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CN114971326A - Method and system for monitoring and counting reliability test process of whole vehicle - Google Patents

Method and system for monitoring and counting reliability test process of whole vehicle Download PDF

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CN114971326A
CN114971326A CN202210619667.4A CN202210619667A CN114971326A CN 114971326 A CN114971326 A CN 114971326A CN 202210619667 A CN202210619667 A CN 202210619667A CN 114971326 A CN114971326 A CN 114971326A
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黄程
张宇飞
李双庆
孙振宇
周国彬
白小强
李怀召
王利哲
张洪波
宫晋升
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Abstract

A monitoring and counting method and a monitoring and counting system for a finished automobile reliability test process relate to the technical field of automobile reliability tests and solve the problems of long test period, high manual processing cost, large test data volume, complex process monitoring and high error rate. The method comprises the following steps: s1, establishing a process monitoring evaluation index; s2, managing the reliability test data of the whole vehicle: collecting test data aiming at the content covered by the process monitoring evaluation index, and standardizing the test data; s3, preprocessing data; s4, counting vehicle driving information data, and analyzing according to a data analysis rule; and S5, generating an automatic test report. The system comprises a data management module, a data configuration module, a data analysis module, a graph drawing module and a report export module. The invention can be applied to the whole vehicle reliability test process, saves manpower and improves working efficiency.

Description

一种整车可靠性试验过程监控统计方法和系统A Statistical Method and System for Monitoring Process of Vehicle Reliability Test

技术领域technical field

本发明涉及车辆可靠性试验技术领域,具体涉及一种整车可靠性试验过程监控统计方法和系统。The invention relates to the technical field of vehicle reliability test, in particular to a method and system for monitoring and statistics of a reliability test process of a complete vehicle.

背景技术Background technique

整车可靠性试验主要由试验里程和试验操作项目两部分构成,在完成以上两部分试验的过程中,对整车的故障进行发现与评价。现有的整车可靠性试验工程师需要对试验过程进行日统计、阶段性统计、汇总统计以及生成试验报告等操作,存在试验周期长、人工处理成本大、试验数据体量大、过程监控复杂以及错误率高的问题。The vehicle reliability test is mainly composed of two parts: test mileage and test operation items. In the process of completing the above two parts of the test, the faults of the complete vehicle are found and evaluated. Existing vehicle reliability test engineers need to perform daily statistics, periodic statistics, summary statistics, and test report generation operations on the test process, which have long test cycles, high labor costs, large volume of test data, complex process monitoring, and other problems. high error rate.

发明内容SUMMARY OF THE INVENTION

为了解决以上技术问题,本发明提出了一种整车可靠性试验过程监控统计方法和系统。In order to solve the above technical problems, the present invention proposes a statistical method and system for monitoring the reliability test process of a complete vehicle.

本发明的技术方案如下:The technical scheme of the present invention is as follows:

一种整车可靠性试验过程监控统计方法,所述方法包括以下步骤:A statistical method for monitoring a vehicle reliability test process, the method comprising the following steps:

S1、建立过程监控评价指标;S1. Establish process monitoring and evaluation indicators;

S2、整车可靠性试验数据管理:针对所述过程监控评价指标涵盖的内容收集试验数据,并进行试验数据的标准化;S2. Vehicle reliability test data management: collect test data for the content covered by the process monitoring and evaluation index, and standardize the test data;

S3、数据预处理;S3, data preprocessing;

S4、统计车辆行车信息数据,按照数据分析规则进行分析;S4. Statistical vehicle driving information data, and analyze according to the data analysis rules;

S5、自动化试验报告生成。S5, automatic test report generation.

优选地,步骤S1中所述过程监控评价指标包括试验进度、工时管理、试验操作项目完成情况、整车故障状态、重点零部件系统运行状态以及来自设计师输入及试验大纲规定的监控内容。Preferably, the process monitoring and evaluation indicators described in step S1 include test progress, man-hour management, completion of test operation items, vehicle failure status, operating status of key component systems, and monitoring content input from the designer and specified in the test program.

优选地,步骤S2中所述试验数据的来源包括司机填报的工时内容数据以及试验车数采设备获取的试验数据。Preferably, the source of the test data in step S2 includes the man-hour content data reported by the driver and the test data obtained by the test vehicle data collection device.

优选地,所述司机填报的工时内容数据包括:员工单位、工作日期、试验项目名称、项目费用号、车辆编号、试验内容、工时量、工时类型、负责工程师、试验地点、起始时间、结束时间、起始里程、结束里程、油电耗记录及备证图片及工程师自定义内容;所述工时内容数据需统一模板固定列名。Preferably, the working hour content data reported by the driver includes: employee unit, working date, test project name, project cost number, vehicle number, test content, working hour amount, working hour type, responsible engineer, test location, start time, end Time, starting mileage, ending mileage, fuel and electricity consumption records, supporting pictures and engineer-customized content; the working hour content data needs to be fixed in a unified template.

优选地,所述数采设备具备无线传输能力,所述数采设备的采集对象包括动力can、混动can、舒适can、底盘can、仪表can、诊断can、lin线、以太网及音频视频,所述试验车数采设备获取的试验数据具体包括:车辆编号与数据采集设备绑定信息、工作时间、GPS车速、经纬度、车身装备状态信号、电子电器功能状态信号、整车重点零部件故障信号和状态信号及温度信号;所述车身装备状态信号、电子电器功能状态信号、整车重点零部件故障信号和状态信号及温度信号为经过DBC解析后的数据,所述DBC解析时将数据名称进行标准化处理。Preferably, the data acquisition device has wireless transmission capability, and the acquisition objects of the data acquisition device include power cans, hybrid cans, comfort cans, chassis cans, instrument cans, diagnostic cans, lin lines, Ethernet, and audio and video, The test data obtained by the test vehicle data acquisition equipment specifically includes: vehicle number and data acquisition equipment binding information, working hours, GPS vehicle speed, longitude and latitude, body equipment status signals, electronic and electrical function status signals, and vehicle key components fault signals. and status signal and temperature signal; the body equipment status signal, electronic and electrical function status signal, vehicle key component fault signal and status signal and temperature signal are the data after DBC analysis, and the data name is used for the DBC analysis. Standardized processing.

优选地,所述步骤S3进一步包括:Preferably, the step S3 further comprises:

(1)制定过滤条件删除并修改填报错误的工时记录单;(1) Formulate filter conditions to delete and modify the wrong time record sheet;

(2)制定过滤条件删除由于数据设备不稳定产生的数据飘点。(2) Formulate filter conditions to delete data drifts caused by unstable data equipment.

