CN114959447A - Economical duplex stainless steel and high-performance welding heat affected zone hot working method thereof - Google Patents
Economical duplex stainless steel and high-performance welding heat affected zone hot working method thereof Download PDFInfo
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- 238000003466 welding Methods 0.000 title claims abstract description 86
- 229910001039 duplex stainless steel Inorganic materials 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims description 17
- 230000007797 corrosion Effects 0.000 claims abstract description 54
- 238000005260 corrosion Methods 0.000 claims abstract description 54
- 238000005242 forging Methods 0.000 claims abstract description 36
- 238000005096 rolling process Methods 0.000 claims abstract description 24
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 20
- 239000010935 stainless steel Substances 0.000 claims abstract description 20
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- 238000010791 quenching Methods 0.000 claims abstract description 8
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- 238000003723 Smelting Methods 0.000 claims abstract 2
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- 238000012360 testing method Methods 0.000 claims description 21
- 238000004088 simulation Methods 0.000 claims description 15
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- 229910052804 chromium Inorganic materials 0.000 claims description 11
- 229910052750 molybdenum Inorganic materials 0.000 claims description 11
- 229910052759 nickel Inorganic materials 0.000 claims description 11
- 230000010287 polarization Effects 0.000 claims description 11
- 239000011780 sodium chloride Substances 0.000 claims description 11
- 229910052802 copper Inorganic materials 0.000 claims description 10
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- ZNNZYHKDIALBAK-UHFFFAOYSA-M potassium thiocyanate Chemical compound [K+].[S-]C#N ZNNZYHKDIALBAK-UHFFFAOYSA-M 0.000 claims description 6
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- C21D1/18—Hardening; Quenching with or without subsequent tempering
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Abstract
本发明公开了一种高N低Ni节约型双相不锈钢及其高性能焊接热影响区热加工方法,属于双相不锈钢技术领域。本发明采用真空炉冶炼,然后将不锈钢铸坯进行锻造和轧制处理,经过水淬得到板材;将板材进行固溶处理,然后进行水冷;水冷后在优化的0.45KJ/mm~0.95KJ/mm、1.10KJ/mm~2.15KJ/mm、2.85KJ/mm~2.95KJ/mm三段热输入参数范围及1325℃峰值温度进行焊接热循环处理,获得相应焊接热影响区试样;所得焊接热影响区试样经力学性能、耐晶间腐蚀敏感度、耐点蚀性测试,具有高力学性能、优异的综合性能、高耐腐蚀性能;上述高N低Ni节约型双相不锈钢高性能焊接热影响区的加工方法,可推进该低成本不锈钢钢种在化工管道、石化工业,海洋工程等特殊领域上的应用。
The invention discloses a high-N and low-Ni saving duplex stainless steel and a high-performance welding heat-affected zone thermal processing method, belonging to the technical field of duplex stainless steel. The invention adopts vacuum furnace smelting, and then performs forging and rolling treatment on the stainless steel billet, and obtains the plate through water quenching; the plate is subjected to solid solution treatment, and then water-cooled; , 1.10KJ/mm~2.15KJ/mm, 2.85KJ/mm~2.95KJ/mm three-stage heat input parameter range and 1325℃ peak temperature for welding thermal cycle treatment to obtain corresponding welding heat affected zone samples; The samples in the area have been tested for mechanical properties, intergranular corrosion resistance and pitting corrosion resistance, and have high mechanical properties, excellent comprehensive properties, and high corrosion resistance. The processing method in this area can promote the application of this low-cost stainless steel in special fields such as chemical pipelines, petrochemical industries, and marine engineering.
Description
技术领域technical field
本发明属于双相不锈钢技术领域,具体涉及一种高N低Ni节约型双相不锈钢及其高性能焊接热影响区热加工方法。The invention belongs to the technical field of duplex stainless steel, and in particular relates to a high-N and low-Ni saving duplex stainless steel and a high-performance welding heat-affected zone thermal processing method.
背景技术Background technique
高N低Ni节约型双相不锈钢是一种具有良好耐多种介质腐蚀和优异力学性能的材料,广泛应用于石油化工、造纸建筑工业等领域。在一定程度上成为替代传统不锈钢的理想材料之一。N稳定奧氏体的能力相当于Ni的30倍,耐点蚀抗力相当于Cr的16倍,因此N能作为替代Ni的最有益元素之一。在钢中加入较高含量的N,可有效稳定奥氏体获得双相组织,且能显著改善双相不锈钢的屈服强度、抗蠕变性能、韧性以及耐蚀性能。此外,N还能调节Cr、Mo等合金元素在两相之间的分配,合金中N含量越髙,两相中的Cr、Mo等合金元素在两相含量差越小。同时,一定量Mn的添加可提高N在不锈钢中的固溶度,并起到稳定奥氏体相提高强度的效果。Ni是一种储量少、高价的金属,价格逐年攀升,极大增加了不锈钢制造成本。且与高Ni系不锈钢相比,节Ni型双相不锈钢由于低Ni或无Ni,减少了Ni对人体所造成的一系列过敏症状,具有毒性低、环保等特点。因此,本发明专利公开了一种高性能焊接热影响的高N低Ni节约型双相不锈钢,不仅可较大幅度降低成本而且还能降低对人类危害,在未来有很大的应用前景。High-N and low-Ni-saving duplex stainless steel is a material with good corrosion resistance to various media and excellent mechanical properties, which is widely used in petrochemical, paper and construction industries and other fields. To a certain extent, it has become one of the ideal materials to replace traditional stainless steel. The ability of N to stabilize austenite is 30 times that of Ni, and the resistance to pitting corrosion is 16 times that of Cr, so N can be used as one of the most beneficial elements to replace Ni. Adding a higher content of N to the steel can effectively stabilize the austenite to obtain a duplex structure, and can significantly improve the yield strength, creep resistance, toughness and corrosion resistance of duplex stainless steel. In addition, N can also adjust the distribution of alloying elements such as Cr and Mo between the two phases. At the same time, the addition of a certain amount of Mn can improve the solid solubility of N in stainless steel, and has the effect of stabilizing the austenite phase and improving the strength. Ni is a metal with small reserves and high price, and the price is rising year by year, which greatly increases the cost of stainless steel manufacturing. Compared with high-Ni series stainless steel, Ni-type duplex stainless steel reduces a series of allergic symptoms caused by Ni to the human body due to low Ni or no Ni, and has the characteristics of low toxicity and environmental protection. Therefore, the patent of the present invention discloses a high-N and low-Ni saving duplex stainless steel with high performance welding heat effect, which can not only greatly reduce the cost but also reduce the harm to human beings, and has great application prospects in the future.
