CN114942186A - Towing and calibration test method and strength evaluation method for passenger car towing hook - Google Patents
Towing and calibration test method and strength evaluation method for passenger car towing hook Download PDFInfo
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Abstract
本发明提出了一种乘用车拖车钩的拖拽、标定试验方法及强度评价方法,属于拖车钩领域。解决了现有拖车钩存在断裂风险的问题。它包括对拖车钩进行清障车拖拽试验、软地面拖拽试验、强化坏路拖拽试验及弯路拖拽试验,每项拖拽试验结束后检查拖车钩及试验车辆横梁有无裂纹或断裂,计算拖车钩受到的最大应力,当最大应力达到材料屈服应力时,拖车钩危险截面的表面开始发生塑性变形,随着外力进一步加大,危险截面上塑性变形区域增大,弹性变形区域减少,它主要用于乘用车拖车钩的试验。
The invention provides a dragging and calibration test method and a strength evaluation method for a trailer hook of a passenger vehicle, and belongs to the field of trailer hooks. The problem of the existing tow hooks with the risk of breaking is solved. It includes wrecker drag test, soft ground drag test, enhanced bad road drag test and curved road drag test on the trailer hook. After each drag test, check the trailer hook and the test vehicle beam for cracks or breaks. , Calculate the maximum stress on the trailer hook. When the maximum stress reaches the material yield stress, the surface of the dangerous section of the trailer hook begins to undergo plastic deformation. With the further increase of the external force, the plastic deformation area on the dangerous section increases and the elastic deformation area decreases. It is mainly used for the test of passenger car tow hooks.
Description
技术领域technical field
本发明属于拖车钩领域,特别是涉及一种乘用车拖车钩的拖拽、标定试验方法及强度评价方法。The invention belongs to the field of trailer hooks, and in particular relates to a dragging and calibration test method and a strength evaluation method of a passenger vehicle trailer hook.
背景技术Background technique
拖车钩一般是通过螺纹连接固定于车身的前、后横梁上。当车辆故障或被困,无法移动,需要外力施加在拖车钩上,拖动车辆。拖车钩的强度需要足够大,才能保证车辆在非常大的外力拉动下顺利脱困。如果使用中拖车钩突然断裂,可能会伤害周边人或物,非常危险。测量拖车钩安装于车辆上实际使用过程中的载荷,保证其使用安全是非常重要的。有必要通过一些试验来验证实际使用过程中是否有拖车钩断裂损坏的风险,减少拖车钩失效引发的安全风险。The tow hook is generally fixed to the front and rear beams of the vehicle body through a threaded connection. When the vehicle breaks down or is trapped and cannot move, external force is required on the tow hook to drag the vehicle. The strength of the tow hook needs to be large enough to ensure the smooth escape of the vehicle under the pulling of a very large external force. If the tow hook suddenly breaks during use, it may injure the surrounding people or objects, which is very dangerous. It is very important to measure the load of the trailer hitch installed on the vehicle during actual use and to ensure its safe use. It is necessary to pass some tests to verify whether there is a risk of breakage and damage of the tow hook during actual use, so as to reduce the safety risk caused by the failure of the tow hook.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明旨在提出一种乘用车拖车钩的拖拽、标定试验方法及强度评价方法,以解决现有拖车钩存在断裂风险的问题。In view of this, the present invention aims to provide a dragging, calibration test method and strength evaluation method for a trailer hook of a passenger vehicle, so as to solve the problem of the existing trailer hook having a fracture risk.
为实现上述目的,本发明采用以下技术方案:一种乘用车拖车钩进行清障车拖拽试验的方法,它包括以下步骤:In order to achieve the above object, the present invention adopts the following technical solutions: a method for carrying out the dragging test of a wrecker vehicle with a trailer hook of a passenger vehicle, which comprises the following steps:
步骤1:调整试验车辆轮胎胎压至满载胎压,试验车辆装配载荷至最大设计总质量,在拖车钩上粘贴应变片;Step 1: Adjust the tire pressure of the test vehicle to full tire pressure, the test vehicle assembly load to the maximum design total mass, and paste the strain gauge on the trailer hook;
步骤2:将拖车钩固定于试验车辆前部横梁,将清障车牵引绳连接到拖车钩上,试验车辆挡位置于空挡,启动清障车绞盘拉动试验车辆,直到清障车的指定位置,实时测量试验过程中的应变,检查拖车钩及试验车辆前部横梁有无损坏;Step 2: Fix the tow hook on the front beam of the test vehicle, connect the traction rope of the wrecker vehicle to the tow hook, put the test vehicle in neutral, start the winch of the wrecker to pull the test vehicle until the designated position of the wrecker vehicle, Measure the strain during the test in real time, and check whether the trailer hook and the front beam of the test vehicle are damaged;
步骤3:将拖车钩固定于试验车辆后部横梁,将清障车牵引绳连接到拖车钩上,试验车辆挡位置于空挡,启动清障车绞盘拉动试验车辆,拉动到清障车的指定位置,实时测量试验过程中的应变,检查拖车钩及试验车辆后部横梁有无损坏。Step 3: Fix the tow hook on the rear beam of the test vehicle, connect the traction rope of the wrecker vehicle to the tow hook, set the test vehicle in neutral, start the winch of the wrecker to pull the test vehicle, and pull it to the designated position of the wrecker vehicle , Measure the strain during the test in real time, and check whether the trailer hook and the rear beam of the test vehicle are damaged.
