CN114975719A - LED display panel wiring structure and manufacturing method thereof - Google Patents
LED display panel wiring structure and manufacturing method thereof Download PDFInfo
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- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
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- H10H20/857—Interconnections, e.g. lead-frames, bond wires or solder balls
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- H—ELECTRICITY
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- H—ELECTRICITY
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- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
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- H—ELECTRICITY
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- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
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- H—ELECTRICITY
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- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
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Abstract
本发明涉及LED布线装置的技术领域,提供了一种LED显示面板布线结构及其制造方法,透明衬底;透光缓冲层,覆盖在所述透明衬底上;所述透光缓冲层为绝缘材料制成;第一导电焊盘,设置在所述透光缓冲层上;第二导电焊盘,设置在所述透光缓冲层上;所述第二导电焊盘具有第一导电部;透光绝缘粘接层,铺设在所述透光缓冲层上;所述透光绝缘粘接层具有覆盖在所述第一导电部上的预定粘接区;导电层,铺设在所述透光绝缘粘接层上;所述导电层具有覆盖在所述预定粘接区上的第二导电部;以及焊接部,通过激光依次穿过所述透明衬底和所述透光缓冲层并焊接所述第一导电部和所述第二导电部所形成。
The present invention relates to the technical field of LED wiring devices, and provides an LED display panel wiring structure and a manufacturing method thereof, including a transparent substrate; a light-transmitting buffer layer covering the transparent substrate; the light-transmitting buffer layer is insulating The first conductive pad is arranged on the light-transmitting buffer layer; the second conductive pad is arranged on the light-transmitting buffer layer; the second conductive pad has a first conductive part; The light-transmitting insulating adhesive layer is laid on the light-transmitting buffer layer; the light-transmitting insulating adhesive layer has a predetermined bonding area covered on the first conductive part; the conductive layer is laid on the light-transmitting insulating layer on the adhesive layer; the conductive layer has a second conductive part covering the predetermined adhesive area; and a welding part, through which the laser passes through the transparent substrate and the light-transmitting buffer layer in sequence and welds the The first conductive part and the second conductive part are formed.
Description
技术领域technical field
本发明属于LED布线装置的技术领域,更具体地说,是涉及一种LED显示面板布线结构及其制造方法。The invention belongs to the technical field of LED wiring devices, and more particularly, relates to a wiring structure of an LED display panel and a manufacturing method thereof.
背景技术Background technique
LED显示应用到了人们生活中的方方面面,LED芯片通常需要安装到带有金属线路的驱动基板上,基板上的金属线路对LED进行供电(或信号传递)。通常基板上的金属线路层采用物理沉积、蒸镀、电镀或者印刷等工艺制作,然而这些方法难以制作厚度大于50um以上的较厚金属层,造成金属线路自身的电阻较大,且制作成本较高。LED display has been applied to all aspects of people's life. LED chips usually need to be mounted on a drive substrate with metal lines, and the metal lines on the substrate supply power (or signal transmission) to the LED. Usually, the metal circuit layer on the substrate is made by physical deposition, evaporation, electroplating or printing, etc. However, these methods are difficult to make a thicker metal layer with a thickness of more than 50um, resulting in a higher resistance of the metal circuit itself and a higher manufacturing cost .
LED属于电流驱动型器件,金属线路需要提供较大的恒定电流才能获得良好的显示效果。然而,金属线路随着电源走线长度的增加存在压降大导致LED像素发光出现不均匀性。LED is a current-driven device, and the metal circuit needs to provide a large constant current to obtain a good display effect. However, with the increase of the length of the power supply trace, the metal line has a large voltage drop, which leads to the unevenness of the LED pixel light emission.
因此,低成本低电阻的LED显示面板布线结构及其制造方法显得尤为重要,特别是在透明LED显示的应用领域。Therefore, a low-cost and low-resistance LED display panel wiring structure and a manufacturing method thereof are particularly important, especially in the application field of transparent LED display.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种LED显示面板布线结构,以解决现有技术中存在LED显示面板存在较大压降影响显示均匀性的技术问题。The purpose of the present invention is to provide a wiring structure of an LED display panel to solve the technical problem in the prior art that a large voltage drop of the LED display panel affects the display uniformity.
