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CN115001229A - An Axial Flux Switched Reluctance Motor with Full Pitch Winding and Its Multi-objective Optimization Method - Google Patents

An Axial Flux Switched Reluctance Motor with Full Pitch Winding and Its Multi-objective Optimization Method Download PDF

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Publication number
CN115001229A
CN115001229A CN202210527934.5A CN202210527934A CN115001229A CN 115001229 A CN115001229 A CN 115001229A CN 202210527934 A CN202210527934 A CN 202210527934A CN 115001229 A CN115001229 A CN 115001229A
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stator
motor
rotor
switched reluctance
pitch winding
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Inventor
陈昊
于丰源
闫文举
刘永强
张珂
巩士磊
王星
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RONGCHENG RONGJIA POWER CO Ltd
Yantai Xianwei Electromechanical Co ltd
China University of Mining and Technology CUMT
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RONGCHENG RONGJIA POWER CO Ltd
Yantai Xianwei Electromechanical Co ltd
China University of Mining and Technology CUMT
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Priority to CN202210527934.5A priority Critical patent/CN115001229A/en
Publication of CN115001229A publication Critical patent/CN115001229A/en
Priority to PCT/CN2022/144413 priority patent/WO2023221532A1/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K16/00Machines with more than one rotor or stator
    • H02K16/04Machines with one rotor and two stators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2793Rotors axially facing stators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Synchronous Machinery (AREA)

Abstract

The invention discloses an axial flux switch reluctance motor with a full-pitch winding and a multi-objective optimization method thereof, belongs to the field of novel motor design, and provides an axial flux switch reluctance motor scheme which is small in axial length, short in flux path, high in energy conversion rate and high in torque density and a multi-objective optimization method which is less in calculation time. Compared with the traditional axial flux switch reluctance motor adopting concentrated windings, the motor has higher rated power under the same volume, and the power density and the torque density are improved. Meanwhile, the motor has the advantages of large output, simple structure, easy maintenance, high reliability and the like, and has good engineering application value.

Description

一种整距绕组轴向磁通开关磁阻电机及其多目标优化方法An Axial Flux Switched Reluctance Motor with Full Pitch Winding and Its Multi-objective Optimization Method

技术领域technical field

本发明属于开关磁阻电机技术领域,具体涉及一种整距绕组轴向磁通开关磁阻电机及其多目标优化方法。The invention belongs to the technical field of switched reluctance motors, and in particular relates to an axial magnetic flux switched reluctance motor with a full-pitch winding and a multi-objective optimization method thereof.

背景技术Background technique

随着功率器件和微电子学的快速发展,近二三十年来,开关磁阻电机越来越受到人们的关注。它具有结构简单、造价低廉、机体坚固、可靠性高和调速范围广等优点,但是,由于自身磁阻性质的电磁转矩、特殊的双凸极结构以及脉冲供电方式,开关磁阻电机的转矩密度不高、转矩脉动较大,这两个问题是目前开关磁阻电机进入高性能驱动领域需要面对和解决的难点。因此,为了提高开关磁阻电机的功率密度和转矩密度,提高运行效率,减小转矩脉动,国内外学者做了很多研究,也取得了一定成果。With the rapid development of power devices and microelectronics, switched reluctance motors have attracted more and more attention in the past two or three decades. It has the advantages of simple structure, low cost, sturdy body, high reliability and wide speed regulation range. Low torque density and large torque ripple are the difficulties that switched reluctance motors need to face and solve when entering the high-performance drive field. Therefore, in order to improve the power density and torque density of the switched reluctance motor, improve the operating efficiency, and reduce the torque ripple, scholars at home and abroad have done a lot of research and achieved certain results.

将开关磁阻电机与轴向磁场结构相结合,形成轴向磁通开关磁阻电机,具有开关磁阻电机和轴向磁场电机的综合优势。轴向磁通开关磁阻电机从定子外径到定子内径的径向长度是电机产生转矩的有效区域。通过适当的磁路设计,定子和转子铁心可以被充分利用。轴向磁通电机通常能够比同样的径向磁通电机提供更高的转矩密度和功率密度。轴向长度小的轴向磁通开关磁阻电机用于低速大转矩电机驱动,例如直接驱动轮毂电机有着特别的优势。Combining the switched reluctance motor with the axial magnetic field structure forms an axial flux switched reluctance motor, which has the comprehensive advantages of the switched reluctance motor and the axial magnetic field motor. The radial length of the axial flux switched reluctance motor from the outer diameter of the stator to the inner diameter of the stator is the effective area for the motor to generate torque. With proper magnetic circuit design, the stator and rotor cores can be fully utilized. Axial-flux motors are generally able to provide higher torque and power densities than comparable radial-flux motors. Axial flux switched reluctance motors with small axial lengths are particularly advantageous for low-speed, high-torque motor drives, such as direct-drive in-wheel motors.

