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CN114964828A - A method and system for predicting tire uniformity by scanning and pressure distribution of finished tires - Google Patents

A method and system for predicting tire uniformity by scanning and pressure distribution of finished tires Download PDF

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CN114964828A
CN114964828A CN202210490384.4A CN202210490384A CN114964828A CN 114964828 A CN114964828 A CN 114964828A CN 202210490384 A CN202210490384 A CN 202210490384A CN 114964828 A CN114964828 A CN 114964828A
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point cloud
tire
stress
points
tread
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王�锋
姜君正
蔡志兴
于高立
陈全波
陈书佼
李亮
张丽杰
路波
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Shandong Linglong Tyre Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M17/00Testing of vehicles
    • G01M17/007Wheeled or endless-tracked vehicles
    • G01M17/02Tyres
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/32Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring the deformation in a solid
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T17/00Three dimensional [3D] modelling, e.g. data description of 3D objects
    • G06T17/20Finite element generation, e.g. wire-frame surface description, tesselation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2119/00Details relating to the type or aim of the analysis or the optimisation
    • G06F2119/14Force analysis or force optimisation, e.g. static or dynamic forces
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation

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  • General Engineering & Computer Science (AREA)
  • Tires In General (AREA)

Abstract

The invention provides a method and a system for predicting tire uniformity of a finished tire through scanning and pressure distribution, wherein the method comprises the following steps: the method comprises the steps of obtaining tire point cloud data attributes, analyzing the point cloud data attributes, removing noise points to obtain an original 2D point cloud image, establishing a theoretical model reconstruction system and an actual model reconstruction system based on the point cloud data attributes and the original 2D point cloud image, determining the shape and the volume of concave points or convex points of a tire deviating from the outline of a basic tire, establishing a quality and size distribution diagram, applying stress to the tread of the tire, obtaining a stress distribution model of the tread, and establishing a tire uniformity two-dimensional model based on the quality and size distribution diagram and the stress distribution diagram of the tread to perform uniformity test on the tire. The invention can predict the force and the force change generated when the tire rotates at different speeds without carrying out the traditional uniformity test by carrying out simulation and point cloud processing on the finished tire.

Description

一种成品轮胎通过扫描和压力分布预测轮胎均匀性的方法和 系统A method and system for predicting tire uniformity of finished tires by scanning and pressure distribution

技术领域technical field

本发明涉及成品轮胎均匀性测试仿真技术领域领域,特别是涉及一种成品轮胎通过扫描和压力分布预测轮胎均匀性的方法和系统。The invention relates to the technical field of uniformity test simulation of finished tires, in particular to a method and system for predicting tire uniformity of finished tires by scanning and pressure distribution.

背景技术Background technique

轮胎是由纤维、钢丝、橡胶等多种材料复合而成的环状弹性体,由于生产工艺和设计因素决定轮胎是不完全均匀、对称的,这种不均匀性主要表现在轮胎的尺寸、力以及质量的不均匀。包括:轮胎的径向力偏差(RFV)是具有一定负荷的轮胎在以定的速度滚动时胎冠的跳动力,径向力偏差越大,汽车的乘坐舒适性越差,容易引起驾驶员疲劳,侧向力偏差(LFV)它主要反映轮胎的摆动性,侧向力偏差越大,会使汽车行驶时产生摆动,司机把握不住方向盘,影响其操纵稳定性,还会加速轮胎的磨耗。The tire is a ring-shaped elastic body composed of fibers, steel wires, rubber and other materials. Due to the production process and design factors, the tire is not completely uniform and symmetrical. This non-uniformity is mainly manifested in the size, force of the tire and uneven quality. Including: the radial force deviation (RFV) of the tire is the jumping force of the tire crown when the tire with a certain load rolls at a certain speed. The larger the radial force deviation, the worse the ride comfort of the car, which is easy to cause driver fatigue , Lateral force deviation (LFV) It mainly reflects the swing of the tire, the greater the lateral force deviation, the car will swing when driving, the driver can not grasp the steering wheel, affecting its handling stability, but also accelerate tire wear.

轮胎的均匀性与轮胎旋转轴线的对称性有关。轮胎旋转时,轮胎结构中的不均匀性在轮胎旋转轴线处产生周期性力的变化或冲击。这些力的变化引起的振动通过悬架传送并可在座椅和方向盘感受到。The uniformity of a tire is related to the symmetry of the tire's axis of rotation. As the tire rotates, non-uniformities in the tire structure create periodic force variations or shocks at the tire's axis of rotation. The vibrations caused by these force changes are transmitted through the suspension and can be felt in the seats and steering wheel.

轮胎均匀性属性一般分类为尺寸(或几何)、质量变量。均匀性测试通常通过测量轮胎围绕旋转产生的力的变化评价。测定方法:在规定的气压负荷下,把轮胎施加到模拟路面的转鼓上,旋转转鼓,保持偏(SLIP)角和侧倾(CAMBER)角为“0”的状态下,检测轮胎旋转时所产生的力的大小和力的变化,包括径向力,横向力,切向力。通常,测量轮胎不均匀性的方法分两种:工厂用的低速试验机和研究用的高速试验机。但是,由于设备精密昂贵且对测试的精度要求高,轮胎在装配测试的过程中稍微偏离就会造成极大的误差,因此如何不依赖精密设备对轮胎均匀性进行预测是本领域技术人员急需解决的技术问题。Tire uniformity attributes are generally categorized as dimensional (or geometric), quality variables. Uniformity testing is generally evaluated by measuring the change in force generated by the rotation of the tire around it. Measurement method: Under the specified air pressure load, the tire is applied to the drum that simulates the road surface, the drum is rotated, and the SLIP angle and the roll angle (CAMBER) are kept at "0", and the rotation of the tire is detected. The magnitude of the force generated and the change of the force, including radial force, lateral force, tangential force. Generally, there are two methods for measuring tire non-uniformity: low-speed testing machines for factory use and high-speed testing machines for research use. However, due to the high precision and expensive equipment and high requirements for testing accuracy, a slight deviation of the tire during the assembly test will cause great errors. Therefore, how to predict tire uniformity without relying on precision equipment is an urgent solution for those skilled in the art. technical issues.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种成品轮胎通过扫描和压力分布预测轮胎均匀性的方法和系统,本发明对成品轮胎进行仿真,通过点云处理的方式,计算偏离基线的尺寸和质量不均匀分布,结合轮胎的胎面应力分布,做到不需要进行传统的均匀性测试,即可预测不同速度下轮胎旋转时所产生的力的大小和力的变化。The purpose of the present invention is to provide a method and system for predicting the tire uniformity of the finished tire by scanning and pressure distribution. The present invention simulates the finished tire, and calculates the uneven distribution of size and quality that deviates from the baseline by means of point cloud processing. Combined with the tread stress distribution of the tire, it is possible to predict the magnitude and change of the force generated when the tire rotates at different speeds without the need for traditional uniformity testing.

