CN114933059B - Material proportioning process and proportioning system - Google Patents
Material proportioning process and proportioning system Download PDFInfo
- Publication number
- CN114933059B CN114933059B CN202210595499.XA CN202210595499A CN114933059B CN 114933059 B CN114933059 B CN 114933059B CN 202210595499 A CN202210595499 A CN 202210595499A CN 114933059 B CN114933059 B CN 114933059B
- Authority
- CN
- China
- Prior art keywords
- tray
- trays
- materials
- rfid
- stacking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 title claims abstract description 158
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000008569 process Effects 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 238000002372 labelling Methods 0.000 claims abstract description 4
- 238000010030 laminating Methods 0.000 claims abstract description 4
- 230000001105 regulatory effect Effects 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 120
- 238000003860 storage Methods 0.000 claims description 39
- 230000000903 blocking effect Effects 0.000 claims description 35
- 238000005303 weighing Methods 0.000 claims description 15
- 230000002950 deficient Effects 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims description 10
- 238000005070 sampling Methods 0.000 claims description 9
- 230000003139 buffering effect Effects 0.000 claims description 4
- 230000003578 releasing effect Effects 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 239000003814 drug Substances 0.000 abstract description 2
- 235000013305 food Nutrition 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 229940079593 drug Drugs 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/20—Feeding individual bags or carton blanks from piles or magazines by reciprocating or oscillating pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/12—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of wrapping materials, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- General Preparation And Processing Of Foods (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a material proportioning process and a proportioning system, wherein the process comprises the following steps: step 1.1), material taking disc groups are regulated from a cache bin; step 1.2), splitting the material tray group, so that the material trays in the material tray group are sequentially split and output to a production line; step 1.3), reading RFID information of the material tray, measuring the weight of the material tray, and eliminating the material tray without RFID data; step 1.4), loading quantitative materials into each material tray conveyed on a production line; step 1.5), writing material data corresponding to the material tray into an RFID chip of the material tray; step 1.6), loading the material tray into a cover and a box; step 1.7), reading RFID data of the whole box of materials after the box is packed to obtain information of the whole box of materials; and 1.8), eliminating the whole box materials with the whole box material information which does not meet the setting requirement, and labeling, laminating and stacking the whole box materials with the whole box material information which meets the setting requirement. The invention is suitable for the combined packaging of foods, medicines and various industrial products according to the proportion.
Description
Technical Field
The invention relates to the technical field of automatic material loading trays, in particular to a material proportioning process and a proportioning system.
Background
In industrial production and life, many fields need to carry out the batch packaging of proportioning combination as required to materials such as food, medicine, industrial product, among the prior art, many flows in the packaging process are all accomplished by the manual work, and the manual work that needs is many, and the human cost is high, and the management is complicated.
Disclosure of Invention
The invention aims to: in order to overcome the defects in the prior art, the invention provides a material proportioning process and a proportioning system with higher automation level.
The technical scheme is as follows: in order to achieve the above purpose, the material proportioning process of the invention comprises the following steps:
step 1.1), material taking disc groups are regulated from a cache bin; the buffer bin is provided with a plurality of buffer positions for storing tray groups, and the tray groups are sets of vertically stacked trays with set number;
step 1.2), the prepared material tray group is split, so that the material trays in the material tray group are split in sequence and output to a production line;
step 1.3), reading RFID information of the tray, weighing the weight of the tray, and eliminating the tray without RFID data;
step 1.4), loading quantitative materials into each material tray conveyed on the assembly line;
step 1.5), writing material data corresponding to the material tray into an RFID chip of the material tray;
step 1.6), loading the material tray into a cover and a box;
step 1.7), reading RFID data of the whole box of materials after the box is packed to obtain information of the whole box of materials;
and 1.8), eliminating the whole box materials with the whole box material information which does not meet the setting requirement, and labeling, laminating and stacking the whole box materials with the whole box material information which meets the setting requirement.
Further, the process comprises the following steps:
step 2.1), stacking the small stacks of trays into a tray group;
and 2.2), storing the material tray group into a cache bin.
Further, the steps 1.5) and 1.6) further include the following steps:
step 3.1), carrying out spot check on the tray after cover mounting according to a specific proportion;
and 3.2), removing the material trays with unqualified sampling inspection.
