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CN114935390A - Weighing force-measuring sensor for unbalance loading error compensation - Google Patents

Weighing force-measuring sensor for unbalance loading error compensation Download PDF

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Publication number
CN114935390A
CN114935390A CN202210543155.4A CN202210543155A CN114935390A CN 114935390 A CN114935390 A CN 114935390A CN 202210543155 A CN202210543155 A CN 202210543155A CN 114935390 A CN114935390 A CN 114935390A
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circuit
signal
differential voltage
voltage signal
angular difference
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CN114935390B (en
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汤建华
王一凡
刘艳云
梁婵
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Changzhou Vocational Institute of Textile and Garment
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Changzhou Vocational Institute of Textile and Garment
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G3/00Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances
    • G01G3/12Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances wherein the weighing element is in the form of a solid body stressed by pressure or tension during weighing
    • G01G3/14Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances wherein the weighing element is in the form of a solid body stressed by pressure or tension during weighing measuring variations of electrical resistance
    • G01G3/1414Arrangements for correcting or for compensating for unwanted effects
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G3/00Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances
    • G01G3/12Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances wherein the weighing element is in the form of a solid body stressed by pressure or tension during weighing
    • G01G3/14Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances wherein the weighing element is in the form of a solid body stressed by pressure or tension during weighing measuring variations of electrical resistance
    • G01G3/142Circuits specially adapted therefor
    • G01G3/145Circuits specially adapted therefor involving comparison with a reference value
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/20Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress
    • G01L1/22Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress using resistance strain gauges
    • G01L1/2268Arrangements for correcting or for compensating unwanted effects
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Measurement Of Force In General (AREA)
  • Measuring Fluid Pressure (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

The invention belongs to the field of sensor control, and provides a weighing and force-measuring sensor for unbalance loading error compensation, which comprises a shell and an induction circuit, wherein the induction circuit comprises a first circuit, a second circuit, a third circuit, a fourth circuit and a reference circuit, wherein the first circuit, the second circuit, the third circuit, the fourth circuit and the reference circuit are respectively provided with a measuring piece; one end of the first circuit is connected with a first signal, one end of the second circuit is connected with a second signal, one end of the third circuit is connected with a third signal, one end of the fourth circuit is connected with a fourth signal, and one end of the reference circuit is connected with a reference signal; the other end of the first circuit, the other end of the second circuit, the other end of the third circuit and the other end of the fourth circuit are connected with the other end of the reference circuit and then grounded; the first circuit, the second circuit, the third circuit and the fourth circuit at least sense the pressure of two different strain areas, and the reference circuit senses the pressure of a non-strain area of the shell; the reference signal forms differential signals with the first signal, the second signal, the third signal and the fourth signal respectively.

Description

一种偏载误差补偿用称重测力传感器A weighing load cell for eccentric load error compensation

技术领域technical field

本发明属于传感器控制领域,具体涉及一种偏载误差补偿用称重测力传感器。The invention belongs to the field of sensor control, and in particular relates to a weighing force measuring sensor for eccentric load error compensation.

背景技术Background technique

电阻应变式传感器是以电阻应变计和弹性元件为转换元件,通过如图1所示的惠斯顿电桥将力值大小转变为电压信号的电阻式传感器。这类传感器由于具有精度高,测量范围广,寿命长,结构简单等优点被广泛应用于称重测力传感器领域。The resistance strain sensor is a resistance sensor that converts the force value into a voltage signal through the resistance strain gauge and the elastic element as the conversion element. This type of sensor is widely used in the field of weighing force sensor due to its high precision, wide measurement range, long life and simple structure.

在实际使用中,称重测力传感器安装在秤台的下方,当在秤台上不同位置加载物体时,称重测力传感器上的受力是不一样的,因此产生了偏载误差。为了修正称重设备的偏载误差,人们通过调整传感器的修正系数实现称重设备的偏载修正。对于多传感器的称重设备是通过调整关联各个出去的修正系数来实现偏载误差修正。对于单传感器的称重设备,一般是通过锉刀修锉称重测力传感器弹性元件应变梁的壁厚来实现偏载误差修正。在修挫时,完全依靠操作人员的生产经验,对员工的修挫技术要求比较高,费时费力,并且这种方法仅限于平行梁结构的称重测力传感器,在满足实际应用需求方面具有很多局限性。In actual use, the load cell is installed under the weighing platform. When objects are loaded at different positions on the weighing platform, the force on the load cell is different, so an eccentric load error occurs. In order to correct the eccentric load error of the weighing equipment, people realize the eccentric load correction of the weighing equipment by adjusting the correction coefficient of the sensor. For multi-sensor weighing equipment, the eccentric load error correction is realized by adjusting the correction coefficients associated with each out. For weighing equipment with a single sensor, the eccentric load error correction is generally achieved by filing the wall thickness of the elastic element strain beam of the load cell with a file. When repairing the setback, it completely relies on the production experience of the operator, and the technical requirements for the staff's setback are relatively high, which is time-consuming and labor-intensive, and this method is limited to the weighing load cell of the parallel beam structure, which has many advantages in meeting practical application requirements. limitation.

随着生产成本的提高,传感器智能化的需求增加,如何提高生产效率,缩短生产周期,并简化称重测力传感器的偏载误差修正,是当前称重测力传感器生产厂家面临的一个重大挑战。With the increase of production cost and the increasing demand for sensor intelligence, how to improve production efficiency, shorten the production cycle, and simplify the correction of the eccentric load error of the weighing force sensor is a major challenge for the current weighing force sensor manufacturers. .

