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CN114985275B - An intelligent logistics warehousing automated sorting, transportation and control management system - Google Patents

An intelligent logistics warehousing automated sorting, transportation and control management system Download PDF

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Publication number
CN114985275B
CN114985275B CN202210836117.8A CN202210836117A CN114985275B CN 114985275 B CN114985275 B CN 114985275B CN 202210836117 A CN202210836117 A CN 202210836117A CN 114985275 B CN114985275 B CN 114985275B
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sorting
package
target
target package
area
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CN114985275A (en
Inventor
刘玮
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Beijing Good Power E Commerce Co ltd
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Beijing Good Power E Commerce Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/18Devices or arrangements for indicating destination, e.g. by code marks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C1/00Measures preceding sorting according to destination
    • B07C1/02Forming articles into a stream; Arranging articles in a stream, e.g. spacing, orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/003Destination control; Electro-mechanical or electro- magnetic delay memories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/02Apparatus characterised by the means used for distribution
    • B07C3/08Apparatus characterised by the means used for distribution using arrangements of conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/10Apparatus characterised by the means used for detection ofthe destination
    • B07C3/14Apparatus characterised by the means used for detection ofthe destination using light-responsive detecting means

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  • Control Of Conveyors (AREA)

Abstract

本发明公开一种基于智能化的物流仓储自动化分拣输送调控管理系统,包括包裹基本信息获取模块、包裹输送信息采集模块、包裹输送信息分析模块、包裹分拣与安全分析模块、包裹检验模块、数据库和预警终端,通过对包裹输送信息进行采集和分析和对分拣过程进行安全分析,同时还对分拣完成后的包裹进行安全检验,解决了当前没有对完成分拣之后的包裹进行检验的问题,实现了对分拣装置的分拣参数的调控分析,提高了包裹分拣过程的安全性和可靠性,同时提高了包裹分拣过程的效率,体现了包裹输送和分拣过程的智能化和自动化,有效增强了包裹分拣的针对性和灵活性,提高了不同包裹分拣的智能化效果。

The present invention discloses an intelligent logistics warehousing automatic sorting, conveying, regulating and controlling management system, comprising a parcel basic information acquisition module, a parcel conveying information acquisition module, a parcel conveying information analysis module, a parcel sorting and safety analysis module, a parcel inspection module, a database and an early warning terminal. By collecting and analyzing parcel conveying information and conducting safety analysis on the sorting process, and conducting safety inspection on the parcels after sorting, the problem of not inspecting the parcels after sorting is solved, the regulating and controlling analysis of the sorting parameters of the sorting device is realized, the safety and reliability of the parcel sorting process are improved, and the efficiency of the parcel sorting process is improved, the intelligence and automation of the parcel conveying and sorting process are embodied, the pertinence and flexibility of parcel sorting are effectively enhanced, and the intelligent effect of sorting different parcels is improved.

Description

Intelligent logistics storage automatic sorting, conveying, regulating and controlling management system
Technical Field
The invention belongs to the field of logistics sorting operation, and relates to an intelligent logistics storage automatic sorting, conveying, regulating and controlling management system.
Background
In large-scale warehouse and distribution center, the letter sorting work is very busy, in order to realize high-efficient, accurate letter sorting work, and more warehouse and distribution center put into use the higher letter sorting equipment of degree of automation, therefore, control management to automatic letter sorting equipment is very important.
At present, an automatic sorting device mainly completes sorting of packages by conveying the packages on a main conveyor belt to branch conveyor belts corresponding to sorting channels, and obviously, the following problems exist in the automatic sorting mode:
1. The automatic sorting device consists of a conveying part and a sorting part, wherein the current conveying part is provided with an immobilized speed, such as the immobilized conveying speed, the conveying speed of a suitable conveyor belt cannot be intelligently selected according to the weight of the package, the research of the sorting part mainly aims at the conveying position of the package, the sorting parameters of the sorting device are not regulated and analyzed, the pertinence and the flexibility of package sorting cannot be improved, and the sorting efficiency and the sorting effect of different packages cannot be ensured;
2. at present, the package after the completion of sorting is not subjected to secondary inspection, so that the accuracy of package sorting and the safety and stability of package sorting cannot be guaranteed, meanwhile, the damage condition of package and the damage condition of goods in the package after the completion of sorting cannot be displayed, the safety of package sorting process and the integrity of the package cannot be guaranteed, on the other hand, the accuracy of subsequent package transportation cannot be guaranteed, the loss and damage risk of the subsequent package cannot be guaranteed to a certain extent, and the sales cost of merchants is increased.
Disclosure of Invention
The invention aims to provide an intelligent logistics storage automatic sorting, conveying, regulating and controlling management system, which solves the problems in the background technology.