随着双相不锈钢的应用领域越来越广泛,以N代Ni节约型双相不锈钢材料已经逐渐成为现今的研究热点,但对于提高其在热影响区耐蚀性和力学性能方面存在较高难度;目前缺少获得高N低Ni节约型双相不锈钢在焊接热影响区高耐蚀和力学性能合理加工工艺。如焊接热影响区两相比例失衡严重,析出形成较多,导致力学和耐腐蚀性能严重降低。从而使得材料生产成本高,不能满足大规模的生产。本发明中的高N低Ni节约型双相不锈钢及其焊接热影响区热加工方法能获得优良的焊接热影响区耐腐蚀性能,同时具有较高的冲击性能及拉伸力学性能,不仅能解决上述存在问题,且有效的提高了节约型双相不锈钢在高强度高韧性环境下的应用。With the increasing application of duplex stainless steel, N-generation Ni-saving duplex stainless steel has gradually become a research hotspot, but it is difficult to improve its corrosion resistance and mechanical properties in the heat-affected zone. ; At present, there is a lack of reasonable processing technology for obtaining high-N and low-Ni-saving duplex stainless steel with high corrosion resistance and mechanical properties in the welding heat-affected zone. For example, the proportion of the two phases in the welding heat-affected zone is seriously unbalanced, and more precipitations are formed, resulting in a serious decrease in mechanical and corrosion resistance. As a result, the material production cost is high, which cannot meet large-scale production. The high-N and low-Ni-saving duplex stainless steel and the thermal processing method for the welding heat-affected zone in the present invention can obtain excellent corrosion resistance of the welding heat-affected zone, and at the same time have higher impact performance and tensile mechanical properties, which can not only solve the problem of The above problems exist, and the application of the economical duplex stainless steel in the high-strength and high-toughness environment is effectively improved.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明提供了一种高N低Ni节约型双相不锈钢及其高性能焊接热影响区热加工方法,利用该方法所制备的高N低Ni节约型不锈钢在焊接热影响区具有优异的腐蚀性能和力学性能。In order to solve the above technical problems, the present invention provides a high-N, low-Ni-saving duplex stainless steel and a high-performance welding heat-affected zone thermal processing method. The zone has excellent corrosion and mechanical properties.
为了达到上述技术效果,本发明是通过以下技术方案实现的:一种高N低Ni节约型双相不锈钢及其高性能焊接热影响区热加工方法,其特征在于,包括以下步骤:In order to achieve the above-mentioned technical effect, the present invention is achieved through the following technical solutions: a high-N, low-Ni-saving duplex stainless steel and a high-performance welding heat-affected zone thermal processing method, characterized in that, comprising the following steps:
S1:按照元素质量百分比为C:0.012~0.018%、Si:0.09~0.12%、Mn:7.95~8.05%、Cr:22.45~22.65%、Ni:1.30~1.40%、Mo:2.65~2.74%、Cu:0.10~0.16%、N:0.420~0.450%、P:≤0.01%、S:≤0.01%,余量为Fe和不可避免的杂质,在50公斤真空熔炼炉炼制,得到不锈钢铸坯;S1: C: 0.012-0.018%, Si: 0.09-0.12%, Mn: 7.95-8.05%, Cr: 22.45-22.65%, Ni: 1.30-1.40%, Mo: 2.65-2.74%, Cu : 0.10~0.16%, N: 0.420~0.450%, P: ≤0.01%, S: ≤0.01%, the balance is Fe and inevitable impurities, smelted in a 50 kg vacuum melting furnace to obtain stainless steel billets;
S2:对不锈钢铸坯进行预锻造处理;得到预锻造板材;S2: perform pre-forging treatment on the stainless steel billet; obtain a pre-forged plate;
S3:对预锻造板材进行预轧制处理;S3: pre-rolling the pre-forged sheet;
S4:将预轧制后的板材放入箱式电阻炉中进行固溶处理;S4: put the pre-rolled sheet into a box-type resistance furnace for solution treatment;
S5:将S4固溶处理后的板材在热模拟实验机上按照0.45KJ/mm~0.95KJ/mm、1.10KJ/mm~2.15KJ/mm、2.85KJ/mm~2.95KJ/mm三段热输入参数范围及1325℃峰值温度进行焊接热循环处理,得到相应焊接热输入和峰值温度的热模拟试样;S5: Use the S4 solution-treated plate on the thermal simulation test machine according to the three-stage heat input parameters of 0.45KJ/mm~0.95KJ/mm, 1.10KJ/mm~2.15KJ/mm, 2.85KJ/mm~2.95KJ/mm The welding heat cycle treatment was carried out according to the range and the peak temperature of 1325℃, and the thermal simulation samples of the corresponding welding heat input and peak temperature were obtained;
S6:将S5中获得的热模拟试样制备成电化学试样,采用循环伏安动电位极化曲线以及双环动电位再活化法(DL-EPR)测试试样的耐点蚀性和耐晶间腐蚀敏感度(DOS),其中耐点蚀性测试使用点蚀溶液,耐晶间腐蚀敏感度测试使用晶间腐蚀溶液;S6: The thermal simulation sample obtained in S5 was prepared into an electrochemical sample, and the pitting corrosion resistance and crystal resistance of the sample were tested by the cyclic voltammetry potentiodynamic polarization curve and the double loop potentiodynamic reactivation method (DL-EPR). Intergranular corrosion sensitivity (DOS), in which pitting corrosion resistance test uses pitting corrosion solution, and intergranular corrosion resistance sensitivity test uses intergranular corrosion solution;
S7:将S5中获得的热模拟试样加工成标准V型缺口冲击试样与标准拉伸试样,采用冲击实验和拉伸实验,测试试样的力学性能。S7: The thermal simulation sample obtained in S5 is processed into a standard V-notch impact sample and a standard tensile sample, and an impact test and a tensile test are used to test the mechanical properties of the sample.
