CN114961013A - Replaceable component type energy dissipation support, self-resetting support and use method of replaceable component type energy dissipation support - Google Patents
Replaceable component type energy dissipation support, self-resetting support and use method of replaceable component type energy dissipation support Download PDFInfo
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- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
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- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
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- E04H9/02—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground
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Abstract
本发明涉及土木工程技术领域,具体涉及一种利用切口厚壁钢管耗能的可替换部件型新型耗能支撑、新型自复位支撑及各自的安装使用方法,应用于建筑与桥梁结构的减震控制领域。提供一种构造简单、高延性、装配式、可重复利用、性能稳定、高承载力、核心部件可替换的新型耗能支撑,包括第一连接件、第一外套管、导向轴和第二连接件、第一切口厚壁钢管、封板、限位螺母、第一切口厚壁钢管连接法兰、第三止退螺母、第一连接螺栓和第五连接螺栓;第一外套管一端连接第一连接件,第一外套管另一端连接封板以克服现有自复位支撑的缺陷。
The invention relates to the technical field of civil engineering, in particular to a new type of energy-dissipating support, a new type of self-reset support and their respective installation and use methods that utilize energy-dissipated energy-dissipating components of notched thick-walled steel pipes, which are applied to shock absorption control of buildings and bridge structures field. Provide a new type of energy dissipation support with simple structure, high ductility, assembly type, reusability, stable performance, high bearing capacity, and replaceable core components, including a first connector, a first outer sleeve, a guide shaft and a second connection parts, the first incision thick-walled steel pipe, the sealing plate, the limit nut, the first incision thick-walled steel pipe connecting flange, the third stop nut, the first connecting bolt and the fifth connecting bolt; one end of the first outer casing is connected The first connecting piece, the other end of the first outer sleeve is connected to the sealing plate to overcome the defect of the existing self-resetting support.
Description
技术领域technical field
本发明涉及土木工程技术领域,具体涉及一种利用切口厚壁钢管耗能的可替换部件型新型耗能支撑、新型自复位支撑及各自的安装使用方法,应用于建筑与桥梁结构的减震控制领域。The invention relates to the technical field of civil engineering, in particular to a new type of energy-consuming support, a new type of self-reset support and their respective installation and use methods that utilize energy-dissipated energy-dissipating components of notched thick-walled steel pipes, which are applied to shock absorption control of buildings and bridge structures field.
背景技术Background technique
如何提高建筑物的抗震性能就成为工程抗震界科研人员一直以来的研究热点。目前的有效措施之一是利用耗能型支撑替代传统支撑,消耗地震输入给建筑物的能量,从而减轻地震给建筑物带来的破坏。在所有耗能支撑当中,当前应用较广的应属日本学者提出的约束屈曲支撑(或称防屈曲支撑,简称BRB),这种支撑受压时发生屈服而不屈曲,具有很好的耗能能力,从而充当结构“保险丝”的角色,有效避免结构在大震中发生严重损伤。BRB自引入国内以来,我国学者对其进行了大量研究,发展了许多新的构造形式,也有了实际工程应用。然而当前的产品仍然存在一些缺陷,如构件端部易屈曲、荷载作用下拉压不平衡、灌浆型BRB中混凝土和砂浆在反复荷载作用下容易开裂、支撑性能对制作误差比较敏感、内芯受拉破坏后支撑会立刻失效退出工作(仅一道防线)、支撑延性有限(已有的试验数据表明,大部分BRB无法满足50年内2%超越概率地震输入下约束屈曲支撑框架的最大延性需求)以及支撑无法循环利用以致震后整体更换或产品抽样检验时造成巨大浪费。此外,BRB主要是利用金属的塑性变形进行耗能,因此会使建筑物在震后产生一定的残余变形,当残余变形较大时,建筑物有可能丧失其使用功能,进而会影响人们的正常生活与生产。鉴于此,一种新的抗震设计理念——可恢复功能结构被学者们所提出,这种结构的特点是震后不需要修复或不影响使用的情况下局部修复便可恢复其使用功能,因此得到工程抗震界的广泛研究。可恢复功能结构的实现途径之一是采用新的自复位耗能支撑来替代传统支撑,通过自复位耗能支撑的复位功能实现整体结构的震后复位。这种方式对传统的结构体系改变最小,因而更容易推广应用。当前的自复位耗能支撑很大一部分是在传统BRB的基础上通过增加预应力钢筋、预应力钢绞线或形状记忆合金等复位材料来实现的,而传统BRB本身具有上述缺陷且构造并不简单,增加复位功能后使得构造相当复杂,制作与装配难度较大。另一方面,预应力钢筋及预应力钢绞线的弹性变形较小,限制了自复位支撑的变形能力,而形状记忆合金虽然具有较好的弹性变形能力,但是其的性能受温度影响明显,变形后需要通过加热才能使其恢复到变形前的状态,而且价格相对较高,增加了支撑制造成本。其他采用摩擦或粘滞流体进行耗能的自复位耗能支撑,虽然耗能机理明确,但基于摩擦耗能的支撑,摩擦面会在往复荷载作用下逐渐变得光滑,摩擦系数会随摩擦次数的增加而发生变化,致使摩擦力減小,进而降低了长期使用时的可靠性,基于粘滞流体耗能的支撑,存在密封困难以及容易出现漏液等问题。How to improve the seismic performance of buildings has become a research hotspot for researchers in the engineering seismic field. One of the current effective measures is to use energy-consuming supports to replace traditional supports to consume the energy input to buildings by earthquakes, thereby reducing the damage to buildings caused by earthquakes. Among all the energy-consuming supports, the most widely used currently is the constrained buckling support (or buckling-preventing support, referred to as BRB) proposed by Japanese scholars, which yields without buckling when under compression, and has good energy dissipation. Therefore, it acts as a structural "fuse" and effectively avoids serious damage to the structure in a major earthquake. Since the introduction of BRB in my country, Chinese scholars have carried out a lot of research on it, developed many new structural forms, and also have practical engineering applications. However, the current products still have some defects, such as easy buckling at the end of the member, unbalanced compression under load, concrete and mortar in grouted BRB are prone to cracking under repeated loads, support performance is sensitive to manufacturing errors, and the inner core is under tension. After failure, the bracing will immediately fail and withdraw from work (only one line of defense), the bracing has limited ductility (existing test data show that most BRBs cannot meet the maximum ductility requirements of constrained buckling bracing frames under 2% probability of exceedance seismic input within 50 years), and bracing Unable to recycle, it will cause huge waste in overall replacement or product sampling inspection after earthquake. In addition, BRB mainly uses the plastic deformation of metal to dissipate energy, so the building will have a certain residual deformation after the earthquake. When the residual deformation is large, the building may lose its use function, which will affect people's normal life. life and production. In view of this, a new earthquake-resistant design concept-recoverable functional structure has been proposed by scholars. The feature of this structure is that its function can be restored after partial repair without repair or without affecting the use. Therefore, It has been widely studied in the engineering seismic field. One of the ways to realize the recoverable functional structure is to replace the traditional support with a new self-resetting energy-dissipating support, and realize the post-earthquake reset of the whole structure through the reset function of the self-resetting energy-dissipating support. This method has minimal changes to the traditional structural system, so it is easier to popularize and apply. A large part of the current self-resetting energy-dissipating support is realized by adding resetting materials such as prestressed steel bars, prestressed steel strands or shape memory alloys on the basis of traditional BRBs. Traditional BRBs themselves have the above-mentioned defects and the structure is not Simple, after adding the reset function, the structure is quite complicated, and the production and assembly are difficult. On the other hand, the elastic deformation of prestressed steel bars and prestressed steel strands is small, which limits the deformation ability of self-resetting supports. Although shape memory alloys have good elastic deformation ability, their performance is significantly affected by temperature. After deformation, it needs to be heated to restore it to the state before deformation, and the price is relatively high, which increases the support manufacturing cost. Other self-resetting energy-dissipating supports that use friction or viscous fluid to dissipate energy, although the energy consumption mechanism is clear, but based on friction-energy-dissipating supports, the friction surface will gradually become smooth under the action of reciprocating loads, and the friction coefficient will increase with the number of frictions. Increase and change, resulting in reduced friction, which reduces the reliability of long-term use. Based on the support of viscous fluid energy consumption, there are problems such as difficulty in sealing and easy liquid leakage.