优选地,步骤S4中所述车辆行车信息数据包括试验进度信息数据和操作项频次统计;Preferably, the vehicle driving information data in step S4 includes test progress information data and operation item frequency statistics;

所述试验进度信息数据的数据分析规则为:(1)当日行驶里程:将里程填报数据按工作日期进行分组,在组内使用最大值减最小值的方式获取;(2)累计里程:以当天为目标日期,将之前的行驶里程进行累计求和;(3)累计百公里油电耗=累计油电耗/累计试验里程×100;The data analysis rules for the test progress information data are: (1) The mileage on the day: group the mileage reporting data according to the working date, and obtain the maximum value minus the minimum value in the group; (2) Accumulated mileage: on the current day As the target date, the previous mileage is accumulated and summed; (3) Cumulative fuel consumption per 100 kilometers = accumulated fuel consumption/accumulated test mileage × 100;

所述操作项频次统计的数据分析规则为通过基于下一频率的信号状态值建立新列,横向比对当前时刻和下一时刻的状态值是否一致确定信号状态值是否发生变化。The data analysis rule for the frequency statistics of the operation item is to establish a new column based on the signal state value of the next frequency, and horizontally compare whether the state value of the current moment and the next moment are consistent to determine whether the signal state value has changed.

优选地,所述操作项频次统计的数据分析具体包括:创建带统计频次状态信号列的顺位时刻列,获取下一时刻的信号状态值;判定如果该信号列是否为单值变量,并执行数据分析规则;Preferably, the data analysis of the frequency statistics of the operation items specifically includes: creating a sequence time column with a statistical frequency state signal column, and obtaining the signal state value at the next moment; determining whether the signal column is a single-valued variable, and executing data analysis rules;

优选地,所述执行数据分析规则进一步包括:Preferably, the execution data analysis rules further include:

(一)若为仅有两个状态值,则执行如下公式:(1) If there are only two state values, execute the following formula:

Figure BDA0003675788580000031
Figure BDA0003675788580000031

Figure BDA0003675788580000032
Figure BDA0003675788580000032

其中,N代表信号切换频次、Vi代表信号当前时刻值、Vi+1代表信号下一时刻值、i代表时刻、T代表信号总时刻数、P1代表状态值1、P2代表状态值2、C代表P1→P2→P1状态循环数;Among them, N represents the frequency of signal switching, V i represents the current time value of the signal, V i+1 represents the next time value of the signal, i represents the time, T represents the total number of times of the signal, P 1 represents the state value 1, and P 2 represents the state value 2. C represents the number of state cycles of P 1 → P 2 → P 1 ;

执行步骤如下:The execution steps are as follows:

(1)将信号列的下一时刻值与当前时刻值求差的绝对值与状态值求差的绝对值求比值,此时若状态值发生改变,则比值为1,若状态值未发生改变,则比值为0;(1) Calculate the ratio between the absolute value of the difference between the next moment value of the signal sequence and the current moment value and the absolute value of the difference between the state value. At this time, if the state value changes, the ratio is 1. If the state value does not change , then the ratio is 0;

(2)求比值;(2) Find the ratio;

(3)将该信号列求得的比值列求和得到信号切换次数;(3) The number of signal switching times is obtained by summing the ratio sequence obtained by the signal sequence;

(4)根据信号切换次数计算状态循环数;(4) Calculate the number of state cycles according to the number of signal switching;

(二)若为多个状态值,则执行如下公式:(2) If there are multiple state values, execute the following formula:

Figure BDA0003675788580000041
Figure BDA0003675788580000041

Figure BDA0003675788580000042
Figure BDA0003675788580000042

Figure BDA0003675788580000043
Figure BDA0003675788580000043

其中,N代表信号切换频次、Vi代表信号当前时刻值、Vi+1代表信号下一时刻值、i代表时刻、T代表信号总时刻数、P{P1,P2,P3,P4,Pn}代表状态值集合、Py→Pz代表状态值由y切换至z,Py,Pz∈P、C代表P1→P2→…→Pn→…→P2→P1状态循环数;Among them, N represents the frequency of signal switching, V i represents the current time value of the signal, V i+1 represents the next time value of the signal, i represents the time, T represents the total number of times of the signal, P{P 1 , P 2 , P 3 , P 4 , P n } represents the state value set, P y →P z represents the state value switching from y to z, P y , P z ∈P, C represents P 1 →P 2 →…→P n →…→P 2 → P 1 state cycle number;

执行步骤如下:The execution steps are as follows:

(1)枚举状态信号切换的所有可能组合,确定可能的组合个数:若信号为顺序闭环信号,则切换组合数为2(n-1),若信号为无序切换状态信号则切换组合数为n(n-1),其中n表示信号值个数;(1) Enumerate all possible combinations of state signal switching to determine the number of possible combinations: if the signal is a sequential closed-loop signal, the number of switching combinations is 2 (n-1), and if the signal is an unordered switching state signal, the switching combination is The number is n(n-1), where n represents the number of signal values;

(2)将信号列的下一时刻值与当前时刻值求差,若状态值未发生改变,则差值为0;(2) Calculate the difference between the next moment value of the signal sequence and the current moment value, if the state value has not changed, the difference value is 0;

(3)若状态值改变,差值不为零,则根据公式求和到信号该组切换次数;(3) If the state value changes and the difference is not zero, then sum up to the switching times of the signal group according to the formula;

(4)若信号为顺序闭环信号,则取所有组合中切换次数最少的值,作为该信号的状态循环数,若信号为无序切换信号,则枚举每组信号切换次数;(4) If the signal is a sequential closed-loop signal, the value with the least number of switching times in all combinations is taken as the number of state cycles of the signal. If the signal is an unordered switching signal, the switching times of each group of signals are enumerated;

(三)整车故障监控统计内容:根据数采设备采集的各零部件运行状态信号,统计各主要零部件故障发生频次及故障时长,当零部件workingst及errorst值跳出正常范围时计数,得到故障频次,并计算故障运行时长;(3) Statistical content of vehicle fault monitoring: According to the operating status signals of each component collected by the data acquisition equipment, count the frequency and duration of faults of each main component, and count when the workingst and errorst values of the components are out of the normal range to obtain the fault. frequency, and calculate the fault running time;

其中所述故障频次公式:The formula for the failure frequency is:

Figure BDA0003675788580000044
Figure BDA0003675788580000044

Figure BDA0003675788580000051
Figure BDA0003675788580000051

所述故障时长公式:The fault duration formula:

Figure BDA0003675788580000052
Figure BDA0003675788580000052

Figure BDA0003675788580000053
Figure BDA0003675788580000053

其中,N:故障频次、Vi:信号当前时刻值、Vi+1:信号下一时刻值、i:时刻、T:信号总时刻数、Vr:信号正常限值、E:错误状态运行时长、f:数采设备采样频率;Among them, N: fault frequency, V i : signal current time value, V i+1 : signal next time value, i: time, T: total signal time, V r : signal normal limit, E: error state operation Duration, f: sampling frequency of data acquisition equipment;

(四)重点零部件系统监控:以数采设备采集的各零部件状态信号为基础,根据通信矩阵定义,通过信号值计算零部件运行时长、故障频次、状态值分布及极值统计;(4) System monitoring of key components: Based on the status signals of each component collected by the data acquisition equipment, and according to the definition of the communication matrix, the running time, fault frequency, state value distribution and extreme value statistics of the components are calculated through the signal values;

(五)自定义监控内容:以各零部件温度信号、能耗信号为基础,根据分布区间或积分统计,进行能耗统计和温度极值监控。(5) Custom monitoring content: Based on the temperature signal and energy consumption signal of each component, according to the distribution interval or integral statistics, energy consumption statistics and temperature extreme value monitoring are carried out.

