CN115014099B - A shell-and-tube heat exchanger with periodic heating - Google Patents
A shell-and-tube heat exchanger with periodic heating Download PDFInfo
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- CN115014099B CN115014099B CN202210311314.8A CN202210311314A CN115014099B CN 115014099 B CN115014099 B CN 115014099B CN 202210311314 A CN202210311314 A CN 202210311314A CN 115014099 B CN115014099 B CN 115014099B
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 129
- 230000000737 periodic effect Effects 0.000 title description 7
- 239000012530 fluid Substances 0.000 claims abstract description 56
- 238000005485 electric heating Methods 0.000 claims abstract description 28
- 230000001965 increasing effect Effects 0.000 description 48
- 230000000694 effects Effects 0.000 description 32
- 238000012546 transfer Methods 0.000 description 22
- 230000007423 decrease Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 230000002708 enhancing effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 239000012071 phase Substances 0.000 description 4
- 230000005494 condensation Effects 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241001635479 Coris bulbifrons Species 0.000 description 1
- 238000011001 backwashing Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000013020 steam cleaning Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B1/00—Methods of steam generation characterised by form of heating method
- F22B1/28—Methods of steam generation characterised by form of heating method in boilers heated electrically
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
- F28F13/10—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by imparting a pulsating motion to the flow, e.g. by sonic vibration
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/14—Thermal energy storage
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Control Of Resistance Heating (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种管壳式换热器,尤其涉及一种周期变化加热的管壳式换热器。The invention relates to a shell-and-tube heat exchanger, in particular to a shell-and-tube heat exchanger with periodic heating.
背景技术Background technique
管壳式换热器被广泛应用于化工、石油、制冷、核能和动力等工业,由于世界性的能源危机,为了降低能耗,工业生产中对换热器的需求量也越来越多,对换热器的质量要求也越来越高。近几十年来,虽然紧凑式换热器(板式、板翅式、压焊板式换热器等)、热管式换热器、直接接触式换热器等得到了迅速的发展,但由于管壳式换热器具有高度的可靠性和广泛的适应性,其仍占据产量和用量的统治地位,据相关统计,目前工业装置中管壳式换热器的用量仍占全部换热器用量的70%左右。Shell-and-tube heat exchangers are widely used in chemical industry, petroleum, refrigeration, nuclear energy and power industries. Due to the worldwide energy crisis, in order to reduce energy consumption, the demand for heat exchangers in industrial production is also increasing. The quality requirements for heat exchangers are also getting higher and higher. In recent decades, although compact heat exchangers (plate, plate-fin, press-welded plate heat exchangers, etc.), heat pipe heat exchangers, direct contact heat exchangers, etc. have been developed rapidly, but due to the The heat exchanger has a high degree of reliability and wide adaptability, and it still occupies a dominant position in output and consumption. According to relevant statistics, the current consumption of shell-and-tube heat exchangers in industrial installations still accounts for 70% of the total heat exchanger consumption. %about.
管壳式换热器结垢后,采取常规的蒸汽清扫、反冲洗等方式对换热器进行清洗,生产实践证明,效果不是很好。只能将换热器的封头拆卸下来,采用物理清理的方式,但采取该种方式进行清洗,操作复杂、耗时长,人力、物力投资较大,对连续化的工业生产带来极大的困难。After fouling of the shell-and-tube heat exchanger, conventional steam cleaning, backwashing and other methods are used to clean the heat exchanger. Production practice has proved that the effect is not very good. Only the head of the heat exchanger can be disassembled, and the method of physical cleaning is adopted, but the operation is complicated, time-consuming, and the investment in manpower and material resources is large, which brings great harm to continuous industrial production. difficulty.
利用流体诱导传热元件振动实现强化换热是被动强化换热的一种形式,可将换热器内对流体振动诱导的严格防止转变为对振动的有效利用,使传动元件在低流速下的对流换热系数大幅度的提高,并利用振动抑制传热元件表面污垢,减低污垢热阻,实现复合强化传热。The use of fluid-induced vibration of heat transfer elements to achieve enhanced heat transfer is a form of passive enhanced heat transfer, which can transform the strict prevention of fluid vibration induction in the heat exchanger into the effective use of vibration, so that the transmission elements can operate at low flow rates The convective heat transfer coefficient is greatly improved, and the vibration is used to suppress the dirt on the surface of the heat transfer element, reduce the thermal resistance of the dirt, and realize the compound enhanced heat transfer.
在应用中发现,持续性的加热会导致内部流体形成稳定性,即流体不在流动或者流动性很少,或者流量稳定,导致换热管振动性能大大减弱,从而影响换热管的除垢以及加热的效率。In the application, it is found that continuous heating will lead to the formation of stability of the internal fluid, that is, the fluid is not flowing or has little fluidity, or the flow is stable, resulting in a greatly weakened vibration performance of the heat exchange tube, thus affecting the descaling and heating of the heat exchange tube s efficiency.
目前的管壳式换热器,包括双集管,一个集管蒸发,一个集管冷凝,从而形成振动除垢式热管。从而提高了热管的换热效率,减少结垢。但是上述的热管的换热均匀度不够,仅仅在一侧进行冷凝,而且换热量也少,因此需要进行改进,开发一种新式结构的热管系统。因此需要对上述换热器进行改进。The current shell-and-tube heat exchanger includes double headers, one header for evaporation and one header for condensation, thus forming a vibrating descaling heat pipe. Thereby improving the heat exchange efficiency of the heat pipe and reducing fouling. However, the heat transfer uniformity of the above-mentioned heat pipe is not enough, condensation is only performed on one side, and the heat transfer amount is also small, so it needs to be improved to develop a heat pipe system with a new structure. Therefore need to improve above-mentioned heat exchanger.
发明内容Contents of the invention
本发明针对现有技术中管壳式换热器的不足,提供一种新式结构的电加热管壳式换热器。该管壳式换热器能够实现换热管周期性的频繁性的振动,提高了加热效率,从而实现很好的除垢以及加热效果。The invention aims at the deficiency of the shell-and-tube heat exchanger in the prior art, and provides a shell-and-tube heat exchanger with a new structure for electric heating. The shell-and-tube heat exchanger can realize periodic and frequent vibrations of the heat exchange tubes, thereby improving the heating efficiency, thereby achieving good descaling and heating effects.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种周期变化加热的管壳式换热器,包括壳体,所述壳体两端分别设置管板,所述壳体内设置换热部件,第一热源、第二热源、第三热源分别都设置为多个电加热部件,每个电加热部件独立控制,随着时间的变化,电加热部件启动的数量进行周期性变化。A shell-and-tube heat exchanger with periodic heating, comprising a shell, tube sheets are respectively arranged at both ends of the shell, heat exchange components are set in the shell, and the first heat source, the second heat source, and the third heat source are respectively A plurality of electric heating components are set, each electric heating component is independently controlled, and as time changes, the number of activated electric heating components changes periodically.
作为选择,第一热源、第二热源、第三热源分别都设置为n个电加热部件,一个周期为T,则0-T/2的半个周期内,T=0时,第一热源、第三热源的n个电加热部件全部关闭,第二热源的n个电加热部件全部开启;As an option, the first heat source, the second heat source, and the third heat source are respectively set as n electric heating components, and one cycle is T, then in the half cycle of 0-T/2, when T=0, the first heat source, All the n electric heating components of the third heat source are turned off, and all the n electric heating components of the second heat source are turned on;
然后每隔T/2n的时间,第一热源、第三热源分别启动一个电加热部件,第二热源关闭一个电加热部件,直到T/2时间第一热源、第三热源全部启动,第二热源全部关闭。Then every T/2n time, the first heat source and the third heat source start an electric heating component respectively, and the second heat source turns off an electric heating component, until T/2 time the first heat source and the third heat source are all started, and the second heat source All off.
作为选择,T/2-T的半个周期内,每隔T/2n的时间,第二热源启动一个电加热部件,,同时第一热源、第三热源分别关闭一个电加热部件,直到周期T结束第二热源全部启动,第一热源、第三热源全部关闭。As an option, in the half cycle of T/2-T, every T/2n time, the second heat source starts an electric heating element, and at the same time, the first heat source and the third heat source respectively turn off an electric heating element until the cycle T After the end, all the second heat sources are started, and the first heat source and the third heat source are all turned off.