发明内容SUMMARY OF THE INVENTION

本发明提供一种偏载误差补偿用称重测力传感器,用于解决现有技术中,单称重测力传感器直接采用惠斯顿电桥,出现的偏载误差问题。The invention provides a weighing force measuring sensor for compensating eccentric load error, which is used to solve the problem of eccentric load error that occurs in the prior art when a single weighing force measuring sensor directly adopts a Wheatstone bridge.

本发明的基础方案为:一种偏载误差补偿用称重测力传感器,包括外壳和感应电路,所述外壳具有弹性,所述感应电路包括:第一电路、第二电路、第三电路、第四电路和基准电路;第一电路、第二电路、第三电路、第四电路和基准电路均设置有测量件;The basic scheme of the present invention is: a weighing load cell for eccentric load error compensation, comprising a casing and an induction circuit, the casing is elastic, and the induction circuit includes: a first circuit, a second circuit, a third circuit, the fourth circuit and the reference circuit; the first circuit, the second circuit, the third circuit, the fourth circuit and the reference circuit are all provided with measuring parts;

第一电路的一端连接第一信号,第二电路的一端连接第二信号,第三电路的一端连接第三信号,第四电路的一端连接第四信号,基准电路的一端连接基准信号;第一电路的另一端、第二电路的另一端、第三电路的另一端和第四电路的另一端均连接所述基准电路的另一端,后接地;One end of the first circuit is connected to the first signal, one end of the second circuit is connected to the second signal, one end of the third circuit is connected to the third signal, one end of the fourth circuit is connected to the fourth signal, and one end of the reference circuit is connected to the reference signal; The other end of the circuit, the other end of the second circuit, the other end of the third circuit and the other end of the fourth circuit are all connected to the other end of the reference circuit, and then grounded;

第一电路和第三电路感应所述称重测力传感器外壳的同一应变区,第二应变区和第四应变区感应所述称重测力传感器外壳的同一应变区,所述第一电路、第二电路感应所述称重测力传感器外壳的不同应变区,所述基准电路感应所述外壳的非应变区;所述基准信号分别与第一信号、第二信号、第三信号和第四信号均构成差分信号。The first circuit and the third circuit sense the same strain area of the load cell housing, the second strain area and the fourth strain area sense the same strain area of the load cell housing, the first circuit, The second circuit senses different strained regions of the load cell housing, and the reference circuit senses the unstrained regions of the shell; the reference signal is associated with the first, second, third and fourth signals, respectively. The signals all constitute differential signals.

进一步,第一电路的接地端、第二电路的接地端、第三电路的接地端和第四电路的接地端连接同一个接地端口,所述接地端口与所述基准电路连接后接地。Further, the ground terminal of the first circuit, the ground terminal of the second circuit, the ground terminal of the third circuit and the ground terminal of the fourth circuit are connected to the same ground port, and the ground port is connected to the reference circuit and then grounded.

进一步,第一电路的接地端和第四电路的接地端连接同一个第一接地端口,第二电路的接地端和第三电路的接地端连接同一个第二接地端口,第一接地端口和第二接地端口分别通过导线与基准电路的基准接地端口连接,基准接地端口接地,第一接地端口与第二接地端口为不同端口。Further, the ground terminal of the first circuit and the ground terminal of the fourth circuit are connected to the same first ground port, the ground terminal of the second circuit and the ground terminal of the third circuit are connected to the same second ground port, and the first ground port and the third circuit are connected to the same second ground port. The two grounding ports are respectively connected to the reference grounding port of the reference circuit through wires, the reference grounding port is grounded, and the first grounding port and the second grounding port are different ports.

进一步,第一电路和第三电路感应所述称重测力传感器的外壳的压应变区的压力,第二电路和第四电路感应所述称重测力传感器的外壳的拉应变区的拉力。Further, the first circuit and the third circuit sense the pressure of the compressive strain area of the casing of the load cell, and the second circuit and the fourth circuit sense the tensile force of the tensile strain area of the casing of the load cell.

进一步,所述第一信号、第二信号、第三信号、第四信号和基准信号均为恒流激励。Further, the first signal, the second signal, the third signal, the fourth signal and the reference signal are all constant current excitation.

进一步,第一电路、第二电路、第三电路和第四电路中的测量件包括至少一个应变片,所述基准电路中的测量件包括至少一个应变片或电阻。Further, the measuring elements in the first circuit, the second circuit, the third circuit and the fourth circuit include at least one strain gauge, and the measuring elements in the reference circuit include at least one strain gauge or resistance.

进一步,所述外壳还包括具有弹性的基台,所述基台的一侧设有测量腔,基台的另一侧设有PCB板;所述基台顶部靠近测量腔的一侧设有承重部,基台顶部靠近PCB板的一侧设有固定部;所述测量件为应变片,所述应变片分布于所述测量腔中。Further, the housing also includes an elastic base, one side of the base is provided with a measurement cavity, and the other side of the base is provided with a PCB board; the side of the top of the base close to the measurement cavity is provided with a load-bearing The side of the top of the base close to the PCB board is provided with a fixing part; the measuring element is a strain gauge, and the strain gauge is distributed in the measuring cavity.

进一步,所述第一电路、第二电路、第三电路和第四电路中的应变片在测量腔中呈周向均匀对称分布,所述基准电路中的应变片安装于所述测量腔的非应变区。Further, the strain gauges in the first circuit, the second circuit, the third circuit and the fourth circuit are uniformly and symmetrically distributed in the circumferential direction in the measurement cavity, and the strain gauges in the reference circuit are installed on the non-contact parts of the measurement cavity. strain area.

