CN114991754B - Transducer device and scanning device using same - Google Patents
Transducer device and scanning device using same Download PDFInfo
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- CN114991754B CN114991754B CN202210651552.3A CN202210651552A CN114991754B CN 114991754 B CN114991754 B CN 114991754B CN 202210651552 A CN202210651552 A CN 202210651552A CN 114991754 B CN114991754 B CN 114991754B
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/005—Monitoring or checking of cementation quality or level
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/01—Devices for supporting measuring instruments on drill bits, pipes, rods or wirelines; Protecting measuring instruments in boreholes against heat, shock, pressure or the like
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/01—Devices for supporting measuring instruments on drill bits, pipes, rods or wirelines; Protecting measuring instruments in boreholes against heat, shock, pressure or the like
- E21B47/017—Protecting measuring instruments
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Abstract
本发明涉及一种换能器装置和应用其的扫描装置,换能器装置包括:装置壳体,其内部形成有容纳腔体,装置壳体包括第一部分和与第一部分密封固定连接的第二部分。其中,第一部分的壁面上设有:与容纳腔体相连通的注油孔、缓冲组件以及接插件;第二部分上形成有发射接收窗口;和换能器本体,其设置在容纳腔体内,换能器本体包括发射接收端,发射接收端朝向发射接收窗口设置且密封固定于第二部分内,换能器本体与接插件电连接。其中,注油孔用于向容纳腔体内输入液压介质,缓冲组件用于平衡容纳腔体与外部环境的压力差,接插件用于与外部进行通讯连接和/或供电连接。本发明的换能器装置能够提高换能器更换的便利度,提高其适用范围。
The present invention relates to a transducer device and a scanning device using the same. The transducer device comprises: a device housing, a housing cavity is formed inside the device housing, and the device housing comprises a first part and a second part sealed and fixedly connected to the first part. The wall surface of the first part is provided with: an oil filling hole connected to the housing cavity, a buffer assembly and a connector; the second part is formed with a transmitting and receiving window; and a transducer body is arranged in the housing cavity. The transducer body comprises a transmitting and receiving end, which is arranged toward the transmitting and receiving window and is sealed and fixed in the second part, and the transducer body is electrically connected to the connector. The oil filling hole is used to input hydraulic medium into the housing cavity, the buffer assembly is used to balance the pressure difference between the housing cavity and the external environment, and the connector is used to communicate and/or power supply with the outside. The transducer device of the present invention can improve the convenience of transducer replacement and improve its scope of application.
Description
技术领域Technical Field
本发明属于油气井质量检测技术领域,具体涉及一种换能器装置和应用其的扫描装置。The invention belongs to the technical field of oil and gas well quality detection, and in particular relates to a transducer device and a scanning device using the same.
背景技术Background Art
油气井建成后需要对套管腐蚀情况和水泥固井质量进行检测,以掌握井筒完整性情况,从而确保井筒安全。超声扫描成像测井技术一次下井能同时检测套管内径、壁厚以及固井水泥质量,并且360°全井眼覆盖,能够有效地发现套管上的腐蚀穿孔和水泥环窜槽等问题,是一项十分先进的技术。该技术的核心设备是超声换能器。After the oil and gas wells are built, the casing corrosion and cement cementing quality need to be tested to understand the integrity of the wellbore and ensure the safety of the wellbore. Ultrasonic scanning imaging logging technology can detect the inner diameter, wall thickness and cement quality of the casing at the same time in one trip, and it covers the entire wellbore at 360°. It can effectively detect corrosion perforation on the casing and cement ring channeling. It is a very advanced technology. The core equipment of this technology is the ultrasonic transducer.
现有技术中,在实际使用换能器进行井筒完整性检测时,常存在以下几个问题:1)为了适应不同大小的套管,常需要将扫描装置设计为不同大小的外径。而在现有的结构中,换能器通常是直接安装在扫描装置中,并通过在扫描装置内部注满液压油,再通过液压平衡系统与井筒外部泥浆实现液压平衡。这种结构的缺陷在于,当需要更换换能器时,必须经过放油、拆卸并更换换能器、注油等多个步骤,从而使得换能器的更换极不方便,降低了作业时效;2)针对特定的套管,需要事先选定特定频率的换能器,这就导致换能器的种类及数量较多,从而提高了作业成本,降低了扫描装置的适用性;3)随着勘探开发的深入,大于175℃的高温井逐渐增多,而现有的换能器耐温一般不超过175℃,从而限制了扫描装置的应用范围,无法满足高温高压井的勘探开发要求;4)目前常用的换能器由于灵敏度限制,一般只能用于密度1.9g/cm3及以下的水基泥浆,如果是油基泥浆,则适用范围更窄(密度不能大于1.4g/cm3),从而不能更好地适应多种环境下的检测需求。In the prior art, when using transducers for wellbore integrity detection, the following problems often exist: 1) In order to adapt to casings of different sizes, the scanning device often needs to be designed with different outer diameters. In the existing structure, the transducer is usually directly installed in the scanning device, and the scanning device is filled with hydraulic oil, and then hydraulically balanced with the mud outside the wellbore through a hydraulic balance system. The defects of this structure are that when the transducer needs to be replaced, multiple steps such as draining oil, disassembling and replacing the transducer, and filling oil must be performed, which makes the replacement of the transducer extremely inconvenient and reduces the operation time efficiency; 2) For a specific casing, a transducer with a specific frequency needs to be selected in advance, which leads to a large number of types and quantities of transducers, thereby increasing the operation cost and reducing the applicability of the scanning device; 3) With the deepening of exploration and development, the number of high-temperature wells greater than 175°C has gradually increased, while the temperature resistance of existing transducers generally does not exceed 175°C, which limits the application scope of the scanning device and cannot meet the exploration and development requirements of high-temperature and high-pressure wells; 4) Due to sensitivity limitations, the commonly used transducers can generally only be used for water-based muds with a density of 1.9g/ cm3 or less. If it is oil-based mud, the application range is narrower (the density cannot be greater than 1.4g/ cm3 ), so it cannot better adapt to the detection needs under various environments.
