CN114959691A - Surface modification equipment for 3D printing of titanium alloy and surface modification method thereof - Google Patents
Surface modification equipment for 3D printing of titanium alloy and surface modification method thereof Download PDFInfo
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- C23C24/00—Coating starting from inorganic powder
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Abstract
Description
技术领域technical field
本发明属于3D打印金属的后处理设备,具体涉及一种3D打印钛合金的表面改性设备及其表面改性方法。The invention belongs to post-processing equipment for 3D printing metal, in particular to a surface modification equipment for 3D printing titanium alloy and a surface modification method thereof.
背景技术Background technique
增材制造(3D打印)技术基于分层叠加的特点,不同于传统的减材制造技术,被认为是21世纪制造技的一大创新。增材制造技术借助计算机辅助设计,构建目标三维模型,将分层处理后的模型文件输入增材制造设备控制激光束按照设定轨迹熔化粉末打印构件。选择性激光熔化(SLM)工艺的增材制造技术可以实现复杂构型零件的直接成型,使得加工过程大为简化,极大的提高了生产效率。但是SLM金属增材制造技术面临着成形件表面粗糙度不尽人意的问题,特别是3D打印钛合金表面十多微米甚至几十微米的粗糙度严重影响了3D打印钛合金成形件的直接使用,对3D打印钛合金成形件的表面后处理是必不可少的一步,其加工表面需要经过后续的减材打磨加工,使得表面粗糙度达到相应要求后才能在工业领域加以应用。但是钛合金表面处理本就十分困难,采用传统减材处理钛合金表面的方法会延长生产周期增加成本,也会产生材料的浪费。因此,针对3D打印钛合金工件,如何通过新的后处理工艺,在解决其表面粗糙度的问题,又能提高工件的耐磨性能等表面性能,延长其使用寿命,这是该技术领域的一个很有意义的挑战。Additive manufacturing (3D printing) technology is based on the characteristics of layered superposition, which is different from traditional subtractive manufacturing technology and is considered to be a major innovation in manufacturing technology in the 21st century. Additive manufacturing technology uses computer-aided design to build a three-dimensional model of the target, and input the layered model file into the additive manufacturing equipment to control the laser beam to melt the powder printed components according to the set trajectory. The additive manufacturing technology of the selective laser melting (SLM) process can realize the direct molding of complex configuration parts, which greatly simplifies the processing process and greatly improves the production efficiency. However, the SLM metal additive manufacturing technology faces the problem of unsatisfactory surface roughness of the formed parts, especially the roughness of more than ten microns or even tens of microns on the surface of 3D printed titanium alloys seriously affects the direct use of 3D printed titanium alloy formed parts. The surface post-treatment of 3D printed titanium alloy parts is an essential step, and the machined surface needs to be processed by subsequent subtractive grinding, so that the surface roughness can meet the corresponding requirements before it can be applied in the industrial field. However, the surface treatment of titanium alloys is very difficult. The traditional method of reducing the surface of titanium alloys will prolong the production cycle and increase the cost, and will also result in waste of materials. Therefore, for 3D printed titanium alloy workpieces, how to solve the problem of surface roughness through a new post-processing process can also improve the surface properties such as wear resistance of the workpiece and prolong its service life, which is one of the technical fields. A meaningful challenge.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于克服上述现有技术之不足,提供一种3D打印钛合金的表面改性设备,延续3D打印技术本身的增材理念,在不减少3D打印钛合金本身材料的基础上,获得所需的表面粗糙度的同时提高其耐磨性能等表面性能,延长3D打印钛合金工件的使用寿命。The technical problem to be solved by the present invention is to overcome the above-mentioned deficiencies of the prior art, to provide a surface modification equipment for 3D printing titanium alloys, to continue the additive concept of the 3D printing technology itself, without reducing the basis of the materials of 3D printing titanium alloys themselves. On the other hand, while obtaining the required surface roughness, the surface properties such as wear resistance can be improved, and the service life of 3D printed titanium alloy workpieces can be prolonged.