进一步,所述PCB板包括数据处理单元、数据采集单元、存储单元和输出单元;Further, the PCB board includes a data processing unit, a data acquisition unit, a storage unit and an output unit;

所述数据采集单元,采集第一信号和基准信号之间的第一差分电压信号,采集第二信号和基准信号之间的第二差分电压信号,采集第三信号和基准信号之间的第三差分电压信号,采集第四信号和基准信号之间的第四差分电压信号,将所述第一差分电压信号、第二差分电压信号、第三差分电压信号和第四差分电压信号均发送给数据处理单元;The data collection unit collects the first differential voltage signal between the first signal and the reference signal, collects the second differential voltage signal between the second signal and the reference signal, and collects the third signal between the third signal and the reference signal. Differential voltage signal, collect the fourth differential voltage signal between the fourth signal and the reference signal, and send the first differential voltage signal, the second differential voltage signal, the third differential voltage signal and the fourth differential voltage signal to data processing unit;

所述存储单元,用于存储所述第一电路的第一角差系数、所述第二电路的第二角差系数、第三电路的第三角差系数和第四电路的第四角差系数;the storage unit for storing the first angular difference coefficient of the first circuit, the second angular difference coefficient of the second circuit, the third angular difference coefficient of the third circuit and the fourth angular difference coefficient of the fourth circuit ;

所述数据处理单元,用于根据存储单元中的第一角差系数、第二角差系数、第三角差系数和第四角差系数,结合所述数据采集单元发送的第一差分电压信号、第二差分电压信号、第三差分电压信号和第四差分电压信号,计算得到称重结果信息;The data processing unit is configured to combine the first differential voltage signal sent by the data acquisition unit, The second differential voltage signal, the third differential voltage signal and the fourth differential voltage signal are calculated to obtain weighing result information;

输出单元,用于输出所述数据处理单元发送的称重结果信息。The output unit is used for outputting the weighing result information sent by the data processing unit.

进一步,所述PCB板还包括输入模块和预处理模块;Further, the PCB board also includes an input module and a preprocessing module;

所述输入模块,用于输入当前加载重量信息和当前加载位置信息;The input module is used to input current loading weight information and current loading position information;

所述预处理模块,用于根据所述数据采集单元发送的第一差分电压信号、第二差分电压信号、第三差分电压信号和第四差分电压信号,结合所述输入模块输入的当前加载重量信息和当前加载位置信息,计算得出第一电路的第一角差系数、所述第二电路的第二角差系数、第三电路的第三角差系数和第四电路的第四角差系数,并发送给所述存储模块进行存储。The preprocessing module is configured to combine the current loading weight input by the input module according to the first differential voltage signal, the second differential voltage signal, the third differential voltage signal and the fourth differential voltage signal sent by the data acquisition unit information and the current loading position information, calculate the first angular difference coefficient of the first circuit, the second angular difference coefficient of the second circuit, the third angular difference coefficient of the third circuit and the fourth angular difference coefficient of the fourth circuit , and send it to the storage module for storage.

本方案中通过基准电路,测量各个电路与基准电路之间的差分信号,通过这些差分信号从而了解到称重测力传感器在各个位置的偏差,进而便于调整称重测力传感器最终的输出值。在现有称重测力传感器的基础上,通过设置多个差分信号来便于消除多个不同的角度对输出值的影响,进而通过PCB板来实现具体的偏载误差补偿,具体通过,预测的多个交叉系数与测量值,进行误差补偿的计算,最终得到偏载误差补偿后的输出值。In this scheme, the reference circuit is used to measure the differential signal between each circuit and the reference circuit, and through these differential signals, the deviation of the weighing load cell at each position can be known, and then the final output value of the weighing load cell can be adjusted easily. On the basis of the existing weighing load cell, it is convenient to eliminate the influence of multiple different angles on the output value by setting multiple differential signals, and then realize the specific eccentric load error compensation through the PCB board. A number of cross coefficients and measured values are used to calculate the error compensation, and finally the output value after the eccentric load error compensation is obtained.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。现在结合附图对本发明作详细的说明。此图为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts. The present invention will now be described in detail with reference to the accompanying drawings. This figure is a simplified schematic diagram, and only illustrates the basic structure of the present invention in a schematic manner, so it only shows the structure related to the present invention.

图1是背景技术中提及的称重测力传感器的电路结构图;Fig. 1 is the circuit structure diagram of the weighing load cell mentioned in the background technology;

图2为本发明一种偏载误差补偿用称重测力传感器实施例的一种电路示意图;FIG. 2 is a schematic circuit diagram of an embodiment of a weighing load cell for eccentric load error compensation according to the present invention;

图3为本发明一种偏载误差补偿用称重测力传感器实施例的一种电路示意图;3 is a schematic circuit diagram of an embodiment of a weighing load cell for eccentric load error compensation according to the present invention;

图4是本发明一种偏载误差补偿用称重测力传感器实施例的称重测力传感器的结构图;4 is a structural diagram of a weighing force sensor according to an embodiment of a weighing force sensor for eccentric load error compensation according to the present invention;

图5是本发明一种偏载误差补偿用称重测力传感器实施例的称重测力传感器中PCB板的模块示意图。5 is a schematic diagram of a module of a PCB board in a weighing force sensor according to an embodiment of a weighing force sensor for eccentric load error compensation according to the present invention.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, but not all of them. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

本发明提供的一种偏载误差补偿用称重测力传感器,如图2和图3所示,包括外壳和感应电路,所述外壳具有弹性,所述感应电路包括:第一电路、第二电路、第三电路、第四电路和基准电路;第一电路、第二电路、第三电路、第四电路和基准电路均设置有测量件。A weighing force sensor for eccentric load error compensation provided by the present invention, as shown in Figures 2 and 3, includes a casing and an induction circuit, the casing is elastic, and the induction circuit includes: a first circuit, a second circuit The circuit, the third circuit, the fourth circuit and the reference circuit; the first circuit, the second circuit, the third circuit, the fourth circuit and the reference circuit are all provided with measuring parts.

