CN114958352B - A kind of red phosphor and preparation method and application thereof - Google Patents
A kind of red phosphor and preparation method and application thereof Download PDFInfo
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- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title claims abstract description 88
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 239000000126 substance Substances 0.000 claims abstract description 13
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 14
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- 238000000034 method Methods 0.000 claims description 12
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 10
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- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 10
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 10
- 239000005642 Oleic acid Substances 0.000 claims description 10
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 10
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 10
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 9
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- 238000012271 agricultural production Methods 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 7
- 229910002651 NO3 Inorganic materials 0.000 claims description 7
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 7
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 7
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- 229920000515 polycarbonate Polymers 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 239000012190 activator Substances 0.000 claims description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims 3
- 150000001805 chlorine compounds Chemical class 0.000 claims 3
- 150000002823 nitrates Chemical class 0.000 claims 3
- 150000003467 sulfuric acid derivatives Chemical class 0.000 claims 3
- 238000011161 development Methods 0.000 abstract description 5
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- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 8
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- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 2
- 238000002189 fluorescence spectrum Methods 0.000 description 2
- 244000252132 Pleurotus eryngii Species 0.000 description 1
- 235000001681 Pleurotus eryngii Nutrition 0.000 description 1
- 235000005811 Viola adunca Nutrition 0.000 description 1
- 240000009038 Viola odorata Species 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
- 229910019990 cerium-doped yttrium aluminum garnet Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
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- 239000011656 manganese carbonate Substances 0.000 description 1
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- 229910000016 manganese(II) carbonate Inorganic materials 0.000 description 1
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- 150000004767 nitrides Chemical class 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
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Abstract
本发明公开一种Ca14(Zn,Mg)6(Al,B)10O35基质的红色荧光粉及其制备方法和应用,其化学通式为:Ca14Zn6‑aMga+cAl10‑b‑2cBbMncO35,0≤a≤1.5,0≤b≤0.5,0≤c≤0.5,且a、b和c不同时为0。本发明通过Mg部分替代Zn、B部分替代Al,从而有效改善了蓝光的吸收,制得的荧光粉的量子效率高达85%以上,对环境友好,能受紫外到蓝光(280‑460nm)激发,获得660‑780nm的红色发射,且热淬灭温度高达300℃以上,其荧光强度在580K高温时才降为室温的50%,具有较高的热稳定性和发光性能,具有很好的经济效益和发展前景。
The invention discloses a Ca 14 (Zn, Mg) 6 (Al, B) 10 O 35 matrix red phosphor and its preparation method and application. Its general chemical formula is: Ca 14 Zn 6‑a Mg a+c Al 10‑b‑2c B b Mn c O 35 , 0≤a≤1.5, 0≤b≤0.5, 0≤c≤0.5, and a, b and c are not 0 at the same time. In this invention, Mg partially replaces Zn and B partially replaces Al, thereby effectively improving the absorption of blue light. The quantum efficiency of the prepared phosphor is as high as over 85%, which is environmentally friendly and can be excited by ultraviolet to blue light (280-460nm). Obtain red emission at 660-780nm, and the thermal quenching temperature is as high as 300°C. Its fluorescence intensity only drops to 50% of room temperature at a high temperature of 580K. It has high thermal stability and luminescence performance, and has good economic benefits. and development prospects.
Description
技术领域Technical field
本发明涉及荧光材料制备技术领域,涉及一种Ca14(Zn,Mg)6(Al,B)10O35基质的红色荧光粉及其制备方法和应用,具体涉及一种发光效率高的Ca14(Zn,Mg)6(Al,B)10O35基质的红色荧光粉及其制备方法和应用。The invention relates to the technical field of fluorescent material preparation, and relates to a red phosphor of Ca 14 (Zn, Mg) 6 (Al, B) 10 O 35 matrix and its preparation method and application. Specifically, it relates to a Ca 14 with high luminous efficiency. (Zn,Mg) 6 (Al,B) 10 O 35 matrix red phosphor and its preparation method and application.
背景技术Background technique
商业化的白光LEDs主要通过“蓝光LED芯片+黄色荧光粉”来实现白光发射,因其具有高的发光亮度、低能量消耗和环境友好等优异特性,而被广泛应用于各大领域中。然而,上述白光LEDs缺少红色发光成分,因而较难发出暖白光,且存在显色指数低和色温偏高等缺陷。为了弥补现有白光LEDs的发光缺陷,合成能够高效吸收蓝光并产生红光发射的红色荧光粉成为了研究热点。Commercial white-light LEDs mainly achieve white light emission through "blue LED chip + yellow phosphor". They are widely used in various fields because of their excellent characteristics such as high luminous brightness, low energy consumption and environmental friendliness. However, the above-mentioned white light LEDs lack red luminescent components, so it is difficult to emit warm white light, and have defects such as low color rendering index and high color temperature. In order to make up for the luminescence defects of existing white light LEDs, the synthesis of red phosphors that can efficiently absorb blue light and produce red light emission has become a research hotspot.