本发明还提供了一种整车可靠性试验过程监控统计系统,用于实现以上所述整车可靠性试验过程监控统计方法,所述系统包括数据管理模块、数据配置模块、数据分析模块、图形绘制模块以及报告导出模块;The present invention also provides a monitoring and statistics system for the reliability test process of a vehicle, which is used to realize the above-mentioned method for monitoring and statistics of the reliability test process of the vehicle. The system includes a data management module, a data configuration module, a data analysis module, a graph Drawing module and report export module;

所述数据管理模块用于在数据标准化及统计规则定义完毕后,对耐久试验数据进行管理,包含对耐久试验数据的新建、打开、修改和保存,通过连接企业数据库来获得采集完的工时统计填报数据及耐久试验数据,同时支持以列表形式显示打开的数据,以供校对;所述数据配置模块中配置项目车辆-数据表-监控模块-监控条目-监控规则,以项目号、车辆编号、工作日期字段为基准进行数据连接;所述数据分析模块用于与企业数据库进行连接,基于SQL配置数据分析模块进行大数据处理,引用数据配置信息完成频次、工作时长、极值及平均值统计、切割数据分段完成区间分布统计;所述图形绘制模块用于调用原始数据表及运算结果表,调用二维及三位绘图函数和地图API,绘制行车轨迹、频数区间分布图、时域曲线图、饼图、散点图及热力图;所述报告导出模块用于一键导出生成报告存储到特定路径下,同时支持选取时间段,生成日度、月度、全周期的试验报告。The data management module is used to manage the durability test data after the data standardization and statistical rules are defined, including the creation, opening, modification and saving of the durability test data, and the collected man-hour statistics report is obtained by connecting to the enterprise database. Data and durability test data, and support to display the opened data in the form of a list for proofreading; the data configuration module configures the project vehicle-data table-monitoring module-monitoring items-monitoring rules, with item number, vehicle number, work The date field is used as the benchmark for data connection; the data analysis module is used to connect with the enterprise database, and the data analysis module is configured based on SQL for big data processing, and the data configuration information is referenced to complete the frequency, working time, extreme value and average value statistics, cutting Data segmentation completes interval distribution statistics; the graphics drawing module is used to call the original data table and the operation result table, call the two-dimensional and three-dimensional drawing functions and map API, and draw the driving track, frequency interval distribution diagram, time domain curve diagram, Pie charts, scatter charts and heat maps; the report export module is used to export and generate reports with one click and store them in a specific path. At the same time, it supports selecting time periods to generate daily, monthly, and full-cycle test reports.

与现有技术相比,本发明的具体有益效果为:Compared with the prior art, the specific beneficial effects of the present invention are:

本发明将可靠性试验过程监控所需的重点信息进行自动化的数据处理,以自动化的形式完成对评价指标的统计,建立数据处理模板并自动生成试验报告,所述的评价指标可以从多维度对整车可靠性试验进行过程监控,所述的频次统计方法可以提高运算效率,所述的自动化统计方法可以极大的降低人工处理成本、周期、错误率、并可自定义分析流程,模板化生成报告,提高工作效率。The invention automatically processes the key information required for monitoring the reliability test process, completes the statistics of the evaluation indicators in an automated form, establishes a data processing template and automatically generates a test report, and the evaluation indicators can be analyzed from multiple dimensions. The whole vehicle reliability test is used to monitor the process. The frequency statistics method can improve the computing efficiency, and the automatic statistics method can greatly reduce the manual processing cost, cycle and error rate, and can customize the analysis process and generate templates. reports to improve work efficiency.

附图说明Description of drawings

图1为本发明所述整车可靠性试验过程监控统计方法流程示意图;Fig. 1 is the schematic flow chart of the monitoring and statistical method of the whole vehicle reliability test process according to the present invention;

图2为实施例9所述操作项频次统计的数据分析流程示意图;Fig. 2 is the data analysis process flow diagram of the operation item frequency statistics described in Embodiment 9;

图3为实施例10所述系统自动化统计生成试验报告流程图。FIG. 3 is a flow chart of the automatic statistical generation of the test report of the system described in Embodiment 10. FIG.

具体实施方式Detailed ways

为使本发明的技术方案更加清楚,下面将结合本发明的说明书附图,对本发明实施例中的技术方案进行清楚、完整地描述,需要说明的是,以下实施例仅用于更好地理解本发明的技术方案,而不应理解为对本发明的限制。In order to make the technical solutions of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the description of the present invention. It should be noted that the following embodiments are only used for better understanding The technical solutions of the present invention should not be construed as limitations of the present invention.

实施例1.Example 1.

本实施例提供了一种整车可靠性试验过程监控统计方法,如图1所示,所述方法包括以下步骤:This embodiment provides a statistical method for monitoring the reliability test process of a vehicle, as shown in FIG. 1 , the method includes the following steps:

S1、建立过程监控评价指标;S1. Establish process monitoring and evaluation indicators;

S2、整车可靠性试验数据管理:针对所述过程监控评价指标涵盖的内容收集试验数据,并进行试验数据的标准化;S2. Vehicle reliability test data management: collect test data for the content covered by the process monitoring and evaluation index, and standardize the test data;

S3、数据预处理;S3, data preprocessing;

S4、统计车辆行车信息数据,按照数据分析规则进行分析;S4. Statistical vehicle driving information data, and analyze according to the data analysis rules;

S5、自动化试验报告生成。S5, automatic test report generation.

实施例2.Example 2.

本实施例为对实施例1的进一步举例说明,步骤S1中所述过程监控评价指标包括试验进度、工时管理、试验操作项目完成情况、整车故障状态、重点零部件系统运行状态以及来自设计师输入及试验大纲规定的监控内容。This embodiment is a further illustration of Embodiment 1. The process monitoring and evaluation indicators described in step S1 include test progress, man-hour management, completion of test operation items, vehicle failure status, operating status of key components and systems, and information from designers. Input and monitoring content specified in the test program.