第一电路的上端连接第一信号SIG_1,第二电路的上端连接第二信号SIG_2,第三电路的下端连接第三信号SIG_3,第四电路的下端连接第四信号SIG_4,基准电路的上端连接基准信号SIG_0;第一电路的下端、第二电路的下端、第三电路的上端和第四电路的上端均连接所述基准电路的下端,后接地GND。The upper end of the first circuit is connected to the first signal SIG_1, the upper end of the second circuit is connected to the second signal SIG_2, the lower end of the third circuit is connected to the third signal SIG_3, the lower end of the fourth circuit is connected to the fourth signal SIG_4, and the upper end of the reference circuit is connected to the reference Signal SIG_0; the lower end of the first circuit, the lower end of the second circuit, the upper end of the third circuit, and the upper end of the fourth circuit are all connected to the lower end of the reference circuit, and then grounded to GND.

第一电路和第三电路感应所述称重测力传感器外壳的同一应变区,第二应变区和第四应变区感应所述称重测力传感器外壳的同一应变区,所述第一电路、第二电路感应所述称重测力传感器外壳的不同应变区,所述基准电路的测量件感应所述外壳的非应变区;所述基准信号SIG_0分别与第一信号SIG_1、第二信号SIG_2、第三信号SIG_3和第四信号SIG_4均构成差分信号。其中,所述基准电路的测量件感应外壳非应变区的拉力和压力,所述的非应变区即零应变区,是加载承重时该区域的拉力和压力几乎没有应变变化。The first circuit and the third circuit sense the same strain area of the load cell housing, the second strain area and the fourth strain area sense the same strain area of the load cell housing, the first circuit, The second circuit senses different strain regions of the load cell housing, and the measuring element of the reference circuit senses the non-strain regions of the shell; the reference signal SIG_0 is respectively associated with the first signal SIG_1, the second signal SIG_2, Both the third signal SIG_3 and the fourth signal SIG_4 constitute a differential signal. Wherein, the measuring element of the reference circuit senses the tensile force and pressure in the non-strain area of the housing, and the non-strain area, ie the zero-strain area, has almost no strain change in the area when the load is loaded.

在一些示例中,如图2所示,第一电路的接地端、第二电路的接地端、第三电路的接地端和第四电路的接地端连接同一个接地端口,所述接地端口与所述基准电路连接后接地GND。In some examples, as shown in FIG. 2 , the ground terminal of the first circuit, the ground terminal of the second circuit, the ground terminal of the third circuit, and the ground terminal of the fourth circuit are connected to the same ground port, and the ground port is connected with all The reference circuit is connected to ground GND.

在一些示例中,如图3所示,第一电路的接地端和第四电路的接地端连接同一个第一接地端口,第二电路的接地端和第三电路的接地端连接同一个第二接地端口,第一接地端口和第二接地端口分别通过导线与基准电路的基准接地端口连接,基准接地端口接地,第一接地端口与第二接地端口为不同端口。In some examples, as shown in FIG. 3 , the ground terminal of the first circuit and the ground terminal of the fourth circuit are connected to the same first ground port, and the ground terminal of the second circuit and the ground terminal of the third circuit are connected to the same second terminal The grounding port, the first grounding port and the second grounding port are respectively connected to the reference grounding port of the reference circuit through wires, the reference grounding port is grounded, and the first grounding port and the second grounding port are different ports.

在一些示例中,第一电路和第三电路感应所述称重测力传感器的外壳的压应变区的压力,第二电路和第四电路感应所述称重测力传感器的外壳的拉应变区的拉力。In some examples, the first and third circuits sense pressure in a compressive strain region of the load cell housing, and the second and fourth circuits sense a tensile strain region of the load cell housing pulling force.

在一些示例中,如图2和图3所示,第一信号SIG_1、第二信号SIG_2、第三信号SIG_3、第四信号SIG_4和基准信号SIG_0均为恒流激励,所加的恒定激励电流范围在0.2mA到17mA之间。In some examples, as shown in FIG. 2 and FIG. 3 , the first signal SIG_1 , the second signal SIG_2 , the third signal SIG_3 , the fourth signal SIG_4 and the reference signal SIG_0 are all constant current excitation, and the added constant excitation current range between 0.2mA and 17mA.

在一些示例中,所述测量件包括应变片和/或电阻,每个测量件包括至少一个应变片或电阻,至少一个测量件包括应变片。也就是说,在承重力传感器中是不允许所有的测量件均为电阻,或所有的测量件全部由多个电阻构成的。In some examples, the measurement elements include strain gauges and/or resistances, each measurement element includes at least one strain gauge or resistance, and at least one measurement element includes a strain gauge. That is to say, in the load-bearing sensor, all measuring elements are not allowed to be resistors, or all measuring elements are composed of multiple resistors.