本发明的目的在于解决现有技术所存在的问题,提供一种构造简单、高延性、装配式、可重复利用、性能稳定、高承载力、核心部件可替换的新型耗能支撑,作为现有约束屈曲支撑(BRB)较优的替代产品,并在此基础上增加碟形弹簧组进行复位,形成基于切口厚壁钢管耗能的新型自复位耗能支撑,以克服现有自复位支撑的上述缺陷。The purpose of the present invention is to solve the problems existing in the prior art, and to provide a new type of energy-consuming support with simple structure, high ductility, assembly type, reusability, stable performance, high bearing capacity, and replaceable core components. A better alternative to restrained buckling bracing (BRB), and on this basis, a disc spring group is added for reset, forming a new self-resetting energy-dissipating support based on energy dissipation of notched thick-walled steel pipes to overcome the above-mentioned problems of existing self-resetting bracing. defect.
发明内容SUMMARY OF THE INVENTION
为了实现上述目的,本发明采取的技术方案如下:In order to achieve the above object, the technical scheme adopted by the present invention is as follows:
一种可替换部件型耗能支撑,包括第一连接件、第一外套管、导向轴和第二连接件、第一切口厚壁钢管、封板、限位螺母、第一切口厚壁钢管连接法兰、第三止退螺母、第一连接螺栓和第五连接螺栓;第一外套管一端连接第一连接件;A replaceable component type energy dissipation support, comprising a first connector, a first outer sleeve, a guide shaft and a second connector, a first cut thick-walled steel pipe, a sealing plate, a limit nut, a first cut thick-walled the steel pipe connecting flange, the third stop nut, the first connecting bolt and the fifth connecting bolt; one end of the first outer sleeve is connected to the first connecting piece;
第一外套管内设有固定连接盘,固定连接盘穿入导向轴,并通过第一切口厚壁钢管连接法兰与导向轴连接,导向轴一端设有第二连接件,导向轴另一端设有连接限位螺母,限位螺母卡挡在固定连接盘一侧;导向轴上套装第一切口厚壁钢管,第一切口厚壁钢管一端卡挡在固定连接盘处另一侧,第一切口厚壁钢管另一端通过第三止退螺母卡挡。The first outer casing is provided with a fixed connecting plate, which penetrates into the guide shaft and is connected with the guide shaft through the first incision thick-walled steel pipe connecting flange. One end of the guide shaft is provided with a second connecting piece, and the other end of the guide shaft is provided There is a connecting limit nut, and the limit nut is blocked on one side of the fixed connecting plate; the guide shaft is covered with a thick-walled steel pipe with a first cut, and one end of the thick-walled steel pipe with the first cut is blocked on the other side of the fixed connecting plate, and the first cut thick-walled steel pipe is blocked on the other side of the fixed connecting plate. The other end of the cut thick-walled steel pipe is blocked by the third stop nut.
一种可替换部件型自复位支撑,包括所述的一种可替换部件型耗能支撑,还包括第二外套管,第二外套管内设有固定连接盘,第二外套管与第一外套管拼接,导向轴穿过第二外套管,导向轴上套装碟形弹簧或碟形弹簧组,碟形弹簧或碟形弹簧组两端分别卡接在相邻套管的固定连接盘之间。A replaceable component type self-resetting support, including the replaceable component type energy dissipation support, and also comprising a second outer sleeve, the second outer sleeve is provided with a fixed connection disk, and the second outer sleeve is connected to the first outer sleeve. Splicing, the guide shaft passes through the second outer sleeve, the guide shaft is sleeved with a disc spring or a disc spring group, and the two ends of the disc spring or the disc spring group are respectively clamped between the fixed connection plates of the adjacent sleeves.
所述碟形弹簧或碟形弹簧组两侧设有第一切口厚壁钢管和第二切口厚壁钢管。Both sides of the disc spring or disc spring group are provided with a first cut thick-walled steel pipe and a second cut thick-walled steel pipe.
所述第一切口厚壁钢管和第二切口厚壁钢管上交错开设有多组切口;所述第一切口厚壁钢管或第二切口厚壁钢管分为第一连接段、耗能段和第二连接段,所述第一连接段设有内螺纹,用于和导向轴固定连接,所述第二连接段设有外螺纹,用于和第一切口厚壁钢管连接法兰连接,所述耗能段,其内径大于导向轴的直径1mm-2mm,第二切口厚壁钢管的长度≥第一切口厚壁钢管的长度。The thick-walled steel pipe with the first slit and the thick-walled steel pipe with the second slit are staggered with multiple sets of slits; the thick-walled steel pipe with the first slit or the thick-walled steel pipe with the second slit is divided into a first connection section and an energy dissipation section. and the second connecting section, the first connecting section is provided with an internal thread for fixed connection with the guide shaft, and the second connecting section is provided with an external thread for connecting with the first incision thick-walled steel pipe connecting flange , the inner diameter of the energy dissipation section is 1mm-2mm greater than the diameter of the guide shaft, and the length of the thick-walled steel pipe with the second incision is greater than or equal to the length of the thick-walled steel pipe with the first incision.
所述导向轴左端设有左端螺纹,用于安装限位螺母,右端设有右端螺纹,用于和第二连接件连接,中间部位设有左螺纹和右螺纹,所述左螺纹用于安装第一切口厚壁钢管和第三止退螺母,所述右螺纹用于安装第二切口厚壁钢管和第四止退螺母,所述第三止退螺母和第四止退螺母的规格尺寸均相同,所述左螺纹和右螺纹之间为无螺纹段,所述左端螺纹和左螺纹之间为左端无螺纹段,右螺纹和右端螺纹之间为右端无螺纹段;所述第一连接件由耳板与端板焊接而成,所述耳板上开设有圆孔,用于销轴连接,所述端板沿环向均匀设有螺栓孔,用于第一连接件和第一外套管的连接;所述第二连接件,由连接头和耳板焊接而成,所述连接头中部开有螺纹孔,所述螺纹孔与右端螺纹配套连接,所述耳板中部设有圆孔,用于销轴连接,其直径与圆孔相同。The left end of the guide shaft is provided with a left end thread, which is used for installing the limit nut, the right end is provided with a right end thread, which is used for connecting with the second connecting piece, and the middle part is provided with a left thread and a right thread, and the left thread is used for installing the first thread. A thick-walled steel pipe with a slit and a third stop nut, the right thread is used to install the second slit thick-walled steel pipe and a fourth stop nut, and the specifications and dimensions of the third and fourth stop nuts are the same. In the same way, there is an unthreaded segment between the left thread and the right thread, a left threadless segment between the left thread and the left thread, and a right threadless segment between the right thread and the right thread; the first connector It is formed by welding the lug plate and the end plate. The lug plate is provided with circular holes for pin connection, and the end plate is uniformly provided with bolt holes along the circumferential direction for the first connecting piece and the first outer sleeve. The second connecting piece is formed by welding a connecting head and a lug plate, a threaded hole is opened in the middle of the connecting head, the threaded hole is matched with the right end thread, and a circular hole is formed in the middle of the lug plate, For pin connection, its diameter is the same as the round hole.
