CN114933793B - High-transparency high-temperature-resistant surface flame-retardant co-extruded wood-plastic fabric and preparation method thereof - Google Patents
High-transparency high-temperature-resistant surface flame-retardant co-extruded wood-plastic fabric and preparation method thereof Download PDFInfo
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- CN114933793B CN114933793B CN202210586930.4A CN202210586930A CN114933793B CN 114933793 B CN114933793 B CN 114933793B CN 202210586930 A CN202210586930 A CN 202210586930A CN 114933793 B CN114933793 B CN 114933793B
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- 239000004744 fabric Substances 0.000 title claims abstract description 67
- 229920003023 plastic Polymers 0.000 title claims abstract description 61
- 239000004033 plastic Substances 0.000 title claims abstract description 61
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 43
- 239000003063 flame retardant Substances 0.000 title claims abstract description 43
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 title description 3
- 239000000463 material Substances 0.000 claims abstract description 53
- 239000011162 core material Substances 0.000 claims abstract description 29
- 239000002344 surface layer Substances 0.000 claims abstract description 28
- 239000011155 wood-plastic composite Substances 0.000 claims abstract description 28
- 229920001587 Wood-plastic composite Polymers 0.000 claims abstract description 27
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000002994 raw material Substances 0.000 claims abstract description 21
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229920000728 polyester Polymers 0.000 claims abstract description 18
- OXYNQEOLHRWEPE-UHFFFAOYSA-N 2,3-dibromobutane-1,4-diol Chemical compound OCC(Br)C(Br)CO OXYNQEOLHRWEPE-UHFFFAOYSA-N 0.000 claims abstract description 13
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 claims abstract description 12
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 10
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 8
- 239000002245 particle Substances 0.000 claims description 29
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 28
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 22
- 239000002023 wood Substances 0.000 claims description 18
- 238000001125 extrusion Methods 0.000 claims description 15
- 238000006068 polycondensation reaction Methods 0.000 claims description 14
- 239000003054 catalyst Substances 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- 229910052757 nitrogen Inorganic materials 0.000 claims description 11
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 239000006227 byproduct Substances 0.000 claims description 7
- 229920001903 high density polyethylene Polymers 0.000 claims description 7
- 239000004700 high-density polyethylene Substances 0.000 claims description 7
- 238000005809 transesterification reaction Methods 0.000 claims description 7
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 238000007873 sieving Methods 0.000 claims description 6
- 230000003078 antioxidant effect Effects 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 5
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 4
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- 238000005469 granulation Methods 0.000 claims description 4
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- 239000000314 lubricant Substances 0.000 claims description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 3
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- 239000007771 core particle Substances 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 239000008188 pellet Substances 0.000 abstract description 14
- 239000006096 absorbing agent Substances 0.000 abstract description 4
- 238000002834 transmittance Methods 0.000 description 10
- 238000012360 testing method Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 229920000515 polycarbonate Polymers 0.000 description 7
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000005336 cracking Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000009835 boiling Methods 0.000 description 3
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- 239000010421 standard material Substances 0.000 description 3
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- 229920001169 thermoplastic Polymers 0.000 description 3
- -1 Polyethylene Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 1
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002180 anti-stress Effects 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
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- 238000011161 development Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 150000002148 esters Chemical class 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 235000015170 shellfish Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
- B29C48/21—Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/30—General preparatory processes using carbonates
- C08G64/305—General preparatory processes using carbonates and alcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/30—General preparatory processes using carbonates
- C08G64/307—General preparatory processes using carbonates and phenols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
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- C08K2003/265—Calcium, strontium or barium carbonate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/10—Transparent films; Clear coatings; Transparent materials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/062—HDPE
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Laminated Bodies (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
本发明属于功能性木塑复合材料技术领域,具体涉及一种高透明度耐高温表层阻燃型共挤木塑面料,并进一步公开其制备方法与应用。本发明所述高透明度耐高温表层阻燃型共挤木塑面料,采用2,3‑二溴‑1,4‑丁二醇、双酚F、四溴双酚A、三羟甲基丙烷、碳酸二苯酯、钛酸四丁酯、聚酯切片粒料、抗氧剂、紫外光吸收剂等作为原料进行聚合得到,该面料与木塑芯材结合,可制得高透明度、耐高温、本体阻燃性优异的共挤木塑复合材料,具有较好的装饰及实用性能。The invention belongs to the technical field of functional wood-plastic composite materials, specifically relates to a high-transparency, high-temperature-resistant surface flame-retardant co-extruded wood-plastic fabric, and further discloses its preparation method and application. The high transparency and high temperature resistant surface layer flame retardant co-extruded wood-plastic fabric of the present invention adopts 2,3-dibromo-1,4-butanediol, bisphenol F, tetrabromobisphenol A, trimethylolpropane, Diphenyl carbonate, tetrabutyl titanate, polyester chip pellets, antioxidants, ultraviolet absorbers, etc. are used as raw materials for polymerization. The fabric is combined with wood-plastic core material to produce high transparency, high temperature resistance, Co-extruded wood-plastic composite material with excellent flame retardancy has good decorative and practical properties.
Description
技术领域Technical field
本发明属于功能性木塑复合材料技术领域,具体涉及一种高透明度耐高温表层阻燃型共挤木塑面料,并进一步公开其制备方法与应用。The invention belongs to the technical field of functional wood-plastic composite materials, and specifically relates to a high-transparency, high-temperature-resistant surface flame-retardant co-extruded wood-plastic fabric, and further discloses its preparation method and application.