按照本发明提供的3D打印钛合金的表面改性设备,其采用的主要技术方案为:包括实验台组件、光学检测组件、加压组件和织构制备组件,所述实验台组件包括可移动工作台和粉末工作台,所述可移动工作台左端为粉末工作台,可移动工作台底端有位移装置,粉末工作台位置固定,粉末工作台设有粉末混合装置和粉末铺放装置,所述光学检测组件包括光学形貌测量探头装置和信息处理装置,光学形貌测量探头装置设置在可移动工作台正上方,所述加压组件包括组合式压板装置和应力平衡压头,压板装置和应力平衡压头与上方加压杆连接,所述织构制备组件位于加压组件一侧,所述织构制备组件包括激光织构装置、挤压织构装置和预置织构应力板,预置织构应力板分别与激光织构装置和挤压织构装置匹配设置,用于限制织构制备过程中织构边缘出现隆起,可移动工作台的移动范围覆盖加压组件与织构制备组件。According to the surface modification equipment for 3D printing titanium alloy provided by the present invention, the main technical scheme adopted is: including a test bench component, an optical detection component, a pressing component and a texture preparation component, and the experimental bench component includes a movable working Table and powder worktable, the left end of the movable worktable is a powder worktable, the bottom end of the movable worktable is provided with a displacement device, the position of the powder worktable is fixed, and the powder worktable is provided with a powder mixing device and a powder laying device, the said The optical detection component includes an optical topography measuring probe device and an information processing device, the optical topography measuring probe device is arranged directly above the movable worktable, and the pressing component includes a combined pressing plate device and a stress balance indenter, the pressing plate device and the stress The balanced pressure head is connected with the upper pressure rod, the texture preparation component is located on one side of the pressure component, and the texture preparation component includes a laser texture device, an extrusion texture device and a preset texture stress plate. The texture stress plate is matched with the laser texture device and the extrusion texture device, respectively, and is used to limit the bulge of the texture edge during the texture preparation process. The moving range of the movable table covers the compression component and the texture preparation component.
本发明提供的3D打印钛合金的表面改性设备,还采用以下附属技术方案:The surface modification equipment for 3D printing titanium alloys provided by the present invention also adopts the following subsidiary technical solutions:
所述光学形貌探头用于对工件表面三维形貌进行测绘。The optical topography probe is used for mapping the three-dimensional topography of the workpiece surface.
所述信息处理装置用于对工件表面三维形貌的模型展示和空间体积计算,所述信息处理装置与加压组件连接并实时向加压组件反馈信息。The information processing device is used for model display and space volume calculation of the three-dimensional topography of the workpiece surface, the information processing device is connected with the pressing component and feeds back information to the pressing component in real time.
所述粉末混合装置通过旋转螺杆装置定量可控排出粉末。The powder mixing device discharges powder quantitatively and controllably through a rotating screw device.
所述粉末铺放装置由多个微管道单元体排列组合成一个整体,所述微管道单元体的底部有封闭板使粉末保持在微管道单元体内,每个微管道单元体上方设有对应的用于排挤粉末的活动活塞。The powder laying device is composed of a plurality of micro-pipe unit units arranged and combined into a whole. The bottom of the micro-pipe unit unit is provided with a closing plate to keep the powder in the micro-pipe unit body, and each micro-pipe unit body is provided with a corresponding Movable piston for expelling powder.
所述组合式压板装置包括多个微细压杆,所述微细压杆通过组合获得相应的挤压平面或挤压曲面。The combined pressing plate device includes a plurality of fine pressing rods, and the micro pressing rods are combined to obtain a corresponding pressing plane or curved surface.
所述应力平衡压头包括中心压力头和边缘应力平衡压板,在中心压力头加压时边缘应力平衡压板用于限制受压区域以外表面向上隆起。The stress balance pressure head includes a center pressure head and an edge stress balance pressure plate, and the edge stress balance pressure plate is used to restrict the outer surface of the pressure region to bulge upward when the center pressure head is pressed.
所述加压组件还包括液压杆,所述液压杆与应力平衡压头连接。The pressurizing assembly also includes a hydraulic rod connected to the stress equalizing head.
所述激光织构装置的激光头发出的激光束在钛合金表面作用区域周边设有用于限制织构边缘隆起的预置织构应力板,所述预置织构应力板的中部设有内孔供激光束通过,所述预置织构应力板的内孔横截面与织构外形匹配。The laser beam emitted by the laser head of the laser texturing device is provided with a preset textured stress plate at the periphery of the action area of the titanium alloy surface for limiting the uplift of the textured edge, and the middle of the preset textured stress plate is provided with an inner hole For the laser beam to pass through, the cross section of the inner hole of the pre-textured stress plate matches the textured shape.
所述挤压织构装置的挤压压头在钛合金表面作用区域周边设有用于限制织构边缘隆起的预置织构应力板,所述预置织构应力板的内孔横截面与所述挤压压头匹配,供挤压压头通过。The extrusion head of the extrusion texture device is provided with a preset textured stress plate around the action area of the titanium alloy surface for limiting the uplift of the textured edge. The extrusion indenter is matched for the extrusion indenter to pass through.