The aim of the invention can be achieved by the following technical scheme:
The intelligent logistics storage-based automatic sorting, conveying, regulating and managing system comprises a package basic information acquisition module, a package conveying information analysis module, a package sorting and security analysis module, a package inspection module, a database and an early warning terminal;
The package basic information acquisition module is used for scanning the express bill on the target package through the scanner, further obtaining the receiving address and the weight corresponding to the target package, comparing the receiving address of the target package with the sorting channels corresponding to the receiving addresses stored in the database to obtain a set sorting channel corresponding to the target package, and marking the set sorting channel as the target sorting channel;
the package conveying information acquisition module is used for extracting the current corresponding conveying speed of the conveying conveyor belt from the conveying conveyor belt management background and taking the current corresponding conveying speed as the conveying speed of the target package;
the package conveying information analysis module is used for analyzing the time of the target package reaching the sorting area according to the conveying speed of the target package;
the package sorting and safety analysis module is used for sorting the target packages through sorting devices in sorting areas corresponding to the target sorting channels, collecting and analyzing safety information of the target packages in the sorting process, judging falling risks of the target packages in the sorting process, and sending package falling risk signals to the early warning terminal if the falling risks exist in the sorting process of the target packages;
The package inspection module is used for inspecting the sorting state and the integrity of the target package when the target package reaches the target sorting channel, wherein the target package integrity comprises the external package integrity and the internal cargo integrity of the target package;
The database is used for storing sorting channels corresponding to the receiving addresses, conveying correction time corresponding to the package weights and associated receiving cities corresponding to the sorting channels, storing the distance between the detection area and each sorting channel, storing images corresponding to goods in each package, and storing the rotation speed of the sorting device corresponding to each conveying speed range, the rolling speed of the roller conveyor belt and the rotation force of the sorting device corresponding to each package weight range;
the early warning terminal is used for early warning when the target package is sorted and falls, the sorting is wrong, the external package is seriously damaged and the goods are damaged, and reminding workers to process the target package.
In one possible design, the time for the target package to reach the sorting area is analyzed as follows:
Extracting the weight corresponding to the target package, matching and comparing the weight corresponding to the target package with the conveying correction time corresponding to the weight of each package stored in the database, and further obtaining the correction time corresponding to the conveying of the target package;
Extracting the distance between the detection area and the target sorting channel from the database, and further using a calculation formula And obtaining the time t of the target package reaching the corresponding sorting area in front of the target sorting channel, wherein L represents the distance between the detection area and the target sorting channel, v represents the conveying speed corresponding to the target package, and deltat is the conveying correction time corresponding to the target package.
In one possible design, the sorting device is embodied as a rotatable baffle and is mounted on one side of the sorting area.
In one possible design, the target packages are sorted by sorting devices in the sorting areas corresponding to the target sorting channels, and the specific sorting process is as follows:
The method comprises the steps that the time when a target package reaches a sorting area corresponding to the front of a target sorting channel is sent to a management background corresponding to the target sorting channel, when the target package reaches the sorting area corresponding to the front of the target sorting channel through conveying and conveying, a sorting device is started, and the rotation speed, the rotation force and the rotation direction of the sorting device are regulated and controlled;
Simultaneously, when the target package reaches a sorting area in front of the target sorting channel, automatically starting a roller conveyor belt corresponding to the front of the target sorting channel, and regulating and controlling the rolling speed of the roller conveyor belt;
When the target package changes the conveying direction and reaches the target sorting channel, package sorting is completed, and at the moment, the sorting device is controlled to restore the initial setting state.
In one possible design, the rotation speed, rotation force, rotation direction and rolling speed of the roller conveyor belt of the sorting device are regulated and controlled as follows:
matching and comparing the conveying speed corresponding to the target package with the rotating speed of the sorting device corresponding to each conveying speed range stored in the database, so as to obtain the rotating speed corresponding to the sorting device;
Matching and comparing the conveying speed corresponding to the target package with the rolling speed of the roller conveyor belt corresponding to each conveying speed range stored in the database, so as to obtain the rolling speed corresponding to the roller conveyor belt;
Matching the weight corresponding to the target package with each package weight range in the rotation force of the sorting device corresponding to each package weight range stored in the database, and further positioning the rotation force corresponding to the sorting device from the weight range;
if the target package is positioned at the left lower position of the sorting device, the corresponding regulating and controlling direction of the sorting device is marked as a counterclockwise regulating and controlling direction, and if the target package is positioned at the left upper position of the sorting device, the corresponding regulating and controlling direction of the sorting device is marked as a clockwise regulating and controlling direction.
In one possible design, the collecting and analyzing the safety information of the target package in the sorting process specifically includes the following steps:
Acquiring corresponding images of the target packages at each detection time point in the sorting process by using a camera, carrying out noise reduction and filtering treatment on the images corresponding to each detection time point in the sorting process, positioning the corresponding area of the bottom of the target package and the contact area between the target package and a roller conveyor belt at each detection time point in the sorting process, and numbering each detection time point in the sorting process as 1,2 according to the sequence of detection time;
According to the calculation formula And obtaining a target package sorting safety qualification coefficient χ i corresponding to each detection time point in the sorting process, wherein phi represents the area corresponding to the bottom of the target package, phi' i represents the contact area between the target package and the roller conveyor belt at the ith detection time point in the sorting process, delta phi is the set suspension area of the bottom of the permitted package, i is the number corresponding to each detection time point, and i=1, 2.
In one possible design, the determining the falling risk of the target package in the sorting process specifically includes:
Comparing the sorting safety qualification coefficient of the target package corresponding to each detection time point with the set standard package sorting safety qualification coefficient, if the sorting safety qualification coefficient of the target package corresponding to a certain detection time point is greater than or equal to the standard package sorting safety qualification coefficient, judging that the target package does not have a falling risk in the detection time point, otherwise, judging that the target package has a falling risk in the detection time point, and judging the falling risk of the target package in the target sorting process in the mode.