一种乘用车拖车钩进行软地面拖拽试验的方法,它包括以下步骤:A method for carrying out a soft ground drag test on a tow hook of a passenger vehicle, comprising the following steps:
步骤1:调整试验车辆轮胎胎压至满载胎压,试验车辆装配载荷至最大设计总质量,在拖车钩上粘贴应变片;Step 1: Adjust the tire pressure of the test vehicle to full tire pressure, the test vehicle assembly load to the maximum design total mass, and paste the strain gauge on the trailer hook;
步骤2:将试验车辆停放于软地面上,软地面包括沙坑;Step 2: Park the test vehicle on soft ground, including sand pits;
步骤3:将拖车钩固定于试验车辆前部横梁,用另一台辅助车辆通过牵引绳固定于拖车钩上,试验车辆挡位置于空挡,将试验车辆拖动10米的距离,实时测量试验过程中应变,检查拖车钩及试验车辆前部横梁有无损坏;Step 3: Fix the trailer hook on the front beam of the test vehicle, use another auxiliary vehicle to fix it on the trailer hook through the traction rope, put the test vehicle in neutral, drag the test vehicle for a distance of 10 meters, and measure the test process in real time medium strain, check the trailer hook and the front beam of the test vehicle for damage;
步骤4:将拖车钩固定于试验车辆后部横梁,用另一台辅助车辆通过牵引绳固定于拖车钩上,试验车辆挡位置于空挡,将试验车辆拖动10米距离,实时测量试验过程中应变,检查拖车钩及试验车辆后部横梁有无损坏。Step 4: Fix the tow hook on the rear beam of the test vehicle, use another auxiliary vehicle to fix it on the tow hook through the traction rope, put the test vehicle in neutral, drag the test vehicle for a distance of 10 meters, and measure the test in real time. Strain and inspect the trailer hitch and the rear cross member of the test vehicle for damage.
一种乘用车拖车钩进行强化坏路拖拽试验的方法,它包括以下步骤:A method for carrying out an enhanced rough road drag test for a tow hook of a passenger vehicle, comprising the following steps:
步骤1:调整试验车辆轮胎胎压至满载胎压,试验车辆装配载荷至最大设计总质量,在拖车钩上粘贴应变片;Step 1: Adjust the tire pressure of the test vehicle to full tire pressure, the test vehicle assembly load to the maximum design total mass, and paste the strain gauge on the trailer hook;
步骤2:将试验车辆停放于强化坏路上,强化坏路包括失修坑、不平整路面、铁轨路、比利时路、鹅卵石路或圆形凸起路;Step 2: Park the test vehicle on a reinforced bad road, which includes disrepair pits, uneven roads, railroad tracks, Belgian roads, cobblestone roads or round raised roads;
步骤3:将拖车钩固定于试验车辆前部横梁,通过牵引绳固定于另一辅助车辆后端,试验车辆挡位置于空挡,辅助车辆拉动试验车辆以15-20km/h车速行驶10km,实时测量试验过程中应变,检查拖车钩及试验车辆前部横梁有无损坏;Step 3: Fix the tow hook on the front beam of the test vehicle, and fix it on the rear end of another auxiliary vehicle with a traction rope. The test vehicle is in neutral gear. Strain during the test, check the trailer hook and the front beam of the test vehicle for damage;
步骤4:将拖车钩固定于试验车辆后部横梁,通过牵引绳牵引另一辅助车辆前端,试验车辆挡位置于前进挡,拉动辅助车辆以15-20km/h车速行驶10km,实时测量试验过程中应变,检查拖车钩及试验车辆后部横梁有无损坏。Step 4: Fix the tow hook on the rear beam of the test vehicle, pull the front end of another auxiliary vehicle through the traction rope, put the test vehicle in the forward gear, and pull the auxiliary vehicle to travel 10km at a speed of 15-20km/h. Strain and inspect the trailer hitch and the rear cross member of the test vehicle for damage.
