CN114933782B - Epoxy resin grouting material and preparation method thereof - Google Patents
Epoxy resin grouting material and preparation method thereof Download PDFInfo
- Publication number
- CN114933782B CN114933782B CN202210494468.5A CN202210494468A CN114933782B CN 114933782 B CN114933782 B CN 114933782B CN 202210494468 A CN202210494468 A CN 202210494468A CN 114933782 B CN114933782 B CN 114933782B
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- China
- Prior art keywords
- epoxy resin
- parts
- grouting material
- acid
- carboxyl
- Prior art date
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- 239000003822 epoxy resin Substances 0.000 title claims abstract description 97
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 97
- 239000000463 material Substances 0.000 title claims abstract description 68
- 238000002360 preparation method Methods 0.000 title abstract description 7
- 239000003085 diluting agent Substances 0.000 claims abstract description 32
- 239000000945 filler Substances 0.000 claims abstract description 18
- 239000004593 Epoxy Substances 0.000 claims abstract description 15
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 15
- 239000012745 toughening agent Substances 0.000 claims abstract description 13
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 239000013008 thixotropic agent Substances 0.000 claims abstract description 11
- 239000007822 coupling agent Substances 0.000 claims abstract description 10
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 16
- 239000003960 organic solvent Substances 0.000 claims description 15
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 12
- 239000003054 catalyst Substances 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 10
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
- 239000004841 bisphenol A epoxy resin Substances 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 8
- 230000004048 modification Effects 0.000 claims description 7
- 238000012986 modification Methods 0.000 claims description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical group CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 6
- HTZCNXWZYVXIMZ-UHFFFAOYSA-M benzyl(triethyl)azanium;chloride Chemical group [Cl-].CC[N+](CC)(CC)CC1=CC=CC=C1 HTZCNXWZYVXIMZ-UHFFFAOYSA-M 0.000 claims description 6
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 claims description 6
- 239000011265 semifinished product Substances 0.000 claims description 6
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical group [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 5
- 239000000292 calcium oxide Substances 0.000 claims description 5
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- BCEQKAQCUWUNML-UHFFFAOYSA-N 4-hydroxybenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC=C(O)C(C(O)=O)=C1 BCEQKAQCUWUNML-UHFFFAOYSA-N 0.000 claims description 4
- QNVNLUSHGRBCLO-UHFFFAOYSA-N 5-hydroxybenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC(O)=CC(C(O)=O)=C1 QNVNLUSHGRBCLO-UHFFFAOYSA-N 0.000 claims description 4
- 239000004925 Acrylic resin Substances 0.000 claims description 4
- 229920000178 Acrylic resin Polymers 0.000 claims description 4
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 claims description 4
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 229910021485 fumed silica Inorganic materials 0.000 claims description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 claims description 4
- 229920000570 polyether Polymers 0.000 claims description 4
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 4
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 claims description 4
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 claims description 4
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 3
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 claims description 3
- MECNWXGGNCJFQJ-UHFFFAOYSA-N 3-piperidin-1-ylpropane-1,2-diol Chemical compound OCC(O)CN1CCCCC1 MECNWXGGNCJFQJ-UHFFFAOYSA-N 0.000 claims description 3
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 claims description 3
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 claims description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 3
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 3
- 229920000459 Nitrile rubber Polymers 0.000 claims description 3
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 3
- 239000007864 aqueous solution Substances 0.000 claims description 3
- 239000000440 bentonite Substances 0.000 claims description 3
- 229910000278 bentonite Inorganic materials 0.000 claims description 3
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 235000006408 oxalic acid Nutrition 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 3
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 claims description 2
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 claims description 2
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 claims description 2
- JBCUKQQIWSWEOK-UHFFFAOYSA-N 2-(benzenesulfonyl)aniline Chemical compound NC1=CC=CC=C1S(=O)(=O)C1=CC=CC=C1 JBCUKQQIWSWEOK-UHFFFAOYSA-N 0.000 claims description 2
- SYEWHONLFGZGLK-UHFFFAOYSA-N 2-[1,3-bis(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COCC(OCC1OC1)COCC1CO1 SYEWHONLFGZGLK-UHFFFAOYSA-N 0.000 claims description 2
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 claims description 2
- SHKUUQIDMUMQQK-UHFFFAOYSA-N 2-[4-(oxiran-2-ylmethoxy)butoxymethyl]oxirane Chemical compound C1OC1COCCCCOCC1CO1 SHKUUQIDMUMQQK-UHFFFAOYSA-N 0.000 claims description 2
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 claims description 2
- PMZBHPUNQNKBOA-UHFFFAOYSA-N 5-methylbenzene-1,3-dicarboxylic acid Chemical compound CC1=CC(C(O)=O)=CC(C(O)=O)=C1 PMZBHPUNQNKBOA-UHFFFAOYSA-N 0.000 claims description 2
- KHLRJDNGHBXOSV-UHFFFAOYSA-N 5-trimethoxysilylpentane-1,3-diamine Chemical compound CO[Si](OC)(OC)CCC(N)CCN KHLRJDNGHBXOSV-UHFFFAOYSA-N 0.000 claims description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 2
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 2
- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 claims description 2
- 150000001412 amines Chemical group 0.000 claims description 2
- IMUDHTPIFIBORV-UHFFFAOYSA-N aminoethylpiperazine Chemical compound NCCN1CCNCC1 IMUDHTPIFIBORV-UHFFFAOYSA-N 0.000 claims description 2
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 claims description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 2
- 239000004359 castor oil Substances 0.000 claims description 2