Further, the step 3.2) further includes the following steps:
step 4.1), processing the rejected trays;
and 4.2), re-throwing the qualified processed trays into the assembly line.
Further, the assembly line is provided with a first loading station and a second loading station, and the step 1.4) comprises the following steps:
step 5.1), conveying the material trays to a first loading station by a production line;
step 5.2), the material tray receives materials at a first loading station;
step 5.3), conveying the tray to a second loading station by the assembly line;
step 5.4), the material tray receives difference adjustment at the second charging station so that the weight of the materials in the material tray meets the requirement.
The material proportioning system comprises a buffering bin and a separating mechanism, wherein the rear end of the buffering bin is provided with the separating mechanism; the separation mechanism comprises a separation mechanism and an output mechanism, and the output mechanism is in butt joint with the assembly line; the assembly line is provided with a charging station, a capping station, a boxing station and a stacking station which are used for respectively charging materials, capping, boxing and stacking the whole material boxes;
the separating mechanism is used for adjusting the material taking disc group from the cache bin;
the separating mechanism is used for sequentially separating the trays in the tray group and outputting the trays to the assembly line;
a removing device is arranged between the output mechanism and the assembly line; the removing device comprises an RFID reading device, a weighing device and a removing mechanism, wherein the RFID reading device is used for reading the data of the RFID chips of the passing trays, the weighing device is used for weighing the weight of the empty trays, and the removing mechanism is used for removing the trays from which the RFID data cannot be read;
and the production line is provided with an RFID reader-writer and an entire box RFID reader-writer which are respectively used for reading and writing RFID data of the charged tray and reading RFID data of the entire box of materials after the material tray is packaged.
Further, the front end of the buffer bin is provided with a storage device, and the storage device comprises a stacking mechanism and a feeding mechanism; the stacking mechanism is used for stacking the small stacks of trays into a tray group, and the feeding mechanism is used for storing the tray group into the buffer bin.
Further, the system also comprises a defective cache line and a sampling scale;
the sampling scale is used for weighing the extracted tray;
the defective product cache line is used for accommodating rejected defective products.
The beneficial effects are that: according to the material proportioning process and the proportioning system, the trays are orderly stored in the buffer bin, are automatically split and put into the production line, and are charged, capped and boxed, so that the automation degree is high, the labor cost is low, and the management is convenient.
Drawings
FIG. 1 is a flow chart of a material proportioning process;
FIG. 2 is a top view block diagram of the material proportioning system;
FIG. 3 is a test block diagram of the material proportioning system;
FIG. 4 is a top view of a combination of the three of the buffer bin, the separating mechanism, and the warehousing device;
FIG. 5 is a front view of the combination of the three of the buffer bin, the separating mechanism and the warehousing device;
FIG. 6 is a front view block diagram of a buffer bin;
FIG. 7 is a top view of a schematic diagram of a buffer bin;
FIG. 8 is an overall front view of the disconnect mechanism and rear seal mechanism;
FIG. 9 is an overall rear view of the disconnect mechanism and rear blocking mechanism;
FIG. 10 is a front view of the detachment mechanism;
FIG. 11 is a side view of the detachment mechanism;
FIG. 12 is a side view of the warehousing device;
fig. 13 is a front view of the warehouse entry device.
