CN114957201A - Preparation method of low-cyclic by-product poly (butylene succinate) polyester - Google Patents
Preparation method of low-cyclic by-product poly (butylene succinate) polyester Download PDFInfo
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- CN114957201A CN114957201A CN202210678580.4A CN202210678580A CN114957201A CN 114957201 A CN114957201 A CN 114957201A CN 202210678580 A CN202210678580 A CN 202210678580A CN 114957201 A CN114957201 A CN 114957201A
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- 239000006227 byproduct Substances 0.000 title claims abstract description 33
- ZMKVBUOZONDYBW-UHFFFAOYSA-N 1,6-dioxecane-2,5-dione Chemical compound O=C1CCC(=O)OCCCCO1 ZMKVBUOZONDYBW-UHFFFAOYSA-N 0.000 title claims abstract description 15
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 229920000728 polyester Polymers 0.000 title description 15
- 239000002262 Schiff base Substances 0.000 claims abstract description 29
- 150000004753 Schiff bases Chemical class 0.000 claims abstract description 29
- 238000006243 chemical reaction Methods 0.000 claims abstract description 27
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical group OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims abstract description 27
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 23
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 21
- 239000010936 titanium Substances 0.000 claims abstract description 21
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims abstract description 18
- 150000004714 phosphonium salts Chemical group 0.000 claims abstract description 14
- 239000003054 catalyst Substances 0.000 claims abstract description 12
- 238000005886 esterification reaction Methods 0.000 claims abstract description 11
- 229920000642 polymer Polymers 0.000 claims abstract description 9
- 239000001384 succinic acid Chemical group 0.000 claims abstract description 9
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 36
- 239000002904 solvent Substances 0.000 claims description 29
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 24
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 18
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 17
- 238000010992 reflux Methods 0.000 claims description 14
- SMQUZDBALVYZAC-UHFFFAOYSA-N salicylaldehyde Chemical compound OC1=CC=CC=C1C=O SMQUZDBALVYZAC-UHFFFAOYSA-N 0.000 claims description 14
- 239000007787 solid Substances 0.000 claims description 14
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 claims description 13
- 235000001014 amino acid Nutrition 0.000 claims description 12
- 150000001413 amino acids Chemical group 0.000 claims description 12
- 238000006068 polycondensation reaction Methods 0.000 claims description 11
- 239000002244 precipitate Substances 0.000 claims description 11
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 9
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- -1 polybutylene succinate Polymers 0.000 claims description 9
- IKWKJIWDLVYZIY-UHFFFAOYSA-M butyl(triphenyl)phosphanium;bromide Chemical compound [Br-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(CCCC)C1=CC=CC=C1 IKWKJIWDLVYZIY-UHFFFAOYSA-M 0.000 claims description 8
- 229920002961 polybutylene succinate Polymers 0.000 claims description 8
- 239000004631 polybutylene succinate Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 6
- 238000009835 boiling Methods 0.000 claims description 6
- 150000001728 carbonyl compounds Chemical class 0.000 claims description 6
- 150000007529 inorganic bases Chemical class 0.000 claims description 6
- 150000003609 titanium compounds Chemical class 0.000 claims description 6
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 claims description 6
- 239000004471 Glycine Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- FUGKCSRLAQKUHG-UHFFFAOYSA-N 5-chloro-2-hydroxybenzaldehyde Chemical compound OC1=CC=C(Cl)C=C1C=O FUGKCSRLAQKUHG-UHFFFAOYSA-N 0.000 claims description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 4