一种乘用车拖车钩进行弯路拖拽试验的方法,它包括以下步骤:A method for towing test of a tow hook of a passenger vehicle on a curved road, which comprises the following steps:
步骤1:调整试验车辆轮胎胎压至满载胎压,试验车辆装配载荷至最大设计总质量,在拖车钩上粘贴应变片;Step 1: Adjust the tire pressure of the test vehicle to full tire pressure, the test vehicle assembly load to the maximum design total mass, and paste the strain gauge on the trailer hook;
步骤2:将拖车钩固定于试验车辆前部横梁,通过牵引绳固定于另一辅助车辆后端,试验车辆挡位置于空挡,辅助车辆拉动试验车辆以15-20km/h车速绕20-30m半径的圆顺时针行驶3圈,再逆时针行驶3圈,实时测量试验过程中应变,检查拖车钩及试验车辆前部横梁有无损坏;Step 2: Fix the tow hook on the front beam of the test vehicle, and fix it on the rear end of another auxiliary vehicle with a traction rope. The test vehicle is in neutral, and the auxiliary vehicle pulls the test vehicle around a radius of 20-30m at a speed of 15-20km/h. The circle is driven clockwise for 3 laps, and then counterclockwise for 3 laps to measure the strain during the test in real time, and check whether the trailer hook and the front beam of the test vehicle are damaged;
步骤3:将拖车钩固定于试验车辆后部横梁,通过牵引绳固定于另一辅助车辆前端,试验车辆挡位置于前进挡,试验车辆拉动辅助车辆以15-20km/h车速绕20-30m半径的圆顺时针行驶3圈,再逆时针行驶3圈,实时测量试验过程中应变,检查拖车钩及试验车辆后部横梁有无损坏。Step 3: Fix the tow hook to the rear beam of the test vehicle, and fix it to the front end of another auxiliary vehicle with a traction rope. The test vehicle is in the forward gear, and the test vehicle pulls the auxiliary vehicle around a radius of 20-30m at a speed of 15-20km/h. The circle is driven clockwise for 3 laps, and then counterclockwise for 3 laps to measure the strain during the test in real time, and check whether the trailer hook and the rear beam of the test vehicle are damaged.
一种乘用车拖车钩的标定装置,它包括主体支架和连接板,所述连接板竖直固定连接在主体支架上,所述连接板上开设有螺纹孔,拖车钩的螺纹端与连接板上的螺纹孔配合相连。A calibration device for a trailer hook of a passenger car, which includes a main body bracket and a connecting plate, the connecting plate is vertically fixed on the main body bracket, the connecting plate is provided with a threaded hole, and the threaded end of the trailer hook is connected to the connecting plate. The threaded holes on the
更进一步的,所述主体支架包括两个立板和一个底板,两个立板竖直连接在底板上,所述连接板通过两个连接螺栓固定连接在两个立板之间,两个立板外侧均设置有肋板。Further, the main body support includes two vertical plates and a bottom plate, the two vertical plates are vertically connected to the bottom plate, the connecting plate is fixedly connected between the two vertical plates by two connecting bolts, and the two vertical plates are connected to the bottom plate. Ribs are provided on the outside of the plate.
更进一步的,所述主体支架和连接板均为铸铁材质。Further, the main body bracket and the connecting plate are made of cast iron.