本发明改进了现有技术中,传统的低速试验机和研究用的高速试验机对轮胎的均匀性进行检测的方法,由于试验设备精密昂贵且对测试的精度要求高,轮胎在装配测试的过程中稍微偏离就会造成极大的误差的问题,本发明通过点云处理的方式,计算偏离基线的尺寸和质量不均匀分布,结合轮胎的胎面应力分布,实现了不需试验机进行均匀性测试,即可预测不同速度下轮胎旋转时所产生的力的大小和力的变化。The present invention improves the method for testing the uniformity of tires by traditional low-speed testing machines and high-speed testing machines used for research in the prior art. Since the testing equipment is precise and expensive and requires high testing accuracy, the tires are assembled and tested in the process of testing. A slight deviation from the middle will cause a huge error. The present invention calculates the uneven distribution of the size and quality that deviates from the baseline by means of point cloud processing. Combined with the tread stress distribution of the tire, the uniformity without the need for a testing machine is realized. The test can predict the magnitude and change of the force generated when the tire rotates at different speeds.

本发明改进了现有技术中,传统的轮胎均匀性的测定方法:在规定的气压负荷下,把轮胎施加到模拟路面的转鼓上,旋转转鼓,保持偏角和侧倾角为“0”的状态下,检测轮胎旋转时所产生的力的大小和力的变化,包括径向力,横向力,切向力,但是其检测效率较低,并不能很好的对大规模批次化生产的轮胎进行高效检测,本发明通过结合轮胎的低速、高速均匀性相关联,建立数据库,通过计算系统,实现不需均匀性测试,预测轮胎力的变动和振动的大小,大大的提高了检测效率。The invention improves the conventional method for measuring the uniformity of tires in the prior art: under the specified air pressure load, the tire is applied to the drum simulating the road surface, the drum is rotated, and the deflection angle and the roll angle are kept as "0" In the state of the tire rotation, the size of the force and the change of the force generated when the tire is rotated, including radial force, lateral force, and tangential force, but its detection efficiency is low, and it is not suitable for large-scale batch production. The tires are tested efficiently. The invention establishes a database by combining the low-speed and high-speed uniformity of the tires, and through the computing system, realizes no need for uniformity testing, predicts the change of tire force and the magnitude of vibration, and greatly improves the detection efficiency. .

为了实现上述目的,本发明提供了如下的技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种成品轮胎通过扫描和压力分布预测轮胎均匀性的方法,其特征在于,包括:A method for predicting tire uniformity of finished tires by scanning and pressure distribution, characterized by comprising:

步骤S1:获取轮胎点云数据属性,分析所述点云数据属性,并去除其中的噪音点得到原始2D点云图;Step S1: obtaining tire point cloud data attributes, analyzing the point cloud data attributes, and removing noise points therein to obtain an original 2D point cloud image;

步骤S2:基于所述点云数据属性和所述原始2D点云图建立理论模型重构和实际模型重构体系,基于所述理论模型重构和实际模型重构确定所述轮胎偏离基础轮胎轮廓的凹点或凸点的形状和体积,并建立质量及尺寸分布图;Step S2: Establish a theoretical model reconstruction and an actual model reconstruction system based on the point cloud data attributes and the original 2D point cloud image, and determine the deviation of the tire from the basic tire profile based on the theoretical model reconstruction and the actual model reconstruction. Shape and volume of pits or bumps, and build mass and size distribution maps;

步骤S3:对所述轮胎的胎面施加应力,并得到所述胎面的应力分布模型;Step S3: applying stress to the tread of the tire, and obtaining a stress distribution model of the tread;

步骤S4:基于所述质量及尺寸分布图和所述胎面的应力分布图建立轮胎均匀性二维模型对所述轮胎进行均匀性测试,并预测不同速度下的所述轮胎在旋转时产生的力的大小和变化。Step S4: Based on the mass and size distribution map and the stress distribution map of the tread, a two-dimensional model of tire uniformity is established to test the uniformity of the tire, and predict the tire rotation at different speeds. magnitude and variation of force.

在本申请的一些实施例中,所述步骤S2中还包括:In some embodiments of the present application, the step S2 further includes:

将所述原始2D点云图中像素点进行平行旋转,得到点云数据,并使得根据所述点云数据中位于所述轮胎的胎面的所述像素点拟合的直线平行于水平X轴;Rotate the pixel points in the original 2D point cloud image in parallel to obtain point cloud data, and make the straight line fitted according to the pixel points located on the tread of the tire in the point cloud data to be parallel to the horizontal X-axis;

根据所述点云数据应用梯度分析方法进行所述凹点或凸点的定位;According to the point cloud data, the gradient analysis method is applied to locate the concave point or the convex point;

根据所述点云数据应用双边测量或单边测量计算所述凹点或凸点的体积。The volume of the concave or convex point is calculated from the point cloud data using bilateral or unilateral measurements.

在本申请的一些实施例中,所述步骤S3中还包括:In some embodiments of the present application, the step S3 further includes:

获取所述胎面的应力数据,并基于所述胎面的应力数据计算所述胎面的有效面积;acquiring stress data of the tread, and calculating the effective area of the tread based on the stress data of the tread;

将所述胎面的应力划分成多个应力区间;dividing the stress of the tread into a plurality of stress intervals;

基于所述应力区间和所述应力数据,计算各个所述应力区间的应力分布面积;based on the stress interval and the stress data, calculating the stress distribution area of each of the stress intervals;

计算各个所述应力区间的应力分布面积占所述有效面积的比例,获取所述应力区间内的应力分布累积概率;calculating the ratio of the stress distribution area of each of the stress intervals to the effective area, and obtaining the cumulative probability of the stress distribution in the stress interval;

基于所述应力数据和所述应力分布累积概率计算韦伯分布函数中的形状参数和体积参数,获得所述应力分布模型。The stress distribution model is obtained by calculating shape parameters and volume parameters in a Weber distribution function based on the stress data and the stress distribution cumulative probability.