- QNAYBMKLOCPYGJ-REOHCLBHSA-N L-alanine Chemical compound C[C@H](N)C(O)=O QNAYBMKLOCPYGJ-REOHCLBHSA-N 0.000 claims description 4
- 239000004472 Lysine Substances 0.000 claims description 4
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 claims description 4
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 4
- 235000004279 alanine Nutrition 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 235000018977 lysine Nutrition 0.000 claims description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- JNMIXMFEVJHFNY-UHFFFAOYSA-M methyl(triphenyl)phosphanium;iodide Chemical compound [I-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(C)C1=CC=CC=C1 JNMIXMFEVJHFNY-UHFFFAOYSA-M 0.000 claims description 3
- MKKSTJKBKNCMRV-UHFFFAOYSA-N 5-bromo-2-hydroxybenzaldehyde Chemical compound OC1=CC=C(Br)C=C1C=O MKKSTJKBKNCMRV-UHFFFAOYSA-N 0.000 claims description 2
- XUJNEKJLAYXESH-REOHCLBHSA-N L-Cysteine Chemical compound SC[C@H](N)C(O)=O XUJNEKJLAYXESH-REOHCLBHSA-N 0.000 claims description 2
- CKLJMWTZIZZHCS-REOHCLBHSA-N L-aspartic acid Chemical compound OC(=O)[C@@H](N)CC(O)=O CKLJMWTZIZZHCS-REOHCLBHSA-N 0.000 claims description 2
- KDXKERNSBIXSRK-YFKPBYRVSA-N L-lysine Chemical compound NCCCC[C@H](N)C(O)=O KDXKERNSBIXSRK-YFKPBYRVSA-N 0.000 claims description 2
- QIVBCDIJIAJPQS-VIFPVBQESA-N L-tryptophane Chemical compound C1=CC=C2C(C[C@H](N)C(O)=O)=CNC2=C1 QIVBCDIJIAJPQS-VIFPVBQESA-N 0.000 claims description 2
- KZSNJWFQEVHDMF-BYPYZUCNSA-N L-valine Chemical compound CC(C)[C@H](N)C(O)=O KZSNJWFQEVHDMF-BYPYZUCNSA-N 0.000 claims description 2
- QIVBCDIJIAJPQS-UHFFFAOYSA-N Tryptophan Natural products C1=CC=C2C(CC(N)C(O)=O)=CNC2=C1 QIVBCDIJIAJPQS-UHFFFAOYSA-N 0.000 claims description 2
- KZSNJWFQEVHDMF-UHFFFAOYSA-N Valine Natural products CC(C)C(N)C(O)=O KZSNJWFQEVHDMF-UHFFFAOYSA-N 0.000 claims description 2
- 150000001370 alpha-amino acid derivatives Chemical class 0.000 claims description 2
- 235000008206 alpha-amino acids Nutrition 0.000 claims description 2
- 235000003704 aspartic acid Nutrition 0.000 claims description 2
- OQFSQFPPLPISGP-UHFFFAOYSA-N beta-carboxyaspartic acid Natural products OC(=O)C(N)C(C(O)=O)C(O)=O OQFSQFPPLPISGP-UHFFFAOYSA-N 0.000 claims description 2
- MFIUDWFSVDFDDY-UHFFFAOYSA-M butyl(triphenyl)phosphanium;chloride Chemical compound [Cl-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(CCCC)C1=CC=CC=C1 MFIUDWFSVDFDDY-UHFFFAOYSA-M 0.000 claims description 2
- RQNCKGZETNCAMA-UHFFFAOYSA-M butyl(triphenyl)phosphanium;iodide Chemical compound [I-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(CCCC)C1=CC=CC=C1 RQNCKGZETNCAMA-UHFFFAOYSA-M 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 2
- 239000000920 calcium hydroxide Substances 0.000 claims description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 2
- 235000018417 cysteine Nutrition 0.000 claims description 2
- XUJNEKJLAYXESH-UHFFFAOYSA-N cysteine Natural products SCC(N)C(O)=O XUJNEKJLAYXESH-UHFFFAOYSA-N 0.000 claims description 2
- JHYNXXDQQHTCHJ-UHFFFAOYSA-M ethyl(triphenyl)phosphanium;bromide Chemical compound [Br-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(CC)C1=CC=CC=C1 JHYNXXDQQHTCHJ-UHFFFAOYSA-M 0.000 claims description 2
- JJVNINGBHGBWJH-UHFFFAOYSA-N ortho-vanillin Chemical compound COC1=CC=CC(C=O)=C1O JJVNINGBHGBWJH-UHFFFAOYSA-N 0.000 claims description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 2
- 235000014393 valine Nutrition 0.000 claims description 2
- 239000004474 valine Substances 0.000 claims description 2
- MWOOGOJBHIARFG-UHFFFAOYSA-N vanillin Chemical compound COC1=CC(C=O)=CC=C1O MWOOGOJBHIARFG-UHFFFAOYSA-N 0.000 claims description 2
- FGQOOHJZONJGDT-UHFFFAOYSA-N vanillin Natural products COC1=CC(O)=CC(C=O)=C1 FGQOOHJZONJGDT-UHFFFAOYSA-N 0.000 claims description 2
- 235000012141 vanillin Nutrition 0.000 claims description 2
- 238000005086 pumping Methods 0.000 claims 2
- 230000035484 reaction time Effects 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 230000032050 esterification Effects 0.000 description 7
- 235000013305 food Nutrition 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 5