一种乘用车拖车钩的标定方法,它包括以下步骤:A method for calibrating a trailer hitch of a passenger vehicle, which comprises the following steps:
步骤1:将拖车钩在靠近螺纹端的圆柱形外表面沿圆周方向间隔90°黏贴一号应变片、二号应变片、三号应变片和四号应变片,所述一号应变片和二号应变片对称设置,所述三号应变片和四号应变片对称设置;Step 1: Paste the No. 1 strain gauge, No. 2 strain gauge, No. 3 strain gauge and No. 4 strain gauge on the cylindrical outer surface of the trailer near the threaded end along the circumferential direction at 90° intervals. The No. 1 strain gauge and No. 2 strain gauge The No. 3 strain gauge and the No. 4 strain gauge are symmetrically arranged;
步骤2:对拖车钩的轴向拉力进行标定,将拖车钩旋入连接板上的螺纹孔中,将连接板通过两个螺栓固定在标定台上,沿着拖车钩轴线方向依次连接拉力计和拉力机,计算出拖车钩受到的轴向拉力FX与应变关系;Step 2: Calibrate the axial tension of the tow hook, screw the tow hook into the threaded hole on the connecting plate, fix the connecting plate on the calibration table with two bolts, and connect the tension gauge and the Tension machine, calculate the relationship between the axial tension F X and the strain on the tow hook;
应变与轴向拉力FX的标定计算方法为:FX=KX*(ξ1+ξ2),由公式计算出轴向拉力标定系数KX,公式中:ξ1为一号应变片测量的应变值,ξ2为二号应变片测量的应变值,轴向拉力FX沿着拖车钩的轴向方向;The calibration calculation method of strain and axial tension F X is: F X =K X *(ξ 1 +ξ 2 ), the axial tension calibration coefficient K X is calculated by the formula, in the formula: ξ 1 is the measurement of the No. 1 strain gauge The strain value of ξ 2 is the strain value measured by the No. 2 strain gauge, and the axial tension F X is along the axial direction of the tow hook;
步骤3:对拖车钩的垂直力进行标定,将拖车钩旋入连接板上的螺纹孔中,将连接板通过两个连接螺栓与主体支架相连,主体支架固定于标定台上,垂直于拖车钩的方向依次连接拉力计和拉力机,计算出拖车钩受到的垂直力FV与应变之间的关系;Step 3: Calibrate the vertical force of the tow hook, screw the tow hook into the threaded hole on the connecting plate, connect the connecting plate to the main bracket through two connecting bolts, and fix the main bracket on the calibration table, perpendicular to the tow hook Connect the tension gauge and the tension machine in turn in the direction of the direction, and calculate the relationship between the vertical force F V and the strain on the tow hook;
应变与垂直力FV的标定计算方法为:FV=KV*(ξ3-ξ4),由公式计算出垂直力标定系数KV,公式中:ξ3为三号应变片测量的应变值,ξ4为四号应变片测量的应变值,垂直力FV的方向垂直于拖车钩的轴线,并平行于三号和四号应变片的连线。The calibration calculation method of strain and vertical force F V is: F V =K V *(ξ 3 -ξ 4 ), the vertical force calibration coefficient K V is calculated by the formula, in the formula: ξ 3 is the strain measured by the third strain gauge value, ξ 4 is the strain value measured by the No. 4 strain gauge, and the direction of the vertical force F V is perpendicular to the axis of the tow hook and parallel to the connecting line of the No. 3 and No. 4 strain gauges.
一种乘用车拖车钩的最大应力计算方法,它包括以下步骤:A method for calculating the maximum stress of a passenger car tow hook, which includes the following steps:
步骤1:轴向力产生的拉应力σ1=FX/A,其中FX=KX*(ξ1+ξ2),A=πd2/4,d为危险截面处直径,危险截面为拖车钩上第一圈螺纹处;Step 1: The tensile stress σ 1 =F X /A generated by the axial force, where F X =K X *(ξ 1 +ξ 2 ), A=πd 2 /4, d is the diameter at the dangerous section, and the dangerous section is The first thread on the tow hook;
步骤2:垂直力产生的拉应力σ2=M/W,其中弯矩M=FV*L=KV*(ξ3-ξ4)*L,抗弯截面系数W=πd3/16,d为危险截面处直径,L为拖车钩外力作用点到危险截面的距离;Step 2: Tensile stress σ 2 =M/W generated by vertical force, where bending moment M=F V *L=K V *(ξ 3 -ξ 4 )*L, bending section coefficient W=πd 3 /16, d is the diameter of the dangerous section, L is the distance from the point of action of the external force of the tow hook to the dangerous section;
步骤3:拖车钩受到的最大应力σmax=σ1+σ2。Step 3: Maximum stress σ max =σ 1 +σ 2 to the tow hitch.
一种乘用车拖车钩的强度评价方法,它包括以下步骤:A method for evaluating the strength of a passenger car tow hook, comprising the following steps:
步骤1:对拖车钩进行清障车拖拽试验、软地面拖拽试验、强化坏路拖拽试验及弯路拖拽试验,每项拖拽试验结束后检查拖车钩及试验车辆横梁有无裂纹或断裂;Step 1: Carry out wrecker drag test, soft ground drag test, enhanced rough road drag test and curved road drag test on the trailer hook. After each drag test, check the trailer hook and test vehicle beam for cracks or cracks. fracture;
步骤2:计算拖车钩受到的最大应力σmax,当σmax达到材料屈服应力σS时,拖车钩危险截面的表面开始发生塑性变形,随着外力进一步加大,危险截面上塑性变形区域增大,弹性变形区域减少,对于截面为圆形的拖车钩,当截面最大应力达到1.7倍σS,整个危险截面全部发生塑性变形时,圆柱形的拖车钩会发生断裂;Step 2: Calculate the maximum stress σ max on the tow hook. When σ max reaches the material yield stress σ S , the surface of the dangerous section of the tow hook begins to undergo plastic deformation. With the further increase of the external force, the plastic deformation area on the dangerous section increases. , the elastic deformation area is reduced. For a tow hook with a circular cross-section, when the maximum stress of the cross-section reaches 1.7 times σ S and the entire dangerous cross-section undergoes plastic deformation, the cylindrical tow hook will break;
步骤3:将拖车钩的最大应力与屈服应力比值控制在1.2~1.4的范围内。Step 3: Control the ratio of the maximum stress to the yield stress of the tow hook within the range of 1.2 to 1.4.