下面对本实施例进行具体解释说明:The present embodiment will be specifically explained below:

试验进度:目的为监控整车运行进度,每日对试验整体完成情况进行把控。监控内容包括:计划里程、当日试验里程、累计试验里程、工作内容、油电耗统计等,示例如下:Test progress: The purpose is to monitor the running progress of the whole vehicle and control the overall completion of the test every day. The monitoring contents include: planned mileage, test mileage on the day, accumulated test mileage, work content, fuel and electricity consumption statistics, etc. Examples are as follows:

Figure BDA0003675788580000071
Figure BDA0003675788580000071

工时管理:目的是为监控工时使用情况、工时填报是否正确、工时使用情况、避免后续工时管理的问题。监控内容包括:员工单位、项目费用号、当日工时、工时类型,示例如下:Working hours management: The purpose is to monitor the usage of working hours, whether the reporting of working hours is correct, the usage of working hours, and to avoid the problems of subsequent working hours management. The monitoring content includes: employee unit, project expense number, working hours of the day, and working hour type. Examples are as follows:

Figure BDA0003675788580000081
Figure BDA0003675788580000081

电子围栏:目的是监控是否存在超速违规监控,试验路线偏离下线等违规行为。Electronic fence: The purpose is to monitor whether there are violations such as speeding violation monitoring, test route deviation from offline and other violations.

试验操作项目统计:试验操作项目包括车身装备操作及电子电器功能操作,目的是监控试验人员是否按规定完成试验操作项目,在完成过程中重点关注内容是否出现故障。操作次数由试验大纲制定,试验完成情况由试验数据计算得出,示例如下:Statistics of test operation items: The test operation items include body equipment operation and electronic and electrical function operation. The purpose is to monitor whether the test personnel complete the test operation items as required, and focus on whether the content is faulty during the completion process. The number of operations is determined by the test outline, and the completion of the test is calculated from the test data. Examples are as follows:

Figure BDA0003675788580000082
Figure BDA0003675788580000082

Figure BDA0003675788580000091
Figure BDA0003675788580000091

Figure BDA0003675788580000101
Figure BDA0003675788580000101

Figure BDA0003675788580000111
Figure BDA0003675788580000111

Figure BDA0003675788580000121
Figure BDA0003675788580000121

整车故障信号统计(CAN):试验中经常出现一闪而逝的偶发性试验故障,为了充分暴露试验故障,对试验的故障信号进行每日自动化监控,目的是不遗漏偶发故障。根据通信矩阵,对各零部件系统workingst、errorst进行频次统计,如平台可集成诊断CAN数据及故障码编译文件,则还可将诊断故障码出现频次进行统计,示例如下:Vehicle fault signal statistics (CAN): In the test, there are often sporadic test faults that are fleeting. In order to fully expose the test fault, the daily automatic monitoring of the test fault signal is carried out, in order to not miss the occasional fault. According to the communication matrix, the frequency of workingst and errorst of each component system is counted. If the platform can integrate diagnostic CAN data and fault code compilation files, the frequency of diagnostic fault codes can also be counted. Examples are as follows:

每万公里故障频率=累计故障频次/累计试验里程*10000Failure frequency per 10,000 kilometers = cumulative failure frequency / cumulative test mileage * 10000

Figure BDA0003675788580000131
Figure BDA0003675788580000131

Figure BDA0003675788580000141
Figure BDA0003675788580000141

重点零部件系统运行状态:针对整车系统,对每个系统进行试验信号分类,统计重点零部件系统运行状态,在对应系统出现试验故障后,可直接调用运行状态数据,为设计师分析故障提供数据支撑,运行状态的统计指标由设计师输入或根据试验大纲制定。示例如下:Operating status of key parts system: For the entire vehicle system, classify the test signals for each system, and count the operating status of key parts and components. After the corresponding system has a test failure, the operating status data can be directly called to provide designers with fault analysis. Supported by data, the statistical indicators of the operation status are input by the designer or formulated according to the test outline. An example is as follows:

Figure BDA0003675788580000151
Figure BDA0003675788580000151

Figure BDA0003675788580000161
Figure BDA0003675788580000161

Figure BDA0003675788580000171
Figure BDA0003675788580000171

Figure BDA0003675788580000181
Figure BDA0003675788580000181

实施例3.Example 3.

本实施例为对实施例1的进一步举例说明,步骤S2中所述试验数据的来源包括司机填报的工时内容数据以及试验车数采设备获取的试验数据。This embodiment is a further illustration of Embodiment 1, and the source of the test data in step S2 includes the working hour content data reported by the driver and the test data obtained by the test vehicle data collection device.

实施例4.Example 4.

本实施例为对实施例3的进一步举例说明,所述司机填报的工时内容数据包括:员工单位、工作日期、试验项目名称、项目费用号、车辆编号、试验内容、工时量、工时类型、负责工程师、试验地点、起始时间、结束时间、起始里程、结束里程、油电耗记录及备证图片及工程师自定义内容;所述工时内容数据需统一模板固定列名。This embodiment is a further illustration of Embodiment 3. The working hour content data filled in by the driver includes: employee unit, working date, test project name, project cost number, vehicle number, test content, working hour amount, working hour type, responsible Engineer, test site, start time, end time, start mileage, end mileage, fuel and electricity consumption records, and documentation pictures and engineer-defined content; the working hour content data needs to be listed in a unified template.

实施例5.Example 5.

本实施例为对实施例3的进一步举例说明,所述数采设备具备无线传输能力,所述数采设备的采集对象包括动力can、混动can、舒适can、底盘can、仪表can、诊断can、lin线、以太网及音频视频,所述试验车数采设备获取的试验数据具体包括:车辆编号与数据采集设备绑定信息、工作时间、GPS车速、经纬度、车身装备状态信号、电子电器功能状态信号、整车重点零部件故障信号和状态信号及温度信号;所述车身装备状态信号、电子电器功能状态信号、整车重点零部件故障信号和状态信号及温度信号为经过DBC解析后的数据,所述DBC解析时将数据名称进行标准化处理。This embodiment is a further illustration of Embodiment 3. The data acquisition device has wireless transmission capability, and the acquisition objects of the data acquisition device include power can, hybrid can, comfort can, chassis can, instrument can, and diagnostic can. , lin line, Ethernet and audio and video, the test data obtained by the test vehicle data acquisition equipment specifically includes: vehicle number and data acquisition equipment binding information, working time, GPS speed, longitude and latitude, body equipment status signal, electronic and electrical functions Status signal, fault signal, status signal and temperature signal of key parts of the vehicle; the status signal of body equipment, electronic and electrical function status signal, fault signal and status signal of key parts of the vehicle, and temperature signal are the data analyzed by DBC , the data names are standardized during the DBC parsing.

实施例6.Example 6.