所述第一外套管由第一法兰、第一钢管、第二法兰、第二钢管及第三法兰组合而成,所述第一法兰内径与第一钢管外径相同,焊接连接于第一钢管左侧且沿环向设有螺栓孔,所述螺栓孔与第一连接件上所设螺栓孔对应,通过第一连接螺栓连接,所述第一钢管右侧焊接于第二法兰之上,其长度应保证导向轴向右运动时限位螺母的右端面与第二法兰左端面的距离不小于支撑的极限变形、导向轴向左运动时限位螺母的左端面与端板右端面的距离也不小于支撑的极限变形,所述第一钢管的长度不小于支撑设计极限变形的两倍与限位螺母的厚度之和,所述第二法兰,沿中心矩阵均匀设有通孔,所述第二钢管左侧焊接连接于第二法兰之上,其内外径与第一钢管相同,所述第三法兰成圆环状,内径与第二钢管外径相同,焊接连接于第二钢管右侧,其沿环向均匀设有螺栓孔;The first outer casing is composed of a first flange, a first steel pipe, a second flange, a second steel pipe and a third flange. The inner diameter of the first flange is the same as the outer diameter of the first steel pipe, and is connected by welding. There are bolt holes on the left side of the first steel pipe and along the circumferential direction. The bolt holes correspond to the bolt holes provided on the first connecting piece and are connected by the first connecting bolts. The right side of the first steel pipe is welded to the second method. Above the flange, its length should ensure that the distance between the right end face of the limit nut and the left end face of the second flange when the guide shaft moves to the right is not less than the limit deformation of the support, and the left end face of the limit nut and the right end of the end plate when the guide shaft moves to the left The distance between the surfaces is not less than the limit deformation of the support, the length of the first steel pipe is not less than the sum of twice the design limit deformation of the support and the thickness of the limit nut, and the second flange is evenly provided with a through-hole along the center matrix. The left side of the second steel pipe is welded and connected to the second flange, and its inner and outer diameters are the same as the first steel pipe. The third flange is annular, and the inner diameter is the same as the outer diameter of the second steel pipe. On the right side of the second steel pipe, bolt holes are evenly arranged along the circumferential direction;
所述第三外套管由第六法兰、第四钢管、第七法兰及第五钢管组成,所述第六法兰,其内径与第四钢管的外径相同,沿环向均匀设有螺栓孔,所述螺栓孔与螺栓孔相对应,所述第四钢管和第五钢管,其内外径均与第一钢管及第二钢管相同,所述第七法兰,其所有尺寸均与第二法兰完全相同,沿环向所设螺栓孔的直径、数量及位置均与螺栓孔相同;所述第五钢管,不承受外部荷载,其长度宜为100mm-200mm,远离第七法兰一侧设有螺纹孔,用于安装第四连接螺栓。The third outer sleeve is composed of a sixth flange, a fourth steel pipe, a seventh flange and a fifth steel pipe. The inner diameter of the sixth flange is the same as the outer diameter of the fourth steel pipe, and is uniformly arranged along the circumferential direction. Bolt holes, the bolt holes correspond to the bolt holes, the inner and outer diameters of the fourth steel pipe and the fifth steel pipe are the same as the first steel pipe and the second steel pipe, and all the dimensions of the seventh flange are the same as those of the first steel pipe and the second steel pipe. The second flanges are exactly the same, and the diameter, quantity and position of the bolt holes along the circumferential direction are the same as those of the bolt holes; the fifth steel pipe does not bear external loads, and its length should be 100mm-200mm, away from the seventh flange. There are threaded holes on the side for installing the fourth connecting bolt.
所述封板包含中间圆孔和沿着环向布置的螺栓孔,封堵第三外套管的右端口,所述螺栓孔,沿环向均匀布置,用于安装第四连接螺栓;所述限位螺母,安装于导向轴左端,用于限制当第一切口厚壁钢管及第二切口厚壁钢管均破坏时导向轴从支撑内部拔出;The sealing plate includes a middle circular hole and a bolt hole arranged along the circumferential direction, which blocks the right port of the third outer sleeve, and the bolt hole is evenly arranged along the circumferential direction for installing the fourth connecting bolt; Bit nut, installed on the left end of the guide shaft, is used to restrict the guide shaft from pulling out from the support when both the thick-walled steel pipe of the first cut and the thick-walled steel pipe of the second cut are damaged;
所述第一切口厚壁钢管连接法兰,呈凸起状,包含内部螺纹孔及沿环向均匀分布的螺纹孔,所述内部螺纹孔与第一切口厚壁钢管第二连接段螺纹连接,所述螺纹孔,用于将第一切口厚壁钢管连接法兰和第一外套管通过第五连接螺栓连接在一起;The first incision thick-walled steel pipe connecting flange is convex and includes internal threaded holes and threaded holes evenly distributed along the circumferential direction. The internal threaded holes are threaded with the second connecting section of the first incision thick-walled steel pipe connection, the threaded hole is used to connect the first incision thick-walled steel pipe connecting flange and the first outer casing together through fifth connecting bolts;
所述第二切口厚壁钢管连接法兰,其尺寸与第一切口厚壁钢管连接法兰相同;The second incision thick-walled steel pipe connection flange has the same size as the first incision thick-walled steel pipe connection flange;
所述第三止退螺母,安装于第一切口厚壁钢管右侧,用于防止支撑在荷载作用下第一切口厚壁钢管相对于导向轴发生位移;The third backstop nut is installed on the right side of the thick-walled steel pipe of the first incision, and is used to prevent the support from the displacement of the thick-walled steel pipe of the first incision relative to the guide shaft under the action of the load;
所述第四止退螺母,安装于第二切口厚壁钢管的左侧,用于防止支撑在荷载作用下第二切口厚壁钢管相对于导向轴发生位移;The fourth backstop nut is installed on the left side of the thick-walled steel pipe with the second incision, and is used to prevent displacement of the thick-walled steel pipe with the second incision relative to the guide shaft under the action of the load;
所述第一连接螺栓,用于固定第一连接件和第一外套管,其数量和直径应根据支撑设计承载力确定;所述第二连接螺栓,用于固定第一外套管和第二外套管或第三外套管;所述第四连接螺栓,用于固定封板和第三外套管;所述第五连接螺栓,用于固定第一切口厚壁钢管连接法兰和第一外套管;所述第六连接螺栓,用于固定第二切口厚壁钢管连接法兰和第三外套管。The first connecting bolts are used to fix the first connecting piece and the first outer casing, and the number and diameter of the bolts should be determined according to the design bearing capacity of the support; the second connecting bolts are used to fix the first outer casing and the second outer casing pipe or the third outer casing; the fourth connecting bolt is used to fix the sealing plate and the third outer casing; the fifth connecting bolt is used to fix the first incision thick-walled steel pipe connecting flange and the first outer casing ; The sixth connecting bolt is used to fix the second incision thick-walled steel pipe connecting flange and the third outer casing.
所述第一外套管和第三外套管上设有封板。The first outer sleeve and the third outer sleeve are provided with sealing plates.
