CN115008390B - A sliding edge screw removal tool - Google Patents
A sliding edge screw removal tool Download PDFInfo
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- CN115008390B CN115008390B CN202210503370.1A CN202210503370A CN115008390B CN 115008390 B CN115008390 B CN 115008390B CN 202210503370 A CN202210503370 A CN 202210503370A CN 115008390 B CN115008390 B CN 115008390B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B15/00—Screwdrivers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/14—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
- B25B23/142—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/14—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
- B25B23/142—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers
- B25B23/1422—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters
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Abstract
Description
技术领域Technical field
本申请涉及五金工具领域,具体涉及一种滑棱螺丝拆卸工具。The present application relates to the field of hardware tools, specifically a sliding edge screw removal tool.
背景技术Background technique
这里的陈述仅提供与本申请有关的背景信息,而不必然构成现有技术。The statements herein merely provide background information relevant to the present application and do not necessarily constitute prior art.
轮换电能表时需要现场更换电能表,需要拆除原有固定螺丝将电能表取下,但因电能表运行年限长、防锈工作不到位,常见电能表螺丝锈蚀;螺丝锈蚀后螺帽强度下降明显,常规螺丝刀拆卸时易出现螺帽滑棱现象,导致螺丝刀刀头无法咬合螺帽,难以取下螺丝;When rotating the electric energy meter, it is necessary to replace the electric energy meter on site. The original fixing screws need to be removed to remove the electric energy meter. However, due to the long operating life of the electric energy meter and insufficient anti-rust work, it is common for electric energy meter screws to be corroded. After the screws are corroded, the strength of the nut decreases significantly. , when disassembling a conventional screwdriver, the nut is prone to slipping, causing the screwdriver head to be unable to engage the nut, making it difficult to remove the screw;
现场电表更换作业时如遇滑棱现象,通常将电能表尾线剪断,将电表与部分电线整体取下,但电线剪断后重新接表时,因电线变短,给新装表造成很大的困难;而现有滑棱螺丝拆卸工具存在准备时间长、拆卸效果差的问题。If you encounter slippage during on-site meter replacement, you usually cut off the tail wire of the energy meter and remove the meter and part of the wires as a whole. However, when the meter is reconnected after the wires are cut, the wires become shorter, which causes great difficulties in installing the new meter. ; However, existing sliding edge screw removal tools have problems such as long preparation time and poor removal effect.
发明内容Contents of the invention
为了解决现有技术的不足,本申请充分考虑滑棱螺丝拆卸的实际情况,提供一种滑棱螺丝拆卸工具,能够稳定夹持滑棱螺丝,为拆卸螺丝提供足够扭力。In order to solve the shortcomings of the existing technology, this application fully considers the actual situation of removing the sliding edge screws and provides a sliding edge screw removal tool that can stably clamp the sliding edge screws and provide sufficient torque for removing the screws.
为了实现上述目的,本申请技术方案为:In order to achieve the above purpose, the technical solution of this application is:
一种滑棱螺丝拆卸工具,包括内刀杆,外刀杆,螺丝固定器;所述内刀杆包括手柄,杆体,刀头,所述杆体为一端固定于手柄,另一端与刀头连接的矩形截面杆;所述刀头沿杆体中心轴方向上的投影包含在杆体矩形截面内部;所述外刀杆为两端敞开的空心圆杆,外刀杆套设在杆体的外部;所述螺丝固定器包括固定器外壳,所述固定器外壳为两端敞开的圆筒,固定器外壳的一个敞开端安装有顶帽,外刀杆朝向刀头的一端与顶帽连接。A sliding edge screw removal tool, including an inner cutter shank, an outer cutter shank, and a screw holder; the inner cutter shank includes a handle, a rod body, and a cutter head. The rod body has one end fixed to the handle and the other end connected to the cutter head. Rectangular cross-section rod; the projection of the cutter head along the central axis of the rod body is contained within the rectangular cross-section of the rod body; the outer cutter rod is a hollow circular rod with both ends open, and the outer cutter rod is sleeved on the outside of the rod body; the screw The holder includes a holder shell, which is a cylinder with both ends open. A top cap is installed on one open end of the holder shell, and the end of the outer cutter bar facing the cutter head is connected to the top cap.
进一步的,所述杆体的侧壁上设有棘轮;所述外刀杆的内壁设有拨片,所述拨片用于锁定棘轮一个方向上的转动自由度。Further, a ratchet is provided on the side wall of the rod body; a paddle is provided on the inner wall of the outer knife rod, and the paddle is used to lock the rotational freedom of the ratchet wheel in one direction.
进一步的,所述棘轮为双向棘轮。Further, the ratchet is a two-way ratchet.
进一步的,所述螺丝固定器还包括主力齿轮盘;所述主力齿轮盘收纳于固定器外壳内部,能与固定器外壳发生相对转动;所述主力齿轮盘开设有供杆体穿过的齿轮盘通孔;所述齿轮盘通孔为矩形截面通孔,主力齿轮盘通过齿轮盘通孔实现与杆体的转动联动。Further, the screw holder further includes a main gear plate; the main gear plate is stored inside the holder shell and can rotate relative to the holder shell; the main gear plate has a gear plate passage for the rod body to pass through. hole; the gear plate through hole is a rectangular cross-section through hole, and the main gear plate realizes rotational linkage with the rod body through the gear plate through hole.
