CN115012216B - Modified PEEK-based sizing agent, preparation thereof and application thereof in preparation of carbon fiber/epoxy resin composite material - Google Patents
Modified PEEK-based sizing agent, preparation thereof and application thereof in preparation of carbon fiber/epoxy resin composite material Download PDFInfo
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- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 60
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 60
- 238000004513 sizing Methods 0.000 title claims abstract description 52
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 48
- 239000002131 composite material Substances 0.000 title claims abstract description 43
- 238000002360 preparation method Methods 0.000 title claims abstract description 28
- 239000003822 epoxy resin Substances 0.000 title claims abstract description 21
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 21
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical class OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 title claims abstract 11
- 229920002530 polyetherether ketone Polymers 0.000 claims abstract description 79
- 239000004696 Poly ether ether ketone Substances 0.000 claims abstract description 78
- 239000002041 carbon nanotube Substances 0.000 claims abstract description 56
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 26
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- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 9
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 9
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 49
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- NZZFYRREKKOMAT-UHFFFAOYSA-N diiodomethane Chemical compound ICI NZZFYRREKKOMAT-UHFFFAOYSA-N 0.000 description 1
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- 239000012279 sodium borohydride Substances 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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Abstract
Description
技术领域technical field
本发明属于纳米材料改性碳纤维技术领域,具体涉及一种改性PEEK基上浆剂及其制备和其在碳纤维/环氧树脂复合材料制备中的应用。The invention belongs to the technical field of nano-material modified carbon fiber, and in particular relates to a modified PEEK-based sizing agent, its preparation and its application in the preparation of carbon fiber/epoxy resin composite material.
背景技术Background technique
碳纤维增强环氧树脂基复合材料(CFRECs)因其具有轻质、优异的力学性能以及耐腐蚀性能等优势,被广泛应用在航空航天、铁路、汽车和风力发电等多个领域。但由于碳纤维(CFs) 光滑的石墨表面和稳定的非极性结构,从而导致树脂基体与CFs的界面结合较差,因此改性 CFs,改善纤维与基体之间的界面结合效果受到人们的广泛研究。针对CFs表面的改性,增强纤维与基体之间的界面附着力,提出了很多策略,包括电化学氧化、等离子体处理、化学接枝、上浆等,其中上浆是一种既经济高效又可控的方法,在纤维表面上浆不仅可以改善纤维表面的润湿性,通过“桥状”连接强化界面相互作用,还可以引入官能团,在界面处提供良好的化学键合,同时又不会对碳纤维造成损害。Carbon fiber reinforced epoxy resin composites (CFRECs) are widely used in aerospace, railway, automobile and wind power generation due to their light weight, excellent mechanical properties and corrosion resistance. However, due to the smooth graphite surface and stable non-polar structure of carbon fibers (CFs), the interfacial bonding between the resin matrix and CFs is poor, so modifying CFs to improve the interfacial bonding effect between fibers and the matrix has been extensively studied. . Aiming at modifying the surface of CFs and enhancing the interfacial adhesion between the fiber and the matrix, many strategies have been proposed, including electrochemical oxidation, plasma treatment, chemical grafting, sizing, etc., among which sizing is a cost-effective and controllable method. Sizing on the fiber surface can not only improve the wettability of the fiber surface, strengthen the interfacial interaction through the "bridge" connection, but also introduce functional groups to provide good chemical bonding at the interface without causing damage to the carbon fiber .
聚醚醚酮(PEEK)因其具有优异的机械性能,良好的热稳定性和耐化学腐蚀等性能,是作为上浆基体,增强复合材料的理想选择。然而,由于PEEK表面呈化学惰性,PEEK难以充分浸润CFs表面,导致CFs与PEEK之间的粘接强度较低,使得力学性能达不到理想效果。在纳米技术快速发展的时代,纳米粒子的掺入在提高复合材料中纤维与基体的粘附性方面取得了进展,改善了界面处的化学相互作用。因此,将纳米粒子和聚合物溶液结合作为复合施胶剂,促进CFs和树脂基体的界面粘附是最有效的方法之一。碳纳米管(CNTs)具有较高的比表面积、优异的机械、电学和光学性能,被广泛应用于复合材料的增强材料中。但 CNTs由于高比表面积,容易出现团聚分散不均匀等问题,使得所获得的复合材料力学、电学性能达不到理想效果。Polyetheretherketone (PEEK) is an ideal choice for sizing matrix and reinforced composite materials because of its excellent mechanical properties, good thermal stability and chemical corrosion resistance. However, due to the chemical inertness of the PEEK surface, it is difficult for PEEK to fully infiltrate the CFs surface, resulting in low bonding strength between CFs and PEEK, which makes the mechanical properties unsatisfactory. In the era of rapid development of nanotechnology, the incorporation of nanoparticles has made progress in improving the adhesion of fibers to the matrix in composite materials, improving the chemical interaction at the interface. Therefore, combining nanoparticles and polymer solution as a composite sizing agent to promote the interfacial adhesion of CFs and resin matrix is one of the most effective methods. Carbon nanotubes (CNTs) have high specific surface area, excellent mechanical, electrical and optical properties, and are widely used as reinforcement materials for composite materials. However, due to the high specific surface area of CNTs, problems such as agglomeration and uneven dispersion are prone to occur, which makes the mechanical and electrical properties of the obtained composite materials less than ideal.