为实现上述目的,本发明采用的技术方案是:提供一种LED显示面板布线结构包括:In order to achieve the above purpose, the technical solution adopted in the present invention is to provide an LED display panel wiring structure including:
透明衬底;transparent substrate;
透光缓冲层,覆盖在所述透明衬底上的透光缓冲层;a light-transmitting buffer layer, a light-transmitting buffer layer covering the transparent substrate;
第一导电焊盘,设置在所述透光缓冲层上;a first conductive pad, disposed on the light-transmitting buffer layer;
第二导电焊盘,设置在所述透光缓冲层上的第二导电焊盘;所述第二导电焊盘具有第一导电部;a second conductive pad, a second conductive pad disposed on the light-transmitting buffer layer; the second conductive pad has a first conductive portion;
透光绝缘粘接层,铺设在所述透光缓冲层上;所述透光绝缘粘接层具有覆盖在所述第一导电部上的预定粘接区;a light-transmitting insulating adhesive layer, which is laid on the light-transmitting buffer layer; the light-transmitting insulating adhesive layer has a predetermined adhesive area covering the first conductive part;
导电层,铺设在所述透光绝缘粘接层上;所述导电层具有覆盖在所述预定粘接区上的第二导电部;以及a conductive layer, laid on the light-transmitting insulating adhesive layer; the conductive layer has a second conductive portion covering the predetermined adhesive area; and
焊接部,通过激光依次穿过所述透明衬底和所述透光缓冲层并焊接所述第一导电部和所述第二导电部。For the welding part, the laser passes through the transparent substrate and the light-transmitting buffer layer in sequence and welds the first conductive part and the second conductive part.
进一步地,所述透明衬底为:玻璃、透明PI、PEN、PET中任意一种材料制成。Further, the transparent substrate is made of any one of glass, transparent PI, PEN, and PET.
进一步地,所述透光缓冲层为:SiN、SiOx、AlOx中任意一种材料制成。Further, the light-transmitting buffer layer is made of any one of SiN, SiOx, and AlOx.
进一步地,所述第一导电焊盘为:Cu、Ni、Au、ITO、Mo、Ag中任意一种材料制成;所述第二导电焊盘为:Cu、Ni、Au、ITO、Mo、Ag中任意一种材料制成。Further, the first conductive pad is made of any one of Cu, Ni, Au, ITO, Mo, and Ag; the second conductive pad is: Cu, Ni, Au, ITO, Mo, Ag is made of any material.
进一步地,所述透光绝缘粘接层为:透明聚合物胶材。Further, the light-transmitting insulating adhesive layer is: a transparent polymer glue material.
进一步地,所述导电层为:Cu箔或Al箔。Further, the conductive layer is: Cu foil or Al foil.
进一步地,所述第二导电焊盘的所述第一导电部上开设有多个通光孔。Further, the first conductive portion of the second conductive pad is provided with a plurality of light through holes.
进一步地,多个所述通光孔呈蜂窝状。Further, a plurality of the light passage holes are in a honeycomb shape.
进一步地,所述导电层具有拐角部,所述拐角部具有倒角。Further, the conductive layer has a corner portion, and the corner portion has a chamfer.
本发明还提供了一种LED显示面板布线结构的制造方法,其特征在于,包括:The present invention also provides a manufacturing method of the wiring structure of the LED display panel, which is characterized by comprising:
S1:预备透明衬底;S1: prepare a transparent substrate;
S2:在所述透明衬底上覆盖透光缓冲层;S2: covering a light-transmitting buffer layer on the transparent substrate;
S3:在所述透光缓冲层上分别设置第一导电焊盘和第二导电焊盘;S3: respectively setting a first conductive pad and a second conductive pad on the light-transmitting buffer layer;
S4:在所述透光缓冲层上铺设透光绝缘粘接层,且所述透光绝缘粘接层上的预定粘接区覆盖所述第二导电焊盘上的第一导电部;S4: laying a light-transmitting insulating adhesive layer on the light-transmitting buffer layer, and the predetermined bonding area on the light-transmitting insulating adhesive layer covers the first conductive portion on the second conductive pad;
S5:在所述透光绝缘粘接层上铺设导电层,且所述导电层上的第二导电部覆盖所述预定粘接区;S5: laying a conductive layer on the light-transmitting insulating adhesive layer, and the second conductive portion on the conductive layer covers the predetermined bonding area;
S6:通过激光依次穿过所述透明衬底和所述透光缓冲层并焊接所述第一导电部和所述第二导电部。S6: Passing through the transparent substrate and the light-transmitting buffer layer in sequence with a laser, and welding the first conductive portion and the second conductive portion.