优选的,所述预锻造条件为温度1120~1190℃开始锻造,终锻温度>970℃,锻造比为4~5,常温水冷;Preferably, the pre-forging conditions are starting forging at a temperature of 1120-1190 °C, a final forging temperature > 970 °C, a forging ratio of 4-5, and water cooling at room temperature;
优选的,所述预轧制条件为温度1100~1180℃开始轧制,终轧温度>955℃,常温水淬;Preferably, the pre-rolling conditions are starting rolling at a temperature of 1100-1180°C, finishing rolling at a temperature of >955°C, and water quenching at room temperature;
优选的,所述固溶处理条件为温度1030~1070℃,固溶时间0.3~1h,常温水冷;Preferably, the solution treatment conditions are a temperature of 1030-1070° C., a solution time of 0.3-1 h, and water cooling at room temperature;
优选的,所述点蚀溶液为3.5wt.%NaCl,晶间腐蚀溶液配比为1.2mol/l H2SO4+1.1mol/l NaCl+0.01mol/l KSCN。Preferably, the pitting corrosion solution is 3.5 wt.% NaCl, and the intergranular corrosion solution has a ratio of 1.2 mol/l H 2 SO 4 +1.1 mol/l NaCl + 0.01 mol/l KSCN.
本发明的有益效果是:The beneficial effects of the present invention are:
由本发明提出的优化热输入参数在1.10KJ/mm~2.15KJ/mm进行焊接热循环处理,经力学性能测试焊接热影响区的抗拉强度Rm≥780MPa,屈服强度Rp0.2≥547MPa,延伸率A≥31.76%,焊接热影响区的冲击功大于等于48J,点蚀电位Eb≥0.94,晶间敏感值Ra≤2.22%。所获得焊接热影响区具有优异的综合性能;The optimized heat input parameters proposed by the present invention are used for welding thermal cycle treatment at 1.10KJ/mm~2.15KJ/mm. The tensile strength of the welding heat affected zone is Rm≥780MPa, the yield strength Rp0.2≥547MPa, and the elongation is tested by mechanical properties. A≥31.76%, the impact energy of the welding heat-affected zone is greater than or equal to 48J, the pitting corrosion potential Eb≥0.94, and the intergranular sensitivity value Ra≤2.22%. The obtained welding heat affected zone has excellent comprehensive performance;
在0.45KJ/mm~0.95KJ/mm热输入范围进行焊接热循环处理,焊接热影响区的抗拉强度Rm≥796MPa,屈服强度Rp0.2≥561MPa,延伸率A≥32%,焊接热影响区的冲击功大于等于57J,所获得焊接热影响区具有高力学性能;The welding heat cycle treatment is carried out in the heat input range of 0.45KJ/mm~0.95KJ/mm, the tensile strength of the welding heat affected zone is Rm≥796MPa, the yield strength Rp0.2≥561MPa, the elongation A≥32%, the welding heat affected zone The impact energy is greater than or equal to 57J, and the obtained welding heat-affected zone has high mechanical properties;
在2.85KJ/mm~2.95KJ/mm热输入范围进行焊接热循环处理,焊接热影响区的点蚀电位Eb≥0.93,晶间敏感值Ra≤0.31%,所获得的焊接热影响区具有高耐腐蚀性能。The welding heat cycle treatment is carried out in the heat input range of 2.85KJ/mm~2.95KJ/mm. The pitting corrosion potential Eb of the welding heat affected zone is greater than or equal to 0.93, and the intergranular sensitivity value Ra is less than or equal to 0.31%. The obtained welding heat affected zone has high resistance to Corrosive properties.
附图说明Description of drawings
图1是实施例1、2在热循环参数为0.84~2.95KJ/mm范围内焊接热影响区的五种不同热输入和固溶态试样循环伏安极化测试曲线;Fig. 1 is the cyclic voltammetry polarization test curves of five different heat inputs and solid solution samples of the welding heat affected zone in the range of thermal cycle parameters of 0.84 to 2.95 KJ/mm in Examples 1 and 2;
图2是实施例1、2在热循环参数为0.84~2.95KJ/mm范围内焊接热影响区的五种不同热输入和固溶态试样双环电化学动电位再活化法测试曲线;Fig. 2 is the test curve of double-ring electrochemical potentiodynamic reactivation method of five different heat inputs and solid solution samples in the welding heat-affected zone within the thermal cycle parameter of Example 1 and 2;
图3是实施例1、2在热循环参数为0.84~2.95KJ/mm范围内焊接热影响区的五种不同热输入晶间腐蚀敏感度比较图;Figure 3 is a comparison diagram of the intergranular corrosion susceptibility of five different heat inputs in the welding heat affected zone in the thermal cycle parameters of Examples 1 and 2 in the range of 0.84 to 2.95 KJ/mm;
图4是实施例3、4在热循环参数为0.84~2.95KJ/mm范围内焊接热影响区的三种不同热输入试样屈服强度和拉伸强度对比;Figure 4 is a comparison of the yield strength and tensile strength of three different heat input samples in the welding heat affected zone in the thermal cycle parameters of Examples 3 and 4 in the range of 0.84 to 2.95 KJ/mm;
图5是实施例3、4在热循环参数为0.84~2.95KJ/mm范围内焊接热影响区的三种不同热输入试样延伸率对比;Figure 5 is a comparison of the elongation of three different heat input samples in the welding heat affected zone in the thermal cycle parameters of Examples 3 and 4 in the range of 0.84 to 2.95 KJ/mm;
图6是实施例3、4在热循环参数为0.84~2.95KJ/mm范围内焊接热影响区的五种不同热输入试样的冲击功对比。Figure 6 is a comparison of the impact energy of five different heat input specimens welded to the heat affected zone in the thermal cycle parameters of Examples 3 and 4 in the range of 0.84 to 2.95 KJ/mm.