发明内容Contents of the invention
本发明的目的是为了解决目前现有PEEK基上浆剂无法有效提高碳纤维/环氧树脂复合材料中纤维与基体间界面结合强度以及由于CNTs易团聚而导致CNTs增强的碳纤维/环氧树脂复合材料力学和电学性能不高的技术问题,而提供了一种改性PEEK基上浆剂及其制备和其在碳纤维/环氧树脂复合材料制备中的应用。The purpose of the present invention is to solve the problem that the current existing PEEK-based sizing agent cannot effectively improve the interfacial bonding strength between the fiber and the matrix in the carbon fiber/epoxy resin composite material and the mechanical properties of the carbon fiber/epoxy resin composite material reinforced by CNTs due to the easy agglomeration of CNTs. In view of the technical problem of low electrical performance, a modified PEEK-based sizing agent, its preparation and its application in the preparation of carbon fiber/epoxy resin composite materials are provided.
本发明的一种改性PEEK基上浆剂以DMF为溶剂,以CNTs/MXenes-PEEK复合物为溶质。A modified PEEK-based sizing agent of the present invention uses DMF as a solvent and a CNTs/MXenes-PEEK compound as a solute.
进一步限定,上浆剂的浓度为0.1g/mL~1g/mL。Further defined, the concentration of the sizing agent is 0.1 g/mL˜1 g/mL.
进一步限定,CNTs/MXenes-PEEK复合物以HATU为缩合剂,由PEEK-COOH、 MXenes-NH2和CNTs-NH2经缩合反应制得,CNTs-NH2、MXenes-NH2、PEEK-COOH的质量比为(0.05~0.15):(0.05~0.15):2,缩合剂与PEEK-COOH的质量比为(0.1~0.3):2。Further defined, the CNTs/MXenes-PEEK composite is prepared by condensation reaction of PEEK-COOH, MXenes-NH 2 and CNTs-NH 2 with HATU as the condensing agent, and the CNTs-NH 2 , MXenes-NH 2 , PEEK-COOH The mass ratio is (0.05~0.15):(0.05~0.15):2, and the mass ratio of the condensing agent to PEEK-COOH is (0.1~0.3):2.
进一步限定,所述PEEK-COOH的制备如下:To further define, the preparation of the PEEK-COOH is as follows:
步骤1:将PEEK和NaBH4按5:1的比例加入到200mL DMSO溶液中,120℃下加热 20h,然后真空抽滤到聚四氟乙烯微孔滤膜上,干燥后,得到PEEK-OH粉末;Step 1: Add PEEK and NaBH 4 to 200mL DMSO solution at a ratio of 5:1, heat at 120°C for 20h, then vacuum filter onto a polytetrafluoroethylene microporous filter membrane, and obtain PEEK-OH powder after drying ;
步骤2:将PEEK-OH粉末和甘氨酸按1:1的比例放入到40mL醋酸溶液中,室温搅拌24h,然后真空抽滤到聚四氟乙烯微孔滤膜上,干燥后,得到PEEK-COOH粉末。Step 2: Put PEEK-OH powder and glycine into 40mL acetic acid solution at a ratio of 1:1, stir at room temperature for 24 hours, then vacuum filter onto a polytetrafluoroethylene microporous filter membrane, and dry to obtain PEEK-COOH powder.
本发明的一种改性PEEK基上浆剂的制备方法按以下步骤进行:A kind of preparation method of modified PEEK base sizing agent of the present invention is carried out according to the following steps:
步骤1:将PEEK-COOH、MXenes-NH2和CNTs-NH2加入到DMF溶液中,然后加入 HATU,超声分散0.5h~1.5h后,机械搅拌20h~24h,得到CNTs/MXenes-PEEK悬浮液;Step 1: Add PEEK-COOH, MXenes-NH 2 and CNTs-NH 2 to the DMF solution, then add HATU, after ultrasonic dispersion for 0.5h~1.5h, mechanically stir for 20h~24h to get CNTs/MXenes-PEEK suspension ;
步骤2:将步骤1得到的悬浮液采用真空抽滤的方式,沉积于聚四氟乙烯微孔滤膜上,干燥后,得到CNTs/MXenes-PEEK粉末;Step 2: The suspension obtained in
步骤3:将步骤2得到的粉末分散至DMF溶液中,室温下磁力搅拌,得到改性PEEK 基上浆剂。Step 3: Disperse the powder obtained in Step 2 into a DMF solution, and stir magnetically at room temperature to obtain a modified PEEK-based sizing agent.