- 235000019438 castor oil Nutrition 0.000 claims description 2
- UJTGYJODGVUOGO-UHFFFAOYSA-N diethoxy-methyl-propylsilane Chemical compound CCC[Si](C)(OCC)OCC UJTGYJODGVUOGO-UHFFFAOYSA-N 0.000 claims description 2
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 125000003700 epoxy group Chemical group 0.000 claims description 2
- 125000000524 functional group Chemical group 0.000 claims description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 2
- GKQPCPXONLDCMU-CCEZHUSRSA-N lacidipine Chemical compound CCOC(=O)C1=C(C)NC(C)=C(C(=O)OCC)C1C1=CC=CC=C1\C=C\C(=O)OC(C)(C)C GKQPCPXONLDCMU-CCEZHUSRSA-N 0.000 claims description 2
- 229940018564 m-phenylenediamine Drugs 0.000 claims description 2
- ZIYVHBGGAOATLY-UHFFFAOYSA-N methylmalonic acid Chemical compound OC(=O)C(C)C(O)=O ZIYVHBGGAOATLY-UHFFFAOYSA-N 0.000 claims description 2
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 claims description 2
- DRRZZMBHJXLZRS-UHFFFAOYSA-N n-[3-[dimethoxy(methyl)silyl]propyl]cyclohexanamine Chemical compound CO[Si](C)(OC)CCCNC1CCCCC1 DRRZZMBHJXLZRS-UHFFFAOYSA-N 0.000 claims description 2
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 2
- 229920001451 polypropylene glycol Polymers 0.000 claims description 2
- 229920001021 polysulfide Polymers 0.000 claims description 2
- 239000005077 polysulfide Substances 0.000 claims description 2
- 150000008117 polysulfides Polymers 0.000 claims description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 2
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 claims description 2
- 238000001291 vacuum drying Methods 0.000 claims description 2
- DLYLVPHSKJVGLG-UHFFFAOYSA-N 4-(cyclohexylmethyl)cyclohexane-1,1-diamine Chemical compound C1CC(N)(N)CCC1CC1CCCCC1 DLYLVPHSKJVGLG-UHFFFAOYSA-N 0.000 claims 1
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims 1
- 238000001816 cooling Methods 0.000 claims 1
- 239000012971 dimethylpiperazine Substances 0.000 claims 1
- 239000000047 product Substances 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 239000004567 concrete Substances 0.000 abstract description 24
- 230000000694 effects Effects 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 21
- 238000009864 tensile test Methods 0.000 description 20
- 230000000052 comparative effect Effects 0.000 description 19
- 230000008439 repair process Effects 0.000 description 16
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 9
- 239000004568 cement Substances 0.000 description 8
- 238000007676 flexural strength test Methods 0.000 description 8
- 239000011159 matrix material Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000002250 absorbent Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- RXYPXQSKLGGKOL-UHFFFAOYSA-N 1,4-dimethylpiperazine Chemical compound CN1CCN(C)CC1 RXYPXQSKLGGKOL-UHFFFAOYSA-N 0.000 description 1
- KYCQOKLOSUBEJK-UHFFFAOYSA-M 1-butyl-3-methylimidazol-3-ium;bromide Chemical compound [Br-].CCCCN1C=C[N+](C)=C1 KYCQOKLOSUBEJK-UHFFFAOYSA-M 0.000 description 1
- WXUAQHNMJWJLTG-UHFFFAOYSA-N 2-methylbutanedioic acid Chemical compound OC(=O)C(C)CC(O)=O WXUAQHNMJWJLTG-UHFFFAOYSA-N 0.000 description 1
- DZIHTWJGPDVSGE-UHFFFAOYSA-N 4-[(4-aminocyclohexyl)methyl]cyclohexan-1-amine Chemical compound C1CC(N)CCC1CC1CCC(N)CC1 DZIHTWJGPDVSGE-UHFFFAOYSA-N 0.000 description 1
- ZYUVGYBAPZYKSA-UHFFFAOYSA-N 5-(3-hydroxybutan-2-yl)-4-methylbenzene-1,3-diol Chemical compound CC(O)C(C)C1=CC(O)=CC(O)=C1C ZYUVGYBAPZYKSA-UHFFFAOYSA-N 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- DASNDJBQHOUCAV-UHFFFAOYSA-N CCCCP(CCCC)(CCCC)CCCC.Br Chemical compound CCCCP(CCCC)(CCCC)CCCC.Br DASNDJBQHOUCAV-UHFFFAOYSA-N 0.000 description 1
- VCUFZILGIRCDQQ-KRWDZBQOSA-N N-[[(5S)-2-oxo-3-(2-oxo-3H-1,3-benzoxazol-6-yl)-1,3-oxazolidin-5-yl]methyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C1O[C@H](CN1C1=CC2=C(NC(O2)=O)C=C1)CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F VCUFZILGIRCDQQ-KRWDZBQOSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000012615 aggregate Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 230000021523 carboxylation Effects 0.000 description 1
- 238000006473 carboxylation reaction Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- NHADDZMCASKINP-HTRCEHHLSA-N decarboxydihydrocitrinin Natural products C1=C(O)C(C)=C2[C@H](C)[C@@H](C)OCC2=C1O NHADDZMCASKINP-HTRCEHHLSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- KEIQPMUPONZJJH-UHFFFAOYSA-N dicyclohexylmethanediamine Chemical compound C1CCCCC1C(N)(N)C1CCCCC1 KEIQPMUPONZJJH-UHFFFAOYSA-N 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- ZLDHYRXZZNDOKU-UHFFFAOYSA-N n,n-diethyl-3-trimethoxysilylpropan-1-amine Chemical compound CCN(CC)CCC[Si](OC)(OC)OC ZLDHYRXZZNDOKU-UHFFFAOYSA-N 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical group [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/14—Polycondensates modified by chemical after-treatment
- C08G59/1433—Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds
- C08G59/1438—Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds containing oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2206—Oxides; Hydroxides of metals of calcium, strontium or barium
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Emergency Medicine (AREA)
- General Chemical & Material Sciences (AREA)
- Sealing Material Composition (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Epoxy Resins (AREA)
Abstract
Description
技术领域technical field
本发明涉及建筑材料技术领域,具体涉及一种用于潮湿环境下混凝土裂缝的环氧树脂灌浆材料及其制备方法。The invention relates to the technical field of building materials, in particular to an epoxy resin grouting material used for concrete cracks in a humid environment and a preparation method thereof.
背景技术Background technique
混凝土由胶凝材料、水泥、砂子、骨料、水以及外加剂按一定比例拌合而成,凝结固化后坚硬如石,受压能力好,但受拉能力差。大量的工程实践及理论分析表明,几乎所有的混凝土构件都是带裂缝工作的。随着混凝土结构服役时间的延长,有些裂缝在使用荷载或物理、化学因素的作用下不断扩展,形成宏观裂缝,即混凝土开裂。为了保证混凝土构件的安全性和耐久性,对于宽度较窄的裂缝通常采用灌浆材料修补。Concrete is made by mixing cementitious materials, cement, sand, aggregate, water and admixtures in a certain proportion. After setting and curing, it is as hard as a stone and has good compressive capacity but poor tensile capacity. A large number of engineering practice and theoretical analysis show that almost all concrete components work with cracks. With the prolongation of the service time of concrete structures, some cracks continue to expand under the action of load or physical and chemical factors, forming macro cracks, that is, concrete cracks. In order to ensure the safety and durability of concrete components, grouting materials are usually used to repair narrow cracks.