在本申请的一些实施例中,将所述原始2D点云图中像素点进行平行旋转,得到点云数据使根据所述点云数据中位于胎纹表面的所述像素点拟合的直线平行于水平X轴,包括:In some embodiments of the present application, the pixel points in the original 2D point cloud image are rotated in parallel to obtain point cloud data so that the straight line fitted according to the pixel points located on the tread surface in the point cloud data is parallel to Horizontal X-axis, including:

根据所述原始2D点云图中的剔除边缘像素点后的第一像素点集合进行直线拟合得到第一直线,计算所述第一直线旋转到与水平X轴平行所需的第一旋转角度,将所述第一像素点集合旋转所述第一旋转角度得到第一点云集合;A first straight line is obtained by performing straight line fitting according to the first pixel point set after removing edge pixels in the original 2D point cloud image, and the first rotation required to rotate the first straight line to be parallel to the horizontal X-axis is calculated angle, rotating the first pixel point set by the first rotation angle to obtain a first point cloud set;

根据所述第一点云集合获取消除所述凹点或凸点影响所需旋转的第二旋转角度,以及获取所述第一点云集合中剔除所述凹点或凸点部分点且旋转了所述第二旋转角度得到的第二点云集合;Acquire a second rotation angle required to eliminate the influence of the concave or convex point according to the first point cloud set, and obtain some points in the first point cloud set that are culled from the concave or convex point and rotated the second point cloud set obtained by the second rotation angle;

根据所述第二点云集合获取消除干扰点影响所需旋转的第三旋转角度;Obtaining a third rotation angle required to eliminate the influence of interference points according to the second point cloud set;

将所述原始2D点云图中的像素点分别旋转所述第一旋转角度、所述第二旋转角度以及所述第三旋转角度,得到所述点云数据。The point cloud data is obtained by rotating the pixel points in the original 2D point cloud image by the first rotation angle, the second rotation angle and the third rotation angle respectively.

为实现上述目的,本发明还提供了一种成品轮胎通过扫描和压力分布预测轮胎均匀性的系统,其特征在于,包括:In order to achieve the above object, the present invention also provides a system for predicting tire uniformity of finished tires by scanning and pressure distribution, which is characterized by comprising:

获取模块,用于获取轮胎点云数据属性,分析所述点云数据属性,并去除其中的噪音点得到原始2D点云图;an acquisition module, used for acquiring tire point cloud data attributes, analyzing the point cloud data attributes, and removing noise points therein to obtain the original 2D point cloud image;

处理模块,用于基于所述点云数据属性和所述原始2D点云图建立理论模型重构和实际模型重构体系,基于所述理论模型重构和实际模型重构确定所述轮胎偏离基础轮胎轮廓的凹点或凸点的形状和体积,并建立质量及尺寸分布图;A processing module, configured to establish a theoretical model reconstruction and an actual model reconstruction system based on the point cloud data attributes and the original 2D point cloud image, and determine that the tire deviates from the base tire based on the theoretical model reconstruction and the actual model reconstruction The shape and volume of the concave or convex point of the contour, and the mass and size distribution map;

测试模块,用于对所述轮胎的胎面施加应力,并得到所述胎面的应力分布模型;a test module for applying stress to the tread of the tire and obtaining a stress distribution model of the tread;

分析模块,用于基于所述质量及尺寸分布图和所述胎面的应力分布图建立轮胎均匀性二维模型对所述轮胎进行均匀性测试,并预测不同速度下的所述轮胎在旋转时产生的力的大小和变化。The analysis module is used to establish a two-dimensional model of tire uniformity based on the mass and size distribution map and the stress distribution map of the tread, to test the uniformity of the tire, and to predict the rotation of the tire at different speeds. The magnitude and variation of the force generated.

在本申请的一些实施例中,所述处理模块还用于将所述原始2D点云图中像素点进行平行旋转,得到点云数据,并使得根据所述点云数据中位于所述轮胎的胎面的所述像素点拟合的直线平行于水平X轴;In some embodiments of the present application, the processing module is further configured to rotate the pixel points in the original 2D point cloud image in parallel to obtain point cloud data, and make the tires located in the tire according to the point cloud data The straight line fitted by the pixel points of the surface is parallel to the horizontal X-axis;

根据所述点云数据应用梯度分析方法进行所述凹点或凸点的定位;According to the point cloud data, the gradient analysis method is applied to locate the concave point or the convex point;

根据所述点云数据应用双边测量或单边测量计算所述凹点或凸点的体积。The volume of the concave or convex point is calculated from the point cloud data using bilateral or unilateral measurements.

在本申请的一些实施例中,所述测试模块还用于获取所述胎面的应力数据,并基于所述胎面的应力数据计算所述胎面的有效面积;In some embodiments of the present application, the test module is further configured to acquire stress data of the tread, and calculate the effective area of the tread based on the stress data of the tread;

将所述胎面的应力划分成多个应力区间;dividing the stress of the tread into a plurality of stress intervals;

基于所述应力区间和所述应力数据,计算各个所述应力区间的应力分布面积;based on the stress interval and the stress data, calculating the stress distribution area of each of the stress intervals;

计算各个所述应力区间的应力分布面积占所述有效面积的比例,获取所述应力区间内的应力分布累积概率;calculating the ratio of the stress distribution area of each of the stress intervals to the effective area, and obtaining the cumulative probability of the stress distribution in the stress interval;

基于所述应力数据和所述应力分布累积概率计算韦伯分布函数中的形状参数和体积参数,获得所述应力分布模型。The stress distribution model is obtained by calculating shape parameters and volume parameters in a Weber distribution function based on the stress data and the stress distribution cumulative probability.

在本申请的一些实施例中,所述处理模块还用于根据所述原始2D点云图中的剔除边缘像素点后的第一像素点集合进行直线拟合得到第一直线,计算所述第一直线旋转到与水平X轴平行所需的第一旋转角度,将所述第一像素点集合旋转所述第一旋转角度得到第一点云集合;In some embodiments of the present application, the processing module is further configured to perform straight line fitting according to the first set of pixel points in the original 2D point cloud image after the edge pixels are removed to obtain a first straight line, and calculate the first straight line. Rotate a line to the first rotation angle required to be parallel to the horizontal X-axis, and rotate the first pixel point set by the first rotation angle to obtain a first point cloud set;

根据所述第一点云集合获取消除所述凹点或凸点影响所需旋转的第二旋转角度,以及获取所述第一点云集合中剔除所述凹点或凸点部分点且旋转了所述第二旋转角度得到的第二点云集合;Acquire a second rotation angle required to eliminate the influence of the concave or convex point according to the first point cloud set, and obtain some points in the first point cloud set that are culled from the concave or convex point and rotated the second point cloud set obtained by the second rotation angle;

根据所述第二点云集合获取消除干扰点影响所需旋转的第三旋转角度;Obtaining a third rotation angle required to eliminate the influence of interference points according to the second point cloud set;

将所述原始2D点云图中的像素点分别旋转所述第一旋转角度、所述第二旋转角度以及所述第三旋转角度,得到所述点云数据。The point cloud data is obtained by rotating the pixel points in the original 2D point cloud image by the first rotation angle, the second rotation angle and the third rotation angle respectively.