In the figure: 1-a cache bin; 11-a front blocking mechanism; 12-a rear blocking mechanism; 13-transplanting assembly; 131-a lower ejection cylinder; 132-a lower support; 133-a traversing cylinder; 134-upper support body; 135-transplanting a linear module; 14-an ejector mechanism; 141-push-out plate; 142-a lateral movement cylinder; 143-a vertical moving cylinder; 2-a separation mechanism; 21-a splitting mechanism; 11-a front blocking mechanism; 12-a rear blocking mechanism; 13-transplanting assembly; 131-a lower ejection cylinder; 132-a lower support; 133-a traversing cylinder; 134-upper support body; 135-transplanting a linear module; 14-an ejector mechanism; 141-push-out plate; 142-a lateral movement cylinder; 143-a vertical moving cylinder; 2-a separation mechanism; 21-a splitting mechanism; 211-upper telescoping pin; 212-lower telescoping pin; 213-upper telescopic cylinder; 214-a lower telescopic cylinder; 22-an output mechanism; 3-pipelining; 4-warehousing devices; 41-a stacking mechanism; 411-lifting seat; 412-an input mechanism; 413-transposition; 414-pushing mechanism; 415-a first offset cylinder; 42-a feeding mechanism; 43-a second offset cylinder; 51-defective cache line; 52-sampling and checking; 6-removing devices; 61-RFID reading means; 62-a rejection mechanism; 71-an RFID reader; 72-a first display screen; 81-a material box; 82-measuring; 83-a second display screen; 91-checking device; 92-printing device.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
The invention provides a material proportioning process, which is shown in figure 1 and comprises the following steps:
step 1.1), material taking disc groups are regulated from a cache bin; the buffer bin is provided with a plurality of buffer positions for storing tray groups, and the tray groups are sets of vertically stacked trays with set number;
step 1.2), the prepared material tray group is split, so that the material trays in the material tray group are split in sequence and output to a production line;
step 1.3), reading RFID information of the tray, weighing the weight of the tray, and eliminating the tray without RFID data;
step 1.4), loading quantitative materials into each material tray conveyed on the assembly line;
step 1.5), writing material data corresponding to the material tray into an RFID chip of the material tray; here, the material data includes information of date of production, dish name, weight, and the like.
Step 1.6), loading the material tray into a cover and a box;
step 1.7), reading RFID data of the whole box of materials after the box is packed to obtain information of the whole box of materials;
and 1.8), eliminating the whole box materials with the whole box material information which does not meet the setting requirement, and labeling, laminating and stacking the whole box materials with the whole box material information which meets the setting requirement.
The material proportioning process is implemented by a material proportioning system, as shown in fig. 2 and 3, the material proportioning system comprises a buffer bin 1 and a separation mechanism 2, and the rear end of the buffer bin 1 is provided with the separation mechanism 2; as shown in fig. 4-5, the separating mechanism 2 comprises a splitting mechanism 21 and an output mechanism 22, wherein the output mechanism 22 is in butt joint with the production line 3; the assembly line 3 is provided with a charging station A, a capping station B, a boxing station C and a stacking station which are used for respectively charging materials, capping, boxing and stacking the whole material boxes; the separating mechanism 2 is used for adjusting the material taking disc group from the cache bin; the separating mechanism 2 is used for separating the trays in the tray group in sequence and outputting the trays to the assembly line 3.
Specifically, as shown in fig. 6-7, the cache bin 1 is provided with a storage space, the storage space is of a tunnel structure which is penetrated from front to back, and the storage space is provided with a plurality of storage bits. The front end and the rear end of the storage space are respectively provided with a front blocking mechanism 11 and a rear blocking mechanism 12, the front blocking mechanism 11 and the rear blocking mechanism 12 are respectively used for blocking the front end and the rear end of the storage space and releasing the blocking of the front end and the rear end of the storage space, the front blocking mechanism 11 and the rear blocking mechanism 12 respectively comprise a blocking plate and an air cylinder, and the air cylinder pushes the blocking plate to execute blocking and blocking releasing actions. The transplanting assembly 13 and the pushing mechanism 14 are further arranged at the position of the buffer bin 1, and the transplanting assembly 13 comprises a lower ejection cylinder 131, a lower support 132, a traversing cylinder 133, an upper support 134 and a transplanting linear module 135; the lower ejection cylinder 131 and the lower support 132 are positioned at the bottom of the storage space, and the lower ejection cylinder 131 can enable the upper end of the lower support 132 to enter the storage space or move out of the storage space; the traversing cylinder 133 can enable the upper supporting body 134 to enter the upper part of the storage space, the upper supporting body 134 is provided with front and rear side baffles, and the transplanting linear module 135 drives the lower supporting body 132 and the upper supporting body 134 to synchronously move in the front and rear directions; when the material tray group needs to be moved, the traversing cylinder 133 enables the upper supporting body 134 to enter the upper part of the storage space, so that the upper end of the material tray group to be moved is arranged between the front baffle plate and the rear baffle plate of the upper supporting body 134; the lower ejection cylinder 131 enables the lower support 132 to be ejected upwards, and the tray group to be transferred is ejected; then, the transplanting linear module 135 enables the lower support 132 and the upper support 134 to move synchronously, so that the tray set moves to the target storage position.