然而,现有的灌浆材料多为混凝土化学灌浆材料,如聚合物砂浆、聚氨酯类灌浆材料和橡胶类修补材料、环氧树脂灌浆材料等,其中,环氧树脂类具有粘结强度高、刚度大、固化范围可调、热稳定性能优异,并且具有良好的抗化学腐蚀性能,在混凝土有机修补方面应用最为广泛。然而,在潮湿环境下混凝土裂缝的表面,即混凝土裂缝表面存在覆水层的情况下,传统的环氧树脂灌浆材料难以对潮湿混凝土基面产生有效的润湿和渗透,使得该环氧树脂灌浆材料仅在覆水层表面固化成膜,阻止其进一步向混凝土基体内部扩散,使得混凝土裂缝表面与该环氧树脂灌浆材料粘结能力下降。因此,在修补裂缝时,使用现有的灌浆材料很容易导致修补失效。However, most of the existing grouting materials are concrete chemical grouting materials, such as polymer mortar, polyurethane grouting materials, rubber repairing materials, epoxy resin grouting materials, etc. Among them, epoxy resin has high bonding strength and high rigidity. , adjustable curing range, excellent thermal stability, and good chemical corrosion resistance, it is the most widely used in concrete organic repair. However, in the case of the surface of concrete cracks in a humid environment, that is, when there is a water-covered layer on the surface of concrete cracks, it is difficult for traditional epoxy grouting materials to effectively wet and penetrate the wet concrete base surface, making the epoxy grouting material Only the surface of the water covering layer solidifies to form a film, preventing it from further spreading into the interior of the concrete matrix, so that the bonding ability between the surface of the concrete crack and the epoxy grouting material is reduced. Therefore, when repairing cracks, using existing grouting materials can easily lead to repair failure.
综上所述,亟需一种用于潮湿环境下混凝土裂缝的环氧树脂灌浆材料及其制备方法,用于解决现有的灌浆材料无法有效修补带有覆水层的混凝土裂缝表面的问题。In summary, there is an urgent need for an epoxy resin grouting material for concrete cracks in a humid environment and a preparation method thereof, to solve the problem that existing grouting materials cannot effectively repair the surface of concrete cracks with a water-covered layer.
发明内容Contents of the invention
本发明第一目的在于提供一种环氧树脂灌浆材料,具体技术方案如下:The first object of the present invention is to provide a kind of epoxy resin grouting material, and concrete technical scheme is as follows:
一种环氧树脂灌浆材料,包括以下质量份数的原料组分:羧基封端改性环氧树脂100份、固化剂20-40份、增韧剂5-10份、偶联剂2-3份、触变剂2-5份、吸水性填料5-10份、亲水性稀释剂15-20份和脂肪族活性稀释剂10-15份;An epoxy resin grouting material, comprising the following raw material components in parts by mass: 100 parts of carboxyl-terminated modified epoxy resin, 20-40 parts of curing agent, 5-10 parts of toughening agent, and 2-3 parts of coupling agent 2-5 parts of thixotropic agent, 5-10 parts of water-absorbing filler, 15-20 parts of hydrophilic diluent and 10-15 parts of aliphatic reactive diluent;
所述羧基封端改性环氧树脂为二元羧酸改性的阴离子型亲水型环氧树脂,其环氧值为0.25-0.30。The carboxyl-terminated modified epoxy resin is an anionic hydrophilic epoxy resin modified by dibasic carboxylic acid, and its epoxy value is 0.25-0.30.
在部分实施方案中,所述羧基封端改性环氧树脂在进行改性时采用的原料组分包括二元羧酸、双酚A型环氧树脂和催化剂;所述二元羧酸、双酚A型环氧树脂和催化剂的摩尔比为(0.8-1.0):1:0.05;In some embodiments, the raw material components used in the modification of the carboxyl-terminated modified epoxy resin include dicarboxylic acid, bisphenol A epoxy resin and catalyst; the dicarboxylic acid, bisphenol The molar ratio of phenol A type epoxy resin and catalyst is (0.8-1.0):1:0.05;
所述二元羧酸包括乙二酸、丙二酸、丁二酸、甲基丙二酸、戊二酸、2-甲基-1,4-丁二酸、二甲基-1,3-丙二酸、间苯二甲酸、5-羟基间苯二甲酸、5-甲基间苯二甲酸、4-羟基间苯二甲酸和邻苯二甲酸中的至少一种;The dicarboxylic acids include oxalic acid, malonic acid, succinic acid, methylmalonic acid, glutaric acid, 2-methyl-1,4-butanedioic acid, dimethyl-1,3- At least one of malonic acid, isophthalic acid, 5-hydroxyisophthalic acid, 5-methylisophthalic acid, 4-hydroxyisophthalic acid and phthalic acid;
所述催化剂包括苄基三乙基氯化铵、1-丁基-3-甲基咪唑溴盐、四丁基溴化膦和三苯基膦中的至少一种。The catalyst includes at least one of benzyltriethylammonium chloride, 1-butyl-3-methylimidazolium bromide, tetrabutylphosphine bromide and triphenylphosphine.
在部分实施方案中,所述双酚A型环氧树脂的型号包括E-35、E42、E-44、E-51和E55中的至少一种。In some embodiments, the model of the bisphenol A epoxy resin includes at least one of E-35, E42, E-44, E-51 and E55.
在部分实施方案中,所述固化剂为胺类,其包括乙二胺、二乙烯三胺、三乙烯四胺、三乙醇胺、四乙烯五胺、二丙烯三胺、哌啶、三乙烯二胺、N,N-二甲基哌嗪、N-胺乙基哌嗪、异佛尔酮二胺、间苯二胺、间苯二甲胺、3,3'-二甲基-4,4'-二氨基-二环己基甲烷、4,4'-二氨基二环己基甲烷、二氨基二苯基甲烷和2-氨基二苯砜中的至少一种。In some embodiments, the curing agent is amines, which include ethylenediamine, diethylenetriamine, triethylenetetramine, triethanolamine, tetraethylenepentamine, dipropylenetriamine, piperidine, triethylenediamine , N,N-dimethylpiperazine, N-aminoethylpiperazine, isophoronediamine, m-phenylenediamine, m-xylylenediamine, 3,3'-dimethyl-4,4' - at least one of diamino-dicyclohexylmethane, 4,4'-diaminodicyclohexylmethane, diaminodiphenylmethane and 2-aminodiphenylsulfone.
在部分实施方案中,所述亲水性稀释剂为四氢呋喃、丙酮和无水乙醇中的至少一种。In some embodiments, the hydrophilic diluent is at least one of tetrahydrofuran, acetone and absolute ethanol.
