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CN114980668B - A cooling device for explosion-proof electric control box and a method of using the same - Google Patents

A cooling device for explosion-proof electric control box and a method of using the same Download PDF

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Publication number
CN114980668B
CN114980668B CN202210543412.4A CN202210543412A CN114980668B CN 114980668 B CN114980668 B CN 114980668B CN 202210543412 A CN202210543412 A CN 202210543412A CN 114980668 B CN114980668 B CN 114980668B
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spray
electromagnetic switch
controller
compressed air
temperature
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CN114980668A (en
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曾庆威
李相远
董新营
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Wuhan Marine Machinery Plant Co Ltd
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Wuhan Marine Machinery Plant Co Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2029Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
    • H05K7/20345Sprayers; Atomizers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2029Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
    • H05K7/20381Thermal management, e.g. evaporation control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

一种用于防爆电控箱的降温设备及其使用方法,降温设备包括:壳体、冷却液箱、冷却液喷雾装置、控制器、喷淋电磁开关和多个温度传感器;冷却液喷雾装置上设置有压缩空气管、进液管和喷淋歧管,压缩空气管与压缩气源管道相连通,进液管与冷却液箱内部相连通,喷淋歧管上设置有多个喷淋口,各喷淋口的开口上均设置有喷淋电磁开关,控制器的温度信号输入端分别与各个温度传感器相连接,控制器的一组喷淋信号输出端分别与各个喷淋电磁开关的喷淋信号输入端相连接。本设计不仅可以通过温度传感器、控制器和喷淋电磁开关配合,对壳体内不同区域进行降温,有效提高电控箱散热效率,而且降温设备不会产生放电火花,有效提高系统安全性。

A cooling device for an explosion-proof electric control box and a method of using the same, the cooling device comprising: a shell, a coolant tank, a coolant spray device, a controller, a spray electromagnetic switch and a plurality of temperature sensors; the coolant spray device is provided with a compressed air pipe, a liquid inlet pipe and a spray manifold, the compressed air pipe is connected to the compressed air source pipeline, the liquid inlet pipe is connected to the inside of the coolant tank, the spray manifold is provided with a plurality of spray ports, and a spray electromagnetic switch is provided on the opening of each spray port, the temperature signal input end of the controller is respectively connected to each temperature sensor, and a group of spray signal output ends of the controller are respectively connected to the spray signal input ends of each spray electromagnetic switch. This design can not only cool down different areas in the shell through the cooperation of the temperature sensor, the controller and the spray electromagnetic switch, effectively improving the heat dissipation efficiency of the electric control box, but also the cooling device will not generate discharge sparks, effectively improving the safety of the system.

Description

Cooling equipment for explosion-proof electric cabinet and application method thereof
Technical Field
The invention relates to cooling equipment, in particular to cooling equipment for an explosion-proof electric cabinet and a use method thereof, which are particularly suitable for cooling equipment with an explosion-proof function and low maintenance cost.
Background
The electric cabinet is a core part for controlling mechanical equipment in electric automation, various electric components are contained in the electric cabinet, a large amount of heat is generated when various electronic components in the electric cabinet work, if the temperature in the electric cabinet is too high, the performance of the electronic components in the electric cabinet can be influenced, even the situation that the electronic components in the electric cabinet are overheated and burnt out can be caused, and therefore the interior of the electric cabinet must be cooled through cooling equipment;
for the special explosion-proof electric cabinet suitable for special environment, besides normal cooling requirement, the combustible mixture inside and outside the electric cabinet is required to be prevented from explosion, the cooling equipment adopted at present accelerates the air circulation speed inside and outside the electric cabinet through a fan, reduces the internal temperature of the electric cabinet through heat convection, and has the following defects although the method can realize the cooling effect to a certain extent:
1. The rated voltage of the cooling fan is higher, electric sparks are easy to generate during operation, and for an explosion-proof electric cabinet applied to dangerous dust or dangerous gas environments, the electric sparks are easy to ignite dust or gas in the electric cabinet, so that electronic components in the electric cabinet are damaged.
2. In order to achieve the cooling effect, air circulation needs to be kept inside and outside the electric cabinet, dust outside the electric cabinet is easy to substitute into the electric cabinet, the dust is adsorbed on the surface of the electronic component under the action of static electricity, heat dissipation of the electronic component is seriously hindered, periodic cleaning is needed, and maintenance cost is increased.
Disclosure of Invention
The invention aims to overcome the defects that the cooling equipment in the prior art is easy to generate electric sparks and has higher maintenance cost, and provides the cooling equipment with an explosion-proof function and lower maintenance cost.
In order to achieve the above object, the technical solution of the present invention is:
The cooling equipment comprises a shell, a cooling liquid tank, a cooling liquid spraying device, a controller, a spraying electromagnetic switch and a plurality of temperature sensors, wherein the top of the cooling liquid tank is fixedly connected with the bottom of the shell, the cooling liquid spraying device is arranged inside the shell, a compressed air pipe, a liquid inlet pipe and a spraying manifold are arranged on the cooling liquid spraying device, one ends of the compressed air pipe, the liquid inlet pipe and the spraying manifold are mutually communicated through a three-way joint, the other end of the compressed air pipe is communicated with a compressed air source pipeline, the other end of the liquid inlet pipe is communicated with the inside of the cooling liquid tank, a plurality of spraying openings are formed in the other end of the spraying manifold, a spraying electromagnetic switch is arranged on an opening of each spraying opening, the controller and the temperature sensors are arranged on the inner wall of the shell, a group of temperature signal input ends on the controller are respectively connected with signal output ends of the temperature sensors, and a group of signal output ends of the controller are respectively connected with signal input ends of the spraying electromagnetic switches.