The push-out mechanism 14 includes a push-out plate 141, a lateral movement cylinder 142, and a vertical movement cylinder 143, and the lateral movement cylinder 142 and the vertical movement cylinder 143 drive the push-out plate 141 to move left and right and to move back and forth, respectively. When the tray set in the storage bin 1 needs to be fetched, the push-out plate 141 is transversely moved into the storage space by the transverse moving cylinder 142, and then the push-out plate 141 is rearwardly moved by the vertical moving cylinder 143, so that the tray set at the rearmost side in the storage space is pushed to the separating mechanism 2.
As shown in fig. 8-11, the splitting mechanism 21 includes two upper telescopic pins 211 and two lower telescopic pins 212, and the upper telescopic pins 211 and the lower telescopic pins 212 are driven by an upper telescopic cylinder 213 and a lower telescopic cylinder 214 to do telescopic motion respectively; initially, the upper telescopic pin 211 and the lower telescopic pin 212 are in an extended state, and a tray at the lowest end of the tray group arranged at the separating mechanism 2 is arranged between the upper telescopic pin 211 and the lower telescopic pin 212, and all other trays are supported by the two upper telescopic pins 211. When the tray removing operation is performed, the lower telescopic pin 212 is retracted and then extended, so that the tray at the lowest end is removed and falls onto the output mechanism 22; then, the two upper telescopic pins 211 are retracted and then extended, so that all the remaining trays are sunk into a lattice; the lower telescopic pin 212 and the upper telescopic pin 211 are in turn operated to realize continuous disassembly of the discharging disc. The output mechanism 22 is a conveyor belt, and outputs the output mechanism 22 to the pipeline 3.
Each tray is internally provided with an RFID chip, and a rejecting device is arranged between the output mechanism 22 and the assembly line 3; the removing device comprises an RFID reading device 61, a weighing device and a removing mechanism 62, wherein the RFID reading device 61 is used for reading data of RFID chips of passing trays, the weighing device is used for weighing the weight of empty trays, and the removing mechanism 62 is used for removing trays from which RFID data cannot be read.
An RFID reader-writer 71 is arranged between the charging station A and the capping station B, and the RFID reader-writer 71 is used for reading RFID information of the material taking disc and writing corresponding material data into the RFID chip. In addition, a first display screen 72 is further installed at the position of the RFID reader-writer 71, and the first display screen 72 is used for displaying material data.
The end of the assembly line 3 is provided with an inventory device 91 and a printing device 92, the inventory device 91 comprises a whole box RFID reading device, the whole box material information is obtained by reading RFID data of all trays in the box, and the printing device 92 is used for printing a two-dimensional code sticker containing the whole box material information.
Further, the process comprises the following steps:
step 2.1), stacking the small stacks of trays into a tray group;
step 2.2), storing the material tray group into the buffer bin 1.
Correspondingly, in the material proportioning system, the front end of the buffer bin 1 is provided with a storage device 4, the position relationship among the buffer bin, the separation mechanism and the storage device is shown in fig. 4-5, and specifically, as shown in fig. 12-13, the storage device 4 comprises a stacking mechanism 41 and a feeding mechanism 42; the stacking mechanism 41 is used for stacking small stacks of trays into tray groups, and the feeding mechanism 42 is used for storing the tray groups into a buffer bin.
The stacking mechanism 41 comprises a lifting seat 411, an input mechanism 412, a middle swivel seat 413 and a pushing mechanism 414. The input mechanism 412 is a conveyer belt, the middle rotary seat 413 is arranged at the rear end of the input mechanism 412, the pushing mechanism 414 is used for pushing the tray on the middle rotary seat 413 to the lifting seat 411, and the pushing mechanism 414 is used for pushing the tray set on the lifting seat 411 to the buffer bin 1.