在部分实施方案中,所述增韧剂为活性增韧剂,其包括液态的聚硫橡胶、丁腈橡胶、氯丁橡胶和聚醚中的至少一种;In some embodiments, the toughening agent is an active toughening agent, which includes at least one of liquid polysulfide rubber, nitrile rubber, neoprene and polyether;
所述偶联剂为分子内含有环氧基团或氨基官能团的硅烷偶联剂,其包括γ-氨基丙基三乙氧基硅烷、γ-氨丙基三甲氧基硅烷、γ-氨丙基三甲氧基硅烷、3-缩水甘油醚氧基丙基三乙氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷、N-氨乙基-3-氨丙基三甲氧基硅烷、3-2-胺乙基-氨丙基三甲氧基硅烷、N-β-(胺乙基)-γ-氨丙基甲基二甲氧基硅烷、N,N-二乙基-3-氨丙基三甲氧基硅烷、3-(2,3-环氧丙氧)丙基甲基二甲氧基硅烷、3-(2,3-环氧丙氧)丙基甲基二乙氧基硅烷、γ-缩水甘油醚氧丙基三乙氧基硅烷和γ-缩水甘油醚氧丙基三甲氧基硅烷中的至少一种;The coupling agent is a silane coupling agent containing an epoxy group or an amino functional group in the molecule, which includes γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropyl Trimethoxysilane, 3-glycidyloxypropyltriethoxysilane, γ-glycidyloxypropyltrimethoxysilane, N-aminoethyl-3-aminopropyltrimethoxysilane, 3 -2-aminoethyl-aminopropyltrimethoxysilane, N-β-(aminoethyl)-γ-aminopropylmethyldimethoxysilane, N,N-diethyl-3-aminopropyl Trimethoxysilane, 3-(2,3-Glycidoxy)propylmethyldimethoxysilane, 3-(2,3-Glycidoxy)propylmethyldiethoxysilane, At least one of γ-glycidyloxypropyltriethoxysilane and γ-glycidyloxypropyltrimethoxysilane;
所述触变剂包括气相二氧化硅,有机膨润土、氢化蓖麻油和聚乙烯醇中的至少一种;The thixotropic agent includes fumed silica, at least one of organic bentonite, hydrogenated castor oil and polyvinyl alcohol;
所述吸水性填料包括第一组分和第二组分,所述第一组分和第二组分的质量比为4:1;所述第一组分为氧化钙;所述第二组分包括丙烯酸树脂、聚乙烯醇树脂和丙烯酰胺中的至少一种;The water-absorbing filler includes a first component and a second component, and the mass ratio of the first component to the second component is 4:1; the first component is calcium oxide; the second component Parts include at least one of acrylic resin, polyvinyl alcohol resin and acrylamide;
所述脂肪族活性稀释剂为短链脂肪族多环氧基类缩水甘油醚,其包括二缩水甘油醚、乙二醇二缩水甘油醚、聚丙二醇二缩水甘油醚、1,4-丁二醇二缩水甘油醚、丙三醇三缩水甘油醚和三羟甲基丙烷三缩水甘油醚中的至少一种。The aliphatic reactive diluent is a short-chain aliphatic polyepoxy glycidyl ether, which includes diglycidyl ether, ethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, 1,4-butanediol At least one of diglycidyl ether, glycerol triglycidyl ether, and trimethylolpropane triglycidyl ether.
在部分实施方案中,所述亲水性稀释剂的纯度为AR级;所述脂肪族活性稀释剂的黏度在25℃条件下不超过200mPa.s。In some embodiments, the purity of the hydrophilic diluent is AR grade; the viscosity of the aliphatic reactive diluent does not exceed 200 mPa.s at 25°C.
本发明第二目的在于提供一种根据所述的环氧树脂灌浆材料的制备方法,具体技术方案如下:The second object of the present invention is to provide a kind of preparation method according to described epoxy resin grouting material, and specific technical scheme is as follows:
一种所述的环氧树脂灌浆材料的制备方法,包括如下步骤:A kind of preparation method of described epoxy resin grouting material, comprises the steps:
步骤S1、制备羧基封端改性环氧树脂Step S1, preparing carboxyl-terminated modified epoxy resin
具体的,在装有第一有机溶剂的反应釜中加入所需摩尔量的双酚A型环氧树脂和所需摩尔量的催化剂水溶液,并在第一加热温度下搅拌反应2-3h;Specifically, add a required molar amount of bisphenol A epoxy resin and a required molar amount of catalyst aqueous solution into a reaction kettle equipped with a first organic solvent, and stir and react at the first heating temperature for 2-3h;
将所需摩尔量的二元羧酸溶于等体积的第二有机溶剂中,混匀后加入所述反应釜中,并在第二加热温度下搅拌反应0.5-1.5h制得预制物;Dissolving the required molar amount of dicarboxylic acid in an equal volume of the second organic solvent, mixing it evenly, adding it to the reaction kettle, and stirring and reacting at the second heating temperature for 0.5-1.5h to prepare a preform;
将预制物冷却至室温后,通过第三有机溶剂静置分层后得到半成品,将半成品真空干燥处理至恒重,制得羧基封端改性环氧树脂;After the preform is cooled to room temperature, the semi-finished product is obtained after standing and layering through the third organic solvent, and the semi-finished product is vacuum-dried to constant weight to obtain a carboxyl-terminated modified epoxy resin;
步骤S2、制备预混物Step S2, preparing the premix
将所需质量份数的增韧剂、偶联剂、触变剂、吸水性填料、亲水性稀释剂和脂肪族活性稀释剂与步骤S1制备得到的羧基封端改性环氧树脂搅拌混合均匀后制得预混物,密封保存;Stir and mix the toughening agent, coupling agent, thixotropic agent, water-absorbing filler, hydrophilic diluent and aliphatic reactive diluent in required parts by mass with the carboxyl-terminated modified epoxy resin prepared in step S1 Prepare the premix after uniformity, and keep it sealed;
步骤S3、制备环氧树脂灌浆材料Step S3, preparing epoxy resin grouting material
将所述预混物和所需质量份数的固化剂搅拌混合均匀后制得环氧树脂灌浆材料。The epoxy resin grouting material is prepared by stirring and mixing the premix and the curing agent in required parts by mass evenly.
在部分实施方案中,所述第一有机溶剂和第三有机溶剂均为甲苯;所述第二有机溶剂为异丙醇。In some embodiments, both the first organic solvent and the third organic solvent are toluene; the second organic solvent is isopropanol.
在部分实施方案中,所述第一加热温度为65℃-75℃;所述第二加热温度为65℃-75℃;所述真空干燥的温度为40℃-50℃。In some embodiments, the first heating temperature is 65°C-75°C; the second heating temperature is 65°C-75°C; the vacuum drying temperature is 40°C-50°C.
