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CN114957045B - Method for preparing pentanedicarbamate - Google Patents

Method for preparing pentanedicarbamate Download PDF

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CN114957045B
CN114957045B CN202210794066.7A CN202210794066A CN114957045B CN 114957045 B CN114957045 B CN 114957045B CN 202210794066 A CN202210794066 A CN 202210794066A CN 114957045 B CN114957045 B CN 114957045B
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amine
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CN114957045A (en
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王利国
石建辉
陈家强
曹妍
李会泉
徐爽
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Institute of Process Engineering of CAS
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C269/00Preparation of derivatives of carbamic acid, i.e. compounds containing any of the groups, the nitrogen atom not being part of nitro or nitroso groups
    • C07C269/04Preparation of derivatives of carbamic acid, i.e. compounds containing any of the groups, the nitrogen atom not being part of nitro or nitroso groups from amines with formation of carbamate groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C269/00Preparation of derivatives of carbamic acid, i.e. compounds containing any of the groups, the nitrogen atom not being part of nitro or nitroso groups
    • C07C269/08Separation; Purification; Stabilisation; Use of additives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
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Abstract

The invention provides a method for preparing pentanedicarbamate, which comprises the following steps: mixing a carbonylation agent and an amine substrate, and then mixing the mixture with an organic base catalyst to carry out carbonylation reaction to obtain a glutaraldehyde formate product; wherein the amine substrate comprises an aliphatic amine substrate or an aromatic amine substrate, and the organic base catalyst comprises any one or a combination of at least two of potassium phosphate, ethanolamine, tetramethylguanidine or triethylamine; the method takes cheap potassium phosphate as a catalyst, so that the conversion rate of the pentamethylene diamine reaches 100%, the selectivity of the pentamethylene dicarbamate is not less than 82%, and the method has the advantages of low catalyst price, mild reaction conditions and short reaction time, and is suitable for industrial popularization.

Description

一种制备戊二氨基甲酸酯的方法A kind of method for preparing pentamethylene dicarbamate

技术领域technical field

本发明属于有机催化领域,尤其涉及一种制备戊二氨基甲酸酯的方法。The invention belongs to the field of organic catalysis, in particular to a method for preparing pentamethylene dicarbamate.

背景技术Background technique

氨基甲酸酯是一类很重要的有机合成中间体,不仅广泛用于制造农业杀虫剂、除草剂以及药物合成,而且在工业上可以作为非光气合成聚氨酯的重要前体,而由聚氨酯制成的泡沫塑料、涂料、胶粘剂、合成皮革、弹性纤维等及其制品被广泛地应用于建筑、交通运输、矿山、机械、印刷、轻工和农业等领域。迄今为止,有关氨基甲酸酯的合成工艺已有很多,如早期的氨基甲酰氯与醇的反应,碳酰氯与胺的反应,但这些过程都需要使用剧毒的光气,对环境污染十分严重,在国际上被列为禁止发展的工艺。Carbamate is a very important organic synthesis intermediate, which is not only widely used in the manufacture of agricultural pesticides, herbicides and drug synthesis, but also can be used as an important precursor for non-phosgene synthesis of polyurethane in industry. The foamed plastics, coatings, adhesives, synthetic leather, elastic fibers, etc. and their products are widely used in the fields of construction, transportation, mining, machinery, printing, light industry and agriculture. So far, there have been many synthetic processes related to carbamate, such as the reaction of carbamoyl chloride and alcohol in the early stage, and the reaction of carbonyl chloride and amine, but these processes require the use of highly toxic phosgene, which is very serious for environmental pollution. , is listed as a prohibited process in the world.

目前主要集中在以下几种路线:硝基化合物的还原羰化法、胺的氧化羰化法和碳酸二甲酯的胺解法,除以上方法外,用氨基甲酸烷基酯和胺类化合物也能合成氨基甲酸酯,与前几种方法相比,催化路线环境较为友好,原料使用率高,工艺简单,安全生产隐患低,价格相对低廉,而且活性也较高,是一条极具发展前景的非光气路线。At present, it mainly focuses on the following routes: the reductive carbonylation method of nitro compounds, the oxidative carbonylation method of amines and the amination method of dimethyl carbonate. In addition to the above methods, alkyl carbamate and amine compounds can also be used. Synthetic carbamate, compared with the previous methods, the catalytic route is more environmentally friendly, the utilization rate of raw materials is high, the process is simple, the hidden danger of safety production is low, the price is relatively low, and the activity is also high. It is a very promising development. Non-phosgene route.

CN102015808B公开了一种氨基甲酸酯化反应催化剂和一种使用该氨基甲酸酯化反应催化剂制造不含金属化合物的氨基甲酸酯化物的方法,该氨基甲酸酯化反应催化剂催化异氰酸酯化合物、尤其是脂肪族异氰酸酯和含羟基化合物的反应,在形成氨基甲酸酯化物时有用,而且不影响氨基甲酸酯化物的性能,并且能够容易地从所得到的氨基甲酸酯化物中去除催化剂,所述催化剂是用于使含羟基化合物和异氰酸酯化合物反应而制造氨基甲酸酯化物的催化剂,是选自由(A)在金属氧化物载体(A-1)表面上负载金属氧化物(A-2)或非金属化合物(A-3)而形成的复合金属氧化物、(B)沸石、和(C)杂多酸所组成组中的至少一种固体酸催化剂的氨基甲酸酯化反应催化剂,所述催化剂含有金属离子,与产物的分较为困难。CN102015808B discloses a urethanization reaction catalyst and a method of using the urethanization reaction catalyst to manufacture a metal compound-free urethane compound. The urethanization reaction catalyst catalyzes isocyanate compounds, In particular, the reaction of an aliphatic isocyanate and a hydroxyl-containing compound is useful in forming a carbamate without affecting the properties of the carbamate, and the catalyst can be easily removed from the carbamate obtained, The catalyst is a catalyst used to react a hydroxyl-containing compound and an isocyanate compound to produce a carbamate, and is selected from (A) supporting a metal oxide (A-2) on the surface of a metal oxide carrier (A-1). ) or a non-metallic compound (A-3) and a composite metal oxide formed, (B) zeolite, and (C) a heteropolyacid formed of at least one solid acid catalyst in the urethane reaction catalyst, The catalyst contains metal ions, which are difficult to separate from the product.