为实现上述目的,本发明还提供了一种计算机设备,包括存储器和处理器,所述存储器中存储有计算机程序,当所述处理器运行所述存储器存储的计算机程序时,所述处理器执行所述的成品轮胎通过扫描和压力分布预测轮胎均匀性的方法。To achieve the above object, the present invention also provides a computer device, comprising a memory and a processor, wherein a computer program is stored in the memory, and when the processor executes the computer program stored in the memory, the processor executes the computer program. The described method for predicting tire uniformity by scanning and pressure distribution of finished tires.

为实现上述目的,本发明还提供了一种计算机可读存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时,所述处理器执行所述的成品轮胎通过扫描和压力分布预测轮胎均匀性的方法。In order to achieve the above object, the present invention also provides a computer-readable storage medium on which a computer program is stored. When the computer program is executed by a processor, the processor executes the process of scanning and pressure distribution of the finished tire. A method for predicting tire uniformity.

本发明提供了一种成品轮胎通过扫描和压力分布预测轮胎均匀性的方法和系统,与现有技术相比,其有益效果在于:The present invention provides a method and system for predicting the uniformity of a finished tire by scanning and pressure distribution. Compared with the prior art, its beneficial effects are:

本发明通过获取轮胎点云数据属性,分析点云数据属性,并去除其中的噪音点得到原始2D点云图,基于点云数据属性和原始2D点云图建立理论模型重构和实际模型重构体系,基于理论模型重构和实际模型重构确定轮胎偏离基础轮胎轮廓的凹点或凸点的形状和体积,并建立质量及尺寸分布图,对轮胎的胎面施加应力,并得到胎面的应力分布模型,基于质量及尺寸分布图和胎面的应力分布图建立轮胎均匀性二维模型对轮胎进行均匀性测试,并预测不同速度下的轮胎在旋转时产生的力的大小和变化。本发明通过点云处理的方式,计算轮胎几何尺寸和质量分布的不均匀性,通过施加应力,分析胎面应力分布,与轮胎低速、高速的均匀性相关联,并建立数据库,通过计算系统,实现不需均匀性测试,预测轮胎力的变动和振动的大小,可实现对大规模批次化生产的轮胎进行高效地检测。The invention obtains the attributes of tire point cloud data, analyzes the attributes of the point cloud data, and removes the noise points therein to obtain the original 2D point cloud image, and establishes a theoretical model reconstruction and an actual model reconstruction system based on the point cloud data attributes and the original 2D point cloud image. Based on theoretical model reconstruction and actual model reconstruction, determine the shape and volume of the concave or convex point that deviates from the basic tire profile, and establish the mass and size distribution map, apply stress to the tread of the tire, and obtain the stress distribution of the tread The model, based on the mass and size distribution map and the stress distribution map of the tread, establishes a two-dimensional model of tire uniformity to test the uniformity of the tire, and predict the size and change of the force generated by the tire during rotation at different speeds. The invention calculates the unevenness of tire geometric size and mass distribution by means of point cloud processing, analyzes the tread stress distribution by applying stress, correlates with the uniformity of low speed and high speed of the tire, and establishes a database, through the calculation system, Realize no need for uniformity test, predict the change of tire force and the magnitude of vibration, and realize efficient inspection of tires produced in large-scale batches.

附图说明Description of drawings

图1是本发明的成品轮胎通过扫描和压力分布预测轮胎均匀性的方法的流程图;Fig. 1 is the flow chart of the method for predicting tire uniformity by scanning and pressure distribution of finished tire of the present invention;

图2是本发明的成品轮胎通过扫描和压力分布预测轮胎均匀性的系统的功能框图。FIG. 2 is a functional block diagram of the system of the present invention for predicting tire uniformity through scanning and pressure distribution in a finished tire.

具体实施方式Detailed ways

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.

在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application.

术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。The terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of this application, unless stated otherwise, "plurality" means two or more.

在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内侧的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the connection between the inner sides of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.

轮胎均匀性属性一般分类为尺寸(或几何)、质量变量。均匀性测试通常通过测量轮胎围绕旋转产生的力的变化评价。测定方法:在规定的气压负荷下,把轮胎施加到模拟路面的转鼓上,旋转转鼓,保持偏(SLIP)角和侧倾(CAMBER)角为“0”状态下,检测轮胎旋转时所产生的力的大小和力的变化,包括径向力,横向力,切向力。通常,测量轮胎不均匀性的方法分两种:工厂用的低速试验机和研究用的高速试验机。但是,由于设备精密昂贵且对测试的精度要求高,轮胎在装配测试的过程中稍微偏离就会造成极大的误差,因此如何不依赖精密设备对轮胎均匀性进行预测是本领域技术人员急需解决的技术问题。Tire uniformity attributes are generally categorized as dimensional (or geometric), quality variables. Uniformity testing is generally evaluated by measuring the change in force generated by the rotation of the tire around it. Measurement method: Under the specified air pressure load, the tire is applied to the drum that simulates the road surface, the drum is rotated, and the SLIP angle and the roll angle (CAMBER) are kept at "0", and the tire rotation is detected. The magnitude of the force generated and the change of the force, including radial force, lateral force, tangential force. Generally, there are two methods for measuring tire non-uniformity: low-speed testing machines for factory use and high-speed testing machines for research use. However, due to the high precision and expensive equipment and high requirements for testing accuracy, a slight deviation of the tire during the assembly test will cause great errors. Therefore, how to predict tire uniformity without relying on precision equipment is an urgent solution for those skilled in the art. technical issues.

因此,本发明提供了一种成品轮胎通过扫描和压力分布预测轮胎均匀性的方法和系统,通过点云处理的方式,计算偏离基线的尺寸和质量不均匀分布,结合轮胎的胎面应力分布,与低速、高速均匀性相关联,建立数据库,通过计算系统,实现不需均匀性测试,预测不同速度下轮胎旋转时所产生的力的大小和力的变化。Therefore, the present invention provides a method and system for predicting the tire uniformity of a finished tire by scanning and pressure distribution. By means of point cloud processing, the uneven distribution of size and mass deviating from the baseline is calculated, combined with the tread stress distribution of the tire, It is associated with the uniformity of low speed and high speed, establishes a database, and realizes no need for uniformity test through the calculation system, and predicts the magnitude of the force and the change of force generated when the tire rotates at different speeds.