本发明提供的LED显示面板布线结构的有益效果在于:与现有技术相比,本发明提供的LED显示面板布线结构,透明衬底上覆盖有透光缓冲层,透光缓冲层上布设有间隔设置的第一导电焊盘和第二导电焊盘,LED芯片可以通过第一导电焊盘和第二导电焊盘进行供电(或信号传输)。透光缓冲层可防止玻璃衬底中的碱金属离子na+、k+等在高温下向其他功能层发生扩散,影响薄膜的性能,也可在柔性衬底中防止水和氧气的渗透(另外,透光缓冲层也避免第一导电焊盘和第二导电焊盘之间直接导通)。第二导电焊盘上的部分区域为第一导电部,透光绝缘粘接层铺设在透光缓冲层上,透光绝缘粘接层上的部分区域为预定粘接区,预定粘接区覆盖第一导电部,导电层铺设并粘接在透光绝缘粘接层上,导电层上的部分区域为第二导电部,第二导电部覆盖预定粘接区,即预定粘接区位于第一导电部和第二导电部之间,且预定粘接区将第一导电部和第二导电部粘接在一起;激光依次穿过透明衬底和透光缓冲层后灼烧第一导电部和第二导电部,第一导电部和第二导电部在激光灼烧下熔化并焊接在一起(在一个实施例中,预定粘接区在焊接过程中熔化或气化)形成焊接部;由于第一导电部和第二导电部之间直接焊接,容易保持导电层和第二导电焊盘之间电压的导电的稳定,且导电层采用低电阻金属箔大大降低了金属线路层的压降,提高了LED显示面板发光均匀性。另外,激光焊接只是局部加热,不容易引起导电层上大面积加热造成大面积熔化并影响导电可靠性。The beneficial effect of the LED display panel wiring structure provided by the present invention is that compared with the prior art, in the LED display panel wiring structure provided by the present invention, the transparent substrate is covered with a light-transmitting buffer layer, and the light-transmitting buffer layer is arranged with spacers The first conductive pad and the second conductive pad are provided, and the LED chip can be powered (or signal transmitted) through the first conductive pad and the second conductive pad. The light-transmitting buffer layer can prevent the alkali metal ions na+, k+, etc. in the glass substrate from diffusing to other functional layers at high temperature, affecting the performance of the film, and can also prevent the penetration of water and oxygen in the flexible substrate (in addition, transparent The light buffer layer also avoids direct conduction between the first conductive pad and the second conductive pad). Part of the area on the second conductive pad is the first conductive part, the light-transmitting insulating adhesive layer is laid on the light-transmitting buffer layer, and part of the area on the light-transmitting insulating adhesive layer is the predetermined adhesive area, and the predetermined adhesive area covers The first conductive part, the conductive layer is laid and bonded on the light-transmitting insulating adhesive layer, a part of the area on the conductive layer is the second conductive part, and the second conductive part covers the predetermined bonding area, that is, the predetermined bonding area is located in the first conductive part. between the conductive part and the second conductive part, and the predetermined bonding area bonds the first conductive part and the second conductive part together; the laser passes through the transparent substrate and the light-transmitting buffer layer in turn and burns the first conductive part and the second conductive part. The second conductive part, the first conductive part and the second conductive part are melted and welded together under laser burning (in one embodiment, the predetermined bonding area is melted or vaporized during the welding process) to form a welded part; Direct welding between the first conductive part and the second conductive part makes it easy to maintain the stability of the voltage between the conductive layer and the second conductive pad, and the use of low-resistance metal foil for the conductive layer greatly reduces the voltage drop of the metal circuit layer and improves the The uniformity of light emission of LED display panel is improved. In addition, laser welding only heats locally, and it is not easy to cause large-area heating on the conductive layer to cause large-area melting and affect the reliability of conduction.