CN115014733A - Method and device for manufacturing digital model of vehicle part - Google Patents
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Abstract
Description
技术领域technical field
本申请涉及车辆零部件加工技术领域,特别是涉及一种车辆零部件数模的制作方法及装置。The present application relates to the technical field of vehicle parts processing, and in particular, to a method and device for manufacturing a digital model of vehicle parts.
背景技术Background technique
回弹是由于外力卸载后零部件内的弹性变形恢复引起的,回弹会导致零部件的尺寸不合格,而车辆零部件的回弹会降低整车装配时的质量。通常在加工车辆零部件前,通过仿真技术,根据检具的约束布局对车辆零部件数模进行回弹检测,并根据检测结果进行回弹补偿。The springback is caused by the recovery of elastic deformation in the components after the external force is unloaded. The springback will cause the size of the components to be unqualified, and the springback of the vehicle components will reduce the quality of the vehicle assembly. Usually, before processing vehicle parts, springback detection is performed on the digital model of vehicle parts through simulation technology according to the constraint layout of the inspection tool, and springback compensation is performed according to the detection results.
但是由于检具和整车装配时的约束布局不同,通过仿真技术得到的车辆零部件数模很难得到在检具和整车装配时回弹检测结果都合格。However, due to the different constraint layout of the inspection tool and the whole vehicle assembly, it is difficult to obtain the springback test results of the inspection tool and the whole vehicle assembly from the digital model of the vehicle parts obtained by simulation technology.
发明内容SUMMARY OF THE INVENTION
本申请针对现有方式的缺点,提供一种车辆零部件数模的制作方法及装置,用以解决现有技术存在很难得到在检具和整车装配时回弹检测结果都合格的车辆零部件数模的技术问题。Aiming at the shortcomings of the existing methods, the present application provides a method and device for making a digital model of vehicle parts, so as to solve the problem in the prior art that it is difficult to obtain vehicle parts with qualified springback detection results when the inspection tool and the whole vehicle are assembled. Technical issues with component digitization.
第一个方面,本申请实施例提供了一种车辆零部件数模的制作方法,包括:对车辆零部件数模的用于与整车装配的第一约束布局进行修改,得到第二约束布局;基于所述第二约束布局,对所述车辆零部件数模进行回弹检测,得到所述第二约束布局中各约束点的夹紧力;根据所述第二约束布局中各约束点的夹紧力,对所述第二约束布局进行筛选,得到第三约束布局;基于所述第三约束布局,对所述车辆零部件数模进行回弹检测,得到所述车辆零部件数模的第一回弹数据;根据所述第一回弹数据,对所述车辆零部件数模进行回弹补偿,得到回弹补偿后的车辆零部件数模;基于所述第一约束布局、所述第三约束布局和用于与检具装配的第四约束布局,分别对所述回弹补偿后的车辆零部件数模进行回弹检测,分别得到所述回弹补偿后的车辆零部件数模的第二回弹数据、第三回弹数据和第四回弹数据;如果所述第二回弹数据、所述第三回弹数据和所述第四回弹数据均位于预设的回弹数据范围内,则输出所述回弹补偿后的车辆零部件数模,以使生产人员根据所述回弹补偿后的车辆零部件数模生产车辆零部件。In a first aspect, an embodiment of the present application provides a method for manufacturing a digital model of a vehicle part, including: modifying a first constraint layout of the digital model of the vehicle part used for assembling with a complete vehicle to obtain a second constraint layout ; Based on the second constraint layout, perform springback detection on the digital model of the vehicle parts to obtain the clamping force of each constraint point in the second constraint layout; Clamping force, screen the second constraint layout to obtain a third constraint layout; based on the third constraint layout, perform springback detection on the digital model of the vehicle parts, and obtain the digital model of the vehicle parts. the first springback data; according to the first springback data, perform springback compensation on the digital model of the vehicle parts to obtain the digital model of the vehicle parts after springback compensation; based on the first constraint layout, the The third constraint layout and the fourth constraint layout used for assembling with the inspection tool respectively perform springback detection on the digital models of the vehicle parts after springback compensation, and obtain the digital models of the vehicle parts after springback compensation respectively. the second rebound data, the third rebound data and the fourth rebound data; if the second rebound data, the third rebound data and the fourth rebound data are all within the preset rebound data Within the data range, the digital model of the vehicle parts after springback compensation is output, so that the production personnel can produce vehicle parts according to the digital model of the vehicle parts after springback compensation.
作为一种可选地实施方式,所述对车辆零部件数模的用于与整车装配的第一约束布局进行修改,得到第二约束布局,包括:将所述第一约束布局中位于非整车外观可见区域内的约束点沿最短移动距离移动至整车外观可见区域内,得到第二约束布局。As an optional implementation manner, the modifying the first constraint layout of the digital model of the vehicle parts used for assembling with the whole vehicle to obtain the second constraint layout includes: arranging the first constraint layout in the non- The constraint points in the visible area of the entire vehicle appearance are moved along the shortest moving distance to the visible area of the entire vehicle appearance to obtain the second constraint layout.
