CN114957786A - Asymmetric electromagnetic shielding composite material, preparation method thereof and electromagnetic shielding device - Google Patents
Asymmetric electromagnetic shielding composite material, preparation method thereof and electromagnetic shielding device Download PDFInfo
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Abstract
本发明涉及功能性材料技术领域,具体涉及一种不对称结构电磁屏蔽复合材料及其制备方法、电磁屏蔽装置。本发明首先通过气体发泡技术在基体中引入多孔结构,再在基体表面一侧涂覆导电金属电磁屏蔽层,形成不对称结构,以多孔聚合物基体作为吸波泡沫层,再结合导电金属屏蔽层对电磁波的反射作用,使电磁波从吸波泡沫一侧入射时经历“低反射‑吸收‑反射‑再吸收”的过程;同时,本发明采用低温高压浸渍后再通过高温超临界气体处理的发泡工艺方法,在基体材料内部形成均匀的泡孔结构,使进入材料内部的电磁波被多次反射和散射进而延长其衰减路径,使制备的复合材料兼具极低的反射特征和超高的电磁屏蔽性能,可应用于电子通讯设备,航空航天,医疗保健等领域。The invention relates to the technical field of functional materials, in particular to an electromagnetic shielding composite material with an asymmetric structure, a preparation method thereof, and an electromagnetic shielding device. In the present invention, a porous structure is first introduced into the matrix through gas foaming technology, and then a conductive metal electromagnetic shielding layer is coated on the surface of the matrix to form an asymmetric structure, the porous polymer matrix is used as the wave-absorbing foam layer, and the conductive metal shielding layer is combined. The reflection effect of the layer on the electromagnetic wave makes the electromagnetic wave go through the process of "low reflection-absorption-reflection-reabsorption" when the electromagnetic wave is incident from one side of the wave-absorbing foam; at the same time, the invention adopts the process of low temperature and high pressure impregnation and then processed by high temperature supercritical gas. The bubble process method forms a uniform cell structure inside the matrix material, so that the electromagnetic wave entering the material is repeatedly reflected and scattered to extend its attenuation path, so that the prepared composite material has both extremely low reflection characteristics and ultra-high electromagnetic waves. Shielding performance, can be used in electronic communication equipment, aerospace, medical care and other fields.
Description
技术领域technical field
本发明涉及功能性材料技术领域,具体涉及一种不对称结构电磁屏蔽复合材料及其制备方法、电磁屏蔽装置。The invention relates to the technical field of functional materials, in particular to an electromagnetic shielding composite material with an asymmetric structure, a preparation method thereof, and an electromagnetic shielding device.
背景技术Background technique
随着电子信息产业的飞速发展,集成化、大功率电子设备的广泛使用,电磁辐射污染问题日益严重,不仅影响精密仪器设备的正常运作而且威胁人体健康。因此,开发高性能的电磁屏蔽材料对于防护电磁危害意义重大。与此同时,信息通讯,航空航天,军工,民用等电磁防护领域需要轻质的电磁屏蔽材料以减少能源消耗,未来迫切需要轻量化的高性能电磁屏蔽复合材料。With the rapid development of the electronic information industry and the widespread use of integrated and high-power electronic equipment, the problem of electromagnetic radiation pollution has become increasingly serious, which not only affects the normal operation of precision instruments and equipment, but also threatens human health. Therefore, the development of high-performance electromagnetic shielding materials is of great significance for the protection of electromagnetic hazards. At the same time, information and communication, aerospace, military, civil and other electromagnetic protection fields need lightweight electromagnetic shielding materials to reduce energy consumption, and lightweight high-performance electromagnetic shielding composite materials are urgently needed in the future.
传统屏蔽材料的性能主要取决于导电网络的完善程度和电导率。为了获得良好的电导率,往往需要添加高含量的导电填料(如石墨烯,碳纳米管,炭黑,金属等)。这些导电填料不仅会引起复合材料表面与空气间阻抗不匹配,造成大量的入射电磁波被反射(>90%),引起严重的二次电磁辐射污染问题。为了调谐高屏蔽性能与低反射特征之间的矛盾,已研究的方法包括在复合材料内部构建多孔结构,但是现有的多孔结构需要冷冻干燥,化学发泡,膨胀微球发泡等复杂的制备工艺,存在设备昂贵、污染环境、材料成本高等问题。因此开发兼具低反射特征和高屏蔽性能的轻量化聚合物电磁屏蔽材料,简化其工艺流程,实现其低成本的标准化制备,成为目前亟待解决的技术问题。The performance of traditional shielding materials mainly depends on the perfection and conductivity of the conductive network. In order to obtain good electrical conductivity, it is often necessary to add a high content of conductive fillers (such as graphene, carbon nanotubes, carbon black, metals, etc.). These conductive fillers will not only cause the impedance mismatch between the surface of the composite material and the air, but also cause a large number of incident electromagnetic waves to be reflected (>90%), causing serious secondary electromagnetic radiation pollution problems. In order to tune the contradiction between high shielding performance and low reflection characteristics, investigated methods include building porous structures inside composites, but existing porous structures require complex preparations such as freeze-drying, chemical foaming, expanded microsphere foaming, etc. There are problems such as expensive equipment, environmental pollution, and high material cost. Therefore, developing a lightweight polymer electromagnetic shielding material with both low reflection characteristics and high shielding performance, simplifying its technological process, and realizing its low-cost standardized preparation has become an urgent technical problem to be solved.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的缺陷,本发明的目的之一在于提供一种不对称结构电磁屏蔽复合材料的制备方法,超临界流体低温浸渍与高温超临界流体发泡配合形成均匀泡孔结构,使复合材料具有低反射性能。In order to overcome the defects of the prior art, one of the purposes of the present invention is to provide a method for preparing an electromagnetic shielding composite material with an asymmetric structure. The low-temperature impregnation of supercritical fluid and the foaming of high-temperature supercritical fluid form a uniform cell structure, so that the composite The material has low reflection properties.