与现有技术相比,本发明的有益效果是:本发明针对拖车钩提出了多种拖拽试验的方法,包括清障车拖拽试验、软地面拖拽试验、强化坏路拖拽试验及弯路拖拽试验,通过多种拖拽试验来检查拖车钩及安装横梁是否出现损伤,以此验证拖车钩的强度。提供了拖车钩的标定装置及标定方法,拖车钩需要粘贴应变片,标定应变与受到的外力关系,通过试验中应变值计算出外力值。通过在简易标定台架上对拖车钩的应变与轴向拉力、垂直于拖车钩的力的关系进行标定,然后才能在试验条件下根据应变值推算出外力轴向拉力和垂向力作用到拖车钩上,是否会发生塑性变形。以此评价拖车钩的强度,并给出最大应力与屈服应力比值的控制范围。Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention proposes a variety of dragging test methods for the tow hook, including the dragging test of the wrecker truck, the dragging test on soft ground, the dragging test on enhanced rough roads and the In the detour drag test, various drag tests are used to check whether the tow hook and the mounting beam are damaged, so as to verify the strength of the tow hook. The calibration device and calibration method of the trailer hook are provided. The trailer hook needs to be pasted with strain gauges, the relationship between the calibration strain and the external force received, and the external force value is calculated by the strain value in the test. By calibrating the relationship between the strain of the trailer hook, the axial tension, and the force perpendicular to the trailer hook on a simple calibration bench, then the axial tension and vertical force of the external force acting on the trailer can be calculated according to the strain value under the test conditions. hook, whether plastic deformation will occur. This evaluates the strength of the tow hook and gives a control range for the ratio of maximum stress to yield stress.
附图说明Description of drawings
构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present invention are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本发明所述的一种乘用车拖车钩的标定装置主视结构示意图;Fig. 1 is a schematic diagram of the front structure of a calibration device for a trailer hook of a passenger car according to the present invention;
图2为本发明所述的一种乘用车拖车钩的标定装置侧视结构示意图;Fig. 2 is a side view structural schematic diagram of a calibration device for a trailer hitch of a passenger vehicle according to the present invention;
图3为本发明所述的一种乘用车拖车钩的标定装置俯视结构示意图;3 is a schematic top view structure diagram of a calibration device for a trailer hitch of a passenger vehicle according to the present invention;
图4为本发明所述的主体支架主视结构示意图;FIG. 4 is a schematic diagram of the front structure of the main body support according to the present invention;
图5为本发明所述的主体支架侧视结构示意图;5 is a schematic side view of the structure of the main body support according to the present invention;
图6为本发明所述的连接板主视结构示意图;FIG. 6 is a schematic view of the front structure of the connecting plate according to the present invention;
图7为本发明所述的应变片粘贴方法示意图;FIG. 7 is a schematic diagram of the method for pasting strain gauges according to the present invention;
图8为本发明所述的拖车钩的轴向拉力标定方法示意图;FIG. 8 is a schematic diagram of the method for calibrating the axial tension of the trailer hitch according to the present invention;
图9为本发明所述的拖车钩的垂直力标定方法示意图。FIG. 9 is a schematic diagram of the vertical force calibration method of the tow hook according to the present invention.