但是传统轴向磁通开关磁阻电机均采用集中绕组配置,往往具有较长的励磁磁路,导致损耗高、运行效率较低,同时不对齐位置磁链容易饱和,使得电机在高安匝数下的转矩输出能力不强。因此本发明提出了整距绕组配置的轴向磁通开关磁阻电机结构,并且定子电枢绕组中的电流在两个背对背的定子槽中沿相反方向流动,在不对齐位置的抵消作用和对齐位置的磁通叠加作用。意在通过新的绕组配置方式的磁路设计方法,使电机能够获得较大的最大最小电感比,提高电机出力,也提高了电机的功率密度。与传统采用集中绕组的轴向磁通开关磁阻电机相比,所述整距绕组轴向磁通开关磁阻电机相同体积下的额定功率更大,功率密度和转矩密度都获得了提升,特别适用于低速大转矩应用,可用于电动汽车轮内直驱电机。However, traditional axial-flux switched reluctance motors adopt concentrated winding configuration, which often has a long excitation magnetic circuit, resulting in high loss and low operating efficiency. The torque output capability is not strong. The present invention therefore proposes an axial flux switched reluctance motor structure with a full pitch winding configuration, and the currents in the stator armature windings flow in opposite directions in the two back-to-back stator slots, offsetting and aligning at the misaligned positions The magnetic flux superposition effect of the position. The purpose is to use the new magnetic circuit design method of the winding configuration to enable the motor to obtain a larger maximum and minimum inductance ratio, improve the output of the motor, and also improve the power density of the motor. Compared with the traditional axial flux switched reluctance motor using concentrated windings, the full-pitch winding axial flux switched reluctance motor has a larger rated power under the same volume, and the power density and torque density are improved. It is especially suitable for low-speed high-torque applications, and can be used for in-wheel direct drive motors of electric vehicles.

与此同时,针对本结构设计参数较多,采用传统优化方法耗时多的缺点,提出了一种基于设计变量分层的多目标优化方法。能够同时获得较高的电磁转矩和较低的转矩脉动,实现对电机性能的多目标同步优化。At the same time, in view of the disadvantages of many design parameters of this structure and the traditional optimization method is time-consuming, a multi-objective optimization method based on the layering of design variables is proposed. High electromagnetic torque and low torque ripple can be obtained at the same time, realizing multi-objective synchronous optimization of motor performance.

发明内容SUMMARY OF THE INVENTION

本发明的实施例提供一种整距绕组轴向磁通开关磁阻电机及其多目标优化方法,提供一种轴向长度小,磁通路径短,能量转换率高,转矩密度高的轴向磁通开关磁阻电机方案和一种优化耗时短的多目标优化方法。Embodiments of the present invention provide an axial magnetic flux switched reluctance motor with a full-pitch winding and a multi-objective optimization method thereof, and provide a shaft with a small axial length, a short magnetic flux path, a high energy conversion rate, and a high torque density. A flux switched reluctance motor scheme and a multi-objective optimization method with short optimization time.

为达到上述目的,本发明的实施例采用如下技术方案:To achieve the above object, the embodiments of the present invention adopt the following technical solutions:

电机绕组采用整距绕组配置,绕组安装在定子槽内,相对的定子槽的线圈方向相反,转子铁心采用分块结构,转子铁心块通过由隔磁材料制成的转子盘固定。相较于采用集中绕组配置的传统轴向磁通开关磁阻电机,采用整距绕组的轴向磁通开关磁阻电机结构在相邻的定子极上形成了最短的磁通路径,增大了电机出力,提高了电机的转矩密度,降低了损耗,提高了运行效率。The motor winding adopts a full-pitch winding configuration, and the winding is installed in the stator slot. The coil directions of the opposite stator slots are opposite. The rotor core adopts a block structure, and the rotor core block is fixed by the rotor disk made of magnetic isolation material. Compared with the traditional axial flux switched reluctance motor with concentrated winding configuration, the axial flux switched reluctance motor structure with full-pitch winding forms the shortest magnetic flux path on the adjacent stator poles, which increases the The output of the motor increases the torque density of the motor, reduces the loss, and improves the operation efficiency.

本发明将整距绕组配置应用到与轴向磁场开关磁阻电机结构上,形成了一种短磁通路径的轴向磁通开关磁阻电机,具有开关磁阻电机和轴向磁场电机的综合优势。通过适当的磁路设计,定子和转子铁心可以被充分利用。轴向磁通电机通常能够比同样的径向磁通电机提供更高的转矩密度和功率密度。同时轴向长度小的轴向磁通开关磁阻电机适用于对电机体积有特殊要求的应用场合,例如电动汽车轮毂电机。The invention applies the full-pitch winding configuration to the structure of the axial magnetic field switched reluctance motor to form an axial magnetic flux switched reluctance motor with a short magnetic flux path, which has a combination of the switched reluctance motor and the axial magnetic field motor. Advantage. With proper magnetic circuit design, the stator and rotor cores can be fully utilized. Axial-flux motors are generally able to provide higher torque and power densities than comparable radial-flux motors. At the same time, the axial flux switched reluctance motor with small axial length is suitable for applications that have special requirements for motor volume, such as electric vehicle in-wheel motors.

本发明与现有技术相比,具有以下显著优点:Compared with the prior art, the present invention has the following significant advantages:

1、整距绕组和分块转子的采用能获得电机相邻磁极间的短磁通路径,不仅减少转子铁心损耗,而且使按照最小磁通原理运行的开关磁阻电机在不对齐位置的磁路相互抵消,可使不对齐磁链有效降低,从而获得更大的最大最小电感比。与传统采用集中绕组的轴向磁通开关磁阻电机相比,相同体积下,电机的额定功率更大,功率密度和转矩密度都获得了提升。1. The use of full-pitch windings and segmented rotors can obtain short magnetic flux paths between adjacent magnetic poles of the motor, which not only reduces the loss of the rotor core, but also makes the switched reluctance motor operating according to the principle of minimum magnetic flux in the magnetic circuit of the misaligned position. By canceling each other out, the misaligned flux linkage can be effectively reduced, so as to obtain a larger maximum-to-minimum inductance ratio. Compared with the traditional axial flux switched reluctance motor with concentrated winding, the rated power of the motor is larger under the same volume, and the power density and torque density are improved.