The cooling liquid spraying device further comprises an air inlet electromagnetic switch, the air inlet electromagnetic switch is a two-way cartridge valve capable of controlling the opening amount, the air inlet electromagnetic switch is arranged on an opening of the compressed air pipe, and an air inlet signal input end of the air inlet electromagnetic switch is connected with an air inlet signal output end of the controller.
The cooling liquid spraying device further comprises a liquid inlet electromagnetic switch, the liquid inlet electromagnetic switch is arranged on an opening of the liquid inlet pipe, and a liquid inlet signal input end of the liquid inlet electromagnetic switch is connected with a liquid inlet signal output end of the controller.
The other end of the spray manifold is provided with a plurality of spray ports, the spray ports are uniformly arranged on the inner wall of the shell, each spray port is provided with a spray electromagnetic switch, each temperature sensor is respectively corresponding to one spray port, and the spray signal output end of the controller is respectively connected with the spray signal input end of each spray electromagnetic switch.
The shell is divided into a plurality of areas by a plurality of electrical component mounting plates, at least one spraying opening is arranged in each area, and the opening direction of each spraying opening is parallel to the electrical component mounting plates.
The electric cabinet further comprises a shutter, and the shutter is arranged on the side part of the shell.
The cooling liquid tank is internally provided with a liquid level sensor, a liquid level signal output end of the liquid level sensor is connected with an alarm device through an improvement signal line, and cooling liquid is filled in the cooling liquid tank.
The cooling liquid is dichloromethane or alcohol.
The use method of the cooling equipment for the explosion-proof electric cabinet and the use method thereof comprises the following steps:
Setting a threshold value, wherein system maintenance personnel set a first threshold value and a second threshold value of each region in a controller according to the working temperatures of electronic components in different regions in a shell in the installation stage of cooling equipment, the second threshold value is the maximum allowed working temperature of each electronic component in the region, and the first threshold value is as follows:
first threshold = second threshold-10 ℃;
Detecting temperature, wherein each temperature sensor continuously detects the temperature of a corresponding area of the shell and sends out real-time temperature signals to the controller, when any one of the real-time temperature signals received by the controller reaches a first threshold value, the controller sends out working signals to the air inlet electromagnetic switch and the spray electromagnetic switch, and the system enters a third-step air cooling mode;
the third step, after the controller sends working signals to the air inlet electromagnetic switch and the spray electromagnetic switch, the air inlet electromagnetic switch and the spray electromagnetic switch are turned on, at the moment, compressed air provided by an external air source is sprayed to a corresponding area through a compressed air pipe and a spray manifold, after the temperature sensor detects that the temperature is lower than a first threshold value below-5 ℃, the controller sends working signals to the air inlet electromagnetic switch and the spray electromagnetic switch, the air inlet electromagnetic switch and the spray electromagnetic switch are turned off, at the moment, the air cooling mode is completed, and the system returns to the second step for detecting the temperature;
The fourth step, liquid cooling mode, after the controller sends out the working signal to the air inlet electromagnetic switch, the liquid inlet electromagnetic switch and the spray electromagnetic switch, the air inlet electromagnetic switch, the liquid inlet electromagnetic switch and the spray electromagnetic switch are opened, at the moment, the compressed air provided by the external air source is sprayed to the corresponding area through the compressed air pipe and the spray manifold, the compressed air forms high-speed air flow in the compressed air pipe, at the moment, the internal pressure of the compressed air pipe is lower than the atmospheric pressure, the cooling liquid in the cooling liquid tank is influenced by the pressure difference and enters the compressed air pipe through the liquid inlet pipe and is mixed with the compressed air, the mixture of the compressed air and the cooling liquid is sprayed into the shell through the corresponding spray manifold, after the temperature sensor detects that the temperature is lower than the second threshold, the controller sends out the working signal to the liquid inlet electromagnetic switch, the liquid inlet electromagnetic switch is closed, at the moment, the liquid cooling mode is completed, and the system enters the fifth step of discharging steam;
and fifthly, discharging steam, wherein after the liquid inlet electromagnetic switch is closed, the air inlet electromagnetic switch and the spray electromagnetic switch are still opened, compressed air is continuously sprayed into a corresponding area in the shell, high-speed air flow formed by the compressed air drives steam formed by heating of cooling liquid in the shell and residual non-volatilized cooling liquid to leave the shell through the shutter, after the steam discharging step lasts for minutes, the controller sends working signals to the air inlet electromagnetic switch and the spray electromagnetic switch, the air inlet electromagnetic switch and the spray electromagnetic switch are closed, at the moment, an air cooling mode is finished, and the system returns to the second step of temperature detection.