具体实施方式Detailed ways
为了对本发明的方案和效果做出清楚完整的描述,通过以下实施例进行详细说明;In order to make a clear and complete description of the scheme and effect of the present invention, the following examples are used to describe in detail;
本发明提供了一种高N低Ni型双相不锈钢的高性能焊接热影响区热加工方法,所述不锈钢铸坯的化学成分与质量百分比为:C:0.012~0.018%、Si:0.09~0.12%、Mn:7.95~8.05%、Cr:22.45~22.65%、Ni:1.30~1.40%、Mo:2.65~2.74%、Cu:0.10~0.16%、N:0.420~0.450%、P:≤0.01%、S:≤0.01%,余量为Fe。The invention provides a high-performance welding heat-affected zone thermal processing method for high-N and low-Ni type duplex stainless steel. %, Mn: 7.95-8.05%, Cr: 22.45-22.65%, Ni: 1.30-1.40%, Mo: 2.65-2.74%, Cu: 0.10-0.16%, N: 0.420-0.450%, P: ≤0.01%, S: ≤0.01%, and the balance is Fe.
在本发明中,所述的高N低Ni型双相不锈钢铸坯的化学成分优选包括:C:0.016%、Si:0.1%、Mn:8.01%、Cr:22.52%、Ni:1.37%、Mo:2.69%、Cu:0.14%、N:0.446%、P:≤0.01%、S:≤0.01%,余量为Fe。In the present invention, the chemical composition of the high-N and low-Ni duplex stainless steel slab preferably includes: C: 0.016%, Si: 0.1%, Mn: 8.01%, Cr: 22.52%, Ni: 1.37%, Mo : 2.69%, Cu: 0.14%, N: 0.446%, P: ≤ 0.01%, S: ≤ 0.01%, and the balance is Fe.
本发明提供了一种高N低Ni节约型双相不锈钢及其高性能焊接热影响区制备方法,使其在焊接热影响区的耐腐蚀性能和力学性能得到提升,具体包括以下步骤:The invention provides a high-N and low-Ni-saving duplex stainless steel and a preparation method for the high-performance welding heat-affected zone, so that the corrosion resistance and mechanical properties of the welding heat-affected zone are improved, and the specific steps include the following steps:
S1:采用50kg真空熔炼炉炼制的不锈钢铸坯,将不锈钢铸坯进行预锻造处理,1160℃开始锻造,锻造比为4,终锻温度为980℃,锻后快速冷却;然后进行预轧制处理,开轧温度设置为1150℃,终轧温度为960℃,经过水淬得到板材;S1: The stainless steel billet made by 50kg vacuum melting furnace is used for pre-forging treatment. The forging starts at 1160°C, the forging ratio is 4, the final forging temperature is 980°C, and the forging is rapidly cooled; then pre-rolling is performed. Treatment, the starting rolling temperature is set to 1150 ° C, the final rolling temperature is 960 ° C, and the plate is obtained by water quenching;
S2:将S1获得的板材进行固溶处理,条件为:1050℃,30min,然后进行常温水冷;S2: The plate obtained in S1 is subjected to solution treatment, and the conditions are: 1050 ° C, 30 min, and then water-cooled at room temperature;
S3:将S2水冷后的板材加工,在热模拟实验机上进行不同热循环参数范围0.84KJ/mm~2.95KJ/mm下进行焊接热循环处理,获得具有高性能焊接热影响区的高N低Ni型双相不锈钢。S3: Process the S2 water-cooled sheet, and perform welding thermal cycle treatment on a thermal simulation test machine with different thermal cycle parameters ranging from 0.84KJ/mm to 2.95KJ/mm to obtain high N and low Ni with high performance welding heat affected zone. Type duplex stainless steel.
实施例1Example 1
按照C:0.016%、Si:0.1%、Mn:8.01%、Cr:22.52%、Ni:1.37%、Mo:2.69%、Cu:0.14%、N:0.446%、P:≤0.01%、S:≤0.01%,余量为Fe。According to C: 0.016%, Si: 0.1%, Mn: 8.01%, Cr: 22.52%, Ni: 1.37%, Mo: 2.69%, Cu: 0.14%, N: 0.446%, P: ≤ 0.01%, S: ≤ 0.01%, the balance is Fe.