发明内容Summary of the invention
为了解决上述全部或部分问题,本发明目的在于提供一种换能器装置和应用其的扫描装置,以提高换能器更换的便利度,提高其适用范围。In order to solve all or part of the above problems, the present invention aims to provide a transducer device and a scanning device using the same, so as to improve the convenience of transducer replacement and expand its scope of application.
根据本发明的第一方面,提供了一种换能器装置,包括:装置壳体,其内部形成有容纳腔体,装置壳体包括第一部分和与第一部分密封固定连接的第二部分,其中,第一部分的壁面上设有:与容纳腔体相连通的注油孔、缓冲组件以及接插件;第二部分上形成有发射接收窗口;和换能器本体,其设置在容纳腔体内,换能器本体包括发射接收端,发射接收端朝向发射接收窗口设置且密封固定于第二部分内,换能器本体与接插件电连接。其中,注油孔用于向容纳腔体内输入液压介质;缓冲组件用于平衡容纳腔体与外部环境的压力差;接插件用于与外部进行通讯连接和/或供电连接。According to the first aspect of the present invention, there is provided a transducer device, comprising: a device housing, a housing cavity is formed inside the device housing, the device housing comprises a first part and a second part sealed and fixedly connected to the first part, wherein the wall surface of the first part is provided with: an oil filling hole connected to the housing cavity, a buffer assembly and a connector; a transmitting and receiving window is formed on the second part; and a transducer body is arranged in the housing cavity, the transducer body comprises a transmitting and receiving end, the transmitting and receiving end is arranged toward the transmitting and receiving window and is sealed and fixed in the second part, and the transducer body is electrically connected to the connector. The oil filling hole is used to input hydraulic medium into the housing cavity; the buffer assembly is used to balance the pressure difference between the housing cavity and the external environment; the connector is used to communicate and/or power supply with the outside.
在一些实施例中,第二部分的内部构造成与发射接收端的外周壁相匹配的安装腔体,其中,安装腔体的内周壁上形成有环形凹槽,环形凹槽内安装有密封圈,密封圈与换能器本体的外周壁形成密封连接。In some embodiments, the interior of the second part is configured as an installation cavity that matches the outer peripheral wall of the transmitting and receiving ends, wherein an annular groove is formed on the inner peripheral wall of the installation cavity, and a sealing ring is installed in the annular groove, forming a sealed connection between the sealing ring and the outer peripheral wall of the transducer body.
在一些实施例中,安装腔体的靠近发射接收窗口的位置固定有挡圈,挡圈用于对换能器本体进行轴向上的限位。In some embodiments, a retaining ring is fixed at a position of the mounting cavity close to the transmitting and receiving window, and the retaining ring is used to limit the transducer body in the axial direction.
在一些实施例中,缓冲组件包括:缓冲腔,其构造成圆形通道,圆形通道形成在容纳腔体的位于第一部分的壁面上,圆形通道用于连通容纳腔体与外部环境;活塞组件,其密封设置在圆形通道内,活塞组件构造成可相对于圆形通道沿轴向滑动。In some embodiments, the buffer assembly includes: a buffer chamber, which is configured as a circular channel, the circular channel is formed on the wall surface of the accommodating chamber located in the first part, and the circular channel is used to connect the accommodating chamber with the external environment; a piston assembly, which is sealed in the circular channel, and the piston assembly is configured to slide axially relative to the circular channel.
在一些实施例中,换能器本体包括:换能器壳体,其一端与第二部分密封固定连接,另一端设置在容纳腔体内,换能器壳体的朝向发射接收窗口一侧形成有开口;晶体组件,其设置在换能器壳体内且靠近开口设置,晶体组件通过导线与接插件电连接,晶体组件的传输面设置成与开口所在的平面平行;匹配层,其设置于开口内,同时,匹配层贴附设置在晶体组件的传输面上;背衬,其填充于换能器壳体内,同时,背衬贴附设置在晶体组件的与匹配层相对的一侧,匹配层和背衬用于将晶体组件与换能器壳体固定连接。In some embodiments, the transducer body includes: a transducer housing, one end of which is sealed and fixedly connected to the second part, and the other end is arranged in the accommodating cavity, and an opening is formed on the side of the transducer housing facing the transmitting and receiving window; a crystal assembly, which is arranged in the transducer housing and close to the opening, the crystal assembly is electrically connected to the connector through a wire, and the transmission surface of the crystal assembly is arranged to be parallel to the plane where the opening is located; a matching layer, which is arranged in the opening, and the matching layer is attached to the transmission surface of the crystal assembly; a backing, which is filled in the transducer housing, and the backing is attached to the side of the crystal assembly opposite to the matching layer, and the matching layer and the backing are used to fix the crystal assembly to the transducer housing.