本发明的目的之二在于提供一种不对称结构电磁屏蔽复合材料,采用本发明制备方法制备而成,内部多孔结构与表面金属层协同作用,使复合材料具有优异的电磁屏蔽性能。The second purpose of the present invention is to provide an electromagnetic shielding composite material with an asymmetric structure, which is prepared by the preparation method of the present invention. The internal porous structure and the surface metal layer cooperate to make the composite material have excellent electromagnetic shielding performance.
同时,本发明还在于提供一种电磁屏蔽装置,采用本发明提供的不对称结构电磁屏蔽复合材料制备而成。At the same time, the present invention also provides an electromagnetic shielding device, which is prepared by using the electromagnetic shielding composite material with the asymmetric structure provided by the present invention.
为了实现上述目的,本发明采用的技术方案如下:In order to achieve the above object, the technical scheme adopted in the present invention is as follows:
一种不对称结构电磁屏蔽复合材料的制备方法,包括首先制备磁性导电聚合物基体,然后再对磁性导电聚合物基体进行发泡处理;其中发泡处理包括首先将磁性导电聚合物基体在超临界流体中低温保压浸渍,卸压后快速在发泡温度下用超临界流体进行发泡,制得多孔结构聚合物基体;在多孔结构聚合物基体一侧表面涂覆导电金属电磁屏蔽层;其中低温保压浸渍的压强大于发泡压强。A method for preparing an electromagnetic shielding composite material with an asymmetric structure, comprising first preparing a magnetic conductive polymer matrix, and then performing foaming treatment on the magnetic conductive polymer matrix; wherein the foaming treatment includes firstly preparing the magnetic conductive polymer matrix in a supercritical state. Impregnating at low temperature in the fluid under pressure, and then rapidly foaming with supercritical fluid at the foaming temperature after decompression to obtain a porous structure polymer matrix; coating a conductive metal electromagnetic shielding layer on the surface of one side of the porous structure polymer matrix; wherein The pressure of low temperature holding pressure impregnation is higher than the foaming pressure.
可选的,所述磁性导电聚合物基体由导电填料、磁性粒子、高分子聚合物复合制备而成;导电填料、磁性微粒和高分子聚合物的质量用量比例为1:1:100。Optionally, the magnetic conductive polymer matrix is prepared by compounding conductive fillers, magnetic particles and high molecular polymers; the mass and dosage ratio of the conductive fillers, magnetic particles and high molecular polymers is 1:1:100.
作为举例说明,在本发明的一些实施例中,所述导电填料为碳纤维、碳纳米管、石墨烯、碳纳米纤维、纳米石墨片、石墨、炭黑或富勒烯;进一步优选为碳纳米管;所述磁性微粒为还原氧化石墨烯负载四氧化三铁;所述高分子聚合物为聚丙烯、聚乙烯、聚乳酸、硅橡胶、热塑性聚苯乙烯弹性体、热塑性聚烯烃弹性体、热塑性共聚酯弹性体、热塑性聚酰胺弹性体或热塑性聚氨酯弹性体;进一步优选为热塑性聚氨酯弹性体。As an example, in some embodiments of the present invention, the conductive filler is carbon fiber, carbon nanotube, graphene, carbon nanofiber, nanographite sheet, graphite, carbon black or fullerene; more preferably carbon nanotube The magnetic particles are reduced graphene oxide-loaded triiron tetroxide; the macromolecular polymer is polypropylene, polyethylene, polylactic acid, silicone rubber, thermoplastic polystyrene elastomer, thermoplastic polyolefin elastomer, thermoplastic copolymer Polyester elastomer, thermoplastic polyamide elastomer or thermoplastic polyurethane elastomer; further preferably thermoplastic polyurethane elastomer.
作为优选的,低温保压浸渍的压强为20Mpa,温度为40℃,保压时间2小时;卸压速率为5MPa/s。Preferably, the pressure of the low-temperature pressure-holding impregnation is 20Mpa, the temperature is 40°C, the pressure-holding time is 2 hours, and the pressure-releasing rate is 5MPa/s.
进一步优选的,卸压后快速在发泡温度下用超临界流体进行发泡的具体过程包括保压浸渍卸压后,快速取出样品放入内部温度达到发泡温度的反应釜中,通入预先加热的超临界流体,保压一定时间后卸压。Further preferably, the specific process of rapidly foaming with a supercritical fluid at the foaming temperature after depressurization includes maintaining pressure, dipping and depressurizing, quickly taking out the sample and placing it in a reaction kettle whose internal temperature reaches the foaming temperature, and feeding the pre-pressure The heated supercritical fluid is pressure-relieved after a certain period of time.
进一步优选的,发泡温度为100℃;预先加热的超临界流体的温度为90℃;保压时间为10min;卸压速率为5MPa/s。Further preferably, the foaming temperature is 100° C.; the temperature of the preheated supercritical fluid is 90° C.; the pressure holding time is 10 min; and the pressure relief rate is 5 MPa/s.