其中:切口厚壁钢管为金属管,其中材料为LYP100、LYP160、Q235、Q345、Q460、20#或45#及铝合金;厚壁钢管的壁厚范围限定为:10mm-120mm;组合碟形弹簧承载力范围:1kN~5000kN,单个切口厚壁钢管承载力范围:10kN~10000kN,两个并联切口厚壁钢管,承载力将翻倍。Among them: the cut thick-walled steel pipe is a metal pipe, and the material is LYP100, LYP160, Q235, Q345, Q460, 20# or 45# and aluminum alloy; the wall thickness range of the thick-walled steel pipe is limited to: 10mm-120mm; combined disc spring Bearing capacity range: 1kN~5000kN, bearing capacity range of single cut thick-walled steel pipe: 10kN~10000kN, two parallel cut thick-walled steel pipe, the bearing capacity will be doubled.
本发明的有益效果是:The beneficial effects of the present invention are:
1)新型耗能支撑延性高、变形能力强,其变形能力与切口厚壁钢管切口后所形成圆环圈的数量呈正相关,理论上支撑的变形能力没有上限,只要增加圆环圈的数量,其变形能力也随之增加。1) The new energy dissipation support has high ductility and strong deformation capacity. Its deformation capacity is positively correlated with the number of rings formed after the incision of the thick-walled steel pipe. Theoretically, the deformation capacity of the support has no upper limit, as long as the number of rings is increased, Its deformability also increases.
2) 新型耗能支撑破坏时具有2—3道防线,当切口厚壁钢管成对布置时具有3道防线(第1道防线是第一切口厚壁钢管疲劳断裂,第2道防线是第二切口厚壁钢管疲劳断裂,第3道防线是限位螺母受拉破坏),当切口厚壁钢管单独布置时具有2道防线(第1道防线是第一切口厚壁钢管疲劳断裂,第2道防线是限位螺母受拉破坏)。2) There are 2-3 lines of defense when the new energy-consuming support is damaged, and 3 lines of defense when the incision thick-walled steel pipes are arranged in pairs (the first line of defense is the fatigue fracture of the first incision thick-walled steel pipe, and the second line of defense is the first line of defense. Two-cut thick-walled steel pipe fatigue fracture, the third line of defense is the limit nut tensile failure), when the cut thick-walled steel pipe is arranged separately, there are two lines of defense (the first line of defense is the fatigue fracture of the first-cut thick-walled steel pipe, the second line of defense is the fatigue fracture of the thick-walled steel pipe The second line of defense is that the limit nut is damaged by tension).
3) 新型耗能支撑及新型自复位支撑具有局部可更换性、重复利用性及快速修复性,震损后,只需对切口厚壁钢管进行更换,其他部件可重复利用,修复速度快、难度小、修复成本低。3) The new energy-consuming support and the new self-resetting support have local replaceability, reusability and quick repairability. After earthquake damage, only the incision thick-walled steel pipe needs to be replaced, and other components can be reused. The repair speed is fast and difficult. Small, low repair cost.
4) 由于切口厚壁钢管在受拉和受压时的变形是对称的,因此,以此形成的新型耗能支撑及新型自复位支撑在往复荷载作用下具有拉压等强的特性。4) Since the deformation of the notched thick-walled steel pipe is symmetrical under tension and compression, the new energy dissipation support and the new self-reset support formed by this have strong characteristics such as tension and compression under the action of reciprocating loads.
5) 新型耗能支撑及新型自复位支撑对制作及安装误差不敏感,二者主要依靠切口厚壁钢管耗能,只要保证切口厚壁钢管能发生轴向变形即可,制作及安装误差不会显著影响两种新型支撑的力学性能,另外,通过调整导向约束轴深入外套钢管的长度,可对支撑长度进行微小调整,以适应不同安装误差。5) The new energy-consuming support and the new self-resetting support are not sensitive to manufacturing and installation errors. The two mainly rely on the energy consumption of the cut thick-walled steel pipe. As long as the cut thick-walled steel pipe can be axially deformed, the manufacturing and installation errors will not be affected. The mechanical properties of the two new supports are significantly affected. In addition, by adjusting the length of the guide and restraint shafts deep into the outer steel pipe, the support length can be slightly adjusted to adapt to different installation errors.
6) 新型耗能支撑及新型自复位支撑的构造与装配简单,所有部件可工厂化批量生产,装配过程中无焊接连接,装配施工速度快。6) The structure and assembly of the new energy-consuming support and the new self-resetting support are simple, all components can be mass-produced in factories, there is no welding connection during the assembly process, and the assembly and construction speed is fast.
附图说明Description of drawings
图1为本发明新型耗能支撑的剖面图Fig. 1 is the sectional view of the novel energy-consuming support of the present invention
图2为本发明新型自复位支撑的剖面图Fig. 2 is the sectional view of the novel self-resetting support of the present invention
图3为本发明第一连接件示意图3 is a schematic diagram of the first connector of the present invention
图4为本发明第一外套管示意图Figure 4 is a schematic diagram of the first outer casing of the present invention
图5为本发明第二法兰示意图Figure 5 is a schematic diagram of the second flange of the present invention
图6为本发明的第二外套管示意图6 is a schematic diagram of the second outer sleeve of the present invention
图7为本发明的第三外套管示意图Fig. 7 is the schematic diagram of the third outer sleeve of the present invention
图8为本发明导向轴示意图Figure 8 is a schematic diagram of the guide shaft of the present invention
图9为本发明第二连接件示意图FIG. 9 is a schematic diagram of the second connector of the present invention
图10为本发明第一切口厚壁钢管示意图Figure 10 is a schematic diagram of the first cut thick-walled steel pipe of the present invention
图11为本发明封板示意图Figure 11 is a schematic diagram of the sealing plate of the present invention
图12为本发明第一切口厚壁钢管连接法兰Fig. 12 is the first incision thick-walled steel pipe connecting flange of the present invention
图13为本发明单独布置切口厚壁钢管的新型自复位支撑剖面图Figure 13 is a sectional view of the new self-resetting support of the present invention with a single arrangement of notched thick-walled steel pipes
图14为本发明单独布置切口厚壁钢管的新型耗能支撑剖面图Figure 14 is a cross-sectional view of a new type of energy-dissipating support for a thick-walled steel pipe with a single arrangement of slits according to the present invention
图中标号:1-第一连接件;2-第一外套管;3-第二外套管;4-第三外套管;5-导向轴;6-第二连接件;7-第一切口厚壁钢管;8-碟形弹簧组9-第二切口厚壁钢管;10-封板;11-限位螺母;12-第一切口厚壁钢管连接法兰;13-第二切口厚壁钢管连接法兰;14-第一传力螺母;15-第二传力螺母;16-第一止退螺母;17-第二止退螺母;18-第三止退螺母;19-第四止退螺母;20-第一连接螺栓;21-第二连接螺栓;22-第三连接螺栓;23-第四连接螺栓; 24-第五连接螺栓; 25-第六连接螺栓,26-碟形弹簧,27-垫片。Numerals in the figure: 1-first connecting piece; 2-first outer sleeve; 3-second outer sleeve; 4-third outer sleeve; 5-guide shaft; 6-second connecting piece; 7-first incision Thick-walled steel pipe; 8- Disc spring group 9- Thick-walled steel pipe with second cut; 10- Sealing plate; 11- Limit nut; 12- Connecting flange of thick-walled steel pipe with first cut; 13- Second cut with thick-walled steel pipe Steel pipe connecting flange; 14- the first force transmission nut; 15- the second force transmission nut; 16- the first stop nut; 17- the second stop nut; 18- the third stop nut; 19- the fourth stop 20-first connecting bolt; 21-second connecting bolt; 22-third connecting bolt; 23-fourth connecting bolt; 24-fifth connecting bolt; 25-sixth connecting bolt, 26-disc spring , 27-shims.