Compared with the prior art, the invention has the beneficial effects that:
1. The invention relates to cooling equipment for an explosion-proof electric cabinet and a using method thereof, wherein a plurality of temperature sensors are in signal connection with a controller, when the temperature detected by the temperature sensors is too high, the controller sends out signals to drive spray electromagnetic switches on spray ports at corresponding positions in a shell to be opened, at the moment, compressed air at an air source side enters the inside of the shell through a compressed air pipe, the air pressure in the compressed air pipe is reduced, cooling liquid in a cooling liquid tank enters the compressed air pipe under the influence of pressure difference and is mixed with the compressed air, and the cooling liquid is sprayed into the shell through corresponding spray manifolds to reduce the temperature, and meanwhile, the electrified equipment in the system only has all spray electromagnetic switches and all the temperature sensors, so that the working voltage is lower and discharge spark cannot be generated. Therefore, this design can be through temperature sensor, controller and spray electromagnetic switch cooperation, cools down different regions in the casing, effectively improves electric cabinet radiating efficiency, and cooling device can not produce the spark that discharges simultaneously, effectively improves system security.
2. According to the cooling equipment for the explosion-proof electric cabinet and the using method thereof, the opening degree of the spraying electromagnetic switch can be adjusted according to the temperature detected by the temperature sensor, the opening degree influences the speed of compressed air and the content of cooling liquid, and further influences the cooling efficiency, meanwhile, the opening of the liquid inlet pipe is provided with the liquid inlet electromagnetic switch, and when the temperature detected by the temperature sensor is slightly higher, the controller can close the liquid inlet electromagnetic switch and only cool through compressed air. Therefore, this design can adopt different cooling modes according to the cooling demand, effectively improves the application scope of cooling equipment, reduces running cost simultaneously.
3. According to the cooling equipment for the explosion-proof electric cabinet and the use method thereof, the liquid level sensor is arranged in the cooling liquid tank, so that the cooling liquid amount in the cooling liquid tank can be monitored, dichloromethane or alcohol can be selected as required for the cooling liquid, the dichloromethane is generally incombustible, combustion and even explosion can be avoided when electric sparks occur, a large amount of flammable and explosive dangerous dust or dangerous gas is generated in the application environment of some explosion-proof electric cabinets, the combustibility of the cooling liquid is not required to be considered, and the toxicity of the dichloromethane can be avoided by taking the alcohol as the cooling liquid. Therefore, the design can select dichloromethane or alcohol according to requirements, the dichloromethane can effectively improve the safety of cooling equipment, and the alcohol can reduce the toxicity of cooling liquid.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a front view of the present invention.
In the figure, a shell 1, a cooling liquid tank 2, a cooling liquid spraying device 3, a compressed air pipe 31, a liquid inlet pipe 32, a spray manifold 33, a spray port 34, an air inlet electromagnetic switch 35, a liquid inlet electromagnetic switch 36, a controller 4, a spray electromagnetic switch 5, a temperature sensor 6, a shutter 7 and an electric element mounting plate 8.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings and detailed description.
Referring to fig. 1, the cooling equipment for the explosion-proof electric cabinet and the use method thereof comprise a shell 1, a cooling liquid box 2, a cooling liquid spraying device 3, a controller 4, a spraying electromagnetic switch 5 and a plurality of temperature sensors 6, wherein the top of the cooling liquid box 2 is fixedly connected with the bottom of the shell 1, the cooling liquid spraying device 3 is arranged in the shell 1, a compressed air pipe 31, a liquid inlet pipe 32 and a spraying manifold 33 are arranged on the cooling liquid spraying device 3, one ends of the compressed air pipe 31, the liquid inlet pipe 32 and the spraying manifold 33 are mutually communicated through a three-way joint, the other end of the compressed air pipe 31 is communicated with a compressed air source pipeline, the other end of the liquid inlet pipe 32 is communicated with the interior of the cooling liquid box 2, a plurality of spraying ports 34 are arranged at the other end of the spraying manifold 33, one spraying electromagnetic switch 5 is arranged on the opening of each spraying port 34, the controller 4 and the plurality of temperature sensors 6 are arranged on the inner wall of the shell 1, one group of temperature signal input ends of the controller 4 are respectively connected with one group of electromagnetic signal output ends of the spraying switches 6, and one group of electromagnetic signal output ends of the spraying switches 4 are respectively connected with one group of the electromagnetic signal output ends of the spraying switches 4.
The cooling liquid spraying device 3 further comprises an air inlet electromagnetic switch 35, the air inlet electromagnetic switch 35 is a two-way cartridge valve capable of controlling the opening amount, the air inlet electromagnetic switch 35 is arranged on the opening of the compressed air pipe 31, and an air inlet signal input end of the air inlet electromagnetic switch 35 is connected with an air inlet signal output end of the controller 4.
The cooling liquid spraying device 3 further comprises a liquid inlet electromagnetic switch 36, the liquid inlet electromagnetic switch 36 is arranged on the opening of the liquid inlet pipe 32, and a liquid inlet signal input end of the liquid inlet electromagnetic switch 36 is connected with a liquid inlet signal output end of the controller 4.