进一步限定,步骤1中PEEK-COOH的质量与DMF的体积的比为2g:(20~40)mL。Further defined, the ratio of the mass of PEEK-COOH to the volume of DMF in
进一步限定,步骤2中聚四氟乙烯微孔滤膜的孔径为0.45μm,步骤2中干燥温度为50~70℃,时间为20h~24h。It is further defined that the pore diameter of the polytetrafluoroethylene microporous membrane in step 2 is 0.45 μm, the drying temperature in step 2 is 50-70° C., and the drying time is 20 h-24 h.
进一步限定,步骤3中磁力搅拌的转速为400r/min~600r/min,时间为20h~24h。It is further defined that the rotating speed of the magnetic stirring in step 3 is 400r/min-600r/min, and the time is 20h-24h.
本发明的一种改性PEEK基上浆剂在碳纤维/环氧树脂复合材料制备中的应用,具体步骤如下:The application of a modified PEEK-based sizing agent of the present invention in the preparation of carbon fiber/epoxy resin composite materials, the specific steps are as follows:
步骤1:将碳纤维织物置于改性PEEK基上浆剂中震荡浸渍,然后烘干,得到改性CF织物薄膜;Step 1: place the carbon fiber fabric in a modified PEEK-based sizing agent for vibration and impregnation, and then dry it to obtain a modified CF fabric film;
步骤2:将多层改性CF织物薄膜叠放,并逐层浇铸树脂,得到复合材料前体;Step 2: Stack the multi-layer modified CF fabric film, and cast the resin layer by layer to obtain the composite material precursor;
步骤3:对复合材料前体进行排泡处理,然后先低温烘干,再中温烘干,得到MXenes/CNTs 增强碳纤维/环氧树脂复合材料。Step 3: Defoaming the composite material precursor, then drying at low temperature and then drying at medium temperature to obtain MXenes/CNTs reinforced carbon fiber/epoxy resin composite material.
进一步限定,步骤2中复合材料前体中每层树脂层厚0.4mm~0.6mm。It is further defined that the thickness of each resin layer in the composite material precursor in step 2 is 0.4mm-0.6mm.
进一步限定,步骤3中抽真空30min进行排泡,步骤3中低温烘干的温度为70~90℃,时间为1.5h~2.5h,中温烘干的温度为110~120℃,时间为3.5h~4.5h。It is further defined that in step 3, vacuumize for 30 minutes for defoaming; in step 3, the temperature of low-temperature drying is 70-90°C, and the time is 1.5h-2.5h; the temperature of medium-temperature drying is 110-120°C, and the time is 3.5h ~4.5h.
本发明与现有技术相比具有的优点:The present invention has the advantage compared with prior art:
本发明采用缩合的方法制备了CNTs/MXenes-PEEK复合物,并以其为溶质,获得了相应的上浆剂,采用震荡上浆的方法,将CNTs/MXenes-PEEK覆盖在碳纤维表面,解决了直接将不同维度的PEEK、CNTs、MXenes共混分散在溶剂中而导致的分散不均匀且团聚的问题,制备出优异性能的PEEK/CNTs/MXenes碳纤维织物,并以其为增强体,环氧树脂为基体制备出具有良好导电性优异力学性能的碳纤维增强环氧复合材料,具体优点如下:The present invention adopts the method of condensation to prepare CNTs/MXenes-PEEK compound, and uses it as solute, obtains corresponding sizing agent, adopts the method of vibration sizing, covers CNTs/MXenes-PEEK on the carbon fiber surface, solves the problem of directly The problem of uneven dispersion and agglomeration caused by blending and dispersing PEEK, CNTs, and MXenes of different dimensions in the solvent, prepared PEEK/CNTs/MXenes carbon fiber fabric with excellent performance, and used it as a reinforcement and epoxy resin as a matrix A carbon fiber reinforced epoxy composite material with good electrical conductivity and excellent mechanical properties has been prepared. The specific advantages are as follows:
1)本发明采用缩合的方式制得CNTs/MXenes-PEEK复合物,不仅改善了PEEK表面化学惰性,还解决了不同维度的CNTs、MXenes的团聚问题,此外,采用上浆的方式获得的CNTs/MXenes-PEEK/CF增强环氧复合材料,有利于实现导电/耐热/结构多功能复合材料一体化。1) The present invention prepares CNTs/MXenes-PEEK composites by condensation, which not only improves the chemical inertness of the PEEK surface, but also solves the problem of agglomeration of CNTs and MXenes of different dimensions. In addition, the CNTs/MXenes obtained by sizing -PEEK/CF reinforced epoxy composite material is beneficial to realize the integration of conductive/heat-resistant/structural multifunctional composite materials.