WO/2022/041502公开了一种1,5-戊二异氰酸酯的制备方法,包括以下步骤:(1)将1,5-戊二胺、羰基化剂、第一溶剂和羰基化反应催化剂混合,进行固液分离,得到1,5-戊二氨基甲酸酯反应溶液;(2)将1,5-戊二氨基甲酸酯反应液纯化后与第二溶剂混合进行热解反应,得到1,5-戊二异氰酸酯;所述制备方法用到的催化剂为金属盐,产物的分离需要额外进行,步骤较为繁琐。WO/2022/041502 discloses a preparation method of 1,5-pentanediisocyanate, comprising the following steps: (1) mixing 1,5-pentanediamine, a carbonylating agent, a first solvent and a carbonylation reaction catalyst, Carrying out solid-liquid separation to obtain a 1,5-pentanedicarbamate reaction solution; (2) purifying the 1,5-pentanedicarbamate reaction solution and mixing it with a second solvent for pyrolysis reaction to obtain 1, 5-pentamethylene diisocyanate; the catalyst used in the preparation method is a metal salt, and the separation of the product needs to be additionally carried out, and the steps are relatively cumbersome.

CN113603613A公开了一种戊二氨基甲酸酯的催化合成方法,将戊二胺与羰化剂加入溶剂中溶解,通过二氧化钛催化剂进行催化合成反应,所述催化合成反应不仅使得戊二胺的转化率达到100%,戊二氨基甲酸酯的选择性≥90%,还具有条件温和,反应时间短,无污染,对设备要求低等优点,但是无机催化剂可能在反应物中遗留杂质离子。CN113603613A discloses a catalytic synthesis method of pentamethylenediamine, adding pentamethylenediamine and a carbonylating agent to dissolve in a solvent, and performing a catalytic synthesis reaction through a titanium dioxide catalyst. The catalytic synthesis reaction not only makes the conversion rate of pentamethylenediamine It reaches 100%, the selectivity of pentamethylene dicarbamate is more than 90%, and it also has the advantages of mild conditions, short reaction time, no pollution, and low requirements for equipment, but the inorganic catalyst may leave impurity ions in the reactants.

现有技术公开的戊二氨基甲酸酯的催化合成法,多存在无机催化剂的分离不够彻底或需要额外分离,以及催化剂价格昂贵,步骤较为繁琐,因此亟需开发一种廉价合成的戊二氨基甲酸酯的催化合成方法,且适用于工业化生产。The catalytic synthesis method of pentamethylenedicarbamate disclosed in the prior art often has insufficient separation of inorganic catalysts or requires additional separation, and the catalyst is expensive and the steps are cumbersome. Therefore, it is urgent to develop a cheaply synthesized pentamethylenedicarbamate The catalytic synthesis method of formate is suitable for industrial production.

发明内容Contents of the invention

针对现有技术存在的生产过程繁琐、催化剂分离不彻底等问题,本发明提出了一种制备戊二氨基甲酸酯的方法,用廉价的有机催化剂参与羰基化反应,提升了反应效率和产品纯度。Aiming at the problems of cumbersome production process and incomplete separation of catalysts in the prior art, the present invention proposes a method for preparing pentamethylene dicarbamate, which uses an inexpensive organic catalyst to participate in the carbonylation reaction, thereby improving reaction efficiency and product purity .

为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:

本发明提供了一种制备戊二氨基甲酸酯的方法,所述方法包括以下步骤:The invention provides a kind of method for preparing pentamethylene dicarbamate, described method comprises the following steps:

混合羰化剂和胺类底物,再与有机碱催化剂混合发生羰基化反应,得到戊二氨基甲酸酯产物;Mixing a carbonylating agent and an amine substrate, and then mixing with an organic base catalyst for a carbonylation reaction to obtain a pentamethylene dicarbamate product;

其中,所述胺类底物包括脂肪胺类底物或芳香胺类底物,所述有机碱催化剂包括磷酸钾,乙醇胺,四甲基胍或三乙胺中的任意一种或至少两种的组合。Wherein, the amine substrate includes an aliphatic amine substrate or an aromatic amine substrate, and the organic base catalyst includes any one or at least two of potassium phosphate, ethanolamine, tetramethylguanidine or triethylamine combination.

本发明以廉价的有机碱为催化剂,使得反应物胺类底物的近乎完全转化,同时,提高了戊二氨基甲酸酯的选择性,相比无机催化剂,有机催化剂还具有价格低廉,条件温和,反应时间短的优点,并且本发明优选种类的有机碱还可以适用于脂肪胺、芳香胺等化合物底物,广泛的用途使其适合推广到工业应用中;本发明所述有机碱催化剂包括磷酸钾,乙醇胺,四甲基胍或三乙胺中的任意一种或至少两种的组合,其中典型但非限制性的组合为磷酸钾和乙醇胺的组合、磷酸钾和四甲基胍的组合、磷酸钾和三乙胺的组合、四甲基胍和乙醇胺的组合等,但并不仅限于所列举的组合,该范围内其他未列举的组合同样适用。The present invention uses a cheap organic base as a catalyst, so that the reactant amine substrate is almost completely converted, and at the same time, the selectivity of pentamethylene dicarbamate is improved. Compared with the inorganic catalyst, the organic catalyst also has the advantages of low price and mild conditions. , the advantage of short reaction time, and the preferred organic base of the present invention can also be applied to compound substrates such as aliphatic amines and aromatic amines, and its wide range of uses makes it suitable for industrial applications; the organic base catalyst of the present invention includes phosphoric acid Any one or a combination of at least two of potassium, ethanolamine, tetramethylguanidine or triethylamine, wherein a typical but non-limiting combination is a combination of potassium phosphate and ethanolamine, a combination of potassium phosphate and tetramethylguanidine, The combination of potassium phosphate and triethylamine, the combination of tetramethylguanidine and ethanolamine, etc., are not limited to the listed combinations, and other unlisted combinations within this range are also applicable.

优选地,所述羰化剂和胺类底物的摩尔比为(2~15):1,例如可以是2:1、3:1、5:1、8:1、10:1、12:1或15:1,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the molar ratio of the carbonylating agent to the amine substrate is (2-15):1, such as 2:1, 3:1, 5:1, 8:1, 10:1, 12:1 1 or 15:1, but not limited to the listed values, other unlisted values within this range are also applicable.