在一些实施例中,晶体组件包括若干个晶体,晶体的材料为压电材料。In some embodiments, the crystal assembly includes a plurality of crystals, and the material of the crystals is piezoelectric material.
在一些实施例中,晶体组件还包括用于固定若干个晶体的复合层,复合层构造为环氧树脂层。In some embodiments, the crystal assembly further comprises a composite layer for fixing the plurality of crystals, wherein the composite layer is constructed as an epoxy resin layer.
在一些实施例中,压电材料为压电陶瓷,晶体构造成:由若干个柱状的压电陶瓷以非周期性均布的方式进行排列。In some embodiments, the piezoelectric material is a piezoelectric ceramic, and the crystal structure is: a plurality of columnar piezoelectric ceramics are arranged in a non-periodic and uniform manner.
在一些实施例中,匹配层的材料为环氧材料,换能器壳体的材料为聚醚醚酮。根据本发明的第二方面,提供了一种扫描装置,包括:仪器外壳;电机,其设置在仪器外壳的内部;传动轴,其一端与电机相连,另一端延伸出仪器外壳外;和根据本发明第一方面提供的换能器装置。其中,换能器装置设置在仪器外壳的外部,同时,换能器装置与传动轴的端部可拆卸连接。In some embodiments, the material of the matching layer is epoxy material, and the material of the transducer housing is polyetheretherketone. According to a second aspect of the present invention, a scanning device is provided, comprising: an instrument housing; a motor, which is arranged inside the instrument housing; a transmission shaft, one end of which is connected to the motor and the other end extends outside the instrument housing; and a transducer device provided according to the first aspect of the present invention. The transducer device is arranged outside the instrument housing, and the transducer device is detachably connected to the end of the transmission shaft.
本发明的换能器装置具有以下几方面的优点:The transducer device of the present invention has the following advantages:
1)本发明的换能器装置可以脱离应用其的扫描装置的内部液压系统,使得本发明实施例的换能器装置可构造成独立的装置进行使用,从而不仅使得本发明实施例的换能器装置能自动适应井下压力变化,还能够实现了换能器装置的快速更换,进而提高作业时效,降低了作业成本;1) The transducer device of the present invention can be separated from the internal hydraulic system of the scanning device to which it is applied, so that the transducer device of the embodiment of the present invention can be constructed as an independent device for use, thereby not only enabling the transducer device of the embodiment of the present invention to automatically adapt to the change of downhole pressure, but also enabling the rapid replacement of the transducer device, thereby improving the operation time efficiency and reducing the operation cost;
2)本发明的换能器装置的换能器本体可结合待检测的套管的形状和尺寸确定换能器本体的形状和尺寸,并可进一步地确定所需的晶体组件的形状和尺寸,以获得更适应于待检测的套管的激发信号和波形成分,从而使得换能器本体能够获得更高的回波信号;2) The shape and size of the transducer body of the transducer device of the present invention can be determined in combination with the shape and size of the casing to be detected, and the shape and size of the required crystal assembly can be further determined to obtain an excitation signal and waveform component that is more suitable for the casing to be detected, so that the transducer body can obtain a higher echo signal;
3)本发明的换能器装置的换能器本体使用耐高温的环氧树脂和耐高温的工程塑料聚醚醚酮进行换能器本体的封装,能够使得换能器本体在约205℃时仍能稳定可靠地工作,同时,还能够使得换能器本体具备绝缘与较好的机械强度,从而有效地保证了换能器装置的使用性能。3) The transducer body of the transducer device of the present invention is encapsulated with high-temperature resistant epoxy resin and high-temperature resistant engineering plastic polyetheretherketone, which can enable the transducer body to work stably and reliably at about 205°C. At the same time, it can also enable the transducer body to have insulation and good mechanical strength, thereby effectively ensuring the performance of the transducer device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例的换能器装置的一些实施例的整体结构示意图;FIG1 is a schematic diagram of the overall structure of some embodiments of the transducer device according to the embodiment of the present invention;
图2为图1所示的换能器装置的结构爆炸示意图;FIG2 is an exploded schematic diagram of the structure of the transducer device shown in FIG1 ;
图3为图1所示的换能器装置的剖视结构示意图;FIG3 is a schematic cross-sectional view of the transducer device shown in FIG1 ;
图4为图3所示的换能器本体的结构示意图;FIG4 is a schematic structural diagram of the transducer body shown in FIG3 ;
图5为本发明实施例的扫描装置的一些实施例的结构示意图;FIG5 is a schematic diagram of the structure of some embodiments of the scanning device according to the embodiment of the present invention;
图6为本发明实施例的扫描装置的使用状态示意图。FIG. 6 is a schematic diagram of a scanning device in use according to an embodiment of the present invention.
具体实施方式DETAILED DESCRIPTION
为了更好的了解本发明的目的、结构及功能,下面结合附图,对本发明的一种换能器装置做进一步详细的描述。In order to better understand the purpose, structure and function of the present invention, a transducer device of the present invention is further described in detail below with reference to the accompanying drawings.