进一步的,还包括带槽底盘,齿轮刀头;所述带槽底盘固定于固定器外壳远离顶帽的敞开端,带槽底盘与主力齿轮盘接触;所述带槽底盘与固定器外壳共同围成用于容纳主力齿轮盘的空间;带槽底盘开设有底盘通孔,所述底盘通孔为圆形通孔,所述底盘通孔与齿轮盘通孔同心设置;Further, it also includes a slotted chassis and a gear cutter head; the slotted chassis is fixed on the open end of the holder shell away from the top cap, and the slotted chassis is in contact with the main gear plate; the slotted chassis and the holder shell jointly surround forming a space for accommodating the main gear plate; the grooved chassis is provided with a chassis through hole, the chassis through hole is a circular through hole, and the chassis through hole and the gear plate through hole are concentrically arranged;
所述齿轮刀头为一端尖锐的拱状结构,齿轮刀头拱起一侧的外壁间隔开设凹槽;所述带槽底盘开有通槽,所述通槽的高度小于齿轮刀头的拱高,所述通槽用于卡接齿轮刀头。The gear cutter head has a sharp arched structure at one end, and the outer wall of the arched side of the gear cutter head is provided with grooves at intervals; the grooved chassis has a through groove, and the height of the through groove is smaller than the arch height of the gear cutter head. , the through slot is used to engage the gear cutter head.
进一步的,所述主力齿轮盘与带槽底盘接触的一面设有螺旋状凸起,所述螺旋状凸起能与齿轮刀头的凹槽啮合;当主力齿轮盘转动时,齿轮刀头在螺旋状凸起的驱动下向底盘通孔的圆心方向移动,齿轮刀头的移动方向与齿轮刀头尖锐一端的指向相同。Further, the side of the main force gear plate that is in contact with the grooved chassis is provided with a spiral protrusion, and the spiral protrusion can mesh with the groove of the gear cutter head; when the main force gear plate rotates, the gear cutter head rotates in the spiral The gear cutter head moves in the direction of the center of the chassis through hole driven by the shaped protrusion, and the moving direction of the gear cutter head is the same as the pointed end of the gear cutter head.
进一步的,所述齿轮刀头至少设置两个;所述带槽底盘的通槽数量与齿轮刀头的数量相同。Further, at least two gear cutter heads are provided; the number of slots in the grooved chassis is the same as the number of gear cutter heads.
进一步的,所述外刀杆还包括握把和绝缘防触罩;所述握把固定在外刀杆的外壁上;所述绝缘防触罩环绕外刀杆的外壁设置,并与握把朝向螺丝固定器的一侧相连。Further, the outer cutter bar also includes a grip and an insulating anti-touch cover; the grip is fixed on the outer wall of the outer cutter bar; the insulating anti-touch cover is arranged around the outer wall of the outer cutter bar and is connected with the handle toward the screw. The retainer is attached on one side.
进一步的,还包括扭力传感系统,所述扭力传感系统包括显示屏,电池仓,扭力传感器;所述扭力传感器用于监测内刀杆的扭力数据,所述扭力数据通过显示屏显示;所述电池仓用于安放电池,为扭力传感系统提供电力。Further, it also includes a torque sensing system, which includes a display screen, a battery compartment, and a torque sensor; the torque sensor is used to monitor the torque data of the inner tool bar, and the torque data is displayed on the display screen; The battery compartment is used to place the battery and provide power for the torque sensing system.
进一步的,一种滑棱螺丝拆卸工具的使用方法;操作人员单手持握把,手部向绝缘防触罩借力,将所述滑棱螺丝拆卸工具抵紧在待拆螺丝上,并使螺帽穿过带槽底盘的底盘通孔;放开拨片,转动内刀杆的手柄,使内刀杆连带主力齿轮盘转动;Further, a method of using a sliding edge screw removal tool; the operator holds the handle with one hand, borrows force from the insulating anti-touch cover with his hand, presses the sliding edge screw removal tool against the screw to be removed, and makes the screw The cap passes through the chassis through hole of the slotted chassis; release the paddle and turn the handle of the inner cutter bar to rotate the inner cutter bar together with the main gear plate;
操作人员观察显示屏示数,当显示屏示数出现突增时停止转动手柄,完成齿轮刀头夹持螺帽;调节拨片使拨片与棘轮嵌合,实现外刀杆与内刀杆同步转动,转动手柄以拆卸螺丝。The operator observes the display number. When the display number suddenly increases, stop turning the handle to complete the gear cutter head clamping nut; adjust the pick to engage the pick with the ratchet to achieve synchronization between the outer and inner tool shanks. Turn, turn the handle to remove the screw.