- 239000003153 chemical reaction reagent Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 229920002521 macromolecule Polymers 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229920003232 aliphatic polyester Polymers 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- 125000004185 ester group Chemical group 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229940052810 complex b Drugs 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002290 gas chromatography-mass spectrometry Methods 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000007363 ring formation reaction Methods 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229920001634 Copolyester Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- FAWGZAFXDJGWBB-UHFFFAOYSA-N antimony(3+) Chemical compound [Sb+3] FAWGZAFXDJGWBB-UHFFFAOYSA-N 0.000 description 1
- 239000004621 biodegradable polymer Substances 0.000 description 1
- 229920002988 biodegradable polymer Polymers 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- ZVVXVFDNCIMZHX-UHFFFAOYSA-N iodo-methyl-triphenyl-$l^{5}-phosphane Chemical compound C=1C=CC=CC=1P(I)(C=1C=CC=CC=1)(C)C1=CC=CC=C1 ZVVXVFDNCIMZHX-UHFFFAOYSA-N 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D323/00—Heterocyclic compounds containing more than two oxygen atoms as the only ring hetero atoms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/16—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
- B01J31/22—Organic complexes
- B01J31/2204—Organic complexes the ligands containing oxygen or sulfur as complexing atoms
- B01J31/2208—Oxygen, e.g. acetylacetonates
- B01J31/2226—Anionic ligands, i.e. the overall ligand carries at least one formal negative charge
- B01J31/2243—At least one oxygen and one nitrogen atom present as complexing atoms in an at least bidentate or bridging ligand
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/003—Compounds containing elements of Groups 4 or 14 of the Periodic Table without C-Metal linkages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2231/00—Catalytic reactions performed with catalysts classified in B01J31/00
- B01J2231/40—Substitution reactions at carbon centres, e.g. C-C or C-X, i.e. carbon-hetero atom, cross-coupling, C-H activation or ring-opening reactions
- B01J2231/49—Esterification or transesterification
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/40—Complexes comprising metals of Group IV (IVA or IVB) as the central metal
- B01J2531/46—Titanium
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
The invention relates to a preparation method of poly (butylene succinate) (PBS) with low cyclic by-products. The method comprises the following steps: mixing a catalyst Schiff base titanium complex, an auxiliary agent quaternary phosphonium salt, succinic acid and excessive 1, 4-butanediol for esterification reaction, vacuumizing for constant-temperature reaction, and granulating the obtained polymer melt to obtain the poly (butylene succinate) polymer. The content of the PBS cyclic byproduct is less than or equal to 1wt%, and the PBS cyclic byproduct has excellent mechanical properties.
Description
Technical Field
The invention belongs to the field of biodegradable polymer materials, and particularly relates to a preparation method of a low-cyclic by-product poly (butylene succinate).
Background
Poly (butylene succinate) (PBS) and copolyester thereof are aliphatic polyesters with good biodegradability and comprehensive performance, and are generally prepared by direct esterification and polycondensation of succinic acid and 1, 4-butanediol, and the PBS has strong application potential in the field of food contact materials such as disposable lunch boxes, straws and the like due to excellent biodegradability and mechanical properties. However, there are strict legal and regulatory requirements for food contact materials, which not only have excellent yellowing resistance, but also require control of the total migration in food contact materials and products, but there are few studies related thereto.