2)本发明的改性PEEK上浆剂对碳纤维实现了均匀全覆盖,显著提高了膜层与纤维基体之间的界面结合强度,既使单丝碳纤维的力学性能得到了很好的保持,又使得所制成的碳纤维织物薄膜具有良好的润湿性能以及电学性能。2) The modified PEEK sizing agent of the present invention realizes uniform full coverage of carbon fibers, significantly improves the interfacial bonding strength between the film layer and the fiber matrix, not only makes the mechanical properties of monofilament carbon fibers well maintained, but also makes The prepared carbon fiber fabric film has good wettability and electrical properties.
3)本发明采用简单的上浆方法得到了高导电,优异润湿性能的碳纤维增强体,采用简单的模压成型法获得了具有优异界面性能及高导电性能的环氧树脂基复合材料,有效改善了树脂基体与纤维界面结合弱以及纳米填料在树脂基体中的团聚问题,操作简单可控,成本低廉可适用于获得其他高性能复合材料。3) The present invention adopts a simple sizing method to obtain a carbon fiber reinforcement with high conductivity and excellent wettability, and adopts a simple compression molding method to obtain an epoxy resin-based composite material with excellent interface properties and high conductivity, which effectively improves the The problem of weak bonding between the resin matrix and the fiber interface and the agglomeration of nano-fillers in the resin matrix is simple and controllable, and the cost is low, which can be applied to obtain other high-performance composite materials.
4)本发明制备的MXenes/CNTs增强碳纤维/环氧树脂复合材料具有高导电率、耐高温,以及优异的力学性能和界面性能,其电阻率最小为3.2×10-2Ω·m,相比于原始碳纤维其电阻率下降了10%左右,所获得的上浆CF表面能最大为48.14mJ/m2,相较于原始CF增加了77%。所制备的复合材料中其界面性能均得到了明显的改善,较于原始碳纤维,上浆碳纤维所制备的复合材料其层间剪切强度最高可达49.45MPa,相较于原始CF增加了24%,复合材料具有良好的电学性能,其电阻率较于原始碳纤维均得到不同程度的改善,其中电阻率为最小0.98 Ω·m,较于原始CF减小了17%。4) The MXenes/CNTs reinforced carbon fiber/epoxy resin composite material prepared by the present invention has high electrical conductivity, high temperature resistance, and excellent mechanical properties and interfacial properties, and its resistivity is at least 3.2×10 -2 Ω·m, compared with Since the resistivity of the original carbon fiber decreased by about 10%, the maximum surface energy of the obtained sized CF was 48.14mJ/m 2 , an increase of 77% compared with the original CF. The interfacial properties of the prepared composites have been significantly improved. Compared with the original carbon fibers, the interlaminar shear strength of the composites prepared by sizing carbon fibers can reach up to 49.45MPa, which is 24% higher than that of the original CF. The composite material has good electrical properties, and its resistivity has been improved to varying degrees compared with the original carbon fiber, among which the resistivity is the smallest 0.98 Ω·m, which is 17% lower than that of the original CF.
附图说明Description of drawings
图1为实施例1的PEEK-COOH红外光谱图;Fig. 1 is the PEEK-COOH infrared spectrogram of
图2为制备例1的CNTs/MXenes-PEEK的XPS(N1s分峰拟合)图;Fig. 2 is the XPS (N1s peak fitting) figure of the CNTs/MXenes-PEEK of preparation example 1;
图3为改性前碳纤维织物的微观形貌SEM图;Fig. 3 is the SEM picture of the microscopic morphology of the carbon fiber fabric before modification;
图4为应用例1步骤1所得的改性CF织物薄膜(CF-0.1)的微观形貌SEM图。Figure 4 is the SEM image of the microscopic morphology of the modified CF fabric film (CF-0.1) obtained in
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
下述实施例中所使用的实验方法如无特殊说明均为常规方法。所用材料、试剂、方法和仪器,未经特殊说明,均为本领域常规材料、试剂、方法和仪器,本领域技术人员均可通过商业渠道获得。The experimental methods used in the following examples are conventional methods unless otherwise specified. The materials, reagents, methods and instruments used are all conventional materials, reagents, methods and instruments in this field unless otherwise specified, and those skilled in the art can obtain them through commercial channels.
下述实施例中所用的术语“包含”、“包括”、“具有”、“含有”或其任何其它变形,意在覆盖非排它性的包括。例如,包含所列要素的组合物、步骤、方法、制品或装置不必仅限于那些要素,而是可以包括未明确列出的其它要素或此种组合物、步骤、方法、制品或装置所固有的要素。The terms "comprising", "comprising", "having", "containing" or any other variations thereof used in the following embodiments are intended to cover non-exclusive inclusion. For example, a composition, step, method, article, or device comprising listed elements is not necessarily limited to those elements, but may include other elements not explicitly listed or inherent to such composition, step, method, article, or device. elements.