背景技术Background technique
木塑复合材料是将一定比例的木质纤维材料与热塑性聚合物树脂以及各种助剂经熔融挤出、注塑或热压复合等加工工艺制备而成的一种新型环保复合材料。其兼具木材和塑料的双重优点,既有类似木材的木质外观又有热塑性塑料的耐水、耐腐蚀和耐虫蛀等优点,而且它的尺寸稳定性好于木材,硬度和模量又高于热塑性塑料,生产工艺灵活,可进行二次加工和回收再利用,具有突出的环保性和独特的装饰效果,同时有效缓解了木材资源紧张状况、解决了塑料污染问题。目前,WPC制品已广泛应用于汽车内装饰材料、建筑装修、货运托盘、露天桌椅、包装材料、枕木和室内家具等领域,尤其随着木塑复合材料生产技术的提高、产业规模的扩大及其自身突出的环保特性和独特的装饰效果,其在室内领域(如门窗、地板、家具等)的应用逐渐扩大。Wood-plastic composite material is a new type of environmentally friendly composite material prepared by melt extrusion, injection molding or hot pressing compounding process using a certain proportion of wood fiber material, thermoplastic polymer resin and various additives. It has the dual advantages of wood and plastic. It has a wood-like appearance and the water resistance, corrosion resistance and insect resistance of thermoplastics. Its dimensional stability is better than that of wood, and its hardness and modulus are higher than that of wood. Thermoplastics have flexible production processes and can be processed and recycled for secondary use. They have outstanding environmental protection and unique decorative effects. At the same time, they effectively alleviate the shortage of wood resources and solve the problem of plastic pollution. At present, WPC products have been widely used in automotive interior decoration materials, building decoration, freight pallets, outdoor tables and chairs, packaging materials, sleepers and indoor furniture, especially with the improvement of wood-plastic composite material production technology, the expansion of industrial scale and Due to its outstanding environmental protection characteristics and unique decorative effects, its application in indoor fields (such as doors, windows, floors, furniture, etc.) is gradually expanding.
传统的一代木塑材料,是由木粉与塑料直接混合而成,由于部分木粉裸露在表面,导致其在户外使用过程中易发生吸潮霉变等被破坏;二代木塑材料则是采用共挤的方式将聚乙烯作为面料共挤在木塑表面,由于材料表面全是塑料,不易吸水发生变质,有效达到延长寿命的功能,在木塑行业的发展中增加较快。The traditional first-generation wood-plastic material is directly mixed with wood powder and plastic. Because part of the wood powder is exposed on the surface, it is prone to moisture absorption, mildew and other damage during outdoor use; the second-generation wood-plastic material is Polyethylene is co-extruded as a fabric on the surface of wood-plastics using a co-extrusion method. Since the surface of the material is entirely plastic, it is not easy to absorb water and deteriorate, effectively extending the life span, and is growing rapidly in the development of the wood-plastic industry.
随着木塑的应用越来越广泛,在高档墙板、阁楼、台面等领域对木塑材料装饰性的要求也越来越高,不仅要求共挤的面料具有优良的透明性,可以透过面层看到芯材的外观;同时,木塑材料作为台面时,由于需要放置开水杯等热源物质,也要求其材料具有一定的耐高温性能,避免因为面料不耐热而导致出现共挤木塑表面出现损伤痕迹;再者,由于一般装饰性二代木塑材料主要用于户内装置,其对阻燃性能也有较高的要求。而目前普通的二代共挤木塑面料无法同时满足上述要求,亟需开发一种具有高透明度耐高温表层阻燃型共挤木塑用面料,以满足木塑材料对于装饰性、耐高温及阻燃性能的要求。As the application of wood plastic becomes more and more widespread, the decorative requirements for wood plastic materials in high-end wall panels, lofts, countertops and other fields are also getting higher and higher. Not only do the co-extruded fabrics need to have excellent transparency and can be penetrated The appearance of the core material can be seen on the surface layer; at the same time, when the wood-plastic material is used as a countertop, due to the need to place heat source materials such as boiling water cups, the material is also required to have certain high-temperature resistance to avoid co-extruded wood due to the fabric being not heat-resistant. Traces of damage appear on the surface of the plastic. Furthermore, because general decorative second-generation wood-plastic materials are mainly used for indoor installations, they also have higher requirements for flame retardant performance. However, the current ordinary second-generation co-extruded wood-plastic fabrics cannot meet the above requirements at the same time. There is an urgent need to develop a flame-retardant co-extruded wood-plastic fabric with high transparency and high temperature resistance surface layer to meet the decorative, high temperature resistance and Flame retardant performance requirements.
发明内容Contents of the invention
为此,本发明所要解决的技术问题在于提供一种具有高透明度耐高温表层阻燃型共挤木塑用面料,以满足木塑材料对于装饰性、耐高温及阻燃性能的要求;To this end, the technical problem to be solved by the present invention is to provide a flame-retardant co-extruded wood-plastic fabric with a high-transparency, high-temperature-resistant surface layer to meet the decorative, high-temperature resistance and flame-retardant performance requirements of wood-plastic materials;
本发明所要解决的第二个技术问题在于提供上述共挤木塑用面料的制备方法;The second technical problem to be solved by the present invention is to provide a preparation method for the above-mentioned co-extruded wood plastic fabric;
本发明所要解决的第三个技术问题在于提供一种具有高透明度、耐高温及表层阻燃型木塑复合材料。The third technical problem to be solved by the present invention is to provide a wood-plastic composite material with high transparency, high temperature resistance and surface flame retardancy.