作为一种可选地实施方式,所述对车辆零部件数模的用于与整车装配的第一约束布局进行修改,得到第二约束布局,包括:将所述第一约束布局中位于非整车外观可见区域内的约束点沿最短移动距离移动至整车外观可见区域内,并将所述第四约束布局中非关键主型区域内的约束点,添加至所述第一约束布局中,得到第二约束布局。As an optional implementation manner, the modifying the first constraint layout of the digital model of the vehicle parts used for assembling with the whole vehicle to obtain the second constraint layout includes: arranging the first constraint layout in the non- The constraint points in the visible area of the entire vehicle appearance are moved to the visible area of the entire vehicle appearance along the shortest moving distance, and the constraint points in the non-critical main type area in the fourth constraint layout are added to the first constraint layout , to get the second constraint layout.
作为一种可选地实施方式,回弹数据包括约束点对应的夹紧力,所述根据所述第二约束布局中各约束点的夹紧力,对所述第二约束布局进行筛选,得到第三约束布局,包括:去除所述第二约束布局中的夹紧力大于预设夹紧力阈值的约束点,得到第三约束布局。As an optional implementation manner, the springback data includes the clamping force corresponding to the constraint point, and the second constraint layout is screened according to the clamping force of each constraint point in the second constraint layout to obtain The third constraint layout includes: removing constraint points whose clamping force is greater than a preset clamping force threshold in the second constraint layout to obtain a third constraint layout.
作为一种可选地实施方式,所述方法还包括:如果所述第二回弹数据、所述第三回弹数据和所述第四回弹数据中任一回弹数据不位于预设的回弹数据范围内,则重复执行基于所述第三约束布局,对所述车辆零部件数模进行回弹检测,得到所述车辆零部件数模的第一回弹数据的步骤。As an optional implementation manner, the method further includes: if any rebound data among the second rebound data, the third rebound data and the fourth rebound data is not within a preset value Within the range of the springback data, the step of performing springback detection on the digital model of the vehicle part based on the third constraint layout is repeated to obtain the first springback data of the digital model of the vehicle part.
第二个方面,本申请实施例中提供了一种车辆零部件数模的制作装置,包括:修改模块,用于对车辆零部件数模的用于与整车装配的第一约束布局进行修改,得到第二约束布局;第一检测模块,用于基于所述第二约束布局,对所述车辆零部件数模进行回弹检测,得到所述第二约束布局中各约束点的夹紧力;筛选模块,用于根据所述第二约束布局中各约束点的夹紧力,对所述第二约束布局进行筛选,得到第三约束布局;第二检测模块,用于基于所述第三约束布局,对所述车辆零部件数模进行回弹检测,得到所述车辆零部件数模的第一回弹数据;补偿模块,用于根据所述第一回弹数据,对所述车辆零部件数模进行回弹补偿,得到回弹补偿后的车辆零部件数模;第三检测模块,用于基于所述第一约束布局、所述第三约束布局和用于与检具装配的第四约束布局,分别对所述回弹补偿后的车辆零部件数模进行回弹检测,分别得到所述回弹补偿后的车辆零部件数模的第二回弹数据、第三回弹数据和第四回弹数据;输出模块,用于如果所述第二回弹数据、所述第三回弹数据和所述第四回弹数据均位于预设的回弹数据范围内,则输出所述回弹补偿后的车辆零部件数模,以使生产人员根据所述回弹补偿后的车辆零部件数模生产车辆零部件。In a second aspect, an embodiment of the present application provides an apparatus for making a digital model of a vehicle part, including: a modification module for modifying a first constraint layout of the digital model of the vehicle part for assembling with a complete vehicle , obtain the second constraint layout; the first detection module is used to perform springback detection on the digital model of the vehicle parts based on the second constraint layout, and obtain the clamping force of each constraint point in the second constraint layout The screening module is used to screen the second constraint layout according to the clamping force of each constraint point in the second constraint layout to obtain a third constraint layout; the second detection module is used to screen the second constraint layout based on the third constraint layout Constraining the layout, performing springback detection on the digital model of the vehicle parts, and obtaining the first springback data of the vehicle parts digital model; the compensation module is used for zeroing the vehicle according to the first springback data. The component digital model performs springback compensation to obtain the springback compensated vehicle component digital model; the third detection module is used for the first constraint layout, the third constraint layout, and the first constraint layout for assembling with the inspection tool. Four-constraint layout, respectively perform springback detection on the digital model of the vehicle parts after springback compensation, and obtain the second rebound data, third rebound data and fourth rebound data; an output module for outputting the second rebound data, the third rebound data and the fourth rebound data if all of the second rebound data are within a preset rebound data range The digital model of the vehicle parts after springback compensation, so that the production personnel can produce the vehicle parts according to the digital model of the vehicle parts after the springback compensation.
作为一种可选地实施方式,所述修改模块具体用于:将所述第一约束布局中位于非整车外观可见区域内的约束点沿最短移动距离移动至整车外观可见区域内,得到第二约束布局。As an optional implementation manner, the modification module is specifically configured to: move the constraint point located in the visible area of the non-vehicle appearance in the first constraint layout to the visible area of the appearance of the entire vehicle along the shortest moving distance, to obtain Second constraint layout.
作为一种可选地实施方式,所述修改模块具体用于:将所述第一约束布局中位于非整车外观可见区域内的约束点沿最短移动距离移动至整车外观可见区域内,并将所述第四约束布局中非关键主型区域内的约束点,添加至所述第一约束布局中,得到第二约束布局。As an optional implementation manner, the modification module is specifically configured to: move the constraint point located in the visible area of the non-vehicle appearance in the first constraint layout to the visible area of the appearance of the entire vehicle along the shortest moving distance, and A second constraint layout is obtained by adding the constraint points in the non-critical main type area in the fourth constraint layout to the first constraint layout.