The pushing mechanism 414 and the feeding mechanism 42 are respectively provided with a first biasing cylinder 415 and a second biasing cylinder 43 to drive the translation in the left-right direction. When the input mechanism 412 transports the trays, the pushing mechanism 414 and the feeding mechanism 42 are both in an offset state, and when the trays on the transfer seat 413 need to be pushed to the lifting seat 411, the pushing mechanism 414 is centered by the first offset cylinder 415; when it is desired to push the tray set on the lift base 411 to the buffer bin 1, the second offset cylinder 43 centers the feeding mechanism 42.
Further, the steps 1.5) and 1.6) further include the following steps:
step 3.1), carrying out spot check on the tray after cover mounting according to a specific proportion;
and 3.2), removing the material trays with unqualified sampling inspection.
Correspondingly, the material proportioning system also comprises a defective product cache line 51 and a sampling scale 52; the sampling scale 52 is used for weighing the extracted tray; the defective cache line 51 is used for accommodating defective products that are removed.
Said step 3.2) is followed by the further step of:
step 4.1), processing the rejected trays;
in this step, the defective trays may be sequentially processed manually at the end of the defective cache line 51, so that the weight of the material therein satisfies the requirement.
And 4.2), re-throwing the qualified processed trays into the assembly line.
Further, the loading station a includes a first loading station a and a second loading station a, and the step 1.4) includes the steps of:
step 5.1), conveying the tray to a first loading station A by a production line 3;
step 5.2), the material tray receives materials at a first charging station A;
step 5.3), conveying the tray to a second charging station A by a production line 3;
step 5.4), the material tray receives the adjustment of the difference value at the second charging station A so that the weight of the materials in the material tray meets the requirement.
In this embodiment, the first loading station a and the second loading station a are both provided with a material box 81, a metering scale 82 and a second display screen 83, the first loading station a is manually operated to take material from the material box 81 and load the material into a tray on the assembly line 3, the metering scale 82 on the first loading station a meters the tray on the station to obtain the total weight of the tray and the material therein, the system can calculate the actual value of the material in the tray, and the difference between the measured actual value and the target value is displayed on the second display screen 83 on the second loading station a, the assembly line conveys the material box at the first loading station a to the second loading station a, the second loading station a manually operated to adjust the material in the tray according to the difference, if the amount of material is small, the material is taken from the material box 81 of the second loading station a to be supplemented, and if the amount of material is large, the excess material is taken from the tray is put into the material box 81 of the second loading station a.
Above-mentioned charging process has set up two loading stations A, and first loading station A's manual work is responsible for putting into the material of approximate weight, and second loading station A's manual work is responsible for carrying out the accurate adjustment to material weight, and two stations's manual work is at their own job, compares in single loading, can solve single loading time overlength problem, promotes entire system's takt, promotes production efficiency.
The operation steps of the warehouse-in device 4 and the buffer warehouse 1 are as follows:
step 6.1), manually placing the small stack of trays into an input mechanism 412, and conveying the small stack of trays to a transfer seat 413 by the input mechanism 412;
step 6.2), the first offset cylinder 415 centers the pushing mechanism 414, and the pushing mechanism 414 pushes the tray on the middle swivel mount 413 to the lifting seat 411;
step 6.3), judging whether the number of the lifting seats 411 reaches a preset number; otherwise, descending a set distance; if so, the lifting seat 411 is lifted to a removal height and goes to the next step;
step 6.4), centering the feeding mechanism 42 by the second offset cylinder 43, and pushing the tray set on the lifting seat 411 to a storage position of the buffer bin 1 by the feeding mechanism 42 (the storage position is located between the lifting seat 411 and the front blocking mechanism 11, and the front blocking mechanism 11 is in a blocking state initially);
step 6.5), the traversing cylinder 133 enables the upper supporting body 134 to enter the upper part of the storage space, and the upper end of the transferred material tray set is arranged between the front baffle plate and the rear baffle plate of the upper supporting body 134; the lower ejection cylinder 131 enables the lower support 132 to be ejected upwards, and the tray group to be transferred is ejected;
step 6.6), the front blocking mechanism 11 releases the blocking;
step 6.7), the transplanting linear module 135 enables the lower support 132 and the upper support 134 to move synchronously, so that the tray set moves to the target storage position.