目前,能够高效吸收蓝光并产生红光发射的红色荧光粉中,稀土元素成本高且合成氮化物需要高温高压,反应条件比较苛刻,从而限制了其应用发展。Mn4+掺杂氟化物具有毒性,环境不友好且稳定性差。合成氧化物成本低、合成工艺简单、原料无毒无污染,且具有较好的化学稳定性和热稳定性,同时Mn4+的激发光谱位于蓝紫光区域,其发射光谱为强烈的窄红色发射,但其量子效率一般在80%以下。因此,如何开发出高量子效率的Mn4+掺杂的氧化物红色荧光粉体系将具有很高的经济效益和应用前景。Currently, in red phosphors that can efficiently absorb blue light and produce red light emission, the cost of rare earth elements is high and the synthesis of nitrides requires high temperature and high pressure, and the reaction conditions are relatively harsh, which limits its application development. Mn 4+ doped fluoride is toxic, environmentally unfriendly and has poor stability. Synthetic oxides have low cost, simple synthesis process, non-toxic and pollution-free raw materials, and good chemical and thermal stability. At the same time, the excitation spectrum of Mn 4+ is located in the blue-violet region, and its emission spectrum is a strong narrow red emission. , but its quantum efficiency is generally below 80%. Therefore, how to develop a high quantum efficiency Mn 4+ doped oxide red phosphor system will have high economic benefits and application prospects.
基于LED光源较高的发光效率,利用LED光源促进植物生长已经在农业生产方面得到了广泛应用。如申请号为CN201810554012.7的专利文献,公开了Ca14Al10Zn6O35:Mn4+荧光粉,其涉及一种利用LED植物生长光源促进杏鲍菇生长发育的方法。然而该专利文献中的荧光粉通过水热法制备得到,该方法仍存在产量低、制备成本高等缺陷。因而不适用于荧光粉的产业化发展,且由该方法制得的荧光粉仍存在量子效率低的缺陷。因此,如何制得量子效率高、产量高、制备成本低,能够适用于产业化发展的荧光粉成为亟待解决的技术问题。Based on the high luminous efficiency of LED light sources, the use of LED light sources to promote plant growth has been widely used in agricultural production. For example, the patent document with application number CN201810554012.7 discloses Ca 14 Al 10 Zn 6 O 35 :Mn 4+ phosphor, which involves a method of using LED plant growth light source to promote the growth and development of Pleurotus eryngii. However, the phosphor in this patent document is prepared by a hydrothermal method, which still has shortcomings such as low yield and high preparation cost. Therefore, it is not suitable for the industrial development of phosphors, and the phosphors prepared by this method still have the defect of low quantum efficiency. Therefore, how to prepare phosphors with high quantum efficiency, high yield, low preparation cost, and suitable for industrial development has become an urgent technical problem to be solved.
发明内容Contents of the invention
为了改善上述技术问题,本发明提供一种红色荧光粉,所述荧光粉具有如下化学通式Ca14Zn6-aMga+cAl10-b-2cBbMncO35,其中:In order to improve the above technical problems, the present invention provides a red phosphor, which has the following general chemical formula Ca 14 Zn 6-a Mg a+c Al 10-b-2c B b Mn c O 35 , wherein:
基质为Ca14(Zn,Mg)6(Al,B)10O35,激活剂为Mn4+,并通过共掺杂Mg2+以平衡Mn4+取代八面体中心Al3+位置;The matrix is Ca 14 (Zn,Mg) 6 (Al,B) 10 O 35 , the activator is Mn 4+ , and Mn 4+ is co-doped to balance the Al 3+ position in the octahedral center by co-doping Mg 2+ ;
0≤a≤1.5,0≤b≤0.5,0≤c≤0.5,且a、b和c不同时为0;0≤a≤1.5, 0≤b≤0.5, 0≤c≤0.5, and a, b and c are not 0 at the same time;
优选地,0.1≤a≤0.9,示例性地,a=0、0.1、0.2、0.5、0.7、0.9、1.0;Preferably, 0.1≤a≤0.9, for example, a=0, 0.1, 0.2, 0.5, 0.7, 0.9, 1.0;
优选地,0.01≤b≤0.4,示例性地,b=0.01、0.05、0.1、0.15、0.2、0.3、0.4、0.5;Preferably, 0.01≤b≤0.4, for example, b=0.01, 0.05, 0.1, 0.15, 0.2, 0.3, 0.4, 0.5;
优选地,0.05≤c≤0.4,c=0、0.05、0.1、0.2、0.3、0.4、0.5。Preferably, 0.05≤c≤0.4, c=0, 0.05, 0.1, 0.2, 0.3, 0.4, 0.5.
根据本发明的实施方案,所述荧光粉Ca14Zn6-aMga+cAl10-b-2cBbMncO35由包括Ca源、Zn源、Mg源、Al源、B源和Mn源的原料经固相烧结法制备得到。According to an embodiment of the present invention, the phosphor Ca 14 Zn 6-a Mg a+c Al 10-b-2c B b Mn c O 35 is composed of Ca source, Zn source, Mg source, Al source, B source and The raw materials of Mn source are prepared by solid phase sintering method.
根据本发明的实施方案,所述Ca源由含Ca元素的化合物提供;例如,由含Ca元素的碳酸盐、氧化物、氯化物、氟化物、硝酸盐和硫酸盐中的至少一种提供;优选由含Ca元素的碳酸盐提供。According to an embodiment of the present invention, the Ca source is provided by a compound containing Ca element; for example, provided by at least one of carbonate, oxide, chloride, fluoride, nitrate and sulfate containing Ca element. ; Preferably provided by carbonate containing Ca element.