为解决上述技术问题,本发明所述的一种高透明度耐高温表层阻燃型共挤木塑面料,其制备原料包括如下重量份的组分:In order to solve the above technical problems, the present invention provides a high-transparency, high-temperature-resistant surface flame-retardant co-extruded wood-plastic fabric, and its raw materials include the following components by weight:
2,3-二溴-1,4-丁二醇50-70重量份;50-70 parts by weight of 2,3-dibromo-1,4-butanediol;
双酚F 30-60重量份;Bisphenol F 30-60 parts by weight;
四溴双酚A 120-150重量份;Tetrabromobisphenol A 120-150 parts by weight;
三羟甲基丙烷15-25重量份;Trimethylolpropane 15-25 parts by weight;
碳酸二苯酯180-300重量份;Diphenyl carbonate 180-300 parts by weight;
催化剂0.5-1重量份;Catalyst 0.5-1 parts by weight;
聚酯切片粒料220-260重量份;Polyester chip pellets 220-260 parts by weight;
抗氧化剂0.5-1.2重量份;Antioxidant 0.5-1.2 parts by weight;
紫外线吸收剂0.8-1.5重量份。0.8-1.5 parts by weight of ultraviolet absorber.
具体的,所述的高透明度耐高温表层阻燃型共挤木塑面料:Specifically, the high-transparency, high-temperature-resistant surface flame-retardant co-extruded wood-plastic fabric:
所述聚酯切片粒料为矿泉水瓶级聚酯切片粒料;The polyester chip pellets are mineral water bottle grade polyester chip pellets;
所述催化剂包括钛酸四丁酯;The catalyst includes tetrabutyl titanate;
所述紫外线吸收剂包括紫外线吸收剂UV-531;The ultraviolet absorber includes ultraviolet absorber UV-531;
所述抗氧化剂包括抗氧化剂1010。The antioxidants include antioxidant 1010.
本发明还公开了一种制备所述高透明度耐高温表层阻燃型共挤木塑面料的方法,包括如下步骤:The invention also discloses a method for preparing the high-transparency, high-temperature-resistant surface layer flame-retardant co-extruded wood-plastic fabric, which includes the following steps:
(1)将上述配方量的所述2,3-二溴-1,4-丁二醇、双酚F、四溴双酚A、碳酸二苯酯及催化剂混合,在保护气氛下逐渐升温至170-175℃,并保温进行充分酯交换聚合反应,收集副产物苯酚;(1) Mix the 2,3-dibromo-1,4-butanediol, bisphenol F, tetrabromobisphenol A, diphenyl carbonate and catalyst in the above formula amounts, and gradually heat up to 170-175℃, and keep it warm to carry out full transesterification polymerization reaction, and collect the by-product phenol;
(2)待苯酚的收集量达到理论量的60%时,加入配方量的所述三羟甲基丙烷,逐渐升温至230-235℃,同时启动真空,在20±2mmHg下进行二次缩聚反应;(2) When the collected amount of phenol reaches 60% of the theoretical amount, add the formula amount of trimethylolpropane, gradually raise the temperature to 230-235°C, start the vacuum at the same time, and perform a secondary polycondensation reaction at 20±2mmHg ;
(3)待收集到的苯酚量达到85%时,加入配方量的所述聚酯切片粒料,升温至275-280℃,启动高真空系统,在<1mmHg下进行高真空缩聚反应,同时蒸馏出残留的苯酚及碳酸二苯酯;(3) When the amount of collected phenol reaches 85%, add the polyester chip pellets in the formula amount, raise the temperature to 275-280°C, start the high vacuum system, perform a high vacuum polycondensation reaction at <1 mmHg, and distill at the same time Remove residual phenol and diphenyl carbonate;
(4)待无明显馏分被蒸出后,解除真空系统,加入配方量的抗氧化剂及紫外线吸收剂充分混匀,压入氮气,同时打开反应釜进行高温放料,物料经冷却、破碎、过筛,即得所需共挤面料颗粒。(4) After no obvious fractions are evaporated, release the vacuum system, add the prescribed amount of antioxidants and ultraviolet absorbers, mix thoroughly, press in nitrogen, and open the reactor for high-temperature discharge. The materials will be cooled, crushed, and processed. Sieve to obtain the required co-extruded fabric particles.
具体的,所述步骤(2)中,所述升温步骤为以8-10℃/h的速率进行升温至230-235℃。Specifically, in the step (2), the temperature raising step is to raise the temperature to 230-235°C at a rate of 8-10°C/h.
本发明还公开了所述高透明度耐高温表层阻燃型共挤木塑面料用于制备共挤木塑复合材料的用途。The invention also discloses the use of the high-transparency, high-temperature-resistant surface flame-retardant co-extruded wood-plastic fabric for preparing co-extruded wood-plastic composite materials.
本发明还公开了一种高透明度耐高温表层阻燃型共挤木塑复合材料,包括木塑芯材及表层,所述表层由所述高透明度耐高温表层阻燃型共挤木塑面料经共挤形成。The invention also discloses a high-transparency, high-temperature-resistant surface layer flame-retardant co-extruded wood-plastic composite material, which includes a wood-plastic core material and a surface layer. The surface layer is made of the high-transparency, high-temperature-resistant surface layer flame-retardant co-extruded wood-plastic fabric. Formed by co-extrusion.
具体的,所述的共挤木塑复合材料,所述木塑芯材的制备原料包括如下重量份的组分:Specifically, for the co-extruded wood-plastic composite material, the raw materials for preparing the wood-plastic core material include the following components by weight:
高密度聚乙烯40-50重量份;High density polyethylene 40-50 parts by weight;
木粉30-40重量份;30-40 parts by weight of wood flour;
碳酸钙12-18重量份;Calcium carbonate 12-18 parts by weight;
润滑剂0.5-2重量份;Lubricant 0.5-2 parts by weight;
相容剂5-8重量份;5-8 parts by weight of compatibilizer;
硅烷偶联剂0.2-1重量份。Silane coupling agent 0.2-1 parts by weight.