The other end of the spray manifold 33 is provided with a plurality of spray ports 34, the spray ports 34 are uniformly arranged on the inner wall of the shell 1, a spray electromagnetic switch 5 is arranged on the opening of each spray port 34, each temperature sensor 6 is respectively corresponding to one spray port 34, and the spray signal output end of the controller 4 is respectively connected with the spray signal input end of each spray electromagnetic switch 5.
The interior of the shell 1 is divided into a plurality of areas by a plurality of electrical component mounting plates 8, at least one spraying opening 34 is arranged in each area, and the opening direction of each spraying opening 34 is parallel to the electrical component mounting plates 8.
The electric cabinet further comprises a shutter 7, and the shutter 7 is arranged on the side part of the shell 1.
The cooling liquid tank 2 is internally provided with a liquid level sensor, a liquid level signal output end of the liquid level sensor is connected with an alarm device through a signal line, and cooling liquid is filled in the cooling liquid tank 2.
The cooling liquid is dichloromethane or alcohol.
The use method of the cooling equipment for the explosion-proof electric cabinet and the use method thereof comprises the following steps:
Setting a threshold value, wherein in the installation stage of cooling equipment, system maintenance personnel sets a first threshold value and a second threshold value of each area in the controller 4 according to the working temperatures of electronic components in different areas in the shell 1, wherein the second threshold value is the maximum allowed working temperature of each electronic component in the area, and the first threshold value is as follows:
first threshold = second threshold-10 ℃;
Detecting temperature, wherein each temperature sensor 6 continuously detects the temperature of a corresponding area of the shell 1 and sends out real-time temperature signals to the controller 4, when any one of the real-time temperature signals received by the controller 4 reaches a first threshold value, the controller 4 sends out working signals to the air inlet electromagnetic switch 35 and the spray electromagnetic switch 5, the system enters a third-step air cooling mode, and when any one of the real-time temperature signals received by the controller 4 reaches a second threshold value, the controller 4 sends out working signals to the air inlet electromagnetic switch 35, the liquid inlet electromagnetic switch 36 and the spray electromagnetic switch 5, and the system enters a fourth-step liquid cooling mode;
The third step, after the controller 4 sends working signals to the air inlet electromagnetic switch 35 and the spray electromagnetic switch 5, the air inlet electromagnetic switch 35 and the spray electromagnetic switch 5 are turned on, at the moment, compressed air provided by an external air source is sprayed to a corresponding area through the compressed air pipe 31 and the spray manifold 33, after the temperature sensor 6 detects that the temperature is lower than a first threshold value below-5 ℃, the controller 4 sends working signals to the air inlet electromagnetic switch 35 and the spray electromagnetic switch 5, the air inlet electromagnetic switch 35 and the spray electromagnetic switch 5 are turned off, at the moment, the air cooling mode is finished, and the system returns to the second step of detecting the temperature;
A fourth step of liquid cooling mode, after the controller 4 sends working signals to the air inlet electromagnetic switch 35, the liquid inlet electromagnetic switch 36 and the spray electromagnetic switch 5, the air inlet electromagnetic switch 35, the liquid inlet electromagnetic switch 36 and the spray electromagnetic switch 5 are opened, at the moment, compressed air provided by an external air source is sprayed to a corresponding area through the compressed air pipe 31 and the spray manifold 33, the compressed air forms high-speed air flow in the compressed air pipe 31, at the moment, the internal pressure of the compressed air pipe 31 is lower than the atmospheric pressure, the cooling liquid in the cooling liquid tank 2 is influenced by pressure difference, enters the compressed air pipe 31 through the liquid inlet pipe 32 and is mixed with the compressed air, the mixture of the compressed air and the cooling liquid is sprayed into the shell 1 through the corresponding spray manifold 33, after the temperature sensor 6 detects that the temperature is lower than a second threshold value, the controller 4 sends working signals to the liquid inlet electromagnetic switch 36, at the moment, the liquid cooling mode is completed, and the system enters a fifth step of discharging steam;
and fifthly, discharging steam, wherein after the liquid inlet electromagnetic switch 36 is closed, the air inlet electromagnetic switch 35 and the spraying electromagnetic switch 5 are still opened, compressed air is continuously sprayed into a corresponding area in the shell 1, high-speed air flow formed by the compressed air drives steam formed by heating cooling liquid in the shell 1 and residual non-volatilized cooling liquid to leave the shell 1 through the louver 7, after the steam discharging step lasts for 5 minutes, the controller 4 sends working signals to the air inlet electromagnetic switch 35 and the spraying electromagnetic switch 5, the air inlet electromagnetic switch 35 and the spraying electromagnetic switch 5 are closed, an air cooling mode is finished at the moment, and the system returns to the second step of detecting temperature.
The principle of the invention is explained as follows:
In the air cooling mode, the high-speed air flow formed by compressed air forms forced convection of air in the shell 1, so that the temperature of the surface of an electrical element is reduced;
In the liquid cooling mode, the temperature is reduced not only through forced convection, but also after the volatile cooling liquid enters the shell 1, the volatile cooling liquid contacts high-temperature air in the shell 1, and then the air temperature is reduced through volatilization.