In one possible design, the checking of the sorting status of the target package is performed as follows:
And scanning the express bill corresponding to the target package reaching the target sorting channel through a scanner to obtain a receiving address corresponding to the target package, positioning a receiving city corresponding to the target package from the receiving address, comparing the receiving city corresponding to the target package with the associated receiving city corresponding to the target sorting channel stored in the database, judging that the sorting of the target package is correct if the receiving city corresponding to the target package is consistent with the associated receiving city corresponding to the target sorting channel, otherwise, judging that the sorting of the target package is wrong, and sending a sorting error signal of the target package to the early warning terminal.
In one possible design, the verification of the integrity of the outer package of the target package is performed as follows:
Acquiring a three-dimensional image of an external package of a target package reaching a target sorting channel through a camera, detecting the damage condition of the external package corresponding to the target package in the three-dimensional image, judging that the external package corresponding to the target package is complete if the external package of the target package is not damaged, positioning the corresponding area of the external package of the target package, the number of damaged areas and the corresponding damaged areas of the damaged areas from the three-dimensional image if the external package of the target package is damaged, and numbering the damaged areas as 1, 2.
Substituting the corresponding area of the external package, the number of damaged areas and the corresponding damaged areas of the target package into a calculation formulaObtaining the complete conformity index corresponding to the external package of the target packageWherein N represents the number of damaged areas corresponding to the target package external package, N 'represents the number of damaged areas corresponding to the set allowable package external package, S represents the area corresponding to the target package external package, S' j represents the damaged area corresponding to the j-th damaged area of the target package external package, epsilon 1、ε2 represents the set number of package damaged areas and the weight factor corresponding to the damaged area, j represents the number corresponding to each damaged area, j=1, 2.
Comparing the complete compliance index corresponding to the target package external package with the complete compliance index corresponding to the set standard package external package, if the complete compliance index corresponding to the target package external package is greater than or equal to the complete compliance index corresponding to the standard package external package, judging that the external package corresponding to the target package is slightly damaged, otherwise, judging that the external package corresponding to the target package is severely damaged, and sending the damage condition of the external package corresponding to the target package to the early warning terminal.
In one possible design, the checking of the internal cargo integrity of the target package is performed as follows:
and performing perspective scanning on the interior of the target package reaching the target sorting channel through a perspective instrument, further obtaining a state image of the goods in the target package, matching and comparing the state image of the goods in the target package with the image of the goods in the target package stored in the database, if the state image of the goods in the target package is completely consistent with the image corresponding to the goods in the target package stored in the database, judging that the goods in the target package are complete, otherwise, judging that the goods in the target package are damaged, and sending the information that the goods in the target package are damaged to the early warning terminal.
Compared with the prior art, the invention has the following beneficial effects:
1. According to the intelligent logistics storage automatic sorting, conveying, regulating and managing system, the package conveying information is collected, analyzed and subjected to safety analysis in the sorting process, meanwhile, the packages after sorting are subjected to safety inspection, the problem that the packages after sorting are not inspected currently is solved, the regulating and analyzing of sorting parameters of a sorting device is achieved, the safety and reliability of the package sorting process are improved, the package sorting accuracy is effectively guaranteed, the package sorting process efficiency is greatly improved, on the other hand, the speed of a conveying conveyor belt is selected according to the weight of the packages, the rolling speed of a roller conveyor belt in the subsequent sorting process and the moving speed and the moving strength of the sorting device are further selected, the intelligent and automatic package sorting of the package conveying and sorting process are embodied, the pertinence and the flexibility of package sorting are effectively enhanced, and the intelligent effect of different package sorting is improved.
2. According to the package sorting system, the sorting state of the sorted packages is inspected in the package inspection module, so that the package sorting accuracy is further guaranteed, the package losing risk is effectively reduced, meanwhile, the package completion degree is inspected, the damage condition of the package outside package and the complete condition of the internal goods after the package sorting are visually displayed, the safety of the package sorting process is guaranteed, the package damage probability is further reduced, and the selling cost of merchants is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a module connection structure according to the present invention;
fig. 2 is a schematic diagram of a parcel sorting flow of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 and 2, the invention provides an intelligent logistics storage automatic sorting, conveying, regulating and controlling management system, which comprises a package basic information acquisition module, a package conveying information analysis module, a package sorting and security analysis module, a package inspection module, a database and an early warning terminal;
The package conveying information analysis module is respectively connected with the package conveying information acquisition module, the package sorting and safety analysis module and the database, the package inspection module is respectively connected with the package sorting and safety analysis module, the early warning terminal and the database, the package basic information acquisition module is connected with the package conveying information acquisition module, and the database is also connected with the package sorting and safety analysis module.
The package basic information acquisition module is used for scanning the express bill on the target package through the scanner, further obtaining the receiving address and the weight corresponding to the target package, comparing the receiving address of the target package with the sorting channels corresponding to the receiving addresses stored in the database to obtain a set sorting channel corresponding to the target package, and marking the set sorting channel as the target sorting channel;
the package conveying information acquisition module is used for extracting the current corresponding conveying speed of the conveying conveyor belt from the conveying conveyor belt management background and taking the current corresponding conveying speed as the conveying speed of the target package;
the package conveying information analysis module is used for analyzing the time of the target package reaching the sorting area according to the conveying speed of the target package;
in one embodiment, the time for the target package to reach the sorting area is analyzed as follows:
Extracting the weight corresponding to the target package, matching and comparing the weight corresponding to the target package with the conveying correction time corresponding to the weight of each package stored in the database, and further obtaining the correction time corresponding to the conveying of the target package;
Extracting the distance between the detection area and the target sorting channel from the database, and further using a calculation formula And obtaining the time t of the target package reaching the corresponding sorting area in front of the target sorting channel, wherein L represents the distance between the detection area and the target sorting channel, v represents the conveying speed corresponding to the target package, and deltat is the conveying correction time corresponding to the target package.