当量、浓度、或者其它值或参数以范围、优选范围、或一系列上限优选值和下限优选值限定的范围表示时,这应当被理解为具体公开了由任何范围上限或优选值与任何范围下限或优选值的任一配对所形成的所有范围,而不论该范围是否单独公开了。例如,当公开了范围“1至5”时,所描述的范围应被解释为包括范围“1至4”、“1至3”、“1至2”、“1 至2和4至5”、“1至3和5”等。当数值范围在本文中被描述时,除非另外说明,否则该范围意图包括其端值和在该范围内的所有整数和分数。在本申请说明书和权利要求书中,范围限定可以组合和/或互换,如果没有另外说明这些范围包括其间所含有的所有子范围。When amounts, concentrations, or other values or parameters are expressed in terms of ranges, preferred ranges, or ranges bounded by a series of upper preferred values and lower preferred values, it is to be understood that any range upper or preferred value combined with any lower range limit is specifically disclosed. All ranges formed by any pairing of values or preferred values, whether or not such ranges are individually disclosed. For example, when the range "1 to 5" is disclosed, the recited range should be construed to include the ranges "1 to 4," "1 to 3," "1 to 2," "1 to 2, and 4 to 5" , "1 to 3 and 5", etc. When a numerical range is described herein, unless otherwise stated, that range is intended to include its endpoints and all integers and fractions within the range. Throughout the specification and claims of this application, range limitations may be combined and/or interchanged, unless otherwise stated such ranges include all subranges contained therebetween.
实施例1:本实施例的一种改性PEEK基上浆剂以DMF为溶剂,以CNTs/MXenes-PEEK复合物为溶质,上浆剂的浓度为0.1g/mL~1g/mL,CNTs/MXenes-PEEK复合物以HATU为缩合剂,由PEEK-COOH、MXenes-NH2和CNTs-NH2经缩合反应制得,CNTs-NH2、MXenes-NH2、 PEEK-COOH的质量比为0.1:0.1:2,缩合剂与PEEK的质量比为0.2:2。Example 1: A modified PEEK-based sizing agent in this example uses DMF as the solvent and the CNTs/MXenes-PEEK complex as the solute, the concentration of the sizing agent is 0.1g/mL~1g/mL, CNTs/MXenes- The PEEK composite uses HATU as the condensing agent and is prepared by condensation reaction of PEEK-COOH, MXenes-NH 2 and CNTs-NH 2 . The mass ratio of CNTs-NH 2 , MXenes-NH 2 , and PEEK-COOH is 0.1:0.1: 2. The mass ratio of condensing agent to PEEK is 0.2:2.
其中所述PEEK-COOH的制备如下:Wherein the preparation of PEEK-COOH is as follows:
步骤1:将8g PEEK和1.6g NaBH4加入到200mL DMSO溶液中,120℃下加热20h,然后真空抽滤到聚四氟乙烯微孔滤膜上,干燥后,得到PEEK-OH粉末;Step 1: Add 8g PEEK and 1.6g NaBH4 into 200mL DMSO solution, heat at 120°C for 20h, then vacuum filter onto a polytetrafluoroethylene microporous filter membrane, and after drying, obtain PEEK-OH powder;
步骤2:将2g PEEK-OH粉末和2g甘氨酸放入到40mL醋酸溶液中,室温搅拌24h,然后真空抽滤到聚四氟乙烯微孔滤膜上,干燥后,得到PEEK-COOH粉末。Step 2: Put 2g of PEEK-OH powder and 2g of glycine into 40mL of acetic acid solution, stir at room temperature for 24 hours, then vacuum filter onto a polytetrafluoroethylene microporous filter membrane, and dry to obtain PEEK-COOH powder.
制备例1:本实施例的一种改性PEEK基上浆剂的制备方法按以下步骤进行:Preparation Example 1: The preparation method of a modified PEEK-based sizing agent of this embodiment is carried out according to the following steps:
步骤1:将2g PEEK-COOH、0.1g MXenes-NH2和0.1g CNTs-NH2加入到30mL DMF溶液中,然后加入0.2g HATU,超声分散1h后,机械搅拌24h,得到CNTs/MXenes-PEEK悬浮液;Step 1: Add 2g PEEK-COOH, 0.1g MXenes-NH 2 and 0.1g CNTs-NH 2 into 30mL DMF solution, then add 0.2g HATU, after ultrasonic dispersion for 1h, mechanically stir for 24h to get CNTs/MXenes-PEEK suspension;
步骤2:将步骤1得到的CNTs/MXenes-PEEK悬浮液采用真空抽滤的方式,沉积于孔径为0.45μm的聚四氟乙烯微孔滤膜上,60℃干燥24h后,得到CNTs/MXenes-PEEK粉末;Step 2: The CNTs/MXenes-PEEK suspension obtained in
步骤3:分别将25mg步骤2得到的CNTs/MXenes-PEEK粉末分散至25mL DMF溶液中,室温和500r/min下磁力搅拌24h,分别得到浓度为0.1g/mL改性PEEK基上浆剂。Step 3: Disperse 25 mg of the CNTs/MXenes-PEEK powder obtained in Step 2 into 25 mL of DMF solution, and magnetically stir at room temperature and 500 r/min for 24 h to obtain modified PEEK-based sizing agents with a concentration of 0.1 g/mL.