2、定子齿极和分块转子铁心均增加了极靴结构,极靴的采用增大了气隙表面积,在一定程度上提高了电机转矩。2. The pole piece structure is added to the stator tooth pole and the segmented rotor core. The use of the pole piece increases the surface area of the air gap and improves the motor torque to a certain extent.

3、双外定子结构冷却方便,具有较大的散热面积,方便热量流通。3. The double outer stator structure is convenient for cooling and has a large heat dissipation area, which is convenient for heat circulation.

4、内转子3表面无凹凸,环形形状比传统凸极形状的开关磁阻电机具有更低的风阻,损耗更小。转子固定盘303由既不导磁也不导电的环氧树脂材料叠压而成,起到隔离磁路和降低涡流损耗的作用,环氧树脂材料的密度轻,可降低转子转动惯量,提高电机动态响应速度。4. The inner rotor 3 has no concave and convex surface, and the annular shape has lower wind resistance and less loss than the traditional salient pole-shaped switched reluctance motor. The rotor fixing plate 303 is made of epoxy resin material that is neither magnetic nor conductive, and plays the role of isolating the magnetic circuit and reducing eddy current loss. The density of the epoxy resin material is light, which can reduce the rotational inertia of the rotor and improve the motor Dynamic response speed.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the drawings required in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.

图1为本发明实施例所述的整距绕组轴向磁通开关磁阻电机结构的铁心部分示意图;FIG. 1 is a schematic diagram of a part of the iron core of the structure of an axial magnetic flux switched reluctance motor with a full-pitch winding according to an embodiment of the present invention;

图2(a)为本发明实施例提供的电机沿外径圆周展开的左定子NNNSSS、右定子SSSNNN绕组配置示意图;Figure 2 (a) is a schematic diagram of the configuration of the windings of the left stator NNNSSS and the right stator SSSNNN of the motor provided along the outer diameter circumference according to an embodiment of the present invention;

图2(b)为本发明实施例提供的电机沿外径圆周展开的左定子NSNSNS、右定子SNSNSN绕组配置示意图;Fig. 2(b) is a schematic diagram of the winding configuration of the left stator NSNSNS and the right stator SNSNSN of the motor provided along the outer diameter and circumference of the motor according to an embodiment of the present invention;

图3是为本发明实施例提供的电机结构的转子平面图;3 is a plan view of a rotor of a motor structure provided for an embodiment of the present invention;

图4(a)为本发明实施例提供的电机B相对齐位置(最大电感位置)的主磁通示意图;FIG. 4( a ) is a schematic diagram of the main magnetic flux at the aligned position (maximum inductance position) of phase B of the motor provided by an embodiment of the present invention;

图4(b)为本发明实施例提供的电机B相不对齐位置(最小电感位置)的主磁通示意图;Fig. 4(b) is a schematic diagram of the main magnetic flux of the non-alignment position (minimum inductance position) of phase B of the motor provided by the embodiment of the present invention;

图5为本发明实施例提供的电机组装示意图;FIG. 5 is a schematic diagram of a motor assembly provided by an embodiment of the present invention;

图6为本发明实施例所述的多目标优化方法流程图;6 is a flowchart of the multi-objective optimization method according to an embodiment of the present invention;

图7为本发明实施例提供的采用多目标优化方法优化前后的电磁转矩对比图。FIG. 7 is a comparison diagram of electromagnetic torque before and after optimization using a multi-objective optimization method according to an embodiment of the present invention.

具体实施方式Detailed ways

为使本领域技术人员更好地理解本发明的技术方案,下面结合附图和具体实施方式对本发明作进一步详细描述。下文中将详细描述本发明的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。本技术领域技术人员可以理解,除非特意声明,这里使用的单数形式“一”、“一个”、“所述”和“该”也可包括复数形式。应该进一步理解的是,本发明的说明书中使用的措辞“包括”是指存在所述特征、整数、步骤、操作、元件和/或组件,但是并不排除存在或添加一个或多个其他特征、整数、步骤、操作、元件、组件和/或它们的组。应该理解,当我们称元件被“连接”或“耦接”到另一元件时,它可以直接连接或耦接到其他元件,或者也可以存在中间元件。此外,这里使用的“连接”或“耦接”可以包括无线连接或耦接。这里使用的措辞“和/或”包括一个或更多个相关联的列出项的任一单元和全部组合。本技术领域技术人员可以理解,除非另外定义,这里使用的所有术语(包括技术术语和科学术语)具有与本发明所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非像这里一样定义,不会用理想化或过于正式的含义来解释。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. Hereinafter, embodiments of the present invention will be described in detail, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but not to be construed as a limitation of the present invention. It will be understood by those skilled in the art that the singular forms "a", "an", "the" and "the" as used herein can include the plural forms as well, unless expressly stated otherwise. It should be further understood that the word "comprising" used in the description of the present invention refers to the presence of stated features, integers, steps, operations, elements and/or components, but does not exclude the presence or addition of one or more other features, Integers, steps, operations, elements, components and/or groups thereof. It will be understood that when we refer to an element as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements may also be present. Furthermore, "connected" or "coupled" as used herein may include wirelessly connected or coupled. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items. It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It should also be understood that terms such as those defined in the general dictionary should be understood to have meanings consistent with their meanings in the context of the prior art and, unless defined as herein, are not to be taken in an idealized or overly formal sense. explain.