具体包括以下步骤:Specifically include the following steps:
S1:采用50kg真空熔炼炉炼制的不锈钢铸坯,将不锈钢铸坯进行预锻造处理,1160℃开始锻造,锻造比为4,终锻温度为980℃,锻后快速冷却;然后进行预轧制处理,开轧温度设置为1150℃,终轧温度为960℃,经过水淬得到板材;S1: The stainless steel billet made by 50kg vacuum melting furnace is used for pre-forging treatment. The forging starts at 1160°C, the forging ratio is 4, the final forging temperature is 980°C, and the forging is rapidly cooled; then pre-rolling is performed. Treatment, the starting rolling temperature is set to 1150 ° C, the final rolling temperature is 960 ° C, and the plate is obtained by water quenching;
S2:将S1获得的板材进行固溶处理,条件为:1050℃,30min,然后进行常温水冷;S2: The plate obtained in S1 is subjected to solution treatment, and the conditions are: 1050 ° C, 30 min, and then water-cooled at room temperature;
S3:将S2水冷后的板材加工成10.5mm×10.5mm×60mm的大小,采用Gleeble-3800热模拟实验机上进行焊接,热输入参数为1.895KJ/mm进行焊接热循环处理,以200℃/s的升温速率加热至1345℃,保温1s,得到高N低Ni节约型双相不锈钢试样。试样经过切割、背面除锈、焊铜导线、逐级打磨、抛光、清洗、采用松香和石蜡混合物对非工作面进行密封绝缘处理,工作面留出10mm×10mm的区域,得到具有高性能焊接热影响区的节镍不锈钢。S3: Process the S2 water-cooled plate into a size of 10.5mm×10.5mm×60mm, and use the Gleeble-3800 thermal simulation test machine for welding. The heat input parameter is 1.895KJ/mm for welding thermal cycle treatment, at 200℃/s The heating rate was heated to 1345 °C, and the temperature was kept for 1 s to obtain a high-N and low-Ni-saving duplex stainless steel sample. The sample was cut, rusted on the back, welded with copper wires, ground, polished, cleaned, sealed and insulated on the non-working surface with a mixture of rosin and paraffin. Nickel-saving stainless steel in the heat affected zone.
S4:配制点蚀溶液和晶间腐蚀溶液,点蚀溶液为3.5wt%的NaCl溶液(1000mLH2O和35gNaCl配制而成)晶间腐蚀溶液为H2SO4、NaCl和KSCN按1.2:1.1:0.01的摩尔比配制成的混合溶液(1000mL H2O、54.35mL H2SO4、29.25g NaCl、0.97g KSCN配制而成)。用循环伏安动电位极化曲线和双环动电位再活化法(DLEPR)测试其点蚀性能和晶间腐蚀性能。电位极化曲线拟合的电化学参数整理于表1。S4: Prepare pitting solution and intergranular corrosion solution. The pitting solution is a 3.5wt% NaCl solution (prepared with 1000mL H 2 O and 35g NaCl). The intergranular corrosion solution is H 2 SO 4 , NaCl and KSCN according to 1.2:1.1: A mixed solution prepared with a molar ratio of 0.01 (1000 mL H 2 O, 54.35 mL H 2 SO 4 , 29.25 g NaCl, 0.97 g KSCN). The pitting corrosion properties and intergranular corrosion properties were tested by cyclic voltammetry potentiodynamic polarization curves and double loop potentiodynamic reactivation (DLEPR). The electrochemical parameters for potential polarization curve fitting are summarized in Table 1.
S5:图1即为热循环参数为0.84KJ/mm~2.95KJ/mm范围内焊接热影响区五种热输入试样及固溶态循环伏安极化测试曲线,表1为动电位极化曲线拟合的电化学参数,从表中可以看出,热输入值在1.895KJ/mm时,试样在焊接热影响区的点蚀点位Eb≥0.94,所获得焊接热影响区具有高耐点蚀性能。图2即为热循环参数为0.84KJ/mm~2.95KJ/mm范围内焊接热影响区五种热输入试样及固溶态双环电化学动电位再活化法测试曲线,图3即为五种热输入试样及固溶态的晶间敏感值比较图,从图3中可看出,晶间敏感值随热输入的增大先减小后增大再减小,在热输入值为1.895KJ/mm,其焊接热影响区的晶间腐蚀敏感值Ra≤2.22%,所获得焊接热影响区具有高耐晶间腐蚀性能。S5: Figure 1 shows five heat input samples and solid solution cyclic voltammetry polarization test curves in the welding heat affected zone within the range of thermal cycle parameters of 0.84KJ/mm to 2.95KJ/mm. Table 1 shows the potentiodynamic polarization The electrochemical parameters of curve fitting can be seen from the table. When the heat input value is 1.895KJ/mm, the pitting point Eb of the sample in the welding heat-affected zone is greater than or equal to 0.94, and the obtained welding heat-affected zone has high resistance. Pitting performance. Figure 2 shows the test curves of five heat input samples in the welding heat affected zone in the range of 0.84KJ/mm~2.95KJ/mm and the solid solution double-ring electrochemical potentiodynamic reactivation method. Figure 3 shows the five heat input samples. The comparison chart of the intergranular sensitivity value of the heat input sample and the solid solution state. It can be seen from Figure 3 that the intergranular sensitivity value decreases first, then increases and then decreases with the increase of heat input. When the heat input value is 1.895 KJ/mm, the sensitivity value of intergranular corrosion of the welding heat affected zone Ra≤2.22%, the obtained welding heat affected zone has high resistance to intergranular corrosion.
表1电位极化曲线拟合的电化学参数Table 1 Electrochemical parameters for potential polarization curve fitting
S6:具体数据为:在1.10KJ/mm~2.15KJ/mm热输入范围进行焊接热循环处理,点蚀电位Eb≥0.94V,晶间腐蚀敏感值Ra≤2.22%,所获得焊接热影响区具有高耐腐蚀性能。S6: The specific data are: welding thermal cycle treatment in the heat input range of 1.10KJ/mm ~ 2.15KJ/mm, pitting corrosion potential Eb≥0.94V, intergranular corrosion sensitivity value Ra≤2.22%, the obtained welding heat affected zone has High corrosion resistance.
实施例2Example 2
按照C:0.016%、Si:0.1%、Mn:8.01%、Cr:22.52%、Ni:1.37%、Mo:2.69%、Cu:0.14%、N:0.446%、P:≤0.01%、S:≤0.01%,余量为Fe。According to C: 0.016%, Si: 0.1%, Mn: 8.01%, Cr: 22.52%, Ni: 1.37%, Mo: 2.69%, Cu: 0.14%, N: 0.446%, P: ≤ 0.01%, S: ≤ 0.01%, the balance is Fe.