发明的有益效果Beneficial effects of the invention
1.本申请设置底部带有螺纹的主力齿轮盘,通过转动主力齿轮盘以利用螺纹动驱动齿轮刀头朝向带槽底盘中心的方向移动,且齿轮刀头的移动方向与齿轮刀头尖锐一端的指向相同,即齿轮刀头的尖端向螺帽移动,尖端最终插入螺帽一侧;所述齿轮刀头设有多个,多个齿轮刀头同时作用,实现牢固夹持螺帽,夹持后拆卸螺丝的扭力完全由齿轮刀头提供,能够有效拆卸滑棱螺丝。1. This application sets up a main gear plate with a thread at the bottom. By rotating the main gear plate, the thread is used to drive the gear cutter head to move toward the center of the grooved chassis, and the moving direction of the gear cutter head is in line with the sharp end of the gear cutter head. The points are the same, that is, the tip of the gear cutter head moves toward the nut, and the tip is finally inserted into one side of the nut; the gear cutter head is provided with multiple gear cutter heads, and the multiple gear cutter heads work at the same time to achieve firm clamping of the nut. The torque for removing screws is entirely provided by the gear bit, which can effectively remove sliding edge screws.
2.本申请设有带棘轮的内刀杆和带拨片的外刀杆;所述内刀杆的刀头位于主力齿轮盘的通孔内,当齿轮刀头完成夹持螺帽后,内刀杆的刀头与螺帽上的凹槽卡合;反转内刀杆,使外刀杆和内刀杆在棘轮作用下整体转动,即内刀杆的刀头与齿轮刀头同时为螺帽提供扭力,避免常规技术中仅通过螺丝刀刀头提供扭力导致的螺丝滑棱问题,实现高效拆卸锈蚀螺丝。2. This application is provided with an inner cutter bar with a ratchet and an outer cutter bar with a paddle; the cutter head of the inner cutter shaft is located in the through hole of the main gear plate. When the gear cutter head completes clamping the nut, the inner cutter shank The cutter head of the tool holder engages with the groove on the nut; reverse the inner cutter holder so that the outer cutter holder and the inner cutter holder rotate as a whole under the action of the ratchet, that is, the cutter head of the inner cutter holder and the gear cutter head are screws at the same time. The cap provides torque to avoid the problem of screw slip caused by conventional technology that only provides torque through the screwdriver bit, achieving efficient removal of rusted screws.
3.本申请设有用于检测内刀杆扭力的扭力传感器,当齿轮刀头夹持螺帽时,内刀杆会有扭力增大现象,操作者通过传感器示数明确判断当前扭力能否达到齿轮刀头牢固夹持螺丝的目标,同时能够防止提供过大扭力而折断齿轮刀头的尖端,显著提高拆卸螺丝效率及装置耐久性。3. This application is equipped with a torque sensor for detecting the torque of the inner cutter shank. When the gear cutter head clamps the nut, the torque of the inner cutter shank will increase. The operator can clearly judge whether the current torque can reach the gear through the sensor display. The cutter head firmly clamps the screw, and at the same time prevents excessive torque from breaking the tip of the gear cutter head, significantly improving the efficiency of screw removal and the durability of the device.
4.本申请将内刀杆的杆体与刀头穿设在外刀杆及螺丝固定器内部,仅需将内刀杆按一定次序转动即可实现夹紧螺帽和拆卸螺丝,具有集成度高,操作便捷的特性。4. In this application, the rod body and cutter head of the inner cutter holder are inserted inside the outer cutter holder and the screw holder. The inner cutter holder only needs to be rotated in a certain order to clamp the nut and remove the screw. It has a high degree of integration. Easy to operate features.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The description and drawings that constitute a part of this application are used to provide a further understanding of this application. The illustrative embodiments and their descriptions of this application are used to explain this application and do not constitute an improper limitation of this application.
图1为本申请实施例1的滑棱螺丝拆卸工具的结构示意图;Figure 1 is a schematic structural diagram of a sliding edge screw removal tool according to Embodiment 1 of the present application;
图2为本申请实施例1的滑棱螺丝拆卸工具的螺丝固定器结构示意图;Figure 2 is a schematic structural diagram of the screw retainer of the sliding edge screw removal tool according to Embodiment 1 of the present application;
图3为本申请实施例1的滑棱螺丝拆卸工具的主力齿轮盘底面结构示意图;Figure 3 is a schematic structural diagram of the bottom surface of the main gear plate of the sliding edge screw removal tool in Embodiment 1 of the present application;
图4为本申请实施例1的滑棱螺丝拆卸工具的主力齿轮盘与齿轮刀头配合方式示意图;Figure 4 is a schematic diagram of the cooperation mode between the main gear plate and the gear cutter head of the sliding edge screw removal tool in Embodiment 1 of the present application;
图5为本申请实施例1的滑棱螺丝拆卸工具的螺丝固定器结构组合示意图;Figure 5 is a schematic diagram of the screw retainer structure assembly of the sliding edge screw removal tool according to Embodiment 1 of the present application;
图6为本申请实施例1的滑棱螺丝拆卸工具的工作状态示意图;Figure 6 is a schematic diagram of the working state of the sliding edge screw removal tool according to Embodiment 1 of the present application;
其中,1-内刀杆,11-手柄,12-杆体,13-刀头,121-棘轮,2-外刀杆,21-拨片,22-握把,23-绝缘防触罩,3-螺丝固定器,31-固定器外壳,32-主力齿轮盘,33-带槽底盘,34-齿轮刀头,311-顶帽,321-齿轮盘通孔,322-螺旋状凸起,331-底盘通孔,332-通槽,341-凹槽,4-扭力传感系统,41-显示屏,42-电池仓,43-扭力传感器。Among them, 1-inner knife arbor, 11-handle, 12-rod body, 13-cutter head, 121-ratchet, 2-outer knife arbor, 21-pick, 22-grip, 23-insulation anti-touch cover, 3- Screw retainer, 31-retainer shell, 32-main gear plate, 33-slotted chassis, 34-gear cutter head, 311-top cap, 321-gear plate through hole, 322-helical protrusion, 331-chassis Through hole, 332-through slot, 341-groove, 4-torque sensing system, 41-display, 42-battery compartment, 43-torque sensor.