具体实施方式Detailed ways
实施例1Example 1
一种利用切口厚壁钢管耗能的可替换部件型新型耗能支撑,包括第一连接件、第一外套管、第三外套管、导向轴和第二连接件、第一切口厚壁钢管、第二切口厚壁钢管、封板、限位螺母、第一切口厚壁钢管连接法兰、第二切口厚壁钢管连接法兰、第三止退螺母、第四止退螺母、第一连接螺栓、第二连接螺栓、第四连接螺栓、第五连接螺栓和第六连接螺栓。A new type of energy-dissipating support with replaceable parts using a cut thick-walled steel pipe for energy dissipation, comprising a first connecting piece, a first outer casing, a third outer casing, a guide shaft and a second connecting piece, and a first cut thick-walled steel pipe , The second incision thick-walled steel pipe, the sealing plate, the limit nut, the first incision thick-walled steel pipe connecting flange, the second incision thick-walled steel pipe connecting flange, the third stop nut, the fourth stop nut, the first connecting bolts, second connecting bolts, fourth connecting bolts, fifth connecting bolts and sixth connecting bolts.
所述第一连接件1由耳板101与端板102焊接而成,所述耳板101上开设有圆孔103,用于销轴连接,所述端板102沿环向均匀设有螺栓孔104,用于第一连接件1和第一外套管2的连接。The
所述第一外套管2由第一法兰201、第一钢管203、第二法兰204、第二钢管206及第三法兰207组合而成,所述第一法兰201内径与第一钢管203外径相同,焊接连接于第一钢管203左侧且沿环向设有螺栓孔202,所述螺栓孔202与第一连接件1上所设螺栓孔104数量、大小及位置完全一致,通过第一连接螺栓20连接,所述第一钢管203右侧焊接于第二法兰204之上,其长度应保证导向轴5向右运动(即支撑受拉)时限位螺母11的右端面与第二法兰204左端面的距离不小于支撑的极限变形、导向轴5向左运动(即支撑受压)时限位螺母11的左端面与端板102右端面的距离也不小于支撑的极限变形,因此,所述第一钢管203的长度不小于支撑设计极限变形的两倍与限位螺母11的厚度之和,所述第二法兰204,其内径大于导向轴5的直径1mm-1.5mm,且沿环向均匀设有通孔205,所述第二钢管206左侧焊接连接于第二法兰204之上,其内外径与第一钢管203相同,所述第三法兰207成圆环状,内径与第二钢管206外径相同,焊接连接于第二钢管206右侧,其沿环向均匀设有螺栓孔208。The first
所述第三外套管4由第六法兰401、第四钢管403、第七法兰404及第五钢管406组成,所述第六法兰401,其内径与第四钢管403的外径相同,沿环向均匀设有螺栓孔402,所述螺栓孔402,其直径、数量及布置位置与螺栓孔208完全相同,所述第四钢管403和第五钢管406,其内外径均与第一钢管203及第二钢管206相同,所述第七法兰404,其所有尺寸均与第二法兰204完全相同,沿环向所设螺栓孔405的直径、数量及位置均与螺栓孔205相同。所述第五钢管406,不承受外部荷载,其长度宜为100mm-200mm,远离第七法兰404一侧设有螺纹孔407,用于安装第四连接螺栓23。所述第一外套管2由第一法兰201、第一钢管203、第二法兰204、第二钢管206及第三法兰208组合而成,所述第一法兰201内径与第一钢管203外径相同,焊接连接于第一钢管203左侧且沿环向设有螺栓孔202,所述螺栓孔202与第一连接件1上所设螺栓孔104数量、大小及位置完全一致,通过第一连接螺栓20连接,所述第一钢管203右侧焊接于第二法兰204之上,其长度应保证导向轴5向右运动(即支撑受拉)时限位螺母11的右端面与第二法兰204左端面的距离不小于支撑的极限变形、导向轴5向左运动(即支撑受压)时限位螺母11的左端面与端板102右端面的距离也不小于支撑的极限变形,因此,所述第一钢管203的长度不小于支撑设计极限变形的两倍与限位螺母11的厚度之和,所述第二法兰204,其内径大于导向轴5的直径1mm-1.5mm,且沿环向均匀设有通孔205,所述第二钢管206左侧焊接连接于第二法兰204之上,其内外径与第一钢管203相同,所述第三法兰207成圆环状,内径与第二钢管206外径相同,焊接连接于第二钢管206右侧,其沿环向均匀设有螺栓孔208。The third
所述第二外套管3由第四法兰301、第三钢管303和第五法兰304组成,所述第四法兰301,其内径大于第一切口厚壁钢管连接法兰12的外径,沿环向均匀设有螺栓孔302,所述螺栓孔302,其直径、数量及布置位置与螺栓孔208完全相同,所述第三钢管303,其内径大于碟形弹簧组8的外径至少2mm,长度等于碟形弹簧组8压缩后的长度,左侧焊接于第四法兰301之上,所述第五法兰304,焊接连接于第三钢管303右侧,其内径等于第三钢管303的外径,且沿环向均匀设有螺栓孔305。The second
所述第三外套管4由第六法兰401、第四钢管403、第七法兰404及第五钢管406组成,所述第六法兰401,其所有尺寸均与第四法兰301完全相同,沿环向所设螺栓孔402的直径、数量及位置均与螺栓孔302相同,所述第四钢管403和第五钢管406,其内外径均与第一钢管203、第二钢管206及第三钢管303相同,所述第七法兰404,其所有尺寸均与第二法兰204完全相同,沿环向所设螺栓孔405的直径、数量及位置均与螺栓孔205相同。所述第五钢管406,不承受外部荷载,其长度宜为100mm-200mm,远离第七法兰404一侧设有螺纹孔407,用于安装第四连接螺栓23。The third
所述导向轴5,由Q235、Q345、20#、45#或40Cr等钢材制作而成,加工时应进行调直处理,其直径不应小于在1.2倍的支撑极限荷载作用下导向轴5屈服时的计算值,即不应在1.2倍的支撑极限荷载作用下产生塑性变形,其长度不小于第一外套管2及第三外套管4长度之和加上导向轴5伸入第二连接件6的深度,左端设有左端螺纹501,用于安装限位螺母11,右端设有右端螺纹507,用于和第二连接件6连接,中间部位设有左螺纹503和右螺纹505,所述左螺纹503用于安装第一切口厚壁钢管7和第三止退螺母18,所述右螺纹505用于安装第二切口厚壁钢管9和第四止退螺母19,所述第三止退螺母18和第四止退螺母19的规格尺寸均相同,所述左螺纹503和右螺纹505之间为无螺纹段504,其长度不大于第三止退螺母18右端到第四止退螺母19左端的距离,直径与左螺纹503和右螺纹505的外径相同,所述左端螺纹501和左螺纹503之间为左端无螺纹段502,右螺纹505和右端螺纹507之间为右端无螺纹段506,所述左端无螺纹段502和右端无螺纹段506,其直径相同,且应小于第三止退螺母18和第四止退螺母19的内径。The
所述第二连接件6,由连接头601和耳板603焊接而成,所述连接头601中部开有螺纹孔602,所述螺纹孔602与螺纹507配套,其螺距与内外径均相同,螺纹孔602的长度小于连接头601的厚度10mm-20mm。所述耳板603中部设有圆孔604,用于销轴连接,其直径与圆孔103相同。The second connecting