优选地,所述脂肪胺类底物包括戊二胺和/或己二胺。Preferably, the aliphatic amine substrate includes pentamethylenediamine and/or hexamethylenediamine.

优选地,所述芳香胺类底物包括苯胺。Preferably, the aromatic amine substrate includes aniline.

优选地,所述羰化剂包括碳酸二甲酯、氨基甲酸甲酯、碳酸二乙酯或碳酸乙烯酯中的任意一种或至少两种的组合,其中典型但非限制性的组合为碳酸二甲酯和氨基甲酸甲酯的组合、碳酸二甲酯和碳酸二乙酯的组合、碳酸二甲酯和碳酸乙烯酯的组合或碳酸二乙酯和氨基甲酸甲酯的组合等,但并不仅限于所列举的组合,该范围内其他未列举的组合同样适用。Preferably, the carbonylating agent includes any one or a combination of at least two of dimethyl carbonate, methyl carbamate, diethyl carbonate or ethylene carbonate, wherein a typical but non-limiting combination is dicarbonate A combination of methyl ester and methyl carbamate, a combination of dimethyl carbonate and diethyl carbonate, a combination of dimethyl carbonate and ethylene carbonate, or a combination of diethyl carbonate and methyl carbamate, etc., but not limited to The listed combinations, other unlisted combinations within the range are also applicable.

优选地,对于胺类底物,所用有机碱催化剂当量为5~35%,例如可以是5%、10%、15%、20%、25%、30%或35%,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用,优选为10~25%。Preferably, for amine substrates, the equivalent of organic base catalyst used is 5-35%, such as 5%, 10%, 15%, 20%, 25%, 30% or 35%, but not limited to the listed The numerical value of , other unlisted numerical values in this numerical range are also applicable, preferably 10-25%.

本发明的有机碱催化剂的用量优选为胺类底物质量比的5~35%,其优势在于可以高效快速的发生反应,催化剂少于此含量,反应进行不彻底,而催化剂含量过高又会导致其自身的碱性水解产品,本发明所选比例可以大幅度提升转化率以及选择性。The consumption of organic base catalyst of the present invention is preferably 5~35% of amine substrate mass ratio, and its advantage is that can react efficiently and rapidly, and catalyst is less than this content, and reaction is not carried out completely, and catalyst content is too high and will Lead to its own alkaline hydrolysis product, the selected ratio of the present invention can greatly improve the conversion rate and selectivity.

优选地,所述羰基化反应的反应时间为0.5~24h,例如可以是0.5h、1h、2h、3h、5h、10h、12h、18h、20h或24h,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用,优选为3~12h。Preferably, the reaction time of the carbonylation reaction is 0.5-24h, such as 0.5h, 1h, 2h, 3h, 5h, 10h, 12h, 18h, 20h or 24h, but not limited to the listed values, the Other unlisted numerical values within the numerical range are also applicable, preferably 3 to 12h.

优选地,所述羰基化反应的反应温度为25~150℃,例如可以是25℃、60℃、85℃、100℃、125℃或150℃,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用,优选为50~85℃。Preferably, the reaction temperature of the carbonylation reaction is 25-150°C, for example, 25°C, 60°C, 85°C, 100°C, 125°C or 150°C, but not limited to the listed values, the value range Other values not listed in the above are also applicable, preferably 50-85°C.

优选地,所述羰基化反应的反应压力为0~2MPa,例如可以是0MPa、0.5MPa、1MPa、1.5MPa或2MPa,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用,优选为0.5~1.5MPa。Preferably, the reaction pressure of the carbonylation reaction is 0-2MPa, for example, it can be 0MPa, 0.5MPa, 1MPa, 1.5MPa or 2MPa, but it is not limited to the listed values, and other unlisted values within this range are the same Applicable, preferably 0.5-1.5MPa.

优选地,所述羰化剂和胺类底物在反应前还与第一溶剂进行混合。Preferably, the carbonylating agent and the amine substrate are also mixed with the first solvent before the reaction.

优选地,所述第一溶剂包括甲醇、乙醇、水或碳酸二甲酯中的任意一种或至少两种的组合,其中典型但非限制性的组合为甲醇和乙醇的组合、甲醇和水的组合、水和碳酸二甲酯的组合等,但并不仅限于所列举的组合,该范围内其他未列举的组合同样适用;在羰化剂为碳酸二甲酯时,第一溶剂不为碳酸二甲酯。Preferably, the first solvent includes any one or a combination of at least two of methanol, ethanol, water or dimethyl carbonate, wherein a typical but non-limiting combination is a combination of methanol and ethanol, a combination of methanol and water Combinations, combinations of water and dimethyl carbonate, etc., but not limited to the listed combinations, other unlisted combinations within this range are also applicable; when the carbonylating agent is dimethyl carbonate, the first solvent is not dicarbonate methyl ester.

优选地,所述第一溶剂和胺类底物的摩尔比为(3~50):1,例如可以是3:1、5:1、8:1、10:1、12:1、15:1、18:1、20:1、30:1或50:1,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the molar ratio of the first solvent to the amine substrate is (3-50):1, such as 3:1, 5:1, 8:1, 10:1, 12:1, 15:1 1, 18:1, 20:1, 30:1 or 50:1, but not limited to the listed values, other unlisted values within the range are also applicable.

本发明采用第一溶剂,并优选种类和配比,其优势在于所述种类的溶剂可以提供或酸或碱所需要的溶液载体,为离子之间的转移提供了良好的环境,进而在加入催化剂以及底物后,使反应更快的进行,得到更多产物,提高了产品的收率。The present invention adopts the first solvent, and preferred type and proportioning, its advantage is that the solvent of described type can provide or the solution carrier needed by acid or alkali, provides good environment for the transfer between ions, and then adds catalyst And after the substrate, the reaction is carried out faster, more products are obtained, and the yield of the product is improved.

优选地,对所述羰基化反应产生的甲醇进行排除。Preferably, the methanol produced by the carbonylation reaction is excluded.

优选地,排除甲醇的方式包括通入气体或蒸馏。Preferably, the way of removing methanol includes feeding gas or distillation.

优选地,所述通入气体的种类包括氮气。Preferably, the type of gas introduced includes nitrogen.

