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CN115003016B - Extra thin copper foil with carrier for electronic circuit - Google Patents

Extra thin copper foil with carrier for electronic circuit Download PDF

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Publication number
CN115003016B
CN115003016B CN202210551066.4A CN202210551066A CN115003016B CN 115003016 B CN115003016 B CN 115003016B CN 202210551066 A CN202210551066 A CN 202210551066A CN 115003016 B CN115003016 B CN 115003016B
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layer
carbon
copper foil
thin copper
carrier
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CN115003016A (en
Inventor
吴松
齐朋伟
吕吉庆
齐素杰
张�杰
杨红光
金荣涛
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Jiujiang Defu Technology Co Ltd
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Jiujiang Defu Technology Co Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/09Use of materials for the conductive, e.g. metallic pattern
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/03Conductive materials
    • H05K2201/0332Structure of the conductor
    • H05K2201/0335Layered conductors or foils
    • H05K2201/0355Metal foils

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

The invention relates to an extra-thin copper foil with a carrier for an electronic circuit, which consists of a carrier layer, a composite stripping layer and an ultra-thin copper layer; wherein the structure of the composite stripping layer is a carbon alloy layer-carbon alloy layer. The composite stripping layer can realize stable stripping between the ultrathin copper foil and the attached carrier layer by controlling the weight ratio of carbon to metal and controlling the binding force between the carrier layer and the ultrathin copper layer within a certain range.