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present invention. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明实施例提供的LED显示面板布线结构的主视剖面结构示意图;1 is a schematic diagram of a front cross-sectional structure of a wiring structure of an LED display panel provided by an embodiment of the present invention;
图2为本发明实施例提供的透明衬底、透光缓冲层、第一导电焊盘,以及第二导电焊盘的结构示意图;2 is a schematic structural diagram of a transparent substrate, a light-transmitting buffer layer, a first conductive pad, and a second conductive pad according to an embodiment of the present invention;
图3为本发明实施例提供的覆盖透光绝缘粘接层和导电层的结构示意图;3 is a schematic structural diagram of covering a light-transmitting insulating adhesive layer and a conductive layer provided by an embodiment of the present invention;
图4为本发明实施例提供的刻蚀导电层的结构示意图;4 is a schematic structural diagram of an etched conductive layer provided by an embodiment of the present invention;
图5为本发明实施例提供的刻蚀透光绝缘粘接层的结构示意图;5 is a schematic structural diagram of an etched light-transmitting insulating adhesive layer according to an embodiment of the present invention;
图6为本发明实施例提供的LED(即图中的RBG)布线结构的俯视结构示意图;6 is a schematic top-view structural diagram of an LED (ie, RBG in the figure) wiring structure provided by an embodiment of the present invention;
图7为图6中A处放大示意图一;Fig. 7 is the enlarged schematic diagram one at A in Fig. 6;
图8为图6中A处放大示意图二;Fig. 8 is the enlarged schematic diagram II at A in Fig. 6;
图9为图6中A处放大示意图三;Fig. 9 is the enlarged schematic diagram three at A in Fig. 6;
图10为本发明实施例提供的LED显示面板布线结构的排布示意图;10 is a schematic diagram of the arrangement of a wiring structure of an LED display panel provided by an embodiment of the present invention;
图11为图10中B处放大示意图;Fig. 11 is the enlarged schematic diagram at B in Fig. 10;
图12为TFT Mini-LED像素布线结构示意图。FIG. 12 is a schematic diagram of a TFT Mini-LED pixel wiring structure.
图13为本发明实施例提供的LED显示面板布线结构的制造流程示意图。FIG. 13 is a schematic diagram of a manufacturing process of a wiring structure of an LED display panel according to an embodiment of the present invention.
其中,图中各附图标记:Among them, each reference sign in the figure:
1-透明衬底;2-透光缓冲层;31-第一导电焊盘;32-第二导电焊盘;321-第一导电部;3211-通光孔;4-透光绝缘粘接层;5-导电层;51-第二导电部;6-焊接部;7-像素信号线;8-LED芯片;9-TFT结构。1-transparent substrate; 2-light-transmitting buffer layer; 31-first conductive pad; 32-second conductive pad; 321-first conductive part; 3211-light-through hole; 4-light-transmitting insulating adhesive layer 5-conductive layer; 51-second conductive part; 6-welding part; 7-pixel signal line; 8-LED chip; 9-TFT structure.
具体实施方式Detailed ways
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