需要说明的是,超临界流体可选择现有技术已知的任意发泡气体,发泡气体的种类并不影响所制备复合材料的性能,作为举例说明,超临界流体可选择氮气、空气、氦气、氩气、石油醚、甲烷、乙烷、丙烷、丁烷、戊烷、己烷、庚烷、正戊烷、正己烷、正庚烷、二氯甲烷或三氯氟甲烷。It should be noted that the supercritical fluid can select any foaming gas known in the prior art, and the type of foaming gas does not affect the performance of the prepared composite material. As an example, the supercritical fluid can select nitrogen, air, helium gas, argon, petroleum ether, methane, ethane, propane, butane, pentane, hexane, heptane, n-pentane, n-hexane, n-heptane, dichloromethane or trichlorofluoromethane.
可选的,磁性导电聚合物基体的制备方法包括将导电填料加入磁性微粒有机溶剂分散液中,再加入高分子聚合物颗粒,加热至溶解温度并搅拌混合均匀后倒入过量去离子水中进行絮状沉淀后取出,干燥去除有机溶剂,热压成型制得磁性导电聚合物基体;Optionally, the preparation method of the magnetic conductive polymer matrix includes adding conductive fillers into the organic solvent dispersion of magnetic particles, then adding high molecular polymer particles, heating to the dissolution temperature, stirring and mixing uniformly, and pouring into excess deionized water for flocculation. After precipitation, take out, dry to remove the organic solvent, and hot-press to obtain the magnetic conductive polymer matrix;
其中还包括首先制备磁性微粒,本发明优选的磁性微粒为负载石墨烯的四氧化三铁微粒,其制备方法包括在石墨烯有机溶剂分散液中缓慢加入六水合氯化铁,搅拌混合均匀后加入NaOH和水合肼,加热反应后冷却至室温,得到负载石墨烯的四氧化三铁复合微粒分散液,用水和乙醇交替洗涤后烘干制得还原氧化石墨烯负载四氧化三铁复合微粒粉末。It also includes firstly preparing magnetic particles, the preferred magnetic particles of the present invention are graphene-loaded ferric oxide particles, and the preparation method includes slowly adding ferric chloride hexahydrate to the graphene organic solvent dispersion, stirring and mixing uniformly, and then adding NaOH and hydrazine hydrate are heated and reacted and cooled to room temperature to obtain a graphene-loaded ferric oxide composite particle dispersion, which is alternately washed with water and ethanol and dried to obtain reduced graphene oxide-loaded ferric oxide composite particle powder.
上述制备方法中使用的有机溶剂选自乙醇、甲醇、异丙醇、乙二醇、丙酮、己烷、戊烷、庚烷、辛烷、苯胺、丁酮、氯仿、二甲胺、正庚醇、四氢呋喃、苯、甲苯、二甲苯、乙苯、乙酸丁酯、三氯甲烷、甲酸、二甲亚砜、氯苯、二氯苯、二氯甲烷、三氯乙烯或N-甲基吡咯烷酮等。The organic solvent used in the above preparation method is selected from ethanol, methanol, isopropanol, ethylene glycol, acetone, hexane, pentane, heptane, octane, aniline, butanone, chloroform, dimethylamine, n-heptanol , tetrahydrofuran, benzene, toluene, xylene, ethylbenzene, butyl acetate, chloroform, formic acid, dimethyl sulfoxide, chlorobenzene, dichlorobenzene, dichloromethane, trichloroethylene or N-methylpyrrolidone, etc.
可选的,所述导电金属电磁屏蔽层为导电银层;厚度为30mm;多孔结构聚合物基体的厚度为2mm。Optionally, the conductive metal electromagnetic shielding layer is a conductive silver layer; the thickness is 30 mm; the thickness of the porous structure polymer matrix is 2 mm.
一种不对称结构电磁屏蔽复合材料,由上述制备方法制备而成。采用本发明复合材料可以制作应用于电子通讯设备,航空航天,医疗保健等领域的电磁屏蔽装置。An electromagnetic shielding composite material with asymmetric structure is prepared by the above preparation method. The composite material of the present invention can be used to manufacture electromagnetic shielding devices applied in the fields of electronic communication equipment, aerospace, medical care and the like.