Description

Extra thin copper foil with carrier for electronic circuit
Technical Field
The invention belongs to the field of extra thin copper foil, and particularly relates to an extra thin copper foil with a carrier for an electronic circuit.
Background
The extra thin copper foil is a raw material which is necessary for the fields of ultra-fine circuits, IC packaging and the like, and is an important condition for lightening and thinning electronic products and highly integrating the electronic products, so the extra thin copper foil has important position and huge market in the industrial chain of high-end electronic products. However, the current manufacturing technology of the extra thin copper foil is only mastered in the enterprises of very few japan and korea, and meanwhile, the current production technology has the problems of low qualification rate, complex production process, extremely strict process control and the like, so the extra thin copper foil has extremely high price and is technically limited.
At present, the manufacturing of the extra thin copper foil is generally realized by a carrier-attached mode, namely the extra thin copper foil with the carrier. The carrier layer introduced by the carrier-attached extra-thin copper foil solves the problems of poor strength and weak support of the extra-thin copper foil, so that the extra-thin copper foil can be subjected to a series of surface treatment processing processes through the surface treatment line. The introduction of the carrier layer must be accompanied by the introduction of a release layer, i.e. the carrier layer must be successfully released from the surface of the extremely thin copper layer after pressing, so that the release force control of the release layer is extremely critical.
There are two general classes of release layer materials: the organic small molecules such as Benzotriazole (BTA) and Mercaptobenzothiazole (MBT) can be adsorbed on the surface of the carrier layer, and meanwhile, the extremely thin thickness can not cause obvious change of the conductivity of the surface of the carrier layer, so that the subsequent electroplating of the extremely thin copper layer is not influenced. The technology is mainly mastered in the hands of Japanese enterprises, and meanwhile, the technology has the problems that small molecules are easy to thermally decompose, bubbling is formed, the quality of the extra thin copper foil is seriously affected, and the like; the other type is metals (or alloys) such as chromium, titanium, molybdenum and the like and derivatives thereof, the stripping layer materials can be prepared by an electroplating method, the equipment requirement is not high, the bonding force is often greatly influenced by temperature, the situation that local adhesion cannot be stripped and the like possibly exists after a high-temperature hot pressing plate is adopted, and the metals or alloys are electroplated, which often have the characteristic of unstable components of electroplating solution, the stripping layer components are unstable in continuous production, so that the quality stability is influenced, and therefore, the method is adopted to require extremely severe solution component control and continuous process and quality monitoring, and has high cost. Thus, there is currently no good method to obtain a stable, simple and controllable release layer.
Disclosure of Invention
The invention aims to solve the technical problem of providing an ultrathin copper foil with a carrier for an electronic circuit, wherein the composite stripping layer can be controlled in a certain range by regulating the weight ratio of carbon to metal, and the bonding force between the carrier layer and the ultrathin copper layer can be controlled, so that stable stripping between the ultrathin copper foil and the attached carrier layer can be realized. The stripping effect is shown in fig. 2.
The invention provides an extra-thin copper foil with a carrier for an electronic circuit, which consists of a carrier layer, a composite stripping layer and an ultra-thin copper layer; wherein the structure of the composite stripping layer is a carbon alloy layer-carbon alloy layer.
The carrier layer is a metal foil such as copper foil, aluminum foil, nickel foil or one of polymer films such as PTFE, PI, etc., and the thickness is 12-70 μm.
The carbon alloy comprises one or more of carbon nickel, carbon molybdenum, carbon tantalum, carbon tungsten and carbon chromium.
The main component of the carbon alloy is metal, the weight ratio of the carbon alloy is not less than 70%, and the weight ratio of the carbon alloy is not more than 30%; the carbon is elemental carbon or a carbon alloy containing metal, wherein the metal content is not higher than 10%.
The thickness of the composite stripping layer is 10-1000 nm.
The composite stripping layer is prepared by adopting a vacuum coating technology, including but not limited to one or more of evaporation plating, sputtering plating, ion source auxiliary coating, chemical Vapor Deposition (CVD) and the like, and preferably adopts a magnetron sputtering coating technology.
The ultrathin copper layer consists of a vacuum copper plating layer, an electroplating thickening layer and a surface treatment layer.
The thickness of the vacuum copper plating layer is 10-1000 nm.
The electroplating thickening layer adopts acid method electroplating or alkali method electroplating, the total thickness of the electroplating thickening layer, the vacuum copper plating layer and the surface treatment layer is the set thickness of an ultrathin copper foil product, and the set thickness of the ultrathin copper foil product is 0.8-6 mu m.
The treatment method of the surface treatment layer comprises roughening, curing, blackening, ashing, passivation and silane coupling agent coating. Wherein the roughening and curing are to electroplate copper buds with controllable size on the surface of the copper foil; blackening is electroplating nickel or nickel-cobalt alloy; ashing is electroplating of zinc metal; passivation is electroplating of metal chromium, and the above process can realize physical properties of binding force, oxidation resistance and the like of the copper foil in the application of the electronic circuit field.
The preparation process of the surface treatment layer also comprises the processes of acid washing, water washing, squeezing, drying, purging, cooling and the like which are involved before and after various metal electroplating. The thickness of the surface treatment layer is 0.1 g-10 g/m 2
The whole structure of the extra thin copper foil is shown in figure 1.
Advantageous effects
(1) The composite stripping layer can realize stable stripping between the ultrathin copper foil and the attached carrier layer by controlling the weight ratio of carbon to metal and controlling the binding force between the carrier layer and the ultrathin copper layer within a certain range.
(2) The invention adopts vacuum coating technology, has even thickness and compact and continuous film layer, and the produced extra-thin copper foil with carrier has stable and continuous quality; the preparation process of the stripping layer has no pollution process and is a green preparation process.
Drawings
FIG. 1 is a cross-sectional view of an extra thin copper foil with carrier according to the present invention;
FIG. 2 is a cross-sectional view of the structure of the carrier-attached extra thin copper foil composite release layer when peeled;
wherein: 1 is a carrier layer, 2 is a carbon alloy layer, 3 is a carbon layer, 4 is a carbon alloy layer, 5 is a vacuum copper plating layer, 6 is an electroplating thickening layer, and 7 is a surface treatment layer.
Detailed Description
The invention will be further illustrated with reference to specific examples. It is to be understood that these examples are illustrative of the present invention and are not intended to limit the scope of the present invention. Further, it is understood that various changes and modifications may be made by those skilled in the art after reading the teachings of the present invention, and such equivalents are intended to fall within the scope of the claims appended hereto.
Example 1 (copper foil, carbon tungsten alloy-carbon tungsten alloy-copper)