需要说明的是,在本申请实施例的描述中,除非另有说明,“/”表示或的意思,例如,A/B可以表示A或B;本文中的“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。其中,A,B分别可以是单数或者复数。It should be noted that, in the description of the embodiments of the present application, unless otherwise stated, "/" means or means, for example, A/B can mean A or B; "and/or" in this document is only a kind of Describing the association relationship of associated objects, it means that there can be three kinds of relationships, for example, A and/or B, which can mean that A exists alone, A and B exist at the same time, and B exists alone. Among them, A and B can be singular or plural respectively.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inside", "outside", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated A device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
请一并参阅图1至图11,现对本发明提供的LED显示面板布线结构进行说明。LED显示面板布线结构包括:透明衬底1、覆盖在透明衬底1上的透光缓冲层2、设置在透光缓冲层2上的第一导电焊盘31、设置在透光缓冲层2上并具有第一导电部321的第二导电焊盘32、铺设在透光缓冲层2上并具有覆盖在第一导电部321上的预定粘接区的透光绝缘粘接层4、铺设在透光绝缘粘接层4上并具有覆盖在预定粘接区上的第二导电部51的导电层5;以及通过激光依次穿过透明衬底1和透光缓冲层2并焊接第一导电部321和第二导电部51所形成的焊接部6。Please refer to FIG. 1 to FIG. 11 together, and now the wiring structure of the LED display panel provided by the present invention will be described. The wiring structure of the LED display panel includes: a
如此,透明衬底1上覆盖有透光缓冲层2,透光缓冲层2上布设有间隔设置的第一导电焊盘31和第二导电焊盘32,LED芯片8可以通过第一导电焊盘31和第二导电焊盘32进行供电(或信号传输)。透光缓冲层2可防止玻璃衬底(比如:透明衬底1)中的碱金属离子na+、k+等在高温下向其他功能层发生扩散,影响薄膜的性能,也可在柔性衬底中防止水和氧气的渗透(另外,透光缓冲层2也避免第一导电焊盘31和第二导电焊盘32之间直接导通)。第二导电焊盘32上的部分区域为第一导电部321,透光绝缘粘接层4铺设在透光缓冲层2上,透光绝缘粘接层4上的部分区域为预定粘接区,预定粘接区覆盖第一导电部321,导电层5铺设并粘接在透光绝缘粘接层4上,导电层5上的部分区域为第二导电部51,第二导电部51覆盖预定粘接区,即预定粘接区位于第一导电部321和第二导电部51之间,且预定粘接区将第一导电部321和第二导电部51粘接在一起;激光依次穿过透明衬底1和透光缓冲层2后灼烧第一导电部321和第二导电部51,第一导电部321和第二导电部51在激光灼烧下熔化并焊接在一起(在一个实施例中,预定粘接区在焊接过程中熔化或气化)形成焊接部6;由于第一导电部321和第二导电部51之间直接焊接,容易保持导电层5和第二导电焊盘32之间电压的导电的稳定,且导电层5采用低电阻金属箔大大降低了金属线路层的压降,提高了LED显示面板发光均匀性。另外,激光焊接只是局部加热,不容易引起导电层5上大面积加热造成大面积熔化并影响导电可靠性。In this way, the
在一个实施例中,透光:可以是针对特定波长的光束或自然光。在一个实施例中,透光:可以是预定光束的透过率超过百分之九十。In one embodiment, light transmission: can be light beams or natural light for a specific wavelength. In one embodiment, light transmittance: the transmittance of the predetermined light beam may exceed ninety percent.
在一个实施例中,透明衬底1为透光板。In one embodiment, the
在一个实施例中,LED显示面板为LED显示屏。In one embodiment, the LED display panel is an LED display screen.
在一个实施例中,第一导电部321和第二导电部51之间直接焊接,使得第一导电部321和第二导电部51的导电连接更加稳固可靠。In one embodiment, the first
在一个实施例中,第一导电焊盘31的数量为多个。In one embodiment, the number of the first
在一个实施例中,第一导电焊盘31为铺设在透光缓冲层2上的导电金属层。In one embodiment, the first
在一个实施例中,第二导电焊盘32的数量为多个。In one embodiment, the number of the second
在一个实施例中,第二导电焊盘32为铺设在透光缓冲层2上的导电金属层。In one embodiment, the second
在一个实施例中,透光缓冲层2通过PECVD制备。In one embodiment, the light-transmitting
在一个实施例中,导电层5是预制的Cu金属箔。In one embodiment, the
在一个实施例中,导电层5的Cu金属箔厚度为5um~100um。In one embodiment, the thickness of the Cu metal foil of the
在一个实施例中,导电层5的Cu金属箔宽度大于厚度,便于刻蚀。In one embodiment, the width of the Cu metal foil of the
在一个实施例中,第一导电焊盘31通过PVD或真空溅射制备。在一个实施例中,第一导电焊盘31的厚度0.1um~5um。In one embodiment, the first
在一个实施例中,第二导电焊盘32通过PVD或真空溅射制备。在一个实施例中,第二导电焊盘32的厚度0.1um~5um。In one embodiment, the second
在一个实施例中,导电层5铺设的没有凸凹的图形,便于金属箔的刻蚀。In one embodiment, the
在一个实施例中,激光的入射方向与透明衬底1垂直。In one embodiment, the incident direction of the laser is perpendicular to the
在一个实施例中,焊接部6位于预定粘接区的中央区域。在一个实施例中,在预定粘接区的延伸方向上,焊接部6的最大宽度大于焊接部6到预定粘接区边缘的最小宽度。In one embodiment, the
在一个实施例中,LED与第一导电焊盘31的接触位置比导电层5更靠近透光缓冲层2。在一个实施例中,LED与第二导电焊盘32的接触位置比导电层5更靠近透光缓冲层2。In one embodiment, the contact position of the LED with the first