具体的,测量件分别是第一测量件G1,第二测量件G2,第三测量件G3、第四测量件G4和基准测量件G0。并且,第一测量件G1、第二测量件G2、第三测量件G3和第四测量件G4均包括一个或多个应变片,基准测量件G0可以是由一个电阻构成,也可以是由多个电阻构成,亦或是由一个应变片构成,或者多个应变片构成,再或者是由应变片和电阻构成的。在一些示例中,第一测量件G1、第二测量件G2、第三测量件G3和第四测量件G4还可以设置为应变片和电阻构成的电路结构。Specifically, the measuring pieces are respectively a first measuring piece G1, a second measuring piece G2, a third measuring piece G3, a fourth measuring piece G4 and a reference measuring piece G0. In addition, the first measuring piece G1, the second measuring piece G2, the third measuring piece G3 and the fourth measuring piece G4 all include one or more strain gauges, and the reference measuring piece G0 may be composed of a single resistor or a plurality of strain gauges. It is composed of a resistor, or it is composed of a strain gage, or a plurality of strain gages, or it is composed of a strain gage and a resistor. In some examples, the first measuring piece G1 , the second measuring piece G2 , the third measuring piece G3 and the fourth measuring piece G4 may also be configured as a circuit structure composed of a strain gauge and a resistor.

在一些示例中,如图4所示,外壳还包括具有弹性的基台1,所述基台1的一侧设有测量腔2,基台1的另一侧设有PCB板3;所述基台1顶部靠近测量腔2的一侧设有承重部4,基台1顶部靠近PCB板3的一侧设有固定部5;所述测量件均为应变片,所有应变片分布于所述测量腔中。In some examples, as shown in FIG. 4 , the housing further includes an elastic base 1, one side of the base 1 is provided with a measurement cavity 2, and the other side of the base 1 is provided with a PCB board 3; the The side of the top of the base 1 close to the measurement cavity 2 is provided with a load-bearing part 4, and the side of the top of the base 1 close to the PCB board 3 is provided with a fixed part 5; the measurement components are all strain gauges, and all strain gauges are distributed in the in the measuring chamber.

进一步的,与第一信号SIG_1相连的第一电路、与第二信号SIG_2相连的第二电路、与第三信号SIG_3相连的第三电路和与第四信号SIG_4相连的第四电路中,应变片在测量腔2中呈周向均匀对称分布,第一电路和第三电路的应变片所在的测量件感应外壳压应变区的压力,第二电路和第四电路的应变片所在的测量件感应外壳拉应变区的拉力;所述与基准信号SIG_0相连的基准电路中,应变片所在的测量件安装于所述测量腔2的非应变区。Further, in the first circuit connected to the first signal SIG_1, the second circuit connected to the second signal SIG_2, the third circuit connected to the third signal SIG_3, and the fourth circuit connected to the fourth signal SIG_4, the strain gauge In the measuring cavity 2, it is distributed evenly and symmetrically in the circumferential direction. The measuring pieces where the strain gauges of the first circuit and the third circuit are located sense the pressure in the compressive strain area of the housing, and the measuring pieces where the strain gauges of the second circuit and the fourth circuit are located sense the housing. The tensile force of the tensile strain area; in the reference circuit connected to the reference signal SIG_0 , the measuring element where the strain gauge is located is installed in the non-strain area of the measuring cavity 2 .

在一些示例中,如图5所示,所述PCB板3包括数据处理单元33、数据采集单元31、存储单元32和输出单元34。In some examples, as shown in FIG. 5 , the PCB board 3 includes a data processing unit 33 , a data acquisition unit 31 , a storage unit 32 and an output unit 34 .

所述数据采集单元31,采集第一信号SIG_1和基准信号SIG_0之间的第一差分电压信号V1,采集第二信号SIG_2和基准信号SIG_0之间的第二差分电压信号V2,采集第三信号SIG_3和基准信号SIG_0之间的第三差分电压信号V3,采集第四信号SIG_4和基准信号SIG_0之间的第四差分电压信号V4,将所述第一差分电压信号V1、第二差分电压信号V2、第三差分电压信号V3和第四差分电压信号V4均发送给数据处理单元33;The data collection unit 31 collects the first differential voltage signal V1 between the first signal SIG_1 and the reference signal SIG_0, collects the second differential voltage signal V2 between the second signal SIG_2 and the reference signal SIG_0, and collects the third signal SIG_3 and the third differential voltage signal V3 between the reference signal SIG_0, collect the fourth differential voltage signal V4 between the fourth signal SIG_4 and the reference signal SIG_0, and combine the first differential voltage signal V1, second differential voltage signal V2, Both the third differential voltage signal V3 and the fourth differential voltage signal V4 are sent to the data processing unit 33;

所述存储单元32,用于存储所述第一电路的第一角差系数a、所述第二电路的第二角差系数b、第三电路的第三角差系数c和第四电路的第四角差系数d;The storage unit 32 is used to store the first angular difference coefficient a of the first circuit, the second angular difference coefficient b of the second circuit, the third angular difference coefficient c of the third circuit, and the fourth angular difference coefficient of the fourth circuit. Four corner difference coefficient d;

所述数据处理单元33,用于根据存储单元32中的第一角差系数a、第二角差系数b、第三角差系数c和第四角差系数d,结合所述数据采集单元31发送的第一差分电压信号V1、第二差分电压信号V2、第三差分电压信号V3和第四差分电压信号V4,计算得到称重结果信息;The data processing unit 33 is configured to send the data in combination with the data acquisition unit 31 according to the first angular difference coefficient a, the second angular difference coefficient b, the third angular difference coefficient c and the fourth angular difference coefficient d in the storage unit 32 The first differential voltage signal V1, the second differential voltage signal V2, the third differential voltage signal V3 and the fourth differential voltage signal V4 are calculated to obtain the weighing result information;

所述输出单元34,用于输出所述数据处理单元33发送的称重结果信息。The output unit 34 is configured to output the weighing result information sent by the data processing unit 33 .