具体实施方式Detailed ways
应该指出,以下详细说明都是示例性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the present application. Unless otherwise defined, all technical and scientific terms used herein have the same meanings commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular forms are also intended to include the plural forms unless the context clearly indicates otherwise. Furthermore, it will be understood that when the terms "comprises" and/or "includes" are used in this specification, they indicate There are features, steps, operations, means, components and/or combinations thereof.
为了使得本领域技术人员能够更加清楚地了解本申请的技术方案,以下将结合具体的实施例详细说明本申请的技术方案。In order to enable those skilled in the art to understand the technical solutions of the present application more clearly, the technical solutions of the present application will be described in detail below with reference to specific embodiments.
实施例1Example 1
本实施例公开了一种滑棱螺丝拆卸工具,参考图1,包括内刀杆1,外刀杆2,螺丝固定器3;所述内刀杆1包括手柄11,杆体12,刀头13,所述杆体12为一端固定于手柄11,另一端与刀头13连接的矩形截面杆;所述刀头13沿杆体12中心轴方向上的投影包含在杆体12矩形截面内部;所述外刀杆2为两端敞开的空心圆杆,外刀杆2套设在杆体12的外部;所述螺丝固定器3包括固定器外壳31,所述固定器外壳31为两端敞开的圆筒,固定器外壳31的一个敞开端安装有顶帽311,外刀杆2朝向刀头13的一端与顶帽311连接;This embodiment discloses a sliding edge screw removal tool. Referring to Figure 1, it includes an inner cutter bar 1, an outer cutter bar 2, and a screw holder 3; the inner cutter bar 1 includes a handle 11, a rod body 12, and a cutter head 13. The rod body 12 is a rectangular cross-section rod with one end fixed to the handle 11 and the other end connected to the cutter head 13; the projection of the cutter head 13 along the central axis of the rod body 12 is included in the rectangular cross-section of the rod body 12; the outer cutter rod 2 is a hollow circular rod with both ends open, and the outer cutter bar 2 is sleeved on the outside of the rod body 12; the screw retainer 3 includes a retainer shell 31, and the retainer shell 31 is a cylinder with both ends open. An open end of the housing 31 is installed with a top cap 311, and the end of the outer cutter bar 2 facing the cutter head 13 is connected to the top cap 311;
具体的,所述手柄11为注塑手柄11,手柄11两侧装有防滑条,所述防滑条为PP材质,当然,手柄11可以采取其他防滑设计,仅需满足便于操作者扭动外刀杆2即可;Specifically, the handle 11 is an injection molded handle 11, and anti-slip strips are installed on both sides of the handle 11. The anti-slip strips are made of PP material. Of course, the handle 11 can adopt other anti-slip designs, which only need to be convenient for the operator to twist the outer blade. 2 is enough;
所述刀头13可拆卸连接于杆体12,本实施例可通过替换刀头13以应对不同类型的螺帽凹槽341,如一字型、十字型;进一步的,因刀头13沿杆体12中心轴方向上的投影包含在杆体12矩形截面内部,当杆体12在通孔内发生沿中心轴方向的滑动时,刀头13不会阻碍杆体12滑动。The cutter head 13 is detachably connected to the rod body 12. In this embodiment, the cutter head 13 can be replaced to cope with different types of nut grooves 341, such as a straight shape or a cross shape; further, because the cutter head 13 is along the center of the rod body 12 The projection in the axial direction is contained within the rectangular cross section of the rod body 12. When the rod body 12 slides along the central axis in the through hole, the cutter head 13 will not hinder the sliding of the rod body 12.