The copper foil with the width of 1000mm and the thickness of 18 μm is sequentially passed through a pickling tank, a rinsing tank, a pure water spraying tank and an oven to obtain a pretreated sample. Transferring the sample into a magnetron sputtering coating cavity, vacuumizing until the background vacuum is 6.0 multiplied by 10 -3 Pa, ar is introduced, the vacuum degree is regulated to be 0.1-0.6 Pa, ar plasma treatment is performed, the power is 1KW, and a carbon tungsten alloy layer 50nm, a carbon layer 20nm, a carbon tungsten alloy layer 30nm and a copper layer 30nm are sequentially sputtered and deposited, wherein the carbon tungsten alloy comprises 80% of tungsten by weight and 20% of carbon by weight. Obtaining the carbon tungsten alloy-carbon tungsten alloy layer-copper layer composite film layer structure. And (3) transferring the sample into a plating bath, sequentially passing through an alkaline copper plating solution and an acid copper plating solution to obtain an ultrathin copper foil with the thickness of 3 mu m, sequentially passing through a Cu, ni, zn, cr salt solution, electrodepositing a dissimilar metal layer, finally coating a silane coupling agent on the surface, and drying to obtain the ultrathin copper foil with the carrier. Pressing with prepreg at 240 deg.C for 4 hr, and according to GB/T29847-2013 formulaThe separation force of the carrier layer was measured by the method.
Example 2 (PI, carbon tungsten alloy-carbon tungsten alloy-copper)
Polyimide film with a width of 900mm and a thickness of 15 μm was transferred to a magnetron sputtering coating chamber and pretreated before PVD coating in accordance with example 1. And sequentially sputtering and depositing a carbon-tungsten alloy layer of 50nm, a carbon layer of 20nm, a carbon-tungsten alloy layer of 30nm and a copper layer of 30nm, wherein the composition of the carbon-tungsten alloy is 80% by weight and the carbon weight is 20% by weight, so as to obtain the carbon-tungsten alloy-copper layer composite film structure. And then transposed to an electroplating treatment line, and the electroplating thickening and surface treatment process is the same as that of the embodiment 1, so as to obtain an extra-thin copper foil product with an attached carrier. And (3) pressing the carrier layer and the prepreg at a high temperature at 240 ℃ for 4 hours, and testing the separating force of the carrier layer according to the GB/T29847-2013 method.
Example 3 (copper foil, carbon Nickel alloy-copper)
Example 3 the procedure was the same as in example 1, except that the alloy used was a carbon-nickel alloy having a composition of 80% nickel by weight and 20% carbon by weight.
Example 4 (copper foil, carbon tantalum alloy-carbon tantalum alloy-copper)
Example 4 the procedure was the same as in example 1, except that the alloy used was a carbon-tantalum alloy having a composition of 80% by weight tantalum and 20% by weight carbon.
Comparative example 1 (copper foil, carbon tungsten alloy-carbon-copper)
Comparative example 1 was identical to example 1 except that there was no carbon tungsten alloy layer between the carbon layer and the vacuum copper plating layer.
Comparative example 2 (copper foil, carbon tungsten alloy-copper)
Comparative example 2 was the same as example 1 except that there was no carbon layer between the two carbon tungsten alloy layers.
Comparative example 3 (copper foil, carbon-carbon tungsten alloy-copper)
Comparative example 3 is the same as example 1 except that there is no carbon tungsten alloy layer between the support layer and the carbon layer.
Comparative example 4 (copper foil, carbon tungsten alloy-carbon tungsten alloy)
Comparative example 4 was the same as example 1 except that no vacuum copper plating was used.
TABLE 1 binding force between the support layer and the ultra-thin copper layer in examples 1 to 4 and comparative examples 1 to 4
1. From comparative examples 1 and 3, the carbon layer is used as a stripping layer, has small bonding force with the interface of the copper layer, is easy to form large-area stripping, and cannot meet the requirement of the subsequent electroplating thickening experiment.
2. Experimental data of example 1 and comparative example 2 show that the carbon layer can realize stable stripping performance, and the bonding force between the carbon-tungsten alloy and copper is large.
3. In comparison of experimental data of example 1 and comparative example 4, copper layer thickness unevenness easily occurs in the copper layer directly electroplated on the carbon tungsten alloy layer, and abnormal conditions such as tearing occur in the ultra-thin copper foil in the peeling process are caused.
4. The carbon alloy-carbon alloy-copper can be stably peeled off by adopting a vacuum coating technology, and the peeling strength is small. Vacuum copper plating, compact and uniform copper layer. The ultra-thin copper layer which is thickened through electroplating is compact in copper layer, good in uniformity and capable of meeting the requirements of subsequent production and transportation.
Examples 5 to 10 below were conducted in order to investigate the influence of the difference in carbon and metal contents in the composite release layer on the separating force between the carrier layer and the ultra-thin copper layer.
Example 5 (copper foil, carbon tungsten alloy-carbon tungsten alloy-copper)
Example 5 corresponds to the procedure of example 1, with the sole difference that the carbon content of the carbon-tungsten alloy layer is 10% and the tungsten content is 90%.
Example 6 (copper foil, carbon tungsten alloy-carbon tungsten alloy-copper)
Example 6 corresponds to the procedure of example 1, with the sole difference that the carbon content in the carbon-tungsten alloy layer is 30% and the tungsten content is 70%.
Example 7 (copper foil, carbon tungsten alloy-carbon tungsten alloy-copper)
Example 7 corresponds to the procedure of example 1, with the sole difference that the carbon content in the carbon-tungsten alloy layer is 40% and the tungsten content is 60%.
Example 8 (copper foil, carbon tungsten alloy-carbon tungsten alloy layer (carbon 95%, tungsten 5%) -carbon tungsten alloy-copper)
Example 8 corresponds to the procedure of example 1, the only difference being that the carbon layer has 5% tungsten doping.
Example 9 (copper foil, carbon tungsten alloy-carbon tungsten alloy layer (carbon 90%, tungsten 10%) -carbon tungsten alloy-copper)
Example 9 corresponds to the procedure of example 1, the only difference being that the carbon layer has 10% tungsten doping.
Example 10 (copper foil, carbon tungsten alloy-carbon tungsten alloy layer (carbon 85%, tungsten 15%) -carbon tungsten alloy-copper)
Example 10 corresponds to the procedure of example 1, the only difference being that the carbon layer has 15% tungsten doping.
TABLE 2 bonding force between the support layer and the ultra-thin copper layer in examples 5 to 10
1. The content ratio of carbon to metal elements in the carbon-tungsten alloy layer is regulated, and the binding force of the carbon and the carbon alloy interface layer can be regulated. The carbon content in the carbon-tungsten alloy is increased, and the binding force is gradually increased; when the carbon content in the carbon-tungsten alloy is more than 30%, the binding force is larger, and the carbon-tungsten alloy is difficult to completely strip.
2. The carbon layer is doped with metal elements to influence the binding force of the carbon alloy layer and the carbon layer. The higher the metal content of the carbon layer doping, the greater the binding force. When the metal content in the carbon layer is more than 10%, the ultrathin copper foil is difficult to peel, and the ultrathin copper foil is easy to tear.
To sum up:
the invention adopts vacuum coating deposition technology to deposit the carbon alloy-carbon alloy film layer structure of the composite stripping layer, and realizes that the separating force of the carrier layer is adjustable within a certain range by controlling the content ratio of carbon to metal. According to the structural design and principle in the invention, the extra-thin copper foil with the carrier can be produced with different carrier separating forces, meets the requirements of various clients, and has great production practical value.