应用本发明的技术方案,至少具有以下有益效果:Applying the technical solution of the present invention has at least the following beneficial effects:
(1)本发明中所述环氧树脂灌浆材料,采用羧基封端改性环氧树脂,将强亲水性基团羧基和改性中生成的羟基引入改性后的环氧树脂分子链,增加环氧灌浆料对水分子的亲和能力,使得改性环氧分子的亲水性基团伸入水泥基体裂缝界面的覆水层中,克服了现有的灌浆材料与覆水层不亲和的弊端;(1) The epoxy resin grouting material described in the present invention adopts carboxyl-terminated modified epoxy resin, and the hydroxyl groups generated in the strong hydrophilic group carboxyl and modification are introduced into the modified epoxy resin molecular chain, Increase the affinity of epoxy grouting materials to water molecules, so that the hydrophilic groups of modified epoxy molecules extend into the water-covered layer at the crack interface of the cement matrix, which overcomes the incompatibility between the existing grouting materials and the water-covered layer Disadvantages;
所述亲水性稀释剂的使用,进一步提升环氧树脂灌浆材料的亲水性,过量的亲水性稀释剂分子会选择性地转移到水泥基体的潮湿表面,置换掉水分子,改善待修补基体的裂缝界面状态,从而对覆水界面形成良好的浸润能力;The use of the hydrophilic diluent further improves the hydrophilicity of the epoxy resin grouting material, and the excess hydrophilic diluent molecules will be selectively transferred to the wet surface of the cement matrix to replace the water molecules and improve the The state of the crack interface of the matrix, so as to form a good wetting ability to the water-covered interface;
所述吸水性填料能大量吸收覆水层中的水分子形成凝胶并保持在一定压力下水分子不外流。在所述环氧树脂灌浆材料与混凝土裂缝界面接触并与界面覆水层形成共混状态时,在羧基封端改性环氧树脂和亲水性稀释剂的亲水作用下,覆水层中的水与吸水性填料快速接触并被吸收使界面处于干燥状态,同时吸水性填料吸水膨胀所产生的压力可以有效地扩大环氧树脂灌浆材料的渗透半径,在增强环氧树脂灌浆材料与混凝土基体机械缩合作用的同时降低环氧树脂灌浆材料固化后的体积收缩率。水分子最终以结合水的形式存在于环氧树脂灌浆材料固化体系中,消除了现有的灌浆材料固化后由于水分蒸发留下缺陷导致修补体系耐久性不足的问题。The water-absorbing filler can absorb a large amount of water molecules in the water-covering layer to form a gel and keep the water molecules under a certain pressure from flowing out. When the epoxy resin grouting material is in contact with the concrete crack interface and forms a blended state with the interfacial water covering layer, under the hydrophilic action of the carboxyl-terminated modified epoxy resin and the hydrophilic diluent, the water in the water covering layer Rapid contact with the water-absorbing filler and being absorbed keeps the interface in a dry state. At the same time, the pressure generated by the water-absorbing filler can effectively expand the penetration radius of the epoxy grouting material, and strengthen the mechanical condensation between the epoxy resin grouting material and the concrete matrix. While reducing the volume shrinkage of the epoxy resin grouting material after curing. Water molecules finally exist in the curing system of epoxy grouting materials in the form of bound water, which eliminates the problem of insufficient durability of the repair system due to defects left by water evaporation after the existing grouting materials are cured.
(2)本发明所制备得到的环氧树脂灌浆材料在修补潮湿环境下混凝土裂缝时,可以有效改变混凝土裂缝界面处覆水层的表面结构,增加环氧树脂灌浆材料对覆水混凝土基体的润湿性能,克服现有灌浆材料与水不亲和的弊端。将吸水性填料引入环氧树脂灌浆材料修补体系中,消除了水分蒸发对修补体系强度及耐久性的影响。本发明能够实现对潮湿环境下混凝土裂缝界面良好的灌浆粘结效果,同时具有低粘度、高强度、高韧性、高黏结力和耐磨耐腐蚀的特点。(2) The epoxy resin grouting material prepared by the present invention can effectively change the surface structure of the water-covered layer at the interface of the concrete crack when repairing concrete cracks in a humid environment, and increase the wettability of the epoxy resin grouting material to the water-covered concrete matrix , to overcome the drawbacks of existing grouting materials being incompatible with water. The introduction of water-absorbing fillers into the repair system of epoxy grouting materials eliminates the influence of water evaporation on the strength and durability of the repair system. The invention can realize a good grouting and bonding effect on concrete crack interfaces in a humid environment, and has the characteristics of low viscosity, high strength, high toughness, high cohesive force, wear resistance and corrosion resistance.
具体实施方式Detailed ways
下面将结合本发明实施例对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention.
实施例1:Example 1:
一种环氧树脂灌浆材料,包括以下质量份数的原料组分:羧基封端改性环氧树脂100份、固化剂(具体为三乙烯二胺)20份、增韧剂(具体为液体丁腈橡胶)5份、偶联剂(具体为γ-氨基丙基三乙氧基硅烷)2份、触变剂(具体为气相二氧化硅)2.5份、吸水性填料(具体为氧化钙4份,丙烯酸吸水树脂1份)5份、亲水性稀释剂(四氢呋喃,纯度为AR级)20份和脂肪族活性稀释剂(具体为1,4-丁二醇二缩水甘油醚,其在25℃时黏度为15~20mPa.s)15份;An epoxy resin grouting material, comprising the following raw material components in parts by mass: 100 parts of carboxyl-terminated modified epoxy resin, 20 parts of curing agent (specifically, triethylenediamine), toughening agent (specifically, liquid butyl Nitrile rubber) 5 parts, coupling agent (specifically γ-aminopropyltriethoxysilane) 2 parts, thixotropic agent (specifically fumed silica) 2.5 parts, water-absorbing filler (specifically 4 parts calcium oxide , 1 part of acrylic water-absorbent resin) 5 parts, 20 parts of hydrophilic diluent (tetrahydrofuran, the purity is AR grade) and aliphatic reactive diluent (specifically 1,4-butanediol diglycidyl ether, which at 25 ° C When the viscosity is 15 ~ 20mPa.s) 15 parts;
所述羧基封端改性环氧树脂为二元羧酸改性的阴离子型亲水型环氧树脂,其环氧值为0.29。The carboxyl-terminated modified epoxy resin is an anionic hydrophilic epoxy resin modified by dibasic carboxylic acid, and its epoxy value is 0.29.