所述外刀杆2还包括握把22和绝缘防触罩23;所述握把22固定在外刀杆2的外壁上;所述绝缘防触罩23环绕外刀杆2的外壁设置,并与握把22朝向螺丝固定器3的一侧相连;The outer cutter bar 2 also includes a grip 22 and an insulating anti-touch cover 23; the grip 22 is fixed on the outer wall of the outer cutter bar 2; the insulating anti-touch cover 23 is arranged around the outer wall of the outer cutter bar 2 and is connected with the outer wall of the outer cutter bar 2. The handle 22 is connected to the side facing the screw holder 3;
具体的,所述握把22为注塑防滑绝缘握把22,防滑绝缘握把22为PP+TRP材质,在操作者抓握握把22时能够提供良好的摩擦反馈;所述绝缘防触罩23通过熔接方式与握把22连接,当操作者抓握握把22时,绝缘防触罩23可用于阻挡操作者手部的滑动,防止人员触电。Specifically, the grip 22 is an injection-molded non-slip insulating grip 22, which is made of PP+TRP material, and can provide good friction feedback when the operator grasps the grip 22; the insulating anti-touch cover 23 It is connected to the handle 22 by welding. When the operator grasps the handle 22, the insulating anti-touch cover 23 can be used to block the sliding of the operator's hand to prevent personnel from getting electric shock.
且本申请在所述杆体12的侧壁上设置棘轮121,所述棘轮121与杆体12焊接连接;所述外刀杆2的内壁设有拨片21,所述拨片21用于锁定棘轮121一个方向上的转动自由度;通过设置棘轮121与拨片21,当拨片21不参与锁定时,内刀杆1绕中心轴旋转,而外刀杆2静止;当拨片21参与锁定时,内刀杆1绕中心轴旋转,拨片21与棘轮121咬合,使内刀杆1与外刀杆2同步转动;In this application, a ratchet 121 is provided on the side wall of the rod body 12, and the ratchet 121 is welded to the rod body 12; the inner wall of the outer knife rod 2 is provided with a paddle 21, and the paddle 21 is used to lock the ratchet 121. Rotation freedom in one direction; by setting the ratchet 121 and the paddle 21, when the paddle 21 is not involved in locking, the inner knife bar 1 rotates around the central axis, while the outer knife bar 2 is stationary; when the paddle 21 is involved in locking, The inner cutter bar 1 rotates around the central axis, and the paddle 21 engages with the ratchet 121, causing the inner cutter bar 1 and the outer cutter bar 2 to rotate synchronously;
进一步的,所述棘轮121为双向棘轮121,所述双向棘轮121不具有特定的锁止方向,使外刀杆2可伴随内刀杆1进行绕中心轴的顺时针转动或逆时针转动,有效适应正旋螺丝和反旋螺丝,提高本实施例的通用性;Furthermore, the ratchet wheel 121 is a bidirectional ratchet wheel 121. The bidirectional ratchet wheel 121 does not have a specific locking direction, so that the outer tool bar 2 can rotate clockwise or counterclockwise around the central axis along with the inner tool bar 1, effectively It is suitable for forward-rotating screws and counter-rotating screws to improve the versatility of this embodiment;
当然,本领域技术人员能明确认识到,在棘轮121不脱离拨片21影响范围的前提下,棘轮121可以沿刀杆中心轴方向进行一定程度的滑动,即所述内刀杆1可以在外刀杆2内部进行有限的滑动;为避免滑脱,可以采取在外刀杆2内壁设置挡块阻挡棘轮121滑动。Of course, those skilled in the art can clearly realize that, on the premise that the ratchet 121 does not leave the influence range of the paddle 21, the ratchet 121 can slide to a certain extent along the direction of the central axis of the tool bar, that is, the inner tool bar 1 can slide on the outer tool bar. Limited sliding is performed inside the rod 2; in order to avoid slippage, a stopper can be provided on the inner wall of the outer tool rod 2 to block the sliding of the ratchet wheel 121.
参考图2-5,所述螺丝固定器3还包括主力齿轮盘32;所述主力齿轮盘32收纳于固定器外壳31内部,能与固定器外壳31发生相对转动;所述主力齿轮盘32开设有供杆体12穿过的齿轮盘通孔321;所述齿轮盘通孔321为矩形截面通孔,主力齿轮盘32通过齿轮盘通孔321实现与杆体12的转动联动;Referring to Figures 2-5, the screw holder 3 also includes a main gear plate 32; the main gear plate 32 is stored inside the holder shell 31 and can rotate relative to the holder shell 31; the main gear plate 32 is opened There is a gear plate through hole 321 for the rod body 12 to pass through; the gear plate through hole 321 is a rectangular cross-section through hole, and the main force gear plate 32 achieves rotational linkage with the rod body 12 through the gear plate through hole 321;
具体的,所述主力齿轮盘32的材质为CRV铬钒钢材质,提供极佳的机械强度,当然也可以选择其他高硬度耐磨材料;本实施例中杆体12与齿轮盘通孔321的截面均为矩形,当杆体12穿入齿轮盘通孔321后两者构成形锁合,即通过杆体12转动驱动主力齿轮盘32转动。Specifically, the main gear plate 32 is made of CRV chromium vanadium steel, which provides excellent mechanical strength. Of course, other high-hardness wear-resistant materials can also be selected; in this embodiment, the cross-section of the rod body 12 and the gear plate through hole 321 Both are rectangular. When the rod body 12 penetrates the gear plate through hole 321, the two form a form lock, that is, the rotation of the rod body 12 drives the main gear plate 32 to rotate.