进一步地,请参阅图1至图11,作为本发明提供的LED显示面板布线结构的一种具体实施方式,透明衬底1为:玻璃、透明PI(PI:聚酰亚胺)、PEN(PEN:聚萘二甲酸乙二醇酯)、PET(PET:聚对苯二甲酸乙二醇酯)中任意一种材料制成。如此,透光性好。Further, please refer to FIG. 1 to FIG. 11 , as a specific embodiment of the wiring structure of the LED display panel provided by the present invention, the
进一步地,请参阅图1至图11,作为本发明提供的LED显示面板布线结构的一种具体实施方式,透光缓冲层2为:SiN、SiOx(硅氧化物)、AlOx(铝氧化物)中任意一种材料制成。如此,透光性好。Further, please refer to FIG. 1 to FIG. 11 , as a specific embodiment of the wiring structure of the LED display panel provided by the present invention, the light-transmitting
进一步地,请参阅图1至图11,作为本发明提供的LED显示面板布线结构的一种具体实施方式,第一导电焊盘31为:Cu、Ni、Au、ITO(ITO:掺锡氧化铟)、Mo、Ag中任意一种材料制成;第二导电焊盘32为:Cu、Ni、Au、ITO(ITO:掺锡氧化铟)、Mo、Ag中任意一种材料制成。Further, please refer to FIG. 1 to FIG. 11 , as a specific embodiment of the wiring structure of the LED display panel provided by the present invention, the first
进一步地,请参阅图1至图11,作为本发明提供的LED显示面板布线结构的一种具体实施方式,透光绝缘粘接层4为:透明聚合物胶材。如此,透光性好,粘接性好。Further, please refer to FIG. 1 to FIG. 11 , as a specific embodiment of the wiring structure of the LED display panel provided by the present invention, the light-transmitting insulating
在一个实施例中,透明聚合物胶材为硅橡胶或环氧胶水。In one embodiment, the transparent polymer glue is silicone rubber or epoxy glue.
进一步地,请参阅图1至图11,作为本发明提供的LED显示面板布线结构的一种具体实施方式,导电层5为:Cu箔或Al箔。如此,导电性能好。Further, please refer to FIG. 1 to FIG. 11 , as a specific embodiment of the wiring structure of the LED display panel provided by the present invention, the
进一步地,请参阅图1至图11,作为本发明提供的LED显示面板布线结构的一种具体实施方式,第二导电焊盘32的第一导电部321上开设有多个通光孔3211。如此,便于激光透过,另外,也便于通光孔3211的边缘与导电层5焊接在一起形成焊接部6。Further, please refer to FIG. 1 to FIG. 11 , as a specific embodiment of the wiring structure of the LED display panel provided by the present invention, the first
进一步地,请参阅图1至图11,作为本发明提供的LED显示面板布线结构的一种具体实施方式,多个通光孔3211呈蜂窝状。如此,便于激光透过。Further, please refer to FIG. 1 to FIG. 11 , as a specific embodiment of the wiring structure of the LED display panel provided by the present invention, the plurality of light-passing
在一个实施例中,激光的光斑至少覆盖两个通光孔3211。In one embodiment, the light spot of the laser covers at least two light-transmitting
在一个实施例中,蜂窝状通光孔3211边缘被激光熔化后与导电层5焊接在一起后形成蜂窝状的焊接部6,更加牢固,也便于散热。In one embodiment, the edge of the honeycomb-shaped light-passing
在一个实施例中,激光的焦点位于导电层5上。In one embodiment, the focal point of the laser is on the
在一个实施例中,每个通光孔3211内分别具有多条与第一导电部321材质相同的筋条,多个筋条的一端汇聚于通光孔3211的中央区域,如此,便于激光同时焊接通光孔3211内的多根筋条;多根筋条焊接到导电层5上后,多根筋条可以将应力汇聚到通光孔3211的中央区域。在一个实施例中,通光孔3211分别为多边形(比如六边形),筋条的数量与多边形的角数相同,各筋条与多个角一一对应,且各筋条的另一端分别与对应的角连接;如此,多边形结构的通光孔3211比较稳定,且通光孔3211的边沿各自延伸方向拉扯时,不会直接将相邻的边朝延伸方向拉断,筋条连接在多边形的角处,角处不容易形变,提升筋条连接的牢固性和可靠性。在一个实施例中,任意相邻两个六边形的三分之一的区域重合,如此,相邻六边形之间可以分摊应力。在一个实施例中,每个六边形的边至少存在两条边为相邻六边形内的筋条,一个六边形的边变成相邻六边形内的筋条,使得一个六边形的边所受应力可以分摊到相邻六边形的角部和中央区域,提升了六边形结构焊接的稳定性。In one embodiment, each light-passing
在一个实施例中,通光孔3211为圆形。In one embodiment, the light-passing
进一步地,请参阅图1至图11,作为本发明提供的LED显示面板布线结构的一种具体实施方式,导电层5具有拐角部,拐角部具有倒角。如此,从而避免直角折弯处的特性阻抗突变产生的信号完整性问题。。Further, please refer to FIG. 1 to FIG. 11 , as a specific embodiment of the wiring structure of the LED display panel provided by the present invention, the
在一个实施例中,倒角半径r不小于1个像素间距。In one embodiment, the chamfer radius r is not less than 1 pixel pitch.