Example 1:
A cooling device for an explosion-proof electric cabinet and a use method thereof are provided, wherein the cooling device comprises a shell 1, a cooling liquid tank 2, a cooling liquid spraying device 3, a controller 4, a spraying electromagnetic switch 5 and a plurality of temperature sensors 6; the top of the cooling liquid tank 2 is fixedly connected with the bottom of the shell 1, the cooling liquid spraying device 3 is arranged in the shell 1, the cooling liquid spraying device 3 is provided with a compressed air pipe 31, a liquid inlet pipe 32 and a spray manifold 33, one ends of the compressed air pipe 31, the liquid inlet pipe 32 and the spray manifold 33 are mutually communicated through a three-way joint, the other end of the compressed air pipe 31 is communicated with a compressed air source pipeline, the other end of the liquid inlet pipe 32 is communicated with the inside of the cooling liquid tank 2, the other end of the spray manifold 33 is provided with a plurality of spray openings 34, the opening of each spray opening 34 is provided with a spray electromagnetic switch 5, the inner wall of the shell 1 is provided with a controller 4 and a plurality of temperature sensors 6, a group of temperature signal input ends of the controller 4 are respectively connected with signal output ends of the spray electromagnetic switches 6, a group of spray signal output ends of the controller 4 are respectively connected with air inlet signal input ends of the electromagnetic switches 5, the cooling liquid spraying device 3 further comprises an electromagnetic switch 35, the electromagnetic switch 35 is arranged on the air inlet pipe 3, the electromagnetic switch 35 can be connected with the electromagnetic switch 36, the electromagnetic switch 36 is arranged on the air inlet pipe 3, the electromagnetic switch 36 can be connected with the electromagnetic switch 3, the electromagnetic switch 36 is arranged on the air inlet valve is connected with the electromagnetic switch 3, the liquid inlet signal input end of the liquid inlet electromagnetic switch 36 is connected with the liquid inlet signal output end of the controller 4, a plurality of spray ports 34 are arranged at the other end of the spray manifold 33, the spray ports 34 are uniformly arranged on the inner wall of the shell 1, a spray electromagnetic switch 5 is arranged on the opening of each spray port 34, each temperature sensor 6 is respectively corresponding to one spray port 34, the spray signal output end of the controller 4 is respectively connected with the spray signal input end of each spray electromagnetic switch 5, a liquid level sensor is arranged in the cooling liquid tank 2, a liquid level signal output end of the liquid level sensor is connected with an alarm device through a signal line, and cooling liquid is filled in the cooling liquid tank 2.
The use method of the cooling equipment for the explosion-proof electric cabinet and the use method thereof comprises the following steps:
Setting a threshold value, wherein in the installation stage of cooling equipment, system maintenance personnel sets a first threshold value and a second threshold value of each area in the controller 4 according to the working temperatures of electronic components in different areas in the shell 1, wherein the second threshold value is the maximum allowed working temperature of each electronic component in the area, and the first threshold value is as follows:
first threshold = second threshold-10 ℃;
Detecting temperature, wherein each temperature sensor 6 continuously detects the temperature of a corresponding area of the shell 1 and sends out real-time temperature signals to the controller 4, when any one of the real-time temperature signals received by the controller 4 reaches a first threshold value, the controller 4 sends out working signals to the air inlet electromagnetic switch 35 and the spray electromagnetic switch 5, the system enters a third-step air cooling mode, and when any one of the real-time temperature signals received by the controller 4 reaches a second threshold value, the controller 4 sends out working signals to the air inlet electromagnetic switch 35, the liquid inlet electromagnetic switch 36 and the spray electromagnetic switch 5, and the system enters a fourth-step liquid cooling mode;
The third step, after the controller 4 sends working signals to the air inlet electromagnetic switch 35 and the spray electromagnetic switch 5, the air inlet electromagnetic switch 35 and the spray electromagnetic switch 5 are turned on, at the moment, compressed air provided by an external air source is sprayed to a corresponding area through the compressed air pipe 31 and the spray manifold 33, after the temperature sensor 6 detects that the temperature is lower than a first threshold value below-5 ℃, the controller 4 sends working signals to the air inlet electromagnetic switch 35 and the spray electromagnetic switch 5, the air inlet electromagnetic switch 35 and the spray electromagnetic switch 5 are turned off, at the moment, the air cooling mode is finished, and the system returns to the second step of detecting the temperature;
A fourth step of liquid cooling mode, after the controller 4 sends working signals to the air inlet electromagnetic switch 35, the liquid inlet electromagnetic switch 36 and the spray electromagnetic switch 5, the air inlet electromagnetic switch 35, the liquid inlet electromagnetic switch 36 and the spray electromagnetic switch 5 are opened, at the moment, compressed air provided by an external air source is sprayed to a corresponding area through the compressed air pipe 31 and the spray manifold 33, the compressed air forms high-speed air flow in the compressed air pipe 31, at the moment, the internal pressure of the compressed air pipe 31 is lower than the atmospheric pressure, the cooling liquid in the cooling liquid tank 2 is influenced by pressure difference, enters the compressed air pipe 31 through the liquid inlet pipe 32 and is mixed with the compressed air, the mixture of the compressed air and the cooling liquid is sprayed into the shell 1 through the corresponding spray manifold 33, after the temperature sensor 6 detects that the temperature is lower than a second threshold value, the controller 4 sends working signals to the liquid inlet electromagnetic switch 36, at the moment, the liquid cooling mode is completed, and the system enters a fifth step of discharging steam;
and fifthly, discharging steam, wherein after the liquid inlet electromagnetic switch 36 is closed, the air inlet electromagnetic switch 35 and the spraying electromagnetic switch 5 are still opened, compressed air is continuously sprayed into a corresponding area in the shell 1, high-speed air flow formed by the compressed air drives steam formed by heating cooling liquid in the shell 1 and residual non-volatilized cooling liquid to leave the shell 1 through the louver 7, after the steam discharging step lasts for 5 minutes, the controller 4 sends working signals to the air inlet electromagnetic switch 35 and the spraying electromagnetic switch 5, the air inlet electromagnetic switch 35 and the spraying electromagnetic switch 5 are closed, an air cooling mode is finished at the moment, and the system returns to the second step of detecting temperature.