图1为本发明实施例的换能器装置100的一些实施例的整体结构示意图;图2为图1所示的换能器装置100的结构爆炸示意图;图3为图1所示的换能器装置100的剖视结构示意图。结合图1至图3所示,该换能器装置100,包括:装置壳体1,其内部形成有容纳腔体13,装置壳体1包括第一部分11和与第一部分11密封固定连接的第二部分12,其中,第一部分11的壁面上设有:与容纳腔体13相连通的注油孔14、缓冲组件15以及接插件16;第二部分12上形成有发射接收窗口121;和换能器本体2,其设置在容纳腔体13内,换能器本体2包括发射接收端21,发射接收端21朝向发射接收窗口121设置且密封固定于第二部分12内,换能器本体2与接插件16电连接。其中,注油孔14用于向容纳腔体13内输入液压介质。缓冲组件15用于平衡容纳腔体13与外部环境的压力差。接插件16用于与外部进行通讯连接和/或供电连接。FIG1 is a schematic diagram of the overall structure of some embodiments of the transducer device 100 of the embodiment of the present invention; FIG2 is an exploded schematic diagram of the structure of the transducer device 100 shown in FIG1; and FIG3 is a schematic diagram of the cross-sectional structure of the transducer device 100 shown in FIG1. In combination with FIG1 to FIG3, the transducer device 100 comprises: a device housing 1, in which a housing cavity 13 is formed, the device housing 1 comprises a first part 11 and a second part 12 sealed and fixedly connected to the first part 11, wherein the wall surface of the first part 11 is provided with: an oil injection hole 14 connected to the housing cavity 13, a buffer assembly 15 and a connector 16; the second part 12 is formed with a transmitting and receiving window 121; and a transducer body 2, which is arranged in the housing cavity 13, the transducer body 2 comprises a transmitting and receiving end 21, the transmitting and receiving end 21 is arranged toward the transmitting and receiving window 121 and is sealed and fixed in the second part 12, and the transducer body 2 is electrically connected to the connector 16. The oil injection hole 14 is used to input hydraulic medium into the housing cavity 13. The buffer assembly 15 is used to balance the pressure difference between the accommodating cavity 13 and the external environment. The connector 16 is used to communicate with the outside and/or connect the power supply.
本申请中所提到的装置壳体1可采用金属外壳。本申请中所提到的第一部分11和第二部分12可通过螺钉等紧固件进行连接。连接时,可在二者的贴合面处安装密封圈用于二者连接后的密封。本申请中的换能器本体2固定在装置壳体1内使用。换能器本体2通过发射接收窗口121进行超声的发射和回波的接收。结合上文的描述可知,注油孔14用于向容纳腔体13内输入液压介质,缓冲组件15用于平衡容纳腔体13和外部环境的压力差,接插件16用于与外部进行通讯连接和/或供电连接。本发明实施例的换能器装置100在具体使用时,换能器本体2固定后,换能器本体2与第一部分11之间形成有液压介质的填充腔,通过注油孔14向该填充腔内注油。在井下高温高压条件下,缓冲组件15平衡内外压力。该实施例中,可将缓冲组件15的缓冲行程进行设置,以使得换能器装置100能够在高温高压环境下,通过缓冲组件15仍能够使得容纳腔体13内的液压油压力与井筒泥浆压力保持一致,从而使换能器装置100始终保持正常工作。The device housing 1 mentioned in the present application may be a metal shell. The first part 11 and the second part 12 mentioned in the present application may be connected by fasteners such as screws. When connected, a sealing ring may be installed at the fitting surface of the two for sealing after the two are connected. The transducer body 2 in the present application is fixed in the device housing 1 for use. The transducer body 2 transmits ultrasound and receives echoes through the transmitting and receiving window 121. Combined with the above description, it can be seen that the oil filling hole 14 is used to input hydraulic medium into the accommodating cavity 13, the buffer assembly 15 is used to balance the pressure difference between the accommodating cavity 13 and the external environment, and the connector 16 is used to communicate and/or power supply with the outside. When the transducer device 100 of the embodiment of the present invention is used in specific use, after the transducer body 2 is fixed, a filling cavity of hydraulic medium is formed between the transducer body 2 and the first part 11, and oil is injected into the filling cavity through the oil filling hole 14. Under high temperature and high pressure conditions underground, the buffer assembly 15 balances the internal and external pressures. In this embodiment, the buffer stroke of the buffer assembly 15 can be set so that the transducer device 100 can maintain the hydraulic oil pressure in the accommodating cavity 13 consistent with the wellbore mud pressure through the buffer assembly 15 under high temperature and high pressure environment, so that the transducer device 100 can always maintain normal operation.
通过上述设置,本发明实施例的换能器装置100主要由换能器本体2和带有填充液压油的容纳腔体13的装置壳体1组成。换能器装置100的内部注有液压油,同时通过缓冲组件15能够实现内外压力平衡,这就可以脱离应用其的扫描装置200的内部液压系统,使得本发明实施例的换能器装置100可构造成独立的装置进行使用,从而使得本发明实施例的换能器装置100能自动适应井下压力变化的同时,还能够实现了换能器装置100的快速拆卸和安装,进而提高了更换效率,提高了作业时效。Through the above arrangement, the transducer device 100 of the embodiment of the present invention is mainly composed of a transducer body 2 and a device housing 1 with a housing 13 filled with hydraulic oil. The interior of the transducer device 100 is filled with hydraulic oil, and the internal and external pressures can be balanced through the buffer assembly 15, which can be separated from the internal hydraulic system of the scanning device 200 to which it is applied, so that the transducer device 100 of the embodiment of the present invention can be constructed as an independent device for use, so that the transducer device 100 of the embodiment of the present invention can automatically adapt to the change of downhole pressure, and can also realize the rapid disassembly and installation of the transducer device 100, thereby improving the replacement efficiency and the operation timeliness.