参阅图1所示,本发明提供了一种成品轮胎通过扫描和压力分布预测轮胎均匀性的方法,包括:Referring to Fig. 1, the present invention provides a method for predicting tire uniformity of a finished tire by scanning and pressure distribution, including:

步骤S1:获取轮胎点云数据属性,分析点云数据属性,并去除其中的噪音点得到原始2D点云图;Step S1: obtaining the attributes of the tire point cloud data, analyzing the point cloud data attributes, and removing noise points therein to obtain the original 2D point cloud image;

步骤S2:基于点云数据属性和原始2D点云图建立理论模型重构和实际模型重构体系,基于理论模型重构和实际模型重构确定轮胎偏离基础轮胎轮廓的凹点或凸点的形状和体积,并建立质量及尺寸分布图;Step S2: Establish a theoretical model reconstruction and an actual model reconstruction system based on the point cloud data attributes and the original 2D point cloud image, and determine the shape and shape of the concave or convex point that deviates from the basic tire profile based on the theoretical model reconstruction and the actual model reconstruction. volume, and establish mass and size distribution maps;

步骤S3:对轮胎的胎面施加应力,并得到胎面的应力分布模型;Step S3: applying stress to the tread of the tire, and obtaining a stress distribution model of the tread;

步骤S4:基于质量及尺寸分布图和胎面的应力分布图建立轮胎均匀性二维模型对轮胎进行均匀性测试,并预测不同速度下的轮胎在旋转时产生的力的大小和变化。Step S4: Establish a two-dimensional tire uniformity model based on the mass and size distribution map and the stress distribution map of the tread to test the uniformity of the tire, and predict the magnitude and change of the force generated by the tire rotating at different speeds.

在本申请的一种具体实施例中,步骤S2中还包括:In a specific embodiment of the present application, step S2 further includes:

将原始2D点云图中像素点进行平行旋转,得到点云数据,并使得根据点云数据中位于轮胎的胎面的像素点拟合的直线平行于水平X轴;Rotate the pixel points in the original 2D point cloud image in parallel to obtain point cloud data, and make the straight line fitted according to the pixel points located on the tread of the tire in the point cloud data parallel to the horizontal X-axis;

根据点云数据应用梯度分析方法进行凹点或凸点的定位;Apply gradient analysis method to locate concave or convex points according to point cloud data;

根据点云数据应用双边测量或单边测量计算凹点或凸点的体积。Calculate the volume of concave or convex points by applying bilateral or unilateral measurements from point cloud data.

步骤S3中还包括:Step S3 also includes:

获取胎面的应力数据,并基于胎面的应力数据计算胎面的有效面积;Obtain the stress data of the tread, and calculate the effective area of the tread based on the stress data of the tread;

将胎面的应力划分成多个应力区间;Divide the tread stress into multiple stress intervals;

基于应力区间和应力数据,计算各个应力区间的应力分布面积;Based on the stress interval and stress data, calculate the stress distribution area of each stress interval;

计算各个应力区间的应力分布面积占有效面积的比例,获取应力区间内的应力分布累积概率;Calculate the ratio of the stress distribution area to the effective area of each stress interval, and obtain the cumulative probability of stress distribution in the stress interval;

基于应力数据和应力分布累积概率计算韦伯分布函数中的形状参数和体积参数,获得应力分布模型。The shape parameters and volume parameters in the Weber distribution function are calculated based on the stress data and the cumulative probability of the stress distribution, and the stress distribution model is obtained.

其有益效果在于:通过建立数学模型和数值分别反映应力的分布规律和集中效应,能够更直观、更客观的反映轮胎表面施加的应力分布规律和集中效应,通过应力分布模型可以更加直观、准确的获得轮胎的胎面均匀性的相关数据。The beneficial effect is that: by establishing a mathematical model and numerical values to reflect the distribution law and concentration effect of stress respectively, the stress distribution law and concentration effect exerted on the tire surface can be reflected more intuitively and objectively, and the stress distribution model can be more intuitive and accurate. Obtain relevant data on the tread uniformity of the tire.

将原始2D点云图中像素点进行平行旋转,得到点云数据使根据点云数据中位于胎纹表面的像素点拟合的直线平行于水平X轴,包括:Rotate the pixel points in the original 2D point cloud image in parallel to obtain point cloud data so that the straight line fitted according to the pixel points located on the tread surface in the point cloud data is parallel to the horizontal X axis, including:

根据原始2D点云图中的剔除边缘像素点后的第一像素点集合进行直线拟合得到第一直线,计算第一直线旋转到与水平X轴平行所需的第一旋转角度,将第一像素点集合旋转第一旋转角度得到第一点云集合;The first straight line is obtained by straight-line fitting according to the first set of pixels in the original 2D point cloud image after the edge pixels are removed, and the first rotation angle required to rotate the first straight line to be parallel to the horizontal X-axis is calculated. A pixel point set is rotated by a first rotation angle to obtain a first point cloud set;

根据第一点云集合获取消除凹点或凸点影响所需旋转的第二旋转角度,以及获取第一点云集合中剔除凹点或凸点部分点且旋转了第二旋转角度得到的第二点云集合;Obtain the second rotation angle required to eliminate the influence of the concave or convex points according to the first point cloud set, and obtain the second rotation angle obtained by removing the concave or convex points in the first point cloud set and rotating the second rotation angle point cloud collection;

根据第二点云集合获取消除干扰点影响所需旋转的第三旋转角度;Obtain the third rotation angle required to eliminate the influence of the interference point according to the second point cloud set;

将原始2D点云图中的像素点分别旋转第一旋转角度、第二旋转角度以及第三旋转角度,得到点云数据。Rotate the pixel points in the original 2D point cloud image by the first rotation angle, the second rotation angle and the third rotation angle respectively to obtain point cloud data.

其有益效果在于:原始2D点云图中的像素点通过旋转第一旋转角度α使旋转后的像素点整体趋势与水平X轴平行,通过旋转第二旋转角度β能够消除凹点或凸点的影响,通过旋转第三旋转角度γ能够进一步消除由轮胎偏离基础轮胎部分产生的干扰点的影响,最终得到的点云数据趋近于水平X轴平行,能够使凹点或凸点的体积计算更加的精准。The beneficial effect is that: the pixels in the original 2D point cloud image are rotated by the first rotation angle α to make the overall trend of the rotated pixels parallel to the horizontal X-axis, and the influence of concave or convex points can be eliminated by rotating the second rotation angle β. , by rotating the third rotation angle γ, the influence of the interference point caused by the deviation of the tire from the base tire can be further eliminated, and the finally obtained point cloud data tends to be parallel to the horizontal X axis, which can make the volume calculation of the concave or convex point more accurate. Precise.