更优的,所述木塑芯材的制备原料包括如下重量份的组分:高密度聚乙烯45重量份,木粉35重量份,碳酸钙15重量份,润滑剂(硬脂酸)1重量份,相容剂(SZ11,黄山贝诺科技有限公司)6重量份、KH-792型硅烷偶联剂0.5重量份。More preferably, the raw materials for preparing the wood-plastic core material include the following components by weight: 45 parts by weight of high-density polyethylene, 35 parts by weight of wood powder, 15 parts by weight of calcium carbonate, and 1 part by weight of lubricant (stearic acid). 6 parts by weight of compatibilizer (SZ11, Huangshan Beno Technology Co., Ltd.) and 0.5 parts by weight of KH-792 silane coupling agent.
具体的,所述的共挤木塑复合材料,形成所述表层的共挤面料与形成所述木塑芯材原料的质量比为0.05-0.08:1。Specifically, for the co-extruded wood-plastic composite material, the mass ratio of the co-extruded fabric forming the surface layer to the raw material forming the wood-plastic core material is 0.05-0.08:1.
本发明还公开了一种制备所述高透明度耐高温表层阻燃型共挤木塑复合材料的方法,包括如下步骤:The invention also discloses a method for preparing the high-transparency, high-temperature-resistant surface layer flame-retardant co-extruded wood-plastic composite material, which includes the following steps:
(A)按照选定的原料及配比取所述木塑芯材的制备原料于100-120℃充分混匀,降温出料,得到芯材专用预混料;并将其加入平行双螺杆挤出机中进行挤出造粒,得到芯材颗粒,备用;(A) According to the selected raw materials and proportions, take the raw materials for preparing the wood-plastic core material and mix them thoroughly at 100-120°C, cool down and discharge the material to obtain a special premix for the core material; add it to the parallel twin-screw extruder Perform extrusion granulation in the machine to obtain core material particles for later use;
(B)按照所述方法制备得到共挤面料颗粒,备用;(B) Prepare co-extruded fabric particles according to the method and set aside;
(C)分别将所述芯材颗粒和共挤面料颗粒通过挤出机熔融后进入芯材空腔和面料空腔,经定型模具定型、冷却成型,定长切割制,即得。(C) The core material particles and the co-extruded fabric particles are respectively melted through an extruder and then entered into the core material cavity and the fabric cavity. They are shaped by a shaping mold, cooled and formed, and cut to a fixed length to obtain.
具体的,所述共挤木塑复合材料的制备方法:Specifically, the preparation method of the co-extruded wood-plastic composite material:
所述步骤(A)中,所述挤出造粒步骤中,控制机筒温度为180-200℃,螺杆转速为200-300rpm;In the step (A), in the extrusion granulation step, the barrel temperature is controlled to 180-200°C and the screw speed is 200-300 rpm;
所述步骤(C)中,所述共挤面料颗粒的熔融步骤中,控制挤出机的机筒温度为245-250℃;In the step (C), in the melting step of the co-extruded fabric particles, the barrel temperature of the extruder is controlled to be 245-250°C;
所述步骤(C)中,所述芯材颗粒的熔融步骤中,控制挤出机的机筒温度为190-200℃。In the step (C), in the melting step of the core material particles, the barrel temperature of the extruder is controlled to be 190-200°C.
本发明所述高透明度耐高温表层阻燃型共挤木塑面料,采用2,3-二溴-1,4-丁二醇、双酚F、四溴双酚A、三羟甲基丙烷、碳酸二苯酯、钛酸四丁酯、聚酯切片粒料、抗氧剂、紫外光吸收剂等作为原料进行聚合得到。其中,2,3-二溴-1,4-丁二醇、双酚F、四溴双酚A、三羟甲基丙烷、碳酸二苯酯、钛酸四丁酯经过共聚反应得到阻燃且透明的聚碳酸酯树脂,然后再反应后期加入聚酯切片粒料进行熔融混合,再加入抗氧剂及紫外光吸收剂混匀,即可得到高透明度、耐高温、本体阻燃型面料。该共挤面料不仅透明度佳,可以长时间耐120℃的高温,而且链段中含有较高含量的溴元素,自身阻燃性能出色,氧指数在33%以上,柔韧性适中,抗应力开裂性能较好,具有非常优良的综合性能。The high transparency and high temperature resistant surface layer flame retardant co-extruded wood-plastic fabric of the present invention adopts 2,3-dibromo-1,4-butanediol, bisphenol F, tetrabromobisphenol A, trimethylolpropane, It is obtained by polymerizing diphenyl carbonate, tetrabutyl titanate, polyester chip pellets, antioxidants, ultraviolet absorbers, etc. as raw materials. Among them, 2,3-dibromo-1,4-butanediol, bisphenol F, tetrabromobisphenol A, trimethylolpropane, diphenyl carbonate, and tetrabutyl titanate undergo copolymerization to obtain flame retardant and Transparent polycarbonate resin is then added to the polyester chip pellets at the later stage of the reaction for melting and mixing, and then antioxidants and ultraviolet absorbers are added and mixed to obtain a fabric with high transparency, high temperature resistance, and body flame retardancy. This co-extruded fabric not only has good transparency and can withstand high temperatures of 120°C for a long time, but also contains a high content of bromine in the chain segments. It has excellent flame retardant properties, an oxygen index of over 33%, moderate flexibility, and resistance to stress cracking. Very good, with very good overall performance.