作为选择,第一热源、第三热源中的每个电加热部件加热功率都相同。第二热源的每个电加热部件的功率是第一、第三热源电加热部件功率的两倍。Alternatively, the heating power of each electric heating component in the first heat source and the third heat source is the same. The power of each electric heating component of the second heat source is twice the power of the electric heating components of the first and third heat sources.
管壳式换热器,包括壳体,所述壳体两端分别设置管板,所述壳体内设置换热部件,所述换热部件包括中心管、左侧管、右侧管和管组,所述管组包括左管组和右管组,左管组与左侧管和中心管相连通,右管组与右侧管和中心管相连通,从而使得中心管、左侧管、右侧管和管组形成加热流体封闭循环,左侧管和/或中心管和/或右侧管内填充相变流体,左侧管、中心管、右侧管分别设置第一热源、第二热源和第三热源,每个管组包括圆弧形的多根环形管,相邻环形管的端部连通,使多根环形管形成串联结构,并且使得环形管的端部形成环形管自由端;中心管包括第一管口和第二管口,第一管口连接左管组的入口,第二管口连接右管组的入口,左管组的出口连接左侧管,右管组的出口连接右侧管;所述第一管口和第二管口设置在中心管的同侧,左管组和右管组沿着中心管的轴心所在的面镜像对称;所述左侧管与中心管之间设置左回流管,所述右侧管与中心管之间设置右回流管;控制器控制第一热源、第二热源和第三热源是否进行加热。A shell-and-tube heat exchanger, including a shell, tube plates are arranged at both ends of the shell, and heat exchange components are arranged in the shell, and the heat exchange components include a central tube, a left tube, a right tube and a tube group , the tube group includes a left tube group and a right tube group, the left tube group communicates with the left tube and the central tube, and the right tube group communicates with the right tube and the central tube, so that the central tube, the left tube, the right The side pipe and the pipe group form a closed circulation of heating fluid, the left pipe and/or the central pipe and/or the right pipe are filled with phase change fluid, and the left pipe, the central pipe, and the right pipe are respectively provided with a first heat source, a second heat source and The third heat source, each tube group includes a plurality of arc-shaped annular tubes, the ends of adjacent annular tubes are connected, so that the plurality of annular tubes form a series structure, and the ends of the annular tubes form the free ends of the annular tubes; the center The tube includes a first nozzle and a second nozzle, the first nozzle is connected to the inlet of the left tube group, the second nozzle is connected to the inlet of the right tube group, the outlet of the left tube group is connected to the left pipe, and the outlet of the right tube group is connected to Right pipe; the first nozzle and the second nozzle are arranged on the same side of the central pipe, and the left pipe group and the right pipe group are mirror-symmetrical along the plane where the axis of the central pipe is located; the left pipe and the central pipe are A left return pipe is arranged between the tubes, and a right return pipe is arranged between the right side pipe and the central pipe; the controller controls whether the first heat source, the second heat source and the third heat source are heated.
作为优选,所述左管组的环形管是以左侧管的轴线为圆心分布,所述右管组的环形管是以右侧管的轴线为圆心分布。Preferably, the annular pipes of the left pipe group are distributed with the axis of the left pipe as the center of the circle, and the annular pipes of the right pipe group are distributed with the axis of the right pipe as the center of the circle.
作为优选,所述热源是电加热器。Preferably, the heat source is an electric heater.
本发明具有如下优点:The present invention has the following advantages:
1、本发明通过对现有技术进行改进,将管箱和盘管分别设置为左右分布的两个,每个管箱内部设置热源,而且每个热源可以独立的进行加热,成为蒸发部,从而强化传热,使得左右两侧分布的盘管都能进行振动换热除垢,从而扩大换热振动的区域,越能够使的振动更加均匀,换热效果更加均匀,增加换热面积,强化换热和除垢效果。1. In the present invention, by improving the prior art, the pipe box and the coil pipe are respectively arranged as two left and right distributions, and a heat source is arranged inside each pipe box, and each heat source can be independently heated to become an evaporation part, thereby Enhanced heat transfer, so that the coils distributed on the left and right sides can perform vibration heat exchange and descaling, thereby expanding the area of heat exchange vibration, the more uniform the vibration, the more uniform the heat exchange effect, increasing the heat exchange area, and strengthening the heat exchange area. Thermal and descaling effect.
2、本发明蒸汽发生器的3个热源在周期内交替式的加热,能够实现弹性盘管周期性的频繁性的振动,从而实现很好的除垢以及加热效果,保证时间上加热功率基本相同。2. The three heat sources of the steam generator of the present invention are heated alternately within a cycle, which can realize the periodic and frequent vibration of the elastic coil, thereby achieving good descaling and heating effects, and ensuring that the heating power is basically the same in time .
3、本发明将盘管周期性不断增加加热功率以及降低加热功率,使得加热流体受热后会产生体积不停的处于变化状态中,诱导盘管自由端产生振动,从而强化传热。3. In the present invention, the heating power of the coil is increased and decreased periodically, so that the volume of the heating fluid is constantly changing after being heated, and the free end of the coil is induced to vibrate, thereby enhancing heat transfer.
4、本发明通过长度方向上的管组管径以及间距分布的设置,可以进一步提高加热效率。4. In the present invention, the heating efficiency can be further improved through the setting of the pipe group pipe diameter and spacing distribution in the length direction.
5、本发明通过大量的实验和数值模拟,优化了管壳式换热器的参数的最佳关系,从而实现最优的加热效率。5. The present invention optimizes the best relationship of the parameters of the shell-and-tube heat exchanger through a large number of experiments and numerical simulations, thereby realizing the best heating efficiency.
6、本发明设计了一种新式结构的多换热部件三角形的布局图,并对布局的结构参数进行了优化,通过上述布局可以进一步提高加热效率。6. The present invention designs a triangular layout diagram of a new structure with multiple heat exchange components, and optimizes the structural parameters of the layout, through which the heating efficiency can be further improved.
附图说明Description of drawings
图1是壳体结构示意图。Figure 1 is a schematic diagram of the shell structure.
图2为本发明换热部件的俯视图。Fig. 2 is a top view of the heat exchange component of the present invention.
图3为本发明换热部件的主视图。Fig. 3 is a front view of the heat exchange component of the present invention.
图4是本发明换热部件另一个实施例的主视图。Fig. 4 is a front view of another embodiment of the heat exchange component of the present invention.
图5是本发明换热部件的尺寸结构示意图。Fig. 5 is a schematic diagram of the size and structure of the heat exchange component of the present invention.
图6是本发明换热部件在圆形截面加热器中的布局示意图。Fig. 6 is a schematic layout diagram of the heat exchanging components of the present invention in a circular section heater.
具体实施方式Detailed ways
一种管壳式换热器,如图1所示,所述管壳式换热器包括有壳体20、换热部件23、壳程入口接管21和壳程出口接管22;所述换热部件23设置在壳体20中,换热部件固定连接在前管板16、后管板19上;所述的壳程入口接管21和壳程出口接管22均设置在壳体20上;流体从壳程入口接管21进入,经过换热部件进行换热,从壳程出口接管22出去。A shell-and-tube heat exchanger, as shown in Figure 1, the shell-and-tube heat exchanger includes a shell 20, a heat exchange component 23, a shell side inlet connection 21 and a shell side outlet connection 22; the heat exchange The components 23 are arranged in the housing 20, and the heat exchange components are fixedly connected to the front tube sheet 16 and the rear tube sheet 19; the shell-side inlet connection 21 and the shell-side outlet connection 22 are both arranged on the casing 20; the fluid flows from The shell-side inlet connecting pipe 21 enters, passes through heat exchange components for heat exchange, and exits through the shell-side outlet connecting pipe 22 .
作为优选,换热部件沿着水平方向延伸。换热器水平方向布置。Preferably, the heat exchange component extends along the horizontal direction. The heat exchangers are arranged horizontally.