The operation steps of the buffer bin 1 and the separation mechanism 2 are as follows:
step 7.1), the cylinder 142 is moved transversely to enable the push-out plate 141 to enter the storage space, and the tray set at the rearmost end in the storage space is located between the push-out plate 141 and the rear blocking mechanism 12;
step 7.2), the rear blocking mechanism 12 releases the blocking;
step 7.3), vertically moving the air cylinder 143 to translate the push-out plate 141 backward, so that the tray set moves out of the storage space and is supported by the splitting mechanism 21, and at this time, the edge of the tray at the lowest end of the tray set is located between the upper telescopic pin 211 and the lower telescopic pin 212;
step 7.4), the cycle controls the retraction and re-extension of the lower telescopic pin 212, and then the retraction and re-extension of the upper telescopic pin 211, so as to perform the disc removing operation.
Step 7.5), the output mechanism 22 outputs the detached tray to the line 3.
According to the material proportioning process and the proportioning system, the trays are orderly stored in the buffer bin, are automatically split and put into the production line, and are charged, capped and boxed, so that the automation degree is high, the labor cost is low, and the management is convenient.
The foregoing is only a preferred embodiment of the invention, it being noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present invention, and such modifications and adaptations are intended to be comprehended within the scope of the invention.
Claims (8)
1. The material proportioning system is characterized by comprising a buffering bin and a separating mechanism, wherein the rear end of the buffering bin is provided with the separating mechanism; the separation mechanism comprises a separation mechanism and an output mechanism, and the output mechanism is in butt joint with the assembly line; the assembly line is provided with a charging station, a capping station, a boxing station and a stacking station which are used for respectively charging materials, capping, boxing and stacking the whole material boxes;
the separating mechanism is used for adjusting the material taking disc group from the cache bin;
the separating mechanism is used for sequentially separating the trays in the tray group and outputting the trays to the assembly line;
a removing device is arranged between the output mechanism and the assembly line; the removing device comprises an RFID reading device, a weighing device and a removing mechanism, wherein the RFID reading device is used for reading the data of the RFID chips of the passing trays, the weighing device is used for weighing the weight of the empty trays, and the removing mechanism is used for removing the trays from which the RFID data cannot be read;
the production line is provided with an RFID reader-writer and a whole box RFID reader-writer which are respectively used for reading and writing RFID data of the charged tray and reading RFID data of the whole box of materials after the tray is packaged;
the storage space is in a tunnel structure which is communicated with the storage bin from front to back, and a plurality of storage bits are arranged in the storage space; the front end and the rear end of the storage space are respectively provided with a front blocking mechanism and a rear blocking mechanism which are respectively used for blocking the front end and the rear end of the storage space and releasing the blocking of the front end and the rear end of the storage space, and the front blocking mechanism and the rear blocking mechanism respectively comprise a blocking plate and an air cylinder, and the air cylinder pushes the blocking plate to execute blocking and blocking releasing actions; the transplanting assembly comprises a lower ejection cylinder, a lower support body, a transverse moving cylinder, an upper support body and a transplanting linear module; the lower ejection cylinder and the lower support body are positioned at the bottom of the storage space, and the lower ejection cylinder can enable the upper end of the lower support body to enter the storage space or move out of the storage space; the sideslip cylinder can make the upper support body get into the top of storage space, and the upper support body has front and back both sides baffle, and the straight line module of transplanting drives the lower support body and holds up the body and remove in the fore-and-aft direction in step.
2. The material proportioning system of claim 1, wherein a front end of the cache bin is provided with a warehousing device, and the warehousing device comprises a stacking mechanism and a feeding mechanism; the stacking mechanism is used for stacking the small stacks of trays into a tray group, and the feeding mechanism is used for storing the tray group into the buffer bin.
3. The material proportioning system of claim 1, further comprising a defective cache line and a spot check scale;
the sampling scale is used for weighing the extracted tray;
the defective product cache line is used for accommodating rejected defective products.