请参照图3,在一些实施例中,第二部分12的内部可构造成与发射接收端21的外周壁相匹配的安装腔体。其中,安装腔体的内周壁上形成有环形凹槽122,环形凹槽122内安装有密封圈123,密封圈123与换能器本体2的外周壁形成密封连接。通过该设置,换能器本体2仅通过密封圈123即可完成密封安装,从而使得本发明实施例的换能器装置100的核心部件换能器本体2的整个装配过程更为简单方便,提高了换能器本体2的安装效率。此外,为了不同的检测需求,上述设置对于换能器本体2的更换也更为方便快捷。Please refer to FIG. 3 . In some embodiments, the interior of the second part 12 can be configured as an installation cavity that matches the outer peripheral wall of the transmitting and receiving end 21. An annular groove 122 is formed on the inner peripheral wall of the installation cavity, and a sealing ring 123 is installed in the annular groove 122. The sealing ring 123 forms a sealed connection with the outer peripheral wall of the transducer body 2. With this arrangement, the transducer body 2 can be sealed and installed only through the sealing ring 123, thereby making the entire assembly process of the transducer body 2, which is the core component of the transducer device 100 of the embodiment of the present invention, simpler and more convenient, and improving the installation efficiency of the transducer body 2. In addition, in order to meet different detection requirements, the above arrangement is also more convenient and quick for the replacement of the transducer body 2.
请参照图2和图3,在一些实施例中,安装腔体的靠近发射接收窗口121的位置可固定有挡圈124,挡圈124可用于对换能器本体2进行轴向上的限位。本申请的换能器装置100的整体结构简单,不仅使得各个部件的组装更为便利快捷,易于生产,还降低了换能器装置100的成本,从而使得本发明实施例的换能器装置100更适宜推广使用。2 and 3, in some embodiments, a retaining ring 124 may be fixed at a position of the mounting cavity near the transmitting and receiving window 121, and the retaining ring 124 may be used to limit the transducer body 2 in the axial direction. The overall structure of the transducer device 100 of the present application is simple, which not only makes the assembly of each component more convenient and quick, and easy to produce, but also reduces the cost of the transducer device 100, so that the transducer device 100 of the embodiment of the present invention is more suitable for popularization and use.
请继续参照图3,在一些实施例中,缓冲组件15可包括:缓冲腔151,其构造成圆形通道,圆形通道形成在容纳腔体13的位于第一部分11的壁面上,用于连通容纳腔体13与外部环境;和活塞组件152,其密封设置在圆形通道内,活塞组件152构造成可相对于圆形通道沿轴向滑动。Please continue to refer to Figure 3. In some embodiments, the buffer assembly 15 may include: a buffer chamber 151, which is configured as a circular channel, the circular channel is formed on the wall surface of the accommodating chamber 13 located at the first part 11, and is used to connect the accommodating chamber 13 with the external environment; and a piston assembly 152, which is sealed in the circular channel, and the piston assembly 152 is configured to be able to slide axially relative to the circular channel.
本申请中所提到的活塞组件152可包括平衡活塞1521和套接在所述平衡活塞1521上的波形挡圈1522。波形挡圈1522用于将平衡活塞1521安装于缓冲腔151内。本申请中,在井下高温高压条件下,平衡活塞1521会由于内外压力差的作用而前后移动以平衡内外压力。通过对活塞组件152的具体设置,例如对平衡活塞1521行程的设置,可使得即使在205℃/140MPa的极限条件下,本发明实施例的换能器装置100内部的液压油压力仍能与井筒泥浆压力保持一致,使得本发明实施例的换能器装置100始终保持正常工作的状态。The piston assembly 152 mentioned in the present application may include a balancing piston 1521 and a corrugated retaining ring 1522 sleeved on the balancing piston 1521. The corrugated retaining ring 1522 is used to install the balancing piston 1521 in the buffer chamber 151. In the present application, under high temperature and high pressure conditions underground, the balancing piston 1521 will move back and forth to balance the internal and external pressures due to the effect of the internal and external pressure difference. Through the specific setting of the piston assembly 152, such as the setting of the stroke of the balancing piston 1521, even under the extreme conditions of 205℃/140MPa, the hydraulic oil pressure inside the transducer device 100 of the embodiment of the present invention can still be consistent with the wellbore mud pressure, so that the transducer device 100 of the embodiment of the present invention always maintains a normal working state.