本发明提供的3D打印钛合金的表面改性方法,包括以下步骤:The surface modification method for 3D printing titanium alloy provided by the present invention includes the following steps:
S1,将3D打印钛合金工件放置在可移动工作台上,通过光学形貌测量探头得到工件表面三维形貌图,通过信息处理装置得到了材料表面的空间体积和凸峰位置,得到对应粉末铺放装置每个微管道单元体的送粉量和组合式压板装置对应不同位置不同硬度的压头选择,实现加压过程时的压面受力均匀,将组合式压板装置安装好;S1, place the 3D printed titanium alloy workpiece on the movable table, obtain the three-dimensional topography of the workpiece surface through the optical topography measuring probe, obtain the spatial volume and convex peak position of the material surface through the information processing device, and obtain the corresponding powder pavement. The powder feeding amount of each micro-pipe unit body of the release device and the selection of the pressure head of the combined pressure plate device corresponding to different positions and different hardnesses, so that the pressure surface is evenly stressed during the pressurization process, and the combined pressure plate device is installed;
S2,通过粉末混合装置出粉仓的出粉装置向粉末铺放装置每个微管道单元体内输送定量金属粉末,输送完成后将粉末铺放装置组合好位移至工件表面上方铺放粉末,此时材料表面的凸峰高出粉末,组合式压板装置进行加压作业,随着压面下移压面将凸峰弯折压入金属粉末涂层,之后对涂层表面加压,组合式压板装置一次覆盖整个加压平面,通过对压头的选择提高了加压后平面的平整度,完成粉末层与钛合金工件基体的第一次结合;S2, deliver quantitative metal powder to each micro-pipe unit of the powder laying device through the powder discharge device of the powder discharge bin of the powder mixing device. After the conveying is completed, the powder laying device is assembled and moved to the top of the workpiece surface to lay the powder. At this time The convex peak on the surface of the material is higher than the powder, and the combined pressing plate device performs the pressing operation. As the pressing surface moves down, the pressing surface bends the convex peak and presses it into the metal powder coating, and then pressurizes the coating surface. The combined pressing plate device Covering the entire pressing plane at one time, improving the flatness of the plane after pressing through the selection of the indenter, and completing the first combination of the powder layer and the titanium alloy workpiece substrate;
S3,通过粉末混合装置的粉末混合仓制备金属粉末和添加组分的混合粉体,在上一步金属粉末涂层上方铺放一定厚度的混合粉体层或在局部散点式铺放混合粉体,之后应力平衡压头对涂层进行连续或间隔加压作业,实现对混合涂层粉末的塑性变形,该过程中应力平衡压头的边缘应力平衡板能在中心压力头施加压力时抑制未加压区域的隆起,保证平面的平整度,完成粉末层与钛合金基体的第二次结合;S3, prepare the mixed powder of the metal powder and the added components through the powder mixing bin of the powder mixing device, and lay a mixed powder layer of a certain thickness on the top of the metal powder coating in the previous step or place the mixed powder in local scattered points , and then the stress balance indenter performs continuous or interval pressure operation on the coating to realize the plastic deformation of the mixed coating powder. In this process, the edge stress balance plate of the stress balance indenter can restrain the unloading when the central pressure head exerts pressure. The bulge of the pressing area ensures the flatness of the plane and completes the second combination of the powder layer and the titanium alloy substrate;
S4,采用挤压织构装置和/或激光织构装置进行织构制备,要求织构凹坑深度超过3D打印钛合金基体轮廓的波谷,进入3D打印钛合金基体内部,根据预设织构密度设置和织构位置,制备织构过程中预置织构应力板限制织构边缘区域隆起,完成粉末层和钛合金基体的第三次结合;S4, using an extrusion texture device and/or a laser texture device for texture preparation, the depth of the texture pits is required to exceed the trough of the contour of the 3D printed titanium alloy substrate, and enter the interior of the 3D printed titanium alloy substrate, according to the preset texture density. Setting and texture position, in the process of preparing texture, the preset texture stress plate limits the uplift of the texture edge area, and completes the third combination of the powder layer and the titanium alloy matrix;
S5,织构结束后,使用光学探头装置对工件表面进行测绘,针对工件表面粗糙度较大的位置使用应力平衡压头进行平整作业,确保表面粗糙度达到要求,最后使用边角打磨装置对工件边缘的毛刺进行清理。S5, after the texture is finished, use the optical probe device to map the surface of the workpiece, and use the stress balance indenter for the surface roughness of the workpiece to perform the leveling operation to ensure that the surface roughness meets the requirements, and finally use the edge grinding device to grind the workpiece. Clean up burrs on the edges.