根据本发明的实施方案,所述Zn源由含Zn元素的化合物提供;例如,由含Zn元素的氧化物、碳酸盐、氯化物、硝酸盐和硫酸盐中的至少一种提供;优选由含Zn元素的氧化物提供。According to an embodiment of the present invention, the Zn source is provided by a compound containing Zn element; for example, provided by at least one of an oxide, carbonate, chloride, nitrate and sulfate containing Zn element; preferably by Provided by oxides containing Zn element.
根据本发明的实施方案,所述Mg源由含Mg元素的化合物提供;例如,由含Mg元素的氧化物、碳酸盐、氯化物、硝酸盐和硫酸盐中的至少一种提供;优选由含Mg元素的氧化物提供。According to an embodiment of the present invention, the Mg source is provided by a compound containing Mg element; for example, provided by at least one of an oxide, carbonate, chloride, nitrate and sulfate containing Mg element; preferably by Provided by oxides containing Mg element.
根据本发明的实施方案,所述Al源由含Al元素的化合物提供;例如,由含Al元素的氧化物、碳酸盐、氯化物、硝酸盐和硫酸盐中的至少一种提供;优选由含Al元素的氧化物提供。According to an embodiment of the present invention, the Al source is provided by a compound containing Al element; for example, provided by at least one of an oxide, carbonate, chloride, nitrate and sulfate containing Al element; preferably by Oxides containing Al elements are provided.
根据本发明的实施方案,所述B源由含B元素的化合物提供;例如,所述含B元素的化合物为H3BO3、B2O3和B2H6中的至少一种;优选为H3BO3。According to an embodiment of the present invention, the B source is provided by a compound containing B element; for example, the compound containing B element is at least one of H 3 BO 3 , B 2 O 3 and B 2 H 6 ; preferably is H 3 BO 3 .
根据本发明的实施方案,所述Mn源由含Mn元素的化合物提供;例如,由含Mn元素的碳酸盐、氧化物、氯化物、硝酸盐和硫酸盐中的至少一种提供;优选由含Mn元素的碳酸盐提供。According to an embodiment of the present invention, the Mn source is provided by a compound containing Mn element; for example, provided by at least one of carbonate, oxide, chloride, nitrate and sulfate containing Mn element; preferably by Carbonate containing Mn element is provided.
根据本发明的实施方案,所述荧光粉可以为Ca14Al9.9Zn6Mn0.05Mg0.05O35、Ca14Al9.6Zn6Mn0.2Mg0.2O35、Ca14Al9.4Zn6Mn0.3Mg0.3O35、Ca14Al9.75B0.05Zn5.1Mn0.1MgO35、Ca14Al9.7B0.1Zn5.1Mn0.1MgO35、Ca14Al9.65B0.15Zn5.1Mn0.1MgO35、Ca14Al9.6B0.2Zn5.1Mn0.1MgO35、Ca14Al9.75B0.05Zn5.1Mn0.1MgO35、Ca14Al9.8Zn5.5Mn0.1Mg0.6O35、Ca14Al9.6B0.2Zn5.5Mn0.1Mg0.6O35、Ca14Al9.5B0.3Zn5.5Mn0.1Mg0.6O35、Ca14Al9.4B0.4Zn5.5Mn0.1Mg0.6O35、Ca14Al9.3B0.5Zn5.5Mn0.1Mg0.6O35、Ca14Al9.79B0.01Zn6Mn0.1Mg0.1O35。According to an embodiment of the present invention, the phosphor may be Ca 14 Al 9.9 Zn 6 Mn 0.05 Mg 0.05 O 35 , Ca 14 Al 9.6 Zn 6 Mn 0.2 Mg 0.2 O 35 , Ca 14 Al 9.4 Zn 6 Mn 0.3 Mg 0.3 O 35 , Ca 14 Al 9.75 B 0.05 Zn 5.1 Mn 0.1 MgO 35 , Ca 14 Al 9.7 B 0.1 Zn 5.1 Mn 0.1 MgO 35 , Ca 14 Al 9.65 B 0.15 Zn 5.1 Mn 0.1 MgO 35 , Ca 14 Al 9.6 B 0.2 Zn 5.1 Mn 0.1 MgO 35 , Ca 14 Al 9.75 B 0.05 Zn 5.1 Mn 0.1 MgO 35 , Ca 14 Al 9.8 Zn 5.5 Mn 0.1 Mg 0.6 O 35 , Ca 14 Al 9.6 B 0.2 Zn 5.5 Mn 0.1 Mg 0.6 O 35 , Ca 1 4 Al 9.5 B 0.3 Zn 5.5 Mn 0.1 Mg 0.6 O 35 , Ca 14 Al 9.4 B 0.4 Zn 5.5 Mn 0.1 Mg 0.6 O 35 , Ca 14 Al 9.3 B 0.5 Zn 5.5 Mn 0.1 Mg 0.6 O 35 , Ca 14 Al 9.79 B 0.01 Zn 6 Mn 0.1 Mg 0.1 O 35 .