本发明所述高透明度耐高温表层阻燃型共挤木塑复合材料,以所述共挤面料形成所述表层,经再与芯材原料进行共挤得到,所述木塑复合材料具有较高的透明度,其耐高温性及本体阻燃性均较优,具有较好的装饰及实用性能。The high-transparency, high-temperature-resistant surface layer flame-retardant co-extruded wood-plastic composite material of the present invention is obtained by forming the surface layer with the co-extruded fabric and then co-extruding it with core material raw materials. The wood-plastic composite material has a high It has excellent transparency, high temperature resistance and flame retardancy, and has good decorative and practical properties.
具体实施方式Detailed ways
本发明下述实施例中,使用的聚酯切片粒料为矿泉水瓶级聚酯切片粒料,高透明度,型号CR-8816,购自华润化学材料科技股份有限公司。In the following examples of the present invention, the polyester chip pellets used are mineral water bottle grade polyester chip pellets, high transparency, model CR-8816, purchased from China Resources Chemical Materials Technology Co., Ltd.
实施例1Example 1
本实施例所述高透明度耐高温表层阻燃型共挤木塑面料的制备原料,包括如下重量份的组分:The raw materials for preparing the high-transparency, high-temperature-resistant surface layer flame-retardant co-extruded wood-plastic fabric described in this embodiment include the following components by weight:
本实施例所述高透明度耐高温表层阻燃型共挤木塑面料的制备方法,包括如下步骤:The preparation method of the high-transparency, high-temperature-resistant surface flame-retardant co-extruded wood-plastic fabric described in this embodiment includes the following steps:
(1)将上述配方量的2,3-二溴-1,4-丁二醇、双酚F、四溴双酚A、碳酸二苯酯及催化剂钛酸四丁酯,在氮气保护下逐渐升温至170℃,然后保温进行充分酯交换聚合反应,并收集副产物苯酚;(1) Add the above formula amounts of 2,3-dibromo-1,4-butanediol, bisphenol F, tetrabromobisphenol A, diphenyl carbonate and catalyst tetrabutyl titanate gradually under nitrogen protection. Raise the temperature to 170°C, then maintain the temperature to perform a full transesterification polymerization reaction, and collect the by-product phenol;
(2)待苯酚的收集量达到理论量的60%时,加入配方量的三羟甲基丙烷,以8℃的升温速度逐渐升温至230℃,同时启动真空,在20mmHg下进行二次缩聚反应;(2) When the collected amount of phenol reaches 60% of the theoretical amount, add the formula amount of trimethylolpropane, gradually raise the temperature to 230°C at a heating rate of 8°C, start the vacuum at the same time, and perform a secondary polycondensation reaction at 20mmHg ;
(3)待收集到的苯酚量达到85%时,加入配方量的聚酯切片粒料,升温至275℃,启动高真空系统,在<1mmHg下进行高真空缩聚反应,同时蒸馏出残留的苯酚及碳酸二苯酯;(3) When the amount of collected phenol reaches 85%, add the formula amount of polyester chip pellets, raise the temperature to 275°C, start the high vacuum system, perform a high vacuum polycondensation reaction at <1mmHg, and distill out the remaining phenol at the same time and diphenyl carbonate;
(4)待无明显馏分被蒸出后,解除真空系统,加入配方量的抗氧化剂1010及紫外线吸收剂,充分混合均匀后,压入氮气,同时打开反应釜进行高温放料,物料经过钢带冷却、破碎机破碎及过筛后得到本实施例所述共挤面料颗粒,其外观为无色透明颗粒,粒径1-3mm。(4) After no obvious fractions are evaporated, release the vacuum system, add the formula amount of antioxidant 1010 and ultraviolet absorber, mix thoroughly, press in nitrogen, and at the same time open the reactor for high-temperature discharge, and the material passes through the steel belt After cooling, crushing with a crusher and sieving, the co-extruded fabric particles described in this embodiment are obtained. Their appearance is colorless and transparent particles with a particle size of 1-3 mm.
实施例2Example 2
本实施例所述高透明度耐高温表层阻燃型共挤木塑面料的制备原料,包括如下重量份的组分:The raw materials for preparing the high-transparency, high-temperature-resistant surface layer flame-retardant co-extruded wood-plastic fabric described in this embodiment include the following components by weight:
本实施例所述高透明度耐高温表层阻燃型共挤木塑面料的制备方法,包括如下步骤:The preparation method of the high-transparency, high-temperature-resistant surface flame-retardant co-extruded wood-plastic fabric described in this embodiment includes the following steps:
(1)将上述配方量的2,3-二溴-1,4-丁二醇、双酚F、四溴双酚A、碳酸二苯酯及催化剂钛酸四丁酯,在氮气保护下逐渐升温至175℃,然后保温进行充分酯交换聚合反应,并收集副产物苯酚;(1) Add the above formula amounts of 2,3-dibromo-1,4-butanediol, bisphenol F, tetrabromobisphenol A, diphenyl carbonate and catalyst tetrabutyl titanate gradually under nitrogen protection. Raise the temperature to 175°C, then maintain the temperature to perform a full transesterification polymerization reaction, and collect the by-product phenol;
(2)待苯酚的收集量达到理论量的60%时,加入配方量的三羟甲基丙烷,以10℃的升温速度逐渐升温至235℃,同时启动真空,在20mmHg下进行二次缩聚反应;(2) When the collected amount of phenol reaches 60% of the theoretical amount, add the formula amount of trimethylolpropane, gradually raise the temperature to 235°C at a heating rate of 10°C, start the vacuum at the same time, and perform a secondary polycondensation reaction at 20mmHg ;
(3)待收集到的苯酚量达到85%时,加入配方量的聚酯切片粒料,升温至280℃,启动高真空系统,在<1mmHg下进行高真空缩聚反应,同时蒸馏出残留的苯酚及碳酸二苯酯;(3) When the amount of collected phenol reaches 85%, add the formula amount of polyester chip pellets, raise the temperature to 280°C, start the high vacuum system, perform a high vacuum polycondensation reaction at <1mmHg, and distill out the remaining phenol at the same time and diphenyl carbonate;
(4)待无明显馏分被蒸出后,解除真空系统,加入配方量的抗氧化剂1010及紫外线吸收剂,充分混合均匀后,压入氮气,同时打开反应釜进行高温放料,物料经过钢带冷却、破碎机破碎及过筛后得到本实施例所述共挤面料颗粒,其外观为无色透明颗粒,粒径1-3mm。(4) After no obvious fractions are evaporated, release the vacuum system, add the formula amount of antioxidant 1010 and ultraviolet absorber, mix thoroughly, press in nitrogen, and at the same time open the reactor for high-temperature discharge, and the material passes through the steel belt After cooling, crushing with a crusher and sieving, the co-extruded fabric particles described in this embodiment are obtained. Their appearance is colorless and transparent particles with a particle size of 1-3 mm.