本发明提供的不对称结构电磁屏蔽复合材料,首先通过气体发泡技术在磁性导电聚合物基体中引入多孔结构,再在基体表面一侧涂覆导电金属电磁屏蔽层,形成不对称结构,以多孔聚合物基体作为吸波层,再结合表面一侧的导电金属电磁屏蔽层,使电磁波从吸波泡沫一侧入射时经历“低反射-吸收-反射-再吸收”的过程;,本发明通过优化磁性导电聚合物基体的发泡工艺,在其内部形成均匀泡孔结构,降低了材料对电磁波的反射,同时泡孔界面对电磁波的多重反射和散射延长了电磁波的衰减路径,使制备的复合材料兼具低反射特征和高电磁屏蔽性能,可应用于电子通讯设备,航空航天,医疗保健等领域。其原理包括:In the electromagnetic shielding composite material with asymmetric structure provided by the present invention, a porous structure is first introduced into the magnetic conductive polymer matrix by gas foaming technology, and then a conductive metal electromagnetic shielding layer is coated on the surface of the matrix to form an asymmetric structure with porous structure. The polymer matrix is used as the wave absorbing layer, combined with the conductive metal electromagnetic shielding layer on the surface side, so that the electromagnetic wave goes through the process of "low reflection-absorption-reflection-reabsorption" when incident from the wave-absorbing foam side; The foaming process of the magnetic conductive polymer matrix forms a uniform cell structure inside it, which reduces the reflection of the material to the electromagnetic wave, and the multiple reflection and scattering of the electromagnetic wave at the cell interface prolongs the attenuation path of the electromagnetic wave, making the prepared composite material. With both low reflection characteristics and high electromagnetic shielding performance, it can be used in electronic communication equipment, aerospace, medical care and other fields. The principles include:
(1)低反射原理:采用低温高压浸渍后再快速在发泡温度和压强条件下对磁性导电聚合物基体进行发泡处理,并且优选发泡温度下通入预先加热的超临界流体,在磁性导电聚合物基体内部引入均匀的泡孔结构,增加阻抗匹配,使电磁波更多的进入材料内部而不是被反射。同时增加了电磁波的多重反射和散射,延长了电磁波的传输路径,增强了电磁波的吸收,从而赋予了复合材料低反射特征;(1) The principle of low reflection: the magnetic conductive polymer matrix is rapidly foamed under the conditions of foaming temperature and pressure after immersion at low temperature and high pressure, and pre-heated supercritical fluid is preferably introduced at the foaming temperature. A uniform cell structure is introduced into the conductive polymer matrix to increase impedance matching, so that more electromagnetic waves enter the material instead of being reflected. At the same time, the multiple reflection and scattering of electromagnetic waves are increased, the transmission path of electromagnetic waves is extended, and the absorption of electromagnetic waves is enhanced, thereby endowing the composite material with low reflection characteristics;
(2)高电磁屏蔽性能原理:由于致密导电金属电磁屏蔽层的复合,构建了基于吸波泡沫的不对称结构复合材料,使电磁波从吸波泡沫一侧入射时经过“低反射-吸收-反射-再吸收”的过程延长了其传输路径,增强了电磁波吸收,从而赋予复合泡沫优异的电磁屏蔽性能。(2) Principle of high electromagnetic shielding performance: Due to the composite of dense conductive metal electromagnetic shielding layers, an asymmetric structural composite material based on absorbing foam is constructed, so that electromagnetic waves are incident from the absorbing foam side through "low reflection-absorption-reflection" -Reabsorption" process prolongs its transmission path and enhances electromagnetic wave absorption, thus giving syntactic foam excellent electromagnetic shielding properties.
本发明提供的制备方法简易可行、成本低、可规模化生产。The preparation method provided by the invention is simple, feasible, low in cost and capable of large-scale production.
附图说明Description of drawings
图1为本发明实施例提供的不对称结构电磁屏蔽复合材料制备方法的整体流程示意图;1 is a schematic overall flow diagram of a method for preparing an electromagnetic shielding composite material with an asymmetric structure according to an embodiment of the present invention;
图2为本发明实施例1制备的还原氧化石墨烯负载四氧化三铁复合粒子的扫描电镜图;Fig. 2 is the scanning electron microscope picture of the reduced graphene oxide supported ferric oxide composite particle prepared by the embodiment of the present invention 1;
图3为本发明实施例1制备的不对称结构电磁屏蔽复合材料的断面扫描电镜图;3 is a cross-sectional SEM image of the electromagnetic shielding composite material with asymmetric structure prepared in Example 1 of the present invention;
图4为本发明实施例1、对比例1和对比例2制备的磁性导电聚合物基体发泡前后在X波段的反射功率系数对比图;其中(a)为发泡前;(b)为发泡后;Fig. 4 is the reflection power coefficient comparison diagram of the magnetic conductive polymer matrix prepared by Example 1, Comparative Example 1 and Comparative Example 2 of the present invention before and after foaming in the X-band; wherein (a) is before foaming; (b) is hair after soaking;
图5为本发明实施例1、对比例1和对比例2制备的磁性导电聚合物基体发泡前后电磁屏蔽性能(SSET)、吸收功率系数A、透射功率系数T、反射功率系数R对比图;其中(a)为发泡前;(b)为发泡后;5 is a comparison diagram of electromagnetic shielding performance (SSE T ), absorption power coefficient A, transmission power coefficient T, and reflected power coefficient R before and after the magnetic conductive polymer matrix prepared by Example 1, Comparative Example 1 and Comparative Example 2 of the present invention ; Wherein (a) is before foaming; (b) is after foaming;
图6为本发明实施例1、对比例1和对比例2制备的不对称结构电磁屏蔽复合材料在X波段的吸收效能(SEA)、总电磁屏蔽效能(SET)、反射屏蔽效能(SER)对比图;其中(a)为平均值;(b)为不同频率吸收效能(SEA)和总电磁屏蔽效能(SET)变化曲线图;(c)为不同频率反射屏蔽效能(SER)变化曲线图;Fig. 6 is the absorption efficiency (SE A ), the total electromagnetic shielding effectiveness ( SET ), the reflection shielding effectiveness (SE ) of the electromagnetic shielding composite materials with asymmetric structure prepared in Example 1, Comparative Example 1 and Comparative Example 2 of the present invention in the X-band R ) Comparison diagram; where (a) is the average value; (b) is the variation curve of absorption effectiveness (SE A ) and total electromagnetic shielding effectiveness ( SET ) at different frequencies; (c) is the reflection shielding effectiveness ( SER ) at different frequencies ) change curve;
图7为本发明实施例1、对比例1和对比例2制备的不对称结构电磁屏蔽复合材料在X波段的反射功率(R)、吸收功率(A)、透射功率(T)对比图;其中(a)为平均值;(b)为不同频率反射功率(R)变化曲线图;(c)为不同频率吸收功率(A)和透射功率(T)变化曲线图;7 is a comparison diagram of reflected power (R), absorbed power (A), and transmitted power (T) in the X-band of the electromagnetic shielding composite materials with asymmetric structure prepared in Example 1, Comparative Example 1 and Comparative Example 2 of the present invention; wherein (a) is the average value; (b) is the variation curve of reflected power (R) at different frequencies; (c) is the variation curve of absorbed power (A) and transmitted power (T) at different frequencies;
图8为按照对比例3提供的制备过程制备的不对称结构电磁屏蔽复合材料在X波段的吸收效能(SEA)、总电磁屏蔽效能(SET)、反射屏蔽效能(SER)平均值对比图。FIG. 8 is a comparison of the average values of absorption effectiveness (SE A ), total electromagnetic shielding effectiveness ( SET ) and reflection shielding effectiveness ( SER ) in the X-band of the electromagnetic shielding composite material with asymmetric structure prepared according to the preparation process provided in Comparative Example 3 picture.