作为一种可选地实施方式,所述筛选模块具体用于:去除所述第二约束布局中的夹紧力大于预设夹紧力阈值的约束点,得到第三约束布局。As an optional implementation manner, the screening module is specifically configured to: remove constraint points whose clamping force is greater than a preset clamping force threshold in the second constraint layout to obtain a third constraint layout.
作为一种可选地实施方式,所述装置还包括:重复执行模块,用于如果所述第二回弹数据、所述第三回弹数据和所述第四回弹数据中任一回弹数据不位于预设的回弹数据范围内,则重复执行基于所述第三约束布局,对所述车辆零部件数模进行回弹检测,得到所述车辆零部件数模的第一回弹数据的步骤。As an optional implementation manner, the apparatus further includes: a repetitive execution module, configured to rebound if any one of the second rebound data, the third rebound data, and the fourth rebound data rebounds If the data is not within the preset rebound data range, then repeat the third constraint layout to perform rebound detection on the digital model of the vehicle parts to obtain the first rebound data of the vehicle parts digital model. A step of.
本申请提供了车辆零部件数模的制作方法及装置,本申请的实施例提供的技术方案至少带来以下有益效果:The present application provides a method and device for making a digital model of vehicle parts, and the technical solutions provided by the embodiments of the present application at least bring the following beneficial effects:
通过对车辆零部件数模的用于与整车装配的第一约束布局进行修改,得到第二约束布局,基于得到的第二约束布局,对车辆零部件数模进行回弹检测,并通过筛选,去除不满足预紧力要求的约束点,以得到布局更为合理的第三约束布局,以确定车辆零部件数模的约束布局,然后对车辆零部件数模进行回弹检测,并根据得到的车辆零部件数模的第一回弹数据对车辆零部件数模进行回弹补偿,得到回弹补偿后的车辆零部件数模,确保回弹补偿有效,提高补偿效率,之后,基于第一约束布局、第三约束布局和用于与检具装配的第四约束布局,分别对回弹补偿后的车辆零部件数模进行回弹检测,分别得到回弹补偿后的车辆零部件数模的第二回弹数据、第三回弹数据和第四回弹数据;如果第二回弹数据、第三回弹数据和第四回弹数据均位于预设的回弹数据范围内,则输出回弹补偿后的车辆零部件数模,以使生产人员根据回弹补偿后的车辆零部件数模生产车辆零部件。这样可以避免出现检具上的回弹检测合格,而在整车装配时回弹检测不合格的情况,进一步缩短车辆零部件的研发周期。The second constraint layout is obtained by modifying the first constraint layout of the digital model of the vehicle parts for assembling with the whole vehicle. , remove the constraint points that do not meet the preload requirements to obtain a third constraint layout with a more reasonable layout, determine the constraint layout of the digital model of the vehicle parts, and then perform the springback detection on the digital model of the vehicle parts, and according to the obtained The first springback data of the digital model of the vehicle parts is used to perform springback compensation on the digital model of the vehicle parts, and the digital model of the vehicle parts after springback compensation is obtained to ensure that the springback compensation is effective and improve the compensation efficiency. The restraint layout, the third restraint layout and the fourth restraint layout used for assembling with the inspection tool, respectively perform springback detection on the digital model of the vehicle parts after springback compensation, and obtain the digital model of the vehicle parts after springback compensation respectively. The second rebound data, the third rebound data and the fourth rebound data; if the second rebound data, the third rebound data and the fourth rebound data are all within the preset rebound data range, the output Digital model of vehicle parts after springback compensation, so that production personnel can produce vehicle parts according to the digital model of vehicle parts after springback compensation. In this way, it can avoid the situation that the springback test on the inspection tool is qualified, but the springback test is not qualified when the whole vehicle is assembled, and the development cycle of vehicle parts is further shortened.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not limiting of the present application.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本申请实施例提供的一种车辆零部件数模的制作方法的流程示意图;1 is a schematic flowchart of a method for manufacturing a digital model of a vehicle part provided in an embodiment of the present application;
图2为本申请实施例提供的一种车辆零部件数模的制作方法中第一约束布局的示意图;2 is a schematic diagram of a first constraint layout in a method for manufacturing a digital model of a vehicle part provided by an embodiment of the present application;
图3为本申请实施例提供的一种车辆零部件数模的制作方法中第四约束布局的示意图;3 is a schematic diagram of a fourth constraint layout in a method for manufacturing a digital model of a vehicle part provided by an embodiment of the present application;
图4为本申请实施例提供的一种车辆零部件数模的制作方法中第三约束布局的示意图;4 is a schematic diagram of a third constraint layout in a method for manufacturing a digital model of a vehicle part provided by an embodiment of the present application;
图5为本申请实施例提供的一种车辆零部件数模的制作方法中第三约束布局补偿前的回弹数据示意图;5 is a schematic diagram of springback data before compensation of a third constraint layout in a method for manufacturing a digital model of a vehicle part provided in an embodiment of the present application;
图6为本申请实施例提供的一种车辆零部件数模的制作方法中第三约束布局补偿后的回弹数据示意图;6 is a schematic diagram of springback data after compensation of the third constraint layout in a method for manufacturing a digital model of a vehicle part provided in an embodiment of the present application;