本发明的实施例提供一种整距绕组轴向磁通开关磁阻电机及其多目标优化方法,如图1所示,所述电机铁心部分包括:左侧定子1、右侧定子2、转子3,绕组配置为整距式励磁绕组。An embodiment of the present invention provides a full-pitch winding axial flux switched reluctance motor and a multi-objective optimization method thereof. As shown in FIG. 1 , the motor core part includes: a left stator 1 , a right stator 2 , and a rotor 3. The windings are configured as full-pitch excitation windings.

其中左侧定子铁心1由定子轭101、定子极102、导磁极靴103、定子开槽104组成;转子铁心3由转子极301、导磁极靴302组成;右侧定子铁心2的结构组成和左侧定子铁心1完全相同,由定子轭201、定子极202、导磁极靴203、定子开槽204组成。整距绕组线圈安装在定子开槽104和204中。The left stator core 1 consists of a stator yoke 101, a stator pole 102, a magnetic pole piece 103, and a stator slot 104; the rotor core 3 consists of a rotor pole 301 and a magnetic pole piece 302; the structure of the right stator core 2 is the same as that of the left The side stator cores 1 are completely identical, and consist of a stator yoke 201 , a stator pole 202 , a magnetic pole piece 203 , and a stator slot 204 . Full pitch winding coils are mounted in stator slots 104 and 204 .

双定子和单转子并行式排列,左侧定子和右侧定子齿极相对的安装在转子盘的两侧,中间设置有气隙。The double stator and the single rotor are arranged in parallel, the left stator and the right stator tooth poles are oppositely installed on both sides of the rotor disk, and an air gap is arranged in the middle.

在本实施例中,所述的单侧定子极数为Ns,分块转子数量为Nr,m为电机相数。则有Ns=2mn,Nr=2(m-1)n,其中n为正整数。Nr个分块转子沿圆周等间距分布,分布间距为360°/NrIn this embodiment, the number of poles of the single-sided stator is N s , the number of rotors in blocks is N r , and m is the number of motor phases. Then there are N s =2mn, N r =2(m-1)n, where n is a positive integer. The N r segmented rotors are distributed at equal intervals along the circumference, and the distribution interval is 360°/N r .

在本实施例的优选方案中,所述轴向磁通开关磁阻电机为6p/4q的三相结构,其中,定子极(槽)数目为6p,转子极数目为4q,其中p,q均为正整数。In a preferred solution of this embodiment, the axial flux switched reluctance motor is a three-phase structure of 6p/4q, wherein the number of stator poles (slots) is 6p, and the number of rotor poles is 4q, wherein p and q are both is a positive integer.

例如:如图1所示,采用12槽8极的短磁路双定子轴向磁通开关磁阻电机结构,即单侧定子极数目为12,分块转子数目为8。本权利要求书以相数为3、定子极数为12和转子极数为8的三相12槽8极轴向磁通开关磁阻电机为例,给出所述电机的结构和工作原理。For example, as shown in Figure 1, a short magnetic circuit double stator axial flux switched reluctance motor structure with 12 slots and 8 poles is used, that is, the number of stator poles on one side is 12 and the number of rotors in blocks is 8. The present claims take the three-phase 12-slot 8-pole axial flux switched reluctance motor with 3 phases, 12 stator poles and 8 rotor poles as an example to give the structure and working principle of the motor.

在本实施例中,共有两种绕组极性配置:一是如图2(a)所示,左侧定子采用NNNSSSNNNSSS(2NNNSSS)的极性配置,右侧定子采用照SSSNNNSSSNNN(2SSSNNN)的极性配置;二是如图2(b)所示,左侧定子采用NSNSNSNSNSNS(6NS)的极性配置,右侧定子采用SNSNSNSNSNSN(6SN)的极性配置。该电机由A、B、C三相组成,且电机的各相绕组分布如图所示。图中。当电流从参考方向流入即电流为正方向时,可标注为A+、B+和C+。当电流从参考方向流出即电流为负方向时,可标注为A-、B-和C-。In this embodiment, there are two winding polarity configurations: one is as shown in Figure 2(a), the left stator adopts the polarity configuration of NNNSSSNNNSSS (2NNNSSS), and the right stator adopts the polarity according to SSSNNNSSSNNN (2SSSNNN) Second, as shown in Figure 2(b), the left stator adopts the polarity configuration of NSNSNSNSNSNS(6NS), and the right stator adopts the polarity configuration of SNSNSNSNSNSN(6SN). The motor consists of three phases A, B, and C, and the distribution of each phase winding of the motor is shown in the figure. Figure. When the current flows in from the reference direction, that is, the current is in the positive direction, it can be marked as A+, B+ and C+. When the current flows from the reference direction, that is, the current is in the negative direction, it can be marked as A-, B- and C-.