优选地,所述羰基化反应后,在羰基化反应得到的反应液中加入第二溶剂,静置至析出晶体并分离,得到戊二氨基甲酸酯产物。Preferably, after the carbonylation reaction, a second solvent is added to the reaction liquid obtained from the carbonylation reaction, and the mixture is left to stand until crystals are precipitated and separated to obtain a pentamethylene dicarbamate product.

优选地,所述第二溶剂包括氯苯、邻二氯苯、甲醇或乙醇中的任意一种或至少两种的组合,其中典型但非限制性的组合为氯苯和邻二氯苯的组合、氯苯和甲醇的组合、氯苯和乙醇的组合等,但并不仅限于所列举的组合,该范围内其他未列举的组合同样适用。Preferably, the second solvent includes any one or a combination of at least two of chlorobenzene, o-dichlorobenzene, methanol or ethanol, wherein a typical but non-limiting combination is a combination of chlorobenzene and o-dichlorobenzene , the combination of chlorobenzene and methanol, the combination of chlorobenzene and ethanol, etc., but are not limited to the listed combinations, and other unlisted combinations within this range are also applicable.

优选地,所述第二溶剂与羰基化反应后得到的反应液的体积比为(1~8):1。Preferably, the volume ratio of the second solvent to the reaction liquid obtained after the carbonylation reaction is (1-8):1.

本发明采用第二溶剂,起到了对反应后混合溶液中的产物进行进一步溶解的作用,进而在后续分离中得到更多产物,提高了产量。The invention adopts the second solvent to further dissolve the products in the mixed solution after the reaction, and further obtain more products in the subsequent separation, thereby increasing the yield.

优选地,所述静置的温度为-20~50℃,例如可以是-20℃、-10℃、0℃、10℃、20℃、30℃、40℃或50℃,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the standing temperature is -20°C to 50°C, such as -20°C, -10°C, 0°C, 10°C, 20°C, 30°C, 40°C or 50°C, but not limited to Numerical values listed, other unlisted numerical values within the numerical range are also applicable.

优选地,所述静置的时间为1~10h,例如可以是1h、2h、3h、5h、8h或10h,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the standing time is 1-10h, for example, 1h, 2h, 3h, 5h, 8h or 10h, but it is not limited to the listed values, and other unlisted values within this range are also applicable.

优选地,所述分离的方式包括过滤。Preferably, the separation method includes filtration.

作为本发明的一种优选的技术方案,所述方法包括以下步骤:As a preferred technical solution of the present invention, the method comprises the following steps:

混合羰化剂、胺类底物和第一溶剂,再与有机碱催化剂混合,25~150℃、0~2MPa下发生0.5~24h的羰基化反应,反应过程中持续搅拌,同时通入氮气或蒸馏以对反应产生的甲醇进行排除。在羰基化反应得到的反应液中加入第二溶剂,-20~50℃下静置1~10h至析出晶体并过滤,得到戊二氨基甲酸酯产物。Mix carbonylation agent, amine substrate and first solvent, then mix with organic base catalyst, 0.5~24h carbonylation reaction occurs at 25~150℃, 0~2MPa, keep stirring during the reaction process, and at the same time pass nitrogen or Methanol produced by the reaction was removed by distillation. A second solvent is added to the reaction liquid obtained by the carbonylation reaction, and the mixture is left to stand at -20 to 50°C for 1 to 10 hours until crystals are precipitated and filtered to obtain a pentamethylene dicarbamate product.

其中,所述胺类底物包括脂肪胺类底物或芳香胺类底物,所述脂肪胺类底物包括戊二胺和/或己二胺,所述芳香胺类底物包括苯胺。所述羰化剂包括碳酸二甲酯、氨基甲酸甲酯、碳酸二乙酯或碳酸乙烯酯中的任意一种或至少两种的组合,所述羰化剂和胺类底物的摩尔比为(2~15):1。所述第一溶剂包括甲醇、乙醇、水、四氢呋喃、碳酸二甲酯或乙腈中的任意一种或至少两种的组合。所述有机碱催化剂包括磷酸钾,乙醇胺,四甲基胍或三乙胺中的任意一种或至少两种的组合,对于胺类底物,所用有机碱催化剂当量为5~35%。所述第二溶剂包括氯苯、邻二氯苯、甲醇或乙醇中的任意一种或至少两种的组合,所述加入的第二溶剂与羰基化反应后得到的反应液的体积比为(1~8):1。Wherein, the amine substrates include aliphatic amine substrates or aromatic amine substrates, the aliphatic amine substrates include pentamethylenediamine and/or hexamethylenediamine, and the aromatic amine substrates include aniline. Described carbonylating agent comprises any one or the combination of at least two in dimethyl carbonate, methyl carbamate, diethyl carbonate or ethylene carbonate, and the molar ratio of described carbonylating agent and amine substrate is (2~15):1. The first solvent includes any one or a combination of at least two of methanol, ethanol, water, tetrahydrofuran, dimethyl carbonate or acetonitrile. The organic base catalyst includes any one or a combination of at least two of potassium phosphate, ethanolamine, tetramethylguanidine or triethylamine. For amine substrates, the equivalent weight of the organic base catalyst used is 5-35%. The second solvent includes any one or a combination of at least two of chlorobenzene, o-dichlorobenzene, methanol or ethanol, and the volume ratio of the added second solvent to the reaction solution obtained after the carbonylation reaction is ( 1~8):1.

与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:

(1)本发明提供的一种制备戊二氨基甲酸酯的方法,使用有机碱类物质为催化剂,廉价易得,降低生产成本,具有较好的工业化前景;(1) A kind of method for preparing pentamethylene dicarbamate provided by the present invention uses organic bases as catalysts, which is cheap and easy to get, reduces production costs, and has good industrialization prospects;

(2)本发明提供的一种制备戊二氨基甲酸酯的方法,采用碳酸二甲酯代替光气,反应条件温和,无污染,操作过程简便,安全隐患小;(2) A kind of method for preparing pentamethylene dicarbamate provided by the invention adopts dimethyl carbonate to replace phosgene, the reaction conditions are mild, pollution-free, the operation process is simple and convenient, and the potential safety hazard is small;

(3)本发明提供的一种制备戊二氨基甲酸酯的方法,目标产物戊二氨基甲酸甲酯收率≥82%,所使用的结晶分离方法,使得到的产品纯度≥99%。(3) A method for preparing pentamethylenedicarbamate provided by the present invention, the yield of the target product methyl pentamethylenedicarbamate is ≥ 82%, and the crystallization separation method used makes the obtained product purity ≥ 99%.