图7为本申请实施例提供的一种车辆零部件数模的制作方法中第四约束布局补偿前的回弹数据示意图;7 is a schematic diagram of springback data before the fourth constraint layout compensation in a method for manufacturing a digital model of a vehicle part provided in an embodiment of the present application;
图8为本申请实施例提供的一种车辆零部件数模的制作方法中第四约束布局补偿后的回弹数据示意图;8 is a schematic diagram of springback data after compensation of the fourth constraint layout in a method for manufacturing a digital model of a vehicle part provided by an embodiment of the present application;
图9为本申请实施例提供的一种车辆零部件数模的制作方法中第一约束布局补偿前的回弹数据示意图;FIG. 9 is a schematic diagram of springback data before first constraint layout compensation in a method for manufacturing a digital model of a vehicle part provided in an embodiment of the present application;
图10为本申请实施例提供的一种车辆零部件数模的制作方法中第一约束布局补偿后的回弹数据示意图;10 is a schematic diagram of springback data after compensation of the first constraint layout in a method for manufacturing a digital model of a vehicle part provided in an embodiment of the application;
图11为本申请另一实施例提供的一种车辆零部件数模的制作方法的流程示意图;11 is a schematic flowchart of a method for manufacturing a digital model of a vehicle part provided by another embodiment of the application;
图12为本申请实施例提供的一种车辆零部件数模的制作设备的框架结构示意图。FIG. 12 is a schematic diagram of a frame structure of an apparatus for manufacturing a digital model of a vehicle part according to an embodiment of the application.
附图标记及对应说明:Reference signs and corresponding descriptions:
201:修改模块;201: Modify the module;
202:第一检测模块;202: a first detection module;
203:筛选模块;203: screening module;
204:第二检测模块;204: a second detection module;
205:补偿模块;205: compensation module;
206:第三检测模块;206: the third detection module;
207:输出模块。207: Output module.
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clearly understood, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
首先对本申请涉及的几个名词进行介绍和解释:First of all, some terms involved in this application are introduced and explained:
GD&T:Geometric Dimensioning and Tolerancing的缩写,意为几何尺寸与公差。任何零件都是由点、线、面构成的,这些点、线、面称为要素。机械加工后零件的实际要素相对于理想要素总有误差,包括形状误差和位置误差。这类误差影响机械产品的功能,设计时应规定相应的公差并按规定的标准符号标注在图样上。GD&T: Abbreviation for Geometric Dimensioning and Tolerancing, meaning geometric dimensions and tolerances. Any part is composed of points, lines, and surfaces, and these points, lines, and surfaces are called elements. The actual elements of the machined parts always have errors relative to the ideal elements, including shape errors and position errors. This type of error affects the function of mechanical products, and the corresponding tolerances should be specified in the design and marked on the drawings according to the specified standard symbols.
AutoForm:一种用于车身开发与模具制造的板成形模拟软件。AutoForm: A panel forming simulation software for car body development and mold making.
本申请实施例提供了一种车辆零部件数模的制作方法,如图1所示,车辆零部件数模的制作方法主要包括步骤S101-S107:An embodiment of the present application provides a method for manufacturing a digital model of a vehicle part. As shown in FIG. 1 , the method for manufacturing a digital model of a vehicle part mainly includes steps S101-S107:
步骤S101:对车辆零部件数模的用于与整车装配的第一约束布局进行修改,得到第二约束布局。Step S101 : modifying the first constraint layout of the digital model of the vehicle parts for assembling with the whole vehicle to obtain the second constraint layout.
本申请实施例中的约束布局包括约束点在车辆零部件数模的位置分布,以及约束点与检具和/或整车装配时的连接方式,该连接方式可以包括定位销连接,支撑连接和夹紧连接,对应的,通过定位销连接的约束点为定位点,通过支撑连接的约束点为支撑点,通过夹紧连接的约束点为夹紧点。用于与整车装配的第一约束布局和用于与检具装配的第四约束布局可以通过GD&T(Geometric Dimensioning and Tolerancing,几何尺寸与公差)图中获取,GD&T图可以由尺寸工程师制作得到。The constraint layout in the embodiment of the present application includes the positional distribution of constraint points on the digital model of vehicle parts, and the connection mode between constraint points and the inspection tool and/or the whole vehicle during assembly. The connection mode may include positioning pin connection, support connection and For the clamping connection, correspondingly, the restraint point connected by the positioning pin is the positioning point, the restraint point connected by the support is the support point, and the restraint point connected by the clamping is the clamping point. The first constraint layout for assembling with the whole vehicle and the fourth constraint layout for assembling with the inspection tool can be obtained through GD&T (Geometric Dimensioning and Tolerancing) drawings, and the GD&T drawings can be produced by dimension engineers.
作为一种可选地实施方式,步骤S101中对车辆零部件数模的用于与整车装配的第一约束布局进行修改,得到第二约束布局,包括:As an optional implementation manner, in step S101, the first constraint layout of the digital model of the vehicle parts for assembling with the whole vehicle is modified to obtain a second constraint layout, including:
将第一约束布局中位于非整车外观可见区域内的约束点沿最短移动距离移动至整车外观可见区域内,得到第二约束布局。A second constraint layout is obtained by moving the constraint point located in the visible area of the non-vehicle appearance in the first constraint layout to the visible area of the entire vehicle appearance along the shortest moving distance.