具体包括以下步骤:Specifically include the following steps:
S1:采用50kg真空熔炼炉炼制的不锈钢铸坯,将不锈钢铸坯进行预锻造处理,1160℃开始锻造,锻造比为4,终锻温度为980℃,锻后快速冷却;然后进行预轧制处理,开轧温度设置为1150℃,终轧温度为960℃,经过水淬得到板材;S1: The stainless steel billet made by 50kg vacuum melting furnace is used for pre-forging treatment. The forging starts at 1160°C, the forging ratio is 4, the final forging temperature is 980°C, and the forging is rapidly cooled; then pre-rolling is performed. Treatment, the starting rolling temperature is set to 1150 ° C, the final rolling temperature is 960 ° C, and the plate is obtained by water quenching;
S2:将S1获得的板材进行固溶处理,条件为:1050℃,30min,然后进行常温水冷;S2: The plate obtained in S1 is subjected to solution treatment, and the conditions are: 1050 ° C, 30 min, and then water-cooled at room temperature;
S3:将S2水冷后的板材加工成10.5mm×10.5mm×60mm的大小,采用Gleeble-3800热模拟实验机上进行焊接,热输入参数为2.935KJ/mm进行焊接热循环处理,以200℃/s的升温速率加热至1345℃,保温1s,得到高N低Ni节约型双相不锈钢试样。试样经过切割、背面除锈、焊铜导线、逐级打磨、抛光、清洗、采用松香和石蜡混合物对非工作面进行密封绝缘处理,工作面留出10mm×10mm的区域,得到具有高性能焊接热影响区的高N低Ni节约型双相不锈钢。S3: Process the S2 water-cooled sheet into a size of 10.5mm×10.5mm×60mm, and use the Gleeble-3800 thermal simulation test machine for welding. The heat input parameter is 2.935KJ/mm for welding thermal cycle treatment. The heating rate was heated to 1345 °C, and the temperature was kept for 1 s to obtain a high-N and low-Ni-saving duplex stainless steel sample. The sample was cut, rusted on the back, welded with copper wires, ground, polished, cleaned, sealed and insulated on the non-working surface with a mixture of rosin and paraffin. High N low Ni saving duplex stainless steel in the heat affected zone.
S4:配制点蚀溶液和晶间腐蚀溶液,点蚀溶液为3.5wt%的NaCl溶液(1000mLH2O和35gNaCl配制而成)晶间腐蚀溶液为H2SO4、NaCl和KSCN按1.2:1.1:0.01的摩尔比配制成的混合溶液(1000mL H2O、54.35mL H2SO4、29.25g NaCl、0.97g KSCN配制而成)。用循环伏安动电位极化曲线和双环动电位再活化法(DLEPR)测试其点蚀性能和晶间腐蚀性能。S4: Prepare pitting solution and intergranular corrosion solution. The pitting solution is a 3.5wt% NaCl solution (prepared with 1000mL H 2 O and 35g NaCl). The intergranular corrosion solution is H 2 SO 4 , NaCl and KSCN according to 1.2:1.1: A mixed solution prepared with a molar ratio of 0.01 (1000 mL H 2 O, 54.35 mL H 2 SO 4 , 29.25 g NaCl, 0.97 g KSCN). The pitting corrosion properties and intergranular corrosion properties were tested by cyclic voltammetry potentiodynamic polarization curves and double loop potentiodynamic reactivation (DLEPR).
S5:图1即为热循环参数为0.84KJ/mm~2.95KJ/mm范围内焊接热影响区五种热输入试样及固溶态循环伏安极化测试曲线,表1为动电位极化曲线拟合的电化学参数,从表中可以看出,热输入值在2.935KJ/mm时,试样在焊接热影响区的点蚀点位Eb≥0.93,具有高耐点蚀性能,图2即为热循环参数为0.84KJ/mm~2.95KJ/mm范围内焊接热影响区五种热输入试样及固溶态双环电化学动电位再活化法测试曲线,图3即为五种热输入试样及固溶态的晶间敏感值比较图,从图3中可看出,晶间敏感值随热输入的增大先减小后增大再减小,在热输入值为2.935KJ/mm,其焊接热影响区的晶间腐蚀敏感值Ra≤0.31%,所获得焊接热影响区具有高耐晶间腐蚀性能。S5: Figure 1 shows five heat input samples and solid solution cyclic voltammetry polarization test curves in the welding heat affected zone within the range of thermal cycle parameters of 0.84KJ/mm to 2.95KJ/mm. Table 1 shows the potentiodynamic polarization The electrochemical parameters of curve fitting can be seen from the table, when the heat input value is 2.935KJ/mm, the pitting point Eb of the sample in the welding heat affected zone is ≥ 0.93, which has high pitting corrosion resistance, Figure 2 That is, the thermal cycle parameters are in the range of 0.84KJ/mm ~ 2.95KJ/mm for the five heat input samples in the welding heat affected zone and the test curves of the solid solution double-ring electrochemical potentiodynamic reactivation method. Figure 3 shows the five heat inputs The comparison chart of the intergranular sensitivity value of the sample and the solid solution state, it can be seen from Figure 3 that the intergranular sensitivity value first decreases, then increases and then decreases with the increase of heat input. When the heat input value is 2.935KJ/ mm, the intergranular corrosion sensitivity value of the welding heat-affected zone Ra≤0.31%, and the obtained welding heat-affected zone has high resistance to intergranular corrosion.
S6:具体数据为:在2.850KJ/mm~2.95KJ/mm热输入范围进行焊接热循环处理,点蚀电位Eb≥0.93,晶间腐蚀敏感值Ra≤0.31%,所获得焊接热影响区具有高耐腐蚀性能。S6: The specific data are: welding thermal cycle treatment in the heat input range of 2.850KJ/mm ~ 2.95KJ/mm, pitting corrosion potential Eb ≥ 0.93, intergranular corrosion sensitivity value Ra ≤ 0.31%, the obtained welding heat affected zone has high Corrosion resistance.