请参照图4,在一些实施例中,换能器本体2可包括:换能器壳体22,其一端与第二部分12密封固定连接,另一端设置在容纳腔体13内,换能器壳体22的朝向发射接收窗口121一侧形成有开口;晶体组件23,其设置在换能器壳体22内且靠近开口设置,晶体组件23通过导线24与接插件16电连接,晶体组件23的传输面设置成与开口所在的平面平行;匹配层25,其设置于开口内,同时,匹配层25贴附设置在晶体组件23的传输面上;背衬26,其填充于换能器壳体22内,同时,背衬26贴附设置在晶体组件23的与匹配层25相对的一侧,匹配层25和背衬26用于将晶体组件23与换能器壳体22固定连接。Please refer to Figure 4. In some embodiments, the transducer body 2 may include: a transducer housing 22, one end of which is sealed and fixedly connected to the second part 12, and the other end is arranged in the accommodating cavity 13, and an opening is formed on the side of the transducer housing 22 facing the transmitting and receiving window 121; a crystal component 23, which is arranged in the transducer housing 22 and close to the opening, the crystal component 23 is electrically connected to the connector 16 through a wire 24, and the transmission surface of the crystal component 23 is arranged to be parallel to the plane where the opening is located; a matching layer 25, which is arranged in the opening, and at the same time, the matching layer 25 is attached to the transmission surface of the crystal component 23; a backing 26, which is filled in the transducer housing 22, and at the same time, the backing 26 is attached to the side of the crystal component 23 opposite to the matching layer 25, and the matching layer 25 and the backing 26 are used to fix the crystal component 23 to the transducer housing 22.
本申请中所提到的换能器本体2可结合待检测的套管的形状和尺寸确定换能器本体2的形状和尺寸,并可进一步地确定所需的晶体组件23的形状和尺寸,以获得更适应于待检测的套管的激发信号和波形成分。例如,可通过确定晶体组件23的形状和尺寸获得更强的激发信号和更单一的波形成分,从而获得更好的检测效果。本申请中所提到的匹配层25可为多层或多种,以进一步使得超声信号在井筒泥浆环境下具有最大程度的透射效果,从而使得换能器本体2能够获得更高的回波信号。本申请中所提到的匹配层25起到增加透声效果。本申请中所提到的背衬26起到吸收传向尾部的超声波的效果。The shape and size of the transducer body 2 mentioned in the present application can be determined in combination with the shape and size of the casing to be detected, and the shape and size of the required crystal assembly 23 can be further determined to obtain an excitation signal and waveform component that is more suitable for the casing to be detected. For example, a stronger excitation signal and a more single waveform component can be obtained by determining the shape and size of the crystal assembly 23, thereby obtaining a better detection effect. The matching layer 25 mentioned in the present application can be multi-layered or multi-layered to further enable the ultrasonic signal to have the maximum transmission effect in the wellbore mud environment, so that the transducer body 2 can obtain a higher echo signal. The matching layer 25 mentioned in the present application serves to increase the sound transmission effect. The backing 26 mentioned in the present application serves to absorb the ultrasonic wave transmitted to the tail.
在一些实施例中,晶体组件23可包括若干个晶体(图中未示出),晶体的材料为压电材料。In some embodiments, the crystal assembly 23 may include a plurality of crystals (not shown in the figure), and the material of the crystals is piezoelectric material.
在一些实施例中,晶体组件23还可包括用于固定若干个晶体的复合层(图中未示出),复合层为环氧树脂层。In some embodiments, the crystal assembly 23 may further include a composite layer (not shown in the figure) for fixing a plurality of crystals, and the composite layer is an epoxy resin layer.
在一些实施例中,压电材料为压电陶瓷,晶体构造成:由若干个柱状的压电陶瓷(图中未示出)以非周期性均布的方式进行排列设置。In some embodiments, the piezoelectric material is a piezoelectric ceramic, and the crystal structure is: a plurality of columnar piezoelectric ceramics (not shown in the figure) are arranged in a non-periodic and uniform manner.
本申请中所提到晶体组件23可通过插入-填充法制作。本申请中所提到的晶体组件23可为1-3型压电复合材料。本申请中所提到的压电材料可为压电陶瓷(PZT)。本申请中所提到的压电复合材料是通过将压电陶瓷与聚合物(如环氧树脂或其它聚合物)相结合而制成。本申请中所提到的非周期性均布的方式可理解为若干个柱状的压电陶瓷以不规则的位置关系且不包含重复单元的形式均匀分布,其相较于周期性均布。周期性均布则为包含重复单元并以规则的位置关系分布设置。The crystal component 23 mentioned in the present application can be made by an insertion-filling method. The crystal component 23 mentioned in the present application can be a 1-3 type piezoelectric composite material. The piezoelectric material mentioned in the present application can be a piezoelectric ceramic (PZT). The piezoelectric composite material mentioned in the present application is made by combining piezoelectric ceramics with polymers (such as epoxy resins or other polymers). The non-periodic uniform distribution mentioned in the present application can be understood as a number of columnar piezoelectric ceramics uniformly distributed in an irregular position relationship and without repeating units, which is compared to periodic uniform distribution. Periodic uniform distribution is to contain repeating units and be distributed in a regular position relationship.