车辆零部件数模包括整车外观可见区域和非整车外观可见区域。非整车外观可见区域为车辆零部件的结构面,即整形或者翻边成型出来的型面。可以将第一约束布局中位于非整车外观可见区域内的约束点移动至整车外观可见区域内,且与移动前的位置距离不能太远,以减少车辆零部件数模与实际车辆零部件在约束布局上的差异性。The digital model of vehicle parts includes the visible area of the entire vehicle appearance and the visible area of the non-complete vehicle appearance. The visible area of the non-vehicle appearance is the structural surface of the vehicle parts, that is, the profile formed by shaping or flanging. The constraint points located in the visible area of the non-vehicle appearance in the first constraint layout can be moved to the visible area of the vehicle appearance, and the distance from the position before the movement cannot be too far, so as to reduce the digital model of the vehicle parts and the actual vehicle parts. Differences in constraint layout.
在一些可能的实施例中,第一约束布局如图2所示,第三约束布局如图4所示,图2中A4、A5、定位孔1、定位孔2、A10、E1、E2、E3、A1’、A9’和A8均为约束点,其中,A4、A5和A9’在非整车外观可见区域内。图4中,A4’、A5’和A9”为第一约束布局中位于非整车外观可见区域内的约束点沿最短移动距离移动至整车外观可见区域内的约束点。In some possible embodiments, the first constraint layout is shown in FIG. 2 , and the third constraint layout is shown in FIG. 4 . In FIG. 2 , A4 , A5 , positioning hole 1 , positioning hole 2 , A10 , E1 , E2 , E3 , A1', A9' and A8 are all constraint points, among which, A4, A5 and A9' are in the visible area of non-vehicle appearance. In Fig. 4, A4', A5' and A9" are the constraint points located in the visible area of the non-vehicle appearance in the first constraint layout, and move along the shortest moving distance to the restraint points in the visible area of the entire vehicle appearance.
作为一种可选地实施方式,步骤S101中对车辆零部件数模的用于与整车装配的第一约束布局进行修改,得到第二约束布局,包括:As an optional implementation manner, in step S101, the first constraint layout of the digital model of the vehicle parts for assembling with the whole vehicle is modified to obtain a second constraint layout, including:
将第一约束布局中位于非整车外观可见区域内的约束点沿最短移动距离移动至整车外观可见区域内,并将第四约束布局中非关键主型区域内的约束点,添加至第一约束布局中,得到第二约束布局。Move the constraint points located in the visible area of the non-vehicle appearance in the first constraint layout to the visible area of the entire vehicle appearance along the shortest moving distance, and add the constraint points in the non-critical main area in the fourth constraint layout to the In a constraint layout, a second constraint layout is obtained.
基于前述实施例,在一些可能的实施例中,由于非关键主型区域内的约束点在整车装配时没有与其他部件存在匹配关系,而与检具装配时是存在匹配关系的,因此,为了同时保证与检具和整车装配时的回弹检测都合格,在将第一约束布局中位于非整车外观可见区域内的约束点沿最短移动距离移动至整车外观可见区域内之后,将非关键主型区域内的约束点,即整车装配时没有匹配关系区域内的约束点添加至第一约束布局中,进而得到一个更为合理的约束布局,提高了后续回弹补偿的准确率和效率。Based on the foregoing embodiments, in some possible embodiments, since the constraint points in the non-critical main type area do not have a matching relationship with other components during the assembly of the whole vehicle, but have a matching relationship with the inspection tool during assembly, therefore, In order to ensure that the springback detection when assembling with the inspection tool and the whole vehicle is qualified at the same time, after the constraint point located in the visible area of the non-vehicle appearance in the first constraint layout is moved along the shortest moving distance to the visible area of the vehicle appearance, The constraint points in the non-critical main area, that is, the constraint points in the non-matching area during vehicle assembly, are added to the first constraint layout, thereby obtaining a more reasonable constraint layout and improving the accuracy of subsequent springback compensation. rate and efficiency.
在一些可能的实施例中,第四约束布局如图3所示,第三约束布局如图4所示,图3中,A1、A2、A3、A4、A5、A6、A7、A8、A9、A10、定位孔1、定位孔2、E1和E2均为约束点,其中,图3和图4中,A6和A7为非关键主型区域内的约束点。In some possible embodiments, the fourth constraint layout is shown in FIG. 3, and the third constraint layout is shown in FIG. 4. In FIG. 3, A1, A2, A3, A4, A5, A6, A7, A8, A9, A10 , positioning hole 1 , positioning hole 2 , E1 and E2 are all constraint points, wherein, in FIG. 3 and FIG. 4 , A6 and A7 are the constraint points in the non-critical main type area.
步骤S102:基于第二约束布局,对车辆零部件数模进行回弹检测,得到第二约束布局中各约束点的夹紧力。Step S102 : based on the second constraint layout, perform springback detection on the digital model of the vehicle parts to obtain the clamping force of each constraint point in the second constraint layout.