"characterization and control methods for oligomers in polyesters" study (academic paper, university of east China, Wenweiang, 2015) describes the formation and control of cyclic by-products in PET, which are believed to be formed mainly by ring opening due to cleavage of ester groups by the attack of macromolecular chain ends, and summarizes current methods for addressing cyclic by-products in PET. Among them, Japanese patent No. 12-219731 discloses addition of S0 at the polycondensation stage 3 The sulfite compound of X is effective to reduce cyclic by-products in the polyester. Japanese patent No. 12-219729 discloses that the content of cyclic by-products can be effectively controlled by controlling the molar ratio of antimony element to phosphoric acid.
The art of PET polyesters has studied how to effectively control the formation of cyclic by-products, but research on reducing cyclic by-products in PBS has focused primarily on post-processing.
EP-A2623540 discloses a process for purifying aliphatic polyesters such as PBS, in which the cyclic by-products are removed by solvent extraction, but the extraction process has the disadvantage that degradation of the polyester occurs, the molecular weight is not controllable and the mechanical properties are poor.
CN111372972 discloses a process for purifying aliphatic polyesters in a degassing apparatus, the cyclic by-products being removed by means of an entrainer, preferably water, which likewise causes degradation of the polyester and is complicated to operate.
In conclusion, a method for preparing poly (butylene succinate) with low cyclic by-products by using a high-efficiency and easily-realized industrialized method is urgently needed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a preparation method of polybutylene succinate (PBS). The method can effectively reduce the generation of cyclic byproducts in the synthesis process, and the obtained PBS can be directly used for food contact materials, so that the PBS post-treatment step is omitted.
In order to achieve the purpose of the invention, the technical scheme adopted by the invention is as follows:
a preparation method of a low-cyclic by-product poly (butylene succinate) (PBS) comprises the steps of mixing a catalyst Schiff base titanium complex, an auxiliary agent quaternary phosphonium salt, succinic acid and 1, 4-butanediol for esterification, vacuumizing, and continuing constant-temperature polycondensation reaction to obtain a poly (butylene succinate) polymer.
In the field of PBS preparation, polyester obtained by the reaction of dibasic acid and dihydric alcohol inevitably generates cyclic byproducts, and researches suggest that the cyclic byproducts can be the interchange of ester groups between adjacent macromolecules, or the inner cyclization of macromolecules, or the end group cyclization of macromolecules, or carboxyl groups formed in thermal degradation to generate cyclic oligomers, or the closed-loop condensation of monomer oligomers, wherein the possibility of the chain ends of the macromolecules to form the cyclic oligomers by attacking the cracking of the ester groups is the greatest, and the following formula is the generation process of one cyclic trimer:
different from the traditional titanate catalyst, the Schiff base titanium complex changes the electron distribution around the titanium of the catalytic active center due to the steric hindrance effect of the Schiff base ligand and the synergistic effect of the Schiff base titanium complex and the auxiliary agent quaternary phosphonium salt, and has a stabilizing effect on polyester, so that the generation of cyclic byproducts can be inhibited under high-temperature melting, the hydrolysis resistance of the catalyst is improved, and the catalyst can be stored for a long time.
In the invention, the Schiff base titanium complex is an amino acid Schiff base titanium complex, preferably an alpha-amino acid Schiff base titanium complex, and more preferably glycine; preferably, the addition amount of the Schiff base titanium complex is 0.02-2% of the mass of the succinic acid, and preferably 0.2-1%.
In the present invention, the quaternary phosphonium salt is R 1 R 2 3 PX 1 Wherein R is 1 Is 1-16 carbon alkyl, R 2 Is 1-6 carbon alkyl or phenyl, X 1 Is Cl - 、Br - 、I - 、NO 3 - 、CH 3 COO - Preferably, the quaternary phosphonium salt is one or more of butyltriphenylphosphonium bromide, butyltriphenylphosphonium iodide, butyltriphenylphosphonium chloride, ethyltriphenylphosphonium bromide and methyltriphenylphosphonium iodide, and more preferably, the quaternary phosphonium salt is butyltriphenylphosphonium bromide; preferably, the addition amount of the quaternary phosphonium salt is 0.01-1%, preferably 0.1-0.5% of the mass of the succinic acid.
In the invention, 1, 4-butanediol excessive relative to succinic acid is added, and the preferred molar ratio of the succinic acid to the 1, 4-butanediol is 1: 1.1-1: 1.3.
In the invention, the esterification reaction is carried out at 180-250 ℃.