Claims (8)

1. An extra thin copper foil with carrier for electronic circuit, which is characterized in that: consists of a carrier layer, a composite stripping layer and an ultrathin copper layer; wherein the structure of the composite stripping layer is a carbon alloy layer-carbon alloy layer; the main component of the carbon alloy is metal, the weight ratio of the carbon alloy is not less than 70%, and the weight ratio of the carbon alloy is not more than 30%; the carbon is simple substance carbon or carbon alloy containing metal, wherein the metal content is not higher than 10%; the ultrathin copper layer consists of a vacuum copper plating layer, an electroplating thickening layer and a surface treatment layer.
2. The extra thin copper foil according to claim 1 wherein: the carrier layer is a metal foil or a polymer film, and the thickness is 12-70 mu m.
3. The extra thin copper foil according to claim 1 wherein: the carbon alloy comprises one or more of carbon nickel, carbon molybdenum, carbon tantalum, carbon tungsten and carbon chromium.
4. The extra thin copper foil according to claim 1 wherein: the thickness of the composite stripping layer is 10-1000 nm.
5. The extra thin copper foil according to claim 1 wherein: the composite stripping layer is prepared by adopting a vacuum coating technology.
6. The extra thin copper foil according to claim 1 wherein: the thickness of the vacuum copper plating layer is 10-1000 nm.
7. The extra thin copper foil according to claim 1 wherein: the electroplating thickening layer adopts acid method electroplating or alkali method electroplating, the total thickness of the electroplating thickening layer, the vacuum copper plating layer and the surface treatment layer is the set thickness of an ultrathin copper foil product, and the set thickness of the ultrathin copper foil product is 0.8-6 mu m.
8. The extra thin copper foil according to claim 1 wherein: the treatment method of the surface treatment layer comprises roughening, curing, blackening, ashing, passivation and silane coupling agent coating.
CN202210551066.4A 2022-05-18 2022-05-18 Extra thin copper foil with carrier for electronic circuit Active CN115003016B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006207032A (en) * 2002-10-31 2006-08-10 Furukawa Circuit Foil Kk Ultrathin copper foil with carrier and method for manufacturing the same, and printed wiring board using ultrathin copper foil with carrier
CN111629525A (en) * 2019-02-28 2020-09-04 卢森堡电路箔片股份有限公司 Composite copper foil and method for producing same

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6955986B2 (en) * 2003-03-27 2005-10-18 Asm International N.V. Atomic layer deposition methods for forming a multi-layer adhesion-barrier layer for integrated circuits
US7311946B2 (en) * 2003-05-02 2007-12-25 Air Products And Chemicals, Inc. Methods for depositing metal films on diffusion barrier layers by CVD or ALD processes
TW200514861A (en) * 2003-10-24 2005-05-01 Jinn P Chu Sputtered copper films containing tungsten carbide for improving electrical conductivity, thermal stability and hardness properties

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006207032A (en) * 2002-10-31 2006-08-10 Furukawa Circuit Foil Kk Ultrathin copper foil with carrier and method for manufacturing the same, and printed wiring board using ultrathin copper foil with carrier
CN111629525A (en) * 2019-02-28 2020-09-04 卢森堡电路箔片股份有限公司 Composite copper foil and method for producing same

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