图2展示了换热部件23的俯视图,如图2所示,所述换热部件包括中心管8、左侧管21、右侧管22和管组1,所述管组1包括左管组11和右管组12,左管组11与左侧管21和中心管8相连通,右管组12与右侧管22和中心管8相连通,从而使得中心管8、左侧管21、右侧管22和管组1形成加热流体封闭循环,左侧管21和/或中心管8和/或右侧管22内填充相变流体,左侧管21、中心管8、右侧管22分别设置第一热源91、第二热源92和第三热源93,每个管组1包括圆弧形的多根环形管7,相邻环形管7的端部连通,使多根环形管7形成串联结构,并且使得环形管7的端部形成环形管自由端3-6;中心管包括第一管口10和第二管口13,第一管口10连接左管组11的入口,第二管口13连接右管组12的入口,左管组11的出口连接左侧管21,右管组12的出口连接右侧管22;所述第一管口10和第二管口13设置在中心管8的同侧。左管组和右管组沿着中心管的轴心所在的面镜像对称。Figure 2 shows a top view of the heat exchange component 23, as shown in Figure 2, the heat exchange component includes a central tube 8, a left tube 21, a right tube 22 and a tube group 1, and the tube group 1 includes a left tube group 11 and the right pipe group 12, the left pipe group 11 communicates with the left pipe 21 and the central pipe 8, and the right pipe group 12 communicates with the right pipe 22 and the central pipe 8, so that the central pipe 8, the left pipe 21, The right pipe 22 and the pipe group 1 form a closed loop of heating fluid, the left pipe 21 and/or the central pipe 8 and/or the right pipe 22 are filled with phase change fluid, the left pipe 21, the central pipe 8, and the right pipe 22 A first heat source 91, a second heat source 92, and a third heat source 93 are respectively provided. Each tube group 1 includes a plurality of arc-shaped annular pipes 7, and the ends of adjacent annular pipes 7 are connected to form a plurality of annular pipes 7. Series structure, and make the end of annular pipe 7 form annular pipe free end 3-6; Center pipe comprises first nozzle 10 and second nozzle 13, and first nozzle 10 connects the inlet of left pipe group 11, the second Nozzle 13 connects the inlet of right pipe group 12, the outlet of left pipe group 11 connects left side pipe 21, and the outlet of right pipe group 12 connects right side pipe 22; Described first nozzle 10 and second nozzle 13 are arranged on The same side of the central tube 8. The left tube group and the right tube group are mirror-symmetrical along the plane where the axis of the central tube is located.
所述中心管8、左侧管21、右侧管22的两端的端部设置在前后管板16、19的开孔中,用于固定。第一管口10和第二管口13位于中心管8的上侧。The ends of the two ends of the central tube 8, the left side tube 21 and the right side tube 22 are arranged in the openings of the front and rear tube plates 16, 19 for fixing. The first nozzle 10 and the second nozzle 13 are located on the upper side of the central tube 8 .
作为优选,所述左侧管21与中心管8之间设置左回流管14,所述右侧管22与中心管8之间设置右回流管15。作为优选,所述回流管设置在中心管的端部。优选中心管的两端部。Preferably, a left return pipe 14 is provided between the left pipe 21 and the central pipe 8 , and a right return pipe 15 is provided between the right pipe 22 and the central pipe 8 . Preferably, the return pipe is arranged at the end of the central pipe. Both ends of the central tube are preferred.
作为优选,所述流体是相变流体,汽液相变流体,所述第一热源91、第二热源92和第三热源93与控制器进行数据连接,所述控制器控制第一热源91、第二热源92和第三热源93进行加热。As preferably, the fluid is a phase change fluid, a vapor-liquid phase change fluid, and the first heat source 91, the second heat source 92 and the third heat source 93 are connected to the controller for data, and the controller controls the first heat source 91, The second heat source 92 and the third heat source 93 perform heating.
所述流体在中心管8进行加热蒸发,沿着环形管束向左右两个集管21、22流动,流体受热后会产生体积膨胀,从而形成蒸汽,而蒸汽的体积远远大于水,因此形成的蒸汽会在盘管内进行快速冲击式的流动。因为体积膨胀以及蒸汽的流动,能够诱导环形管自由端产生振动,换热管自由端在振动的过程中将该振动传递至周围换热流体,流体也会相互之间产生扰动,从而使得周围的换热流体形成扰流,破坏边界层,从而实现强化传热的目的。流体在左右侧管冷凝放热后又通过回流管回流到中心管。相反,流体也可以在左右侧管加热,然后进入中心管冷凝后通过回流管返回到左右侧管进行循环。The fluid is heated and evaporated in the central tube 8, and flows along the annular tube bundle to the left and right headers 21, 22. After being heated, the fluid will expand in volume to form steam, and the volume of steam is much larger than that of water, so the formed The steam will flow in a rapid impulsive manner within the coil. Because of the volume expansion and the flow of steam, the free end of the annular tube can be induced to vibrate, and the free end of the heat exchange tube transmits the vibration to the surrounding heat exchange fluid during the vibration process, and the fluids will also disturb each other, so that the surrounding The heat exchange fluid forms turbulent flow and destroys the boundary layer, thereby achieving the purpose of enhancing heat transfer. After the fluid condenses and releases heat in the left and right side tubes, it returns to the central tube through the return tube. On the contrary, the fluid can also be heated in the left and right side tubes, and then enter the center tube to condense and return to the left and right side tubes through the return tube for circulation.
本发明通过对现有技术进行改进,将冷凝集管和管组分别设置为左右分布的两个,使得左右两侧分布的管组都能进行振动换热除垢,从而扩大换热振动的区域,越能够使的振动更加均匀,换热效果更加均匀,增加换热面积,强化换热和除垢效果。In the present invention, by improving the existing technology, the condensation header and the tube group are arranged as two distributed on the left and right, so that the tube groups distributed on the left and right sides can perform vibration heat exchange and descaling, thereby expanding the area of heat exchange vibration , the more uniform the vibration can be, the more uniform the heat transfer effect, increase the heat transfer area, and strengthen the heat transfer and descaling effect.
发明蒸汽发生器的3个热源在周期内交替式的加热,能够实现弹性盘管周期性的频繁性的振动,从而实现很好的除垢以及加热效果,保证时间上加热功率基本相同。The three heat sources of the inventive steam generator are heated alternately within a cycle, which can realize the periodic and frequent vibration of the elastic coil, thereby achieving good descaling and heating effects, and ensuring that the heating power is basically the same over time.
作为优选,所述左管组的环形管是以左侧管的轴线为圆心分布,所述右管组的环形管是以右侧管的轴线为圆心分布。通过将左右侧管设置为圆心,可以更好的保证环形管的分布,使得振动和加热均匀。Preferably, the annular pipes of the left pipe group are distributed with the axis of the left pipe as the center of the circle, and the annular pipes of the right pipe group are distributed with the axis of the right pipe as the center of the circle. By setting the left and right side tubes as the center of the circle, the distribution of the annular tubes can be better ensured, so that the vibration and heating are even.
作为优选,所述管组为多个。Preferably, there are multiple tube groups.
作为优选,所述中心管8、左侧管21、右侧管22沿着长度方向上设置。Preferably, the central pipe 8 , the left pipe 21 and the right pipe 22 are arranged along the length direction.
作为优选,左管组21和右管组22在长度方向上错列分布,如图3所示。通过错列分布,能够使得在不同长度上进行振动换热和除垢,使得振动更加均匀,强化换热和除垢效果。Preferably, the left tube group 21 and the right tube group 22 are distributed in a staggered manner in the length direction, as shown in FIG. 3 . Through the staggered distribution, vibration heat exchange and descaling can be performed at different lengths, making the vibration more uniform and enhancing the effects of heat exchange and descaling.
作为优选,沿着中心管8的长度方向,所述管组1(例如同一侧(左侧或者右侧))设置为多个,沿着壳程内流体流动方向,管组1(例如同一侧(左侧或者右侧))的管径不断变大。As a preference, along the length direction of the central tube 8, multiple tube sets 1 (for example, on the same side (left or right)) are provided, and along the fluid flow direction in the shell side, the tube sets 1 (for example, on the same side (left or right)) diameter is constantly increasing.
作为优选,沿着壳程内流体流动方向,管组(例如同一侧(左侧或者右侧))的环形管管径不断变大的幅度不断的增加。Preferably, along the fluid flow direction in the shell side, the diameter of the annular tubes of the tube group (for example, on the same side (left side or right side)) increases continuously.
通过换热管的管径幅度增加,可以保证壳程流体出口位置充分进行换热,形成类似逆流的换热效果,而且进一步强化传热效果,使得整体振动效果均匀,换热效果增加,进一步提高换热效果以及除垢效果。通过实验发现,采取此种结构设计可以取得更好的换热效果以及除垢效果。By increasing the diameter of the heat exchange tube, it is possible to ensure sufficient heat exchange at the outlet of the shell-side fluid, forming a heat exchange effect similar to countercurrent flow, and further enhancing the heat transfer effect, making the overall vibration effect uniform, increasing the heat exchange effect, and further improving Heat exchange effect and descaling effect. It is found through experiments that adopting this structural design can achieve better heat exchange effect and descaling effect.