具体实施方式Detailed ways

为便于理解本发明,本发明列举实施例如下。本领域技术人员应该明了,所述实施例仅仅是帮助理解本发明,不应视为对本发明的具体限制。In order to facilitate understanding of the present invention, the present invention enumerates the following examples. It should be clear to those skilled in the art that the embodiments are only for helping to understand the present invention, and should not be regarded as specific limitations on the present invention.

下面通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below through specific embodiments.

在一个具体实施方式中,本发明提供了一种制备戊二氨基甲酸酯的方法,所述方法包括以下步骤:In a specific embodiment, the invention provides a kind of method for preparing pentamethylene dicarbamate, described method comprises the following steps:

混合羰化剂、胺类底物和第一溶剂,再与有机碱催化剂混合,25~150℃、0~2MPa下发生0.5~24h的羰基化反应,反应过程中持续搅拌,同时通入氮气或蒸馏以对反应产生的甲醇进行排除;在羰基化反应得到的反应液中加入第二溶剂,-20~50℃下静置1~10h至析出晶体并过滤,得到戊二氨基甲酸酯产物;Mix carbonylation agent, amine substrate and first solvent, then mix with organic base catalyst, 0.5~24h carbonylation reaction occurs at 25~150℃, 0~2MPa, keep stirring during the reaction process, and at the same time pass nitrogen or Distill to remove the methanol produced by the reaction; add a second solvent to the reaction liquid obtained by the carbonylation reaction, and stand at -20 to 50°C for 1 to 10 hours until crystals are precipitated and filtered to obtain the pentamethylene dicarbamate product;

其中,所述胺类底物包括脂肪胺类底物或芳香胺类底物,所述脂肪胺类底物包括戊二胺和/或己二胺,所述芳香胺类底物包括苯胺;所述羰化剂包括碳酸二甲酯、氨基甲酸甲酯、碳酸二乙酯或碳酸乙烯酯中的任意一种或至少两种的组合,所述羰化剂和胺类底物的摩尔比为(2~15):1;所述第一溶剂包括甲醇、乙醇、水或碳酸二甲酯中的任意一种或至少两种的组合,所述第一溶剂和胺类底物的摩尔比为(3~50):1;所述有机碱催化剂包括磷酸钾,乙醇胺,四甲基胍或三乙胺中的任意一种或至少两种的组合,对于胺类底物,所用有机碱催化剂当量为5~35%;所述第二溶剂包括氯苯、邻二氯苯、甲醇或乙醇中的任意一种或至少两种的组合,所述加入的第二溶剂与羰基化反应后得到的反应液的体积比为(1~8):1。Wherein, the amine substrates include aliphatic amine substrates or aromatic amine substrates, the aliphatic amine substrates include pentamethylenediamine and/or hexamethylenediamine, and the aromatic amine substrates include aniline; Described carbonylating agent comprises any one or the combination of at least two in dimethyl carbonate, methyl carbamate, diethyl carbonate or ethylene carbonate, and the molar ratio of described carbonylating agent and amine substrate is ( 2~15): 1; described first solvent comprises any one or the combination of at least two in methanol, ethanol, water or dimethyl carbonate, and the molar ratio of described first solvent and amine substrate is ( 3~50): 1; described organic base catalyst comprises potassium phosphate, ethanolamine, any one or the combination of at least two in tetramethylguanidine or triethylamine, for amine substrate, used organic base catalyst equivalent is 5% to 35%; the second solvent includes any one or a combination of at least two of chlorobenzene, o-dichlorobenzene, methanol or ethanol, and the reaction liquid obtained after the carbonylation reaction between the added second solvent The volume ratio is (1-8):1.

需明确的是,采用了本发明实施例提供的工艺或进行了常规数据的替换或变化均落在本发明的保护范围和公开范围之内。It should be clear that the adoption of the processes provided by the embodiments of the present invention or the replacement or change of conventional data all fall within the scope of protection and disclosure of the present invention.

实施例1Example 1

本实施例提供一种制备戊二氨基甲酸酯的方法,所述方法包括以下步骤:The present embodiment provides a kind of method for preparing pentamethylene dicarbamate, described method comprises the following steps:

以摩尔比为10:1:8混合碳酸二甲酯、戊二胺和水,再加入质量比为PDA质量10%的磷酸钾,90℃、1MPa下发生6h的羰基化反应,反应过程中持续搅拌,同时通入氮气以对反应产生的甲醇进行排除;反应结束后,加热至固体溶解,在羰基化反应得到的反应液中加入水,水与反应混合液的体积比为4:1,10℃下静置4h至析出晶体并过滤,得到戊二氨基甲酸酯产物。Mix dimethyl carbonate, pentamethylenediamine and water at a molar ratio of 10:1:8, and then add potassium phosphate whose mass ratio is 10% of the mass of PDA, and a carbonylation reaction occurs for 6 hours at 90°C and 1 MPa, and the reaction process lasts Stir while feeding nitrogen to remove the methanol generated by the reaction; after the reaction, heat until the solid dissolves, add water to the reaction liquid obtained by the carbonylation reaction, and the volume ratio of water to the reaction mixture is 4:1, 10 Stand at ℃ for 4h to precipitate crystals and filter to obtain pentamethylene dicarbamate product.

实施例2Example 2

本实施例提供一种制备戊二氨基甲酸酯的方法,所述方法包括以下步骤:The present embodiment provides a kind of method for preparing pentamethylene dicarbamate, described method comprises the following steps:

以摩尔比为6:1:50混合碳酸二甲酯、戊二胺和乙醇,再加入质量比为PDA质量5%的三乙胺,40℃、1.5MPa下发生5h的羰基化反应,反应过程中持续搅拌,同时通入氮气以对反应产生的甲醇进行排除;反应结束后,加热至固体溶解,在羰基化反应得到的反应液中加入邻二氯苯,邻二氯苯与反应混合液的体积比为2:1,0℃下静置2h至析出晶体并过滤,得到戊二氨基甲酸酯产物。Mix dimethyl carbonate, pentamethylenediamine and ethanol at a molar ratio of 6:1:50, then add triethylamine with a mass ratio of 5% by mass of PDA, and a carbonylation reaction occurs for 5 hours at 40°C and 1.5MPa. The reaction process Continuously stirring in the middle, while introducing nitrogen gas to remove the methanol produced by the reaction; after the reaction, heat until the solid dissolves, add o-dichlorobenzene in the reaction liquid obtained by the carbonylation reaction, and the mixture of o-dichlorobenzene and the reaction mixture The volume ratio was 2:1, and it was allowed to stand at 0°C for 2 hours until crystals were precipitated and filtered to obtain the pentamethylenedicarbamate product.