在本实施例的优选方案中,所述整距绕组轴向磁通开关磁阻电机采用2NNNSSS和2SSSNNN的绕组极性配置。In a preferred solution of this embodiment, the axial magnetic flux switched reluctance motor with full pitch winding adopts a winding polarity configuration of 2NNNSSS and 2SSSNNN.

如图3(a)所示为所述整距绕组轴向磁通开关磁阻电机结构的转子平面截图,可见转子铁心3由8个分块转子沿圆周等间距分布,分布间距为45°。图3(b)为所述整距绕组轴向磁通开关磁阻电机结构在气隙处的俯视图,可见12个定子齿极沿圆周等间距分布,同时定子槽采用的是平行槽结构。Figure 3(a) is a screenshot of the rotor plane of the axial flux switched reluctance motor structure with the full-pitch winding. It can be seen that the rotor core 3 consists of 8 segmented rotors distributed at equal intervals along the circumference, and the distribution spacing is 45°. Figure 3(b) is a top view of the structure of the fixed-pitch winding axial flux switched reluctance motor at the air gap. It can be seen that 12 stator tooth poles are equally spaced along the circumference, and the stator slots adopt a parallel slot structure.

现有技术中,轴向磁通开关磁阻电机的励磁磁路较长,导致励磁效率低,也增加了损耗。本发明实施例中的整距绕组轴向磁通开关磁阻电机的定子铁心为宽极与窄极交错出现的凸极结构,转子铁心为分块结构,集中式绕组缠绕在定子宽极上,如图2所示,两侧定子在相同位置的槽内绕组线圈极性相反。由于每槽只放置一相绕组线圈的特性,同时转子采用了分块转子结构,励磁磁通在相邻的定子宽极和定子窄极之间形成了短磁通路径。In the prior art, the excitation magnetic circuit of the axial flux switched reluctance motor is long, resulting in low excitation efficiency and increased loss. In the embodiment of the present invention, the stator core of the axial flux switched reluctance motor with the full-pitch winding is a salient pole structure in which wide poles and narrow poles alternate, the rotor core is a block structure, and the concentrated windings are wound on the wide poles of the stator. As shown in Figure 2, the polarities of the winding coils in the slots of the two sides of the stator in the same position are opposite. Due to the characteristic that only one-phase winding coils are placed in each slot, and the rotor adopts a block rotor structure, the excitation magnetic flux forms a short magnetic flux path between the adjacent stator wide poles and stator narrow poles.

定义对齐位置:定义定子槽中线和分块转子极中线对齐位置为电机的对齐位置;Define the alignment position: define the alignment position of the stator slot centerline and the segmented rotor pole centerline as the alignment position of the motor;

定义不对齐位置:定义定子槽中线和转子槽中线对齐位置为电机的不对齐位置。Define the misalignment position: Define the alignment position of the stator slot centerline and the rotor slot centerline as the misalignment position of the motor.

图4给出了所述整距绕组轴向磁通开关磁阻电机在对齐位置和不对齐位置的磁通路径图。其中图4(a)所示为该电机的对齐位置磁通路径,图4(b)所示为该电机的不对齐位置磁通路径。FIG. 4 shows the magnetic flux path diagrams of the axial flux switched reluctance motor with the full pitch winding in the aligned position and the non-aligned position. Figure 4(a) shows the magnetic flux path at the aligned position of the motor, and Figure 4(b) shows the magnetic flux path at the non-aligned position of the motor.

可以发现,电机主磁通由安装在定子槽内的励磁绕组产生,相对位置的定子槽绕组极性相反。左定子槽内绕组产生的磁通由左定子轭101出发,经过左定子极102,并穿过左定子极102与转子块3之间的气隙进入转子块3,之后沿着对称路径经过转子块3与左定子极102之间的气隙到达相邻的左定子极102,回到左定子轭101。形成闭合磁路1。It can be found that the main magnetic flux of the motor is generated by the excitation winding installed in the stator slot, and the polarity of the stator slot winding in the opposite position is opposite. The magnetic flux generated by the winding in the left stator slot starts from the left stator yoke 101, passes through the left stator pole 102, and enters the rotor block 3 through the air gap between the left stator pole 102 and the rotor block 3, and then passes through the rotor along a symmetrical path. The air gap between block 3 and the left stator pole 102 reaches the adjacent left stator pole 102 , back to the left stator yoke 101 . A closed magnetic circuit 1 is formed.

同样地,由于相对位置的定子槽极性相反。右定子槽内绕组产生的磁通由左定子轭201出发,经过右定子极202,并穿过右定子极202与转子块3之间的气隙进入转子块3,之后沿着对称路径经过转子块3与右定子极202之间的气隙到达相邻的右定子极202,回到右定子轭201。形成闭合磁路2。Likewise, the polarities of the stator slots are reversed due to the relative positions. The magnetic flux generated by the winding in the right stator slot starts from the left stator yoke 201, passes through the right stator pole 202, and enters the rotor block 3 through the air gap between the right stator pole 202 and the rotor block 3, and then passes through the rotor along a symmetrical path. The air gap between block 3 and the right stator pole 202 reaches the adjacent right stator pole 202 back to the right stator yoke 201 . A closed magnetic circuit 2 is formed.