作为优选,沿着中心管8的长度方向,所述同一侧(左侧或者右侧)管组设置为多个,沿着壳程内流体流动方向,同一侧(左侧或者右侧)相邻管组的间距不断变小。As a preference, along the length direction of the central pipe 8, the tube groups on the same side (left or right) are arranged in multiples, and along the fluid flow direction in the shell side, the same side (left or right) is adjacent The distance between the tube groups keeps getting smaller.
作为优选,沿着壳程内流体流动方向,同一侧(左侧或者右侧)管组之间的间距不断变小的幅度不断的增加。Preferably, along the direction of fluid flow in the shell side, the distance between tube groups on the same side (left or right) becomes smaller and larger.
通过换热管的间距幅度增加,可以保证壳程流体出口位置充分进行换热,形成类似逆流的换热效果,而且进一步强化传热效果,使得整体振动效果均匀,换热效果增加,进一步提高换热效果以及除垢效果。通过实验发现,采取此种结构设计可以取得更好的换热效果以及除垢效果。By increasing the spacing of the heat exchange tubes, it is possible to ensure sufficient heat exchange at the outlet of the shell-side fluid, forming a heat exchange effect similar to countercurrent flow, and further enhancing the heat transfer effect, making the overall vibration effect uniform, increasing the heat exchange effect, and further improving the heat exchange effect. Thermal effect and descaling effect. It is found through experiments that adopting this structural design can achieve better heat exchange effect and descaling effect.
在试验中发现,左侧管21、右侧管22、中心管8的管径、距离以及环形管的管径可以对换热效率以及均匀性产生影响。如果集管之间距离过大,则换热效率太差,环形管之间的距离太小,则环形管分布太密,也会影响换热效率,集管以及换热管的管径大小影响容纳的液体或者蒸汽的体积,则对于自由端的振动会产生影响,从而影响换热。因此左侧管21、右侧管22、中心管8的管径、距离以及环形管的管径具有一定的关系。It is found in the test that the diameters and distances of the left pipe 21 , the right pipe 22 , and the center pipe 8 and the pipe diameter of the annular pipe can affect the heat exchange efficiency and uniformity. If the distance between the headers is too large, the heat exchange efficiency will be too poor. If the distance between the annular tubes is too small, the distribution of the annular tubes will be too dense, which will also affect the heat exchange efficiency. The diameter of the headers and heat exchange tubes will affect The volume of liquid or steam contained will have an impact on the vibration of the free end, thereby affecting heat transfer. Therefore, the pipe diameters and distances of the left pipe 21, the right pipe 22, and the central pipe 8, and the diameter of the annular pipe have a certain relationship.
本发明是通过多个不同尺寸的热管的数值模拟以及试验数据总结出的最佳的尺寸关系。从换热效果中的换热量最大出发,计算了近200种形式。所述的尺寸关系如下:The present invention summarizes the best size relationship through the numerical simulation of multiple heat pipes with different sizes and test data. Starting from the maximum amount of heat transfer in the heat transfer effect, nearly 200 forms were calculated. The dimensional relationships described are as follows:
中心管8的中心与左侧管21的中心之间的距离等于中心管8的中心与右侧管21的中心之间的距离,为L,左侧管21的管径、中心管8的管径、右侧管22的半径为R,环形管中最内侧环形管的轴线的半径为R1,最外侧环形管的轴线的半径为R2,则满足如下要求:The distance between the center of the center pipe 8 and the center of the left pipe 21 is equal to the distance between the center of the center pipe 8 and the center of the right pipe 21, which is L, the diameter of the left pipe 21, the diameter of the center pipe 8 diameter, the radius of the right pipe 22 is R, the radius of the axis of the innermost ring pipe in the ring pipe is R1, and the radius of the axis of the outermost ring pipe is R2, then the following requirements are met:
R1/R2=a*Ln(R/L)+b;其中a,b是参数,Ln是对数函数,其中0.6212<a<0.6216,1.300<b<1.301;作为优选,a=0.6214,b=1.3005。R1/R2=a*Ln(R/L)+b; Wherein a, b are parameters, Ln is logarithmic function, wherein 0.6212<a<0.6216, 1.300<b<1.301; As preferred, a=0.6214, b= 1.3005.
作为优选,35<R<61mm;114<L<190mm;69<R1<121mm,119<R2<201mm。Preferably, 35<R<61mm; 114<L<190mm; 69<R1<121mm, 119<R2<201mm.
作为优选,管组的环形管的数量为3-5根,优选为3或4根。Preferably, the number of annular tubes in the tube group is 3-5, preferably 3 or 4.
作为优选,0.55<R1/R2<0.62;0.3<R/L<0.33。Preferably, 0.55<R1/R2<0.62; 0.3<R/L<0.33.
作为优选,0.583<R1/R2<0.615;0.315<R/L<0.332。Preferably, 0.583<R1/R2<0.615; 0.315<R/L<0.332.
作为优选,环形管的半径优选为10-40mm;优选为15-35mm,进一步优选为20-30mm。Preferably, the radius of the annular pipe is preferably 10-40mm; preferably 15-35mm, more preferably 20-30mm.
作为优选,左侧管21、右侧管22、中心管8的圆心在一条直线上。Preferably, the centers of the left pipe 21, the right pipe 22 and the central pipe 8 are on a straight line.
作为优选,自由端3、4的端部之间以左侧管的中心轴线为圆心的弧度为95-130角度,优选120角度。同理自由端5、6和自由端3、4的弧度相同。通过上述优选的夹角的设计,使得自由端的振动达到最佳,从而使得加热效率达到最优。Preferably, the arc between the ends of the free ends 3 and 4 with the central axis of the left pipe as the center is 95-130 degrees, preferably 120 degrees. Similarly, the radians of the free ends 5, 6 and the free ends 3, 4 are the same. Through the above-mentioned preferred design of the included angle, the vibration of the free end can be optimized, so that the heating efficiency can be optimized.
作为优选,所述的换热部件可以作为浸没式换热组件,浸没在流体中加热流体,例如可以作为空气散热器加热组件,也可以作为热水器加热组件。Preferably, the heat exchange component can be used as a submerged heat exchange component, immersed in the fluid to heat the fluid, for example, it can be used as an air radiator heating component, or as a water heater heating component.
第一、第二、第三热源加热功率优选为1000-2000W,进一步优选为1500W。The heating power of the first, second and third heat sources is preferably 1000-2000W, more preferably 1500W.
作为优选,所述箱体是圆形截面,设置多个换热部件,其中一个设置在圆形截面圆心的中心换热部件(中心管在圆心)和其它的形成围绕圆形截面圆心分布的换热部件。Preferably, the box body has a circular cross-section, and a plurality of heat exchange components are arranged, one of which is set at the center of the circular cross-section (the center tube is at the center of the circle) and the other forms heat exchangers distributed around the circular cross-section center. hot parts.
作为优选,管组1的管束是弹性管束。Preferably, the tube bundles of the tube group 1 are elastic tube bundles.
通过将管组1的管束设置弹性管束,可以进一步提高换热系数。By setting the tube bundles of the tube group 1 as elastic tube bundles, the heat transfer coefficient can be further improved.
进一步优选,所述热源是电加热棒。Further preferably, the heat source is an electric heating rod.
所述管组1为多个,多个管组1为并联结构。There are multiple tube groups 1, and the multiple tube groups 1 are in a parallel structure.
如图6所示的换热器具有圆形截面的壳体,所述的多个换热部件设置在圆形壳体内。作为一个优选,所述的换热部件在壳体内设置三个,所述的换热部件的中心管的中心位于圆形截面的内接正三角形的中点,中心管的中心的连线形成正三角形,上部为一个换热部件,下部为两个换热部件,所述换热部件的左侧管、右侧管以及中心管的中心形成的连线为平行结构。通过如此设置,能够使得可以使得加热器内流体充分达到震动和换热目的,提高换热效果。The heat exchanger shown in FIG. 6 has a shell with a circular section, and the plurality of heat exchange components are arranged in the circular shell. As a preference, three heat exchange components are provided in the housing, the center of the central tube of the heat exchange component is located at the midpoint of the inscribed equilateral triangle of the circular section, and the connecting line between the centers of the central tubes forms a regular The upper part is a heat exchange part, the lower part is two heat exchange parts, and the connection line formed by the center of the left pipe, right pipe and center pipe of the heat exchange part is a parallel structure. By setting in this way, the fluid in the heater can fully achieve the purpose of vibration and heat exchange, and the heat exchange effect can be improved.
