from the base.
其中第一螺杆转动连接在底座上,当工作人员通过把手带动第一螺杆转动时,板体可以在第一螺杆上进行升降,且板体上铰接有连接板,连接板上固定有上探头壳体,这样当板体进行升降时,可以同步带动上探头壳体进行升降,同时由于连接板是铰接在板体上,当连接板发生转动时,也可以带动上探头壳体进行转动,从而实现角度调节的效果。The first screw rod is rotatably connected to the base. When the staff rotates the first screw rod through the handle, the plate body can be lifted and lowered on the first screw rod, and the plate body is hinged with a connecting plate, and the upper probe shell is fixed on the connecting plate. In this way, when the plate body is lifted and lowered, the upper probe shell can be driven to lift and lower simultaneously. At the same time, since the connecting plate is hinged on the plate body, when the connecting plate rotates, the upper probe shell can also be driven to rotate, so as to realize The effect of angle adjustment.
优选的,所述卡合部包括杆体和第二螺杆,所述下探头壳体的两侧均铰接有所述杆体,所述杆体远离所述下探头壳体一端的内部设有可旋进旋出的所述第二螺杆,所述第二螺杆的一端延伸至所述上探头壳体内。Preferably, the engaging portion includes a rod body and a second screw rod, the rod body is hinged on both sides of the lower probe housing, and the inside of one end of the rod body away from the lower probe housing is provided with a precessing screw One end of the second screw extends into the upper probe housing.
优选的,所述上探头壳体的两侧均开设有与所述第二螺杆配合的第二螺纹槽。Preferably, both sides of the upper probe housing are provided with second thread grooves matched with the second screw.
当上探头壳体的凸起,挤压到压力传感器时,外部检测设备会进行提示,此时,工作人员翻转杆体,并旋转第二螺杆,使得第二螺杆的一端延伸至第二螺纹槽中,从而完成下探头壳体与上探头壳体之间的装配。When the protrusion of the upper probe shell squeezes the pressure sensor, the external detection device will prompt. At this time, the staff turns the rod body and rotates the second screw, so that one end of the second screw extends into the second thread groove , so as to complete the assembly between the lower probe housing and the upper probe housing.
优选的,所述杆体为L形杆体。Preferably, the rod body is an L-shaped rod body.
优选的,所述安装槽为弧形槽体,两所述弧形槽体所构成圆形结构大于待检测管体直径。Preferably, the installation groove is an arc-shaped groove body, and the circular structure formed by the two arc-shaped groove bodies is larger than the diameter of the pipe body to be detected.
优选的,所述上探头壳体可90°翻转。Preferably, the upper probe housing can be turned over by 90°.
优选的,所述耐磨片上设有耐磨涂层,所述耐磨涂层为聚氨酯耐磨涂层。Preferably, the wear-resistant sheet is provided with a wear-resistant coating, and the wear-resistant coating is a polyurethane wear-resistant coating.
与现有技术相比,本发明的有益效果包括:Compared with the prior art, the beneficial effects of the present invention include:
1、本发明与现有技术相比,能够快速、高效的对在役管道或拆卸管道进行检测,从而提高检测装置的检测效率;2、本发明与现有技术相比,整体性更强,工作人员能够轻松完成检测装置的固定与拆卸,解决了传统检测探头检测步骤较多,且使用成本和人力成本较大的问题。1. Compared with the prior art, the present invention can quickly and efficiently detect in-service pipelines or dismantled pipelines, thereby improving the detection efficiency of the detection device; 2. Compared with the prior art, the present invention has stronger integrity, The staff can easily complete the fixing and dismantling of the detection device, which solves the problems that the traditional detection probe has many detection steps, and the use cost and labor cost are relatively large.
附图说明Description of drawings
图1是本发明正面示意图;Fig. 1 is the front schematic view of the present invention;
图2是本发明图1中上探头壳体翻转示意图;FIG. 2 is a schematic view of the overturning of the upper probe housing in FIG. 1 of the present invention;
图3是本发明图1中俯视图。FIG. 3 is a top view of FIG. 1 of the present invention.