还包括带槽底盘33;所述带槽底盘33固定于固定器外壳31敞开的一端,带槽底盘33与主力齿轮盘32接触;所述带槽底盘33与固定器外壳31共同围成用于防止主力齿轮盘32脱出固定器外壳31的空间;带槽底盘33开设有底盘通孔331,所述底盘通孔331为圆形通孔,所述底盘通孔331与齿轮盘通孔321同心设置;所述带槽底盘33还开有通槽332,所述通槽332的高度小于齿轮刀头34的拱高,所述通槽332用于卡接齿轮刀头34;It also includes a slotted chassis 33; the slotted chassis 33 is fixed on the open end of the retainer shell 31, and the slotted chassis 33 is in contact with the main gear plate 32; the slotted chassis 33 and the retainer shell 31 together form a space for The space to prevent the main gear plate 32 from coming out of the holder shell 31; the slotted chassis 33 is provided with a chassis through hole 331, the chassis through hole 331 is a circular through hole, and the chassis through hole 331 is concentrically arranged with the gear plate through hole 321 ; The slotted chassis 33 also has a through slot 332, the height of the through slot 332 is less than the arch height of the gear cutter head 34, and the through slot 332 is used to engage the gear cutter head 34;
具体的,所述齿轮刀头34采用S2耐冲击、耐震动钢材,此材料类型硬度超过一般螺帽,能够保证齿轮刀头34的尖端刺入螺帽而不发生崩落;所述齿轮刀头34为以尖端作为中心,两侧边向两个不同方向辐射的拱形片状构件,齿轮刀头34拱起一侧的外壁间隔开设凹槽341;所述带槽底盘33开有通槽332,所述通槽332的高度小于齿轮刀头34的拱高,所述通槽332用于卡接齿轮刀头34以锁定齿轮刀头34的转动自由度;Specifically, the gear cutter head 34 is made of S2 impact-resistant and vibration-resistant steel. The hardness of this material is higher than that of ordinary nuts, which can ensure that the tip of the gear cutter head 34 penetrates into the nut without collapsing; the gear cutter head 34 It is an arched sheet member with the tip as the center and both sides radiating in two different directions. The outer wall of the arched side of the gear cutter head 34 is provided with grooves 341 at intervals; the grooved chassis 33 is provided with through grooves 332. The height of the through groove 332 is less than the arch height of the gear cutter head 34, and the through groove 332 is used to engage the gear cutter head 34 to lock the rotational freedom of the gear cutter head 34;
所述底盘通孔331用于使螺帽穿过,螺帽穿过后与卡接在通槽332内的齿轮刀头34位于同一水平高度上,具体的底盘通孔331开设直径操作者可根据待拆卸的锈蚀螺帽确定。The chassis through hole 331 is used for the nut to pass through. After the nut passes through, it is located at the same level as the gear cutter head 34 clamped in the through slot 332. The specific diameter of the chassis through hole 331 can be set by the operator according to the requirements. Removed rusted nut identified.
为实现齿轮刀头34动作,所述主力齿轮盘32与带槽底盘33接触的一面设有螺旋状凸起322,所述螺旋状凸起322能与齿轮刀头34的凹槽341啮合;当主力齿轮盘32转动时,齿轮刀头34在螺旋状凸起322的驱动下向底盘通孔331的圆心方向移动,齿轮刀头34的移动方向与齿轮刀头34尖锐一端的指向相同;因齿轮刀头34与螺帽处于同一水平高度,可以理解的是,当齿轮刀头34向底盘通孔331的圆心方向移动时,齿轮刀头34的尖端会逐渐刺入螺帽内部;本实施例主要针对锈蚀螺丝,螺帽在锈蚀后表面强度削减明显,使齿轮刀头34的尖端能够顺利刺入,实现齿轮刀头34与螺丝嵌合;In order to realize the movement of the gear cutter head 34, the side of the main gear plate 32 in contact with the grooved chassis 33 is provided with a spiral protrusion 322, and the spiral protrusion 322 can mesh with the groove 341 of the gear cutter head 34; when When the main gear plate 32 rotates, the gear cutter head 34 is driven by the spiral protrusion 322 to move toward the center of the chassis through hole 331. The moving direction of the gear cutter head 34 is in the same direction as the sharp end of the gear cutter head 34; because the gear The cutter head 34 is at the same level as the nut. It can be understood that when the gear cutter head 34 moves toward the center of the chassis through hole 331, the tip of the gear cutter head 34 will gradually penetrate into the nut; this embodiment mainly For corroded screws, the surface strength of the nut is significantly reduced after corrosion, so that the tip of the gear cutter head 34 can penetrate smoothly to realize the fitting of the gear cutter head 34 and the screw;
进一步的,为提高齿轮刀头34夹持螺帽效果,所述齿轮刀头34至少设置两个;所述带槽底盘33的通槽332数量与齿轮刀头34的数量相同;Further, in order to improve the nut-holding effect of the gear cutter heads 34, at least two gear cutter heads 34 are provided; the number of through-slots 332 of the grooved chassis 33 is the same as the number of gear cutter heads 34;
本实施例中给出一种齿轮刀头34布置方式,共设置三个齿轮刀头34,三个齿轮刀头34分别位于带槽底盘330°、120°、240°方向上;当主力齿轮盘32转动时,齿轮刀头34逐渐收紧至刺入螺帽,提供牢固的夹持效果;This embodiment provides an arrangement of gear cutter heads 34. A total of three gear cutter heads 34 are provided. The three gear cutter heads 34 are respectively located in the directions of 330°, 120°, and 240° of the grooved chassis; when the main gear plate When 32 rotates, the gear cutter head 34 gradually tightens until it penetrates into the nut, providing a firm clamping effect;
可以理解的是,三个齿轮刀头34在转动收紧的过程中因螺纹分布会产生行程差,可以通过调节齿轮刀头34长度实现抵消行程差,让三个齿轮刀头34同步接触螺帽。It can be understood that the three gear cutter heads 34 will produce a stroke difference due to the thread distribution during the rotation and tightening process. The stroke difference can be offset by adjusting the length of the gear cutter heads 34 so that the three gear cutter heads 34 contact the nut synchronously. .