所述第一切口厚壁钢管7,由LYP100、LYP160、Q235、Q345、Q460、20#、45#或铝合金圆钢或钢管制作而成,为核心耗能元件,其特点是,在轴向荷载作用下可以实现拉压等强,作为耗能元件,可以成对布置,也可单独布置,包含第一连接段701、耗能段702和第二连接段703,所述第一连接段701设有内螺纹,用于和导向轴5固定连接,所述第二连接段703设有外螺纹,用于和第一切口厚壁钢管连接法兰12连接,所述耗能段702,其内径大于导向轴5的直径1mm-2mm,确保在轴向荷载作用下,导向轴5能对其起到约束作用,防止发生侧向失稳,耗能段702整体上是由厚壁钢管垂直于其轴向切割形成切口制作而成,包含切口704、切口705和圆环圈706,所述切口704和切口705均对称设置,即切割时并不切透,且切口704和切口705相互垂直,在二者之间形成圆环圈706,所述圆环圈706,在轴向荷载作用下发生塑性变形进行耗能,其径向宽度的一次方及轴向厚度的三次方与第一切口厚壁钢管7的刚度成正比,中径的三次方与第一切口厚壁钢管7的刚度成反比,圆环圈706的数量与第一切口厚壁钢管7的刚度成反比,与其变形能力成正比,第一切口厚壁钢管7的刚度、承载力和变形能力可通过改变圆环圈706的中径、轴向厚度、径向宽度及数量灵活调整,增加圆环圈的数量可显著增加其变形能力,增加圆环圈的轴向厚度可显著增加其刚度及承载能力,如由Q235钢材制成的中径为111mm、圆环圈径向宽度为29mm、圆环圈轴向厚度为15mm、圆环圈数量为8的切口厚壁钢管,其极限承载力约为160kN,极限变形约为80mm。The first incision thick-
所述第二切口厚壁钢管9,其耗能段内径及连接段外径与第一切口厚壁钢管7完全相同,其材料强度、圆环圈中径、圆环圈厚度、圆环圈径向宽度及圆环圈的数量可与第一切口厚壁钢管7完全相同,也可采用不同参数,通过增加圆环圈轴向厚度,使第二切口厚壁钢管9具有较大的刚度和承载力,从而使第三外套管4的强度得到充分利用。The second incision thick-
所述封板10,不承受外部荷载,用于封堵第三外套管4的右端口,防止杂物进入支撑内部,由普通钢材制作而成,包含中间圆孔1001和沿着环向布置的螺栓孔1002,其外径与第一外套管2、第二外套管3及第三外套管4均相同,所述圆孔1001的直径比导向轴5的直径大0.5mm-1.5mm,所述螺栓孔1002,沿环向均匀布置,用于安装第四连接螺栓23。The sealing
所述限位螺母11,安装于导向轴5左端,用于限制当第一切口厚壁钢管7及第二切口厚壁钢管9均破坏时导向轴5从支撑内部拔出,为支撑的第三道防线。The
所述第一切口厚壁钢管连接法兰12,呈凸起状,包含内部螺纹孔1201及沿环向均匀分布的螺纹孔1202,所述内部螺纹孔1201与第一切口厚壁钢管第二连接段703螺纹连接,所述螺纹孔1202,用于将第一切口厚壁钢管连接法兰12和第一外套管2通过第五连接螺栓24连接在一起。The first incision thick-walled steel
所述第二切口厚壁钢管连接法兰13,其尺寸与第一切口厚壁钢管连接法兰12相同。The second notch thick-walled steel
所述第三止退螺母18,安装于第一切口厚壁钢管7右侧,用于防止支撑在荷载作用下第一切口厚壁钢管7相对于导向轴5发生位移。The
所述第四止退螺母19,安装于第二切口厚壁钢管9的左侧,用于防止支撑在荷载作用下第二切口厚壁钢管9相对于导向轴5发生位移。The
所述第一连接螺栓20,用于固定第一连接件1和第一外套管2,其数量和直径应根据支撑设计承载力确定。The first connecting
所述第二连接螺栓21,用于固定第一外套管2和第三外套管4。The second connecting
所述第四连接螺栓23,用于固定封板10和第三外套管4。The fourth connecting
所述第五连接螺栓24,用于固定第一切口厚壁钢管连接法兰12和第一外套管2。The fifth connecting
所述第六连接螺栓25,用于固定第二切口厚壁钢管连接法兰13和第三外套管4。The sixth connecting
安装使用方法:How to install and use:
1、将第三止退螺母18及第四止退螺母19分别从导向轴5左端和右端拧入至其中部;1. Screw the
2、在导向轴5上标记第一切口厚壁钢管7及第二切口厚壁钢管9的安装定位线,第一切口厚壁钢管7的安装定位线距导向轴5左端的距离为限位螺母11的厚度、第二法兰204的厚度、第一切口厚壁钢管7的长度与支撑极限变形之和,第二切口厚壁钢管9的安装定位线距导向轴5右端距离为导向轴5伸入第二连接件6的深度、支撑的极限变形、封板10的厚度、第五钢管406的长度与第七法兰404的厚度之和;2. Mark the installation and positioning lines of the thick-
3、将第一切口厚壁钢管7从导向轴5左端拧入,使其左端与第一切口厚壁钢管7的安装定位线重合,将第二切口厚壁钢管9从导向轴右端拧入,使右端与第二切口厚壁钢管9的安装定位线重合;3. Screw the first cut thick-
4、将第三止退螺母18及第四止退螺母19分别拧至第一切口厚壁钢管7的右端及第二切口厚壁钢管9的左端并锁紧;4. Screw the
5、安装第一切口厚壁钢管连接法兰12及第二切口厚壁钢管连接法兰13;5. Install the first incision thick-walled steel
6、将第一外套管2从导向轴左端套入,使第二法兰204右端与第一切口厚壁钢管连接法兰12左端接触,安装第五连接螺栓24;6. Insert the first
7、安装限位螺母11;7. Install the
8、将第三外套管4从导向轴5右端套入,安装第二连接螺栓21;8. Insert the third
9、安装第六连接螺栓25;9. Install the sixth connecting
10、将封板10从导向轴5右端套入,安装第四连接螺栓23;10. Insert the sealing
11、安装第一连接件1及第二连接件6;11. Install the
12、在较大地震作用后,可仅对新型耗能支撑中的耗能部件进行更换,无需整体更换,更换方法是先将新型耗能支撑从建筑安装部位拆除,然后按照与新型耗能支撑组装相反的顺序拆卸,更换第一切口厚壁钢管7和第二切口厚壁钢管9后重新组装,即可恢复新型耗能支撑的使用功能。12. After a large earthquake, only the energy-consuming parts in the new energy-consuming support can be replaced without the need for overall replacement. The replacement method is to first remove the new-type energy-consuming support from the building installation site, and then follow the Disassemble in the reverse order of assembly, replace the thick-
实施例2Example 2
一种利用切口厚壁钢管耗能的可替换部件型新型自复位支撑,包括第一连接件、第一外套管、第二外套管、第三外套管、导向轴、第二连接件、第一切口厚壁钢管、碟形弹簧组、第二切口厚壁钢管、封板、限位螺母、第一传力螺母、第二传力螺母、第一止退螺母、第二止退螺母、第三止退螺母、第四止退螺母、第一连接螺栓、第二连接螺栓、第三连接螺栓、第四连接螺栓、第五连接螺栓和第六连接螺栓。A new type of self-resetting support with replaceable parts for energy consumption by incision thick-walled steel pipes, comprising a first connector, a first outer sleeve, a second outer sleeve, a third outer sleeve, a guide shaft, a second connector, a first Notched thick-walled steel pipe, disc spring group, second notched thick-walled steel pipe, sealing plate, limit nut, first force transfer nut, second force transfer nut, first stop nut, second stop nut, first Three stop nuts, fourth stop nuts, first connection bolts, second connection bolts, third connection bolts, fourth connection bolts, fifth connection bolts and sixth connection bolts.