所述羧基封端改性环氧树脂在进行改性时采用的原料组分包括二元羧酸(具体为乙二酸)、双酚A型环氧树脂(具体为型号为E-51,购买于山东优索化工科技有限公司)和催化剂(具体为苄基三乙基氯化铵);所述二元羧酸、双酚A型环氧树脂和催化剂的摩尔比为1:1:0.05;The raw material component that described carboxyl-terminated modified epoxy resin adopts when carrying out modification comprises dibasic carboxylic acid (specifically oxalic acid), bisphenol A type epoxy resin (specifically model is E-51, purchased in Shandong Youso Chemical Technology Co., Ltd.) and catalyst (be specifically benzyltriethylammonium chloride); the molar ratio of the dicarboxylic acid, bisphenol A type epoxy resin and catalyst is 1:1:0.05;
所述环氧树脂灌浆材料的制备方法,包括如下步骤:The preparation method of described epoxy resin grouting material, comprises the steps:
步骤S1、制备羧基封端改性环氧树脂Step S1, preparing carboxyl-terminated modified epoxy resin
具体的,在装有第一有机溶剂(具体为甲苯)的反应釜中加入所需摩尔量的双酚A型环氧树脂和所需摩尔量的催化剂水溶液,并在第一加热温度(具体为70℃)下搅拌反应2.5h;Concretely, in the reactor that the first organic solvent (being specifically toluene) is housed, add the bisphenol A type epoxy resin of required molar quantity and the catalyst aqueous solution of required molar quantity, and at the first heating temperature (being specifically 70°C) and stirred for 2.5h;
将所需摩尔量的二元羧酸溶于等体积的第二有机溶剂(具体为异丙醇)中,混匀后通过滴液漏斗加入所述反应釜中,并在第二加热温度(具体为70℃)下搅拌反应1h制得预制物;The dicarboxylic acid of required molar quantity is dissolved in the second organic solvent (specifically isopropanol) of equal volume, after mixing, add in the described reactor through dropping funnel, and at the second heating temperature (specifically Stirring and reacting for 1 h at 70°C) to prepare the preform;
将预制物冷却至室温后,加入至分液漏斗中,通过加入第三有机溶剂(具体为甲苯)静置分层后取上层溶液,用水冲洗后得到半成品,将半成品真空干燥(干燥温度具体为50℃)处理至恒重,制得羧基封端改性环氧树脂;After the preform is cooled to room temperature, it is added to a separatory funnel, and the upper layer solution is taken after adding a third organic solvent (specifically toluene) to stand for stratification, washed with water to obtain a semi-finished product, and the semi-finished product is vacuum-dried (the drying temperature is specifically: 50 DEG C) to constant weight, obtained carboxyl-terminated modified epoxy resin;
步骤S2、制备预混物Step S2, preparing the premix
将所需质量份数的增韧剂、偶联剂、触变剂、吸水性填料、亲水性稀释剂和脂肪族活性稀释剂与步骤S1制备得到的羧基封端改性环氧树脂搅拌混合均匀后制得预混物,密封保存;Stir and mix the toughening agent, coupling agent, thixotropic agent, water-absorbing filler, hydrophilic diluent and aliphatic reactive diluent in required parts by mass with the carboxyl-terminated modified epoxy resin prepared in step S1 Prepare the premix after uniformity, and keep it sealed;
步骤S3、制备环氧树脂灌浆材料Step S3, preparing epoxy resin grouting material
将所述预混物和所需质量份数的固化剂搅拌混合均匀后制得环氧树脂灌浆材料。The epoxy resin grouting material is prepared by stirring and mixing the premix and the curing agent in required parts by mass evenly.
实施例2:Example 2:
与实施例1不同的是,所述环氧树脂灌浆材料,包括以下质量份数的原料组分:羧基封端改性环氧树脂100份、固化剂(具体为乙二胺30份,三乙醇胺10份)40份、增韧剂(具体为液体聚醚)10份、触变剂(具体为气相二氧化硅)2份、吸水性填料(具体为氧化钙8份,丙烯酸树脂2份)10份、亲水性稀释剂(具体为丙酮,纯度为AR级)15份和脂肪族活性稀释剂(具体为乙二醇二缩水甘油醚,其在25℃时黏度为25~45mPa.s)10份;Different from Example 1, the epoxy resin grouting material includes the following raw material components in parts by mass: 100 parts of carboxy-terminated modified epoxy resin, curing agent (specifically 30 parts of ethylenediamine, triethanolamine 10 parts) 40 parts, toughening agent (specifically liquid polyether) 10 parts, thixotropic agent (specifically fumed silica) 2 parts, water-absorbing filler (specifically 8 parts of calcium oxide, 2 parts of acrylic resin) 10 parts 15 parts of hydrophilic diluent (specifically acetone, the purity is AR grade) and 10 parts of aliphatic reactive diluent (specifically ethylene glycol diglycidyl ether, which has a viscosity of 25-45mPa.s at 25°C) share;
所述羧基封端改性环氧树脂的环氧值为0.26。所述羧基封端改性环氧树脂采用的原料组分中的双酚A型环氧树脂(具体为型号为E-44,购买于山东优索化工科技有限公司)。The epoxy value of the carboxyl-terminated modified epoxy resin is 0.26. The carboxyl-terminated modified epoxy resin uses bisphenol A epoxy resin (specifically, the model is E-44, purchased from Shandong Youso Chemical Technology Co., Ltd.) in the raw material components.
实施例3:Example 3:
与实施例1不同的是,所述环氧树脂灌浆材料,包括以下质量份数的原料组分:羧基封端改性环氧树脂100份、固化剂(具体为二乙烯三胺)30份、增韧剂(具体为液体聚醚)6份、偶联剂(具体为3-缩水甘油醚氧基丙基三乙氧基硅烷)3份、触变剂(具体为有机膨润土)5份、吸水性填料(具体为氧化钙4份,丙烯酸树脂2份)6份、亲水性稀释剂(具体为无水乙醇,纯度为AR级)17份和脂肪族活性稀释剂(具体为三羟甲基丙烷三缩水甘油醚,其在25℃时黏度为90~120mPa.s)12份;The difference from Example 1 is that the epoxy resin grouting material includes the following raw material components in parts by mass: 100 parts of carboxy-terminated modified epoxy resin, 30 parts of curing agent (specifically diethylenetriamine), 6 parts of toughening agent (specifically, liquid polyether), 3 parts of coupling agent (specifically, 3-glycidyloxypropyltriethoxysilane), 5 parts of thixotropic agent (specifically, organic bentonite), water-absorbent Sexual filler (specifically 4 parts of calcium oxide, 2 parts of acrylic resin) 6 parts, hydrophilic diluent (specifically absolute ethanol, purity is AR grade) 17 parts and aliphatic reactive diluent (specifically trimethylol Propane triglycidyl ether, whose viscosity at 25°C is 90-120mPa.s) 12 parts;
所述羧基封端改性环氧树脂的环氧值为0.25。所述羧基封端改性环氧树脂采用的原料组分中的双酚A型环氧树脂(具体为型号为E-51,购买于山东优索化工科技有限公司)。The epoxy value of the carboxyl-terminated modified epoxy resin is 0.25. The bisphenol A type epoxy resin (specifically, the model is E-51, purchased from Shandong Youso Chemical Technology Co., Ltd.) is used in the raw material components of the carboxyl-terminated modified epoxy resin.