还包括扭力传感系统4,所述扭力传感系统4包括显示屏41,电池仓42,扭力传感器43;所述扭力传感器43用于监测内刀杆1的扭力数据,所述扭力数据通过显示屏41显示,所述显示屏41为LED材质;所述电池仓42用于安放电池,为扭力传感系统4提供电力;It also includes a torque sensing system 4, which includes a display screen 41, a battery compartment 42, and a torque sensor 43; the torque sensor 43 is used to monitor the torque data of the inner tool bar 1, and the torque data is displayed through the display The screen 41 is displayed, and the display screen 41 is made of LED material; the battery compartment 42 is used to place the battery and provide power for the torque sensing system 4;
当齿轮刀头34夹持螺帽时,内刀杆1会有扭力增大现象,操作者通过传感器示数明确判断当前扭力能否达到齿轮刀头34牢固夹持螺丝的目标,同时能够防止提供过大扭力而折断齿轮刀头34的尖端,显著提高拆卸螺丝效率及装置耐久性。When the gear cutter head 34 clamps the nut, the torque of the inner cutter bar 1 will increase. The operator can clearly judge through the sensor indication whether the current torque can achieve the goal of the gear cutter head 34 firmly clamping the screw, and at the same time, it can prevent the supply of screws. The tip of the gear cutter head 34 is broken due to excessive torque, which significantly improves the efficiency of screw removal and the durability of the device.
实施例2Example 2
本实施例公开了一种滑棱螺丝拆卸工具的使用方法;参考图6,操作人员单手持握把22,手部向绝缘防触罩23借力,将所述滑棱螺丝拆卸工具抵紧在待拆螺丝上,并使螺帽穿过带槽底盘33的底盘通孔331;放开拨片21,转动内刀杆1的手柄11,使内刀杆1连带主力齿轮盘32转动,此时外刀杆2未通过拨片21与内刀杆1联动,外刀杆2及其连接的固定器外壳31无动作;主力齿轮盘32在转动时通过螺纹驱动齿轮刀头34逐渐向底盘通孔331的圆心方向移动,即齿轮刀头34逐渐靠近螺帽;This embodiment discloses a method of using a sliding edge screw removal tool; referring to Figure 6, the operator holds the handle 22 with one hand, borrows force from the insulating anti-touch cover 23 with his hand, and presses the sliding edge screw removal tool against the The screws to be removed and the nut passes through the chassis through hole 331 of the slotted chassis 33; release the pick 21 and rotate the handle 11 of the inner knife bar 1 to rotate the inner knife bar 1 together with the main gear plate 32. At this time The outer cutter bar 2 is not linked with the inner cutter bar 1 through the paddle 21, and the outer cutter bar 2 and its connected holder housing 31 have no action; the main gear plate 32 drives the gear cutter head 34 through the thread gradually toward the chassis through hole when rotating. 331 moves in the direction of the center of the circle, that is, the gear cutter head 34 gradually approaches the nut;
操作人员观察显示屏41示数,当显示屏41示数出现突增时,齿轮刀头34完成对螺帽的夹持;停止转动手柄11,调节拨片21使拨片21与棘轮121嵌合,实现外刀杆2与内刀杆1同步转动,因外刀杆2与固定器外壳31连接,而带槽底盘33又设置在固定器外壳31上,即内刀杆1与带槽底盘33同步转动,而带槽底盘33的通槽332内卡接齿轮刀片,即齿轮刀片;The operator observes the number displayed on the display screen 41. When the number displayed on the display screen 41 suddenly increases, the gear cutter head 34 completes the clamping of the nut; stops rotating the handle 11, and adjusts the paddle 21 to engage the paddle 21 with the ratchet 121. , realize the synchronous rotation of the outer knife bar 2 and the inner knife bar 1, because the outer knife bar 2 is connected to the holder shell 31, and the grooved chassis 33 is set on the holder shell 31, that is, the inner knife bar 1 and the grooved chassis 33 Rotate synchronously, and the gear blade, that is, the gear blade, is clamped in the slot 332 of the slotted chassis 33;
拆卸已经滑棱的螺丝时,仅需使齿轮刀头34完成夹持螺帽,利用齿轮刀头34对螺帽直接输出扭力,解决滑棱螺丝无法与刀头13嵌合的问题;When disassembling a screw with a smooth edge, only the gear cutter head 34 is required to clamp the nut, and the gear cutter head 34 is used to directly output torque to the nut, thereby solving the problem that the smooth-edged screw cannot fit with the cutter head 13;
拆卸未滑棱锈蚀螺丝时,在齿轮刀头34完成夹持后,调节内刀杆1至刀头13嵌入螺帽的凹槽341,转动手柄11,使刀头13与齿轮刀头34共同为螺帽提供扭力,将锈蚀螺丝拧下,避免常规技术中仅通过螺丝刀刀头13提供扭力导致的螺丝滑棱问题,实现高效拆卸锈蚀螺丝。When disassembling the unsmoothed rusted screws, after the gear cutter head 34 is clamped, adjust the inner cutter bar 1 until the cutter head 13 is embedded in the groove 341 of the nut, and turn the handle 11 so that the cutter head 13 and the gear cutter head 34 are in the same position. The nut provides torque to unscrew the corroded screw, thereby avoiding the screw slip problem caused by the conventional technique of only providing torque through the screwdriver bit 13, thereby achieving efficient removal of the corroded screw.