本实施例为对实施例1的进一步举例说明,所述步骤S3进一步包括:This embodiment is a further illustration of Embodiment 1, and the step S3 further includes:

(1)制定过滤条件删除并修改填报错误的工时记录单;(1) Formulate filter conditions to delete and modify the wrong time record sheet;

(2)制定过滤条件删除由于数据设备不稳定产生的数据飘点。(2) Formulate filter conditions to delete data drifts caused by unstable data equipment.

进一步举例,制定过滤条件删除并修改填报错误的工时记录单:如车辆编号与所在项目不符、员工单位与驾驶员不匹配、里程填写超出规定范围、工作日期填写超出规定范围、重复填报等提取识别并修改。制定过滤条件删除由于数据设备不稳定产生的数据飘点:如车速超过最高车速,经纬度超出限制值,数据为DBC通信矩阵的无效值等For further example, formulate filter conditions to delete and modify the incorrectly filled time records: such as vehicle number does not match the project, the employee unit does not match the driver, the mileage is beyond the specified range, the work date is beyond the specified range, repeated filling, etc. Extraction and identification and modify. Formulate filter conditions to delete data drifting points caused by unstable data equipment: such as vehicle speed exceeding the maximum speed, latitude and longitude exceeding the limit value, the data is invalid value of the DBC communication matrix, etc.

实施例7.Example 7.

本实施例为对实施例1的进一步举例说明,步骤S4中所述车辆行车信息数据包括试验进度信息数据和操作项频次统计;This embodiment is a further illustration of Embodiment 1, and the vehicle driving information data in step S4 includes test progress information data and operation item frequency statistics;

所述试验进度信息数据的数据分析规则为:(1)当日行驶里程:将里程填报数据按工作日期进行分组,在组内使用最大值减最小值的方式获取;(2)累计里程:以当天为目标日期,将之前的行驶里程进行累计求和;(3)累计百公里油电耗=累计油电耗/累计试验里程×100;The data analysis rules for the test progress information data are: (1) The mileage on the day: group the mileage reporting data according to the working date, and obtain the maximum value minus the minimum value in the group; (2) Accumulated mileage: on the current day As the target date, the previous mileage is accumulated and summed; (3) Cumulative fuel consumption per 100 kilometers = accumulated fuel consumption/accumulated test mileage × 100;

所述操作项频次统计的数据分析规则为通过基于下一频率的信号状态值建立新列,横向比对当前时刻和下一时刻的状态值是否一致确定信号状态值是否发生变化。The data analysis rule for the frequency statistics of the operation item is to establish a new column based on the signal state value of the next frequency, and horizontally compare whether the state value of the current moment and the next moment are consistent to determine whether the signal state value has changed.

实施例8.Example 8.

本实施例为对实施例1的进一步举例说明,所述操作项频次统计的数据分析具体包括:创建带统计频次状态信号列的顺位时刻列,获取下一时刻的信号状态值;判定如果该信号列是否为单值变量,并执行数据分析规则;This embodiment is a further illustration of Embodiment 1. The data analysis of the frequency statistics of the operation items specifically includes: creating a sequence time column with a statistical frequency state signal column, and obtaining the signal state value at the next time; Whether the signal column is a single-valued variable and executes data analysis rules;

实施例9.Example 9.

本实施例为对实施例8的进一步举例说明,如图2所示,所述执行数据分析规则进一步包括:This embodiment is a further illustration of Embodiment 8. As shown in FIG. 2 , the execution data analysis rule further includes:

(一)若为仅有两个状态值,则执行如下公式:(1) If there are only two state values, execute the following formula:

Figure BDA0003675788580000201
Figure BDA0003675788580000201

Figure BDA0003675788580000202
Figure BDA0003675788580000202

其中,N代表信号切换频次、Vi代表信号当前时刻值、Vi+1代表信号下一时刻值、i代表时刻、T代表信号总时刻数、P1代表状态值1、P2代表状态值2、C代表P1→P2→P1状态循环数;Among them, N represents the frequency of signal switching, V i represents the current time value of the signal, V i+1 represents the next time value of the signal, i represents the time, T represents the total number of times of the signal, P 1 represents the state value 1, and P 2 represents the state value 2. C represents the number of state cycles of P 1 → P 2 → P 1 ;

执行步骤如下:The execution steps are as follows:

(1)将信号列的下一时刻值与当前时刻值求差的绝对值与状态值求差的绝对值求比值,此时若状态值发生改变,则比值为1,若状态值未发生改变,则比值为0;(1) Calculate the ratio between the absolute value of the difference between the next moment value of the signal sequence and the current moment value and the absolute value of the difference between the state value. At this time, if the state value changes, the ratio is 1. If the state value does not change , then the ratio is 0;

(2)求比值;(2) Find the ratio;

(3)将该信号列求得的比值列求和得到信号切换次数;(3) The number of signal switching times is obtained by summing the ratio sequence obtained by the signal sequence;

(4)根据信号切换次数计算状态循环数;(4) Calculate the number of state cycles according to the number of signal switching;

(二)若为多个状态值,则执行如下公式:(2) If there are multiple state values, execute the following formula:

Figure BDA0003675788580000203
Figure BDA0003675788580000203

Figure BDA0003675788580000204
Figure BDA0003675788580000204

Figure BDA0003675788580000205
Figure BDA0003675788580000205

其中,N代表信号切换频次、Vi代表信号当前时刻值、Vi+1代表信号下一时刻值、i代表时刻、T代表信号总时刻数、P{P1,P2,P3,P4,Pn}代表状态值集合、Py→Pz代表状态值由y切换至z,Py,Pz∈P、C代表P1→P2→…→Pn→…→P2→P1状态循环数;Among them, N represents the frequency of signal switching, V i represents the current time value of the signal, V i+1 represents the next time value of the signal, i represents the time, T represents the total number of times of the signal, P{P 1 , P 2 , P 3 , P 4 , P n } represents the state value set, P y →P z represents the state value switching from y to z, P y , P z ∈P, C represents P 1 →P 2 →…→P n →…→P 2 → P 1 state cycle number;

执行步骤如下:The execution steps are as follows:

(1)枚举状态信号切换的所有可能组合,确定可能的组合个数:若信号为顺序闭环信号,则切换组合数为2(n-1),若信号为无序切换状态信号则切换组合数为n(n-1),其中n表示信号值个数;(1) Enumerate all possible combinations of state signal switching to determine the number of possible combinations: if the signal is a sequential closed-loop signal, the number of switching combinations is 2 (n-1), and if the signal is an unordered switching state signal, the switching combination is The number is n(n-1), where n represents the number of signal values;

(2)将信号列的下一时刻值与当前时刻值求差,若状态值未发生改变,则差值为0;(2) Calculate the difference between the next moment value of the signal sequence and the current moment value, if the state value has not changed, the difference value is 0;