The package sorting and safety analysis module is used for sorting the target packages through sorting devices in sorting areas corresponding to the target sorting channels, collecting and analyzing safety information of the target packages in the sorting process, judging falling risks of the target packages in the sorting process, and sending package falling risk signals to the early warning terminal if the falling risks exist in the sorting process of the target packages;
in a specific embodiment, the sorting device is embodied as a rotatable baffle and is mounted on one side of the sorting area.
In another embodiment, the sorting device in the sorting area corresponding to the target sorting channel is used for sorting the target package, and the specific sorting process is as follows:
The method comprises the steps that the time when a target package reaches a sorting area corresponding to the front of a target sorting channel is sent to a management background corresponding to the target sorting channel, when the target package reaches the sorting area corresponding to the front of the target sorting channel through conveying and conveying, a sorting device is started, and the rotation speed, the rotation force and the rotation direction of the sorting device are regulated and controlled;
Simultaneously, when the target package reaches a sorting area in front of the target sorting channel, automatically starting a roller conveyor belt corresponding to the front of the target sorting channel, and regulating and controlling the rolling speed of the roller conveyor belt;
When the target package changes the conveying direction and reaches the target sorting channel, package sorting is completed, and at the moment, the sorting device is controlled to restore the initial setting state.
In yet another embodiment, the rotational speed, rotational force, rotational direction, and rolling speed of the drum conveyor belt of the sorting device are regulated as follows:
matching and comparing the conveying speed corresponding to the target package with the rotating speed of the sorting device corresponding to each conveying speed range stored in the database, so as to obtain the rotating speed corresponding to the sorting device;
Matching and comparing the conveying speed corresponding to the target package with the rolling speed of the roller conveyor belt corresponding to each conveying speed range stored in the database, so as to obtain the rolling speed corresponding to the roller conveyor belt;
Matching the weight corresponding to the target package with each package weight range in the rotation force of the sorting device corresponding to each package weight range stored in the database, and further positioning the rotation force corresponding to the sorting device from the weight range;
if the target package is positioned at the left lower position of the sorting device, the corresponding regulating and controlling direction of the sorting device is marked as a counterclockwise regulating and controlling direction, and if the target package is positioned at the left upper position of the sorting device, the corresponding regulating and controlling direction of the sorting device is marked as a clockwise regulating and controlling direction.
In another embodiment, the safety information of the target package in the sorting process is collected and analyzed, and the specific process is as follows:
Acquiring corresponding images of the target packages at each detection time point in the sorting process by using a camera, carrying out noise reduction and filtering treatment on the images corresponding to each detection time point in the sorting process, positioning the corresponding area of the bottom of the target package and the contact area between the target package and a roller conveyor belt at each detection time point in the sorting process, and numbering each detection time point in the sorting process as 1,2 according to the sequence of detection time;
According to the calculation formula And obtaining a target package sorting safety qualification coefficient χ i corresponding to each detection time point in the sorting process, wherein phi represents the area corresponding to the bottom of the target package, phi' i represents the contact area between the target package and the roller conveyor belt at the ith detection time point in the sorting process, delta phi is the set suspension area of the bottom of the permitted package, i is the number corresponding to each detection time point, and i=1, 2.
The larger the contact area between the target package and the roller conveyor belt at each detection time point is, the larger the safety qualification coefficient of the sorting of the target package corresponding to each detection time point is, and the safer the target package is.
In yet another embodiment, the risk of dropping the target package during the sorting process is determined, and the specific determining process is:
Comparing the sorting safety qualification coefficient of the target package corresponding to each detection time point with the set standard package sorting safety qualification coefficient, if the sorting safety qualification coefficient of the target package corresponding to a certain detection time point is greater than or equal to the standard package sorting safety qualification coefficient, judging that the target package does not have a falling risk in the detection time point, otherwise, judging that the target package has a falling risk in the detection time point, and judging the falling risk of the target package in the target sorting process in the mode.
The package inspection module is used for inspecting the sorting state and the integrity of the target package when the target package reaches the target sorting channel, wherein the target package integrity comprises the external package integrity and the internal cargo integrity of the target package;
In one embodiment, the sorting status of the target package is verified as follows:
And scanning the express bill corresponding to the target package reaching the target sorting channel through a scanner to obtain a receiving address corresponding to the target package, positioning a receiving city corresponding to the target package from the receiving address, comparing the receiving city corresponding to the target package with the associated receiving city corresponding to the target sorting channel stored in the database, judging that the sorting of the target package is correct if the receiving city corresponding to the target package is consistent with the associated receiving city corresponding to the target sorting channel, otherwise, judging that the sorting of the target package is wrong, and sending a sorting error signal of the target package to the early warning terminal.
In another embodiment, the outside package integrity of the target package is verified, with the following specific verification procedure:
Acquiring a three-dimensional image of an external package of a target package reaching a target sorting channel through a camera, detecting the damage condition of the external package corresponding to the target package in the three-dimensional image, judging that the external package corresponding to the target package is complete if the external package of the target package is not damaged, positioning the corresponding area of the external package of the target package, the number of damaged areas and the corresponding damaged areas of the damaged areas from the three-dimensional image if the external package of the target package is damaged, and numbering the damaged areas as 1, 2.