具体实施方式Detailed ways
下面通过具体实施例对本发明的技术方案进行详细说明。The technical solutions of the present invention will be described in detail below through specific embodiments.
下述实施例提供的不对称结构电磁屏蔽复合材料制备方法的整体流程如图1所示。The overall flow of the preparation method of the electromagnetic shielding composite material with the asymmetric structure provided by the following embodiments is shown in FIG. 1 .
实施例1Example 1
本实施例提供一种不对称结构电磁屏蔽复合材料,其制备方法的具体操作步骤为:The present embodiment provides an electromagnetic shielding composite material with an asymmetric structure, and the specific operation steps of the preparation method are as follows:
S1.还原氧化石墨烯负载四氧化三铁复合粒子的制备:S1. Preparation of reduced graphene oxide supported ferric oxide composite particles:
将0.28g石墨烯加入140ml乙二醇中超声30min使其分散均匀,然后在机械搅拌条件下先后缓慢加入2.7g六水合氯化铁,搅拌均匀后加入2gNaOH和10ml水合肼。随后,将混合均匀的溶液放入反应釜中,在200℃条件下放置12h后自然冷却至室温,得到还原氧化石墨烯负载四氧化三铁复合粒子分散液;将分散液用去离子水和乙醇交替离心清洗五次后在80℃烘箱中干燥,得到还原氧化石墨烯负载四氧化三铁复合粒子粉末,如图2所示,还原氧化石墨烯负载四氧化三铁复合粒子的扫描电镜图,表明本实施例制备获得无团聚且均匀分散的还原氧化石墨烯负载四氧化三铁复合粒子;Add 0.28 g of graphene to 140 ml of ethylene glycol and ultrasonically for 30 min to make it uniformly dispersed, then slowly add 2.7 g of ferric chloride hexahydrate under mechanical stirring conditions, and add 2 g of NaOH and 10 ml of hydrazine hydrate after stirring evenly. Subsequently, the homogeneously mixed solution was put into a reaction kettle, placed at 200°C for 12 hours, and then cooled to room temperature naturally to obtain a dispersion liquid of reduced graphene oxide-supported ferric oxide composite particles; the dispersion liquid was mixed with deionized water and ethanol After being alternately centrifuged and cleaned five times, it was dried in an oven at 80 °C to obtain reduced graphene oxide-supported ferric tetroxide composite particle powder. The present embodiment prepares and obtains the reduced graphene oxide supported ferric oxide composite particles without agglomeration and uniform dispersion;
S2.磁性导电聚合物基体的制备:S2. Preparation of Magnetic Conductive Polymer Matrix:
将0.15g碳纳米管和0.15g步骤S1制备的还原氧化石墨烯负载四氧化三铁复合粒子粉末超声分散于200ml N-N二甲基甲酰胺中,加入15g聚氨酯颗粒并在60℃条件下搅拌4h,再将混合溶液倒入过量去离子水中进行絮凝沉淀后取出,并在80℃烘箱内干燥8h去除溶剂,然后通过真空辅助热压机将干燥后的复合材料热压成型,得到碳纳米管/石墨烯负载四氧化三铁/聚氨酯复合材料,作为磁性导电聚合物基体,标记为S-T/C1/MG;0.15g carbon nanotubes and 0.15g reduced graphene oxide supported ferric oxide composite particle powder prepared in step S1 were ultrasonically dispersed in 200ml N-N dimethylformamide, 15g polyurethane particles were added and stirred at 60°C for 4h, The mixed solution was poured into excess deionized water for flocculation and precipitation, then taken out, dried in an oven at 80 °C for 8 hours to remove the solvent, and then the dried composite material was hot-pressed by a vacuum-assisted hot press to obtain carbon nanotubes/graphite. The alkene-supported triiron tetroxide/polyurethane composite as a magnetic conductive polymer matrix, marked as S-T/C1/MG;
S3.不对称结构电磁屏蔽复合材料的制备:S3. Preparation of electromagnetic shielding composite material with asymmetric structure:
将步骤S2制得的碳纳米管/石墨烯负载四氧化三铁/聚氨酯复合材料放入40℃高压反应釜中,注入20MPa二氧化碳气体并保压2h,然后以5MPa/s的速率泄压至常压,快速取出样品并放入另一温度为100℃的反应釜中,通入8Mpa已加热至90℃的二氧化碳,10min后,以5MPa/s的速度快速泄压,得到碳纳米管/石墨烯负载四氧化三铁/聚氨酯复合泡沫,其厚度约为2mm,标记为F-T/C1/MG;然后使用刮刀在复合泡沫一侧涂覆一层导电银胶后放入80℃烘箱中10min使其固化,设置刮刀与复合泡沫表面间距为30mm,制得不对称结构碳纳米管/石墨烯负载四氧化三铁/聚氨酯复合泡沫,标记为F-T/C1/MG-Ag,如图3所示为F-T/C1/MG-Ag的断面扫描电镜图,表明其内部具有均匀致密的多孔结构,表面均匀覆盖导电银层。Put the carbon nanotube/graphene supported ferric oxide/polyurethane composite material obtained in step S2 into a 40°C autoclave, inject 20MPa carbon dioxide gas and keep the pressure for 2h, and then release the pressure at a rate of 5MPa/s to normal pressure, quickly take out the sample and put it into another reaction kettle with a temperature of 100 ° C, feed 8 Mpa of carbon dioxide heated to 90 ° C, after 10 minutes, quickly release the pressure at a speed of 5 MPa/s to obtain carbon nanotubes/graphene Loaded ferric oxide/polyurethane composite foam, its thickness is about 2mm, marked as F-T/C1/MG; then use a scraper to coat a layer of conductive silver glue on one side of the composite foam and put it in an 80℃ oven for 10min to cure it , set the distance between the scraper and the surface of the syntactic foam to be 30mm, and obtain the asymmetric structure carbon nanotube/graphene supported ferric oxide/polyurethane composite foam, which is marked as F-T/C1/MG-Ag, as shown in Figure 3 as F-T/ The cross-sectional SEM image of C1/MG-Ag shows that it has a uniform and dense porous structure inside, and the surface is uniformly covered with a conductive silver layer.