按照本发明提供的3D打印钛合金的表面改性设备及其表面改性方法,与现有技术相比有如下优点:Compared with the prior art, the surface modification equipment for 3D printing titanium alloy and the surface modification method thereof provided by the present invention have the following advantages:
1、本发明可以在不同微区域表面获得同样的表面,并与3D打印钛合金工件基体表面之间形成更好的结合力。通过光学检测组件分析扫描获得材料表面三维形貌图,将材料平面进行分割对应到组合式压力板和粉末铺放装置的截面上,根据得到的材料表面的凸峰位置设置组合式压力板对应压头的硬度,来实现对材料凸峰的弯折,为了涂层粉末投放后应漏出对应凸峰,根据形貌图得到了与微管道单元体对应的空间体积来确定每个单元体内填充的粉末体积,完成铺粉后,组合式压力板压下使得凸峰弯折扎入涂层粉末中,增强了涂层与基体的结合强度,同时为了解决相同表面积下不同体积粉末造成应力不同的问题,在大体积粉末区选择高硬度压头,来实现压板加压过程中材料表面的均匀受力。1. The present invention can obtain the same surface on the surfaces of different micro-regions, and form better bonding force with the surface of the 3D printed titanium alloy workpiece substrate. The three-dimensional topography of the material surface is obtained by analyzing and scanning the optical detection component, and the material plane is divided into sections corresponding to the combined pressure plate and the powder laying device. The hardness of the head is used to achieve the bending of the convex peak of the material. In order to leak the corresponding convex peak after the coating powder is put in, the space volume corresponding to the micro-pipe unit unit is obtained according to the topography map to determine the powder filled in each unit. After the powder coating is completed, the combined pressure plate is pressed down so that the convex peaks are bent into the coating powder, which enhances the bonding strength between the coating and the substrate. Select a high hardness indenter in the bulk powder area to achieve uniform stress on the material surface during the pressing process of the platen.
2、本发明通过挤压结构的设计可以满足各种不同轮廓表面的3D打印钛合金工件的挤压处理。通过多个微细压杆组成的组合式压板装置的设计,利用微细压杆通过组合获得相应的挤压平面或挤压曲面,结合组合式压头硬度的对应匹配选择,可以对包括平面或曲面在内的各种异形轮廓进行相应挤压处理,从而实现对异型表面粗糙度的对应处理,特别适用于包括突起或凹陷结构的表面轮廓的3D打印钛合金工件;而应力平衡压头的设计使得工件表面粉末层的特定位置或者各种异形轮廓的特定位置都可以得到针对性的挤压处理。2. The present invention can satisfy the extrusion treatment of various 3D printed titanium alloy workpieces with different contour surfaces through the design of the extrusion structure. Through the design of a combined pressing plate device composed of multiple micro-pressing rods, the corresponding pressing plane or pressing surface can be obtained by combining the micro-pressing rods. Various special-shaped contours inside are extruded accordingly, so as to realize the corresponding treatment of the special-shaped surface roughness, which is especially suitable for 3D printing titanium alloy workpieces including surface contours of protruding or concave structures; and the design of the stress balance indenter makes the workpiece The specific position of the surface powder layer or the specific position of various special-shaped contours can be extruded in a targeted manner.
3、本发明通过应力平衡压头的边缘应力平衡压板和织构制备设备匹配的预置织构应力板,消除了中心压力头工作时对周边材料的挤压导致的变形,以及织构制备过程中织构边缘的隆起,还实现了对基体和粉末层之间结合力的提升。这样既保证了粉末挤压加工过程中材料表面可以保持平整,又可以有效控制织构制备对非织构区域粗糙度的影响。粉末铺粉后挤压过程中,边缘应力平衡压板的存在,可以使得被挤压微凸体向基体方向变形;而在织构加工过程中,无论是挤压还是激光处理,都会使得织构周边引起材料隆起或溅射堆积,因此通过预置织构应力板可有效避免材料的隆起,也可遮盖住激光头加工的周边,使得溅射物落在预置织构应力板上表面而不会破坏织构周围的材料表面,织构加工为了增强涂层结合强度织构的深度需要穿透涂层,因此会产生较大的应力,通过预置织构应力板可以更好地实现应力平衡。3. The present invention eliminates the deformation caused by the extrusion of the surrounding materials when the central pressure head works, and the texture preparation process through the edge stress balance pressure plate of the stress balance pressure head and the preset textured stress plate matched with the texture preparation equipment. The bulge of the mid-textured edge also improves the bonding force between the matrix and the powder layer. This not only ensures that the material surface can be kept flat during the powder extrusion process, but also can effectively control the effect of texture preparation on the roughness of the non-textured area. During the extrusion process after powder coating, the existence of the edge stress balance platen can make the extruded asperities deform toward the matrix; and in the texturing process, whether extrusion or laser treatment, will make the texture surrounding Cause material bulge or sputtering accumulation, so the bulge of the material can be effectively avoided by presetting the textured stress plate, and the periphery processed by the laser head can also be covered, so that the sputter falls on the surface of the preset textured stress plate without The surface of the material around the texture is destroyed. In order to enhance the bonding strength of the coating, the depth of the texture needs to penetrate the coating, so a large stress will be generated. The stress balance can be better achieved by presetting the textured stress plate.