1-拖车钩,2-主体支架,3-连接板,4-连接螺栓,5-肋板,6-一号应变片,7-二号应变片,8-三号应变片,9-四号应变片。1- tow hook, 2- main body bracket, 3- connecting plate, 4- connecting bolt, 5- rib plate, 6- No. 1 strain gauge, 7- No. 2 strain gauge, 8- No. 3 strain gauge, 9- No. 4 Strain gauges.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地阐述。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict, and the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
实施例1:本实施例为一种乘用车拖车钩进行清障车拖拽试验的方法,它包括以下步骤:Embodiment 1: This embodiment is a method for carrying out the dragging test of a wrecker vehicle with a trailer hook of a passenger vehicle, which includes the following steps:
步骤1:调整试验车辆轮胎胎压至满载胎压,试验车辆装配载荷至最大设计总质量,在拖车钩1上粘贴应变片;Step 1: Adjust the tire pressure of the test vehicle to full tire pressure, the test vehicle assembly load to the maximum design total mass, and paste the strain gauge on the
步骤2:将拖车钩1固定于试验车辆前部横梁,将清障车牵引绳连接到拖车钩1上,试验车辆挡位置于空挡,启动清障车绞盘拉动试验车辆,直到清障车的指定位置,实时测量试验过程中的应变,检查拖车钩1及试验车辆前部横梁有无损坏;Step 2: Fix the
步骤3:将拖车钩1固定于试验车辆后部横梁,将清障车牵引绳连接到拖车钩1上,试验车辆挡位置于空挡,启动清障车绞盘拉动试验车辆,拉动到清障车的指定位置,实时测量试验过程中的应变,检查拖车钩1及试验车辆后部横梁有无损坏。Step 3: Fix the
实施例2:本实施例为一种乘用车拖车钩进行软地面拖拽试验的方法,它包括以下步骤:Embodiment 2: This embodiment is a method for carrying out a soft ground drag test on a passenger car tow hook, which includes the following steps:
步骤1:调整试验车辆轮胎胎压至满载胎压,试验车辆装配载荷至最大设计总质量,在拖车钩1上粘贴应变片;Step 1: Adjust the tire pressure of the test vehicle to full tire pressure, the test vehicle assembly load to the maximum design total mass, and paste the strain gauge on the
步骤2:将试验车辆停放于软地面上,软地面包括沙坑;Step 2: Park the test vehicle on soft ground, including sand pits;
步骤3:将拖车钩1固定于试验车辆前部横梁,用另一台辅助车辆通过牵引绳固定于拖车钩1上,试验车辆挡位置于空挡,将试验车辆拖动10米的距离,实时测量试验过程中应变,检查拖车钩1及试验车辆前部横梁有无损坏;Step 3: Fix the
步骤4:将拖车钩1固定于试验车辆后部横梁,用另一台辅助车辆通过牵引绳固定于拖车钩1上,试验车辆挡位置于空挡,将试验车辆拖动10米距离,实时测量试验过程中应变,检查拖车钩1及试验车辆后部横梁有无损坏。Step 4: Fix the
通过软地面拖拽试验来检查拖车钩1及安装横梁是否出现损伤,以此验证拖车钩1的强度。The strength of the
实施例3:本实施例为一种乘用车拖车钩进行强化坏路拖拽试验的方法,它包括以下步骤:Embodiment 3: This embodiment is a method for a passenger vehicle tow hook to carry out an enhanced rough road drag test, which includes the following steps:
步骤1:调整试验车辆轮胎胎压至满载胎压,试验车辆装配载荷至最大设计总质量,在拖车钩1上粘贴应变片;Step 1: Adjust the tire pressure of the test vehicle to full tire pressure, the test vehicle assembly load to the maximum design total mass, and paste the strain gauge on the
步骤2:将试验车辆停放于强化坏路上,强化坏路包括失修坑、不平整路面、铁轨路、比利时路、鹅卵石路或圆形凸起路;Step 2: Park the test vehicle on a reinforced bad road, which includes disrepair pits, uneven roads, railroad tracks, Belgian roads, cobblestone roads or round raised roads;
步骤3:将拖车钩1固定于试验车辆前部横梁,通过牵引绳固定于另一辅助车辆后端,试验车辆挡位置于空挡,辅助车辆拉动试验车辆以15-20km/h车速行驶10km,实时测量试验过程中应变,检查拖车钩1及试验车辆前部横梁有无损坏;Step 3: Fix the
步骤4:将拖车钩1固定于试验车辆后部横梁,通过牵引绳牵引另一辅助车辆前端,试验车辆挡位置于前进挡,拉动辅助车辆以15-20km/h车速行驶10km,实时测量试验过程中应变,检查拖车钩1及试验车辆后部横梁有无损坏。Step 4: Fix the
通过强化坏路拖拽试验来检查拖车钩1及安装横梁是否出现损伤,以此验证拖车钩1的强度。The strength of the