实施例3Example 3
按照C:0.016%、Si:0.1%、Mn:8.01%、Cr:22.52%、Ni:1.37%、Mo:2.69%、Cu:0.14%、N:0.446%、P:≤0.01%、S:≤0.01%,余量为Fe。According to C: 0.016%, Si: 0.1%, Mn: 8.01%, Cr: 22.52%, Ni: 1.37%, Mo: 2.69%, Cu: 0.14%, N: 0.446%, P: ≤ 0.01%, S: ≤ 0.01%, the balance is Fe.
具体包括以下步骤:Specifically include the following steps:
S1:采用50kg真空熔炼炉炼制的不锈钢铸坯,将不锈钢铸坯进行预锻造处理,1160℃开始锻造,锻造比为4,终锻温度为980℃,锻后快速冷却;然后进行预轧制处理,开轧温度设置为1150℃,终轧温度为960℃,经过水淬得到板材;S1: The stainless steel billet made by 50kg vacuum melting furnace is used for pre-forging treatment. The forging starts at 1160°C, the forging ratio is 4, the final forging temperature is 980°C, and the forging is rapidly cooled; then pre-rolling is performed. Treatment, the starting rolling temperature is set to 1150 ° C, the final rolling temperature is 960 ° C, and the plate is obtained by water quenching;
S2:将S1获得的板材进行固溶处理,条件为:1050℃,30min,然后进行常温水冷;S2: The plate obtained in S1 is subjected to solution treatment, and the conditions are: 1050 ° C, 30 min, and then water-cooled at room temperature;
S3:将S2水冷后的板材加工成10.5mm×10.5mm×60mm的大小,采用Gleeble-3800热模拟实验机上进行焊接,热输入参数为1.895KJ/mm进行焊接热循环处理,以200℃/s的升温速率加热至1345℃,保温1s,得到高N低Ni节约型双相不锈钢试样。S3: Process the S2 water-cooled plate into a size of 10.5mm×10.5mm×60mm, and use the Gleeble-3800 thermal simulation test machine for welding. The heat input parameter is 1.895KJ/mm for welding thermal cycle treatment, at 200℃/s The heating rate was heated to 1345 °C, and the temperature was kept for 1 s to obtain a high-N and low-Ni-saving duplex stainless steel sample.
S4:对试样采用拉伸试验和冲击实验,测试试样的拉伸性能和冲击性能。S4: Use tensile test and impact test on the sample to test the tensile and impact properties of the sample.
S5:图4、5、6即为该热模拟试样在三种不同热输入条件下的屈服强度和抗拉强度曲线、延伸率曲线以及冲击曲线。从图中可知,在1.10KJ/mm~2.15KJ/mm热输入范围进行焊接热循环处理,其焊接热影响区的抗拉强度Rm≥780MPa,屈服强度Rp0.2≥547MPa,延伸率A≥31.76%,焊接热热影响区冲击功大于48J。S5: Figures 4, 5 and 6 are the yield strength and tensile strength curves, elongation curves and impact curves of the thermal simulation samples under three different heat input conditions. It can be seen from the figure that the welding heat cycle treatment is carried out in the heat input range of 1.10KJ/mm ~ 2.15KJ/mm, the tensile strength of the welding heat affected zone is Rm≥780MPa, the yield strength Rp 0.2≥547MPa , and the elongation A≥31.76% , the impact energy of the welding heat-affected zone is greater than 48J.
S6:具体数据为:在1.10KJ/mm~2.15KJ/mm热输入范围进行焊接热循环处理,其焊接热影响区的抗拉强度Rm≥780MPa,屈服强度Rp0.2≥547MPa,延伸率A≥31.76%,焊接热热影响区冲击功大于48J,所获得焊接热影响区具有优异的力学性能。S6: The specific data are: the welding heat cycle treatment is carried out in the heat input range of 1.10KJ/mm~2.15KJ/mm, the tensile strength of the welding heat affected zone is Rm≥780MPa, the yield strength Rp 0.2≥547MPa , the elongation A≥31.76 %, the impact energy of the welding heat-affected zone is greater than 48J, and the obtained welding heat-affected zone has excellent mechanical properties.
实施例4Example 4
按照C:0.016%、Si:0.1%、Mn:8.01%、Cr:22.52%、Ni:1.37%、Mo:2.69%、Cu:0.14%、N:0.446%、P:≤0.01%、S:≤0.01%,余量为Fe。According to C: 0.016%, Si: 0.1%, Mn: 8.01%, Cr: 22.52%, Ni: 1.37%, Mo: 2.69%, Cu: 0.14%, N: 0.446%, P: ≤ 0.01%, S: ≤ 0.01%, the balance is Fe.
具体包括以下步骤:Specifically include the following steps:
S1:采用50kg真空熔炼炉炼制的不锈钢铸坯,将不锈钢铸坯进行预锻造处理,1160℃开始锻造,锻造比为4,终锻温度为980℃,锻后快速冷却;然后进行预轧制处理,开轧温度设置为1150℃,终轧温度为960℃,经过水淬得到板材;S1: The stainless steel billet made by 50kg vacuum melting furnace is used for pre-forging treatment. The forging starts at 1160°C, the forging ratio is 4, the final forging temperature is 980°C, and the forging is rapidly cooled; then pre-rolling is performed. Treatment, the starting rolling temperature is set to 1150 ° C, the final rolling temperature is 960 ° C, and the plate is obtained by water quenching;
S2:将S1获得的板材进行固溶处理,条件为:1050℃,30min,然后进行常温水冷;S2: The plate obtained in S1 is subjected to solution treatment, and the conditions are: 1050 ° C, 30 min, and then water-cooled at room temperature;
S3:将S2水冷后的板材加工成10.5mm×10.5mm×60mm的大小,采用Gleeble-3800热模拟实验机上进行焊接,热输入参数为0.848J/mm进行焊接热循环处理,以200℃/s的升温速率加热至1345℃,保温1s,得到高N低Ni节约型双相不锈钢试样。S3: Process the S2 water-cooled sheet into a size of 10.5mm×10.5mm×60mm, and use the Gleeble-3800 thermal simulation test machine for welding. The heat input parameter is 0.848J/mm for welding thermal cycle treatment. The heating rate was heated to 1345 °C, and the temperature was kept for 1 s to obtain a high-N and low-Ni-saving duplex stainless steel sample.