Example 2:
Example 2 is substantially the same as example 1 except that:
the electric cabinet is characterized in that the interior of the shell 1 is divided into a plurality of areas by a plurality of electric element mounting plates 8, at least one spraying opening 34 is arranged in each area, the opening direction of each spraying opening 34 is parallel to the electric element mounting plates 8, the electric cabinet further comprises a shutter 7, and the shutter 7 is arranged on the side part of the shell 1.
Example 3:
example 3 is substantially the same as example 2 except that:
The cooling liquid is dichloromethane or alcohol.

Claims (9)

1.一种用于防爆电控箱的降温设备,其特征在于:1. A cooling device for an explosion-proof electric control box, characterized in that: 所述降温设备包括:壳体(1)、冷却液箱(2)、冷却液喷雾装置(3)、控制器(4)、喷淋电磁开关(5)和多个温度传感器(6);所述冷却液箱(2)的顶部与壳体(1)的底部固定连接,所述冷却液喷雾装置(3)设置于壳体(1)内部,所述冷却液喷雾装置(3)上设置有压缩空气管(31)、进液管(32)和喷淋歧管(33),所述压缩空气管(31)、进液管(32)和喷淋歧管(33)的一端通过三通接头互相连通,所述压缩空气管(31)的另一端与压缩气源管道相连通,所述进液管(32)的另一端与冷却液箱(2)内部相连通,所述喷淋歧管(33)的另一端设置有多个喷淋口(34),每一个喷淋口(34)的开口上均设置有一个喷淋电磁开关(5),所述壳体(1)的内壁上设置有控制器(4)和多个温度传感器(6),所述控制器(4)上的一组温度信号输入端分别与各个温度传感器(6)的信号输出端相连接,所述控制器(4)的一组喷淋信号输出端分别与各个喷淋电磁开关(5)的喷淋信号输入端相连接。The cooling device comprises: a shell (1), a coolant tank (2), a coolant spray device (3), a controller (4), a spray electromagnetic switch (5) and a plurality of temperature sensors (6); the top of the coolant tank (2) is fixedly connected to the bottom of the shell (1), the coolant spray device (3) is arranged inside the shell (1), and the coolant spray device (3) is provided with a compressed air pipe (31), a liquid inlet pipe (32) and a spray manifold (33); one end of the compressed air pipe (31), the liquid inlet pipe (32) and the spray manifold (33) are interconnected via a three-way joint, and the other end of the compressed air pipe (31) is connected to the cooling device (3). The housing (1) is connected to a compressed air source pipeline, the other end of the liquid inlet pipe (32) is connected to the inside of the coolant tank (2), the other end of the spray manifold (33) is provided with a plurality of spray ports (34), and a spray electromagnetic switch (5) is provided on the opening of each spray port (34). A controller (4) and a plurality of temperature sensors (6) are provided on the inner wall of the housing (1), a group of temperature signal input ends on the controller (4) are respectively connected to the signal output ends of each temperature sensor (6), and a group of spray signal output ends of the controller (4) are respectively connected to the spray signal input ends of each spray electromagnetic switch (5). 2.根据权利要求1所述的一种用于防爆电控箱的降温设备,其特征在于:2. The cooling device for explosion-proof electric control box according to claim 1, characterized in that: 所述冷却液喷雾装置(3)还包括进气电磁开关(35),所述进气电磁开关(35)为可以控制开启量大小的二通插装阀,所述进气电磁开关(35)设置于压缩空气管(31)的开口上,所述进气电磁开关(35)的进气信号输入端与控制器(4)的进气信号输出端相连接。The coolant spray device (3) further comprises an air intake electromagnetic switch (35), wherein the air intake electromagnetic switch (35) is a two-way cartridge valve capable of controlling the opening amount, and the air intake electromagnetic switch (35) is arranged on the opening of the compressed air pipe (31), and the air intake signal input end of the air intake electromagnetic switch (35) is connected to the air intake signal output end of the controller (4). 3.根据权利要求2所述的一种用于防爆电控箱的降温设备,其特征在于:3. The cooling device for explosion-proof electric control box according to claim 2 is characterized in that: 所述冷却液喷雾装置(3)还包括进液电磁开关(36),所述进液电磁开关(36)设置于进液管(32)的开口上,所述进液电磁开关(36)的进液信号输入端与控制器(4)的进液信号输出端相连接。The coolant spray device (3) further comprises a liquid inlet electromagnetic switch (36), wherein the liquid inlet electromagnetic switch (36) is arranged on the opening of the liquid inlet pipe (32), and a liquid inlet signal input end of the liquid inlet electromagnetic switch (36) is connected to a liquid inlet signal output end of the controller (4). 4.