作为优选,管组的管束是弹性管束。Preferably, the tube bundles of the tube group are elastic tube bundles.
通过将管组的管束设置弹性管束,可以进一步提高换热系数。The heat transfer coefficient can be further improved by setting the tube bundles of the tube group as elastic tube bundles.
进一步优选,所述热源是电加热棒。Further preferably, the heat source is an electric heating rod.
所述管组为多个,多个管组为并联结构。There are multiple tube groups, and the multiple tube groups are in parallel structure.
如图所示的换热器具有圆形截面的壳体,所述的多个换热部件设置在圆形壳体内。作为一个优选,所述的换热部件在壳体内设置三个,所述的换热部件的中心管的中心位于圆形截面的内接正三角形的中点,中心管的中心的连线形成正三角形,上部为一个换热部件,下部为两个换热部件,所述换热部件的左侧管、右侧管以及中心管的中心形成的连线为平行结构。通过如此设置,能够使得可以使得加热器内流体充分达到震动和换热目的,提高换热效果。The heat exchanger shown in the figure has a shell with a circular cross-section, and the plurality of heat exchange components are arranged in the circular shell. As a preference, three heat exchange components are provided in the housing, the center of the central tube of the heat exchange component is located at the midpoint of the inscribed equilateral triangle of the circular section, and the connecting line between the centers of the central tubes forms a regular The upper part is a heat exchange part, the lower part is two heat exchange parts, and the connection line formed by the center of the left pipe, right pipe and center pipe of the heat exchange part is a parallel structure. By setting in this way, the fluid in the heater can fully achieve the purpose of vibration and heat exchange, and the heat exchange effect can be improved.
作为一个优选,第一、第三热源、与第二热源随着时间的变化周期性的交替进行加热。As a preference, the first heat source, the third heat source, and the second heat source alternately heat periodically as time changes.
在一个周期时间T内,第一热源、第三热源的加热功率为W1、W3,第二热源的加热功率为W2,W1、W2、W3变化规律如下:Within a cycle time T, the heating power of the first heat source and the third heat source are W1 and W3, and the heating power of the second heat source is W2, and the changing rules of W1, W2 and W3 are as follows:
0-T/2的半个周期内,W1=n,W2=0,W3=n,即第一热源、第三热源加热功率保持恒定,第二热源不加热;In the half period of 0-T/2, W1=n, W2=0, W3=n, that is, the heating power of the first heat source and the third heat source remains constant, and the second heat source does not heat;
T/2-T的半个周期内,W1=0,W2=Z,W3=0,即第一热源、第三热源不加热,第二热源加热功率保持恒定。In the half period of T/2-T, W1=0, W2=Z, W3=0, that is, the first heat source and the third heat source do not heat, and the heating power of the second heat source remains constant.
作为一个选择,在一个周期时间T内,第一热源、第三热源的加热功率为W1、W3,第二热源的加热功率为W2,W1、W2、W3变化规律如下:As an option, within a cycle time T, the heating power of the first heat source and the third heat source are W1 and W3, and the heating power of the second heat source is W2, and the changing rules of W1, W2 and W3 are as follows:
0-T/2的半个周期内,W2=Z,W1=0,W3=0,即第一、第三热源不加热,第二热源加热功率保持恒定;In the half cycle of 0-T/2, W2=Z, W1=0, W3=0, that is, the first and third heat sources are not heated, and the heating power of the second heat source remains constant;
T/2-T的半个周期内,W2=0,W1=n;W3=n;其中n为常数数值,单位为瓦(W),即第二热源不加热,第一、第三热源加热功率保持恒定。In the half cycle of T/2-T, W2=0, W1=n; W3=n; where n is a constant value, the unit is watts (W), that is, the second heat source does not heat, and the first and third heat sources heat Power remains constant.
其中Z,n为常数数值,单位为瓦(W)。作为优选,Z=2n。Among them, Z and n are constant values, and the unit is watts (W). Preferably, Z=2n.
T是50-80分钟,其中1000W<n<1500W。T is 50-80 minutes, of which 1000W<n<1500W.
通过上述的时间变化性的进行加热,可以使得流体在弹性管束内频繁的蒸发膨胀,因为不断的周期性改变蒸汽的膨胀以及流动方向,破坏了单一加热的稳定性,从而不断的带动弹性管束的振动,从而能够进一步实现加热效率以及除垢操作。The above-mentioned time-varying heating can make the fluid evaporate and expand frequently in the elastic tube bundle, because the continuous periodic change of steam expansion and flow direction destroys the stability of single heating, thereby continuously driving the elastic tube bundle Vibration, which can further achieve heating efficiency and descaling operation.
与在先申请相比,此种加热方式既保证了换热部件在整个周期内进行加热,又能够使得弹性管束频繁振动,从而能够进一步实现加热效率以及除垢操作。Compared with the previous application, this heating method not only ensures that the heat exchange component is heated in the whole cycle, but also enables the elastic tube bundle to vibrate frequently, so that the heating efficiency and descaling operation can be further realized.
作为优选,沿着管壳长度方向,热源设置为多段,每段独立控制,随着时间的变化,在0-T/2的半个周期内,T=0时,第一热源、第三热源的所有段全部关闭,第二热源的所有段全部开启;Preferably, along the length direction of the shell, the heat source is arranged in multiple sections, and each section is independently controlled. As time changes, in half a cycle of 0-T/2, when T=0, the first heat source, the third heat source All sections of the second heat source are all turned off, and all sections of the second heat source are turned on;
然后第一热源、第三热源沿着壳程内流体流动方向相反方向(例如图1右端开始)依次启动,直到全部段都启动,同时第二热源沿着壳程内流体流动方向开始依次关闭,直到全部段都关闭;Then the first heat source and the third heat source are started sequentially along the direction opposite to the fluid flow direction in the shell side (for example, starting from the right end of Figure 1), until all segments are started, and at the same time, the second heat source starts to be turned off sequentially along the fluid flow direction in the shell side, until all segments are closed;
T/2-T的半个周期内,第一热源、第三热源沿着壳程内流体流动开始依次关闭,第二热源沿着壳程内流体流动相反方向开始依次开启,直到周期结束,第一热源、第三热源的所有段全部关闭,第二热源的所有段全部开启。In the half cycle of T/2-T, the first heat source and the third heat source start to close sequentially along the fluid flow in the shell side, and the second heat source starts to turn on sequentially along the opposite direction of the fluid flow in the shell side until the end of the cycle. All sections of the first heat source and the third heat source are all closed, and all sections of the second heat source are all opened.
即假设第一热源、第二热源、第三热源分别都是n段,则在一个周期T内,T=0时,第一热源、第三热源的所有段全部关闭,第二热源的所有段全部开启;That is, assuming that the first heat source, the second heat source, and the third heat source are all n segments respectively, then in a cycle T, when T=0, all segments of the first heat source and the third heat source are all closed, and all segments of the second heat source all open;
然后每隔T/2n的时间,第一热源、第三热源从壳程内流体流动方向相反方向开始启动一个段,同时第二热源从壳程内流体流动方向开始关闭一个段,直到T/2时间第一热源、第三热源所有段全部启动,第二热源所有段全部关闭;Then every T/2n time, the first heat source and the third heat source start a section from the direction opposite to the fluid flow direction in the shell side, and at the same time, the second heat source turns off a section from the fluid flow direction in the shell side until T/2 All sections of the first heat source and the third heat source are activated, and all sections of the second heat source are closed;
然后再每隔T/2n的时间,第一热源、第三热源从壳程内流体流动方向开始,每隔T/2n的时间关闭一个段,同时第二热源从壳程内流体流动方向相反方向开始,每隔T/2n的时间开启一个段,直到T时间第一热源、第三热源全部段关闭,第二热源全部段开启。Then every T/2n time, the first heat source and the third heat source start from the fluid flow direction in the shell side, and close a section every T/2n time, while the second heat source starts from the opposite direction of the fluid flow direction in the shell side At the beginning, one segment is turned on every T/2n time, until T time all segments of the first heat source and the third heat source are turned off, and all segments of the second heat source are turned on.