所述第一连接件1由耳板101与端板102焊接而成,所述耳板101上开设有圆孔103,用于销轴连接,所述端板102沿环向均匀设有螺栓孔104,用于第一连接件和第一外套管的连接。The
所述第一外套管2由第一法兰201、第一钢管203、第二法兰204、第二钢管206及第三法兰208组合而成,所述第一法兰201内径与第一钢管203外径相同,焊接连接于第一钢管203左侧且沿环向设有螺栓孔202,所述螺栓孔202与第一连接件1上所设螺栓孔104数量、大小及位置完全一致,通过第一连接螺栓18连接,所述第一钢管203右侧焊接于第二法兰204之上,其长度应保证导向轴5向右运动(即支撑受拉)时限位螺母11的右端面与第二法兰204左端面的距离不小于支撑的极限变形、导向轴5向左运动(即支撑受压)时限位螺母11的左端面与端板102右端面的距离也不小于支撑的极限变形,因此,所述第一钢管203的长度不小于支撑设计极限变形的两倍与限位螺母11的厚度之和,所述第二法兰204,其内径大于导向轴5的直径1mm-1.5mm,且沿环向均匀设有通孔205,所述第二钢管206左侧焊接连接于第二法兰204之上,其内外径与第一钢管203相同,所述第三法兰207成圆环状,内径与第二钢管206外径相同,焊接连接于第二钢管206右侧,其沿环向均匀设有螺栓孔208。The first
所述第二外套管3由第四法兰301、第三钢管303和第五法兰304组成,所述第四法兰301,其内径大于第一切口厚壁钢管连接法兰12的外径,沿环向均匀设有螺栓孔302,所述螺栓孔302,其直径、数量及布置位置与螺栓孔208完全相同,所述第三钢管303,其内径大于碟形弹簧组8的外径至少2mm,长度等于碟形弹簧组8压缩后的长度,左侧焊接于第四法兰301之上,所述第五法兰304,焊接连接于第三钢管303右侧,其内径等于第三钢管303的外径,且沿环向均匀设有螺栓孔305。The second
所述第三外套管4由第六法兰401、第四钢管403、第七法兰404及第五钢管406组成,所述第六法兰401,其所有尺寸均与第四法兰301完全相同,沿环向所设螺栓孔402的直径、数量及位置均与螺栓孔302相同,所述第四钢管403和第五钢管405,其内外径均与第一钢管203、第二钢管206及第三钢管303相同,所述第七法兰404,其所有尺寸均与第二法兰204完全相同,沿环向所设螺栓孔405的直径、数量及位置均与螺栓孔205相同。所述第五钢管406,不承受外部荷载,其长度宜为100mm-200mm,远离第七法兰404一侧设有螺纹孔407,用于安装第四连接螺栓23。The third
所述导向轴5,由Q235、Q345、20#、45#或40Cr钢材制作而成,加工时应进行调直处理,其最小外径不应小于在1.2倍的支撑极限荷载作用下导向轴5屈服时的计算值,即不应在1.2倍的支撑极限荷载作用下产生塑性变形,其长度不小于第一外套管2、第二外套管3及第三外套管4长度之和加上导向轴5伸入第二连接件6的深度,左端设有螺纹501,用于安装限位螺母11,右端设有螺纹507,用于和第二连接件6连接,中间部位设有螺纹503和螺纹505,所述螺纹503和螺纹505,其外径应小于碟形弹簧组8内径1mm-2mm ,所述螺纹503上连接有第一传力螺母14和第一止退螺母16,所述螺纹505上连接有第二传力螺母15和第二止退螺母17,均用于保持碟形弹簧组8的初始预压力,所述第一传力螺母14和第二传力螺母15尺寸及规格完全相同,所述第一止退螺母16和第二止退螺母17尺寸和规格完全相同,所述第一传力螺母14、第二传力螺母15、第一止退螺母16和第二止退螺母17的内径及螺距均相同,所述螺纹503和螺纹505之间为无螺纹段504,其长度应小于碟形弹簧组8预压后的长度,直径与螺纹503和螺纹505的外径相同,所述螺纹501和螺纹503之间为无螺纹段502,螺纹505和螺纹507之间为无螺纹段506,所述无螺纹段502和无螺纹段506,其直径相同,且应小于第一传力螺母14、第二传力螺母15、第一止退螺母16和第二止退螺母17的内径。The
所述第二连接件6,由连接头601和耳板603焊接而成,所述连接头601中部开有螺纹孔602,所述螺纹孔602与螺纹507配套,其螺距与内外径均相同,螺纹孔602的长度小于连接头601的厚度10mm-20mm。所述耳板603中部设有圆孔604,用于销轴连接,其直径与圆孔103相同。The second connecting
所述第一切口厚壁钢管7,由LYP100、LYP160、Q235、Q345、Q460、20#、45#或铝合金圆钢或钢管制作而成,为核心耗能元件,其特点是,在轴向荷载作用下可以实现拉压等强,作为耗能元件,可以成对布置,也可单独布置,包含第一连接段701、耗能段702和第二连接段703,所述第一连接段701设有内螺纹,用于和导向轴5固定连接,所述第二连接段703设有外螺纹,用于和第一切口厚壁钢管连接法兰12连接,所述耗能段702,其内径大于导向轴5的直径1mm-2mm,确保在轴向荷载作用下,导向轴5能对其起到约束作用,防止发生侧向失稳,耗能段702整体上是由厚壁钢管垂直于其轴向切割形成切口制作而成,包含切口704、切口705和圆环圈706,所述切口704和切口705均对称设置,即切割时并不切透,且切口704和切口705相互垂直,在二者之间形成圆环圈706,所述圆环圈706,在轴向荷载作用下发生塑性变形进行耗能,其径向宽度的一次方及轴向厚度的三次方与第一切口厚壁钢管7的刚度成正比,中径的三次方与第一切口厚壁钢管7的刚度成反比,圆环圈706的数量与第一切口厚壁钢管7的刚度成反比,与其变形能力成正比,第一切口厚壁钢管7的刚度、承载力和变形能力可通过改变圆环圈706的中径、轴向厚度、径向宽度及数量灵活调整,增加圆环圈的数量可显著增加其变形能力,增加圆环圈的轴向厚度可显著增加其刚度及承载能力,如由Q235钢材制成的中径为111mm、圆环圈径向宽度为29mm、圆环圈轴向厚度为15mm、圆环圈数量为8的切口厚壁钢管,其极限承载力约为160kN,极限变形约为80mm。The first incision thick-
所述碟形弹簧组8由碟形弹簧26及垫片27组成,碟形弹簧26的组合方式宜采用对合组合或复合组合方式,所述垫片27至少在碟形弹簧组8左右两端各布置一片,当碟形弹簧26组合后的总高度大于其外径的3倍时,宜在中间部位再布置一片垫片,垫片27的厚度宜比碟形弹簧26的厚度至少大5mm,碟形弹簧组8的初始预压力应大于第一切口厚壁钢管7和第二切口厚壁钢管9屈服荷载之和的两倍,以使支撑具有旗帜形滞回曲线,能够消除残余位移。The
所述第二切口厚壁钢管9,其耗能段内径及连接段外径与第一切口厚壁钢管7完全相同,其材料强度、圆环圈中径、圆环圈厚度、圆环圈径向宽度及圆环圈的数量可与第一切口厚壁钢管7完全相同,也可采用不同参数,通过增加圆环圈厚度,使第二切口厚壁钢管9具有较大的刚度和承载力,从而使第三外套管4的强度得到充分利用,第三外套管4 在所有外套管中所受力最小,外套管的受力从左往右是依次减小的,这是由于第一外套管承受的是支撑所有的力,包括碟簧的反力、第一切口厚壁钢管的反力及第二切口厚壁钢管的反力,受力最大,第二外套管承受碟簧的反力及第二切口厚壁钢管的反力,受力次之,第三外套管仅承受第二切口厚壁钢管的反力,受力最小。The second incision thick-
所述封板10,不承受外部荷载,用于封堵第三外套管4的右端口,防止杂物进入支撑内部,由普通钢材制作而成,包含中间圆孔1001和沿着环向布置的螺栓孔1002,其外径与第一外套管2、第二外套管3及第三外套管4均相同,所述圆孔1001的直径比导向轴5的直径大0.5mm-1.5mm,所述螺栓孔1002,沿环向均匀布置,用于安装第四连接螺栓23。The sealing
所述限位螺母11,安装于导向轴5左端,用于限制当第一切口厚壁钢管7及第二切口厚壁钢管9均破坏时导向轴5从支撑内部拔出,为支撑的第三道防线。The