Substituting the corresponding area of the external package, the number of damaged areas and the corresponding damaged areas of the target package into a calculation formulaObtaining the complete conformity index corresponding to the external package of the target packageWherein N represents the number of damaged areas corresponding to the target package external package, N 'represents the number of damaged areas corresponding to the set allowable package external package, S represents the area corresponding to the target package external package, S' j represents the damaged area corresponding to the j-th damaged area of the target package external package, epsilon 1、ε2 represents the set number of package damaged areas and the weight factor corresponding to the damaged area, j represents the number corresponding to each damaged area, j=1, 2.
Comparing the complete compliance index corresponding to the target package external package with the complete compliance index corresponding to the set standard package external package, if the complete compliance index corresponding to the target package external package is greater than or equal to the complete compliance index corresponding to the standard package external package, judging that the external package corresponding to the target package is slightly damaged, otherwise, judging that the external package corresponding to the target package is severely damaged, and sending the damage condition of the external package corresponding to the target package to the early warning terminal.
The fewer the number of damaged areas corresponding to the target package external package is, the smaller the damaged area corresponding to each damaged area is, the larger the complete compliance index corresponding to the target package external package is, and the more complete the external package corresponding to the surface target package is.
In yet another embodiment, the integrity of the interior shipment of the target package is verified, with the following specific verification procedure:
and performing perspective scanning on the interior of the target package reaching the target sorting channel through a perspective instrument, further obtaining a state image of the goods in the target package, matching and comparing the state image of the goods in the target package with the image of the goods in the target package stored in the database, if the state image of the goods in the target package is completely consistent with the image corresponding to the goods in the target package stored in the database, judging that the goods in the target package are complete, otherwise, judging that the goods in the target package are damaged, and sending the information that the goods in the target package are damaged to the early warning terminal.
According to the invention, the sorting state of the sorted packages is inspected, so that the accuracy of package sorting is further ensured, the risk of package loss is effectively reduced, meanwhile, the completion degree of the packages is inspected, the damage condition of the package outside package and the complete condition of the internal goods after the package sorting is completed are intuitively displayed, the safety of the package sorting process is effectively ensured, the package damage probability is further reduced, and the sales cost of merchants is reduced.
The database is used for storing sorting channels corresponding to the receiving addresses, conveying correction time corresponding to the package weights and associated receiving cities corresponding to the sorting channels, storing the distance between the detection area and each sorting channel, storing images corresponding to goods in each package, and storing the rotation speed of the sorting device corresponding to each conveying speed range, the rolling speed of the roller conveyor belt and the rotation force of the sorting device corresponding to each package weight range;
the early warning terminal is used for early warning when the target package is sorted and falls, the sorting is wrong, the external package is seriously damaged and the goods are damaged, and reminding workers to process the target package.
According to the method and the device, the package conveying information is collected and analyzed, the safety analysis is carried out on the package conveying information, meanwhile, the safety inspection is carried out on the packages after the package conveying information is subjected to the package conveying information, the problem that the packages after the package conveying are not inspected at present is solved, the regulation and control analysis on the sorting parameters of the package sorting device are achieved, the safety and reliability of the package sorting process are improved, the package sorting accuracy is effectively guaranteed, the package sorting process efficiency is greatly improved, on the other hand, the speed of the conveying conveyor belt is selected according to the weight of the packages, the rolling speed of the roller conveyor belt in the subsequent sorting process and the moving speed and the moving force of the sorting device are further selected, the intelligent and automatic package conveying and sorting processes are embodied, the pertinence and the flexibility of package sorting are effectively enhanced, and the intelligent effect of different package sorting is improved.
The foregoing is merely illustrative of the structures of this invention and various modifications, additions and substitutions for those skilled in the art can be made to the described embodiments without departing from the scope of the invention or from the scope of the invention as defined in the accompanying claims.