作为一个选择,在0-T/2的半个周期内,T=0时,第一热源、第三热源的所有段全部开启,第二热源的所有段全部关闭;然后第一热源第三热源沿着壳程内流体流动方向开始依次关闭,直到全部段都关闭,同时第二热源沿着壳程内流体流动方向相反方向依次开启,直到全部段都开启;As an option, in the half cycle of 0-T/2, when T=0, all sections of the first heat source and the third heat source are all turned on, and all sections of the second heat source are all turned off; then the first heat source and the third heat source Start to close sequentially along the direction of fluid flow in the shell side until all sections are closed, and at the same time turn on the second heat source sequentially along the opposite direction of fluid flow in the shell side until all sections are open;
T/2-T的半个周期内,第二热源从上端开始依次关闭,第一热源、第三热源从壳程内流体流动方向相反方向开始依次开启,直到周期结束,第二热源的所有段全部关闭,第一二热源、第三热源的所有段全部开启。In the half cycle of T/2-T, the second heat source is turned off sequentially from the upper end, the first heat source and the third heat source are turned on sequentially from the opposite direction of fluid flow in the shell side, until the end of the cycle, all sections of the second heat source All are closed, and all sections of the first and second heat sources and the third heat source are all opened.
即假设第一热源、第二热源、第三热源分别都是n段,则在一个周期T内,T=0时,第二热源的所有段全部关闭,第一热源、第三热源的所有段全部开启;That is, assuming that the first heat source, the second heat source, and the third heat source are all n sections respectively, then in a cycle T, when T=0, all sections of the second heat source are all closed, and all sections of the first heat source and the third heat source all open;
然后每隔T/2n的时间,第二热源从壳程内流体流动方向相反方向开始启动一个段,同时第一热源、第三热源从壳程内流体流动方向开始关闭一个段,直到T/2时间第二热源所有段全部启动,第一热源、第三热源所有段全部关闭;Then every T/2n time, the second heat source starts a section from the direction opposite to the fluid flow direction in the shell side, and at the same time, the first heat source and the third heat source turn off a section from the fluid flow direction in the shell side until T/2 All sections of the second heat source are activated, and all sections of the first heat source and the third heat source are turned off;
然后再每隔T/2n的时间,第二热源从壳程内流体流动方向开始,每隔T/2n的时间关闭一个段,同时第一热源、第三热源从壳程内流体流动方向相反方向开始,每隔T/2n的时间开启一个段,直到T时间第二热源全部段关闭,第一热源、第三热源全部段开启。Then every T/2n time, the second heat source starts from the fluid flow direction in the shell side, and closes a section every T/2n time, while the first heat source and the third heat source start from the opposite direction of the fluid flow direction in the shell side At the beginning, one segment is turned on every T/2n time, until T time all segments of the second heat source are turned off, and all segments of the first heat source and the third heat source are turned on.
作为优选,第一热源、第三热源每个段加热功率都相同。第二热源每个段是第一、第三热源每个段加热功率的两倍。关系图如图4所示。Preferably, the heating power of each segment of the first heat source and the third heat source is the same. Each section of the second heat source is twice the heating power of each section of the first and third heat sources. The relationship diagram is shown in Figure 4.
通过热源沿着流体流动相反方向逐渐启动以及从流体流动方向关闭,可以使得后端加热温度高,形成类似逆流效果,进一步促进流体的流动,增加弹性振动效果。通过上述的时间变化性的加热功率的变化,可以使得流体在弹性管束内频繁的蒸发膨胀以及收缩,从而不断的带动弹性管束的振动,从而能够进一步实现加热效率以及除垢操作。By gradually starting the heat source along the opposite direction of the fluid flow and closing it from the direction of the fluid flow, the heating temperature at the rear end can be increased to form a similar countercurrent effect, further promote the flow of the fluid, and increase the elastic vibration effect. Through the above-mentioned time-varying heating power change, the fluid in the elastic tube bundle can be frequently evaporated, expanded and contracted, thereby continuously driving the vibration of the elastic tube bundle, thereby further realizing heating efficiency and descaling operation.
作为优选,所述第一热源设置为多个,每个热源功率不同,可以一个或者多个组合形成不同的加热功率,所述第二热源设置为多个,每个热源功率不同。所述第三热源设置为多个,每个热源功率不同,可以一个或者多个组合形成不同的加热功率Preferably, there are multiple first heat sources, and each heat source has a different power, and one or more of them can be combined to form different heating powers; there are multiple second heat sources, and each heat source has a different power. There are multiple third heat sources, and each heat source has a different power, and one or more of them can be combined to form different heating powers
在周期T内,T=0,多个第一热源、多个第三热源全部关闭,多个第二热源全部开启,In the period T, T=0, the multiple first heat sources and the multiple third heat sources are all turned off, and the multiple second heat sources are all turned on,
作为一个选择,在0-T/2的半个周期内,按照时间循序,先是单个第一热源启动,单个第一热源按照加热功率依次增加的顺序独立启动,然后再启动两个第一热源,两个第一热源按照加热功率依次增加的顺序独立启动,然后再逐渐增加第一热源启动的数量,如果数量为n,则n个第一热源按照加热功率依次增加的顺序独立启动;直到最后所有的第一热源启动,保证所述第一热源的加热功率依次增加;As an option, in the half cycle of 0-T/2, according to the time sequence, the single first heat source is started first, the single first heat source is started independently in the order of increasing heating power, and then the two first heat sources are started, The two first heat sources are started independently in the order of increasing heating power, and then gradually increase the number of first heat sources started, if the number is n, then n first heat sources are started independently in the order of increasing heating power; until finally all The first heat source is activated to ensure that the heating power of the first heat source increases sequentially;
同时先是单个第三热源启动,单个第三热源按照加热功率依次增加的顺序独立启动,然后再启动两个第三热源,两个第三热源按照加热功率依次增加的顺序独立启动,然后再逐渐增加第三热源启动的数量,如果数量为n,则n个第三热源按照加热功率依次增加的顺序独立启动;直到最后所有的第三热源启动,保证所述第三热源的加热功率依次增加;At the same time, the single third heat source is started first, and the single third heat source is started independently in the order of increasing heating power, and then the two third heat sources are started, and the two third heat sources are started independently in the order of increasing heating power, and then gradually increase The number of the third heat sources to start, if the number is n, then the n third heat sources are started independently in the order of increasing heating power; until all the third heat sources are started at last, the heating power of the third heat sources is guaranteed to increase in order;
同时单个第二热源关闭,单个第二热源按照加热功率依次增加的顺序独立关闭,然后再关闭两个第二热源,两个第二热源按照加热功率依次增加的顺序独立关闭,然后再逐渐增加第二热源关闭的数量,如果数量为n,则n个第二热源按照加热功率依次增加的顺序独立关闭;直到最后所有的第二热源关闭,保证所述第二热源的加热功率依次降低。At the same time, the single second heat source is turned off. The single second heat source is turned off independently in the order of increasing heating power, and then the two second heat sources are turned off. The two second heat sources are turned off independently in the order of increasing heating power, and then gradually increase the second heat source. The number of two heat sources turned off, if the number is n, then the n second heat sources are independently turned off in the order of increasing heating power; until all the second heat sources are turned off at last, the heating power of the second heat sources is guaranteed to decrease in turn.
在T/2-T的下半个周期内,先是单个第一热源关闭,单个第一热源按照加热功率依次增加的顺序独立关闭,然后再关闭两个第一热源,两个第一热源按照加热功率依次增加的顺序独立关闭,然后再逐渐增加第一热源关闭的数量,如果数量为n,则n个第一热源按照加热功率依次增加的顺序独立关闭;直到最后所有的第一热源关闭,保证所述第一热源的加热功率依次降低。In the second half cycle of T/2-T, the single first heat source is turned off first, and the single first heat source is turned off independently in the order of increasing heating power, and then the two first heat sources are turned off, and the two first heat sources are turned off according to the heating power Turn off independently in the order of increasing power, and then gradually increase the number of first heat sources that are turned off. If the number is n, then n first heat sources are turned off independently in the order of increasing heating power; until finally all the first heat sources are turned off, ensuring The heating power of the first heat source decreases sequentially.