可以将车辆零部件数模输入至AutoForm中以进行回弹检测,以进行仿真检测,得到第二约束布局中各约束点的夹紧力。The digital model of vehicle parts can be input into AutoForm for springback detection for simulation detection, and the clamping force of each constraint point in the second constraint layout can be obtained.
步骤S103:根据第二约束布局中各约束点的夹紧力,对第二约束布局进行筛选,得到第三约束布局。Step S103: Screen the second constraint layout according to the clamping force of each constraint point in the second constraint layout to obtain a third constraint layout.
作为一种可选地实施方式,S103中回弹数据包括约束点对应的夹紧力,根据第二约束布局中各约束点的夹紧力,对第二约束布局进行筛选,得到第三约束布局,包括:As an optional implementation manner, the springback data in S103 includes the clamping force corresponding to the constraint point, and according to the clamping force of each constraint point in the second constraint layout, the second constraint layout is screened to obtain the third constraint layout ,include:
去除第二约束布局中的夹紧力大于预设夹紧力阈值的约束点,得到第三约束布局。A third constraint layout is obtained by removing constraint points in the second constraint layout where the clamping force is greater than the preset clamping force threshold.
在与检具和整车装配时,夹紧点与车辆零部件的约束力最为显著,造成的回弹也最大,因此为了便于提高弹力补偿的效率和准确率,可以将夹紧力大于预设夹紧力阈值的约束点去除。When assembling with the inspection tool and the whole vehicle, the binding force between the clamping point and the vehicle parts is the most significant, and the resulting springback is also the largest. Therefore, in order to improve the efficiency and accuracy of the elastic force compensation, the clamping force can be higher than the preset value. Constraint point removal for clamping force threshold.
步骤S104:基于第三约束布局,对车辆零部件数模进行回弹检测,得到车辆零部件数模的第一回弹数据。Step S104: Based on the third constraint layout, perform springback detection on the digital model of the vehicle parts, and obtain first springback data of the digital model of the vehicle parts.
如图5-10所示,图5为本申请实施例提供的一种车辆零部件数模的制作方法中第三约束布局补偿前的回弹数据示意图;图6为本申请实施例提供的一种车辆零部件数模的制作方法中第三约束布局补偿后的回弹数据示意图;图7为本申请实施例提供的一种车辆零部件数模的制作方法中第四约束布局补偿前的回弹数据示意图;图8为本申请实施例提供的一种车辆零部件数模的制作方法中第四约束布局补偿后的回弹数据示意图;图9为本申请实施例提供的一种车辆零部件数模的制作方法中第一约束布局补偿前的回弹数据示意图;图10为本申请实施例提供的一种车辆零部件数模的制作方法中第一约束布局补偿后的回弹数据示意图;图5-10中的正负值为回弹量,其中,正值表示可以为凸出的效果和凸出值,负值表示可以为凹进的效果和凹进值。As shown in FIGS. 5-10 , FIG. 5 is a schematic diagram of springback data before the compensation of the third constraint layout in a method for manufacturing a digital model of vehicle parts provided by an embodiment of the application; A schematic diagram of rebound data after compensation of the third constraint layout in a method for manufacturing a digital model of a vehicle part Schematic diagram of rebound data; FIG. 8 is a schematic diagram of rebound data after compensation of the fourth constraint layout in a method for making a digital model of a vehicle part provided by an embodiment of the application; FIG. 9 is a vehicle part provided by an embodiment of the application Figure 10 is a schematic diagram of springback data after compensation of the first constraint layout in a method for manufacturing a digital model of a vehicle part provided in an embodiment of the present application; The positive and negative values in Figure 5-10 represent the amount of rebound, where positive values represent the effect and the protruding value that can be convex, and negative values represent the effect and the concave value that can be concave.
步骤S105:根据第一回弹数据,对车辆零部件数模进行回弹补偿,得到回弹补偿后的车辆零部件数模。Step S105: According to the first springback data, springback compensation is performed on the digital model of the vehicle parts, and the digital model of the vehicle parts after springback compensation is obtained.
通过前述步骤可以得到可靠的约束布局,可靠的约束布局能够获取到准确的回弹量,使得回弹量补偿更可靠,避免无效补偿,提高补偿成功率,进而提高车辆零部件出件的尺寸合格率。Through the above steps, a reliable constraint layout can be obtained, and a reliable constraint layout can obtain an accurate springback amount, which makes the springback amount compensation more reliable, avoids invalid compensation, improves the compensation success rate, and further improves the size of the vehicle parts. Rate.
步骤S106:基于第一约束布局、第三约束布局和用于与检具装配的第四约束布局,分别对回弹补偿后的车辆零部件数模进行回弹检测,分别得到回弹补偿后的车辆零部件数模的第二回弹数据、第三回弹数据和第四回弹数据。Step S106: Based on the first constraint layout, the third constraint layout, and the fourth constraint layout for assembling with the inspection tool, respectively perform springback detection on the digital model of the vehicle parts after springback compensation, and obtain respectively the springback compensation. The second springback data, the third springback data and the fourth springback data of the digital model of the vehicle parts.