制备例2:本实施例的一种改性PEEK基上浆剂的制备方法按以下步骤进行:Preparation Example 2: The preparation method of a modified PEEK-based sizing agent of this embodiment is carried out according to the following steps:
步骤1:将2g PEEK-COOH、0.1g MXenes-NH2和0.1g CNTs-NH2加入到30mL DMF溶液中,然后加入0.2g HATU,超声分散1h后,机械搅拌24h,得到CNTs/MXenes-PEEK悬浮液;Step 1: Add 2g PEEK-COOH, 0.1g MXenes-NH 2 and 0.1g CNTs-NH 2 into 30mL DMF solution, then add 0.2g HATU, after ultrasonic dispersion for 1h, mechanically stir for 24h to get CNTs/MXenes-PEEK suspension;
步骤2:将步骤1得到的CNTs/MXenes-PEEK悬浮液采用真空抽滤的方式,沉积于孔径为0.45μm的聚四氟乙烯微孔滤膜上,60℃干燥24h后,得到CNTs/MXenes-PEEK粉末;Step 2: The CNTs/MXenes-PEEK suspension obtained in
步骤3:分别将75mg步骤2得到的CNTs/MXenes-PEEK粉末分散至25mL DMF溶液中,室温和500r/min下磁力搅拌24h,分别得到浓度为0.3g/mL改性PEEK基上浆剂。Step 3: Disperse 75 mg of the CNTs/MXenes-PEEK powder obtained in Step 2 into 25 mL of DMF solution, and magnetically stir at room temperature and 500 r/min for 24 h to obtain modified PEEK-based sizing agents with a concentration of 0.3 g/mL.
制备例3:本实施例的一种改性PEEK基上浆剂的制备方法按以下步骤进行:Preparation Example 3: The preparation method of a modified PEEK-based sizing agent of this embodiment is carried out according to the following steps:
步骤1:将2g PEEK-COOH、0.1g MXenes-NH2和0.1g CNTs-NH2加入到30mL DMF溶液中,然后加入0.2g HATU,超声分散1h后,机械搅拌24h,得到CNTs/MXenes-PEEK悬浮液;Step 1: Add 2g PEEK-COOH, 0.1g MXenes-NH 2 and 0.1g CNTs-NH 2 into 30mL DMF solution, then add 0.2g HATU, after ultrasonic dispersion for 1h, mechanically stir for 24h to get CNTs/MXenes-PEEK suspension;
步骤2:将步骤1得到的CNTs/MXenes-PEEK悬浮液采用真空抽滤的方式,沉积于孔径为0.45μm的聚四氟乙烯微孔滤膜上,60℃干燥24h后,得到CNTs/MXenes-PEEK粉末;Step 2: The CNTs/MXenes-PEEK suspension obtained in
步骤3:分别将125mg步骤2得到的CNTs/MXenes-PEEK粉末分散至25mL DMF溶液中,室温和500r/min下磁力搅拌24h,分别得到浓度为0.5g/mL改性PEEK基上浆剂。Step 3: Disperse 125 mg of the CNTs/MXenes-PEEK powder obtained in Step 2 into 25 mL of DMF solution, and magnetically stir at room temperature and 500 r/min for 24 h to obtain modified PEEK-based sizing agents with a concentration of 0.5 g/mL.
制备例4:本实施例的一种改性PEEK基上浆剂的制备方法按以下步骤进行:Preparation Example 4: The preparation method of a modified PEEK-based sizing agent of this embodiment is carried out according to the following steps:
步骤1:将2g PEEK-COOH、0.1g MXenes-NH2和0.1g CNTs-NH2加入到30mL DMF溶液中,然后加入0.2g HATU,超声分散1h后,机械搅拌24h,得到CNTs/MXenes-PEEK悬浮液;Step 1: Add 2g PEEK-COOH, 0.1g MXenes-NH 2 and 0.1g CNTs-NH 2 into 30mL DMF solution, then add 0.2g HATU, after ultrasonic dispersion for 1h, mechanically stir for 24h to get CNTs/MXenes-PEEK suspension;
步骤2:将步骤1得到的CNTs/MXenes-PEEK悬浮液采用真空抽滤的方式,沉积于孔径为0.45μm的聚四氟乙烯微孔滤膜上,60℃干燥24h后,得到CNTs/MXenes-PEEK粉末;Step 2: The CNTs/MXenes-PEEK suspension obtained in
步骤3:分别将175mg步骤2得到的CNTs/MXenes-PEEK粉末分散至25mL DMF溶液中,室温和500r/min下磁力搅拌24h,分别得到浓度为0.7g/mL改性PEEK基上浆剂。Step 3: Disperse 175 mg of the CNTs/MXenes-PEEK powder obtained in Step 2 into 25 mL of DMF solution, and magnetically stir at room temperature and 500 r/min for 24 h to obtain modified PEEK-based sizing agents with a concentration of 0.7 g/mL.