对比例1Comparative Example 1
本实施例提供一种不对称结构电磁屏蔽复合材料,其制备方法与实施例1的不同之处在于步骤S2加入0.3g碳纳米管,制得的磁性导电聚合物基体,标记为S-T/C2/MG;碳纳米管/石墨烯负载四氧化三铁/聚氨酯复合泡沫,其厚度为2mm,标记为F-T/C2/MG;不对称结构碳纳米管/石墨烯负载四氧化三铁/聚氨酯复合泡沫,标记为F-T/C2/MG-Ag。This embodiment provides an electromagnetic shielding composite material with an asymmetric structure, the preparation method of which is different from that of Embodiment 1 in that 0.3 g of carbon nanotubes are added in step S2 to obtain a magnetic conductive polymer matrix, which is marked as S-T/C2/ MG; carbon nanotube/graphene supported ferric oxide/polyurethane composite foam with a thickness of 2 mm, marked as F-T/C2/MG; asymmetric structure carbon nanotube/graphene supported triiron tetroxide/polyurethane composite foam, Labeled as F-T/C2/MG-Ag.
对比例2Comparative Example 2
本实施例提供一种不对称结构电磁屏蔽复合材料,其制备方法与实施例1的不同之处在于步骤S2加入0.45g碳纳米管,制得的磁性导电聚合物基体,标记为S-T/C3/MG;碳纳米管/石墨烯负载四氧化三铁/聚氨酯复合泡沫,其厚度为2mm,标记为F-T/C3/MG;不对称结构碳纳米管/石墨烯负载四氧化三铁/聚氨酯复合泡沫,标记为F-T/C3/MG-Ag。This embodiment provides an electromagnetic shielding composite material with an asymmetric structure. The difference between the preparation method and the embodiment 1 is that 0.45 g of carbon nanotubes are added in step S2 to obtain a magnetic conductive polymer matrix, which is marked as S-T/C3/ MG; carbon nanotube/graphene supported ferric oxide/polyurethane composite foam with a thickness of 2 mm, marked as F-T/C3/MG; asymmetric structure carbon nanotube/graphene supported ferric oxide/polyurethane composite foam, Labeled as F-T/C3/MG-Ag.
对比例3Comparative Example 3
本对比例提供一种不对称结构电磁屏蔽复合材料的制备过程,将实施例1步骤S2制得的碳纳米管/石墨烯负载四氧化三铁/聚氨酯复合材料放入温度为100℃的反应釜中,通入8Mpa二氧化碳后保压2h,然后以5Mpa/s的速度快速泄压,得到碳纳米管/石墨烯负载四氧化三铁/聚氨酯复合泡沫,控制其厚度为2mm。最后在复合泡沫的一侧涂覆一层导电银胶后放入80℃烘箱中10min使其固化,设置刮刀与复合泡沫表面间距为30mm,制得不对称结构碳纳米管/石墨烯负载四氧化三铁/聚氨酯复合泡沫,标记为F-T/C1/MG-Ag-N。This comparative example provides a preparation process of an electromagnetic shielding composite material with an asymmetric structure. The carbon nanotube/graphene-supported ferric oxide/polyurethane composite material obtained in step S2 of Example 1 is placed in a reaction kettle with a temperature of 100 °C , the carbon nanotube/graphene supported ferric oxide/polyurethane composite foam was obtained, and the thickness was controlled to 2mm. Finally, one side of the composite foam is coated with a layer of conductive silver glue and then placed in an oven at 80°C for 10 minutes to cure. The distance between the scraper and the surface of the composite foam is set to 30mm, and an asymmetric carbon nanotube/graphene supported tetroxide is prepared. Triiron/polyurethane composite foam, labeled F-T/C1/MG-Ag-N.
按照对比例1和对比例2同样的方法调整步骤S2中碳纳米管用量,再按照对比例3提供的同样的制备过程,制备不对称结构碳纳米管/石墨烯负载四氧化三铁/聚氨酯复合泡沫,分别标记为F-T/C2/MG-Ag-N和F-T/C3/MG-Ag-N。Adjust the amount of carbon nanotubes in step S2 according to the same method as Comparative Example 1 and Comparative Example 2, and then follow the same preparation process provided in Comparative Example 3 to prepare asymmetric carbon nanotubes/graphene-supported iron tetroxide/polyurethane composite Foams, labeled as F-T/C2/MG-Ag-N and F-T/C3/MG-Ag-N, respectively.