在不对齐位置时,两个线圈产生的磁通相互抵消。降低了电机的不对齐位置磁链,使电机获得了较大的最大最小电感比。In the misaligned position, the magnetic fluxes generated by the two coils cancel each other out. The flux linkage of the non-aligned position of the motor is reduced, so that the motor obtains a larger maximum and minimum inductance ratio.

如图5所示,本发明所述的整距绕组轴向磁通开关磁阻电机完整组装结构,包括左侧定子1、右侧定子2、转子3、转轴4、轴承5、端盖6、键7、机壳8。其中转子铁心3由转子齿301、导磁极靴302、固定盘303组成。定子铁心1和2与转子铁心3均由硅钢片轴向环绕叠压而成,转子固定盘303由既不导磁也不导电的环氧树脂材料叠压而成,起到隔离磁路和降低涡流损耗的作用。As shown in FIG. 5 , the complete assembly structure of the axial magnetic flux switched reluctance motor with the full-pitch winding according to the present invention includes a left stator 1, a right stator 2, a rotor 3, a rotating shaft 4, a bearing 5, an end cover 6, Key 7, case 8. The rotor core 3 is composed of rotor teeth 301 , magnetic pole pieces 302 , and fixed disk 303 . The stator iron cores 1 and 2 and the rotor iron core 3 are both made of silicon steel sheets that are stacked in an axial direction, and the rotor fixed disk 303 is made of epoxy resin material that is neither magnetic nor conductive, so as to isolate the magnetic circuit and reduce the The role of eddy current losses.

将Nr个转子铁心块按圆周等距分布安装在转子固定盘303上,将转子3通过键8安装在转轴4上,将整距绕组绕制在左侧定子1和右侧定子2的槽内,在电枢绕组绕制完成后,将左侧定子1和右侧定子2齿极相对分别安装于转子铁心3两侧,并通过轴承5装于转轴4上,随后通过电机端盖6将轴承5的轴向进行固定。其特征在于:整距绕组安装在定子槽内,两块定子相同的槽内线圈极性相反,定转子齿极上有极靴,相邻的分块转子铁心块中间由隔磁材料连接,相邻定子磁极之间形成短磁路。Install the N r rotor iron core blocks on the rotor fixing plate 303 at equal distances around the circumference, install the rotor 3 on the rotating shaft 4 through the key 8, and wind the full-pitch windings in the slots of the left stator 1 and the right stator 2. Inside, after the winding of the armature winding is completed, the left stator 1 and the right stator 2 are respectively installed on both sides of the rotor core 3 with the teeth and poles facing each other, and are mounted on the rotating shaft 4 through the bearing 5, and then the motor end cover 6 The axial direction of the bearing 5 is fixed. It is characterized in that: the full-pitch winding is installed in the stator slot, the coils in the same slot of the two stators have opposite polarities, there are pole shoes on the stator and rotor tooth poles, and the adjacent divided rotor core blocks are connected by magnetic isolation materials. A short magnetic circuit is formed between adjacent stator poles.

本发明还提供了一种整距绕组轴向磁通开关磁阻电机的多目标优化方法。如图6所示,一种优化参数分层的多目标优化方法,能够大幅节约优化时间。The invention also provides a multi-objective optimization method for the axial magnetic flux switched reluctance motor of the full-pitch winding. As shown in Figure 6, a multi-objective optimization method for optimizing parameter layers can greatly save optimization time.

选取平均转矩、动态转矩脉动和单位质量平均转矩这三个指标为优化目标。The three indexes of average torque, dynamic torque ripple and average torque per unit mass are selected as optimization goals.

根据以下公式确定电机的平均转矩TavgDetermine the average torque T avg of the motor according to the following formula:

Figure BDA0003645094030000051
Figure BDA0003645094030000051

根据以下公式确定电机的转矩脉动TripDetermine the torque ripple Trip of the motor according to the following formula:

Figure BDA0003645094030000052
Figure BDA0003645094030000052

根据以下公式确定电机的单位质量平均转矩TapmThe motor's average torque per mass, Tapm , is determined according to the following formula:

Figure BDA0003645094030000053
Figure BDA0003645094030000053

其中,n为分析过程转子角度的选取个数,Ti为不同角度时的电机的电磁转矩值;Tmax为一段采样周期内电机的电磁转矩最大值,Tmin为一段采样周期内电机的电磁转矩最小值;Mfe为电机铁心质量,Mcu为电机绕组线圈质量。Among them, n is the selected number of rotor angles in the analysis process, T i is the electromagnetic torque value of the motor at different angles; T max is the maximum electromagnetic torque of the motor in a sampling period, and T min is the motor in a sampling period. The minimum value of electromagnetic torque; M fe is the quality of the motor iron core, and M cu is the quality of the motor winding coil.

以电机的关键几何尺寸参数为设计变量,其中包括转子极靴长度lrs,定子极靴长度lss,转子槽宽wro,定子槽宽wso,定转子极靴间隔宽度wsro,转子极长度lrp,定子极长度lsp,和定子轭厚lsyTaking the key geometrical parameters of the motor as design variables, including the rotor pole piece length l rs , the stator pole piece length l ss , the rotor slot width w ro , the stator slot width w so , the stator and rotor pole piece interval width w sro , the rotor pole piece width length lrp , stator pole length lsp, and stator yoke thickness lsy .