制备例5:本实施例的一种改性PEEK基上浆剂的制备方法按以下步骤进行:Preparation Example 5: The preparation method of a modified PEEK-based sizing agent of this embodiment is carried out according to the following steps:
步骤1:将2g PEEK-COOH、0.1g MXenes-NH2和0.1g CNTs-NH2加入到30mL DMF溶液中,然后加入0.2g HATU,超声分散1h后,机械搅拌24h,得到CNTs/MXenes-PEEK悬浮液;Step 1: Add 2g PEEK-COOH, 0.1g MXenes-NH 2 and 0.1g CNTs-NH 2 into 30mL DMF solution, then add 0.2g HATU, after ultrasonic dispersion for 1h, mechanically stir for 24h to get CNTs/MXenes-PEEK suspension;
步骤2:将步骤1得到的CNTs/MXenes-PEEK悬浮液采用真空抽滤的方式,沉积于孔径为0.45μm的聚四氟乙烯微孔滤膜上,60℃干燥24h后,得到CNTs/MXenes-PEEK粉末;Step 2: The CNTs/MXenes-PEEK suspension obtained in
步骤3:分别将250mg步骤2得到的CNTs/MXenes-PEEK粉末分散至25mL DMF溶液中,室温和500r/min下磁力搅拌24h,分别得到浓度为1g/mL改性PEEK基上浆剂。Step 3: Disperse 250 mg of the CNTs/MXenes-PEEK powder obtained in Step 2 into 25 mL of DMF solution, and magnetically stir at room temperature and 500 r/min for 24 h to obtain modified PEEK-based sizing agents with a concentration of 1 g/mL.
应用例1:一种改性PEEK基上浆剂在碳纤维/环氧树脂复合材料制备中的应用,具体步骤如下:Application example 1: Application of a modified PEEK-based sizing agent in the preparation of carbon fiber/epoxy resin composite materials. The specific steps are as follows:
步骤1:将碳纤维织物置于制备例1-5得到的不同浓度的改性PEEK基上浆剂中震荡浸渍2h,然后于60℃烘箱中烘干24h,得到改性CF织物薄膜;记为CF-0.1、CF-0.3、CF-0.5、CF-0.7、CF-1;Step 1: place the carbon fiber fabric in the modified PEEK-based sizing agent of different concentrations obtained in Preparation Example 1-5 and oscillate and dip for 2 hours, then dry it in an oven at 60°C for 24 hours to obtain a modified CF fabric film; denoted as CF- 0.1, CF-0.3, CF-0.5, CF-0.7, CF-1;
步骤2:将3层改性CF织物薄膜叠放,并逐层浇铸树脂,每层树脂厚0.5mm,得到复合材料前体;Step 2: stack three layers of modified CF fabric films, and cast resin layer by layer, each layer of resin is 0.5mm thick, to obtain the composite material precursor;
步骤3:对复合材料前体抽真空30min进行排泡处理,然后先于80℃下低温烘干2h,再于120℃下中温烘干4h,得到MXenes/CNTs增强碳纤维/环氧树脂复合材料。Step 3: Vacuumize the composite material precursor for 30 minutes for defoaming treatment, then dry at 80°C for 2 hours at low temperature, and then dry at 120°C for 4 hours at medium temperature to obtain MXenes/CNTs reinforced carbon fiber/epoxy resin composite material.
检测试验Detection test
(一)对实施例1中制备得到的PEEK-COOH进行红外光谱测试,其结果如图1所示,可以看出PEEK羧基化成功。(1) Carry out infrared spectrum test on the PEEK-COOH prepared in Example 1, the result is shown in Figure 1, it can be seen that the carboxylation of PEEK is successful.
(二)对制备例1得到的CNTs/MXenes-PEEK进行XPS测试,其N1s分峰结果如图2 所示,其中酰胺键CO=NH的出现证明PEEK-COOH、CNTs-NH2、MXenes-NH2接枝成功,成功形成CNTs/MXenes-PEEK复合物。(2) Carry out XPS test on the CNTs/MXenes-PEEK obtained in Preparation Example 1, and the N1s peak splitting result is shown in Figure 2, wherein the appearance of the amide bond CO=NH proves that PEEK-COOH, CNTs-NH 2 , MXenes-NH 2 The grafting was successful, and the CNTs/MXenes-PEEK complex was successfully formed.