S4:对试样采用拉伸实验和冲击试验,测试试样的拉伸性能冲击性能。S4: Tensile test and impact test are used for the sample to test the tensile and impact properties of the sample.
S5:图4、5、6即为该热模拟试样在三种不同热输入条件下的屈服强度和抗拉强度曲线、延伸率曲线以及冲击功曲线。从图中可知,在范围0.45KJ/mm~0.95KJ/mm,其焊接热影响区的抗拉强度Rm≥796MPa,屈服强度Rp0.2≥561MPa,延伸率A≥32%,焊接热热影响区冲击功大于57J。S5: Figures 4, 5 and 6 are the yield strength and tensile strength curves, elongation curves and impact energy curves of the thermal simulation samples under three different heat input conditions. It can be seen from the figure that in the range of 0.45KJ/mm~0.95KJ/mm, the tensile strength of the welding heat affected zone is Rm≥796MPa, the yield strength Rp 0.2≥561MPa , the elongation A≥32%, and the impact of the welding heat affected zone is The work is greater than 57J.
S6:具体数据为:在0.45KJ/mm~0.95KJ/mm热输入范围进行焊接热循环处理,其焊接热影响区的抗拉强度Rm≥796MPa,屈服强度Rp0.2≥561MPa,延伸率A≥32%,焊接热热影响区冲击功大于57J。所获得焊接热影响区具有优异的力学性能。S6: The specific data are: welding heat cycle treatment is carried out in the heat input range of 0.45KJ/mm ~ 0.95KJ/mm, the tensile strength of the welding heat affected zone is Rm≥796MPa, the yield strength Rp 0.2≥561MPa , the elongation A≥32 %, the impact energy of the welding heat-affected zone is greater than 57J. The obtained welding heat affected zone has excellent mechanical properties.
实施例5Example 5
基于实施例1的基础上,区别在于,合金组分质量百分比为:C:0.015%,S:0.005%,P:0.018%,N:0.25%,Cr:25.25%,Si:0.65%,Mn:1.06%,Ni:7.08%,Mo:3.89%,其余成分为铁及不可避免的其他杂质,焊接热输入为1.12KJ/mm。On the basis of Example 1, the difference is that the mass percentages of alloy components are: C: 0.015%, S: 0.005%, P: 0.018%, N: 0.25%, Cr: 25.25%, Si: 0.65%, Mn: 1.06%, Ni: 7.08%, Mo: 3.89%, the remaining components are iron and other inevitable impurities, and the welding heat input is 1.12KJ/mm.
具体数据为:可以看出SAF2507双相不锈钢在热输入范围1.12KJ/mm进行焊接热循环处理,点蚀电位Eb≥0.870V,焊接热影响区具有高耐腐蚀性能。本发明的不锈钢在1.10~2.15KJ/mm热输入进行焊接热循环处理,点蚀电位Eb≥0.94V,焊接热影响区具有高耐腐蚀性能。相比之下本发明的不锈钢所获得的焊接热影响区具有更优异的腐蚀性能。The specific data are: it can be seen that the SAF2507 duplex stainless steel is subjected to welding thermal cycle treatment in the heat input range of 1.12KJ/mm, the pitting corrosion potential Eb ≥ 0.870V, and the welding heat affected zone has high corrosion resistance. The stainless steel of the invention is subjected to welding thermal cycle treatment at a heat input of 1.10-2.15 KJ/mm, the pitting corrosion potential Eb is greater than or equal to 0.94 V, and the welding heat-affected zone has high corrosion resistance. In contrast, the welded heat-affected zone obtained by the stainless steel of the present invention has more excellent corrosion properties.
实施例6Example 6
基于实施例3的基础上,区别在于,合金组分质量百分比为:C:0.019%,S:0.001%,P:0.022%,Cr:22.54%,Si:0.469%,Mn:1.175%,Ni:5.53%,Mo:3.142%,其余成分为铁及不可避免的其他杂质,焊接热输入为1.10KJ/mm。On the basis of Example 3, the difference is that the mass percentages of alloy components are: C: 0.019%, S: 0.001%, P: 0.022%, Cr: 22.54%, Si: 0.469%, Mn: 1.175%, Ni: 5.53%, Mo: 3.142%, the remaining components are iron and other inevitable impurities, and the welding heat input is 1.10KJ/mm.
具体数据为:可以看出2205双相不锈钢在热输入范围1.10KJ/mm进行焊接热循环处理,抗拉强度Rm≥720MPa,屈服强度Rp0.2≥518MPa,延伸率A≥27.5%,焊接热影响区具有优异的力学性能。本发明的不锈钢在1.10~2.52KJ/mm热输入进行焊接热循环处理,抗拉强度Rm≥780MPa,屈服强度Rp0.2≥547MPa,延伸率A≥31.76%,相比之下本发明的不锈钢所获得焊接热影响区具有更优异的力学性能。The specific data are: it can be seen that 2205 duplex stainless steel is subjected to welding thermal cycle treatment in the heat input range of 1.10KJ/mm, tensile strength Rm≥720MPa, yield strength Rp 0.2≥518MPa , elongation A≥27.5%, welding heat affected zone Has excellent mechanical properties. The stainless steel of the present invention is subjected to welding thermal cycle treatment at a heat input of 1.10-2.52KJ/mm, and the tensile strength Rm≥780MPa, the yield strength Rp 0.2≥547MPa , and the elongation A≥31.76%. In contrast, the stainless steel of the present invention obtained The welding heat-affected zone has more excellent mechanical properties.
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