实施例3Example 3

本实施例提供一种制备戊二氨基甲酸酯的方法,所述方法包括以下步骤:The present embodiment provides a kind of method for preparing pentamethylene dicarbamate, described method comprises the following steps:

以摩尔比为10:1:3混合碳酸二甲酯、戊二胺和甲醇,再加入质量比为PDA质量35%的磷酸钾,70℃、0.5MPa下发生6h的羰基化反应,反应过程中持续搅拌,同时蒸馏以对反应产生的甲醇进行排除;反应结束后,加热至固体溶解,,在羰基化反应得到的反应液中加入水,水与反应混合液的体积比为4:1,10℃下静置4h至析出晶体并过滤,得到戊二氨基甲酸酯产物。Mix dimethyl carbonate, pentamethylenediamine and methanol at a molar ratio of 10:1:3, then add potassium phosphate whose mass ratio is 35% of the PDA mass, and a carbonylation reaction occurs for 6 hours at 70°C and 0.5MPa. During the reaction Continue to stir and distill at the same time to remove the methanol produced by the reaction; after the reaction, heat until the solid dissolves, add water to the reaction liquid obtained by the carbonylation reaction, the volume ratio of water to the reaction mixture is 4:1, 10 Stand at ℃ for 4h to precipitate crystals and filter to obtain pentamethylene dicarbamate product.

实施例4Example 4

本实施例提供一种制备戊二氨基甲酸酯的方法,所述方法包括以下步骤:The present embodiment provides a kind of method for preparing pentamethylene dicarbamate, described method comprises the following steps:

以摩尔比为20:1:20混合碳酸二甲酯、戊二胺和水,再加入质量比为PDA质量10%的四甲基胍,130℃下发生6h的羰基化反应,反应过程中持续搅拌,同时通入1MPa氮气以对反应产生的甲醇进行排除;反应结束后,加热至固体溶解,,在羰基化反应得到的反应液中加入邻二氯苯,邻二氯苯与反应混合液的体积比为8:1,50℃下静置10h至析出晶体并过滤,得到戊二氨基甲酸酯产物。Mix dimethyl carbonate, pentamethylenediamine and water at a molar ratio of 20:1:20, then add tetramethylguanidine with a mass ratio of 10% by mass of PDA, and a carbonylation reaction occurs for 6 hours at 130°C, and the reaction process lasts Stir while feeding 1MPa nitrogen to remove the methanol produced by the reaction; after the reaction, heat until the solid dissolves, add o-dichlorobenzene in the reaction solution obtained by the carbonylation reaction, and add o-dichlorobenzene and the mixture of o-dichlorobenzene and the reaction mixture The volume ratio was 8:1, and it was allowed to stand at 50°C for 10 h until crystals were precipitated and filtered to obtain the pentamethylene dicarbamate product.

实施例5Example 5

本实施例提供一种制备戊二氨基甲酸酯的方法,所述方法包括以下步骤:The present embodiment provides a kind of method for preparing pentamethylene dicarbamate, described method comprises the following steps:

以摩尔比为4:1:4混合碳酸二甲酯、戊二胺和乙醇,再加入质量比为PDA质量5%的乙醇胺,90℃、1MPa下发生6h的羰基化反应,反应过程中持续搅拌,同时蒸馏以对反应产生的甲醇进行排除;反应结束后,加热至固体溶解,在羰基化反应得到的反应液中加入甲醇,甲醇与反应混合液的体积比为3:1,20℃下静置5h至析出晶体并过滤,得到戊二氨基甲酸酯产物。Mix dimethyl carbonate, pentamethylenediamine and ethanol at a molar ratio of 4:1:4, then add ethanolamine with a mass ratio of 5% of PDA mass, and carbonylation reaction occurs for 6 hours at 90°C and 1MPa, and keep stirring during the reaction , and distill at the same time to remove the methanol produced by the reaction; after the reaction, heat until the solid dissolves, add methanol to the reaction solution obtained by the carbonylation reaction, the volume ratio of methanol to the reaction mixture is 3:1, statically at 20°C Set aside for 5h to precipitate crystals and filter to obtain pentamethylene dicarbamate product.

实施例6Example 6

本实施例提供一种制备戊二氨基甲酸酯的方法,所述方法与实施例1的区别仅在于,反应开始之前,以摩尔比为10:1:55混合碳酸二甲酯、戊二胺和水。The present embodiment provides a method for preparing pentamethylenedicarbamate. The difference between the method and Example 1 is that, before the reaction starts, dimethyl carbonate and pentamethylenediamine are mixed in a molar ratio of 10:1:55. and water.

实施例7Example 7

本实施例提供一种制备戊二氨基甲酸酯的方法,所述方法与实施例1的区别仅在于,反应开始之前,以摩尔比为10:1:2混合碳酸二甲酯、戊二胺和水。The present embodiment provides a method for preparing pentamethylenedicarbamate. The difference between the method and Example 1 is that before the reaction starts, dimethyl carbonate and pentamethylenediamine are mixed in a molar ratio of 10:1:2. and water.

实施例8Example 8

本实施例提供一种制备戊二氨基甲酸酯的方法,所述方法与实施例1的区别仅在于,反应开始之前,加入质量比为PDA质量3%的磷酸钾。This embodiment provides a method for preparing pentamethylene dicarbamate. The difference between the method and Example 1 is that before the reaction starts, potassium phosphate with a mass ratio of 3% by mass of PDA is added.