In the invention, the polycondensation reaction is vacuumized twice, the first vacuumization is carried out until 1000-30,000 PaA, and the duration is 10-60 min; vacuumizing for the second time to less than 100PaA, and reacting for 60-200 min at constant temperature of 220-270 ℃.
It is another object of the present invention to provide a process for preparing a Schiff base titanium complex.
A preparation method of Schiff base titanium complex, which is the Schiff base titanium complex, comprises the following steps:
s1: dissolving amino acid and inorganic base in a solvent, and heating and refluxing until the solid is completely dissolved;
s2: dissolving an active carbonyl compound in a solvent, dropwise adding the solution into S1, and carrying out reflux reaction;
s3: dissolving a titanium compound in a solvent, dropwise adding the solution into S2, and carrying out reflux reaction;
s4: the solvent in S3 was evaporated to give a precipitate, which was washed and dried.
In the present invention, the amino acid in S1 is one or more of glycine, lysine, aspartic acid, valine, alanine, tryptophan and cysteine, and glycine is preferred.
In the invention, the inorganic base of S1 is one or more of sodium hydroxide, potassium hydroxide, calcium hydroxide, sodium carbonate, potassium carbonate and calcium carbonate, preferably potassium hydroxide; preferably, the molar ratio of the amino acid described in S1 to the inorganic base is 1 (2-5), preferably 1 (3-4).
In the invention, the solvent S1 is one or more of C1-C6 small molecular alcohol, chloroform, N-Dimethylformamide (DMF) and dimethyl sulfoxide, and methanol is preferred.
In the invention, S1 reacts in a nitrogen environment, and the reaction temperature is 5-10 ℃ higher than the boiling point of the solvent.
In the invention, the active carbonyl compound S2 is one or more of salicylaldehyde, vanillin, 5-chlorosalicylaldehyde, 5-bromosalicylaldehyde and o-vanillin, preferably salicylaldehyde; preferably, the molar ratio of the active carbonyl compound to the amino acid is (2-5): 1, preferably (3-4): 1.
In the present invention, the solvent used in S1 is S2.
In the invention, S2 is reacted in a nitrogen environment at a temperature higher than the boiling point of the solvent by 5-10 ℃ for 5-24 h, preferably 8-12 h.
In the invention, the titanium compound of S3 is titanium tetrachloride; preferably, the molar ratio of the titanium compound to the amino acid is (1-3): 1, preferably (1.5-2): 1.
In the present invention, the solvent used in S1 is S3.
In the invention, S3 is reacted in a nitrogen environment at a temperature higher than the boiling point of the solvent by 5-10 ℃ for 5-24 h, preferably 8-12 h.
In the present invention, the washing solvent in S4 is an alcohol solvent, preferably ethanol.
In the invention, the drying temperature of S4 is 100-300 ℃, preferably 150-200 ℃, and the drying time is 24-56 hours, preferably 40-50 hours.
It is another object of the present invention to provide polybutylene succinate (PBS).
The poly (butylene succinate) (PBS) is prepared by the preparation method or is prepared by catalysis of the catalyst prepared by the catalyst preparation method, wherein the content of poly (butylene succinate) cyclic byproducts in the poly (butylene succinate) is less than or equal to 1wt%, preferably less than or equal to 0.5 wt%, based on the total mass of the poly (butylene succinate); wherein the poly butylene succinate cyclic byproduct has the following structure:
wherein n is a positive integer less than 10.
Compared with the prior art, the technical scheme of the invention has the advantages that:
(1) the generation of cyclic byproducts is effectively reduced through the synergistic effect of the Schiff base titanium complex and the quaternary phosphonium salt, and the catalyst has better hydrolysis resistance, so that the utilization rate of the catalyst is greatly improved;
(2) the method effectively controls the generation of cyclic byproducts in the synthesis process, reduces the steps of PBS post-treatment, effectively controls the molecular weight distribution and has excellent mechanical properties.
Detailed Description
The present invention is further illustrated by the following examples, which should be construed as limiting the scope of the invention.