在一个实施例中,LED的单元模块200*200pitch=1mm,假设采用铜制程作为电源走线(即导电层5),铜的电阻率ρCu=1.75*10-8Ω·m;LED透明显示阵列设计线宽100um,像素电流0.2mA(对应5000nit显示发光亮度);5000nit,R→1500nit,G→3000nit,B→500nit;R光强0.0016535cd→亮度1653cd/m2→电流0.13mA;G光强0.003cd→亮度3005cd/m2→电流0.031mA;B光强0.0005cd→亮度506cd/m2→电流0.028mA;总电流约0.2mA。In one embodiment, the unit module of the LED is 200*200pitch=1mm, assuming that a copper process is used as the power trace (ie, the conductive layer 5), the resistivity of copper ρ Cu =1.75*10 -8 Ω·m; the LED transparent display Array design line width 100um, pixel current 0.2mA (corresponding to 5000nit display brightness); 5000nit, R→1500nit, G→3000nit, B→500nit; R light intensity 0.0016535cd→brightness 1653cd/m2→current 0.13mA; G light intensity 0.003cd→brightness 3005cd/m2→current 0.031mA; B light intensity 0.0005cd→brightness 506cd/m2→current 0.028mA; the total current is about 0.2mA.
在一个实施例中,如果电源走线采用普通300nm Cu制程;则300nm Cu方块电阻R1=ρCu*10-3/(10-3*3*10-7)≈0.06Ω;单元模块单条电源走线的压降Vdrop=(200+199+……+1)*0.2mA*(0.06Ω*1000/100)≈2.4V;2.4V的压降将会严重影响透明LED阵列正常显示。In one embodiment, if the power supply trace adopts a common 300nm Cu process; then the 300nm Cu sheet resistance R1=ρ Cu *10-3/(10-3*3* 10-7 )≈0.06Ω; a single power supply line of the unit module The voltage drop of the line V drop = (200+199+...+1)*0.2mA*(0.06Ω*1000/100)≈2.4V; the voltage drop of 2.4V will seriously affect the normal display of the transparent LED array.
在一个实施例中,如果电源走线采用50um厚度的Cu箔;则Cu箔方块电阻R2=ρCu*10-3/(10-3*5*10-5)≈3.5*10-4Ω;单元模块单条电源走线的压降Vdrop=(200+199+……+1)*0.2mA*(3.5*10-4Ω*1000/100)≈0.014V;0.014V的压降几乎不影响透明LED阵列正常显示。In one embodiment, if the power trace adopts Cu foil with a thickness of 50um; then the Cu foil sheet resistance R2=ρ Cu *10-3/(10-3*5* 10-5 )≈3.5* 10-4 Ω; The voltage drop of a single power supply trace of the unit module V drop = (200+199+...+1)*0.2mA*(3.5*10 -4 Ω*1000/100)≈0.014V; the voltage drop of 0.014V hardly affects The transparent LED array is displayed normally.