首先计算各个优化参数对平均电磁转矩、转矩脉动和转矩密度等优化目标的综合灵敏度指标,根据综合灵敏度指标的大小,将优化参数分层为高灵敏度参数和低灵敏度参数。Firstly, the comprehensive sensitivity index of each optimization parameter to optimization targets such as average electromagnetic torque, torque ripple and torque density is calculated. According to the size of the comprehensive sensitivity index, the optimized parameters are layered into high sensitivity parameters and low sensitivity parameters.

对于本实施例的8个尺寸结构参数,转子极靴长度lrs,定子极靴长度lss,转子槽宽wro,定子槽宽wso,定转子极靴间隔宽度wsro,转子极长度lrp,定子极长度lsp,和定子轭厚lsy的灵敏度参数分别为0.177,0.248,0.382,0.344,0.254,0.137,0.178和0.160。For the eight dimensional structural parameters of this embodiment, the rotor pole piece length l rs , the stator pole piece length l ss , the rotor slot width w ro , the stator slot width w so , the stator and rotor pole piece interval width w sro , and the rotor pole length l The sensitivity parameters of rp , stator pole length l sp , and stator yoke thickness l sy are 0.177, 0.248, 0.382, 0.344, 0.254, 0.137, 0.178 and 0.160, respectively.

选取0.2作为区分高灵敏度和低灵敏度参数的界限,灵敏度指标大于的0.2为高灵敏度参数,灵敏度指标小于的0.2为低灵敏度参数。因此,本实施例选择定子极靴长度lss,转子槽宽wro,定子槽宽wso和定转子极靴间隔宽度wsro为高灵敏度参数,本实施例选择转子极靴长度lrs,转子极长度lrp,定子极长度lsp,和定子轭厚lsy为低灵敏度参数。Select 0.2 as the limit to distinguish high sensitivity and low sensitivity parameters, the sensitivity index greater than 0.2 is the high sensitivity parameter, and the sensitivity index less than 0.2 is the low sensitivity parameter. Therefore, in this embodiment, the stator pole piece length l ss , the rotor slot width w ro , the stator slot width w so and the stator and rotor pole piece interval width w sro are selected as high sensitivity parameters. The pole length l rp , the stator pole length l sp , and the stator yoke thickness l sy are low sensitivity parameters.

对于高灵敏度参数,采用响应表面法建立代理模型结合非支配排序的遗传算法(NSGA-Ⅱ)进行优化。首先确定采样点,利用三维有限元方法得到不同参数组合下的设计目标结果,从而建立4个高灵敏度参数关于3个优化目标的二维响应面模型:For high-sensitivity parameters, the response surface method was used to establish a surrogate model combined with a non-dominated sorting genetic algorithm (NSGA-II) for optimization. Firstly, the sampling points are determined, and the design target results under different parameter combinations are obtained by using the three-dimensional finite element method, so as to establish a two-dimensional response surface model of four high-sensitivity parameters about three optimization targets:

Figure BDA0003645094030000061
Figure BDA0003645094030000061

Figure BDA0003645094030000062
Figure BDA0003645094030000062

Figure BDA0003645094030000063
Figure BDA0003645094030000063

然后利用NSGA-Ⅱ算法,通过权衡三个优化目标的取值,得到优化解集,从中选取一组满意解作为高灵敏度参数的优化方案。Then, using the NSGA-II algorithm, the optimal solution set is obtained by weighing the values of the three optimization objectives, and a set of satisfactory solutions is selected as the optimization scheme of high sensitivity parameters.

而对于低灵敏度参数,采用构造田口正交矩阵的方法进行优化。首先确定采样点,利用三维有限元方法得到不同参数组合下的设计目标结果,从而构造出4个低灵敏度参数关于3个优化目标的正交矩阵表,再利用均值法,得到一组最优解作为低灵敏度参数的优化方案。For low sensitivity parameters, the method of constructing Taguchi orthogonal matrix is used for optimization. First, determine the sampling points, and use the three-dimensional finite element method to obtain the design target results under different parameter combinations, thereby constructing four low-sensitivity parameters related to the three optimization targets. Orthogonal matrix table, and then use the mean method to obtain a set of optimal solutions As an optimization scheme for low sensitivity parameters.

最后将得到的高灵敏度参数方案结合低灵敏度参数方案,代入到电机有限元模型中,得到设计目标的结果,比较优化方案与初始方案的效果。Finally, the obtained high-sensitivity parameter scheme combined with the low-sensitivity parameter scheme is substituted into the finite element model of the motor to obtain the result of the design target, and compare the effect of the optimized scheme with the initial scheme.

图7为采用所述方法得到的优化方案与初始方案的动态转矩波形对比图,可见所述方法能够获得较高电磁转矩和转矩密度,同时获得较小的转矩脉动,实现了三个目标的同步优化,同时节约了优化时间。适用于电机设计领域,尤其适用于优化参数较多的情况下使用。Figure 7 is a comparison diagram of the dynamic torque waveform between the optimized scheme obtained by the method and the initial scheme. It can be seen that the method can obtain higher electromagnetic torque and torque density, and at the same time obtain smaller torque ripple, and achieve three Simultaneous optimization of each target while saving optimization time. It is suitable for the field of motor design, especially when there are many optimization parameters.