实施例4:本实施例为一种乘用车拖车钩进行弯路拖拽试验的方法,它包括以下步骤:Embodiment 4: This embodiment is a method for a passenger car tow hook to perform a detour drag test, which includes the following steps:
步骤1:调整试验车辆轮胎胎压至满载胎压,试验车辆装配载荷至最大设计总质量,在拖车钩1上粘贴应变片;Step 1: Adjust the tire pressure of the test vehicle to full tire pressure, the test vehicle assembly load to the maximum design total mass, and paste the strain gauge on the
步骤2:将拖车钩1固定于试验车辆前部横梁,通过牵引绳固定于另一辅助车辆后端,试验车辆挡位置于空挡,辅助车辆拉动试验车辆以15-20km/h车速绕20-30m半径的圆顺时针行驶3圈,再逆时针行驶3圈,实时测量试验过程中应变,检查拖车钩1及试验车辆前部横梁有无损坏;Step 2: Fix the
步骤3:将拖车钩1固定于试验车辆后部横梁,通过牵引绳固定于另一辅助车辆前端,试验车辆挡位置于前进挡,试验车辆拉动辅助车辆以15-20km/h车速绕20-30m半径的圆顺时针行驶3圈,再逆时针行驶3圈,实时测量试验过程中应变,检查拖车钩1及试验车辆后部横梁有无损坏。Step 3: Fix the
通过弯路拖拽试验来检查拖车钩1及安装横梁是否出现损伤,以此验证拖车钩1的强度。The strength of the
实施例5:参见图1-6说明本实施方式,一种乘用车拖车钩的标定装置,它包括主体支架2和连接板3,所述连接板3竖直固定连接在主体支架2上,所述连接板3上开设有螺纹孔,拖车钩1的螺纹端与连接板3上的螺纹孔配合相连。通过标定装置将拖车钩1及标定台固定。Example 5: Referring to Figures 1-6, this embodiment is described, a calibration device for a trailer hitch of a passenger car, which includes a
所述主体支架2为铸铁材质,保证结构强度。所述主体支架2包括两个立板和一个底板,两个立板竖直连接在底板上,所述连接板3通过两个连接螺栓4固定连接在两个立板之间,将拖车钩1拧入连接板3的螺纹孔中,并将连接板3通过两个连接螺栓4固定于主体支架2上,主体支架2通过4个螺栓固定于标定台的底座上。两个立板外侧均设置有肋板5,可以提高支架刚度,减少标定误差。The
所述连接板3为铸铁材质,保证结构强度。连接板3上加工螺纹孔,可以与拖车钩1的螺纹端配合,用于固定拖车钩1。The connecting
连接螺栓4插入主体支架2的长圆孔和连接板3的长圆孔,连接螺栓4另一侧配合螺母紧固,将主体支架2与拖车钩1和连接板3连接到一起。The connecting
实施例6:参见图1-9说明本实施方式,一种乘用车拖车钩的标定方法,它包括以下步骤:Example 6: Referring to Figures 1-9, this embodiment, a method for calibrating a trailer hitch of a passenger car, includes the following steps:
步骤1:将拖车钩1在靠近螺纹端的圆柱形外表面沿圆周方向间隔90°黏贴一号应变片6、二号应变片7、三号应变片8和四号应变片9,所述一号应变片6和二号应变片7对称设置,所述三号应变片8和四号应变片9对称设置;Step 1: Paste the No. 1 strain gauge 6, No. 2
步骤2:对拖车钩1的轴向拉力进行标定,将拖车钩1旋入连接板3上的螺纹孔中,将连接板3通过两个螺栓固定在标定台上,沿着拖车钩1轴线方向依次连接拉力计和拉力机,计算出拖车钩1受到的轴向拉力FX与应变关系;Step 2: Calibrate the axial tension of the
应变与轴向拉力FX的标定计算方法为:FX=KX*(ξ1+ξ2),由公式计算出轴向拉力标定系数KX,公式中:ξ1为一号应变片6测量的应变值,ξ2为二号应变片7测量的应变值,轴向拉力FX沿着拖车钩1的轴向方向;The calibration calculation method of strain and axial tension F X is: F X =K X *(ξ 1 +ξ 2 ), the axial tension calibration coefficient K X is calculated by the formula, in the formula: ξ 1 is the No. 1 strain gauge 6 The measured strain value, ξ 2 is the strain value measured by the No. 2
步骤3:对拖车钩1的垂直力进行标定,将拖车钩1旋入连接板3上的螺纹孔中,将连接板3通过两个连接螺栓4与主体支架2相连,主体支架2固定于标定台上,垂直于拖车钩1的方向依次连接拉力计和拉力机,计算出拖车钩受到的垂直力FV与应变之间的关系;Step 3: Calibrate the vertical force of the
应变与垂直力FV的标定计算方法为:FV=KV*(ξ3-ξ4),由公式计算出垂直力标定系数Kv,公式中:ξ3为三号应变片8测量的应变值,ξ4为四号应变片9测量的应变值,垂直力FV的方向垂直于拖车钩1的轴线,并平行于三号和四号应变片的连接线。The calibration calculation method of strain and vertical force F V is: F V =K V *(ξ 3 -ξ 4 ), the vertical force calibration coefficient Kv is calculated by the formula, in the formula: ξ 3 is the strain measured by the
通过本实施例所述方法实现对拖车钩1轴向拉力及拖车钩1垂直力的标定。标定时可以使用实施例5中提到的标定装置。The calibration of the axial pulling force of the