对比例1:Comparative example 1:
与实施例1不同的是,所述羧基封端改性环氧树脂为双酚A型环氧树脂,即不做改性处理。The difference from Example 1 is that the carboxyl-terminated modified epoxy resin is bisphenol A epoxy resin, that is, no modification treatment is performed.
对比例2:Comparative example 2:
与实施例1不同的是,所述羧基封端改性环氧树脂的质量为120份。The difference from Example 1 is that the mass of the carboxyl-terminated modified epoxy resin is 120 parts.
对比例3:Comparative example 3:
与实施例1不同的是,所述羧基封端改性环氧树脂的质量为80份。The difference from Example 1 is that the mass of the carboxyl-terminated modified epoxy resin is 80 parts.
对比例4:Comparative example 4:
与实施例1不同的是,所述催化剂为四丁基溴化铵。Different from Example 1, the catalyst is tetrabutylammonium bromide.
对比例5:Comparative example 5:
与实施例1不同的是,所述双酚A型环氧树脂的型号为E20。The difference from Example 1 is that the type of the bisphenol A epoxy resin is E20.
对比例6:Comparative example 6:
与实施例1不同的是,采用乙酸替代二元羧酸。The difference from Example 1 is that dicarboxylic acid is replaced by acetic acid.
对比例7:Comparative example 7:
与实施例1不同的是,所述吸水性填料的质量为12份。The difference from Example 1 is that the mass of the water-absorbing filler is 12 parts.
对比例8:Comparative example 8:
与实施例1不同的是,所述吸水性填料的质量为3份。The difference from Example 1 is that the mass of the water-absorbing filler is 3 parts.
对比例9:Comparative example 9:
与实施例1不同的是,所述亲水性稀释剂的质量为25份。Different from Example 1, the mass of the hydrophilic diluent is 25 parts.
对比例10:Comparative example 10:
与实施例1不同的是,所述亲水性稀释剂的质量为10份。Different from Example 1, the mass of the hydrophilic diluent is 10 parts.
采用由实施例1-3和对比例1-10所制备的环氧树脂灌浆材料,对断裂的水泥试件修补粘结后进行粘结抗拉强度实验和粘结抗折强度实验,具体过程如下:Adopt the epoxy resin grouting material prepared by embodiment 1-3 and comparative example 1-10, carry out bond tensile strength test and bond flexural strength test after the cement specimen of fracture is repaired and bonded, concrete process is as follows :
1)在粘结抗拉强度实验中应用的水泥试件为抗拉试件,该抗拉试件采用规范“GB/T16777-2008”建议的“8”字形水泥试件(是分离的两个o型结构,在修补粘结时将两个o型结构粘结成“8”字形结构),标准养护条件下养护28天后进行粘结抗拉强度实验。1) The cement specimen used in the bond tensile strength test is a tensile specimen, and the tensile specimen adopts the "8"-shaped cement specimen suggested by the specification "GB/T16777-2008" (two separated O-shaped structure, two O-shaped structures are bonded into an "8"-shaped structure when repairing and bonding), and the bonded tensile strength test is carried out after 28 days of curing under standard curing conditions.
具体的,随机选取156块抗拉试件,均分为13组(每组12块抗拉试件)抗拉试件,分别记为第1组、第2组、第3组、......和第13组;在每组12块抗拉试件中取6块抗拉试件用于干粘结抗拉强度实验,6块抗拉试件用于湿粘结抗拉强度实验。在干粘结抗拉强度实验中,各抗拉试件需要在常温下风干4d后进行修补粘结;在湿粘结抗拉强度实验中,各抗拉试件需要经过浸泡处理(具体为水中浸泡4天,其中水温为18℃-22℃)后,取出擦去水泥试件表面明水,进行修补粘结。在修补粘结时,采用等质量(具体为m0)的由实施例1所制备的环氧树脂灌浆材料对第1组抗拉试件中的各块抗拉试件修补粘结成“8”字形结构;采用等质量(具体为m0)的由实施例2所制备的环氧树脂灌浆材料对第2组抗拉试件中的各块抗拉试件修补粘结成“8”字形结构;采用等质量(具体为m0)的由实施例3所制备的环氧树脂灌浆材料对第3组抗拉试件中的各块抗拉试件修补粘结成“8”字形结构;采用等质量(具体为m0)的由对比例1所制备的环氧树脂灌浆材料对第4组抗拉试件中的各块抗拉试件修补粘结成“8”字形结构;......;采用等质量(具体为m0)的由对比例10所制备的环氧树脂灌浆材料对第13组抗拉试件中的各块抗拉试件修补粘结成“8”字形结构。Specifically, 156 tensile test pieces were randomly selected and divided into 13 groups (12 tensile test pieces in each group) tensile test pieces, which were recorded as the first group, the second group, the third group, ... ... and group 13; out of 12 tensile test pieces in each group, 6 tensile test pieces were used for dry bond tensile strength test, and 6 tensile test pieces were used for wet bond tensile strength test . In the dry bond tensile strength test, each tensile test piece needs to be repaired and bonded after air-drying at room temperature for 4 days; in the wet bond tensile strength test, each tensile test piece needs to be soaked (specifically, in water After soaking for 4 days, wherein the water temperature is 18°C-22°C), take out and wipe off the clear water on the surface of the cement test piece, and repair and bond. When repairing and bonding, use the epoxy resin grouting material prepared in Example 1 of equal mass (specifically m 0 ) to repair and bond each tensile test piece in the first group of tensile test pieces into "8 ""-shaped structure; use the epoxy resin grouting material prepared in Example 2 of equal mass (specifically m 0 ) to repair and bond each tensile test piece in the second group of tensile test pieces into a "8" shape Structure: adopt the epoxy resin grouting material prepared by embodiment 3 of equal mass (being specifically m 0 ) to repair and bond each tensile test piece in the third group of tensile test pieces into an "8"-shaped structure; Use the epoxy resin grouting material prepared in Comparative Example 1 of equal mass (specifically m 0 ) to repair and bond each tensile test piece in the fourth group of tensile test pieces to form an "8"-shaped structure; .. ...; Use equal mass (specifically m 0 ) epoxy resin grouting material prepared by Comparative Example 10 to repair and bond each tensile test piece in the 13th group of tensile test pieces to "8" font structure.