4、本发明的3D打印钛合金的表面改性设备通过挤压加工或织构加工,在表面制备出了可以改善其表面性能的织构,同时使得粉末金属涂层和基体之间的结合力得到显著提升。金属粉末经过挤压后使得3D打印钛合金表面的粗糙度得到改善,但是由于利用3D打印钛合金本身的表面微凸体变形和金属涂层自身的挤压塑性变形形成的金属涂层,其表面性能还有待改进,其结合强度也有待加强,织构制备过程中获得的织构深度穿透基体,使得金属涂层和基体之间通过机械挤压变形和/或激光熔化冶金结合,极大增强了涂层与基体的结合强度,涂层和织构一起改善了基体材料的粗糙度问题也增强了材料的表面减摩耐磨性能。4. The surface modification equipment for 3D printing titanium alloy of the present invention prepares a texture on the surface that can improve its surface properties through extrusion processing or texture processing, and at the same time makes the bonding force between the powder metal coating and the substrate. significantly improved. After the metal powder is extruded, the surface roughness of the 3D printed titanium alloy is improved. However, due to the use of the surface micro-convex deformation of the 3D printed titanium alloy itself and the metal coating formed by the extrusion plastic deformation of the metal coating itself, its surface The performance still needs to be improved, and the bonding strength needs to be strengthened. The texture depth obtained during the texture preparation process penetrates the substrate, which greatly enhances the metal coating and the substrate through mechanical extrusion deformation and/or laser melting metallurgical bonding. In order to improve the bonding strength of the coating and the substrate, the coating and texture together improve the roughness of the substrate material and enhance the surface friction and wear resistance of the material.
附图说明Description of drawings
图1是本发明的设备整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the equipment of the present invention.
图2是本发明的粉末混合装置的定量出粉螺杆截面图。2 is a cross-sectional view of a quantitative powder discharging screw of the powder mixing device of the present invention.
图3是粉末铺放装置的示意图。Figure 3 is a schematic diagram of a powder placement apparatus.
图4是组合式压板装置的加压面示意图。FIG. 4 is a schematic view of the pressing surface of the combined pressing plate device.
图5是组合式压板加压压头结构示意图。Figure 5 is a schematic view of the structure of the combined pressing plate pressing head.
图6是应力平衡压头的结构示意图。FIG. 6 is a schematic diagram of the structure of a stress balance indenter.
图7是激光织构装置示意图。FIG. 7 is a schematic diagram of a laser texturing device.
图8是挤压织构装置示意图。Figure 8 is a schematic diagram of an extrusion texturing device.
图9是挤压织构装置压头工作加压示意图。Figure 9 is a schematic diagram of the working pressure of the indenter of the extrusion texturing device.
具体实施方式Detailed ways
按照本发明提供的3D打印钛合金的表面改性设备,包括实验台组件、光学检测组件、加压组件和织构制备组件,所述实验台组件包括可移动工作台和粉末工作台,所述可移动工作台左端为粉末工作台,可移动工作台底端有位移装置,粉末工作台位置固定,粉末工作台设有粉末混合装置和粉末铺放装置,所述光学检测组件包括光学形貌测量探头装置和信息处理装置,光学形貌测量探头装置设置在可移动工作台正上方,所述加压组件包括组合式压板装置和应力平衡压头,所述组合式压板装置用于表面大面积快速进行整体挤压处理,所述应力平衡压头用于表面局部针对性挤压处理,压板装置和应力平衡压头与上方加压杆连接,所述织构制备组件位于加压组件一侧,所述织构制备组件包括激光织构装置、和/或挤压织构装置,还包括预置织构应力板,预置织构应力板分别与激光织构装置和/或挤压织构装置匹配设置,用于限制织构制备过程中织构边缘出现隆起,可移动工作台的移动范围覆盖加压组件与织构制备组件。The surface modification equipment for 3D printing titanium alloy provided according to the present invention includes a test bench component, an optical detection component, a pressing component and a texture preparation component. The experimental bench component includes a movable workbench and a powder workbench. The left end of the movable table is a powder table. The bottom end of the movable table has a displacement device. The position of the powder table is fixed. The powder table is provided with a powder mixing device and a powder laying device. The optical detection component includes an optical topography measurement. The probe device and the information processing device, the optical topography measurement probe device is arranged directly above the movable worktable, the pressurizing assembly includes a combined pressing plate device and a stress balance indenter, and the combined pressing plate device is used for a large surface area and rapid The overall extrusion treatment is carried out, the stress balance indenter is used for local targeted extrusion treatment on the surface, the pressing plate device and the stress balance indenter are connected with the upper pressure rod, and the texture preparation component is located on one side of the pressure component, so The texture preparation assembly includes a laser texture device and/or an extrusion texture device, and also includes a preset texture stress plate, and the preset texture stress plate is respectively matched with the laser texture device and/or the extrusion texture device. The setting is used to limit the bulge of the texture edge during the texture preparation process, and the moving range of the movable table covers the pressing component and the texture preparation component.