进一步的,所述PCB板3还包括输入模块35和预处理模块36。所述输入模块35,用于输入当前加载重量信息和当前加载位置信息;所述预处理模块36,用于根据所述数据采集单元31发送的第一差分电压信号V1、第二差分电压信号V2、第三差分电压信号V3和第四差分电压信号V4,结合所述输入模块35输入的当前加载重量信息和当前加载位置信息,计算得出第一电路的第一角差系数a、所述第二电路的第二角差系数b、第三电路的第三角差系数c和第四电路的第四角差系数d,并发送给所述存储模块32进行存储。Further, the PCB board 3 further includes an input module 35 and a preprocessing module 36 . The input module 35 is used to input current loading weight information and current loading position information; the preprocessing module 36 is used to input the first differential voltage signal V1 and the second differential voltage signal V2 sent by the data acquisition unit 31 , the third differential voltage signal V3 and the fourth differential voltage signal V4, combined with the current loading weight information and the current loading position information input by the input module 35, the first angular difference coefficient a of the first circuit, the The second angular difference coefficient b of the second circuit, the third angular difference coefficient c of the third circuit, and the fourth angular difference coefficient d of the fourth circuit are sent to the storage module 32 for storage.

具体的,在实施时,通过预处理模块36计算出各个电路的角差系数。以四个测量电路为例,包括以下步骤:Specifically, during implementation, the angular difference coefficient of each circuit is calculated by the preprocessing module 36 . Take four measurement circuits as an example, including the following steps:

S1,外壳的承重部4的外力施加为0(F=0),分别获取各个差分电压信号的零点输出,第一差分电压信号V1的零点输出V1_0,第二差分电压信号V2的零点输出V2_0,第三差分电压信号V3的零点输出V3_0,第四差分电压信号V4的零点输出为V4_0。S1, the external force of the load-bearing part 4 of the casing is applied as 0 (F=0), the zero-point output of each differential voltage signal is obtained respectively, the zero-point output of the first differential voltage signal V1 is V1_0, the zero-point output of the second differential voltage signal V2 is V2_0, The zero point output of the third differential voltage signal V3 is V3_0, and the zero point output of the fourth differential voltage signal V4 is V4_0.

S2,将已知重量的砝码加载于测试台面中心,得到各差分电压信号的第一组输出与零点输出相减,得到V1_1~V4_1,具体为,测试得到的第一差分电压信号V1与零点输出V1_0之间的差值V1_1,测试得到的第二差分电压信号V2与零点输出V2_0之间的差值V2_1,测试得到的第三差分电压信号V3与零点输出V3_0之间的差值V3_1,测试得到的第四差分电压信号V4与零点输出V4_0之间的差值V4_1。S2, load a weight of known weight on the center of the test table, obtain the first group output of each differential voltage signal and subtract the zero point output to obtain V1_1~V4_1, specifically, the first differential voltage signal V1 obtained by testing and the zero point Output the difference V1_1 between V1_0, test the difference V2_1 between the second differential voltage signal V2 and the zero point output V2_0, test the difference V3_1 between the third differential voltage signal V3 and the zero point output V3_0, test The difference V4_1 between the obtained fourth differential voltage signal V4 and the zero point output V4_0.

S3,将已知重量的砝码加载于测试台面第一个边角上,得到各差分电压信号第二组输出与零点输出相减,得到V1_2~V4_2,具体为,测试得到的第一差分电压信号V1与零点输出V1_0之间的差值V1_2,测试得到的第二差分电压信号V2与零点输出V2_0之间的差值V2_2,测试得到的第三差分电压信号V3与零点输出V3_0之间的差值V3_2,测试得到的第四差分电压信号V4与零点输出V4_0之间的差值V4_2。S3, load a weight of known weight on the first corner of the test table, obtain the second group output of each differential voltage signal and subtract the zero point output to obtain V1_2~V4_2, specifically, the first differential voltage obtained by testing The difference V1_2 between the signal V1 and the zero-point output V1_0, the difference V2_2 between the second differential voltage signal V2 obtained by testing and the zero-point output V2_0, and the difference between the third differential voltage signal V3 and the zero-point output V3_0 obtained by testing The value V3_2 is the difference V4_2 between the fourth differential voltage signal V4 obtained by testing and the zero point output V4_0.

S4,将已知重量的砝码加载于测试台面第二个边角上,得到各差分电压信号第二组输出与零点输出相减,得到V1_3~V4_3,具体为,测试得到的第一差分电压信号V1与零点输出V1_0之间的差值V1_3,测试得到的第二差分电压信号V2与零点输出V2_0之间的差值V2_3,测试得到的第三差分电压信号V3与零点输出V3_0之间的差值V3_3,测试得到的第四差分电压信号V4与零点输出V4_0之间的差值V4_3。S4, load a weight of known weight on the second corner of the test table, obtain the second group output of each differential voltage signal and subtract the zero point output to obtain V1_3~V4_3, specifically, the first differential voltage obtained by testing The difference V1_3 between the signal V1 and the zero point output V1_0, the difference V2_3 between the second differential voltage signal V2 and the zero point output V2_0 obtained by testing, the difference between the third differential voltage signal V3 and the zero point output V3_0 obtained by testing The value V3_3 is the difference V4_3 between the fourth differential voltage signal V4 obtained by testing and the zero point output V4_0.