基于相同的技术构思,参阅图2所示,本发明还提供了一种成品轮胎通过扫描和压力分布预测轮胎均匀性的系统,包括:Based on the same technical concept, referring to FIG. 2 , the present invention also provides a system for predicting tire uniformity of finished tires by scanning and pressure distribution, including:

获取模块,用于获取轮胎点云数据属性,分析点云数据属性,并去除其中的噪音点得到原始2D点云图;The acquisition module is used to acquire tire point cloud data attributes, analyze the point cloud data attributes, and remove the noise points to obtain the original 2D point cloud image;

处理模块,用于基于点云数据属性和原始2D点云图建立理论模型重构和实际模型重构体系,基于理论模型重构和实际模型重构确定轮胎偏离基础轮胎轮廓的凹点或凸点的形状和体积,并建立质量及尺寸分布图;The processing module is used to establish a theoretical model reconstruction and an actual model reconstruction system based on the point cloud data attributes and the original 2D point cloud image, and based on the theoretical model reconstruction and actual model reconstruction, determine the concave or convex points of the tire that deviate from the basic tire contour. shape and volume, and build mass and size distribution maps;

测试模块,用于对轮胎的胎面施加应力,并得到胎面的应力分布模型;The test module is used to apply stress to the tread of the tire and obtain the stress distribution model of the tread;

分析模块,用于基于质量及尺寸分布图和胎面的应力分布图建立轮胎均匀性二维模型对轮胎进行均匀性测试,并预测不同速度下的轮胎在旋转时产生的力的大小和变化。The analysis module is used to establish a two-dimensional model of tire uniformity based on the mass and size distribution map and the stress distribution map of the tread, to test the uniformity of the tire, and to predict the size and change of the force generated by the tire rotating at different speeds.

在本申请的一种具体实施例中,处理模块还用于将原始2D点云图中像素点进行平行旋转,得到点云数据,并使得根据点云数据中位于轮胎的胎面的像素点拟合的直线平行于水平X轴;In a specific embodiment of the present application, the processing module is further configured to rotate the pixel points in the original 2D point cloud image in parallel to obtain point cloud data, and fit the pixel points located on the tread of the tire according to the point cloud data. The line is parallel to the horizontal X axis;

根据点云数据应用梯度分析方法进行凹点或凸点的定位;Apply gradient analysis method to locate concave or convex points according to point cloud data;

根据点云数据应用双边测量或单边测量计算凹点或凸点的体积。Calculate the volume of concave or convex points by applying bilateral or unilateral measurements from point cloud data.

测试模块还用于获取胎面的应力数据,并基于胎面的应力数据计算胎面的有效面积;The test module is also used to obtain the stress data of the tread, and calculate the effective area of the tread based on the stress data of the tread;

将胎面的应力划分成多个应力区间;Divide the tread stress into multiple stress intervals;

基于应力区间和应力数据,计算各个应力区间的应力分布面积;Based on the stress interval and stress data, calculate the stress distribution area of each stress interval;

计算各个应力区间的应力分布面积占有效面积的比例,获取应力区间内的应力分布累积概率;Calculate the ratio of the stress distribution area to the effective area of each stress interval, and obtain the cumulative probability of stress distribution in the stress interval;

基于应力数据和应力分布累积概率计算韦伯分布函数中的形状参数和体积参数,获得应力分布模型。The shape parameters and volume parameters in the Weber distribution function are calculated based on the stress data and the cumulative probability of the stress distribution, and the stress distribution model is obtained.

其有益效果在于:通过建立数学模型和数值分别反映应力的分布规律和集中效应,能够更直观、更客观的反映轮胎表面施加的应力分布规律和集中效应,通过应力分布模型可以更加直观、准确的获得轮胎的胎面均匀性的相关数据。The beneficial effect is that: by establishing a mathematical model and numerical values to reflect the distribution law and concentration effect of stress respectively, the stress distribution law and concentration effect exerted on the tire surface can be reflected more intuitively and objectively, and the stress distribution model can be more intuitive and accurate. Obtain relevant data on the tread uniformity of the tire.

处理模块还用于根据原始2D点云图中的剔除边缘像素点后的第一像素点集合进行直线拟合得到第一直线,计算第一直线旋转到与水平X轴平行所需的第一旋转角度,将第一像素点集合旋转第一旋转角度得到第一点云集合;The processing module is further configured to perform straight line fitting according to the first pixel point set after culling edge pixels in the original 2D point cloud image to obtain the first straight line, and calculate the first straight line required to rotate the first straight line to be parallel to the horizontal X-axis. Rotation angle, rotate the first pixel point set by the first rotation angle to obtain the first point cloud set;

根据第一点云集合获取消除凹点或凸点影响所需旋转的第二旋转角度,以及获取第一点云集合中剔除凹点或凸点部分点且旋转了第二旋转角度得到的第二点云集合;Obtain the second rotation angle required to eliminate the influence of the concave or convex points according to the first point cloud set, and obtain the second rotation angle obtained by removing the concave or convex points in the first point cloud set and rotating the second rotation angle point cloud collection;

根据第二点云集合获取消除干扰点影响所需旋转的第三旋转角度;Obtain the third rotation angle required to eliminate the influence of the interference point according to the second point cloud set;

将原始2D点云图中的像素点分别旋转第一旋转角度、第二旋转角度以及第三旋转角度,得到点云数据。Rotate the pixel points in the original 2D point cloud image by the first rotation angle, the second rotation angle and the third rotation angle respectively to obtain point cloud data.

其有益效果在于:原始2D点云图中的像素点通过旋转第一旋转角度α使旋转后的像素点整体趋势与水平X轴平行,通过旋转第二旋转角度β能够消除凹点或凸点的影响,通过旋转第三旋转角度γ能够进一步消除由轮胎偏离基础轮胎部分产生的干扰点的影响,最终得到的点云数据趋近于水平X轴平行,能够使凹点或凸点的体积计算更加的精准。The beneficial effect is that: the pixels in the original 2D point cloud image are rotated by the first rotation angle α to make the overall trend of the rotated pixels parallel to the horizontal X-axis, and the influence of concave or convex points can be eliminated by rotating the second rotation angle β. , by rotating the third rotation angle γ, the influence of the interference point caused by the deviation of the tire from the base tire can be further eliminated, and the finally obtained point cloud data tends to be parallel to the horizontal X axis, which can make the volume calculation of the concave or convex point more accurate. Precise.

基于相同的技术构思,本发明公开实施例相应还提供了一种计算机设备,包括存储器和处理器,所述存储器中存储有计算机程序,当所述处理器运行所述存储器存储的计算机程序时,所述处理器执行所述的成品轮胎通过扫描和压力分布预测轮胎均匀性的方法。Based on the same technical concept, the disclosed embodiments of the present invention also provide a computer device, including a memory and a processor, where a computer program is stored in the memory, and when the processor executes the computer program stored in the memory, The processor executes the method for predicting tire uniformity by scanning and pressure distribution of a finished tire.