在一个实施例中,请参阅图12,TFT Mini-LED像素布线结构采用了与上述LED显示面板布线结构相同原理的布线结构,像素信号线7为TFT结构9提供信号,区域C和区域D分别与图6中A处结构相同。In one embodiment, please refer to FIG. 12, the TFT Mini-LED pixel wiring structure adopts the wiring structure of the same principle as the above-mentioned LED display panel wiring structure, the
请参阅图13,本发明还提供了一种LED显示面板布线结构的制造方法,包括:S1:预备透明衬底1;S2:在透明衬底1上覆盖透光缓冲层2;S3:在透光缓冲层2上分别设置第一导电焊盘31和第二导电焊盘32;S4:在透光缓冲层2上铺设透光绝缘粘接层4,且透光绝缘粘接层4上预定粘接区覆盖第二导电焊盘32上第一导电部321;S5:在透光绝缘粘接层4上铺设导电层5,且导电层5上第二导电部51覆盖预定粘接区;S6:通过激光依次穿过透明衬底1和透光缓冲层2并焊接第一导电部321和第二导电部51。如此,透明衬底1上覆盖有透光缓冲层2,透光缓冲层2上布设有间隔设置的第一导电焊盘31和第二导电焊盘32,LED芯片8可以通过第一导电焊盘31和第二导电焊盘32进行供电(或信号传输)。透光缓冲层2可防止玻璃衬底(比如:透明衬底1)中的碱金属离子na+、k+等在高温下向其他功能层发生扩散,影响薄膜的性能,也可在柔性衬底中防止水和氧气的渗透(另外,透光缓冲层2也避免第一导电焊盘31和第二导电焊盘32之间直接导通)。第二导电焊盘32上的部分区域为第一导电部321,透光绝缘粘接层4铺设在透光缓冲层2上,透光绝缘粘接层4上的部分区域为预定粘接区,预定粘接区覆盖第一导电部321,导电层5铺设并粘接在透光绝缘粘接层4上,导电层5上的部分区域为第二导电部51,第二导电部51覆盖预定粘接区,即预定粘接区位于第一导电部321和第二导电部51之间,且预定粘接区将第一导电部321和第二导电部51粘接在一起;激光依次穿过透明衬底1和透光缓冲层2后灼烧第一导电部321和第二导电部51,第一导电部321和第二导电部51在激光灼烧下熔化并焊接在一起(在一个实施例中,预定粘接区在焊接过程中熔化或气化)形成焊接部6;由于第一导电部321和第二导电部51之间直接焊接,容易保持导电层5和第二导电焊盘32之间电压的导电的稳定,且导电层5采用低电阻金属箔大大降低了金属线路层的压降,提高了LED显示面板发光均匀性。另外,激光焊接只是局部加热,不容易引起导电层5上大面积加热造成大面积熔化并影响导电可靠性。Referring to FIG. 13 , the present invention also provides a method for manufacturing a wiring structure of an LED display panel, including: S1: preparing a
在一个实施例中,移除部分透光绝缘粘接层4的方法有使用丙酮,NMP(NMP:N-甲基吡咯烷酮),DMAC(DMAC:二甲基乙酰胺),DMSO(DMSO:二甲基亚砜)等有机溶液去除;在一个实施例中,移除部分透光绝缘粘接层4可以采用O2等离子体移除粘结层材料,暴露出焊盘区域。In one embodiment, the method of removing part of the light-transmitting insulating
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principle of the present invention, several improvements and replacements can be made. These improvements and replacements It should also be regarded as the protection scope of the present invention.
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CN119008826A (en) * | 2024-10-22 | 2024-11-22 | 江西卓讯微电子有限公司 | Crystal film screen preparation method and crystal film screen |
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JPH08262475A (en) * | 1995-03-21 | 1996-10-11 | Semiconductor Energy Lab Co Ltd | Production of display device |
CN216353132U (en) * | 2021-11-05 | 2022-04-19 | 深圳市全洲自动化设备有限公司 | Transparent LED display screen |
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2022
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JPH08262475A (en) * | 1995-03-21 | 1996-10-11 | Semiconductor Energy Lab Co Ltd | Production of display device |
CN216353132U (en) * | 2021-11-05 | 2022-04-19 | 深圳市全洲自动化设备有限公司 | Transparent LED display screen |
Non-Patent Citations (1)
Title |
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苏方宁;王超;汤道军;黄泽光;: "带柔性电极延伸线的印刷及并置导线复合LED光源板的研制", 佛山陶瓷, no. 03, 15 March 2015 (2015-03-15) * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN119008826A (en) * | 2024-10-22 | 2024-11-22 | 江西卓讯微电子有限公司 | Crystal film screen preparation method and crystal film screen |
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