实施例9Example 9

本实施例提供一种制备戊二氨基甲酸酯的方法,所述方法与实施例1的区别仅在于,反应开始之前,加入质量比为PDA质量40%的磷酸钾。This embodiment provides a method for preparing pentamethylenedicarbamate. The difference between the method and Example 1 is that before the reaction starts, potassium phosphate with a mass ratio of 40% of the PDA mass is added.

对比例1Comparative example 1

本对比例提供一种制备戊二氨基甲酸酯的方法,所述方法与实施例1的区别仅在于,采用CN113603613A中的二氧化钛催化剂进行反应,反应条件与具体实施方式中的条件相同。This comparative example provides a method for preparing pentamethylene dicarbamate. The difference between the method and Example 1 is that the titanium dioxide catalyst in CN113603613A is used for the reaction, and the reaction conditions are the same as those in the specific embodiment.

所得产物进行组成分析,具体分析条件如下:The resulting product is subjected to compositional analysis, and the specific analysis conditions are as follows:

色谱柱型号RTX-5;柱温初始50℃,保留1min,20℃/min升到150℃,保留1min,再20℃/min升到220℃,在220℃保留12min;控制模式为压力控制,压力110kPa,吹扫流量3mL/min,分流比25;气化温度250℃。Column model RTX-5; initial column temperature is 50°C, keep for 1min, raise to 150°C at 20°C/min, keep for 1min, then rise to 220°C at 20°C/min, keep at 220°C for 12min; control mode is pressure control, The pressure is 110kPa, the purge flow rate is 3mL/min, the split ratio is 25; the gasification temperature is 250°C.

上述实施例1-9和对比例1制备方法得到的得到戊二氨基甲酸酯,在85℃下,吸取反应液进行色谱分析,计算其收率,收率相关指标如表1所示。For the pentamethylenedicarbamate obtained by the preparation methods of the above-mentioned Examples 1-9 and Comparative Example 1, the reaction solution was absorbed for chromatographic analysis at 85° C., and the yield was calculated. The relevant indicators of the yield are shown in Table 1.

表1Table 1

Figure BDA0003731461120000101
Figure BDA0003731461120000101

从表1中可以看出:It can be seen from Table 1 that:

(1)综合实施例1-5可以看出,本发明提供的一种制备戊二氨基甲酸酯的方法,以羰化剂和胺类底物为反应物,采用有机碱类物质为催化剂,同时添加溶剂辅助反应,催化效果好,产品纯度高,戊二胺转化率均为100%,戊二氨基甲酸酯收率≥82%,戊二氨基甲酸酯产品纯度≥99%;(1) comprehensive embodiment 1-5 can find out, a kind of method for preparing pentamethylene dicarbamate provided by the invention, with carbonylating agent and amine substrate as reactant, adopts organic base substance as catalyzer, At the same time, a solvent is added to assist the reaction, the catalytic effect is good, the product purity is high, the conversion rate of pentamethylenediamine is 100%, the yield of pentamethylenedicarbamate is ≥ 82%, and the purity of pentamethylenedicarbamate is ≥ 99%;

(2)综合实施例1和实施例6-7可以看出,实施例1中第一溶剂与戊二胺的比值为10:1,而实施例6和实施例7中第一溶剂与戊二胺的比值分别为55:1和2:1;实施例1的戊二胺转化率为100%,戊二氨基甲酸酯收率为99%,戊二氨基甲酸酯产品纯度为99%,而实施例6和实施例7的戊二胺转化率分别为90%和90%,戊二氨基甲酸酯收率仅分别为72%和78%,戊二氨基甲酸酯产品纯度仅分别为95%和95%,由此表明,本发明第一溶剂与戊二胺的优选比值,使得反应进程加快,戊二氨基甲酸酯的纯度和收率均较高;(2) comprehensive embodiment 1 and embodiment 6-7 can find out, the ratio of the first solvent and pentamethylenediamine in embodiment 1 is 10:1, and the first solvent and pentamethylenediamine in embodiment 6 and embodiment 7 The ratio of amine is respectively 55:1 and 2:1; The pentamethylenediamine transformation rate of embodiment 1 is 100%, and the pentamethylenedicarbamate yield is 99%, and the pentamethylenedicarbamate product purity is 99%, And the conversion rate of pentamethylenediamine of embodiment 6 and embodiment 7 is respectively 90% and 90%, pentamethylene dicarbamate yield is only respectively 72% and 78%, and pentamethylene dicarbamate product purity is only respectively respectively 95% and 95%, thus showing that the preferred ratio of the first solvent of the present invention and pentamethylenediamine makes the reaction process faster, and the purity and yield of pentamethylenedicarbamate are higher;

(3)综合实施例1和实施例8-9可以看出,实施例1中加入催化剂的质量为PDA质量的10%,而实施例8和实施例9中加入催化剂的质量分别为PDA质量的3%和40%;实施例1的戊二氨基甲酸酯收率为99%,戊二氨基甲酸酯产品纯度为99%,而实施例8和实施例9的戊二氨基甲酸酯收率仅分别为69%和56%,戊二氨基甲酸酯产品纯度仅分别为93%和90%,由此表明,本发明采用催化剂的优选添加量,提升了反应收率和产品纯度;(3) comprehensive embodiment 1 and embodiment 8-9 can find out, the quality that adds catalyst in embodiment 1 is 10% of PDA quality, and the quality that adds catalyst in embodiment 8 and embodiment 9 is respectively 10% of PDA quality 3% and 40%; the pentamethylene dicarbamate yield of embodiment 1 is 99%, and the pentamethylene dicarbamate product purity is 99%, and the pentamethylene dicarbamate yield of embodiment 8 and embodiment 9 The yield is only 69% and 56% respectively, and the product purity of pentamethylene dicarbamate is only 93% and 90% respectively, which shows that the present invention adopts the preferred addition amount of catalyst to improve the reaction yield and product purity;

(4)综合实施例1和对比例1可以看出,实施例1中加入采用有机碱催化剂,而对比例采用二氧化钛无机催化剂;实施例1的戊二胺转化率为100%,戊二氨基甲酸酯收率为99%,戊二氨基甲酸酯产品纯度为99%,而对比例1的戊二胺转化率仅为55%,戊二氨基甲酸酯收率仅为14%,戊二氨基甲酸酯产品纯度仅分别为90%,由此表明,本发明采用有机碱类物质催化反应,提升了戊二胺转化率,也提升了戊二氨基甲酸酯的收率和纯度。(4) comprehensive embodiment 1 and comparative example 1 can find out, add and adopt organic base catalyst in embodiment 1, and comparative example adopts titanium dioxide inorganic catalyst; The acid ester yield is 99%, and the pentamethylenediamine product purity is 99%, while the pentamethylenediamine transformation rate of comparative example 1 is only 55%, and the pentamethylenedicarbamate yield is only 14%, and the pentamethylenediamine The purity of the carbamate products is only 90%, which shows that the present invention uses organic bases to catalyze the reaction, which improves the conversion rate of pentamethylenediamine, and also improves the yield and purity of pentamethylenedicarbamate.