上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific embodiments of the present invention have been described above in conjunction with the accompanying drawings, they do not limit the scope of protection of the present invention. Those skilled in the art should understand that on the basis of the technical solutions of the present invention, those skilled in the art do not need to pay creative efforts. Various modifications or deformations that can be made are still within the protection scope of the present invention.

Claims (9)

1. A switched reluctance machine with a full pitch winding and axial flux, the machine core comprising: left stator 1, rotor 2, right stator 3. Wherein, the left stator iron core 1 is composed of a stator yoke 101, a stator pole 102, a magnetic pole shoe 103 and a stator slot 104; the structure composition of the right stator core 2 is completely the same as that of the left stator core 1, and the right stator core is composed of a stator yoke 201, a stator pole 202, a magnetic pole shoe 203 and a stator slot 204; the rotor core 3 is composed of a rotor pole 301 and a magnetically permeable pole shoe 302. The field winding is a full-pitch winding with the full-pitch winding coils mounted in stator slots 104 and 204.
2. The pitch winding axial flux switched reluctance machine of claim 1, wherein: the double stators and the single rotor are arranged in parallel, and the double stators are arranged on two sides of the rotor disc in a manner of opposite teeth. For an m-phase motor, the number of stator slots is 2mn, and the number of segmented rotors is 2(m-1) n, wherein n is a positive integer.
3. The pitch winding axial flux switched reluctance machine of claim 1, wherein: the stator tooth pole and the rotor block are both provided with magnetic conduction pole shoes, wherein the left stator 1 comprises a stator pole shoe 103, the right stator 2 comprises a stator pole shoe 203, and the rotor iron core block 3 comprises a rotor pole shoe 302. The power density of the switched reluctance motor is closely related to the effective air gap area, and the arrangement of the magnetic conduction pole shoe increases the contact area of the magnetic pole, so that magnetic flux can better pass along a short magnetic flux path, and the power density of the motor is increased to a certain extent.
4. The pitch winding axial flux switched reluctance machine of claim 1, wherein: the stator slots between adjacent stator teeth are of a parallel slot configuration. That is, the stator slot widths at different radii are fixed, the stator slot width is equal to the pole arc width of the stator tooth pole at the centerline of the inner and outer diameters, while the segmented rotor pole height is twice the stator yoke height.
5. The pitch winding axial flux switched reluctance machine of claim 1, wherein: the stator pole shoe slot opening length is equal to the rotor pole shoe slot opening length, i.e. the distance between adjacent rotor segments is equal to the distance between adjacent stator teeth. This helps to reduce the permeance at misaligned locations without affecting the inductance at aligned locations.
6. The pitch winding axial flux switched reluctance machine of claim 1, wherein: unlike the concentrated winding configuration employed by the conventional switched reluctance motor winding of the doubly salient structure, the motor winding employs a full pitch winding configuration, i.e., the full pitch winding coils are installed in the stator slots 104 and 304 across the teeth, in order for the magnetic flux to be closed with the shortest magnetic path. In the stator on one side, four coils which are vertically opposite in the radial direction are mutually connected in series, and then are connected in series with the coils which are connected in series and are arranged at the same position of the stator on the other side to form one phase.
7. The switched reluctance machine of claim 1 wherein the winding coils installed in the stator slots of the opposite sides of the stator have opposite polarities in order to provide a flux canceling effect at the misaligned position.
8. The pitch winding axial flux switched reluctance machine of claim 1, in combination with claims 2-7, wherein: the adoption of the full-pitch winding and the block rotor can obtain a short magnetic flux path between adjacent magnetic poles of the motor, thereby not only reducing the loss of the rotor core, but also mutually offsetting the magnetic circuits of the switched reluctance motor which operates according to the minimum magnetic flux principle at the non-aligned position, effectively reducing the non-aligned flux linkage and further obtaining the maximum and minimum inductance ratio. The characteristic is particularly remarkable under the condition that the ampere turns of the motor are large, so that the axial flux switch reluctance motor is particularly suitable for low-speed and large-torque application and can be used for an in-wheel direct drive motor of an electric automobile.
9. The multi-objective optimization method of the integral pitch winding axial flux switched reluctance motor according to claim 1, wherein the multi-objective optimization method of the optimization parameter layering is provided because the motor has a complex structure and more size parameters, and the calculation is complex and the time consumption is longer when the traditional multi-objective optimization method is adopted. Firstly, comprehensive sensitivity indexes of all optimization parameters to optimization targets such as average electromagnetic torque, torque ripple and torque density are calculated, and the optimization parameters are layered into high-sensitivity parameters and low-sensitivity parameters according to the size of the comprehensive sensitivity indexes. And establishing a proxy model for the high-sensitivity parameters by adopting a response surface method and combining a non-dominated sorting genetic algorithm for optimization, and optimizing the low-sensitivity parameters by adopting a Taguchi orthogonal method. The method can obtain higher electromagnetic torque and torque pulsation, and simultaneously obtain smaller torque pulsation, thereby realizing synchronous optimization of multiple targets. The layered multi-objective optimization method is suitable for being used under the condition of more optimization parameters and is suitable for the design stage of the switched reluctance motor.
CN202210527934.5A 2022-05-16 2022-05-16 An Axial Flux Switched Reluctance Motor with Full Pitch Winding and Its Multi-objective Optimization Method Pending CN115001229A (en)

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