(三)对碳纤维织物以及应用例1步骤1所得的改性CF织物薄膜(CF-0.1)的微观形貌进行表征,其结果如图3-4所示,可以看出,经过上浆处理后,碳纤维表面的 CNTs/MXenes-PEEK覆盖均匀且完全,此外,PEEK、MXenes、CNTs的加入,使得碳纤维表面的粗糙程度得以提高,为下一步与树脂的进一步结合提供了更有利的条件。(3) Characterize the microscopic morphology of the carbon fiber fabric and the modified CF fabric film (CF-0.1) gained in
(四)对改性前碳纤维以及采用不同浓度的改性PEEK基上浆剂改性后的碳纤维进行单丝拉伸性能试验,其结果见表1,可以看出,经过上浆处理后的碳纤维其单丝拉伸强度仍能保持在90%以上,单丝碳纤维仍具有良好的力学性能。(4) Carry out monofilament tensile property test to the carbon fiber before modification and the carbon fiber after adopting the modified PEEK base sizing agent modification of different concentrations, its result is shown in Table 1, as can be seen, the carbon fiber after sizing treatment The filament tensile strength can still be maintained above 90%, and the monofilament carbon fiber still has good mechanical properties.
(五)采用两点探针法对对改性前碳纤维以及采用不同浓度的改性PEEK基上浆剂改性后的碳纤维的电阻进行测试,其结果见表2,可以看出,所获得的上浆碳纤维织物由原始的 3.6Ω·m×10-2减小电阻率至3.2×10-2Ω·m,电学性能均得到了一定的改善。(5) The resistance of the carbon fiber before modification and the modified PEEK-based sizing agent of different concentrations is tested by two-point probe method. The results are shown in Table 2. As can be seen, the obtained sizing The resistivity of the carbon fiber fabric is reduced from the original 3.6Ω·m×10 -2 to 3.2×10 -2 Ω·m, and the electrical properties have been improved to a certain extent.
(六)改性前碳纤维以及采用不同浓度的改性PEEK基上浆剂改性后的碳纤维进行不同极性溶液(二碘甲烷和水)的接触角测量并根据接触角测量结果计算其表面能,结果见表3,可以看出,上浆碳纤维的表面能得到了明显的改善,为下一步与树脂的浸润结合提供了充分的条件。(6) The carbon fiber before modification and the carbon fiber modified with different concentrations of modified PEEK-based sizing agent are used to measure the contact angle of different polar solutions (diiodomethane and water) and calculate its surface energy according to the contact angle measurement results, The results are shown in Table 3. It can be seen that the surface energy of the sized carbon fiber has been significantly improved, which provides sufficient conditions for the infiltration and combination with the resin in the next step.
(七)对改性后CNTs/MXenes-PEEKs/CF环氧树脂复合材料进行层间剪切能测试,结果见表4,可以看出,上浆碳纤维的加入使得复合材料界面性能得到明显改善,层间剪切强度由原始的39.73MPa增加至49.45MPa,提高了近25%。(7) The interlayer shear energy test was carried out on the modified CNTs/MXenes-PEEKs/CF epoxy resin composite. The inter-shear strength increased from the original 39.73MPa to 49.45MPa, an increase of nearly 25%.
(八)对MXenes/CNTs增强碳纤维/环氧树脂复合材料进行电学性能测试,结果见表5,可以看出,上浆碳纤维的加入使得复合材料电学性能得到一定改善,其中电阻率为最小0.98 Ω·m,较原始CF减小了17%。(8) The electrical properties of MXenes/CNTs reinforced carbon fiber/epoxy resin composites were tested. The results are shown in Table 5. It can be seen that the addition of sizing carbon fibers has improved the electrical properties of the composites, and the resistivity is at least 0.98 Ω. m, which is 17% smaller than the original CF.
表1改性前后碳纤维单丝拉伸性能Table 1 Tensile properties of carbon fiber monofilament before and after modification
表2改性前后碳纤维电学性能Table 2 Electrical properties of carbon fiber before and after modification
表3改性前后碳纤维表面能Table 3 Surface energy of carbon fiber before and after modification
表4MXenes/CNTs增强碳纤维/环氧树脂复合材料Table 4 MXenes/CNTs reinforced carbon fiber/epoxy composites
表5MXenes/CNTs增强碳纤维/环氧树脂复合材料Table 5 MXenes/CNTs reinforced carbon fiber/epoxy composites
以上所述仅为本发明的较佳实施例而已,鉴于本发明所属领域的技术人员可以对上述实施方式进行适当的变更和修改,因此,本发明并不局限于上面所述的具体实施方式,对本发明的一些修改和变更也应当落入本发明的权利要求的保护范围之内。The above description is only a preferred embodiment of the present invention, in view of those skilled in the art of the present invention can make appropriate changes and modifications to the above implementation, therefore, the present invention is not limited to the specific implementation described above, Some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention.
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