通过上述设置,本申请的晶体组件23通过将压电陶瓷(PZT)小柱非周期性均匀分布,能够消除横向结构振动模式,从而能够获得较为纯净的厚度振动模式,同时不改变复合材料的其他性能。进一步地,通过选择合适的压电陶瓷(PZT)的压电相体积百分比(例如选择压电相体积百分比为20%~30%),能够使得晶体组件23(压电复合材料)的声阻抗很低(大约3MRayls左右),从而很容易选择合适的环氧材料制作辐射的匹配层25,以实现超声波信号的高效发射与接收。Through the above-mentioned arrangement, the crystal assembly 23 of the present application can eliminate the lateral structural vibration mode by evenly distributing the piezoelectric ceramic (PZT) small columns non-periodically, thereby being able to obtain a relatively pure thickness vibration mode, while not changing other properties of the composite material. Further, by selecting a suitable volume percentage of the piezoelectric phase of the piezoelectric ceramic (PZT) (for example, selecting a volume percentage of the piezoelectric phase of 20% to 30%), the acoustic impedance of the crystal assembly 23 (piezoelectric composite material) can be very low (about 3 MRayls), so that it is easy to select a suitable epoxy material to make the radiation matching layer 25, so as to achieve efficient transmission and reception of ultrasonic signals.
例如,对于海水负载而言,根据超声射透理论,采用一层四分之一波长的匹配层25,对于压电陶瓷(PZT)的相体积百分比为30%的晶体组件23,根据如下公式:For example, for seawater load, according to the ultrasonic penetration theory, a quarter-wavelength matching layer 25 is used, and for the crystal component 23 with a phase volume percentage of 30% of piezoelectric ceramic (PZT), according to the following formula:
其中,Z是四分之一波长的匹配层25的特性阻抗,Z水是水负载的特性阻抗,Z复合是晶体组件23(压电复合材料)的特性阻抗。Wherein, Z is the characteristic impedance of the quarter-wavelength matching layer 25, Zwater is the characteristic impedance of the water load, and Zcomposite is the characteristic impedance of the crystal assembly 23 (piezoelectric composite material).
通过上述公式的计算可知Z为2.89Mrayl。而618环氧树脂的特性阻抗2.88Mrayl,其与Z的数值极为接近,从而618环氧树脂即能够更便于制作辐射阻抗的匹配层25。Through calculation of the above formula, it can be known that Z is 2.89 Mrayl. The characteristic impedance of 618 epoxy resin is 2.88 Mrayl, which is very close to the value of Z, so 618 epoxy resin can be more convenient for making the radiation impedance matching layer 25.
与此同时,该晶体组件23(压电复合材料)的压电系数较大(大约为300~350pC/N),介电常数适中(大约为250-500),机电耦合系数大(大约为60%~70%),机械品质因素Q值小(大约为5~10),通过选择晶体组件23(压电复合材料)中的压电陶瓷(PZT)的相的体积百分比,并选择合适的匹配层25与背衬26,即可制作出宽频高灵敏度换能器。At the same time, the crystal component 23 (piezoelectric composite material) has a large piezoelectric coefficient (approximately 300-350pC/N), a moderate dielectric constant (approximately 250-500), a large electromechanical coupling coefficient (approximately 60%-70%), and a small mechanical quality factor Q value (approximately 5-10). By selecting the volume percentage of the piezoelectric ceramic (PZT) phase in the crystal component 23 (piezoelectric composite material) and selecting a suitable matching layer 25 and backing 26, a broadband and high-sensitivity transducer can be produced.
例如,选择晶体组件23(压电复合材料)中的压电陶瓷(PZT)的相的体积百分比为26%,换能器本体2的辐射阻抗的匹配层25为618环氧树脂,换能器本体2的背衬26为钨粉与环氧的混合物。在清水中使用5072PR尖脉冲发射器采用脉冲-反射方式检测的结果可如下表所示:For example, the volume percentage of the piezoelectric ceramic (PZT) phase in the crystal component 23 (piezoelectric composite material) is selected to be 26%, the radiation impedance matching layer 25 of the transducer body 2 is 618 epoxy resin, and the backing 26 of the transducer body 2 is a mixture of tungsten powder and epoxy. The results of the pulse-reflection detection using a 5072PR sharp pulse transmitter in clear water can be shown in the following table:
结合上述数据可知,换能器本体2的带宽范围为183kHz~747kHz,带宽达121%,回波幅度为328mV(衰减为-20dB),环路灵敏度为-34dB,完全满足井下不同壁厚套管以及高衰减条件下的检测需求。Combined with the above data, it can be seen that the bandwidth range of the transducer body 2 is 183kHz~747kHz, the bandwidth is 121%, the echo amplitude is 328mV (attenuation is -20dB), and the loop sensitivity is -34dB, which fully meets the detection requirements of casings with different wall thicknesses and high attenuation conditions in the well.
如上所述,本申请的换能器本体2的晶片使用复合材料,能够确保高灵敏度的同时,仍能保持较高的频率带宽。在相同的测试条件下,晶体组件23(压电复合材料)的灵敏度是常用超声压电陶瓷晶片灵敏度的至少10倍,因此,即使在密度1.85g/cm3的重油基泥浆的高衰减条件下,仍能检测到套管内壁反射回来的脉冲回波信号。换能器本体2带宽超过110%,能检测4.5mm~15.2mm的套管壁厚,满足绝大部分套管井的检测需求。As described above, the wafer of the transducer body 2 of the present application uses a composite material, which can ensure high sensitivity while maintaining a high frequency bandwidth. Under the same test conditions, the sensitivity of the crystal assembly 23 (piezoelectric composite material) is at least 10 times that of the commonly used ultrasonic piezoelectric ceramic wafer. Therefore, even under the high attenuation conditions of heavy oil-based mud with a density of 1.85g/ cm3 , the pulse echo signal reflected from the inner wall of the casing can still be detected. The bandwidth of the transducer body 2 exceeds 110%, and it can detect the casing wall thickness of 4.5mm to 15.2mm, meeting the detection requirements of most cased wells.