综上所述,本发明提供的一种制备戊二氨基甲酸酯的方法,采用有机碱类物质催化反应生成戊二氨基甲酸酯产品,催化效果好,产品纯度高,反应条件温和,适合工业生产使用。In summary, a method for preparing pentamethylenedicarbamate provided by the present invention uses an organic base to catalyze the reaction to generate a pentamethylenedicarbamate product, which has a good catalytic effect, high product purity, and mild reaction conditions, suitable for Industrial production use.

申请人声明,以上所述仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,所属技术领域的技术人员应该明了,任何属于本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,均落在本发明的保护范围和公开范围之内。The applicant declares that the above description is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and those skilled in the art should understand that any person skilled in the art should be aware of any disclosure in the present invention Within the technical scope, easily conceivable changes or substitutions all fall within the scope of protection and disclosure of the present invention.

Claims (26)

1. A process for the preparation of pentanedicarbamates, the process comprising the steps of:
mixing a carbonylation agent and an amine substrate, and then mixing the mixture with an organic base catalyst to carry out carbonylation reaction to obtain a glutaraldehyde formate product;
wherein the amine substrate comprises an aliphatic amine substrate or an aromatic amine substrate, and the organic base catalyst comprises any one or a combination of at least two of potassium phosphate, ethanolamine, tetramethylguanidine or triethylamine;
the carbonylation agent is dimethyl carbonate.
2. The method according to claim 1, wherein the molar ratio of the carbonylation agent to the amine substrate is (2 to 15): 1.
3. The method according to claim 1, wherein the fatty amine based substrate comprises pentanediamine and/or hexanediamine.
4. The method of claim 1, wherein the aromatic amine based substrate comprises aniline.
5. The method according to claim 1, wherein the equivalent weight of the organic base catalyst used is 5 to 35% for the amine substrate.
6. The method according to claim 5, wherein the equivalent weight of the organic base catalyst used is 10 to 25% for the amine-based substrate.
7. The process according to claim 1, wherein the reaction time of the carbonylation reaction is 0.5 to 24h.
8. The method according to claim 7, wherein the reaction time of the carbonylation reaction is 3 to 12h.
9. The process according to claim 1, wherein the reaction temperature of the carbonylation reaction is 25 to 150 ℃.
10. The process according to claim 9, wherein the reaction temperature of the carbonylation reaction is 50 to 85 ℃.
11. The method according to claim 1, wherein the reaction pressure of the carbonylation reaction is 0 to 2MPa.
12. The process of claim 11, wherein the carbonylation reaction is carried out at a pressure of 0.5 to 1.5mpa.
13. The method of claim 1, wherein the carbonylation agent and the amine substrate are further combined with a first solvent prior to reacting.
14. The method of claim 13, wherein the first solvent comprises any one of methanol, ethanol, or water, or a combination of at least two thereof.
15. The method according to claim 13, wherein the molar ratio of the first solvent to the amine substrate is (3 to 50): 1.
16. The process of claim 1, wherein the carbonylation reaction is maintained under agitation.
17. A process according to claim 1, wherein methanol produced by the carbonylation reaction is removed.
18. The method of claim 17, wherein the means for removing methanol comprises sparging or distillation.
19. The method of claim 18, wherein the introduced gas species comprises nitrogen.
20. The method according to claim 1, wherein after the carbonylation reaction, a second solvent is added to the reaction solution obtained by the carbonylation reaction, and the mixture is allowed to stand until crystals are precipitated and separated, thereby obtaining the product of the pentamethylenedicarbamate.
21. The method of claim 20, wherein the second solvent comprises any one of chlorobenzene, o-dichlorobenzene, methanol or ethanol, or a combination of at least two thereof.
22. The method according to claim 20, wherein the volume ratio of the second solvent to the reaction solution obtained after the carbonylation reaction is (1 to 8): 1.
23. The method according to claim 20, wherein the temperature of the standing is-20 to 50 ℃.
24. The method as claimed in claim 20, wherein the standing time is 1 to 10 hours.
25. The method of claim 20, wherein the means of separating comprises filtering.
26. Method according to claim 1, characterized in that it comprises the following steps:
mixing a carbonylation agent, an amine substrate and a first solvent, mixing with an organic base catalyst, carrying out carbonylation reaction for 0.5 to 24h at the temperature of 25 to 150 ℃ and under the pressure of 0 to 2MPa, continuously stirring in the reaction process, and simultaneously introducing nitrogen or distilling to remove methanol generated by the reaction; adding a second solvent into the reaction liquid obtained by the carbonylation reaction, standing for 1 to 10 hours at the temperature of-20 to 50 ℃ until crystals are precipitated, and filtering to obtain a glutaraldehyde ester product;
wherein the amine substrate comprises an aliphatic amine substrate or an aromatic amine substrate, the aliphatic amine substrate comprises pentanediamine and/or hexanediamine, and the aromatic amine substrate comprises aniline; the carbonylation agent is dimethyl carbonate, and the molar ratio of the carbonylation agent to the amine substrate is (2 to 15) to 1; the first solvent comprises any one or a combination of at least two of methanol, ethanol or water, and the molar ratio of the first solvent to the amine substrate is (3-20): 1; the organic base catalyst comprises any one or a combination of at least two of potassium phosphate, ethanolamine, tetramethylguanidine or triethylamine, and for amine substrates, the equivalent weight of the used organic base catalyst is 5 to 35%; the second solvent comprises any one or a combination of at least two of chlorobenzene, o-dichlorobenzene, methanol or ethanol, and the volume ratio of the added second solvent to a reaction liquid obtained after carbonylation reaction is (1-8): 1.
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