Claims (5)

1.一种基于智能化的物流仓储自动化分拣输送调控管理系统,其特征在于,包括:包裹基本信息获取模块、包裹输送信息采集模块、包裹输送信息分析模块、包裹分拣与安全分析模块、包裹检验模块、数据库和预警终端;1. An intelligent logistics warehousing automatic sorting and transportation control and management system, characterized by comprising: a package basic information acquisition module, a package transportation information collection module, a package transportation information analysis module, a package sorting and safety analysis module, a package inspection module, a database and an early warning terminal; 所述包裹基本信息获取模块,用于通过扫描仪对目标包裹上快递单进行扫描,进而获得目标包裹对应的收件地址和重量,将目标包裹的收件地址与数据库中储存的各收件地址对应的分拣通道进行对比得到目标包裹对应的设定分拣通道,并记为目标分拣通道;The package basic information acquisition module is used to scan the express delivery slip on the target package through a scanner to obtain the receiving address and weight corresponding to the target package, compare the receiving address of the target package with the sorting channels corresponding to each receiving address stored in the database to obtain the set sorting channel corresponding to the target package, and record it as the target sorting channel; 所述包裹输送信息采集模块,用于从运输传送带管理后台提取运输传送带当前对应的输送速度,并将其作为目标包裹对应的输送速度;The package conveying information collection module is used to extract the current conveying speed of the conveying belt from the conveying belt management background, and use it as the conveying speed corresponding to the target package; 所述包裹输送信息分析模块,用于根据目标包裹的输送速度对目标包裹到达分拣区域的时间进行分析;The package delivery information analysis module is used to analyze the time when the target package arrives at the sorting area according to the delivery speed of the target package; 所述包裹分拣与安全分析模块,用于通过目标分拣通道对应的分拣区域内的分拣装置对目标包裹进行分拣,并对目标包裹在分拣过程的安全信息进行采集与分析,同时对目标包裹在分拣过程中的掉落风险进行判断,对若目标包裹在分拣过程中存在掉落风险时,则发送包裹掉落风险信号至预警终端;The parcel sorting and safety analysis module is used to sort the target parcels through the sorting device in the sorting area corresponding to the target sorting channel, collect and analyze the safety information of the target parcels during the sorting process, and judge the drop risk of the target parcels during the sorting process. If the target parcel has a drop risk during the sorting process, a parcel drop risk signal is sent to the early warning terminal; 所述包裹检验模块,用于当目标包裹抵达目标分拣通道时,对目标包裹分拣状态以及完整度进行检验,其中,目标包裹完整度包括目标包裹外部包装完整度和内部货物完整度;The package inspection module is used to inspect the sorting status and integrity of the target package when the target package arrives at the target sorting channel, wherein the integrity of the target package includes the integrity of the external packaging of the target package and the integrity of the internal goods; 对目标包裹的外部包装完整度进行检验,具体检验过程如下:Inspect the integrity of the external packaging of the target package. The specific inspection process is as follows: 通过摄像头对到达目标分拣通道的目标包裹的外部包装进行三维图像进行采集,并对三维图像中的目标包裹对应外部包装损坏情况进行检测,若目标包裹的外部包装无破损,则判定目标包裹对应的外部包装完整,若目标包裹的外部包装有破损,则从三维图像中定位出目标包裹的外部包装对应面积、破损区域数目和各破损区域对应的破损面积,并将各破损区域按照预设顺序依次编号为1,2,...j...m;The external packaging of the target package arriving at the target sorting channel is collected by a camera in a three-dimensional image, and the damage of the external packaging corresponding to the target package in the three-dimensional image is detected. If the external packaging of the target package is not damaged, the external packaging corresponding to the target package is determined to be intact. If the external packaging of the target package is damaged, the corresponding area of the external packaging of the target package, the number of damaged areas and the damaged area corresponding to each damaged area are located from the three-dimensional image, and each damaged area is numbered in sequence as 1, 2, ...j...m according to a preset order; 将目标包裹的外部包装对应面积、破损区域数目和各破损区域对应的破损面积代入计算公式中,得到目标包裹外部包装对应的完整符合指数,其中N表示目标包裹外部包装对应的破损区域数目,为设定的许可包裹外部包装对应的破损区域数目,S表示目标包裹外部包装对应的面积,表示目标包裹外部包装第j个破损区域对应的破损面积,为设定的包裹破损区域数目、破损面积对应的权重因子,j表示各破损区域对应的编号,j=1,2......m;Substitute the corresponding area of the target package's outer packaging, the number of damaged areas, and the damaged area corresponding to each damaged area into the calculation formula , get the complete compliance index corresponding to the target package's outer packaging , where N represents the number of damaged areas corresponding to the outer packaging of the target package, is the number of damaged areas corresponding to the outer packaging of the permitted package, S represents the area corresponding to the outer packaging of the target package, represents the damaged area corresponding to the jth damaged area of the target package’s outer packaging, , is the weight factor corresponding to the number of damaged areas of the set package and the damaged area, j represents the number corresponding to each damaged area, j=1,2......m; 将目标包裹外部包装对应的完整符合指数与设定的标准包裹外部包装对应的完整符合指数进行对比,若目标包裹外部包装对应的完整符合指数大于或者等于标准包裹外部包装对应的完整符合指数,则判定目标包裹对应的外部包装为轻微破损,反之则判定目标包裹对应的外部包装为严重破损,并将目标包裹对应的外部包装破损情况发送至预警终端;Compare the integrity compliance index corresponding to the outer packaging of the target package with the integrity compliance index corresponding to the outer packaging of the set standard package. If the integrity compliance index corresponding to the outer packaging of the target package is greater than or equal to the integrity compliance index corresponding to the outer packaging of the standard package, the outer packaging corresponding to the target package is judged to be slightly damaged. Otherwise, the outer packaging corresponding to the target package is judged to be seriously