在一些实施例中,匹配层25的材料可为环氧材料。环氧材料可为环氧树脂。换能器壳体22的材料可为聚醚醚酮。In some embodiments, the material of the matching layer 25 may be an epoxy material, the epoxy material may be epoxy resin, and the material of the transducer housing 22 may be polyetheretherketone.
通过上述设置,结合文中对晶体的描述,包括对晶体结构的设置和晶体材料的选择,使得晶体组件23能够适应高温高压下的工作。本申请中,通过使用耐高温的环氧树脂和耐高温的工程塑料聚醚醚酮进行换能器本体2的封装,从而能够满足换能器本体2的整体在约205℃时仍能稳定可靠地工作,同时,还能够使得换能器本体2具备绝缘与较好的机械强度,从而有效地保证了换能器装置100的使用性能。Through the above settings, combined with the description of the crystal in the text, including the setting of the crystal structure and the selection of the crystal material, the crystal assembly 23 can adapt to work under high temperature and high pressure. In the present application, by using high temperature resistant epoxy resin and high temperature resistant engineering plastic polyetheretherketone to encapsulate the transducer body 2, it can meet the requirements that the entire transducer body 2 can still work stably and reliably at about 205°C. At the same time, it can also make the transducer body 2 have insulation and good mechanical strength, thereby effectively ensuring the performance of the transducer device 100.
图5为本发明实施例的扫描装置的一些实施例的结构示意图;图6为本发明实施例的扫描装置的使用状态示意图。结合图5和图6所示,根据本发明的第二方面,提供了一种扫描装置200,包括:仪器外壳201;电机202,其设置在仪器外壳201的内部;传动轴203,其一端与电机202相连,另一端延伸出仪器外壳201外;和根据本发明第一方面提供的换能器装置100。其中,换能器装置100设置在仪器外壳201的外部,同时,换能器装置100与传动轴203的端部可拆卸连接。FIG5 is a schematic diagram of the structure of some embodiments of the scanning device of the embodiment of the present invention; FIG6 is a schematic diagram of the use state of the scanning device of the embodiment of the present invention. In combination with FIG5 and FIG6, according to the second aspect of the present invention, a scanning device 200 is provided, comprising: an instrument housing 201; a motor 202, which is arranged inside the instrument housing 201; a transmission shaft 203, one end of which is connected to the motor 202 and the other end extends out of the instrument housing 201; and a transducer device 100 provided according to the first aspect of the present invention. The transducer device 100 is arranged outside the instrument housing 201, and the transducer device 100 is detachably connected to the end of the transmission shaft 203.
根据套管的实际尺寸,扫描装置200的外径尺寸需要具有若干种,使得扫描装置200在井下工作时,保持换能器装置100与套管的内壁之间保持一定的距离,以确保接收到可用的超声反射信号。通常需要保持在25mm~50mm之间。这样,当一次测井作业需要检测不同规格的套管时,就需要在现场更换不同外径的扫描装置200。现有技术中,换能器浸泡在扫描装置200内部液压油中,因此每次更换换能器需要放油、拆卸、更换换能器、安装换能器、注油等多个步骤,十分繁琐且耗时。本发明实施例的扫描装置200将换能器装置100设置成为单独的装置,其不需要与扫描装置200的内部的液压油进行连通来实现内外压力的平衡,因此,本申请可将换能器装置100与扫描装置200的传动轴203的连接部分设计成快旋螺母对接结构。这样,在现场即可实现快速对接,十分快捷方便,从而提高了扫描装置200的作业时效。According to the actual size of the casing, the outer diameter size of the scanning device 200 needs to have several kinds, so that when the scanning device 200 works underground, a certain distance is maintained between the transducer device 100 and the inner wall of the casing to ensure that the available ultrasonic reflection signal is received. It is usually necessary to maintain it between 25mm and 50mm. In this way, when a logging operation needs to detect casings of different specifications, it is necessary to replace the scanning device 200 with different outer diameters on site. In the prior art, the transducer is immersed in the hydraulic oil inside the scanning device 200, so each time the transducer is replaced, multiple steps such as draining oil, disassembling, replacing the transducer, installing the transducer, and filling oil are required, which is very cumbersome and time-consuming. The scanning device 200 of the embodiment of the present invention sets the transducer device 100 as a separate device, which does not need to be connected to the hydraulic oil inside the scanning device 200 to achieve the balance of internal and external pressures. Therefore, the present application can design the connection part of the transducer device 100 and the transmission shaft 203 of the scanning device 200 into a quick-screw nut docking structure. In this way, rapid docking can be achieved on site, which is very quick and convenient, thereby improving the operating time efficiency of the scanning device 200.
需要注意的是,除非另有说明,本申请使用的技术术语或者科学术语应当为本发明所属领域技术人员所理解的通常意义。It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by those skilled in the art to which the present invention belongs.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。在本发明的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. In the description of the present invention, the meaning of "plurality" is more than two, unless otherwise clearly and specifically defined.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围,其均应涵盖在本发明的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本发明并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention. In particular, as long as there is no structural conflict, the various technical features mentioned in each embodiment can be combined in any way. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
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