(3)若状态值改变,差值不为零,则根据公式求和到信号该组切换次数;(3) If the state value changes and the difference is not zero, then sum up to the switching times of the signal group according to the formula;

(4)若信号为顺序闭环信号,则取所有组合中切换次数最少的值,作为该信号的状态循环数,若信号为无序切换信号,则枚举每组信号切换次数;(4) If the signal is a sequential closed-loop signal, the value with the least number of switching times in all combinations is taken as the number of state cycles of the signal. If the signal is an unordered switching signal, the switching times of each group of signals are enumerated;

(三)整车故障监控统计内容:根据数采设备采集的各零部件运行状态信号,统计各主要零部件故障发生频次及故障时长,当零部件workingst及errorst值跳出正常范围时计数,得到故障频次,并计算故障运行时长;(3) Statistical content of vehicle fault monitoring: According to the operating status signals of each component collected by the data acquisition equipment, count the frequency and duration of faults of each main component, and count when the workingst and errorst values of the components are out of the normal range to obtain the fault. frequency, and calculate the fault running time;

其中所述故障频次公式:The formula for the failure frequency is:

Figure BDA0003675788580000211
Figure BDA0003675788580000211

Figure BDA0003675788580000212
Figure BDA0003675788580000212

所述故障时长公式:The fault duration formula:

Figure BDA0003675788580000213
Figure BDA0003675788580000213

Figure BDA0003675788580000214
Figure BDA0003675788580000214

其中,N:故障频次、Vi:信号当前时刻值、Vi+1:信号下一时刻值、i:时刻、T:信号总时刻数、Vr:信号正常限值、E:错误状态运行时长、f:数采设备采样频率;Among them, N: fault frequency, V i : signal current time value, V i+1 : signal next time value, i: time, T: total signal time, V r : signal normal limit, E: error state operation Duration, f: sampling frequency of data acquisition equipment;

(四)重点零部件系统监控:以数采设备采集的各零部件状态信号为基础,根据通信矩阵定义,通过信号值计算零部件运行时长、故障频次、状态值分布及极值统计;(4) System monitoring of key components: Based on the status signals of each component collected by the data acquisition equipment, and according to the definition of the communication matrix, the running time, fault frequency, state value distribution and extreme value statistics of the components are calculated through the signal values;

(五)自定义监控内容:以各零部件温度信号、能耗信号为基础,根据分布区间或积分统计,进行能耗统计和温度极值监控。(5) Custom monitoring content: Based on the temperature signal and energy consumption signal of each component, according to the distribution interval or integral statistics, energy consumption statistics and temperature extreme value monitoring are carried out.

实施例10.Example 10.

本实施例提供了一种整车可靠性试验过程监控统计系统,如图3所示,用于实现实施例1-9中任一项所述整车可靠性试验过程监控统计方法,所述系统包括数据管理模块、数据配置模块、数据分析模块、图形绘制模块以及报告导出模块;This embodiment provides a monitoring and statistical system for the reliability test process of a vehicle, as shown in FIG. 3 , which is used to implement the monitoring and statistics method for the reliability test process of a vehicle described in any one of Embodiments 1-9. The system Including data management module, data configuration module, data analysis module, graphic drawing module and report export module;

所述数据管理模块用于在数据标准化及统计规则定义完毕后,对耐久试验数据进行管理,包含对耐久试验数据的新建、打开、修改和保存,通过连接企业数据库来获得采集完的工时统计填报数据及耐久试验数据,同时支持以列表形式显示打开的数据,以供校对;所述数据配置模块中配置项目车辆-数据表-监控模块-监控条目-监控规则,以项目号、车辆编号、工作日期字段为基准进行数据连接;所述数据分析模块用于与企业数据库进行连接,基于SQL配置数据分析模块进行大数据处理,引用数据配置信息完成频次、工作时长、极值及平均值统计、切割数据分段完成区间分布统计;所述图形绘制模块用于调用原始数据表及运算结果表,调用二维及三位绘图函数和地图API,绘制行车轨迹、频数区间分布图、时域曲线图、饼图、散点图及热力图;所述报告导出模块用于一键导出生成报告存储到特定路径下,同时支持选取时间段,生成日度、月度、全周期的试验报告。The data management module is used to manage the durability test data after the data standardization and statistical rules are defined, including the creation, opening, modification and saving of the durability test data, and the collected man-hour statistics report is obtained by connecting to the enterprise database. Data and durability test data, and support to display the opened data in the form of a list for proofreading; the data configuration module configures the project vehicle-data table-monitoring module-monitoring items-monitoring rules, with item number, vehicle number, work The date field is used as the benchmark for data connection; the data analysis module is used to connect with the enterprise database, and the data analysis module is configured based on SQL for big data processing, and the data configuration information is referenced to complete the frequency, working time, extreme value and average value statistics, cutting Data segmentation completes interval distribution statistics; the graphics drawing module is used to call the original data table and the operation result table, call the two-dimensional and three-dimensional drawing functions and map API, and draw the driving track, frequency interval distribution diagram, time domain curve diagram, Pie charts, scatter charts and heat maps; the report export module is used to export and generate reports with one click and store them in a specific path. At the same time, it supports selecting time periods to generate daily, monthly, and full-cycle test reports.

Claims (10)