该计算设备可以包括:处理器、通信接口、存储器、以及通信总线。其中,处理器、通信接口、以及存储器通过通信总线完成相互间的通信。通信接口,用于与其它设备比如客户端或其它服务器等的网元通信。处理器,用于执行程序,具体用于执行成品轮胎通过扫描和压力分布预测轮胎均匀性的方法实施例中的相关步骤。The computing device may include a processor, a communication interface, a memory, and a communication bus. The processor, the communication interface, and the memory communicate with each other through a communication bus. The communication interface is used to communicate with network elements of other devices such as clients or other servers. The processor is configured to execute a program, and is specifically configured to execute relevant steps in the embodiment of the method for predicting the uniformity of the tire by scanning and the pressure distribution of the finished tire.

基于相同的技术构思,本发明公开实施例相应还提供了一种计算机可读存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时,所述处理器执行所述的成品轮胎通过扫描和压力分布预测轮胎均匀性的方法。Based on the same technical concept, the disclosed embodiments of the present invention also provide a computer-readable storage medium, on which a computer program is stored. When the computer program is executed by a processor, the processor executes the finished tire. A method for predicting tire uniformity by scanning and pressure distribution.

根据本发明的第一构思,本发明通过点云处理的方式,计算偏离基线的尺寸和质量不均匀分布,结合轮胎的胎面应力分布,实现了不需试验机进行均匀性测试,即可预测不同速度下轮胎旋转时所产生的力的大小和力的变化。According to the first concept of the present invention, the present invention calculates the uneven distribution of size and mass deviating from the baseline by means of point cloud processing, combined with the tread stress distribution of the tire, realizes that the uniformity test can be predicted without the need for a testing machine. The magnitude and change of the force generated when the tire rotates at different speeds.

根据本发明的第二构思,本发明通过结合轮胎的低速、高速均匀性相关联,建立数据库,通过计算系统,实现不需均匀性测试,预测轮胎力的变动和振动的大小,大大的提高了检测效率。According to the second concept of the present invention, the present invention establishes a database by combining the low-speed and high-speed uniformity of the tire and establishes a database. Through the calculation system, the uniformity test is not required to predict the change of tire force and the magnitude of vibration, which greatly improves the detection efficiency.

综上所述,本发明提供了一种成品轮胎通过扫描和压力分布预测轮胎均匀性的方法和系统,通过对成品轮胎进行仿真,通过点云处理的方式,计算偏离基线的尺寸和质量不均匀分布,结合轮胎的胎面应力分布,做到不需要进行传统的均匀性测试,即可预测不同速度下轮胎旋转时所产生的力的大小和力的变化。To sum up, the present invention provides a method and system for predicting tire uniformity of finished tires by scanning and pressure distribution. By simulating the finished tires and processing point clouds, the size and quality unevenness deviating from the baseline are calculated. Combined with the tread stress distribution of the tire, it is possible to predict the magnitude and change of the force generated when the tire rotates at different speeds without the need for traditional uniformity testing.

以上所述仅为本发明的一个实施例子,但不能以此限制本发明的范围,凡依据本发明所做的结构上的变化,只要不失本发明的要义所在,都应视为落入本发明保护范围之内受到制约。The above is only an embodiment of the present invention, but it cannot limit the scope of the present invention. Any structural changes made according to the present invention should be regarded as falling within the scope of the present invention as long as the essence of the present invention is not lost. be restricted within the scope of protection of the invention.

所属技术领域的技术人员可以清楚地了解到,为描述的方便和简洁,上述描述的系统的具体工作过程及有关说明,可以参考前述方法实施例中的对应过程,在此不再赘述。Those skilled in the art can clearly understand that, for the convenience and brevity of description, for the specific working process and related description of the system described above, reference may be made to the corresponding process in the foregoing method embodiments, which will not be repeated here.

需要说明的是,上述实施例提供的系统,仅以上述各功能模块的划分进行举例说明,在实际应用中,可以根据需要而将上述功能分配由不同的功能模块来完成,即将本发明实施例中的模块或者步骤再分解或者组合,例如,上述实施例的模块可以合并为一个模块,也可以进一步拆分成多个子模块,以完成以上描述的全部或者部分功能。对于本发明实施例中涉及的模块、步骤的名称,仅仅是为了区分各个模块或者步骤,不视为对本发明的不当限定。It should be noted that, the system provided by the above-mentioned embodiments is only illustrated by the division of the above-mentioned functional modules. The modules or steps in the above can be decomposed or combined. For example, the modules in the above embodiments can be combined into one module, or can be further split into multiple sub-modules to complete all or part of the functions described above. The names of the modules and steps involved in the embodiments of the present invention are only for distinguishing each module or step, and should not be regarded as an improper limitation of the present invention.

本领域技术人员应该能够意识到,结合本文中所公开的实施例描述的各示例的模块、方法步骤,能够以电子硬件、计算机软件或者二者的结合来实现,软件模块、方法步骤对应的程序可以置于随机存储器(RAM)、内存、只读存储器(ROM)、电可编程ROM、电可擦除可编程ROM、寄存器、硬盘、可移动磁盘、CD-ROM、或技术领域内所公知的任意其它形式的存储介质中。为了清楚地说明电子硬件和软件的可互换性,在上述说明中已经按照功能一般性地描述了各示例的组成及步骤。这些功能究竟以电子硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。本领域技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本发明的范围。Those skilled in the art should be aware that the modules and method steps of each example described in conjunction with the embodiments disclosed herein can be implemented by electronic hardware, computer software or a combination of the two, and the programs corresponding to the software modules and method steps Can be placed in random access memory (RAM), internal memory, read only memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, registers, hard disk, removable disk, CD-ROM, or as known in the art in any other form of storage medium. In order to clearly illustrate the interchangeability of electronic hardware and software, the components and steps of each example have been described generally in terms of functionality in the foregoing description. Whether these functions are performed in electronic hardware or software depends on the specific application and design constraints of the technical solution. Skilled artisans may use different methods of implementing the described functionality for each particular application, but such implementations should not be considered beyond the scope of the present invention.

术语“包括”或者任何其它类似用语旨在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备/装置不仅包括那些要素,而且还包括没有明确列出的其它要素,或者还包括这些过程、方法、物品或者设备/装置所固有的要素。The term "comprising" or any other similar term is intended to encompass a non-exclusive inclusion such that a process, method, article or device/means comprising a list of elements includes not only those elements but also other elements not expressly listed, or Also included are elements inherent to these processes, methods, articles or devices/devices.

至此,已经结合附图所示的优选实施方式描述了本发明的技术方案,但是,本领域技术人员容易理解的是,本发明的保护范围显然不局限于这些具体实施方式。在不偏离本发明的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本发明的保护范围之内。So far, the technical solutions of the present invention have been described with reference to the preferred embodiments shown in the accompanying drawings, however, those skilled in the art can easily understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

以上所述,仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention.