根据本发明的实施方案,所述荧光粉能够被波长为280-480nm的紫外/近紫外/紫光/蓝光激发。优选地,所述荧光粉被激发后能够发射出波长范围在660-780nm的红光,其发射光谱最强峰位于710-720nm范围内,优选位于713nm左右。According to an embodiment of the present invention, the phosphor can be excited by ultraviolet/near ultraviolet/violet/blue light with a wavelength of 280-480 nm. Preferably, the phosphor can emit red light with a wavelength range of 660-780 nm after being excited, and the strongest peak of its emission spectrum is located in the range of 710-720 nm, preferably around 713 nm.
本发明还提供所述荧光粉的制备方法,包括如下步骤:The invention also provides a method for preparing the phosphor, which includes the following steps:
以Ca源、Zn源、Mg源、Al源、B源和Mn源为原料,经固相烧结法,得到所述得到所述荧光粉。The phosphor powder is obtained by using Ca source, Zn source, Mg source, Al source, B source and Mn source as raw materials through solid phase sintering method.
根据本发明的实施方案,所述Ca源、Zn源、Mg源、Al源、B源和Mn源具有如上文所述的含义。According to an embodiment of the present invention, the Ca source, Zn source, Mg source, Al source, B source and Mn source have the meanings as described above.
根据本发明的实施方案,所述固相烧结前,还包括对混合原料进行球磨的步骤。优选地,所述球磨的转速为190-210r/min,时间为10-30h。According to an embodiment of the present invention, before the solid phase sintering, the step of ball milling the mixed raw materials is further included. Preferably, the rotation speed of the ball mill is 190-210r/min, and the time is 10-30h.
根据本发明的实施方案,所述制备方法还包括向混合原料中加入球磨介质。例如,所述球磨介质可以为油酸的乙醇溶液。进一步地,所述油酸的乙醇溶液的浓度为0.1~1%,优选为0.2~0.8%,示例性为0.1%、0.5%、0.8%、1%。According to an embodiment of the present invention, the preparation method further includes adding ball milling media to the mixed raw materials. For example, the ball milling medium may be an ethanol solution of oleic acid. Further, the concentration of the ethanol solution of oleic acid is 0.1 to 1%, preferably 0.2 to 0.8%, and examples are 0.1%, 0.5%, 0.8%, and 1%.
根据本发明的实施方案,所述油酸的乙醇溶液与混合原料总重量的固液比为12mL:(9.0~11.0)g,优选为12mL:(9.5~10.5)g,更优选为12mL:(9.8~10.2)g。According to the embodiment of the present invention, the solid-liquid ratio of the ethanol solution of oleic acid and the total weight of the mixed raw materials is 12mL:(9.0~11.0)g, preferably 12mL:(9.5~10.5)g, more preferably 12mL:( 9.8~10.2)g.
根据本发明的实施方案,所述制备方法还包括对球磨后的混合原料进行烘干的步骤。例如,所述烘干的温度为40~80℃,示例性为40℃、60℃、80℃。According to an embodiment of the present invention, the preparation method further includes the step of drying the mixed raw materials after ball milling. For example, the drying temperature is 40°C to 80°C, and examples are 40°C, 60°C, and 80°C.
根据本发明的实施方案,所述固相烧结的温度为1200-1300℃,优选为1230-1280℃,示例性为1200℃、1230℃、1250℃、1280℃、1300℃。According to an embodiment of the present invention, the solid phase sintering temperature is 1200-1300°C, preferably 1230-1280°C, and is exemplified by 1200°C, 1230°C, 1250°C, 1280°C, and 1300°C.
根据本发明的实施方案,所述固相烧结的时间为1~12h,优选为2-10h,优选为2h、5h、8h、10h。According to the embodiment of the present invention, the solid phase sintering time is 1 to 12 hours, preferably 2 to 10 hours, preferably 2 hours, 5 hours, 8 hours, or 10 hours.
根据本发明的实施方案,所述红色荧光粉的制备方法,包括如下步骤:According to an embodiment of the present invention, the preparation method of the red phosphor includes the following steps:
①称取Ca源、Zn源、Mg源、Al源、B源和Mn源,并加入12mL含有0.5%油酸的乙醇溶液;①Weigh the Ca source, Zn source, Mg source, Al source, B source and Mn source, and add 12 mL of ethanol solution containing 0.5% oleic acid;
②将步骤①制得的混合物以190-210r/min的转速保持10-30h;② Keep the mixture prepared in step ① at a rotation speed of 190-210r/min for 10-30h;
③将步骤②混合均匀的浆料烘干,得到前驱体粉末;③Dry the uniformly mixed slurry in step ② to obtain precursor powder;
④将步骤③得到的前驱体粉末于1230-1280℃下煅烧2-10h,得到化学式为Ca14Zn6-aMga+cAl10-b-2cBbMncO35的荧光粉(0≤a≤1.5,0≤b≤0.5,0≤c≤0.5)。④ Calculate the precursor powder obtained in step ③ at 1230-1280°C for 2-10h to obtain a phosphor with the chemical formula Ca 14 Zn 6-a Mg a+c Al 10-b-2c B b Mn c O 35 (0 ≤a≤1.5, 0≤b≤0.5, 0≤c≤0.5).
本发明还提供上述荧光粉在发光装置中的应用。其中,所述发光装置用于农业生产等领域。The present invention also provides the application of the above-mentioned phosphor in a light-emitting device. Wherein, the light-emitting device is used in agricultural production and other fields.