试验例性能验证Test case performance verification
1、采用电磁屏蔽测试仪测定实施例1、对比例1和对比例2制备的磁性导电聚合物基体发泡前后在X波段的反射功率系数R,结果图4所示;吸收功率系数A、透射功率系数T、平均反射功率系数R,如图5所示;1. Using an electromagnetic shielding tester to measure the reflection power coefficient R of the magnetic conductive polymer matrix prepared in Example 1, Comparative Example 1 and Comparative Example 2 before and after foaming in the X-band, the results are shown in Figure 4; the absorption power coefficient A, transmission Power coefficient T, average reflected power coefficient R, as shown in Figure 5;
图4和图5所示结果表明,随着碳纳米管用量的增加,实施例1、对比例1和对比例2发泡前固体的反射功率系数R分别为:0.46,0.61,0.68;发泡后多孔泡沫的反射功率系数R分别为:0.23,0.36,0.42;发泡前固体的吸收功率系数A分别为:0.49,0.38,0.32;发泡后多孔泡沫的吸收功率系数A分别为:0.46,0.48,0.51;发泡固体的特征屏蔽性能分别为:11.9,19.2,23.9dB cm3 g-1;发泡后泡沫的特征屏蔽性能分别为:13.2,21.8,26.3dB cm3 g-1;在整个X波段,不同碳纳米管含量下发泡前固体样品的反射功率系数均大于发泡后样品的反射功率系数,表明发泡过程降低了复合材料对电磁波的反射;随着碳纳米管含量增加,发泡前固体样品的反射功率系数R值大于发泡后样品的反射功率系数R值且发泡后特征电磁屏蔽效能均明显提升,表明发泡过程显著降低了复合材料对电磁波的反射并提升了复合材料的屏蔽性能。The results shown in Figure 4 and Figure 5 show that with the increase of the amount of carbon nanotubes, the reflected power coefficients R of the solids before foaming in Example 1, Comparative Example 1 and Comparative Example 2 are: 0.46, 0.61, and 0.68, respectively; The reflected power coefficients R of the porous foam after foaming are: 0.23, 0.36, 0.42; the absorbed power coefficients A of the solid before foaming are: 0.49, 0.38, 0.32; the absorbed power coefficients A of the porous foam after foaming are: 0.46, 0.48, 0.51; the characteristic shielding properties of the foamed solid are: 11.9, 19.2, 23.9dB cm 3 g -1 ; the characteristic shielding properties of the foam after foaming are: 13.2, 21.8, 26.3dB cm 3 g -1 ; In the entire X-band, the reflected power coefficients of the solid samples before foaming were greater than those after foaming under different carbon nanotube contents, indicating that the foaming process reduced the reflection of the composite material to electromagnetic waves; with the increase of carbon nanotube content , the reflected power coefficient R value of the solid sample before foaming is greater than the reflected power coefficient R value of the sample after foaming, and the characteristic electromagnetic shielding efficiency after foaming is significantly improved, indicating that the foaming process significantly reduces the reflection of the composite material to electromagnetic waves and improves the shielding properties of the composite material.
3、采用电磁屏蔽测试仪测定和计算实施例1、对比例1和对比例2制备的不对称结构电磁屏蔽复合材料在X波段的吸收效能(SEA)、总电磁屏蔽效能(SET)、反射屏蔽效能(SER),如图6所示,随着碳纳米管用量的增加,实施例1、对比例1和对比例2制备的不对称结构电磁屏蔽复合材料的吸收效能SEA分别为:88.9dB,95dB,102.7dB.;总屏蔽效能SET分别为89.2dB,95.5dB,103.5dB;X波段的平均反射屏蔽效能SER分别为0.24dB,0.5dB,0.83dB;在整个X波段,不对称结构电磁屏蔽复合材料的平均反射屏蔽效能(SER)、吸收效能(SEA)和总电磁屏蔽效能(SET)都随着碳纳米管含量的增加而提升,表明对电磁波反射的增加,且SEA曲线几乎与SET重叠,代表总屏蔽性能SET的增加主要归因于吸收损耗SEA的增加,证明本发明制备的复合材料以特有的多孔结构实现的以吸收损耗为主的电磁屏蔽机制。3. Use an electromagnetic shielding tester to measure and calculate the absorption efficiency (SE A ), the total electromagnetic shielding efficiency ( SET ), Reflection shielding effectiveness (SE R ), as shown in Figure 6, with the increase of the amount of carbon nanotubes, the absorption efficiency SE A of the asymmetric structure electromagnetic shielding composite materials prepared in Example 1, Comparative Example 1 and Comparative Example 2 are respectively : 88.9dB, 95dB, 102.7dB.; the total shielding effectiveness SE T is 89.2dB, 95.5dB, 103.5dB; the average reflection shielding effectiveness SE R of the X-band is 0.24dB, 0.5dB, 0.83dB respectively; in the entire X-band , the average reflection shielding effectiveness (SER ), absorption effectiveness (SE A ) and total electromagnetic shielding effectiveness ( SET ) of the asymmetric structure electromagnetic shielding composites increased with the increase of carbon nanotube content, indicating that the electromagnetic wave reflection is not effective. increase, and the SE A curve almost overlaps with the SE T , which means that the increase of the total shielding performance SE T is mainly due to the increase of the absorption loss SE A , which proves that the composite material prepared by the present invention is mainly based on the absorption loss realized by the unique porous structure. electromagnetic shielding mechanism.