所述光学形貌探头用于对工件表面三维形貌进行测绘。The optical topography probe is used for mapping the three-dimensional topography of the workpiece surface.
所述信息处理装置用于对工件表面三维形貌的模型展示和空间体积计算,所述信息处理装置与加压组件连接并实时向加压组件反馈信息。The information processing device is used for model display and space volume calculation of the three-dimensional topography of the workpiece surface, the information processing device is connected with the pressing component and feeds back information to the pressing component in real time.
所述粉末混合装置通过旋转螺杆装置定量可控排出粉末。所述粉末混合装置顶部为粉末混合仓,通过仓体旋转混合粉末,在混合仓下端设有出粉仓,通过出粉仓的出粉管道中的螺杆旋转定量排出粉末,装置可以在工作平面内平移。所述粉末为金属粉末,如纯铜、钛合金、纯铝等金属粉末,还可以在金属粉末中添加一定比例的添加剂来改善其润滑或耐磨等特定的功能。The powder mixing device discharges powder quantitatively and controllably through a rotating screw device. The top of the powder mixing device is a powder mixing bin, the powder is mixed by rotating the bin body, and a powder discharging bin is arranged at the lower end of the mixing bin, and the powder is quantitatively discharged through the rotation of the screw in the powder discharging pipeline of the powder discharging bin, and the device can be in the working plane. Pan. The powder is metal powder, such as pure copper, titanium alloy, pure aluminum and other metal powders, and a certain proportion of additives can also be added to the metal powder to improve its specific functions such as lubrication or wear resistance.
所述粉末铺放装置由多个微管道单元体排列组合成一个整体,所述微管道单元体的底部有封闭板使粉末保持在微管道单元体内,每个微管道单元体上方设有对应的用于排挤粉末的活动活塞。进一步的,所述粉末铺放装置为抽屉型装置,微管道单元体下方为封闭板,上方为带活塞的顶盖,装粉时顶盖升起,微管道单元体组件向侧方移出至出粉工作区,接收粉末。所述粉末铺放装置的微管道单元体截面积与组合式压板微细压头截面积相同,并有一一对应的位置关系。The powder laying device is composed of a plurality of micro-pipe unit units arranged and combined into a whole. The bottom of the micro-pipe unit unit is provided with a closing plate to keep the powder in the micro-pipe unit body, and each micro-pipe unit body is provided with a corresponding Movable piston for expelling powder. Further, the powder laying device is a drawer-type device, the bottom of the micro-pipe unit is a closed plate, and the top is a top cover with a piston. Powder work area, receiving powder. The cross-sectional area of the micro-pipe unit body of the powder laying device is the same as the cross-sectional area of the combined pressure plate micro-indenter, and has a one-to-one corresponding positional relationship.
所述组合式压板装置包括多个微细压杆,所述微细压杆通过组合获得相应的挤压平面或挤压曲面。进一步的,所述组合式压板装置有圆形框架,加压压头的压面为方形,单个压头压面端为长方体,另一端加工有柱形螺杆,螺杆连接刻有内螺纹的柱体,圆形框架上端设有内螺纹,连接到加压螺柱上将组合式压板连接到加压装置上。The combined pressing plate device includes a plurality of fine pressing rods, and the micro pressing rods are combined to obtain a corresponding pressing plane or curved surface. Further, the combined pressing plate device has a circular frame, the pressing surface of the pressing head is a square, the pressing surface end of a single pressing head is a cuboid, and the other end is processed with a cylindrical screw, and the screw is connected to a cylinder engraved with an internal thread. , the upper end of the circular frame is provided with an inner thread, which is connected to the pressure stud to connect the combined pressure plate to the pressure device.
所述应力平衡压头包括中心压力头和边缘应力平衡压板,在中心压力头加压时边缘应力平衡压板用于限制受压区域以外表面向上隆起。进一步的,所述应力平衡压头的边缘应力平衡压板通过压力传感器获取实时压力值,通过信息处理装置完成对应力平衡装置的控制。The stress balance pressure head includes a center pressure head and an edge stress balance pressure plate, and the edge stress balance pressure plate is used to restrict the outer surface of the pressure region to bulge upward when the center pressure head is pressed. Further, the edge stress balance pressure plate of the stress balance pressure head obtains the real-time pressure value through the pressure sensor, and completes the control of the stress balance device through the information processing device.