Raw materials:
succinic acid, superior products, Shandong Feiyang chemical Co., Ltd;
1, 4-Butanediol (BDO), technical grade, Xinjiang Makei chemical industries, Inc.;
glycine, food grade, Shandong Youso chemical science and technology, Inc.;
alanine, food grade, Shandong Youso chemical science and technology Co., Ltd;
lysine, food grade, Shandong Youso chemical science and technology, Inc.;
potassium hydroxide, analytical grade, alatin reagent ltd;
methanol, analytical grade, alatin reagent ltd;
salicylaldehyde, 5-chlorosalicylaldehyde, analytically pure, Tianjin, maozhi chemical reagent plant;
titanium tetrachloride, 99%, alatin reagent, inc;
ethanol, analytical grade, alatin reagent ltd;
butyltriphenylphosphonium bromide, methyltriphenylphosphonium iodide, 98%, sigma aldrich trade ltd.
The apparatus and methods used in the present invention are those commonly used in the art, except where specifically indicated. Wherein the molecular weight of the sample was measured by using a Gel Permeation Chromatography (GPC) instrument of model 1515-.
The mechanical properties were tested by the following methods: tensile properties were measured using a mechanical tester (Instron 5960) at a tensile rate of 50 mm/min.
The cyclic by-products were characterized by a zemer fly TSQ 8000Evo gas chromatography-mass spectrometry combination (GC-MS).
Schiff base titanium complex preparation
Example 1
1mmol of alanine and 2mmol of potassium hydroxide were weighed into a flask, 40mL of methanol were added and heated to 70 ℃ under nitrogen reflux until all the solids were dissolved. Then 10mL of methanol solution containing 2mmol of 5-chlorosalicylaldehyde was added dropwise to the flask, and after the addition was completed, refluxing was continued for 5 h. A10 mL methanol solution containing 1mmol of titanium tetrachloride was added dropwise to the reaction system, and the mixture was heated under reflux for 5 hours under a nitrogen atmosphere. After the reaction is finished, removing the solvent to obtain solid precipitate, washing the solid precipitate with 100mL of ethanol for three times, and drying the solid precipitate for 24 hours at 100 ℃ to obtain the Schiff base complex A.
Example 2
Weigh 1mmol of lysine and 5mmol of potassium hydroxide and transfer to a flask, add 40mL of methanol, heat to 75 ℃ under nitrogen and reflux until all the solids are dissolved. Then 10mL of methanol solution containing 5mmol of salicylaldehyde was added dropwise to the flask, and after the addition was completed, reflux was continued for 24 h. A10 mL methanol solution containing 3mmol of titanium tetrachloride was added dropwise to the reaction system, and the mixture was heated under reflux for 24 hours under a nitrogen atmosphere. After the reaction is finished, removing the solvent to obtain solid precipitate, washing the solid precipitate with 100mL of ethanol for three times, and drying the solid precipitate for 56 hours at 300 ℃ to obtain the Schiff base complex B.
Example 3
Weigh 1mmol of glycine and 3mmol of potassium hydroxide and transfer to a flask, add 40mL of methanol, heat to 73 ℃ under nitrogen and reflux until all the solids are dissolved. Then, 10mL of a methanol solution containing 4mmol of salicylaldehyde was added dropwise to the flask, and the mixture was refluxed for 10 hours after the addition. A10 mL methanol solution containing 2mmol of titanium tetrachloride was added dropwise to the reaction system, and the mixture was heated under reflux for 10 hours under a nitrogen atmosphere. And after the reaction is finished, removing the solvent to obtain solid precipitate, washing the solid precipitate by using 100mL of ethanol for three times, and drying the solid precipitate for 45 hours at 180 ℃ to obtain the Schiff base complex C.
Preparing polyester:
example 4
Adding 10mol of succinic acid, 13mol of butanediol, 0.236g of Schiff base complex A and 0.118g of butyltriphenyl phosphonium bromide into a 5L polyester kettle, keeping normal pressure in the kettle, stirring at a constant speed of 100rpm, heating to 150 ℃, starting reaction, gradually heating to 250 ℃ within 1h, finishing the esterification process when the amount of distilled by-product water in the reaction kettle reaches 95% of theoretical water yield, gradually vacuumizing the reaction kettle to 20,000PaA for 30min, then gradually vacuumizing to 90PaA, heating to 220 ℃ and keeping, carrying out polycondensation reaction, reacting for 200min, obtaining polymer melt, and carrying out water cooling and pelletizing to obtain the product.