优选地,所述发光装置为白光LED器件。进一步地,所述白光LED器件用于农业生产等领域中。例如,利用所述白光LED光源促进植物生长。Preferably, the light emitting device is a white light LED device. Further, the white light LED device is used in agricultural production and other fields. For example, the white LED light source is used to promote plant growth.
本发明还提供一种发光装置,所述发光装置包括上述荧光粉材料Ca14Zn6-aMga+ cAl10-b-2cBbMncO35。优选地,所述发光装置为白光LED器件。The present invention also provides a light-emitting device, which includes the above-mentioned phosphor material Ca 14 Zn 6-a Mg a+ c Al 10-b-2c B b Mn c O 35 . Preferably, the light emitting device is a white light LED device.
根据本发明的实施方案,所述发光装置还包含LED芯片,所述LED芯片用于承载上述荧光粉材料Ca14Zn6-aMga+cAl10-b-2cBbMncO35。优选地,所述LED芯片为波长在280-480nm的紫外/近紫外/紫光/蓝光LED芯片。优选为蓝光LED芯片。According to an embodiment of the present invention, the light-emitting device further includes an LED chip, and the LED chip is used to carry the above-mentioned phosphor material Ca 14 Zn 6-a Mg a+c Al 10-b-2c B b Mn c O 35 . Preferably, the LED chip is an ultraviolet/near ultraviolet/violet/blue LED chip with a wavelength of 280-480 nm. Preferably it is a blue LED chip.
根据本发明的实施方案,所述蓝光LED芯片为峰值在420-480nm之间的蓝光LED芯片。According to an embodiment of the present invention, the blue LED chip is a blue LED chip with a peak value between 420-480 nm.
根据本发明的实施方案,所述发光装置包含发光材料层,所述发光材料层涂覆于所述LED芯片上,所述发光材料层中含有均匀分散的所述荧光粉材料Ca14Zn6-aMga+cAl10-b- 2cBbMncO35。进一步地,所述发光材料层中还含有胶。例如,所述胶可以为环氧树脂、聚碳酸酯或硅胶;优选为硅胶。对于胶的用量不做特别限定,根据本领域已知操作,其能够均匀涂敷于LED芯片上即可。According to an embodiment of the present invention, the light-emitting device includes a luminescent material layer coated on the LED chip, and the luminescent material layer contains uniformly dispersed phosphor material Ca 14 Zn 6- a Mg a+c Al 10-b- 2c B b Mn c O 35 . Further, the luminescent material layer also contains glue. For example, the glue can be epoxy resin, polycarbonate or silica gel; silica gel is preferred. The amount of glue is not particularly limited, as long as it can be evenly coated on the LED chip according to operations known in the art.
根据本发明的实施方案,所述发光装置为白光LED器件。进一步地,所述白光LED器件用于农业生产等领域中。例如,利用所述白光LED光源促进植物生长。According to an embodiment of the present invention, the light emitting device is a white light LED device. Further, the white light LED device is used in agricultural production and other fields. For example, the white LED light source is used to promote plant growth.
本发明还提供上述发光装置的制备方法,包括如下步骤:将上述荧光粉材料与胶混合均匀,而后涂覆在LED芯片上。The present invention also provides a method for preparing the above-mentioned light-emitting device, which includes the following steps: uniformly mixing the above-mentioned phosphor material and glue, and then coating the mixture on the LED chip.
本发明还提供了含上述发光材料的发光装置用于农业生产等领域中。例如,利用所述白光LED光源促进植物生长。The present invention also provides a light-emitting device containing the above-mentioned light-emitting material for use in agricultural production and other fields. For example, the white LED light source is used to promote plant growth.
本发明的有益效果:Beneficial effects of the present invention:
本发明通过Mg2+/Mn4+共掺杂Ca14Al10Zn6O35:Mn4+荧光粉,其中:Al3+被Mn4+取代导致电荷不平衡,并且所产生的晶体缺陷加剧了非辐射跃迁,本发明通过Mg部分替代Zn、B部分替代Al,从而有效改善了蓝光的吸收,以使得荧光粉的量子效率达到85%以上,同时使制得的荧光粉具有很好的热稳定性,其荧光强度在580K高温时才降为室温的50%;当温度低于500K时,CIE色度坐标几乎保持不变,且温度为460K和540K时的相对强度分别保持为室温(300K)时的99%和82%。本发明制得的Mg2+/Mn4+共掺杂Ca14Al10Zn6O35:Mn4+荧光粉的热稳定性要显著高于目前商业化的红色荧光粉YAG:Ce3+,K2TiF6:Mn4+和Sr2Si5N8:Eu2+的热稳定性,是迄今为止最出色的Mn4+活化氧化物荧光粉。In the present invention, Ca 14 Al 10 Zn 6 O 35 :Mn 4+ phosphor is co-doped with Mg 2+ /Mn 4+ , in which Al 3+ is replaced by Mn 4+ , resulting in charge imbalance and aggravating the resulting crystal defects. In order to eliminate the non-radiative transition, the present invention effectively improves the absorption of blue light by partially replacing Zn with Mg and replacing Al with B partially, so that the quantum efficiency of the phosphor reaches more than 85%, and at the same time, the prepared phosphor has good thermal properties. Stability, its fluorescence intensity only drops to 50% of room temperature at a high temperature of 580K; when the temperature is lower than 500K, the CIE chromaticity coordinates remain almost unchanged, and the relative intensity at temperatures of 460K and 540K remains at room temperature (300K ) 99% and 82%. The thermal stability of the Mg 2+ /Mn 4+ co-doped Ca 14 Al 10 Zn 6 O 35 :Mn 4+ phosphor prepared by the present invention is significantly higher than the currently commercialized red phosphor YAG:Ce 3+ . The thermal stability of K 2 TiF 6 :Mn 4+ and Sr 2 Si 5 N 8 :Eu 2+ is the most outstanding Mn 4+ activated oxide phosphor to date.