根据权利要求1至3中任意一项所述的一种用于防爆电控箱的降温设备,其特征在于:4. A cooling device for an explosion-proof electric control box according to any one of claims 1 to 3, characterized in that: 所述喷淋歧管(33)的另一端设置有多个喷淋口(34),所述喷淋口(34)均匀设置于壳体(1)内壁上,每一个喷淋口(34)的开口上均设置有一个喷淋电磁开关(5),各个温度传感器(6)分别对应一个喷淋口(34)设置,所述控制器(4)的喷淋信号输出端分别与各个喷淋电磁开关(5)的喷淋信号输入端相连接。The other end of the spray manifold (33) is provided with a plurality of spray ports (34), the spray ports (34) being evenly arranged on the inner wall of the housing (1), a spray electromagnetic switch (5) being arranged at the opening of each spray port (34), each temperature sensor (6) being arranged corresponding to a spray port (34), and a spray signal output end of the controller (4) being connected to a spray signal input end of each spray electromagnetic switch (5). 5.根据权利要求4所述的一种用于防爆电控箱的降温设备,其特征在于:5. The cooling device for explosion-proof electric control box according to claim 4 is characterized in that: 所述壳体(1)内由多个电器元件安装板(8)分隔为多个区域,每个区域内均设置有至少一个喷淋口(34),每一个喷淋口(34)的开口方向均平行于电器元件安装板(8)设置。The housing (1) is divided into a plurality of areas by a plurality of electrical component mounting plates (8), each area being provided with at least one spray port (34), and the opening direction of each spray port (34) being provided parallel to the electrical component mounting plate (8). 6.根据权利要求5所述的一种用于防爆电控箱的降温设备,其特征在于:6. The cooling device for explosion-proof electric control box according to claim 5, characterized in that: 所述电控箱还包括百叶窗(7),所述百叶窗(7)设置于壳体(1)的侧部。The electric control box further comprises a shutter (7), wherein the shutter (7) is arranged on a side of the housing (1). 7.根据权利要求6所述的一种用于防爆电控箱的降温设备,其特征在于:7. The cooling device for explosion-proof electric control box according to claim 6, characterized in that: 所述冷却液箱(2)内设置有液位传感器,所述液位传感器的液位信号输出端提高信号线与报警装置信号连接,所述冷却液箱(2)内装有冷却液。A liquid level sensor is arranged in the coolant tank (2), a liquid level signal output end of the liquid level sensor is connected to an alarm device signal by a signal line, and the coolant tank (2) contains coolant. 8.根据权利要求7所述的一种用于防爆电控箱的降温设备,其特征在于:8. The cooling device for explosion-proof electric control box according to claim 7, characterized in that: 所述冷却液为二氯甲烷或酒精。The cooling liquid is dichloromethane or alcohol. 9.一种权利要求1至8中任意一项所述的用于防爆电控箱的降温设备的使用方法,其特征在于:9. A method for using the cooling device for an explosion-proof electric control box according to any one of claims 1 to 8, characterized in that: 所述使用方法包括以下步骤:The method of use comprises the following steps: 第一步:设定阈值,在降温设备安装阶段,系统维护人员根据壳体(1)内不同区域中的电子元器件工作温度在控制器(4)内设置各个区域的第一阈值和第二阈值,所述第二阈值为本区域内各个电子元器件允许的最大工作温度,所述第一阈值为:The first step is to set a threshold value. During the installation phase of the cooling device, the system maintenance personnel set a first threshold value and a second threshold value for each area in the controller (4) according to the operating temperature of the electronic components in different areas of the housing (1). The second threshold value is the maximum operating temperature allowed for each electronic component in the area. The first threshold value is: 第一阈值=第二阈值-10℃;First threshold = second threshold - 10°C; 第二步:检测温度,各个温度传感器(6)均持续检测壳体(1)对应区域的温度并向控制器(4)发出实时温度信号,当控制器(4)接收到的任意一个实时温度信号达到第一阈值时,控制器(4)向进气电磁开关(35)和喷淋电磁开关(5)发出工作信号,系统进入第三步气冷模式;当控制器(4)接收到的任意一个实时温度信号达到第二阈值时,控制器(4)向进气电磁开关(35)、进液电磁开关(36)和喷淋电磁开关(5)发出工作信号,系统进入第四步液冷模式;Step 2: Detecting the temperature, each temperature sensor (6) continuously detects the temperature of the corresponding area of the shell (1) and sends a real-time temperature signal to the controller (4). When any real-time temperature signal received by the controller (4) reaches a first threshold value, the controller (4) sends a working signal to the air intake electromagnetic switch (35) and the spray electromagnetic switch (5), and the system enters the third step of air cooling mode; when any real-time temperature signal received by the controller (4) reaches a second threshold value, the controller (4) sends a working signal to the air intake electromagnetic switch (35), the liquid intake electromagnetic switch (36) and the spray electromagnetic switch (5), and the system enters the fourth step of liquid cooling mode; 第三步:气冷模式,控制器(4)向进气电磁开关(35)和喷淋电磁开关(5)发出工作信号后,进气电磁开关(35)和喷淋电磁开关(5)开启,此时外部气源提供的压缩空气通过压缩空气管(31)和喷淋歧管(33)向对应区域喷射,当温度传感器(6)检测到温度低于第一阈值-5℃后控制器(4)向进气电磁开关(35)和喷淋电磁开关(5)发出工作信号,进气电磁开关(35)和喷淋电磁开关(5)关闭,此时气冷模式完成,系统回到第二步检测温度步骤;Step 3: Air cooling mode. After the controller (4) sends a working signal to the air intake electromagnetic switch (35) and the spray electromagnetic switch (5), the air intake electromagnetic switch (35) and the spray electromagnetic switch (5) are turned on. At this time, the compressed air provided by the external air source is sprayed to the corresponding area through the compressed air pipe (31) and the spray manifold (33). When the temperature sensor (6) detects that the temperature is lower than the first threshold value of -5°C, the controller (4) sends a working signal to the air intake electromagnetic switch (35) and the spray electromagnetic switch (5). The air intake electromagnetic switch (35) and the spray electromagnetic switch (5) are turned off. At this time, the air cooling mode is completed and the system returns to the second step of detecting the temperature. 第四步:液冷模式,控制器(4)向进气电磁开关(35)、进液电磁开关(36)和喷淋电磁开关(5)发出工作信号后,进气电磁开关(35)、进液电磁开关(36)和喷淋电磁开关(5)开启,此时外部气源提供的压缩空气通过压缩空气管(31)和喷淋歧管(33)向对应区域喷射,压缩空气在压缩空气管(31)内形成高速气流,此时压缩空气管(31)内部压力低于大气压,冷却液箱(2)内的冷却液受压力差影响通过进液管(32)进入压缩空气管(31)内,并与压缩空气混合,压缩空气与冷却液的混合物通过对应的喷淋歧管(33)喷入壳体(1)内,当温度传感器(6)检测到温度低于第二阈值后控制器(4)向进液电磁开关(36)发出工作信号,进液电磁开关(36)关闭,此时液冷模式完成,系统进入第五步排出蒸汽步骤;Step 4: Liquid cooling mode. After the controller (4) sends a working signal to the air inlet electromagnetic switch (35), the liquid inlet electromagnetic switch (36) and the spray electromagnetic switch (5), the air inlet electromagnetic switch (35), the liquid inlet electromagnetic switch (36) and the spray electromagnetic switch (5) are turned on. At this time, the compressed air provided by the external air source is sprayed to the corresponding area through the compressed air pipe (31) and the spray manifold (33). The compressed air forms a high-speed airflow in the compressed air pipe (31). At this time, the internal pressure of the compressed air pipe (31) is lower than the atmospheric pressure. The coolant in the coolant tank (2) enters the compressed air pipe (31) through the liquid inlet pipe (32) under the influence of the pressure difference and mixes with the compressed air. The mixture of compressed air and coolant is sprayed into the housing (1) through the corresponding spray manifold (33). When the temperature sensor (6) detects that the temperature is lower than the second threshold, the controller (4) sends a working signal to the liquid inlet electromagnetic switch (36), and the liquid inlet electromagnetic switch (36) is turned off. At this time, the liquid cooling mode is completed, and the system enters the fifth step of discharging steam. 第五步:排出蒸汽,当进液电磁开关(36)关闭后,进气电磁开关(35)和喷淋电磁开关(5)仍然开启,压缩空气继续喷入壳体(1)内对应区域,压缩空气形成的高速气流带动壳体(1)内冷却液受热形成的蒸汽和剩余未挥发的冷却液通过百叶窗(7)离开壳体(1)内,当排出蒸汽步骤持续5分钟后,控制器(4)向进气电磁开关(35)和喷淋电磁开关(5)发出工作信号,进气电磁开关(35)和喷淋电磁开关(5)关闭,此时气冷模式完成,系统回到第二步检测温度步骤。Step 5: Exhaust steam. When the liquid inlet electromagnetic switch (36) is turned off, the air inlet electromagnetic switch (35) and the spray electromagnetic switch (5) are still turned on, and compressed air continues to be sprayed into the corresponding area in the shell (1). The high-speed airflow formed by the compressed air drives the steam formed by the heat of the coolant in the shell (1) and the remaining unvolatile coolant to leave the shell (1) through the shutter (7). When the steam exhaust step lasts for 5 minutes, the controller (4) sends a working signal to the air inlet electromagnetic switch (35) and the spray electromagnetic switch (5), and the air inlet electromagnetic switch (35) and the spray electromagnetic switch (5) are turned off. At this time, the air cooling mode is completed, and the system returns to the second step of detecting the temperature.
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