通过补偿后进行补偿效果的仿真分析,不仅可以确认在检具上的状态,还确认整车装配时状态,确保补偿有效,且检具和整车匹配的关键匹配区域的回弹检测结果都是合格的,以解决因为回弹补偿不可靠,导致补偿失败的问题。Through the simulation analysis of the compensation effect after compensation, not only the state on the inspection tool, but also the state of the whole vehicle can be confirmed, so as to ensure that the compensation is effective, and the springback detection results of the key matching area of the inspection tool and the vehicle are all Qualified to solve the problem of compensation failure due to unreliable springback compensation.
步骤S107:如果第二回弹数据、第三回弹数据和第四回弹数据中均位于预设的回弹数据范围内,则输出回弹补偿后的车辆零部件数模,以使生产人员根据回弹补偿后的车辆零部件数模生产车辆零部件。Step S107: If the second rebound data, the third rebound data and the fourth rebound data are all within the preset rebound data range, output the digital model of the vehicle parts after rebound compensation, so that the production personnel can The vehicle parts are produced according to the digital model of the vehicle parts after springback compensation.
如果第二回弹数据、第三回弹数据和第四回弹数据中均位于预设的回弹数据范围内,说明补偿后的车辆零部件数模在检具和整车装配时的回弹检测结果都合格,可以进行实体车辆零部件数的加工和生产。If the second rebound data, the third rebound data and the fourth rebound data are all within the preset rebound data range, it indicates the rebound of the compensated vehicle parts digital model during the inspection tool and the whole vehicle assembly. The test results are all qualified, and the processing and production of the number of physical vehicle parts can be carried out.
本申请实施例提供了一种车辆零部件数模的制作方法,通过此方法可以确保回弹补偿有效,提高了补偿效率,以避免出现检具上的回弹检测合格,而在整车装配时回弹检测不合格的情况,进而缩短车辆零部件的研发周期。The embodiment of the present application provides a method for manufacturing a digital model of a vehicle part, through which the springback compensation can be ensured effectively, and the compensation efficiency can be improved, so as to avoid the occurrence of qualified springback detection on the inspection tool, and when the whole vehicle is assembled The failure of the springback test will shorten the development cycle of vehicle parts.
作为一种可选地实施方式,如图11所示,车辆零部件数模的制作方法还包括步骤S108:As an optional embodiment, as shown in FIG. 11 , the manufacturing method of the digital model of vehicle parts further includes step S108:
步骤S108:如果第二回弹数据、第三回弹数据和第四回弹数据中任一回弹数据不位于预设的回弹数据范围内,则重复执行基于第三约束布局,对车辆零部件数模进行回弹检测,得到车辆零部件数模的第一回弹数据的步骤。Step S108: If any rebound data among the second rebound data, the third rebound data and the fourth rebound data is not within the preset rebound data range, repeat the layout based on the third constraint to zero the vehicle The step of performing springback detection on the component digital model to obtain the first springback data of the vehicle component digital model.
如果第二回弹数据、第三回弹数据和第四回弹数据中任一回弹数据不位于预设的回弹数据范围内,说明无法满足在检具和整车装配时的回弹检测都合格的要求,因此,需要进行回弹补偿,然后再进行回弹检测,直至第二回弹数据、第三回弹数据和第四回弹数据都位于回弹数据范围内,即在检具和整车装配时回弹检测都合格,此时的回弹补偿后的车辆零部件数模为可输出的方案,以使生产人员根据回弹补偿后的车辆零部件数模生产车辆零部件。If any of the second rebound data, the third rebound data and the fourth rebound data is not within the preset rebound data range, it means that the springback detection in the inspection tool and vehicle assembly cannot be satisfied. Therefore, it is necessary to perform rebound compensation, and then perform rebound detection until the second rebound data, the third rebound data and the fourth rebound data are all within the rebound data range, that is, in the inspection tool The springback test is qualified when assembling the whole vehicle. At this time, the digital model of the vehicle parts after springback compensation is an exportable solution, so that the production personnel can produce vehicle parts according to the digital model of the vehicle parts after springback compensation.
应该理解的是,虽然图1和图6中的流程图中的各个步骤按照箭头的指示依次显示,但是这些步骤并不是必然按照箭头指示的顺序依次执行。除非本文中有明确的说明,这些步骤的执行并没有严格的顺序限制,这些步骤可以以其它的顺序执行。而且,图1和图6中的至少一部分步骤可以包括多个步骤或者多个阶段,这些步骤或者阶段并不必然是在同一时刻执行完成,而是可以在不同的时刻执行,这些步骤或者阶段的执行顺序也不必然是依次进行,而是可以与其它步骤或者其它步骤中的步骤或者阶段的至少一部分轮流或者交替地执行。It should be understood that, although the steps in the flowcharts in FIG. 1 and FIG. 6 are shown in sequence according to the arrows, these steps are not necessarily executed in the sequence shown by the arrows. Unless explicitly stated herein, the execution of these steps is not strictly limited to the order, and these steps may be performed in other orders. Moreover, at least a part of the steps in FIG. 1 and FIG. 6 may include multiple steps or multiple stages, and these steps or stages are not necessarily executed and completed at the same time, but may be executed at different times. The order of execution is also not necessarily sequential, but may be performed alternately or alternately with other steps or at least a portion of the steps or stages within the other steps.
可以理解的是,本说明书中上述方法的各个实施例之间相同/相似的部分可互相参见,每个实施例重点说明的是与其他实施例的不同之处,相关之处参见其他方法实施例的说明即可。It can be understood that, the same/similar parts among the various embodiments of the above methods in this specification can be referred to each other, and each embodiment focuses on the points that are different from other embodiments, and for related parts, refer to other method embodiments description can be used.