实施例3Example 3
本实施例所述高透明度耐高温表层阻燃型共挤木塑面料的制备原料,包括如下重量份的组分:The raw materials for preparing the high-transparency, high-temperature-resistant surface layer flame-retardant co-extruded wood-plastic fabric described in this embodiment include the following components by weight:
本实施例所述高透明度耐高温表层阻燃型共挤木塑面料的制备方法,包括如下步骤:The preparation method of the high-transparency, high-temperature-resistant surface flame-retardant co-extruded wood-plastic fabric described in this embodiment includes the following steps:
(1)将上述配方量的2,3-二溴-1,4-丁二醇、双酚F、四溴双酚A、碳酸二苯酯及催化剂钛酸四丁酯,在氮气保护下逐渐升温至170℃,然后保温进行充分酯交换聚合反应,并收集副产物苯酚;(1) Add the above formula amounts of 2,3-dibromo-1,4-butanediol, bisphenol F, tetrabromobisphenol A, diphenyl carbonate and catalyst tetrabutyl titanate gradually under nitrogen protection. Raise the temperature to 170°C, then maintain the temperature to perform a full transesterification polymerization reaction, and collect the by-product phenol;
(2)待苯酚的收集量达到理论量的60%时,加入配方量的三羟甲基丙烷,以9℃的升温速度逐渐升温至230℃,同时启动真空,在20mmHg下进行二次缩聚反应;(2) When the collected amount of phenol reaches 60% of the theoretical amount, add the formula amount of trimethylolpropane, gradually raise the temperature to 230°C at a heating rate of 9°C, start the vacuum at the same time, and perform a secondary polycondensation reaction at 20mmHg ;
(3)待收集到的苯酚量达到85%时,加入配方量的聚酯切片粒料,升温至275℃,启动高真空系统,在<1mmHg下进行高真空缩聚反应,同时蒸馏出残留的苯酚及碳酸二苯酯;(3) When the amount of collected phenol reaches 85%, add the formula amount of polyester chip pellets, raise the temperature to 275°C, start the high vacuum system, perform a high vacuum polycondensation reaction at <1mmHg, and distill out the remaining phenol at the same time and diphenyl carbonate;
(4)待无明显馏分被蒸出后,解除真空系统,加入配方量的抗氧化剂1010及紫外线吸收剂,充分混合均匀后,压入氮气,同时打开反应釜进行高温放料,物料经过钢带冷却、破碎机破碎及过筛后得到本实施例所述共挤面料颗粒,其外观为无色透明颗粒,粒径1-3mm。(4) After no obvious fractions are evaporated, release the vacuum system, add the formula amount of antioxidant 1010 and ultraviolet absorber, mix thoroughly, press in nitrogen, and at the same time open the reactor for high-temperature discharge, and the material passes through the steel belt After cooling, crushing with a crusher and sieving, the co-extruded fabric particles described in this embodiment are obtained. Their appearance is colorless and transparent particles with a particle size of 1-3 mm.
实施例4Example 4
本实施例所述高透明度耐高温表层阻燃型共挤木塑面料的制备原料,包括如下重量份的组分:The raw materials for preparing the high-transparency, high-temperature-resistant surface layer flame-retardant co-extruded wood-plastic fabric described in this embodiment include the following components by weight:
本实施例所述高透明度耐高温表层阻燃型共挤木塑面料的制备方法,包括如下步骤:The preparation method of the high-transparency, high-temperature-resistant surface flame-retardant co-extruded wood-plastic fabric described in this embodiment includes the following steps:
(1)将上述配方量的2,3-二溴-1,4-丁二醇、双酚F、四溴双酚A、碳酸二苯酯及催化剂钛酸四丁酯,在氮气保护下逐渐升温至175℃,然后保温进行充分酯交换聚合反应,并收集副产物苯酚;(1) Add the above formula amounts of 2,3-dibromo-1,4-butanediol, bisphenol F, tetrabromobisphenol A, diphenyl carbonate and catalyst tetrabutyl titanate gradually under nitrogen protection. Raise the temperature to 175°C, then maintain the temperature to perform a full transesterification polymerization reaction, and collect the by-product phenol;
(2)待苯酚的收集量达到理论量的60%时,加入配方量的三羟甲基丙烷,以9℃的升温速度逐渐升温至235℃,同时启动真空,在20mmHg下进行二次缩聚反应;(2) When the collected amount of phenol reaches 60% of the theoretical amount, add the formula amount of trimethylolpropane, gradually raise the temperature to 235°C at a heating rate of 9°C, start the vacuum at the same time, and perform a secondary polycondensation reaction at 20mmHg ;
(3)待收集到的苯酚量达到85%时,加入配方量的聚酯切片粒料,升温至280℃,启动高真空系统,在<1mmHg下进行高真空缩聚反应,同时蒸馏出残留的苯酚及碳酸二苯酯;(3) When the amount of collected phenol reaches 85%, add the formula amount of polyester chip pellets, raise the temperature to 280°C, start the high vacuum system, perform a high vacuum polycondensation reaction at <1mmHg, and distill out the remaining phenol at the same time and diphenyl carbonate;
(4)待无明显馏分被蒸出后,解除真空系统,加入配方量的抗氧化剂1010及紫外线吸收剂,充分混合均匀后,压入氮气,同时打开反应釜进行高温放料,物料经过钢带冷却、破碎机破碎及过筛后得到本实施例所述共挤面料颗粒,其外观为无色透明颗粒,粒径1-3mm。(4) After no obvious fractions are evaporated, release the vacuum system, add the formula amount of antioxidant 1010 and ultraviolet absorber, mix thoroughly, press in nitrogen, and at the same time open the reactor for high-temperature discharge, and the material passes through the steel belt After cooling, crushing with a crusher and sieving, the co-extruded fabric particles described in this embodiment are obtained. Their appearance is colorless and transparent particles with a particle size of 1-3 mm.