可以理解的是,锈蚀螺丝因为锈蚀层粘连螺孔内壁的原因导致难以取下,一旦锈蚀层与螺孔的连接被破坏,锈蚀螺丝可轻易取下,即需要在拆卸初期对螺丝输出高扭力以突破锈蚀层连接,常规螺丝刀拆卸螺丝时也是因为突破锈蚀层连接的阻力过大,而发生拧坏螺帽,导致滑棱现象;It is understandable that corroded screws are difficult to remove because the rust layer adheres to the inner wall of the screw hole. Once the connection between the rust layer and the screw hole is destroyed, the corroded screw can be easily removed, which means that high torque needs to be applied to the screw in the early stages of disassembly. Breaking through the rust layer connection. When removing the screws with a conventional screwdriver, the resistance of breaking through the rust layer connection is too high, and the nut will be screwed, resulting in slippery edges;
本实施例所述滑棱螺丝拆卸工具虽然采用与主体分离的齿轮刀头34,但所述齿轮刀头34具备在拆卸螺丝初期输出高扭力的能力,只需用齿轮刀头34突破锈蚀层,剩余的螺丝拆卸行程则完全可由内刀杆1或其他常规工具完成;采用分离设置的刀头13,能针对不同螺丝进行快速替换,具有极强的适应性。Although the sliding edge screw removal tool in this embodiment uses a gear bit 34 that is separated from the main body, the gear bit 34 has the ability to output high torque in the early stage of screw removal. It only needs to use the gear bit 34 to break through the rust layer. The remaining screw removal stroke can be completely completed by the inner cutter bar 1 or other conventional tools; the separately set cutter head 13 can be quickly replaced for different screws and has strong adaptability.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included in the protection scope of this application.
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Citations (8)
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CN204913725U (en) * | 2015-09-08 | 2015-12-30 | 余建桥 | Antiskid silk and laborsaving screwdriver |
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CN107538404A (en) * | 2017-10-19 | 2018-01-05 | 国家电网公司 | Dismantle the screwdriver of corrosion screw |
CN212372070U (en) * | 2020-04-30 | 2021-01-19 | 中国电子科技集团公司第三十八研究所 | Screwing and fastening device capable of clamping nut |
CN215037121U (en) * | 2021-03-10 | 2021-12-07 | 浙江意动科技股份有限公司 | Clamping tool for taking out sliding bolt |
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US10252404B2 (en) * | 2016-11-28 | 2019-04-09 | David Hauser | Apparatus and method for grasping a screw beneath the screw head with jaws and for releasing same |
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Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CA1162083A (en) * | 1980-04-04 | 1984-02-14 | Asakichi Suga | Device for driving screw, pin, rivet or the like |
JPH09234675A (en) * | 1996-02-27 | 1997-09-09 | Hiroshi Morimoto | Chuck for screw |
KR20110085738A (en) * | 2010-01-21 | 2011-07-27 | 주식회사성수프론티어 | Screw release fixture for asbestos removal driver |
CN204913725U (en) * | 2015-09-08 | 2015-12-30 | 余建桥 | Antiskid silk and laborsaving screwdriver |
KR101670323B1 (en) * | 2015-10-05 | 2016-10-28 | 동국대학교 경주캠퍼스 산학협력단 | Screwdriver for preventing breakaway |
CN107538404A (en) * | 2017-10-19 | 2018-01-05 | 国家电网公司 | Dismantle the screwdriver of corrosion screw |
CN212372070U (en) * | 2020-04-30 | 2021-01-19 | 中国电子科技集团公司第三十八研究所 | Screwing and fastening device capable of clamping nut |
CN215037121U (en) * | 2021-03-10 | 2021-12-07 | 浙江意动科技股份有限公司 | Clamping tool for taking out sliding bolt |
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CN115008390A (en) | 2022-09-06 |
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