damaged, and the damage situation of the outer packaging corresponding to the target package is sent to the early warning terminal; 所述数据库,用于储存各收件地址对应的分拣通道、各包裹重量对应的输送修正时间和各分拣通道对应的关联收货城市,用于储存检测区域与各分拣通道之间的距离,用于储存各包裹内货物对应的图像,并储存各输送速度范围对应分拣装置的转动速度、滚筒传送带的滚动速度以及各包裹重量范围对应分拣装置的转动力度;The database is used to store the sorting channel corresponding to each receiving address, the delivery correction time corresponding to each package weight and the associated delivery city corresponding to each sorting channel, to store the distance between the detection area and each sorting channel, to store the image corresponding to the goods in each package, and to store the rotation speed of the sorting device corresponding to each delivery speed range, the rolling speed of the roller conveyor belt and the rotation force of the sorting device corresponding to each package weight range; 所述预警终端,用于对目标包裹分拣存在掉落、分拣错误、外部包装严重破损以及货物破损时,进行预警,并提醒工作人员进行处理;The warning terminal is used to issue a warning when there is a drop, sorting error, severe damage to the external packaging, or damage to the goods during the sorting of the target package, and remind the staff to handle it; 所述对目标包裹在分拣过程的安全信息进行采集与分析,具体过程如下:The security information of the target package in the sorting process is collected and analyzed, and the specific process is as follows: 通过摄像头对分拣过程中各检测时间点的目标包裹对应图像进行采集,将分拣过程中各检测时间点对应的图像进行降噪和滤波处理,进而从中定位出目标包裹底部对应的面积和分拣过程中各检测时间点目标包裹与滚筒传送带之间的接触面积,并将分拣过程中各检测时间点按照检测时间先后顺序依次编号为1,2,...i...n;The camera is used to collect the corresponding images of the target package at each detection time point in the sorting process, and the images corresponding to each detection time point in the sorting process are subjected to noise reduction and filtering processing, thereby locating the corresponding area of the bottom of the target package and the contact area between the target package and the roller conveyor belt at each detection time point in the sorting process, and the detection time points in the sorting process are numbered in sequence as 1, 2, ...i...n according to the detection time sequence; 根据计算公式,得到分拣过程中各检测时间点对应的目标包裹分拣安全合格系数,其中表示目标包裹底部对应的面积,表示分拣过程中第i个检测时间点目标包裹与滚筒传送带之间的接触面积,为设定的许可包裹底部悬空面积,i为各检测时间点对应的编号,i=1,2......m;According to the calculation formula , and obtain the target package sorting safety qualification coefficient corresponding to each detection time point in the sorting process ,in Indicates the area corresponding to the bottom of the target package, represents the contact area between the target package and the roller conveyor belt at the i-th detection time point in the sorting process, is the allowed bottom overhang area of the package, i is the number corresponding to each detection time point, i=1,2...m; 所述分拣装置具体为可旋转的挡板,并安装在分拣区域的一侧;The sorting device is specifically a rotatable baffle, and is installed on one side of the sorting area; 所述通过目标分拣通道对应的分拣区域内的分拣装置对目标包裹进行分拣,具体分拣过程如下:The target parcels are sorted by the sorting device in the sorting area corresponding to the target sorting channel. The specific sorting process is as follows: 将目标包裹到达目标分拣通道前方对应分拣区域的时间发送至目标分拣通道对应的管理后台,当目标包裹通过输送传送带到达目标分拣通道前方分拣区域时,开启分拣装置,并对分拣装置的转动速度、转动力度和转动方向进行调控;The time when the target package arrives at the sorting area corresponding to the front of the target sorting channel is sent to the management background corresponding to the target sorting channel. When the target package arrives at the sorting area in front of the target sorting channel through the conveyor belt, the sorting device is turned on, and the rotation speed, rotation force and rotation direction of the sorting device are regulated; 同时在目标包裹到达目标分拣通道前方分拣区域时,自动开启目标分拣通道前方对应的滚筒传送带,并对滚筒传送带滚动速度进行调控;At the same time, when the target package arrives at the sorting area in front of the target sorting channel, the corresponding roller conveyor belt in front of the target sorting channel is automatically turned on, and the rolling speed of the roller conveyor belt is regulated; 当目标包裹改变输送方向,并到达目标分拣通道时,包裹分拣完成,此时,控制分拣装置恢复初始设置状态;When the target parcel changes its conveying direction and reaches the target sorting channel, the parcel sorting is completed. At this time, the sorting device is controlled to return to the initial setting state; 对分拣装置的转动速度、转动力度、转动方向以及滚筒传送带滚动速度进行调控,具体调控过程如下:The rotation speed, rotation force, rotation direction and rolling speed of the roller conveyor belt of the sorting device are regulated. The specific regulation process is as follows: 将目标包裹对应的输送速度与数据库中储存的各输送速度范围对应分拣装置的转动速度进行匹配对比,进而得到分拣装置对应的转动速度;Match and compare the conveying speed corresponding to the target package with the rotation speed of the sorting device corresponding to each conveying speed range stored in the database, and then obtain the rotation speed corresponding to the sorting device; 将目标包裹对应的输送速度与数据库中储存的各输送速度范围对应滚筒传送带的滚动速度进行匹配对比,进而得到滚筒传送带对应的滚动速度;The conveying speed corresponding to the target package is matched and compared with the rolling speed of the roller conveyor belt corresponding to each conveying speed range stored in the database, so as to obtain the rolling speed corresponding to the roller conveyor belt; 将目标包裹对应的重量与数据库储存的各包裹重量范围对应分拣装置的转动力度中的各包裹重量范围进行匹配,进而从中定位出分拣装置对应的转动力度;Matching the weight corresponding to the target package with the weight ranges of each package in the rotation force of the sorting device corresponding to the weight ranges of each package stored in the database, and then locating the rotation force corresponding to the sorting device; 若目标包裹位于分拣装置左下方位置,则将分拣装置对应的调控方向记为逆时针调控方向,若目标包裹位于分拣装置左上方位置,则将分拣装置对应的调控方向记为顺时针调控方向。