附图说明Description of the drawings
图1为实施例1-3制得的红色荧光粉的荧光强度和量子效率随Mn掺杂浓度变化的图谱。Figure 1 is a graph showing changes in fluorescence intensity and quantum efficiency of red phosphors prepared in Examples 1-3 as a function of Mn doping concentration.
图2为实施例4-7制得的红色荧光粉的激发和发射光谱。Figure 2 shows the excitation and emission spectra of the red phosphor prepared in Examples 4-7.
图3为实施例5制得的红色荧光粉的激发和发射光谱。Figure 3 shows the excitation and emission spectra of the red phosphor prepared in Example 5.
图4为实施例8-12制得的红色荧光粉随B浓度变化的量子效率变化图。Figure 4 is a graph showing changes in quantum efficiency of red phosphors prepared in Examples 8-12 as B concentration changes.
图5为实施例13制得的红色荧光粉的热淬灭性能和色坐标。Figure 5 shows the thermal quenching performance and color coordinates of the red phosphor prepared in Example 13.
图6为由实施例2制得的红色荧光粉制备而成的LED器件。Figure 6 shows an LED device prepared from the red phosphor prepared in Example 2.
图7为由实施例2制得的红色荧光粉制备而成的LED器件的荧光谱图。Figure 7 is a fluorescence spectrum of an LED device prepared from the red phosphor prepared in Example 2.
具体实施方式Detailed ways
下文将结合具体实施例对本发明的技术方案做更进一步的详细说明。应当理解,下列实施例仅为示例性地说明和解释本发明,而不应被解释为对本发明保护范围的限制。凡基于本发明上述内容所实现的技术均涵盖在本发明旨在保护的范围内。The technical solution of the present invention will be further described in detail below with reference to specific embodiments. It should be understood that the following examples are only illustrative and explain the present invention and should not be construed as limiting the scope of the present invention. All technologies implemented based on the above contents of the present invention are covered by the scope of protection intended by the present invention.
除非另有说明,以下实施例中使用的原料和试剂均为市售商品,或者可以通过已知方法制备。Unless otherwise stated, the raw materials and reagents used in the following examples are commercially available or can be prepared by known methods.
实施例1-3Example 1-3
一种Mn4+激活的Ca14Zn6Al10O35的红色荧光粉,该荧光粉化学通式为Ca14Zn6-aMga+ cAl10-b-2cBbMncO35,表1给出了所制备荧光粉的Mn的掺杂浓度和制备原料的配比。通过改变原料中MnCO3的量,在其他合成条件不变的情况下,可以制备出不同Mn掺杂浓度的样品(实施例1-3)。A kind of Mn 4+ activated red phosphor of Ca 14 Zn 6 Al 10 O 35. The general chemical formula of the phosphor is Ca 14 Zn 6-a Mg a+ c Al 10-b-2c B b Mn c O 35 , as shown in the table 1 gives the Mn doping concentration of the prepared phosphor and the ratio of the raw materials. By changing the amount of MnCO3 in the raw materials, samples with different Mn doping concentrations can be prepared while other synthesis conditions remain unchanged (Examples 1-3).
所用原料:CaCO3、Al2O3、ZnO、MgO、MnCO3 Raw materials used: CaCO 3 , Al 2 O 3 , ZnO, MgO, MnCO 3
①实施例1-3中各原料组分的质量(g)如下表1,将原料称好放入球磨罐,并加入12mL 0.5%的油酸乙醇溶液;①The mass (g) of each raw material component in Examples 1-3 is as shown in Table 1. Weigh the raw materials and put them into the ball mill tank, and add 12 mL of 0.5% oleic acid ethanol solution;
表1Table 1
②将步骤①的球磨罐放在球磨机中,并用210r/min的转速保持10h;②Place the ball mill jar from step ① in the ball mill and maintain it at a speed of 210r/min for 10h;
③将步骤②混合均匀的浆料取出放入培养皿中在60℃的烘箱中烘干,得到前驱体粉末;③ Take out the uniformly mixed slurry in step ②, put it into a petri dish, and dry it in an oven at 60°C to obtain precursor powder;
④将步骤③得到的前驱体粉末在马弗炉中用1280℃煅烧2h,最终获得实施例1-3的红色荧光粉。④ Calculate the precursor powder obtained in step ③ in a muffle furnace at 1280°C for 2 hours to finally obtain the red phosphor powder of Example 1-3.
如图1所示,随着Mn浓度的增加,实施例1-3的发射峰峰型一致,荧光强度呈现先减弱后增强的趋势,同样样品的量子效率也是先降低后提高。As shown in Figure 1, as the Mn concentration increases, the emission peak shapes of Examples 1-3 are consistent, and the fluorescence intensity shows a trend of first weakening and then increasing. Similarly, the quantum efficiency of the sample also first decreases and then increases.