图中:1、底座;2、下探头壳体;211、槽体;21、压力传感器;3、第一螺杆;31、板体;311、连接板;4、上探头壳体;41、凸起;5、磁铁;51、带状线圈;52、镍钴合金带;53、耐磨片;6、杆体;61、第二螺杆。In the figure: 1, the base; 2, the lower probe shell; 211, the tank body; 21, the pressure sensor; 3, the first screw; 31, the plate body; 311, the connecting plate; 4, the upper probe shell; 41, the
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
请参阅图1,一种高温气冷堆蒸汽发生器用检测探头,包括底座1、下探头壳体2、上探头壳体4、调节部、探测组件和卡合部。Referring to Fig. 1, a detection probe for a high temperature gas-cooled reactor steam generator includes a
底座1上固定有下探头壳体2和调节部;调节部与上探头壳体4铰接,用于调节上探头壳体4的高度。A
下探头壳体2上端的两侧均开设有凹槽,凹槽内设有压力传感器21。Both sides of the upper end of the
上探头壳体4下端的两侧均设有与凹槽配合的凸起41;当凸起41和凹槽配合时,上探头壳体4和下探头壳体2围合形成一安装待检测管体的安装空间。Both sides of the lower end of the
探测组件包括若干磁铁5、带状线圈51、镍钴合金带52,以及耐磨片53;下探头壳体2与上探头壳体4相对的一面均开设有安装槽,若干磁铁5周向设于安装槽内,带状线圈51设于若干磁铁5上,用于激发和接受电磁导波;镍钴合金带52设于带状线圈51背向磁铁5的一面,作为外加磁场;耐磨片53设于镍钴合金带52上。The detection assembly includes a plurality of
卡合部铰接在下探头壳体2的两侧,卡合部远离下探头壳体2的一侧卡合至上探头壳体4内。The engaging portion is hinged on both sides of the
本装置在使用过程中,不光可以对拆卸下来的管道进行检测,同时也可以对正在使用的管道进行检测;在检查拆卸下来的管道时;先翻转上探头壳体4,使其靠近调节部,并将待检测管体放置在下探头壳体2的安装槽体211,当放置完毕后,转动上探头壳体4,使其与下探头壳体2的两侧位于同一轴线,通过调整调节部,改变上、下探头壳体2之间的距离,当凸起41挤压到压力传感器21时,外接设备会有提示,此时,工作人员翻转卡合部,通过卡合部将下探头壳体2与上探头壳体4紧固在一起;在检查在役管道时,仅仅只需调高上探头壳体4的位置高度,当管体置入下探头壳体2后,向下调整上探头壳体4高度便可,而无需进行翻转动作,其中通过耐磨片53起到保护镍钴合金带52和带状线圈51的作用,镍钴合金带52作为外加磁场,带状线圈51激发和接受电磁导波,磁铁5实时为镍钴合金带52进行加磁,从而使其组成完整的电磁导波探头,并对管体进行检测。In the process of using the device, not only the disassembled pipeline can be inspected, but also the pipeline being used can be inspected; when inspecting the disassembled pipeline, the
为提高调节部的调节效率,请参阅图1和图2,在一优选实施例中,调节部包括第一螺杆3、板体31和连接板311;靠近下探头壳体2且在底座1上固定有螺杆,螺杆上螺纹连接有板体31,板体31的两侧通过转轴铰接有连接板311,连接板311面向下探头壳体2的一面固定有上探头壳体4,板体31上开设有第一螺纹槽,第一螺杆3轴向的一端贯穿第一螺纹槽并延伸至板体31的外部,第一螺杆3远离底座1的一端连接有把手,其中第一螺杆3转动连接在底座1上,当工作人员通过把手带动第一螺杆3转动时,板体31可以在第一螺杆3上进行升降,且板体31上铰接有连接板311,连接板311上固定有上探头壳体4,这样当板体31进行升降时,可以同步带动上探头壳体4进行升降,同时由于连接板311是铰接在板体31上,当连接板311发生转动时,也可以带动上探头壳体4进行转动,从而实现角度调节的效果。In order to improve the adjustment efficiency of the adjustment part, please refer to FIGS. 1 and 2 , in a preferred embodiment, the adjustment part includes a
为提高卡合部卡合效率,请参阅2,在一优选实施例中,卡合部包括杆体6和第二螺杆61,下探头壳体2的两侧均铰接有杆体6,杆体6远离下探头壳体2一端的内部设有可旋进旋出的第二螺杆61,第二螺杆61的一端延伸至上探头壳体4内,上探头壳体4的两侧均开设有与第二螺杆61配合的第二螺纹槽,当上探头壳体4的凸起41,挤压到压力传感器21时,外部检测设备会进行提示,此时,工作人员翻转杆体6,并旋转第二螺杆61,使得第二螺杆61的一端延伸至第二螺纹槽中,从而完成下探头壳体2与上探头壳体4之间的装配,杆体6为L形杆体6,优选的,安装槽为弧形槽体211,两弧形槽体211所构成圆形结构大于待检测管体直径,优选的,上探头壳体4可90°翻转。In order to improve the engaging efficiency of the engaging portion, please refer to 2. In a preferred embodiment, the engaging portion includes a