S5,将已知重量的砝码加载于测试台面第三个边角上,得到各差分电压信号第二组输出与零点输出相减,得到V1_4~V4_4,具体为,测试得到的第一差分电压信号V1与零点输出V1_0之间的差值V1_4,测试得到的第二差分电压信号V2与零点输出V2_0之间的差值V2_4,测试得到的第三差分电压信号V3与零点输出V3_0之间的差值V3_4,测试得到的第四差分电压信号V4与零点输出V4_0之间的差值V4_4。S5, load a weight of known weight on the third corner of the test table, obtain the second group output of each differential voltage signal and subtract the zero output to obtain V1_4~V4_4, specifically, the first differential voltage obtained by testing The difference V1_4 between the signal V1 and the zero-point output V1_0, the difference V2_4 between the second differential voltage signal V2 and the zero-point output V2_0 obtained by testing, and the difference between the third differential voltage signal V3 and the zero-point output V3_0 obtained by testing The value V3_4 is the difference V4_4 between the fourth differential voltage signal V4 obtained by testing and the zero point output V4_0.

S6,求解如下方程得到各应变计的角差系数a,b,c,d,S6, solve the following equation to obtain the angular difference coefficients a, b, c, d of each strain gauge,

Figure BDA0003647374240000071
Figure BDA0003647374240000071

S7,将S6中得出的第一电路的第一角差系数a、所述第二电路的第二角差系数b、第三电路的第三角差系数c和第四电路的第四角差系数d,并发送给所述存储模块32进行存储。S7, compare the first angular difference coefficient a of the first circuit, the second angular difference coefficient b of the second circuit, the third angular difference coefficient c of the third circuit, and the fourth angular difference coefficient of the fourth circuit obtained in S6 The coefficient d is sent to the storage module 32 for storage.

并且,数据处理单元33根据存储单元32中的第一角差系数a、第二角差系数b、第三角差系数c和第四角差系数d,结合所述数据采集单元31发送的第一差分电压信号V1、第二差分电压信号V2、第三差分电压信号V3和第四差分电压信号V4,计算得到称重结果信息,即传感器输出值V0;计算过程具体为,V0=aV1′+bV2′+cV3′+dV4′。其中,V1′~V4′是V1~V4经AD转换后的数值。In addition, the data processing unit 33 combines the first angular difference coefficient a, the second angular difference coefficient b, the third angular difference coefficient c and the fourth angular difference coefficient d in the storage unit 32 with the first angular difference coefficient sent by the data acquisition unit 31 The differential voltage signal V1, the second differential voltage signal V2, the third differential voltage signal V3, and the fourth differential voltage signal V4 are calculated to obtain the weighing result information, that is, the sensor output value V0; the calculation process is as follows: V0=aV1′+bV2 '+cV3'+dV4'. Among them, V1'~V4' are the values of V1~V4 after AD conversion.

本案利用星型电路,在进行工作时,在进行工作时,将星型电路中第一电路、第二电路、第三电路和第四电路的公共端直接或间接地接地,电路优先采用恒流激励替代原先的恒压激励,解决了在传统设计中应变片在不同电场强度下,高电压下的应变片的测量阻值相较于实际阻值偏差更大,导致的称重测传感器不稳定的问题,减小了应变片测量电桥的漂移问题,提高了输入端的EMC抗扰度,从而保证了传感器的精度和稳定性。同时,在没有增加电桥数的情况下实现了偏载误差补偿,成本增加较小;在生产制造环节省去机械磨削等人工环节,节省了人工,不需要增加重心和角差关系的测量和记录工序,提高了生产效率。In this case, a star circuit is used. When working, the common terminals of the first circuit, the second circuit, the third circuit and the fourth circuit in the star circuit are directly or indirectly grounded, and the circuit is preferably a constant current. The excitation replaces the original constant voltage excitation, which solves the problem that in the traditional design of the strain gauge under different electric field strengths, the measured resistance value of the strain gauge under high voltage is larger than the actual resistance value, resulting in the instability of the weighing sensor. It reduces the drift problem of the strain gauge measurement bridge and improves the EMC immunity of the input, thereby ensuring the accuracy and stability of the sensor. At the same time, the eccentric load error compensation is realized without increasing the number of bridges, and the cost increase is small; in the production and manufacturing ring, labor links such as mechanical grinding are saved, which saves labor, and does not need to increase the measurement of the relationship between the center of gravity and the angle difference And record the process, improve the production efficiency.

以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述,所属领域普通技术人员知晓申请日或者优先权日之前发明所属技术领域所有的普通技术知识,能够获知该领域中所有的现有技术,并且具有应用该日期之前常规实验手段的能力,所属领域普通技术人员可以在本申请给出的启示下,结合自身能力完善并实施本方案,一些典型的公知结构或者公知方法不应当成为所属领域普通技术人员实施本申请的障碍。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above are only the embodiments of the present invention, and the common knowledge such as the well-known specific structures and characteristics in the scheme has not been described too much here. Those of ordinary skill in the art know that the invention belongs to the technical field before the filing date or the priority date. Technical knowledge, can know all the prior art in this field, and have the ability to apply conventional experimental means before the date, those of ordinary skill in the art can improve and implement this scheme in combination with their own ability under the enlightenment given in this application, Some typical well-known structures or well-known methods should not be an obstacle to those skilled in the art from practicing the present application. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the structure of the present invention. These should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effectiveness and utility of patents. The scope of protection claimed in this application shall be based on the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.