Claims (10)

1. A method for predicting uniformity of a finished tire by scanning and pressure distribution, comprising:
step S1: acquiring tire point cloud data attributes, analyzing the point cloud data attributes, and removing noise points in the point cloud data attributes to obtain an original 2D point cloud picture;
step S2: establishing a theoretical model reconstruction and actual model reconstruction system based on the point cloud data attributes and the original 2D point cloud image, determining the shape and the volume of a concave point or a convex point of the tire deviating from the outline of a basic tire based on the theoretical model reconstruction and the actual model reconstruction, and establishing a mass and size distribution diagram;
step S3: applying stress to the tread of the tire, and obtaining a stress distribution model of the tread;
step S4: and establishing a tire uniformity two-dimensional model based on the mass and dimension distribution map and the stress distribution map of the tread, carrying out uniformity test on the tire, and predicting the magnitude and the change of the force generated by the tire in rotation at different speeds.
2. The method for predicting the uniformity of a finished tire through scanning and pressure distribution as claimed in claim 1, wherein said step S2 further comprises:
performing parallel rotation on pixel points in the original 2D point cloud image to obtain point cloud data, and enabling a straight line fitted according to the pixel points positioned on the tire tread in the point cloud data to be parallel to a horizontal X axis;
positioning the concave points or the convex points by applying a gradient analysis method according to the point cloud data;
and calculating the volume of the concave points or the convex points by applying bilateral measurement or unilateral measurement according to the point cloud data.
3. The method for predicting tire uniformity through scanning and pressure distribution of a finished tire as claimed in claim 1, wherein said step S3 further comprises:
acquiring stress data of the tread, and calculating the effective area of the tread based on the stress data of the tread;
dividing the stress of the tread into a plurality of stress intervals;
calculating the stress distribution area of each stress interval based on the stress interval and the stress data;
calculating the proportion of the stress distribution area of each stress interval in the effective area to obtain the stress distribution cumulative probability in the stress interval;
and calculating shape parameters and volume parameters in a Weber distribution function based on the stress data and the stress distribution cumulative probability to obtain the stress distribution model.
4. The method of claim 2, wherein the step of performing parallel rotation on pixel points in the original 2D point cloud image to obtain point cloud data such that a straight line fitted to the pixel points on the surface of the tread in the point cloud data is parallel to a horizontal X-axis comprises:
performing straight line fitting according to a first pixel point set in the original 2D point cloud picture after edge pixel points are removed to obtain a first straight line, calculating a first rotation angle required by the first straight line rotating to be parallel to a horizontal X axis, and rotating the first pixel point set by the first rotation angle to obtain a first point cloud set;
acquiring a second rotation angle for eliminating the influence of the concave points or the convex points on rotation according to the first point cloud set, and acquiring a second point cloud set which is obtained by removing partial points of the concave points or the convex points from the first point cloud set and rotating the second rotation angle;
acquiring a third rotation angle required to rotate for eliminating the influence of the interference points according to the second point cloud set;
and respectively rotating the pixel points in the original 2D point cloud picture by the first rotation angle, the second rotation angle and the third rotation angle to obtain the point cloud data.
5. A system for predicting uniformity of a finished tire from a scan and pressure profile, comprising:
the acquisition module is used for acquiring the tire point cloud data attribute, analyzing the point cloud data attribute and removing noise points in the point cloud data attribute to obtain an original 2D point cloud picture;
the processing module is used for establishing a theoretical model reconstruction and actual model reconstruction system based on the point cloud data attributes and the original 2D point cloud image, determining the shape and the volume of a concave point or a convex point of the tire deviating from the outline of a basic tire based on the theoretical model reconstruction and the actual model reconstruction, and establishing a quality and size distribution map;
the testing module is used for applying stress to the tire tread of the tire and obtaining a stress distribution model of the tire tread;
and the analysis module is used for establishing a tire uniformity two-dimensional model based on the mass and dimension distribution map and the stress distribution map of the tread to perform uniformity test on the tire and predicting the magnitude and the change of the force generated by the tire during rotation at different speeds.
6. A system for predicting uniformity of a finished tire from a scan and pressure profile as claimed in claim 5,
the processing module is further used for carrying out parallel rotation on pixel points in the original 2D point cloud image to obtain point cloud data, and enabling straight lines fitted according to the pixel points located on the tire tread in the point cloud data to be parallel to a horizontal X axis;
positioning the concave points or the convex points by applying a gradient analysis method according to the point cloud data;
and calculating the volume of the concave points or the convex points by applying bilateral measurement or unilateral measurement according to the point cloud data.
7. A system for predicting uniformity of a finished tire from a scan and pressure profile as claimed in claim 5,
the testing module is also used for acquiring stress data of the tread and calculating the effective area of the tread based on the stress data of the tread;
dividing the stress of the tread into a plurality of stress intervals;
calculating the stress distribution area of each stress interval based on the stress interval and the stress data;
calculating the proportion of the stress distribution area of each stress interval in the effective area to obtain the stress distribution cumulative probability in the stress interval;
and calculating shape parameters and volume parameters in a Weber distribution function based on the stress data and the stress distribution cumulative probability to obtain the stress distribution model.
8. A system for predicting uniformity of a finished tire from a scan and pressure profile as claimed in claim 6,
the processing module is further used for performing straight line fitting according to a first pixel point set in the original 2D point cloud picture after edge pixel points are removed to obtain a first straight line, calculating a first rotation angle required by the first straight line rotating to be parallel to a horizontal X axis, and rotating the first pixel point set by the first rotation angle to obtain a first point cloud set;
acquiring a second rotation angle for eliminating the influence of the concave points or the convex points on rotation according to the first point cloud set, and acquiring a second point cloud set which is obtained by removing partial points of the concave points or the convex points from the first point cloud set and rotating the second rotation angle;
acquiring a third rotation angle for eliminating the influence of the interference points on the rotation according to the second point cloud set;
and respectively rotating the pixel points in the original 2D point cloud picture by the first rotation angle, the second rotation angle and the third rotation angle to obtain the point cloud data.
9. A computer apparatus comprising a memory and a processor, the memory having a computer program stored therein, the processor when executing the computer program stored in the memory performing the method of predicting tire uniformity from a scan and pressure profile of a finished tire as claimed in any one of claims 1-4.
10. A computer-readable storage medium, on which a computer program is stored, which, when being executed by a processor, carries out a method for predicting the uniformity of a tyre through scanning and pressure distribution of a finished tyre according to any one of claims 1 to 4.
CN202210490384.4A 2022-05-06 2022-05-06 A method and system for predicting tire uniformity by scanning and pressure distribution of finished tires Pending CN114964828A (en)

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