Example 5
Adding 10mol of succinic acid, 11mol of butanediol, 23.6g of Schiff base complex B and 11.8g of butyltriphenyl phosphonium bromide into a 5L polyester kettle, keeping normal pressure in the kettle, stirring at a constant speed, heating to 150 ℃, starting reaction, gradually heating to 180 ℃ within 1h, finishing the esterification process when the amount of distilled by-product water in the kettle reaches 95% of theoretical water yield, gradually vacuumizing the reaction kettle to 1000PaA for 20min, then gradually vacuumizing to 90PaA, heating to 270 ℃ and keeping for polycondensation reaction for 100min to obtain polymer melt, and water-cooling and granulating to obtain the product.
Example 6
Adding 10mol of succinic acid, 12mol of butanediol, 5.9g of Schiff base complex C and 3.54 g of methyl triphenyl phosphorus iodide into a 5L polyester kettle, keeping normal pressure in the kettle, stirring at a constant speed, heating to 150 ℃, starting reaction, gradually heating to 220 ℃ within 1h, finishing the esterification process when the amount of distilled by-product water in the kettle reaches 95% of theoretical water yield, gradually vacuumizing the reaction kettle to 2000PaA for 50min, then gradually vacuumizing to 90PaA, heating to 240 ℃ and keeping for polycondensation reaction for 150min to obtain polymer melt, and water-cooling and granulating to obtain the product.
Comparative example 1
No quaternary phosphonium salt was added to this comparative example.
Adding 10mol of succinic acid, 12mol of butanediol and 5.9g of Schiff base complex C into a 5L polyester kettle, keeping the normal pressure in the kettle, stirring at a constant speed, heating to 150 ℃, starting the reaction, gradually heating to 220 ℃ within 1h, and finishing the esterification process when the amount of distilled by-product water in the reaction kettle reaches 95% of theoretical water yield. Gradually vacuumizing the reaction kettle to 2000PaA for 50min, then gradually vacuumizing to 90PaA, heating to 240 ℃ and keeping for polycondensation reaction for 150min to obtain a polymer melt, and water-cooling and granulating to obtain the product.
Comparative example 2
In this comparative example, phthalate was used without the addition of Schiff base complex.
Adding 10mol of succinic acid, 12mol of butanediol, 5.9g of tetrabutyl titanate and 3.54 g of butyltriphenyl phosphonium bromide into a 5L polyester kettle, keeping normal pressure in the kettle, stirring at a constant speed, heating to 150 ℃, starting reaction, gradually heating to 220 ℃ within 1h, finishing the esterification process when the amount of distilled by-product water in the kettle reaches 95% of theoretical water yield, gradually vacuumizing the reaction kettle to 2000PaA for 50min, then gradually vacuumizing to 90PaA, heating to 240 ℃ and keeping, carrying out polycondensation reaction for 150min, obtaining polymer melt, and carrying out water cooling and pelletizing to obtain the product.
TABLE 1PBS Properties
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.
Claims (9)
1. A preparation method of a low-cyclic by-product poly (butylene succinate) (PBS) is characterized in that a catalyst Schiff base titanium complex, an auxiliary agent quaternary phosphonium salt, succinic acid and 1, 4-butanediol are mixed for esterification reaction, and then the mixture is vacuumized and continuously subjected to constant-temperature polycondensation reaction to obtain a poly (butylene succinate) polymer.
2. The method for preparing according to claim 1, wherein the Schiff base titanium complex is an amino acid Schiff base titanium complex, preferably an α -amino acid Schiff base titanium complex, more preferably glycine;
preferably, the addition amount of the Schiff base titanium complex is 0.02-2% of the mass of the succinic acid, and preferably 0.2-1%;
and/or the quaternary phosphonium salt is R 1 R 2 3 PX 1 Wherein R is 1 Is 1-16 carbon alkyl, R 2 Is 1-6 carbon alkyl or phenyl, X 1 Is Cl - 、Br - 、I - 、NO 3 - 、CH 3 COO - Preferably, the quaternary phosphonium salt is one or more of butyltriphenylphosphonium bromide, butyltriphenylphosphonium iodide, butyltriphenylphosphonium chloride, ethyltriphenylphosphonium bromide and methyltriphenylphosphonium iodide, and more preferably, the quaternary phosphonium salt is butyltriphenylphosphonium bromide;
preferably, the addition amount of the quaternary phosphonium salt is 0.01-1%, preferably 0.1-0.5% of the mass of the succinic acid;
and/or adding excessive 1, 4-butanediol relative to the succinic acid, wherein the molar ratio of the succinic acid to the 1, 4-butanediol is preferably 1: 1.1-1: 1.3.