实施例7:参见图1-9说明本实施方式,一种乘用车拖车钩的最大应力计算方法,它包括以下步骤:Embodiment 7: Referring to Figures 1-9, the present embodiment, a method for calculating the maximum stress of a trailer hitch of a passenger car, includes the following steps:
步骤1:轴向力产生的拉应力σ1=FX/A,其中FX=KX*(ξ1+ξ2),A=πd2/4,d为危险截面处直径,危险截面为拖车钩1上第一圈螺纹处;Step 1: The tensile stress σ 1 =F X /A generated by the axial force, where F X =K X *(ξ 1 +ξ 2 ), A=πd 2 /4, d is the diameter at the dangerous section, and the dangerous section is The first thread on the
步骤2:垂直力产生的拉应力σ2=M/W,其中弯矩M=FV*L=KV*(ξ3-ξ4)*L,抗弯截面系数W=πd3/16,d为危险截面处直径,L为拖车钩外力作用点到危险截面的距离;Step 2: Tensile stress σ 2 =M/W generated by vertical force, where bending moment M=F V *L=K V *(ξ 3 -ξ 4 )*L, bending section coefficient W=πd 3 /16, d is the diameter of the dangerous section, L is the distance from the point of action of the external force of the tow hook to the dangerous section;
步骤3:拖车钩1受到的最大应力σmax=σ1+σ2。Step 3: The maximum stress σ max =σ 1 +σ 2 experienced by the
通过本实施例可计算得到拖车钩1受到的最大应力。拖车钩1轴向拉力标定系数KX和垂直力标定系数KV可通过实施例6所记载的方法获得。Through this embodiment, the maximum stress on the
实施例8:参见图1-9说明本实施方式,一种乘用车拖车钩的强度评价方法,它包括以下步骤:Example 8: Referring to Figures 1-9, the present embodiment, a method for evaluating the strength of a trailer hitch of a passenger car, includes the following steps:
步骤1:对拖车钩1进行清障车拖拽试验、软地面拖拽试验、强化坏路拖拽试验及弯路拖拽试验,每项拖拽试验结束后检查拖车钩1及试验车辆横梁有无裂纹或断裂;Step 1: Carry out wrecker drag test, soft ground drag test, enhanced rough road drag test and curved road drag test on
步骤2:计算拖车钩1受到的最大应力σmax,当σmax达到材料屈服应力σS时,拖车钩1危险截面的表面开始发生塑性变形,随着外力进一步加大,危险截面上塑性变形区域增大,弹性变形区域减少,对于截面为圆形的拖车钩1,当截面最大应力达到1.7倍σS,整个危险截面全部发生塑性变形时,圆柱形的拖车钩1会发生断裂;Step 2: Calculate the maximum stress σ max of the
步骤3:为减少拖车钩1的断裂风险,需要在设计过程中,将拖车钩1实际使用过程中的最大应力与屈服应力比值控制在1.2~1.4的范围内。Step 3: In order to reduce the fracture risk of the
通过乘用车拖车钩的强度评价方法保证拖车钩强度,避免拖车钩出现断裂损坏,减少拖车钩失效引发的安全风险,保证安全性。本实施例中清障车拖拽试验、软地面拖拽试验、强化坏路拖拽试验及弯路拖拽试验可采用实施例1-实施例4中所记载的方法。计算拖车钩1受到的最大应力可采用实施例7中所加载的方法。The strength evaluation method of the tow hook of a passenger car is used to ensure the strength of the tow hook, avoid the breakage and damage of the tow hook, reduce the safety risk caused by the failure of the tow hook, and ensure the safety. In this embodiment, the dragging test of the wrecker vehicle, the dragging test on soft ground, the dragging test on enhanced rough roads, and the dragging test on curved roads may adopt the methods described in
以上公开的本发明实施例只是用于帮助阐述本发明。实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。The embodiments of the present invention disclosed above are only used to help illustrate the present invention. The examples do not exhaust all the details, nor do they limit the invention to the specific embodiments described. Numerous modifications and variations are possible in light of the contents of this specification. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention.
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