所述应力平衡压头的边缘应力平衡压板的形状和组合根据中心压力头形状而改变,方形压头在四个侧面设有四个独立的面积与中心压力头相等的应力平衡压板,圆形压头有四个独立平衡应力压板,两个压板与压头的半圆弧面接触,另两个压板在压头上侧和下侧。The shape and combination of the edge stress balance pressure plate of the stress balance pressure head are changed according to the shape of the center pressure head. The square pressure head is provided with four independent stress balance pressure plates with the same area as the center pressure head on the four sides. The head has four independent balanced stress pressure plates, two pressure plates are in contact with the semicircular surface of the pressure head, and the other two pressure plates are on the upper and lower sides of the pressure head.
所述加压组件还包括液压杆,所述液压杆与应力平衡压头连接。The pressurizing assembly also includes a hydraulic rod connected to the stress equalizing head.
所述激光织构装置的激光头发出的激光束在钛合金表面作用区域周边设有用于限制织构边缘隆起的预置织构应力板,所述预置织构应力板的中部设有内孔供激光束通过,所述预置织构应力板的内孔横截面与织构外形匹配。进一步的,所述预置织构应力板熔点应高于加工材料,确保激光加工时压板不会熔化,比如材料选取钨。The laser beam emitted by the laser head of the laser texturing device is provided with a preset textured stress plate at the periphery of the action area of the titanium alloy surface for limiting the uplift of the textured edge, and the middle of the preset textured stress plate is provided with an inner hole For the laser beam to pass through, the cross section of the inner hole of the pre-textured stress plate matches the textured shape. Further, the melting point of the preset textured stress plate should be higher than the processing material to ensure that the pressing plate will not melt during laser processing, for example, the material is selected from tungsten.
所述挤压织构装置的挤压压头在钛合金表面作用区域周边设有用于限制织构边缘隆起的预置织构应力板,所述预置织构应力板的内孔横截面与所述挤压压头匹配,供挤压压头通过。The extrusion head of the extrusion texture device is provided with a preset textured stress plate around the action area of the titanium alloy surface for limiting the uplift of the textured edge. The extrusion indenter is matched for the extrusion indenter to pass through.
实施例一Example 1
参见图1,一种3D打印钛合金的表面改性设备,所述实验台组件包括粉末工作台4和可移动工作台5,粉末铺放装置3首先通过粉末混合装置1充填粉末,之后通过位移装置2移动到可移动工作台,所述光学检测组件的光学形貌测量探头装置9位于工作台上方,所述加压组件包括组合式压板装置10和应力平衡压头8,所述织构制备组件包括激光织构装置7和/或挤压织构装置6。Referring to FIG. 1 , a surface modification equipment for 3D printing titanium alloys, the test bench assembly includes a powder workbench 4 and a
参见图2,所述粉末混合装置1的定量出粉螺杆11通过螺杆旋转距离改变出粉体积。Referring to FIG. 2 , the quantitative
参见图3,所述粉末铺放装置3由带活塞顶盖12、微管道单元体13和底板14组成,带活塞顶盖12的活塞对应每个微管道单元体,活塞向下运动清空各单元体内粉末。Referring to FIG. 3 , the
参见图4、图5,组合式压板装置10的圆形框架15上方刻有内螺纹将组合式压板装置10与上方加压装置连接,组合式压头由压头18和柱形连柄17组成,通过柱形连柄17可以方便的将单个压头从整体中取出进行更换。4 and 5, the
参见图6,应力平衡压头8由应力平衡压板19和中心压力头20组成,在中心压力头20加压作业时,应力平衡压板19覆盖住压头周边,经过传感器产生平衡应力来保持材料表面平整。Referring to Fig. 6, the stress