实验例Experimental example
本实验例制备高透明度耐高温表层阻燃型共挤木塑材料,所述木塑材料由木塑芯材和共挤表层组成,其中,This experimental example prepares a high-transparency, high-temperature-resistant surface layer flame-retardant co-extruded wood-plastic material. The wood-plastic material consists of a wood-plastic core material and a co-extruded surface layer, where,
所述共挤表层是分别由上述实施例1-4中共挤面料制成,并采用普通的高密度聚乙烯作为共挤面料作为对比例1,以目前市售普通的聚碳酸酯标准料(型号1609、鲁西集团有限公司)作为共挤面料作为对比例2;The co-extruded surface layer is made of the co-extruded fabrics in the above-mentioned embodiments 1-4, and ordinary high-density polyethylene is used as the co-extruded fabric as Comparative Example 1. Common polycarbonate standard materials currently on the market (model 1609, Luxi Group Co., Ltd.) as co-extruded fabric as Comparative Example 2;
所述木塑芯材的制备原料包括:高密度聚乙烯45重量份,木粉35重量份,碳酸钙15重量份,润滑剂(硬脂酸)1重量份,相容剂(SZ11,黄山贝诺科技有限公司)6重量份、KH-792型硅烷偶联剂0.5重量份;The raw materials for preparing the wood-plastic core material include: 45 parts by weight of high-density polyethylene, 35 parts by weight of wood powder, 15 parts by weight of calcium carbonate, 1 part by weight of lubricant (stearic acid), compatibilizer (SZ11, Huangshan shellfish) Nuo Technology Co., Ltd.) 6 parts by weight, KH-792 silane coupling agent 0.5 parts by weight;
本实验例所述共挤木塑复合材料中,形成所述表层的共挤面料与形成所述木塑芯材原料的质量比为0.06:1。In the co-extruded wood-plastic composite material described in this experimental example, the mass ratio of the co-extruded fabric forming the surface layer to the raw material forming the wood-plastic core material is 0.06:1.
本实验例所述共挤木塑复合材料的制备方法,包括如下步骤:The preparation method of co-extruded wood-plastic composite materials described in this experimental example includes the following steps:
(A)将上述选定的制备所述木塑芯材的材料,按照配方量在110℃充分混合均匀,并出料至冷混中,降温至70℃出料,制成专用预混料;将上述芯材专用预混料加入平行双螺杆挤出机中,控制机筒温度为190℃,螺杆转速为250rpm进行挤出造粒,得到芯材颗粒,备用;(A) Mix the above-selected materials for preparing the wood-plastic core material thoroughly at 110°C according to the formula amount, discharge the material into a cold mix, cool it to 70°C and discharge the material to make a special premix; Add the above-mentioned core material special premix to the parallel twin-screw extruder, control the barrel temperature to 190°C, and the screw speed to 250 rpm for extrusion granulation to obtain core material particles for later use;
(B)分别按照上述实施例1-4中方式制得所需共挤面料颗粒,并以普通的高密度聚乙烯作为共挤面料作为对比例1,以目前市售普通的聚碳酸酯标准料(型号1609、鲁西集团有限公司)作为共挤面料作为对比例2;(B) Prepare the required co-extruded fabric particles according to the above-mentioned embodiments 1-4 respectively, and use ordinary high-density polyethylene as the co-extruded fabric as Comparative Example 1, and use the currently commercially available ordinary polycarbonate standard materials (Model 1609, Luxi Group Co., Ltd.) as co-extruded fabric as Comparative Example 2;
(C)将上述制得的芯材颗粒通过挤出机(控制挤出机机筒温度为200℃)进行熔融,并进入共挤模具的芯材空腔;分别将上述实施例1-4及分别作为对比例的面料粒料通过挤出机(控制挤出机机筒温度为250℃)进行熔融,并进入共挤模具的面料空腔;经定型模具定型、冷却成型及定长切割制得成品,即得所需共挤塑木复合材料。(C) Melt the core material particles prepared above through an extruder (control the extruder barrel temperature to 200°C) and enter the core material cavity of the co-extrusion die; add the above Examples 1-4 and The fabric pellets used as comparative examples were melted through an extruder (controlling the extruder barrel temperature to 250°C) and entered the fabric cavity of the co-extrusion mold; they were obtained by shaping the mold, cooling molding and cutting to length. The finished product is the required co-extruded wood composite material.