同时单个第三热源关闭,单个第三热源按照加热功率依次增加的顺序独立关闭,然后再关闭两个第三热源,两个第三热源按照加热功率依次增加的顺序独立关闭,然后再逐渐增加第三热源关闭的数量,如果数量为n,则n个第三热源按照加热功率依次增加的顺序独立关闭;直到最后所有的第三热源关闭,保证所述第三热源的加热功率依次降低。At the same time, the single third heat source is turned off, the single third heat source is turned off independently in the order of increasing heating power, and then the two third heat sources are turned off, the two third heat sources are turned off independently in the order of increasing heating power, and then gradually increase the third heat source The number of three heat sources closed, if the number is n, then the n third heat sources are independently closed in the order of increasing heating power; until all the third heat sources are closed at last, the heating power of the third heat sources is guaranteed to decrease sequentially.
同时,按照时间循序,先是单个第二热源启动,单个第二热源按照加热功率依次增加的顺序独立启动,然后再启动两个第二热源,两个第二热源按照加热功率依次增加的顺序独立启动,然后再逐渐增加第二热源启动的数量,如果数量为n,则n个第二热源按照加热功率依次增加的顺序独立启动;直到最后所有的第二热源启动,保证所述第二热源的加热功率依次增加。At the same time, according to the time sequence, the single second heat source is started first, and the single second heat source is started independently in the order of increasing heating power, and then the two second heat sources are started, and the two second heat sources are started independently in the order of increasing heating power , and then gradually increase the number of second heat sources activated, if the number is n, then the n second heat sources are independently activated in the order of increasing heating power; until finally all the second heat sources are activated to ensure the heating of the second heat sources The power increases sequentially.
例如所述第一热源为三个,分别是第一热源V1、第一热源V2和第一热源V3,加热功率分别为W1,W2和W3,其中W1<W2<W3,W1+W2>W3;即V1、V2的加热功率之和大于V3的加热功率,上半个周期内按照时间顺序依次启动V1,V2,V3,V1加V2,V1加V3,V2加V3,然后是V1+V2+V3,在下半个周期内关闭的顺序是V1,V2,V3,V1加V2,V1加V3,V2加V3。For example, there are three first heat sources, namely the first heat source V1, the first heat source V2 and the first heat source V3, and the heating powers are respectively W1, W2 and W3, wherein W1<W2<W3, W1+W2>W3; That is, the sum of the heating power of V1 and V2 is greater than the heating power of V3. In the first half cycle, V1, V2, V3 are started sequentially in chronological order, V1 plus V2, V1 plus V3, V2 plus V3, and then V1+V2+V3 , the order of closing in the next half cycle is V1, V2, V3, V1 plus V2, V1 plus V3, V2 plus V3.
所述第三热源为三个,分别是第三热源V4、第三热源V5和第三热源V6,加热功率分别为W4,W5和W6,其中W4<W5<W6,W4+W5>W6;即V4、V5的加热功率之和大于V6的加热功率,上半个周期内按照时间顺序依次启动V4,V5,V6,V4加V5,V4加V6,V5加V6,然后是V4+V5+V6,在下半个周期内关闭的顺序是V4,V5,V6,V4加V5,V4加V6,V5加V6。There are three third heat sources, namely the third heat source V4, the third heat source V5 and the third heat source V6, and the heating powers are respectively W4, W5 and W6, wherein W4<W5<W6, W4+W5>W6; namely The sum of the heating power of V4 and V5 is greater than the heating power of V6. In the first half cycle, start V4, V5, V6, V4 plus V5, V4 plus V6, V5 plus V6, and then V4+V5+V6. The order of closing in the next half cycle is V4, V5, V6, V4 plus V5, V4 plus V6, V5 plus V6.
所述第二热源为三个,分别是第二热源Z1、第二热源Z2和第二热源Z3,加热功率分别为W1,W2和W3,其中W1<W2<W3,W1+W2>W3;即Z1、Z2的加热功率之和大于Z3的加热功率,上半个周期内按照时间顺序依次关闭Z1,Z2,Z3,Z1加Z2,Z1加Z3,Z2加Z3,然后是Z1+Z2+Z3,在下半个周期内开启的顺序是Z1,Z2,Z3,Z1加Z2,Z1加Z3,Z2加Z3。There are three second heat sources, which are respectively the second heat source Z1, the second heat source Z2 and the second heat source Z3, and the heating powers are respectively W1, W2 and W3, wherein W1<W2<W3, W1+W2>W3; namely The sum of the heating power of Z1 and Z2 is greater than the heating power of Z3. In the first half cycle, Z1, Z2, Z3 are turned off in order of time, Z1 plus Z2, Z1 plus Z3, Z2 plus Z3, and then Z1+Z2+Z3, The turn-on sequence in the second half cycle is Z1, Z2, Z3, Z1 plus Z2, Z1 plus Z3, Z2 plus Z3.
作为一个选择,在周期T内,T=0,多个第二热源全部关闭,多个第一热源、第三热源全部开启,As an option, in the period T, T=0, all the multiple second heat sources are turned off, all the multiple first heat sources and the third heat sources are all turned on,
在0-T/2的半个周期内,按照时间循序,先是单个第二热源启动,单个第二热源按照加热功率依次增加的顺序独立启动,然后再启动两个第二热源,两个第二热源按照加热功率依次增加的顺序独立启动,然后再逐渐增加第二热源启动的数量,如果数量为n,则n个第二热源按照加热功率依次增加的顺序独立启动;直到最后所有的第二热源启动,保证所述第一热源的加热功率依次增加;同时单个第一热源关闭,单个第一热源按照加热功率依次增加的顺序独立关闭,然后再关闭两个第一热源,两个第一热源按照加热功率依次增加的顺序独立关闭,然后再逐渐增加第一热源关闭的数量,如果数量为n,则n个第一热源按照加热功率依次增加的顺序独立关闭;直到最后所有的第二热源关闭,保证所述第二热源的加热功率依次降低。同时单个第三热源关闭,单个第三热源按照加热功率依次增加的顺序独立关闭,然后再关闭两个第三热源,两个第一热源按照加热功率依次增加的顺序独立关闭,然后再逐渐增加第三热源关闭的数量,如果数量为n,则n个第三热源按照加热功率依次增加的顺序独立关闭;直到最后所有的第三热源关闭,保证所述第三热源的加热功率依次降低。In the half cycle of 0-T/2, according to the time sequence, the single second heat source is started first, and the single second heat source is started independently in the order of increasing heating power, and then the two second heat sources are started, and the two second heat sources are started. The heat sources start independently in the order of increasing heating power, and then gradually increase the number of second heat sources starting. If the number is n, n second heat sources start independently in order of increasing heating power; until finally all the second heat sources Start to ensure that the heating power of the first heat source increases sequentially; at the same time, the single first heat source is turned off, and the single first heat source is turned off independently in the order of increasing heating power, and then the two first heat sources are turned off, and the two first heat sources are turned off in accordance with Turn off the heating power independently in the order of increasing heating power, and then gradually increase the number of first heat sources that are turned off. If the number is n, then n first heat sources are turned off independently in the order of increasing heating power; until finally all the second heat sources are turned off, It is ensured that the heating power of the second heat source decreases sequentially. At the same time, the single third heat source is turned off, the single third heat source is turned off independently in the order of increasing heating power, and then the two third heat sources are turned off, the two first heat sources are turned off independently in the order of increasing heating power, and then gradually increase the third heat source The number of three heat sources closed, if the number is n, then the n third heat sources are independently closed in the order of increasing heating power; until all the third heat sources are closed at last, the heating power of the third heat sources is guaranteed to decrease sequentially.