If the target package is located at the lower left position of the sorting device, the control direction corresponding to the sorting device is recorded as the counterclockwise control direction. If the target package is located at the upper left position of the sorting device, the control direction corresponding to the sorting device is recorded as the clockwise control direction. 2.根据权利要求1所述的一种基于智能化的物流仓储自动化分拣输送调控管理系统,其特征在于:所述对目标包裹到达分拣区域的时间进行分析,具体分析过程如下:2. According to claim 1, a smart logistics warehousing automated sorting, conveying, control and management system is characterized in that: the time when the target package arrives at the sorting area is analyzed, and the specific analysis process is as follows: 提取目标包裹对应的重量,并将目标包裹对应的重量与数据库中储存的各包裹重量对应的输送修正时间进行匹配对比,进而得到目标包裹输送对应的修正时间;Extract the weight corresponding to the target package, and match and compare the weight corresponding to the target package with the delivery correction time corresponding to the weight of each package stored in the database, so as to obtain the delivery correction time corresponding to the target package; 从数据库中提取检测区域与目标分拣通道之间的距离,进而通过计算公式,得到目标包裹到达目标分拣通道前方对应分拣区域的时间t,其中L表示检测区域与目标分拣通道之间的距离,v表示目标包裹对应的输送速度,为目标包裹对应的修正时间。The distance between the detection area and the target sorting channel is extracted from the database, and then the calculation formula is used , the time t when the target package arrives at the corresponding sorting area in front of the target sorting channel is obtained, where L represents the distance between the detection area and the target sorting channel, and v represents the corresponding conveying speed of the target package. The correction time corresponding to the target package. 3.根据权利要求1所述的一种基于智能化的物流仓储自动化分拣输送调控管理系统,其特征在于:所述对目标包裹在分拣过程中的掉落风险进行判断,具体判断过程为:3. According to claim 1, the intelligent logistics warehousing automatic sorting, conveying and control management system is characterized in that: the risk of the target package falling during the sorting process is judged, and the specific judgment process is: 将各检测时间点对应的目标包裹分拣安全合格系数与设定的标准包裹分拣安全合格系数进行对比,若某检测时间点对应的目标包裹分拣安全合格系数大于或者等于标准包裹分拣安全合格系数,则判定该检测时间点内目标包裹不存在掉落风险,反之则判定该检测时间点内目标包裹存在掉落风险,以此方式对目标包裹在目标分拣过程中的掉落风险进行判断。The target package sorting safety qualification coefficient corresponding to each detection time point is compared with the set standard package sorting safety qualification coefficient. If the target package sorting safety qualification coefficient corresponding to a certain detection time point is greater than or equal to the standard package sorting safety qualification coefficient, it is determined that there is no falling risk for the target package at the detection time point; otherwise, it is determined that there is a falling risk for the target package at the detection time point. In this way, the falling risk of the target package during the target sorting process is judged. 4.根据权利要求1所述的一种基于智能化的物流仓储自动化分拣输送调控管理系统,其特征在于:所述对目标包裹分拣状态进行检验,具体检验过程如下:4. According to claim 1, a smart logistics warehousing automated sorting, conveying, control and management system is characterized in that: the target package sorting status is inspected, and the specific inspection process is as follows: 通过扫描仪对到达目标分拣通道的目标包裹对应快递单进行扫描,得到目标包裹对应的收货地址,进而从中定位出目标包裹对应的收货城市,并将目标包裹对应的收货城市与数据库中储存的目标分拣通道对应的关联收货城市进行对比,若目标包裹对应的收货城市与目标分拣通道对应的关联收货城市一致,则判定目标包裹分拣正确,反之则判定目标包裹分拣错误,并发送目标包裹分拣错误信号至预警终端。The scanner is used to scan the express delivery note corresponding to the target package arriving at the target sorting channel to obtain the delivery address corresponding to the target package, and then the delivery city corresponding to the target package is located, and the delivery city corresponding to the target package is compared with the associated delivery city corresponding to the target sorting channel stored in the database. If the delivery city corresponding to the target package is consistent with the associated delivery city corresponding to the target sorting channel, it is determined that the target package is sorted correctly, otherwise it is determined that the target package is sorted incorrectly, and a target package sorting error signal is sent to the early warning terminal. 5.根据权利要求1所述的一种基于智能化的物流仓储自动化分拣输送调控管理系统,其特征在于:所述对目标包裹的内部货物完整度进行检验,具体检验过程如下:5. According to claim 1, the intelligent logistics warehousing automatic sorting, conveying, control and management system is characterized in that: the integrity of the internal goods of the target package is inspected, and the specific inspection process is as follows: 通过透视仪对到达目标分拣通道的目标包裹的内部进行透视扫描,进而获得目标包裹内货物的状态图像,并将目标包裹内货物的状态图像与数据库中储存的目标包裹内货物图像进行匹配对比,若目标包裹内货物的状态图像与数据库中储存的目标包裹内货物对应的图像完全一致,则判定目标包裹内货物完整,反之则判定目标包裹内货物存在破损,并发送目标包裹内货物存在破损的信息至预警终端。The inside of the target package arriving at the target sorting channel is scanned through a perspective device to obtain a status image of the goods in the target package, and the status image of the goods in the target package is matched and compared with the image of the goods in the target package stored in the database. If the status image of the goods in the target package is completely consistent with the image corresponding to the goods in the target package stored in the database, it is determined that the goods in the target package are intact; otherwise, it is determined that the goods in the target package are damaged, and the information that the goods in the target package are damaged is sent to the early warning terminal.
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