参照图6,一种发光装置,通过将实施例2制得的荧光粉材料与硅胶混合均匀,然后涂覆到蓝光LED芯片的发光表面上,并将其加热干燥以形成荧光粉发光层。再将正、负极通电后LED芯片发出蓝光,红色荧光粉发光层吸收蓝光后会发光,其荧光光谱图如图7所示。图7中结果显示:本发明制得的红色荧光粉能够被波长为420-480nm的蓝光激发,以发射出波长范围在660-780nm的红光,且其发射光谱最强峰位于710-720nm范围内。Referring to Figure 6, a light-emitting device is formed by mixing the phosphor material prepared in Example 2 and silica gel evenly, then coating it on the light-emitting surface of the blue LED chip, and heating and drying it to form a phosphor light-emitting layer. After the positive and negative electrodes are energized, the LED chip emits blue light. The red phosphor luminescent layer emits light after absorbing the blue light. The fluorescence spectrum is shown in Figure 7. The results in Figure 7 show that the red phosphor prepared by the present invention can be excited by blue light with a wavelength of 420-480nm to emit red light with a wavelength range of 660-780nm, and the strongest peak of its emission spectrum is located in the range of 710-720nm. Inside.
实施例4-7:Example 4-7:
一种Mn4+激活的Ca14Zn6Al10O35的红色荧光粉,该荧光粉化学通式为Ca14Zn6-aMga+ cAl10-b-2cBbMncO35,表2给出了所制备荧光粉的B的掺杂浓度和制备原料的配比。通过改变原料中H3BO3的量,在其他合成条件不变的情况下,可以制备出不同B掺杂浓度的样品(实施例4-7)。A kind of Mn 4+ activated red phosphor of Ca 14 Zn 6 Al 10 O 35. The general chemical formula of the phosphor is Ca 14 Zn 6-a Mg a+ c Al 10-b-2c B b Mn c O 35 , as shown in the table 2 gives the B doping concentration of the prepared phosphor and the ratio of the raw materials. By changing the amount of H 3 BO 3 in the raw materials, samples with different B doping concentrations can be prepared while other synthesis conditions remain unchanged (Examples 4-7).
所用原料:CaCO3、Al2O3、ZnO、MgO、MnCO3、H3BO3 Raw materials used: CaCO 3 , Al 2 O 3 , ZnO, MgO, MnCO 3 , H 3 BO 3
①实施例4-7中各原料组分的质量(g)如下表2,将原料称好放入球磨罐,并加入12mL 0.5%的油酸乙醇溶液;①The mass (g) of each raw material component in Example 4-7 is as shown in Table 2. Weigh the raw materials and put them into the ball mill tank, and add 12 mL of 0.5% oleic acid ethanol solution;
表2Table 2
②将步骤①的球磨罐放在球磨机中,并用190r/min的转速保持20h;②Place the ball mill jar from step ① in the ball mill and maintain it at a speed of 190r/min for 20h;
③将步骤②混合均匀的浆料取出放入培养皿中在60℃的烘箱中烘干,得到前驱体粉末;③ Take out the uniformly mixed slurry in step ②, put it into a petri dish, and dry it in an oven at 60°C to obtain precursor powder;
④将步骤③得到的前驱体粉末在马弗炉中用1230℃煅烧8h,最终获得实施例4-7。④ Calculate the precursor powder obtained in step ③ in a muffle furnace at 1230°C for 8 hours to finally obtain Example 4-7.
图2-3为不同B掺杂浓度样品的激发和发射光谱,激发光谱表明该荧光粉可在280-460nm的紫外/近紫外/紫光/蓝光下有效激发,发射光谱表明实施例4-7制得的荧光粉在325nm激发下均可发出660-730nm的远红光,峰值位于713nm。随着B掺杂量的增加,荧光粉样品的荧光强度呈现先增加后降低的趋势,其中实施例5制得的Ca14Al9.7B0.1Zn5.1Mn0.1MgO35荧光粉的荧光强度最大。Figure 2-3 shows the excitation and emission spectra of samples with different B doping concentrations. The excitation spectrum shows that the phosphor can be effectively excited under ultraviolet/near ultraviolet/violet/blue light of 280-460nm. The emission spectrum shows that the phosphor prepared in Example 4-7 The obtained phosphor can emit far-red light of 660-730nm under 325nm excitation, with a peak at 713nm. As the B doping amount increases, the fluorescence intensity of the phosphor samples first increases and then decreases. The Ca 14 Al 9.7 B 0.1 Zn 5.1 Mn 0.1 MgO 35 phosphor prepared in Example 5 has the highest fluorescence intensity.
实施例8-12:Examples 8-12:
一种Mn4+激活的Ca14Zn6Al10O35的红色荧光粉,该荧光粉化学通式为Ca14Zn6-aMga+ cAl10-b-2cBbMncO35,表3给出了所制备荧光粉的B的掺杂浓度和制备原料的配比。通过改变原料中H3BO3的量,在其他合成条件不变的情况下,可以制备出不同B掺杂浓度的样品(实施例8-12)。A kind of Mn 4+ activated red phosphor of Ca 14 Zn 6 Al 10 O 35. The general chemical formula of the phosphor is Ca 14 Zn 6-a Mg a+ c Al 10-b-2c B b Mn c O 35 , as shown in the table 3 gives the B doping concentration of the prepared phosphor and the ratio of the raw materials. By changing the amount of H 3 BO 3 in the raw materials, samples with different B doping concentrations can be prepared while other synthesis conditions remain unchanged (Examples 8-12).