参见图7和图8,激光织构制备装置由预置织构应力板21和激光器22组成,压头织构制备装置由织构挤压压头23和预置织构应力板24组成。7 and 8 , the laser texture preparation device consists of a preset
一种3D打印钛合金的表面改性设备的工作过程,包括如下步骤:A working process of a surface modification device for 3D printing titanium alloys includes the following steps:
步骤1,将表面粗糙度40微米的3D打印钛合金工件放置在可移动工作台5上,通过光学形貌测量探头9得到工件表面三维形貌图,通过信息处理装置得到了材料表面的空间体积和凸峰位置,得到了对应粉末铺放装置3每个微管道单元体的送粉量和组合式压板装置10对应不同位置的压头选择,在凸峰对应位置和粉末体积大于单位面积的空间体积一半的位置选择硬度HRC60的压头,其他位置选择HRC40的压头,实现加压过程时的压面受力均匀,将组合式压头组装好后将组合式压板装置10连接到加压装置上。
步骤2,通过粉末混合装置1出粉仓的出粉装置向粉末铺放装置3每个微管道单元体内输送定量纯铜粉,输送完成后将粉末铺放装置组合好位移至工件表面上方铺放粉末,完成铺粉后粉末铺放装置3回到原位,此时材料表面的凸峰高出粉末,组合式压板装置10进行加压作业,随着压面下移压面将凸峰弯折压入涂层,之后对涂层表面加压,保持压力5min后撤压,组合式压板装置一次覆盖整个加压平面,通过对压头的选择提高了加压后平面的平整度,完成粉末层与钛合金工件基体的第一次结合。
步骤3,通过粉末混合装置 1的粉末混合仓制备纯铜粉末和石墨烯的混合粉体,在纯铜层上方铺放20微米厚的混合粉体层和或所述纯铜粉末和石墨烯的局部混合粉体,之后应力平衡压头8对涂层进行连续或间隔加压作业,实现对混合涂层粉末的塑性变形,保压时间5min。应力平衡压头8的边缘应力平衡板19能在中心压力头20施加压力时抑制未加压区域的隆起,保证平面的平整度,提高了中心压力头的最大加压压力,完成粉末层与钛合金基体的第二次结合。根据需要还可以采用组合式压板装置10进行再次加压作业。
步骤4,完成加压作业后,可以移动平台5位移到织构加工工位,采用挤压织构装置和/或激光织构装置进行织构制备,要求织构凹坑深度超过3D打印钛合金基体轮廓的波谷,进入3D打印钛合金基体内部,从而实现粉末涂层与基体之间结合力的有效提升。根据预设织构密度设置织构位置,设置织构密度为40%,在预设位置进行织构加工,在真空仓内使用激光加工凹坑织构,凹坑深度为60微米穿透涂层到达基体,激光熔化材料发生冶金反应增强了涂层与基体的结合强度,若使用压头加工锥形织构,凹坑深度为60微米穿透涂层到达基体,通过挤压进一步增强涂层与基体的结合强度,同时织构也能改善材料表面的减摩耐磨性能。制备织构使得材料深入基体,同时会产生材料的隆起和溅射,制备织构过程中预置织构应力板起到了限制织构边缘区域隆起,保护织构外区域不受溅射保持平整的作用。制备织构时,预置织构应力板21先压覆在织构边缘位置设好预压力,然后激光束加工凹坑织构,激光束引起的溅射落在预置织构应力板21上表面,边缘隆起也被抑制;若使用挤压压头加工织构,参见图9,对于混合粉体层为整层存在时,其中25为混合粉体层、26为纯铜粉层和27为钛合金基体,对于混合粉体层为局部散点式存在时,25混合粉体层被挤压进入26纯铜粉层的内部,预置织构应力板24限制织构边缘的隆起同时对压覆区域施加压力,使得在压头23挤压时不仅织构内材料结合更加紧密,预置织构应力板21压覆区域也受到压力增强了结合程度,制备织构完成了粉末层和钛合金基体的第三次结合。Step 4: After the pressing operation is completed, the
步骤5,完成织构作业后,使用光学探头装置对工件表面进行测绘,针对工件表面粗糙度较大的位置使用应力平衡压头8进行平整作业,确保表面粗糙度达到要求,最后使用边角打磨装置对工件边缘的毛刺进行清理。Step 5: After the texture operation is completed, use the optical probe device to map the surface of the workpiece, and use the
实施例二
本实施例与实施例一的区别在于,3D打印钛合金工件表面有一片凹陷的区域,在凹陷区的铺粉量会增大,为实现压面的压力平衡所需的压力会更大,对应到组合式压板装置上在该区域应选择更高硬度的HRC60压头来覆盖整个凹陷区,组合式压板装置可以根据材料表面的轮廓灵活调整压头组合实现压面的压力平衡。The difference between this embodiment and the first embodiment is that there is a concave area on the surface of the 3D printed titanium alloy workpiece. On the combined pressing plate device, a higher hardness HRC60 indenter should be selected in this area to cover the entire concave area. The combined pressing plate device can flexibly adjust the combination of indenters according to the contour of the material surface to achieve pressure balance on the pressing surface.
实施例三
本实施例与实施例一的区别在于,3D打印钛合金工件表面铺放纯铝粉末代替纯铜粉末作为基础粉末。The difference between this embodiment and the first embodiment is that pure aluminum powder is placed on the surface of the 3D printed titanium alloy workpiece instead of pure copper powder as the base powder.
Claims (10)
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