Claims (10)

1. A weighing and force-measuring sensor for offset load error compensation is characterized by comprising a shell and a sensing circuit, wherein the shell has elasticity, and the sensing circuit comprises: a first circuit, a second circuit, a third circuit, a fourth circuit, and a reference circuit; the first circuit, the second circuit, the third circuit, the fourth circuit and the reference circuit are all provided with measuring pieces;
one end of the first circuit is connected with a first signal, one end of the second circuit is connected with a second signal, one end of the third circuit is connected with a third signal, one end of the fourth circuit is connected with a fourth signal, and one end of the reference circuit is connected with a reference signal; the other end of the first circuit, the other end of the second circuit, the other end of the third circuit and the other end of the fourth circuit are connected with the other end of the reference circuit and then grounded;
the first circuit and the third circuit sense the same strain area of the shell of the weighing and force-measuring sensor, the second strain area and the fourth strain area sense the same strain area of the shell of the weighing and force-measuring sensor, the first circuit and the second circuit sense different strain areas of the shell of the weighing and force-measuring sensor, and the reference circuit senses a non-strain area of the shell; the reference signal and the first signal, the second signal, the third signal and the fourth signal respectively form differential signals.
2. The off-load error compensation weighing load cell of claim 1, wherein: the grounding end of the first circuit, the grounding end of the second circuit, the grounding end of the third circuit and the grounding end of the fourth circuit are connected with the same grounding port, and the grounding port is grounded after being connected with the reference circuit.
3. The off-load error compensation weighing load cell of claim 1, wherein: the grounding end of the first circuit and the grounding end of the fourth circuit are connected with the same first grounding port, the grounding end of the second circuit and the grounding end of the third circuit are connected with the same second grounding port, the first grounding port and the second grounding port are respectively connected with the reference grounding port of the reference circuit through wires, the reference grounding port is grounded, and the first grounding port and the second grounding port are different ports.
4. The off-load error compensation weighing load cell of claim 1, wherein: the first circuit and the third circuit sense the pressure of the compressive strain area of the shell of the weighing and load measuring sensor, and the second circuit and the fourth circuit sense the tension of the tensile strain area of the shell of the weighing and load measuring sensor.
5. The off-load error compensation weighing load cell of claim 1, wherein: the first signal, the second signal, the third signal, the fourth signal and the reference signal are all constant current excitation.
6. The off-load error compensation weighing load cell of claim 1, wherein: the measuring member in the first, second, third and fourth circuits comprises at least one strain gauge and the measuring member in the reference circuit comprises at least one strain gauge or resistor.
7. The off-load error compensation weighing load cell of claim 1, wherein: the shell further comprises an elastic base station, a measuring cavity is arranged on one side of the base station, and a PCB is arranged on the other side of the base station; one side of the top of the base station close to the measuring cavity is provided with a bearing part, and one side of the top of the base station close to the PCB is provided with a fixing part; the measuring piece is a strain gauge which is distributed in the measuring cavity.
8. The off-load error compensation weighing load cell of claim 7, wherein: the strain gauges in the first circuit, the second circuit, the third circuit and the fourth circuit are circumferentially and uniformly distributed in the measuring cavity, and the strain gauges in the reference circuit are arranged in a non-strain area of the measuring cavity.
9. The off-load error compensation weighing load cell of claim 1, wherein: the PCB comprises a data processing unit, a data acquisition unit, a storage unit and an output unit;
the data acquisition unit acquires a first differential voltage signal between a first signal and a reference signal, acquires a second differential voltage signal between a second signal and the reference signal, acquires a third differential voltage signal between a third signal and the reference signal, acquires a fourth differential voltage signal between a fourth signal and the reference signal, and sends the first differential voltage signal, the second differential voltage signal, the third differential voltage signal and the fourth differential voltage signal to the data processing unit;
the storage unit is used for storing a first angular difference coefficient of the first circuit, a second angular difference coefficient of the second circuit, a third angular difference coefficient of the third circuit and a fourth angular difference coefficient of the fourth circuit;
the data processing unit is used for calculating to obtain weighing result information according to the first angular difference coefficient, the second angular difference coefficient, the third angular difference coefficient and the fourth angular difference coefficient in the storage unit by combining the first differential voltage signal, the second differential voltage signal, the third differential voltage signal and the fourth differential voltage signal sent by the data acquisition unit;
and the output unit is used for outputting the weighing result information sent by the data processing unit.
10. The off-load error compensation weighing load cell of claim 9, wherein: the PCB also comprises an input module and a preprocessing module;
the input module is used for inputting the current loading weight information and the current loading position information;
the preprocessing module is configured to calculate a first angular difference coefficient of the first circuit, a second angular difference coefficient of the second circuit, a third angular difference coefficient of the third circuit, and a fourth angular difference coefficient of the fourth circuit according to the first differential voltage signal, the second differential voltage signal, the third differential voltage signal, and the fourth differential voltage signal sent by the data acquisition unit and by combining current loading weight information and current loading position information input by the input module, and send the first angular difference coefficient, the second angular difference coefficient, the third angular difference coefficient, and the fourth angular difference coefficient to the storage module for storage.
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