4、采用电磁屏蔽测试仪测定和计算实施例1、对比例1和对比例2制备的不对称结构电磁屏蔽复合材料在X波段的反射功率(R)、吸收功率(A)、透射功率(T),如图7所示,随着碳纳米管用量的增加,实施例1、对比例1和对比例2制备的不对称结构复合泡沫的平均反射功率系数(R)为:0.05,0.11,0.17,吸收功率系数(A)值分别为:0.95,0.89,0.83,T值分别为:2.73545×10-9,3.76084×10-10,9.41558×10-11;在整个X波段,实施例1、对比例1和对比例2制备的不对称结构电磁屏蔽复合材料的反射功率系数R随着碳纳米管含量的增加而提升,吸收功率系数A和透射功率系数T都随着碳纳米管含量的增加而降低,但由于不对称结构设计,R值在整个X波段范围内保持极低的水平;当实施例1中碳纳米管质量为聚氨酯质量的1%,不对称结构复合泡沫在10.9GHz时,反射功率系数R值最小峰值为0.001,吸收功率系数A值最大峰值为0.999,表明有99.9%的电磁波被吸收。4. Use an electromagnetic shielding tester to measure and calculate the reflected power (R), absorbed power (A) and transmitted power (T) of the electromagnetic shielding composite materials with asymmetric structures prepared in Example 1, Comparative Example 1 and Comparative Example 2 in the X-band ), as shown in Figure 7, with the increase of the amount of carbon nanotubes, the average reflected power coefficients (R) of the asymmetric structural composite foams prepared in Example 1, Comparative Example 1 and Comparative Example 2 are: 0.05, 0.11, 0.17 , the absorption power coefficient (A) values are: 0.95, 0.89, 0.83, and the T values are: 2.73545×10 -9 , 3.76084×10 -10 , 9.41558×10 -11 ; The reflected power coefficient R of the electromagnetic shielding composites with asymmetric structure prepared in Example 1 and Comparative Example 2 increased with the increase of carbon nanotube content, and the absorbed power coefficient A and transmission power coefficient T both increased with the increase of carbon nanotube content. decreased, but due to the asymmetric structure design, the R value remained extremely low in the entire X-band range; when the carbon nanotube mass in Example 1 was 1% of the polyurethane mass, and the asymmetric structure syntactic foam was at 10.9GHz, the reflection The minimum peak value of the power coefficient R value is 0.001, and the maximum peak value of the absorption power coefficient A value is 0.999, indicating that 99.9% of the electromagnetic waves are absorbed.
5、采用电磁屏蔽测试仪测量和计算按照对比例3所述制备过程制备的不对称结构电磁屏蔽复合材料在X波段的吸收效能(SEA)、总电磁屏蔽效能(SET)、反射屏蔽效能(SER),如图8所示,随着碳纳米管用量的增加,所制备的不对称结构电磁屏蔽复合材料的吸收效能SEA分别为:77.9dB,81.5dB,84.1dB.;总屏蔽效能SET分别为80.3dB,85.6dB,91.3dB;X波段的平均反射屏蔽效能SER分别为2.4dB,4.1dB,7.2dB,对比实施例1、对比例1和对比例2制备的复合材料,在省去低温高压浸渍的处理过程后,复合材料的电磁屏蔽性能大幅降低。5. An electromagnetic shielding tester was used to measure and calculate the absorption effectiveness (SE A ), total electromagnetic shielding effectiveness ( SET ) and reflection shielding effectiveness of the electromagnetic shielding composite material with asymmetric structure prepared according to the preparation process described in Comparative Example 3 in the X-band. (SE R ), as shown in Fig. 8, with the increase of the amount of carbon nanotubes, the absorption efficiency SE A of the prepared asymmetric structure electromagnetic shielding composite material is: 77.9dB, 81.5dB, 84.1dB. The total shielding The effectiveness SE T is 80.3dB, 85.6dB, 91.3dB respectively; the average reflection shielding effectiveness SE R of the X-band is 2.4dB, 4.1dB, 7.2dB, respectively, the composite materials prepared in Comparative Example 1, Comparative Example 1 and Comparative Example 2 , after omitting the low temperature and high pressure impregnation process, the electromagnetic shielding performance of the composite material is greatly reduced.
综上所述:导电填料、磁性微粒和高分子聚合物的质量用量比例为1:1:100制备的复合材料具有89.2dB的高电磁屏蔽性能和低至0.05的反射功率系数,反射效能SER仅为0.24dB,吸收功率系数A值高达0.95。表明屏蔽了99.9999999%的电磁波且仅有0.5%的电磁波被反射。此外,在10.9GHz时,最小反射功率系数R值低至0.001,表明仅有0.1%的电磁波被反射。表明本发明制备的不对称结构电磁屏蔽复合材料兼具低反射特征和高电磁屏蔽性能,可应用于电子通讯设备,航空航天,医疗保健等领域。To sum up, the composite material prepared with the mass dosage ratio of conductive filler, magnetic particles and high molecular polymer at 1:1:100 has a high electromagnetic shielding performance of 89.2dB and a reflection power coefficient as low as 0.05, and the reflection efficiency SE R Only 0.24dB, the absorption power coefficient A value is as high as 0.95. Indicates that 99.9999999% of electromagnetic waves are shielded and only 0.5% of electromagnetic waves are reflected. Furthermore, at 10.9 GHz, the minimum reflected power coefficient R value is as low as 0.001, indicating that only 0.1% of the electromagnetic waves are reflected. It shows that the electromagnetic shielding composite material with asymmetric structure prepared by the invention has both low reflection characteristics and high electromagnetic shielding performance, and can be applied to the fields of electronic communication equipment, aerospace, medical care and the like.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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