在T/2-T的下半个周期内,先是单个第二热源关闭,单个第二热源按照加热功率依次增加的顺序独立关闭,然后再关闭两个第二热源,两个第二热源按照加热功率依次增加的顺序独立关闭,然后再逐渐增加第二热源关闭的数量,如果数量为n,则n个第二热源按照加热功率依次增加的顺序独立关闭;直到最后所有的热源关闭,保证所述第二热源的加热功率依次降低。同时,按照时间循序,先是单个第一热源启动,单个第一热源按照加热功率依次增加的顺序独立启动,然后再启动两个第一热源,两个第一热源按照加热功率依次增加的顺序独立启动,然后再逐渐增加第一热源启动的数量,如果数量为n,则n个第一热源按照加热功率依次增加的顺序独立启动;直到最后所有的第一热源启动,保证所述第一热源的加热功率依次增加。同时,按照时间循序,先是单个第三热源启动,单个第三热源按照加热功率依次增加的顺序独立启动,然后再启动两个第三热源,两个第三热源按照加热功率依次增加的顺序独立启动,然后再逐渐增加第三热源启动的数量,如果数量为n,则n个第三热源按照加热功率依次增加的顺序独立启动;直到最后所有的第三热源启动,保证所述第三热源的加热功率依次增加。In the second half cycle of T/2-T, the single second heat source is turned off first, and the single second heat source is turned off independently in the order of increasing heating power, and then the two second heat sources are turned off, and the two second heat sources are turned off according to the heating power Turn off independently in the order of increasing power, and then gradually increase the number of second heat sources that are turned off. If the number is n, then n second heat sources are turned off independently in the order of increasing heating power; until finally all heat sources are turned off, ensuring that the The heating power of the second heat source decreases sequentially. At the same time, according to the time sequence, the single first heat source is started first, and the single first heat source is started independently in the order of increasing heating power, and then the two first heat sources are started, and the two first heat sources are started independently in the order of increasing heating power , and then gradually increase the number of first heat sources activated, if the number is n, then the n first heat sources are independently activated in the order of increasing heating power; until finally all the first heat sources are activated to ensure the heating of the first heat sources The power increases sequentially. At the same time, according to the time sequence, the single third heat source is started first, and the single third heat source is started independently in the order of increasing heating power, and then the two third heat sources are started, and the two third heat sources are started independently in the order of increasing heating power , and then gradually increase the number of third heat sources activated, if the number is n, then the n third heat sources are independently activated in the order of increasing heating power; until finally all the third heat sources are activated to ensure the heating of the third heat sources The power increases sequentially.
例如所述第二热源为三个,分别是第二热源V1、第二热源V2和第二热源V3,加热功率分别为W1,W2和W3,其中W1<W2<W3,W1+W2>W3;即V1、V2的加热功率之和大于V3的加热功率,上半个周期内按照时间顺序依次启动V1,V2,V3,V1加V2,V1加V3,V2加V3,然后是V1+V2+V3,在下半个周期内关闭的顺序是V1,V2,V3,V1加V2,V1加V3,V2加V3。For example, there are three second heat sources, which are respectively the second heat source V1, the second heat source V2 and the second heat source V3, and the heating powers are respectively W1, W2 and W3, wherein W1<W2<W3, W1+W2>W3; That is, the sum of the heating power of V1 and V2 is greater than the heating power of V3. In the first half cycle, V1, V2, V3 are started sequentially in chronological order, V1 plus V2, V1 plus V3, V2 plus V3, and then V1+V2+V3 , the order of closing in the next half cycle is V1, V2, V3, V1 plus V2, V1 plus V3, V2 plus V3.
所述第一热源为三个,分别是第一热源Z1、第一热源Z2和第一热源Z3,加热功率分别为W1,W2和W3,其中W1<W2<W3,W1+W2>W3;即Z1、Z2的加热功率之和大于Z3的加热功率,上半个周期内按照时间顺序依次关闭Z1,Z2,Z3,Z1加Z2,Z1加Z3,Z2加Z3,然后是Z1+Z2+Z3,在下半个周期内开启的顺序是Z1,Z2,Z3,Z1加Z2,Z1加Z3,Z2加Z3。There are three first heat sources, namely the first heat source Z1, the first heat source Z2 and the first heat source Z3, and the heating powers are respectively W1, W2 and W3, wherein W1<W2<W3, W1+W2>W3; namely The sum of the heating power of Z1 and Z2 is greater than the heating power of Z3. In the first half cycle, Z1, Z2, Z3 are turned off in order of time, Z1 plus Z2, Z1 plus Z3, Z2 plus Z3, and then Z1+Z2+Z3, The turn-on sequence in the second half cycle is Z1, Z2, Z3, Z1 plus Z2, Z1 plus Z3, Z2 plus Z3.
所述第三热源为三个,分别是第三热源K1、第三热源K2和第三热源K3,加热功率分别为W1,W2和W3,其中W1<W2<W3,W1+W2>W3;即K1、K2的加热功率之和大于K3的加热功率,上半个周期内按照时间顺序依次关闭K1,K2,K3,K1加K2,K1加K3,K2加K3,然后是K1+K2+K3,在下半个周期内开启的顺序是K1,K2,K3,K1加K2,K1加K3,K2加K3。There are three third heat sources, namely the third heat source K1, the third heat source K2 and the third heat source K3, and the heating powers are respectively W1, W2 and W3, wherein W1<W2<W3, W1+W2>W3; namely The sum of the heating power of K1 and K2 is greater than the heating power of K3. In the first half cycle, turn off K1, K2, K3, K1 plus K2, K1 plus K3, K2 plus K3, and then K1+K2+K3 in order of time in the first half cycle. The turn-on sequence in the second half cycle is K1, K2, K3, K1 plus K2, K1 plus K3, K2 plus K3.
通过热源逐渐增加减少加热功率,进一步促进流体的流动,增加弹性振动效果。通过上述的时间变化性的加热功率的变化,可以使得流体在弹性管束内频繁的蒸发膨胀以及收缩,从而不断的带动弹性管束的振动,从而能够进一步实现加热效率以及除垢操作。By gradually increasing and reducing the heating power of the heat source, the fluid flow is further promoted and the elastic vibration effect is increased. Through the above-mentioned time-varying heating power change, the fluid in the elastic tube bundle can be frequently evaporated, expanded and contracted, thereby continuously driving the vibration of the elastic tube bundle, thereby further realizing heating efficiency and descaling operation.
作为优选,在前半个周期内,热源的加热功率是线性增加的,后半个周期内,热源的加热功率是线性减少的。Preferably, in the first half cycle, the heating power of the heat source increases linearly, and in the second half cycle, the heating power of the heat source decreases linearly.
通过输入电流或电压的变化实现加热功率的线性变化。The linear change of heating power can be realized through the change of input current or voltage.
通过设置多个热源,实现热源的逐渐数量增加的启动,实现线性变化。By setting multiple heat sources, the start-up of the gradually increasing number of heat sources is realized, and the linear change is realized.
作为优选,周期是50-300分钟,优选50-80分钟;单个电加热装置平均加热功率为2000-4000W。Preferably, the period is 50-300 minutes, preferably 50-80 minutes; the average heating power of a single electric heating device is 2000-4000W.
作为优选,热源是电加热器。Preferably, the heat source is an electric heater.
通过输入电流或电压的变化实现加热功率的线性变化。The linear change of heating power can be realized through the change of input current or voltage.
作为优选,周期是50-300分钟,优选50-80分钟。Preferably, the period is 50-300 minutes, preferably 50-80 minutes.
作为优选,左侧管、右侧管和中间管的轴线的连线在一条直线上,或者一个平面上。Preferably, the line connecting the axes of the left pipe, the right pipe and the middle pipe is on a straight line or on a plane.
作为优选,所述左侧管、右侧管的管径小于中间管的管径。优选中间管的管径是左侧管、右侧管的管径的1.4-1.5倍。通过左侧管、右侧管和中间管的管径设置,能够保证流体进行相变在左侧管、右侧管和中间管保持相同或者接近的传输速度,从而保证传热的均匀性。Preferably, the diameters of the left pipe and the right pipe are smaller than that of the middle pipe. Preferably, the pipe diameter of the middle pipe is 1.4-1.5 times of the pipe diameters of the left pipe and the right pipe. Through the diameter setting of the left tube, right tube and middle tube, it can ensure that the fluid undergoes phase change and maintains the same or close transmission speed in the left tube, right tube and middle tube, thereby ensuring the uniformity of heat transfer.
作为优选,盘管在左侧管箱的连接位置低于中间管箱与盘管的连接位置。这样保证蒸汽能够快速的向上进入中管箱。同理,盘管在右侧管箱的连接位置低于中间管箱与盘管的连接位置。Preferably, the connection position of the coiled pipe on the left tube box is lower than the connection position between the middle tube box and the coiled tube. This ensures that the steam can quickly enter the middle pipe box upwards. Similarly, the connection position of the coil at the right tube box is lower than the connection position between the middle tube box and the coil.
虽然本发明已以较佳实施例披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention has been disclosed above with preferred embodiments, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.
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