将修补粘结后的各块抗拉试件常温静置24h后,在加载速率为2mm/min下进行粘结抗拉强度实验。各组干、湿粘结抗拉强度结果均取6块抗拉试件数据的平均值,具体结果参见表1。After the repaired and bonded tensile test pieces were left at room temperature for 24 hours, the bonded tensile strength test was carried out at a loading rate of 2 mm/min. The results of dry and wet bond tensile strength of each group are the average value of the data of 6 tensile test pieces, and the specific results are shown in Table 1.
2)在粘结抗折强度实验中应用的水泥试件为抗折试件,该抗折试件尺寸为长40mm×宽40mm×高160mm,标准养护条件下养护28天后,从水泥试件长边中点切开进行粘结抗折强度实验。2) The cement specimen used in the bonding flexural strength test is a flexural specimen, the size of which is 40mm long x 40mm wide x 160mm high. Cut at the midpoint of the side to conduct the bond flexural strength test.
具体的,随机选取156块抗折试件,均分为13组(每组12块抗折试件)抗折试件,分别记为第1组、第2组、第3组、......和第13组;在每组12块抗折试件中取6块抗折试件用于干粘结抗折强度实验,6块抗折试件用于湿粘结抗折强度实验。在干粘结抗折强度实验中,各抗折试件需要在常温下风干4d后进行修补粘结;在湿粘结抗折强度实验中,各抗折试件需要经过浸泡处理(具体为水中浸泡4天,其中水温为18℃-22℃)后,取出擦去抗折试件表面明水,进行修补粘结。在修补粘结时,采用等质量(具体为m0)的由实施例1所制备的环氧树脂灌浆材料对第1组抗折试件中的各块抗折试件修补粘结成整体结构;采用等质量(具体为m0)的由实施例2所制备的环氧树脂灌浆材料对第2组抗折试件中的各块抗折试件修补粘结成整体结构;采用等质量(具体为m0)的由实施例3所制备的环氧树脂灌浆材料对第3组抗折试件中的各块抗折试件修补粘结成整体结构;采用等质量(具体为m0)的由对比例1所制备的环氧树脂灌浆材料对第4组抗折试件中的各块抗折试件修补粘结成整体结构;......;采用等质量(具体为m0)的由对比例10所制备的环氧树脂灌浆材料对第13组抗折试件中的各块抗折试件修补粘结成整体结构。Specifically, 156 flexural test pieces were randomly selected and divided into 13 groups (12 flexural test pieces in each group) of flexural test pieces, which were recorded as the first group, the second group, the third group, ... ... and group 13; in each group of 12 flexural test pieces, take 6 flexural test pieces for dry bond flexural strength test, and 6 flexural test pieces for wet bond flexural strength test . In the dry bonding flexural strength test, each flexural test piece needs to be repaired and bonded after air-drying at room temperature for 4 days; in the wet bonding flexural strength test, each flexural test piece needs to be soaked (specifically, in water After soaking for 4 days, wherein the water temperature is 18°C-22°C), take out and wipe off the open water on the surface of the flexural test piece to repair and bond. When repairing and bonding, use the epoxy resin grouting material prepared in Example 1 of equal mass (specifically m 0 ) to repair and bond each flexural specimen in the first group of flexural specimens to form an integral structure ; Adopt the epoxy resin grouting material prepared by embodiment 2 of equal mass (specifically m 0 ) to repair and bond each block of the flexural test pieces in the second group of flexural test pieces to form an integral structure; adopt equal mass ( The epoxy resin grouting material prepared in Example 3, specifically m 0 ), is repaired and bonded to each of the flexural test pieces in the third group of flexural test pieces to form an integral structure; use equal mass (specifically m 0 ) The epoxy resin grouting material prepared in Comparative Example 1 is repaired and bonded to each of the flexural specimens in the fourth group of flexural specimens to form an integral structure; ...; adopt equal mass (specifically m 0 ) The epoxy resin grouting material prepared in Comparative Example 10 repaired and bonded each block of the flexural test specimens in the thirteenth group of flexural test specimens to form an integral structure.
将修补粘结后的各块抗折试件常温静置24h后,在50N/s的加荷速度下进行粘结抗折强度实验。各组干、湿粘结抗折强度结果均取6块抗折试件数据的平均值,具体结果参见表1。After the repaired and bonded flexural test pieces were left at room temperature for 24 hours, the bonded flexural strength test was carried out at a loading speed of 50 N/s. The results of the dry and wet bond flexural strength of each group are the average value of the data of 6 flexural specimens, and the specific results are shown in Table 1.
表1Table 1
由表1数据知,According to the data in Table 1,
1)相比于对比例1和对比例4-6,本发明采用实施例1-3中的羧基封端改性环氧树脂以及适宜的改性组分能够确保所制备的环氧树脂灌浆材料具有更优的粘结抗折强度和粘结抗拉强度。1) Compared with Comparative Example 1 and Comparative Examples 4-6, the present invention adopts the carboxyl-terminated modified epoxy resin and suitable modified components in Examples 1-3 to ensure that the prepared epoxy resin grouting material It has better bonding flexural strength and bonding tensile strength.
2)相比于对比例2-3和对比例7-10,本发明采用实施例1-3中适宜用量的羧基封端改性环氧树脂、亲水性稀释剂和吸水性填料能够确保所制备的环氧树脂灌浆材料具有更优的粘结抗折强度和粘结抗拉强度。2) Compared with Comparative Examples 2-3 and Comparative Examples 7-10, the present invention uses an appropriate amount of carboxyl-terminated modified epoxy resin, hydrophilic diluent and water-absorbing filler in Examples 1-3 to ensure that the The prepared epoxy grouting material has better bonding flexural strength and bonding tensile strength.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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CN103184025B (en) * | 2013-03-29 | 2014-07-16 | 交通运输部公路科学研究所 | Crack pouring adhesive for concrete cracks and application of crack pouring adhesive |
CN104650790B (en) * | 2015-02-15 | 2017-03-22 | 上海颖川佳固信息工程股份有限公司 | Grouting material for reinforcing and strengthening concrete used underwater |
CN105461898A (en) * | 2016-01-07 | 2016-04-06 | 天津工业大学 | Technology for synthesizing water-soluble type polybasic carboxylic acid modified epoxy resin |
CN105925228A (en) * | 2016-06-06 | 2016-09-07 | 北京中德新亚建筑技术有限公司 | Multi-purpose modified epoxy resin adhesive |
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CN107674622B (en) * | 2017-10-10 | 2020-04-24 | 山西省交通科学研究院 | High-performance structural adhesive for water environment reinforcing engineering and preparation method thereof |
CN113897160A (en) * | 2021-10-27 | 2022-01-07 | 山西省交通科技研发有限公司 | Carbon fiber cloth adhesive for underwater or humid environment reinforcement engineering and preparation method thereof |
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