所用原料:CaCO3、Al2O3、ZnO、MgO、MnCO3、H3BO3 Raw materials used: CaCO 3 , Al 2 O 3 , ZnO, MgO, MnCO 3 , H 3 BO 3
①实施例8-12中各原料组分的质量(g)如下表3,将原料称好放入球磨罐,并加入12mL 0.5%的油酸乙醇溶液;①The mass (g) of each raw material component in Examples 8-12 is as shown in Table 3. Weigh the raw materials and put them into the ball mill tank, and add 12 mL of 0.5% oleic acid ethanol solution;
表3table 3
②将步骤①的球磨罐放在球磨机中,并用200r/min的转速保持30h;②Place the ball mill jar from step ① in the ball mill and keep it at a speed of 200r/min for 30h;
③将步骤②混合均匀的浆料取出放入培养皿中在60℃的烘箱中烘干,得到前驱体粉末;③ Take out the uniformly mixed slurry in step ②, put it into a petri dish, and dry it in an oven at 60°C to obtain precursor powder;
④将步骤③得到的前驱体粉末在马弗炉中用1250℃煅烧5h,最终获得实施例8-12。④ Calculate the precursor powder obtained in step ③ in a muffle furnace at 1250°C for 5 hours to finally obtain Examples 8-12.
图4显示了B浓度对荧光粉样品的量子效率的影响。实施例9-12在实施例8的基础上不同浓度的增加了B,可以看到实施例9-12的量子效率明显比实施例8要高,随着B浓度的增加,样品的量子效率有先增加后降低的趋势,其中实施例11的量子效率最高。Figure 4 shows the effect of B concentration on the quantum efficiency of phosphor samples. Examples 9-12 add B at different concentrations based on Example 8. It can be seen that the quantum efficiency of Example 9-12 is significantly higher than that of Example 8. As the concentration of B increases, the quantum efficiency of the sample has The tendency is to increase first and then decrease, among which the quantum efficiency of Example 11 is the highest.
实施例13Example 13
一种Mn4+激活的Ca14Zn6Al10O35的红色荧光粉,该荧光粉化学通式为Ca14Zn6-aMga+ cAl10-b-2cBbMncO35,表4给出了实施例13的B的掺杂浓度和制备原料的配比。A kind of Mn 4+ activated red phosphor of Ca 14 Zn 6 Al 10 O 35. The general chemical formula of the phosphor is Ca 14 Zn 6-a Mg a+ c Al 10-b-2c B b Mn c O 35 , as shown in the table 4 gives the doping concentration of B and the ratio of preparation raw materials in Example 13.
所用原料:CaCO3、Al2O3、ZnO、MgO、MnCO3、H3BO3 Raw materials used: CaCO 3 , Al 2 O 3 , ZnO, MgO, MnCO 3 , H 3 BO 3
①实施例13中各原料组分的质量(g)如下表4,将原料称好放入球磨罐,并加入12mL 0.5%的油酸乙醇溶液;①The mass (g) of each raw material component in Example 13 is as shown in Table 4. Weigh the raw materials and put them into the ball mill tank, and add 12 mL of 0.5% oleic acid ethanol solution;
表4Table 4
②将步骤①的球磨罐放在球磨机中,并用210r/min的转速保持20h;②Place the ball mill jar from step ① in the ball mill and maintain it at a speed of 210r/min for 20h;
③将步骤②混合均匀的浆料取出放入培养皿中在60℃的烘箱中烘干,得到前驱体粉末;③ Take out the uniformly mixed slurry in step ②, put it into a petri dish, and dry it in an oven at 60°C to obtain precursor powder;
④将步骤③得到的前驱体粉末在马弗炉中用1250℃煅烧5h,最终获得实施例13。④ Calculate the precursor powder obtained in step ③ in a muffle furnace at 1250°C for 5 hours to finally obtain Example 13.
图5为本实施例制得的红色荧光粉的热淬灭性能和色坐标。(其中:热淬灭性能采用荧光光谱仪测试本实施例制得的红色荧光粉从室温(300K)到高温(573K)的发射光谱,并利用各温度下荧光强度的积分面积比值得到热淬灭曲线),从图中可以看出:实施例13制得的红色荧光粉的荧光强度降为原来的50%的温度在573K,由此表明本发明制得的荧光粉具有良好的热稳定性。Figure 5 shows the thermal quenching performance and color coordinates of the red phosphor prepared in this embodiment. (Among them: Thermal quenching performance uses a fluorescence spectrometer to test the emission spectrum of the red phosphor prepared in this example from room temperature (300K) to high temperature (573K), and uses the integrated area ratio of the fluorescence intensity at each temperature to obtain the thermal quenching curve ), it can be seen from the figure that the fluorescence intensity of the red phosphor prepared in Example 13 drops to 50% of the original temperature at 573K, which shows that the phosphor prepared by the present invention has good thermal stability.
以上,对本发明的实施方式进行了说明。但是,本发明不限定于上述实施方式。凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiment. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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