1.一种整车可靠性试验过程监控统计方法,其特征在于,所述方法包括以下步骤:1. a vehicle reliability test process monitoring statistical method, is characterized in that, described method comprises the following steps: S1、建立过程监控评价指标;S1. Establish process monitoring and evaluation indicators; S2、整车可靠性试验数据管理:针对所述过程监控评价指标涵盖的内容收集试验数据,并进行试验数据的标准化;S2. Vehicle reliability test data management: collect test data for the content covered by the process monitoring and evaluation index, and standardize the test data; S3、数据预处理;S3, data preprocessing; S4、统计车辆行车信息数据,按照数据分析规则进行分析;S4. Statistical vehicle driving information data, and analyze according to the data analysis rules; S5、自动化试验报告生成。S5, automatic test report generation. 2.根据权利要求1所述的整车可靠性试验过程监控统计方法,其特征在于,步骤S1中所述过程监控评价指标包括试验进度、工时管理、试验操作项目完成情况、整车故障状态、重点零部件系统运行状态以及来自设计师输入及试验大纲规定的监控内容。2. The vehicle reliability test process monitoring statistical method according to claim 1, wherein the process monitoring and evaluation indicators described in step S1 include test progress, man-hour management, completion of test operation items, vehicle failure status, System operation status of key components and monitoring content from designer input and test program regulations. 3.根据权利要求1所述的整车可靠性试验过程监控统计方法,其特征在于,步骤S2中所述试验数据的来源包括司机填报的工时内容数据以及试验车数采设备获取的试验数据。3. The method for monitoring and statistic of the whole vehicle reliability test process according to claim 1, wherein the source of the test data described in step S2 includes the man-hour content data reported by the driver and the test data obtained by the test vehicle data acquisition equipment. 4.根据权利要求3所述的整车可靠性试验过程监控统计方法,其特征在于,所述司机填报的工时内容数据包括:员工单位、工作日期、试验项目名称、项目费用号、车辆编号、试验内容、工时量、工时类型、负责工程师、试验地点、起始时间、结束时间、起始里程、结束里程、油电耗记录及备证图片及工程师自定义内容;所述工时内容数据需统一模板固定列名。4. The vehicle reliability test process monitoring statistical method according to claim 3, wherein the working hours content data reported by the driver comprises: employee unit, work date, test item name, item cost number, vehicle number, Test content, working hours, type of working hours, engineer in charge, test location, start time, end time, start mileage, end mileage, fuel and electricity consumption records and pictures for certification and the content customized by the engineer; the content data of the working hours should be unified Template fixed column names. 5.根据权利要求3所述的整车可靠性试验过程监控统计方法,其特征在于,所述数采设备具备无线传输能力,所述数采设备的采集对象包括动力can、混动can、舒适can、底盘can、仪表can、诊断can、lin线、以太网及音频视频,所述试验车数采设备获取的试验数据具体包括:车辆编号与数据采集设备绑定信息、工作时间、GPS车速、经纬度、车身装备状态信号、电子电器功能状态信号、整车重点零部件故障信号和状态信号及温度信号;所述车身装备状态信号、电子电器功能状态信号、整车重点零部件故障信号和状态信号及温度信号为经过DBC解析后的数据,所述DBC解析时将数据名称进行标准化处理。5 . The method for monitoring and statistics of a vehicle reliability test process according to claim 3 , wherein the data acquisition equipment has wireless transmission capability, and the acquisition objects of the data acquisition equipment include power can, hybrid can, comfortable can, chassis can, instrument can, diagnostic can, lin line, Ethernet and audio and video, the test data obtained by the test vehicle data acquisition equipment specifically includes: vehicle number and data acquisition equipment binding information, working time, GPS speed, Longitude and latitude, body equipment status signal, electronic and electrical function status signal, fault signal and status signal of key components of the vehicle, and temperature signal; said body equipment status signal, electronic and electrical function status signal, fault signal and status signal of key vehicle components And the temperature signal is the data after DBC analysis, and the data name is standardized during the DBC analysis. 6.根据权利要求1所述的整车可靠性试验过程监控统计方法,其特征在于,所述步骤S3进一步包括:6. The vehicle reliability test process monitoring statistical method according to claim 1, wherein the step S3 further comprises: (1)制定过滤条件删除并修改填报错误的工时记录单;(1) Formulate filter conditions to delete and modify the wrong time record sheet; (2)制定过滤条件删除由于数据设备不稳定产生的数据飘点。(2) Formulate filter conditions to delete data drifts caused by unstable data equipment. 7.根据权利要求1所述的整车可靠性试验过程监控统计方法,其特征在于,步骤S4中所述车辆行车信息数据包括试验进度信息数据和操作项频次统计;7. The method for monitoring and statistic of the whole vehicle reliability test process according to claim 1, wherein the vehicle driving information data in step S4 includes test progress information data and operation item frequency statistics; 所述试验进度信息数据的数据分析规则为:(1)当日行驶里程:将里程填报数据按工作日期进行分组,在组内使用最大值减最小值的方式获取;(2)累计里程:以当天为目标日期,将之前的行驶里程进行累计求和;(3)累计百公里油电耗=累计油电耗/累计试验里程×100;The data analysis rules for the test progress information data are: (1) The mileage on the day: group the mileage reporting data according to the working date, and obtain the maximum value minus the minimum value in the group; (2) Accumulated mileage: on the current day As the target date, the previous mileage is accumulated and summed; (3) Cumulative fuel consumption per 100 kilometers = accumulated fuel consumption/accumulated test mileage × 100; 所述操作项频次统计的数据分析规则为通过基于下一频率的信号状态值建立新列,横向比对当前时刻和下一时刻的状态值是否一致确定信号状态值是否发生变化。The data analysis rule for the frequency statistics of the operation item is to establish a new column based on the signal state value of the next frequency, and horizontally compare whether the state value of the current moment and the next moment are consistent to determine whether the signal state value has changed. 8.根据权利要求1所述的整车可靠性试验过程监控统计方法,其特征在于,所述操作项频次统计的数据分析具体包括:创建带统计频次状态信号列的顺位时刻列,获取下一时刻的信号状态值;判定如果该信号列是否为单值变量,并执行数据分析规则。8. The method for monitoring and statistics of a vehicle reliability test process according to claim 1, wherein the data analysis of the operation item frequency statistics specifically comprises: creating a sequence time column with a statistical frequency status signal column, obtaining the following Signal state value at a moment; determine if the signal column is a single-valued variable, and execute data analysis rules. 9.根据权利要求8所述的整车可靠性试验过程监控统计方法,其特征在于,所述执行数据分析规则进一步包括:9. The vehicle reliability test process monitoring statistical method according to claim 8, wherein the execution data analysis rule further comprises: (一)若为仅有两个状态值,则执行如下公式:(1) If there are only two state values, execute the following formula:
Figure FDA0003675788570000031
Figure FDA0003675788570000031
Figure FDA0003675788570000032
Figure FDA0003675788570000032
其中,N代表信号切换频次、Vi代表信号当前时刻值、Vi+1代表信号下一时刻值、i代表时刻、T代表信号总时刻数、P1代表状态值1、P2代表状态值2、C代表P1→P2→P1状态循环数;Among them, N represents the frequency of signal switching, V i represents the current time value of the signal, V i+1 represents the next time value of the signal, i represents the time, T represents the total number of times of the signal, P 1 represents the state value 1, and P 2 represents the state value 2. C represents the number of state cycles of P 1 → P 2 → P 1 ; 执行步骤如下:The execution steps are as follows: (1)将信号列的下一时刻值与当前时刻值求差的绝对值与状态值求差的绝对值求比值,此时若状态值发生改变,则比值为1,若状态值未发生改变,则比值为0;(1) Calculate the ratio between the absolute value of the difference between the next moment value of the signal sequence and the current moment value and the absolute value of the difference between the state value. At this time, if the state value changes, the ratio is 1. If the state value does not change , then the ratio is 0; (2)求比值;(2) Find the ratio; (3)将该信号列求得的比值列求和得到信号切换次数;(3) The number of signal switching times is obtained by summing the ratio sequence obtained by the signal sequence; (4)根据信号切换次数计算状态循环数;(4) Calculate the number of state cycles according to the number of signal switching; (二)若为多个状态值,则执行如下公式:(2) If there are multiple state values, execute the following formula:
Figure FDA0003675788570000033
Figure FDA0003675788570000033
Figure FDA0003675788570000034
Figure FDA0003675788570000034
Figure FDA0003675788570000035
Figure FDA0003675788570000035
其中,N代表信号切换频次、Vi代表信号当前时刻值、Vi+1代表信号下一时刻值、i代表时刻、T代表信号总时刻数、P{P1,P2,P3,P4,Pn}代表状态值集合、Py→Pz代表状态值由y切换至z,Py,Pz∈P、C代表P1→P2→…→Pn→…→P2→P1状态循环数;Among them, N represents the frequency of signal switching, V i represents the current time value of the signal, V i+1 represents the next time value of the signal, i represents the time, T represents the total number of times of the signal, P{P 1 , P 2 , P 3 , P 4 , P n } represents the state value set, P y →P z represents the state value switching from y to z, P y , P z ∈P, C represents P 1 →P 2 →…→P n →…→P 2 → P 1 state cycle number; 执行步骤如下:The execution steps are as follows: (1)枚举状态信号切换的所有可能组合,确定可能的组合个数:若信号为顺序闭环信号,则切换组合数为2(n-1),若信号为无序切换状态信号则切换组合数为n(n-1),其中n表示信号值个数;(1) Enumerate all possible combinations of state signal switching to determine the number of possible combinations: if the signal is a sequential closed-loop signal, the number of switching combinations is 2 (n-1), and if the signal is an unordered switching state signal, the switching combination is The number is n(n-1), where n represents the number of signal values; (2)将信号列的下一时刻值与当前时刻值求差,若状态值未发生改变,则差值为0;(2) Calculate the difference between the next moment value of the signal sequence and the current moment value, if the state value has not changed, the difference value is 0; (3)若状态值改变,差值不为零,则根据公式求和到信号该组切换次数;(3) If the state value changes and the difference is not zero, then sum up to the switching times of the signal group according to the formula; (4)若信号为顺序闭环信号,则取所有组合中切换次数最少的值,作为该信号的状态循环数,若信号为无序切换信号,则枚举每组信号切换次数;(4) If the signal is a sequential closed-loop signal, the value with the least number of switching times in all combinations is taken as the number of state cycles of the signal. If the signal is an unordered switching signal, the switching times of each group of signals are enumerated; (三)整车故障监控统计内容:根据数采设备采集的各零部件运行状态信号,统计各主要零部件故障发生频次及故障时长,当零部件workingst及errorst值跳出正常范围时计数,得到故障频次,并计算故障运行时长;(3) Statistical content of vehicle fault monitoring: According to the operating status signals of each component collected by the data acquisition equipment, count the frequency and duration of faults of each main component, and count when the workingst and errorst values of the components are out of the normal range to obtain the fault. frequency, and calculate the fault running time; 其中所述故障频次公式:The formula for the failure frequency is:
Figure FDA0003675788570000041
Figure FDA0003675788570000041
Figure FDA0003675788570000042
Figure FDA0003675788570000042
所述故障时长公式:The fault duration formula:
Figure FDA0003675788570000043
Figure FDA0003675788570000043
Figure FDA0003675788570000044
Figure FDA0003675788570000044
其中,N:故障频次、Vi:信号当前时刻值、Vi+1:信号下一时刻值、i:时刻、T:信号总时刻数、Vr:信号正常限值、E:错误状态运行时长、f:数采设备采样频率;Among them, N: fault frequency, V i : signal current time value, V i+1 : signal next time value, i: time, T: total signal time, V r : signal normal limit, E: error state operation Duration, f: sampling frequency of data acquisition equipment; (四)重点零部件系统监控:以数采设备采集的各零部件状态信号为基础,根据通信矩阵定义,通过信号值计算零部件运行时长、故障频次、状态值分布及极值统计;(4) System monitoring of key components: Based on the status signals of each component collected by the data acquisition equipment, and according to the definition of the communication matrix, the running time, fault frequency, state value distribution and extreme value statistics of the components are calculated through the signal values; (五)自定义监控内容:以各零部件温度信号、能耗信号为基础,根据分布区间或积分统计,进行能耗统计和温度极值监控。(5) Custom monitoring content: Based on the temperature signal and energy consumption signal of each component, according to the distribution interval or integral statistics, energy consumption statistics and temperature extreme value monitoring are carried out.
10.一种整车可靠性试验过程监控统计系统,其特征在于,用于实现权力要求1-9中任一项所述整车可靠性试验过程监控统计方法,所述系统包括数据管理模块、数据配置模块、数据分析模块、图形绘制模块以及报告导出模块;10. A vehicle reliability test process monitoring and statistics system, characterized in that, for realizing the vehicle reliability test process monitoring and statistics method according to any one of claims 1-9, the system comprises a data management module, Data configuration module, data analysis module, graph drawing module and report export module; 所述数据管理模块用于在数据标准化及统计规则定义完毕后,对耐久试验数据进行管理,包含对耐久试验数据的新建、打开、修改和保存,通过连接企业数据库来获得采集完的工时统计填报数据及耐久试验数据,同时支持以列表形式显示打开的数据,以供校对;所述数据配置模块中配置项目车辆-数据表-监控模块-监控条目-监控规则,以项目号、车辆编号、工作日期字段为基准进行数据连接;所述数据分析模块用于与企业数据库进行连接,基于SQL配置数据分析模块进行大数据处理,引用数据配置信息完成频次、工作时长、极值及平均值统计、切割数据分段完成区间分布统计;所述图形绘制模块用于调用原始数据表及运算结果表,调用二维及三位绘图函数和地图API,绘制行车轨迹、频数区间分布图、时域曲线图、饼图、散点图及热力图;所述报告导出模块用于一键导出生成报告存储到特定路径下,同时支持选取时间段,生成日度、月度、全周期的试验报告。The data management module is used to manage the durability test data after the data standardization and statistical rules are defined, including the creation, opening, modification and saving of the durability test data, and the collected working hours statistics and reporting are obtained by connecting to the enterprise database. Data and durability test data, and support to display the opened data in the form of a list for proofreading; the data configuration module configures the project vehicle-data table-monitoring module-monitoring items-monitoring rules, with item number, vehicle number, work The date field is used as the benchmark for data connection; the data analysis module is used to connect with the enterprise database, and the data analysis module is configured based on SQL for big data processing, and the data configuration information is referenced to complete the frequency, working time, extreme value and average value statistics, cutting Data segmentation completes interval distribution statistics; the graphics drawing module is used to call the original data table and the operation result table, call the two-dimensional and three-dimensional drawing functions and map API, and draw the driving track, frequency interval distribution diagram, time domain curve diagram, Pie charts, scatter charts and heat maps; the report export module is used to export and generate reports with one click and store them in a specific path. At the same time, it supports selecting time periods to generate daily, monthly, and full-cycle test reports.
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