为提高耐磨片53的使用寿命,请参阅图1-图2,在一优选的实施例中,耐磨片53上设有耐磨涂层,耐磨涂层为聚氨酯耐磨涂层;通过设置耐磨涂层,其中耐磨涂层为聚氨酯耐磨涂层,通过聚氨酯耐磨涂层可以进一步提高耐磨片53的耐磨效果,且聚氨酯耐磨涂层具备极佳的耐磨、防水和防腐性能,进而能够形成较好的耐磨性能。In order to improve the service life of the wear-
为了更好地理解本发明,以下结合图1-图3来对本发明高温气冷堆蒸汽发生器用检测探头的工作过程进行详细说明:在使用时,选择第一螺杆3,使其带动板体31向上移动,通过板体31和连接板311的配合来带动上探头壳体4向上移动;此时,上探头壳体4与下探头壳体2之间的左侧有较大间隙,通过间隙将待检测管道置入上探头壳体4与下探头壳体2之间,再次旋转第一螺杆3,通过板体31和连接板311的配合,带动上探头壳体4向下移动;当凸起41挤压到压力传感器21时,工作人员将杆体6转动,并将第二螺杆61旋进上探头壳体4的两侧;并通过磁铁5、带状线圈51和镍钴合金带52上的配合,完成管道检测,其中通过耐磨片53起到保护镍钴合金带52和带状线圈51的作用,镍钴合金带52作为外加磁场,带状线圈51激发和接受电磁导波,磁铁5实时为镍钴合金带52进行加磁,从而使其组成完整的电磁导波探头,并对管体进行检测。In order to better understand the present invention, the working process of the detection probe for the high temperature gas-cooled reactor steam generator of the present invention will be described in detail below with reference to Figs. Moving upward, the
当需要检查拆卸管道时,则无需调节第一螺杆3,直接推动连接板311,通过连接板311带动上探头壳体4进行90°翻转即可,当待检测管道置入下探头壳体2后,重新翻转上探头壳体4,并进行卡合,便可完成对拆卸管道的检测。When it is necessary to inspect and disassemble the pipeline, there is no need to adjust the
基于上述高温气冷堆蒸汽发生器用检测探头,本发明还相应的提供一种高温气冷堆蒸汽发生器用检测探头的操作方法,包括以下操作步骤:Based on the above-mentioned detection probe for the high-temperature gas-cooled reactor steam generator, the present invention also provides a corresponding operation method for the detection probe for the high-temperature gas-cooled reactor steam generator, comprising the following operation steps:
S1、调整调节部,使其上探头壳体4与下探头壳体2装配再一起;当压力传感器21检测到信号时,将检测数据传输至外置的控制单元中,工作人员翻转卡合部,准备对管体进行检测。S1. Adjust the adjustment part so that the
S2、外置控制单元控制带状线圈51和磁铁5运行,并产生超声波用于对管道进行检测。S2. The external control unit controls the operation of the
S3、再检测结束后,由显示器进行显示,从而方便工作人员的查看。S3. After the re-detection is completed, the display is displayed, so as to facilitate the viewing of the staff.
由于上文已对高温气冷堆蒸汽发生器用检测探头进行详细描述,在此不再赘述。Since the detection probe for the high temperature gas-cooled reactor steam generator has been described in detail above, it will not be repeated here.
以上所述本发明的具体实施方式,并不构成对本发明保护范围的限定。任何根据本发明的技术构思所做出的各种其他相应的改变与变形,均应包含在本发明权利要求的保护范围内。The specific embodiments of the present invention described above do not limit the protection scope of the present invention. Any other corresponding changes and modifications made according to the technical concept of the present invention shall be included in the protection scope of the claims of the present invention.
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