3. The production method according to claim 1 or 2, wherein the esterification reaction is carried out at 180 to 250 ℃;
and/or, carrying out twice vacuum pumping on the polycondensation reaction, wherein the first vacuum pumping is carried out until the vacuum pressure is 1000-30,000 PaA, and the vacuum pressure lasts for 10-60 min; vacuumizing for the second time to less than 100PaA, and reacting for 60-200 min at constant temperature of 220-270 ℃.
4. A method for preparing a schiff base titanium complex, which is the schiff base titanium complex according to any one of claims 1 to 3, comprising the steps of:
s1: dissolving amino acid and inorganic base in a solvent, and heating and refluxing until the solid is completely dissolved;
s2: dissolving an active carbonyl compound in a solvent, dropwise adding the solution into S1, and carrying out reflux reaction;
s3: dissolving a titanium compound in a solvent, dropwise adding the solution into S2, and carrying out reflux reaction;
s4: the solvent in S3 was evaporated to give a precipitate, which was washed and dried.
5. The method according to claim 3, wherein the amino acid at S1 is one or more selected from glycine, lysine, aspartic acid, valine, alanine, tryptophan and cysteine, preferably glycine;
and/or, the inorganic base in S1 is one or more of sodium hydroxide, potassium hydroxide, calcium hydroxide, sodium carbonate, potassium carbonate and calcium carbonate, and potassium hydroxide is preferred;
preferably, the molar ratio of the amino acid S1 to the inorganic base is 1 (2-5), preferably 1 (3-4);
and/or, the solvent of S1 is one or more of C1-C6 small molecular alcohol, chloroform, N-Dimethylformamide (DMF) and dimethyl sulfoxide, preferably methanol;
and/or reacting S1 in a nitrogen environment, wherein the reaction temperature is 5-10 ℃ higher than the boiling point of the solvent.
6. The preparation method according to claim 4, wherein the active carbonyl compound S2 is one or more of salicylaldehyde, vanillin, 5-chlorosalicylaldehyde, 5-bromosalicylaldehyde and o-vanillin, preferably salicylaldehyde;
preferably, the molar ratio of the active carbonyl compound to the amino acid is (2-5): 1, preferably (3-4): 1;
and/or, the solvent of S2 is the solvent used in S1;
and/or reacting S2 in a nitrogen environment, wherein the reaction temperature is 5-10 ℃ higher than the boiling point of the solvent, and the reaction time is 5-24 hours, preferably 8-12 hours.
7. The production method according to claim 4, wherein the titanium compound is titanium tetrachloride in S3;
preferably, the molar ratio of the titanium compound to the amino acid is (1-3) to 1, preferably (1.5-2) to 1;
and/or, the solvent of S3 is the solvent used in S1;
and/or reacting S3 in a nitrogen environment at the temperature of 5-10 ℃ higher than the boiling point of the solvent for 5-24 h, preferably 8-12 h.
8. The method according to claim 4, wherein the washing solvent of S4 is an alcohol solvent, preferably ethanol;
and/or the drying temperature of S4 is 100-300 ℃, preferably 150-200 ℃, and the drying time is 24-56 hours, preferably 40-50 hours.
9. A polybutylene succinate (PBS) prepared by the preparation method of any one of claims 1 to 3 or catalyzed by the catalyst prepared by the catalyst preparation method of any one of claims 4 to 8, wherein the content of cyclic side products of the polybutylene succinate in the polybutylene succinate is less than or equal to 1wt%, preferably less than or equal to 0.5 wt%, based on the total mass of the polybutylene succinate;
wherein the poly butylene succinate cyclic byproduct has the following structure:
wherein n is a positive integer less than 10.
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