基于同一发明构思,如图12所示,本申请实施例中提供了一种车辆零部件数模的制作装置,主要包括:修改模块201、第一检测模块202、筛选模块203、第二检测模块204、补偿模块205、第三检测模块206和输出模块207。修改模块201用于对车辆零部件数模的用于与整车装配的第一约束布局进行修改,得到第二约束布局;第一检测模块202用于基于第二约束布局,对车辆零部件数模进行回弹检测,得到第二约束布局中各约束点的夹紧力;筛选模块203用于根据第二约束布局中各约束点的夹紧力,对第二约束布局进行筛选,得到第三约束布局;第二检测模块204用于基于第三约束布局,对车辆零部件数模进行回弹检测,得到车辆零部件数模的第一回弹数据;补偿模块205用于根据第一回弹数据,对车辆零部件数模进行回弹补偿,得到回弹补偿后的车辆零部件数模;第三检测模块206用于基于第一约束布局、第三约束布局和用于与检具装配的第四约束布局,分别对回弹补偿后的车辆零部件数模进行回弹检测,分别得到回弹补偿后的车辆零部件数模的第二回弹数据、第三回弹数据和第四回弹数据;输出模块207用于如果第二回弹数据、第三回弹数据和第四回弹数据均位于预设的回弹数据范围内,则输出回弹补偿后的车辆零部件数模,以使生产人员根据回弹补偿后的车辆零部件数模生产车辆零部件。Based on the same inventive concept, as shown in FIG. 12 , an embodiment of the present application provides an apparatus for making a digital model of vehicle parts, which mainly includes: a
本申请实施例提供了一种车辆零部件数模的制作装置,通过此装置可以确保回弹补偿有效,提高了补偿效率,得到的车辆零部件数模可以避免出现检具上的回弹检测合格,而在整车装配时回弹检测不合格的情况,进而缩短车辆零部件的研发周期。The embodiment of the present application provides a manufacturing device for the digital model of vehicle parts, through which the springback compensation can be ensured effectively, the compensation efficiency is improved, and the obtained digital model of the vehicle parts can avoid the occurrence of qualified springback detection on the inspection tool , and in the case of unqualified rebound detection during vehicle assembly, thereby shortening the research and development cycle of vehicle parts.
作为一种可选地实施方式,修改模块201具体用于:将第一约束布局中位于非整车外观可见区域内的约束点沿最短移动距离移动至整车外观可见区域内,得到第二约束布局。As an optional implementation manner, the
作为一种可选地实施方式,修改模块201具体用于:将第一约束布局中位于非整车外观可见区域内的约束点沿最短移动距离移动至整车外观可见区域内,并将第四约束布局中非关键主型区域内的约束点,添加至第一约束布局中,得到第二约束布局。As an optional implementation manner, the
作为一种可选地实施方式,筛选模块203具体用于:去除第二约束布局中的夹紧力大于预设夹紧力阈值的约束点,得到第三约束布局。As an optional implementation manner, the
作为一种可选地实施方式,车辆零部件数模的制作装置还包括重复执行模块,该重复执行模块用于如果第二回弹数据、第三回弹数据和第四回弹数据中任一回弹数据不位于预设的回弹数据范围内,则重复执行基于第三约束布局,对车辆零部件数模进行回弹检测,得到车辆零部件数模的第一回弹数据的步骤。As an optional implementation manner, the apparatus for making a digital model of a vehicle part further includes a repetitive execution module, the repetitive execution module is used for if any one of the second springback data, the third springback data and the fourth springback data If the springback data is not within the preset springback data range, the steps of performing springback detection on the digital model of the vehicle parts based on the third constraint layout are repeated to obtain the first springback data of the digital model of the vehicle parts.
关于车辆零部件数模的制作装置的具体限定可以参见上文中对于车辆零部件数模的制作方法的限定,在此不再赘述。上述车辆零部件数模的制作装置中的各个模块可全部或部分通过软件、硬件及其组合来实现。上述各模块可以硬件形式内嵌于或独立于计算机设备中的处理器中,也可以以软件形式存储于计算机设备中的存储器中,以便于处理器调用执行以上各个模块对应的操作。For the specific limitation of the device for making a digital model of a vehicle part, please refer to the limitation on a method for making a digital model of a vehicle part above, which will not be repeated here. All or part of the modules in the above-mentioned apparatus for making a digital model of a vehicle component can be implemented by software, hardware, and combinations thereof. The above modules can be embedded in or independent of the processor in the computer device in the form of hardware, or stored in the memory in the computer device in the form of software, so that the processor can call and execute the operations corresponding to the above modules.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
本说明书中的各个实施例均采用相关的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于系统实施例而言,由于其基本相似于方法实施例,所以描述的比较简单,相关之处参见方法实施例的部分说明即可。Each embodiment in this specification is described in a related manner, and the same and similar parts between the various embodiments may be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, as for the system embodiments, since they are basically similar to the method embodiments, the description is relatively simple, and for related parts, please refer to the partial descriptions of the method embodiments.
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily. In order to make the description simple, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features It is considered to be the range described in this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present application, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the scope of protection of the patent of the present application shall be subject to the appended claims.
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