所述第一切口厚壁钢管连接法兰12,呈凸起状,包含内部螺纹孔1201及沿环向均匀分布的螺纹孔1202,所述内部螺纹孔1201与第一切口厚壁钢管第二连接段703螺纹连接,所述螺纹孔1202,用于将第一切口厚壁钢管连接法兰12和第一外套管2通过第五连接螺栓24连接在一起。The first incision thick-walled steel
所述第二切口厚壁钢管连接法兰13,其尺寸与第一切口厚壁钢管连接法兰12相同。The second notch thick-walled steel
所述第一传力螺母14,其外径小于第四法兰301外接圆直径,安装于导向轴5上,位于碟形弹簧组8左侧,右端与第四法兰301右端平齐。The first
所述第二传力螺母15,尺寸与第一传力螺母14相同,对称布置于碟形弹簧组8的右侧。The second
所述第一止退螺母16,安装于第一传力螺母14左侧,用于防止支撑在荷载作用下第一传力螺母14发生松动。The
所述第二止退螺母17,安装于第二传力螺母15右侧,用于防止支撑在荷载作用下第二传力螺母15发生松动。The
所述第三止退螺母18,安装于第一切口厚壁钢管7右侧,用于防止支撑在荷载作用下第一切口厚壁钢管7相对于导向轴5发生位移。The
所述第四止退螺母19,安装于第二切口厚壁钢管9的左侧,用于防止支撑在荷载作用下第二切口厚壁钢管9相对于导向轴5发生位移。The
所述第一连接螺栓20,用于固定第一连接件1和第一外套管2,其数量和直径应根据支撑设计承载力确定。The first connecting
所述第二连接螺栓21,用于固定第一外套管2和第二外套管3。The second connecting
所述第三连接螺栓22,用于固定第二外套管3和第三外套管4。The third connecting
所述第四连接螺栓23,用于固定封板10和第三外套管4。The fourth connecting
所述第五连接螺栓24,用于固定第一切口厚壁钢管7和第一外套管2。The fifth connecting
所述第六连接螺栓25,用于固定第二切口厚壁钢管9和第三外套管4The sixth connecting
安装使用方法:How to install and use:
1、将碟形弹簧组8预压至设计预压力并通过预压力保持装置将预压力保持;1. Pre-press the
2、在导向轴5上标记碟形弹簧组8的安装定位线,碟形弹簧组8的安装定位线距导向轴5左端的距离为第一外套管2的长度与第四法兰301的厚度之和再减去支撑的极限变形;2. Mark the installation positioning line of the
3、将碟形弹簧组8穿入导向轴5,使碟形弹簧组8左端与其安装定位线重合,然后安装第一传力螺母14和第二传力螺母15,将碟形弹簧组8的预压力从预压力保持装置上转换至导向轴5、第一传力螺母14和第二传力螺母15上;3. Insert the disc spring set 8 into the
4、分别从导向轴5两端安装第一止退螺母16和第二止退螺母17;4. Install the
5、安装第三止退螺母18和第四止退螺母19;5. Install the
6、在导向轴5上标记第一切口厚壁钢管7及第二切口厚壁钢管9的安装定位线,第一切口厚壁钢管7的安装定位线距导向轴5左端的距离为限位螺母11的厚度、第二法兰204的厚度、第一切口厚壁钢管7的长度与支撑极限变形之和,第二切口厚壁钢管9的安装定位线距导向轴5右端距离为导向轴5伸入第二连接件6的深度、支撑的极限变形、封板10的厚度、第五钢管406的长度与第七法兰404的厚度之和;6. Mark the installation and positioning lines of the thick-
7、将第一切口厚壁钢管7从导向轴5左端拧入,使其左端与第一切口厚壁钢管7的安装定位线重合,将第二切口厚壁钢管9从导向轴右端拧入,使右端与第二切口厚壁钢管9的安装定位线重合;7. Screw the first cut thick-
8、将第三止退螺母18及第四止退螺母19分别拧至第一切口厚壁钢管7的右端及第二切口厚壁钢管9的左端并锁紧;8. Screw the
9、将第一切口厚壁钢管连接法兰12安装于第一切口厚壁钢管7左端,将第二切口厚壁钢管连接法兰13安装于第二切口厚壁钢管9右端;9. Install the first notch thick-walled steel
10、将第二外套管3从导向轴5左端套入直至第四法兰301与碟形弹簧组8相接触;10. Insert the second
11、将第三外套管4从导向轴右端套入,然后紧固第三连接螺栓22;11. Insert the third
12、将第一外套管2,从导向轴5左端套入,紧固第二连接螺栓21;12. Insert the first
13、将第六连接螺栓25穿过螺栓孔405,拧入第二切口厚壁钢管连接法兰13固定,将第五连接螺栓24穿过通孔205,拧入第一切口厚壁钢管连接法兰12的螺纹孔1202固定;13. Pass the sixth connecting
14、安装限位螺母11;14. Install the
15、将封板10从导向轴5右端套入并对准孔位,安装第四连接螺栓23;15. Insert the sealing
16、安装第一连接件1,紧固第一连接螺栓20,同时将第二连接件6从导向轴5右端拧入安装;16. Install the first connecting
17、在较大地震作用后,可仅对自复位支撑中的耗能部件进行更换,无需整体更换自复位支撑,更换方法是先将自复位支撑从建筑安装部位拆除,然后按照与自复位支撑组装相反的顺序拆卸,更换第一切口厚壁钢管7和第二切口厚壁钢管9后重新组装,即可恢复自复位支撑的使用功能。17. After a large earthquake, only the energy-consuming parts in the self-resetting support can be replaced, and there is no need to replace the self-resetting support as a whole. The replacement method is to first remove the self-resetting support from the building installation site, and then follow the same Disassemble in the reverse order of assembly, replace the thick-
此外还需单独说明:复位系统和耗能系统合二为一,阻尼器构造简化,长度缩减;碟形弹簧系统始终受压,阻尼器拉压等强;具有可拆卸、可更换的特点,震后仅需更换摩擦片,节约材料,维修速度快,可重复利用。In addition, it should be explained separately: the reset system and the energy consumption system are combined into one, the structure of the damper is simplified, and the length is reduced; the disc spring system is always under pressure, and the damper is strong in tension and compression; it is detachable and replaceable, and the shock Afterwards, only the friction plate needs to be replaced, which saves materials, has fast maintenance speed and can be reused.
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