分别将上述实验例制得的木塑复合材料的性能进行测试,测试指标及标准包括:The properties of the wood-plastic composite materials produced in the above experimental examples were tested respectively. The test indicators and standards include:
24h吸水率、耐沸水性、静曲强度检测:按照GB17657-2013的标准;24h water absorption, boiling water resistance, static bending strength testing: in accordance with the standards of GB17657-2013;
氧指数的测试:将面料粉末依据GB/T 2406.2-2009《塑料用氧指数法测定燃烧行为》标准按照I型进行制样,然后检测氧指数;Oxygen index test: Prepare the fabric powder according to Type I according to the standard of GB/T 2406.2-2009 "Determination of Combustion Behavior of Plastics by Oxygen Index Method", and then detect the oxygen index;
耐高温测试:120℃进行10h的耐高温性能检测,看共挤木塑面料表层的变化;High temperature resistance test: conduct high temperature resistance performance test at 120℃ for 10 hours to see changes in the surface layer of co-extruded wood plastic fabric;
面料的透明度测试:将面料粉末熔融后涂在经余热的干净透明的标准玻璃板上,用刮板涂平,控制膜厚为5mm左右,冷却至室温得到透明涂膜,测试带面料涂膜后标准玻璃板的透光率,比较经涂膜后标准玻璃板的透光率与纯标准玻璃板的透光率,面料涂膜透光率=试验板透光率/标准玻璃板透光率*100%。Transparency test of fabric: melt the fabric powder and apply it on a clean and transparent standard glass plate that has been heated by residual heat. Use a scraper to spread it flat. Control the film thickness to about 5mm. Cool to room temperature to obtain a transparent coating. Test the fabric after coating. The light transmittance of the standard glass plate, compare the light transmittance of the standard glass plate after coating with the light transmittance of the pure standard glass plate, the light transmittance of the fabric coating = the light transmittance of the test plate / the light transmittance of the standard glass plate * 100%.
面层的抗应力开裂性能:依据GB/T 1842-2008《塑料聚乙烯环境应力开裂试验方法》中实验条件B,10%体积分数的OP-10作为溶剂,测试样品20个,观察24h后样品破坏百分数。Anti-stress cracking performance of the surface layer: According to the experimental condition B in GB/T 1842-2008 "Test Method for Environmental Stress Cracking of Plastic Polyethylene", 10% volume fraction of OP-10 was used as the solvent, 20 samples were tested, and the samples were observed after 24 hours Destruction percentage.
测试结果见下表1。The test results are shown in Table 1 below.
表1木塑复合材料的性能测试结果Table 1 Performance test results of wood-plastic composite materials
从以上数据可以看出,本发明所述共挤面料产品采用选定原料制备,所得到的共挤木塑复合材料的静曲强度适中,耐沸水煮性能优良;而且,面料采用特殊的聚碳酸酯与聚酯树脂的复合料,该聚碳酸酯采用线性的2,3-二溴-1,4-丁二醇与双酚F来调节聚碳酸酯的柔性,再搭配三观官能度的三羟甲基丙烷参与反应,最终再与瓶片级聚酯树脂熔融复合后,不仅达到降低应力开裂的效果,而且产品的成本较低,阻燃性能优良,氧指数达到33%以上,属于难燃级别的产品,且表面耐高温性能出众,120℃/10h后面层表面无变化,同时面层的透明度较高,透光率达到83%以上,可以透过面层清晰地看到芯层的木粉状态,具有优良的装饰性能。It can be seen from the above data that the co-extruded fabric product of the present invention is prepared from selected raw materials, and the obtained co-extruded wood-plastic composite material has moderate static bending strength and excellent resistance to boiling water; moreover, the fabric is made of special polycarbonate A composite material of ester and polyester resin. The polycarbonate uses linear 2,3-dibromo-1,4-butanediol and bisphenol F to adjust the flexibility of the polycarbonate, and then matches the three functionalities of the polycarbonate. Methylolpropane participates in the reaction and is finally melted and compounded with bottle-grade polyester resin. It not only reduces stress cracking, but also has a lower cost and excellent flame retardant properties. The oxygen index reaches more than 33%, making it flame retardant. grade product, and the surface has outstanding high temperature resistance. There is no change in the surface of the layer after 120℃/10h. At the same time, the transparency of the surface layer is high, with a light transmittance of more than 83%. The core layer of wood can be clearly seen through the surface layer. In powder state, it has excellent decorative properties.
然而,对比例1中采用普通的高密度聚乙烯作为面料,产品的阻燃性能、透光率及耐高温性能均不佳;对比例2采用市售普通的聚碳酸酯标准料作为面料,其是由双酚A与光气(或碳酸二苯酯)制备而成的,产品透光率高,但是阻燃性能严重不足,成本高,而且分子结构刚性过强,导致抗应力开裂性能较差,无法满足木塑的面层应用要求。However, in Comparative Example 1, ordinary high-density polyethylene was used as the fabric, and the product's flame retardant performance, light transmittance, and high temperature resistance were poor; in Comparative Example 2, ordinary commercially available polycarbonate standard material was used as the fabric, and its flame retardant performance, light transmittance, and high temperature resistance were poor. It is prepared from bisphenol A and phosgene (or diphenyl carbonate). The product has high light transmittance, but its flame retardant performance is seriously insufficient, the cost is high, and the molecular structure is too rigid, resulting in poor stress crack resistance. , unable to meet the surface application requirements of wood plastic.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear explanation and are not intended to limit the implementation. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. An exhaustive list of all implementations is neither necessary nor possible. The obvious changes or modifications derived therefrom are still within the protection scope of the present invention.
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