4. A material proportioning process based on the material proportioning system as claimed in claim 1, characterized in that it comprises the following steps:
step 1.1), material taking disc groups are regulated from a cache bin; the buffer bin is provided with a plurality of buffer positions for storing tray groups, and the tray groups are sets of vertically stacked trays with set number;
step 1.2), the prepared material tray group is split, so that the material trays in the material tray group are split in sequence and output to a production line;
step 1.3), reading RFID information of the tray, weighing the weight of the tray, and eliminating the tray without RFID data;
step 1.4), loading quantitative materials into each material tray conveyed on the assembly line;
step 1.5), writing material data corresponding to the material tray into an RFID chip of the material tray;
step 1.6), loading the material tray into a cover and a box;
step 1.7), reading RFID data of the whole box of materials after the box is packed to obtain information of the whole box of materials;
and 1.8), eliminating the whole box materials with the whole box material information which does not meet the setting requirement, and labeling, laminating and stacking the whole box materials with the whole box material information which meets the setting requirement.
5. The material proportioning process of claim 4, wherein a warehouse-in device is arranged at the front end of the cache bin, and comprises a stacking mechanism and a feeding mechanism; the stacking mechanism is used for stacking the small stacks of trays into a tray group, and the feeding mechanism is used for storing the tray group into the buffer bin; the process further comprises the following steps:
step 2.1), stacking the small stacks of trays into a tray group;
and 2.2), storing the material tray group into a cache bin.
6. The material proportioning process of claim 4, wherein the material proportioning system further comprises a defective cache line and a spot check scale; the step 1.5) and the step 1.6) further comprise the following steps:
step 3.1), carrying out spot check on the tray after cover mounting according to a specific proportion;
and 3.2), removing the material trays with unqualified sampling inspection.
7. The material proportioning process of claim 6, wherein step 3.2) further comprises the steps of:
step 4.1), processing the rejected trays;
and 4.2), re-throwing the qualified processed trays into the assembly line.
8. The process according to claim 4, wherein the assembly line has a first loading station and a second loading station, and the step 1.4) includes the steps of:
step 5.1), conveying the material trays to a first loading station by a production line;
step 5.2), the material tray receives materials at a first loading station;
step 5.3), conveying the tray to a second loading station by the assembly line;
step 5.4), the material tray receives difference adjustment at the second charging station so that the weight of the materials in the material tray meets the requirement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210595499.XA CN114933059B (en) | 2022-05-30 | 2022-05-30 | Material proportioning process and proportioning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210595499.XA CN114933059B (en) | 2022-05-30 | 2022-05-30 | Material proportioning process and proportioning system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114933059A CN114933059A (en) | 2022-08-23 |
| CN114933059B true CN114933059B (en) | 2023-07-25 |
Family
ID=82866226
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210595499.XA Active CN114933059B (en) | 2022-05-30 | 2022-05-30 | Material proportioning process and proportioning system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114933059B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1531804A1 (en) * | 1967-01-30 | 1970-01-15 | Iwema Ab | Machine for transferring packaging items onto tablets |
| DE2241968A1 (en) * | 1971-09-27 | 1973-04-05 | Conco Inc | PROCEDURE FOR ASSEMBLING DIFFERENT LAYERS OF GOODS FROM SEVERAL PRODUCT PALLETS ON A SHIPPING PALLET, AS WELL AS STACKING CRANE FOR PERFORMING THE PROCEDURE |
| US5946883A (en) * | 1996-05-03 | 1999-09-07 | Kabushiki Kaisha Yuyama Seisakusho | Drug filling machine |
| CN101570278A (en) * | 2008-04-30 | 2009-11-04 | 深超光电（深圳）有限公司 | Production line structure for improving efficacy of assembling working procedure and method thereof |
| CN102502257A (en) * | 2011-11-18 | 2012-06-20 | 北京达特烟草成套设备技术开发有限责任公司 | Material flow system feeding crude tobaccos according to ratio in crude tobacco production and transportation method thereof |
| CN109607290A (en) * | 2018-11-28 | 2019-04-12 | 深圳市迦南伟业科技有限公司 | Material strip racking machine, material strip racking machine system and material strip method for filling |
| CN209506763U (en) * | 2018-11-30 | 2019-10-18 | 云南昆船数码科技有限公司 | A kind of tobacco threshing redrying formula stereo garage material dynamic inbound/outbound process control system |
| CN210339332U (en) * | 2019-07-26 | 2020-04-17 | 浙江瑞晟智能科技股份有限公司 | Hanging storage sorting system |
| WO2021213554A1 (en) * | 2020-04-23 | 2021-10-28 | Zhang Chenguang | Apparatus, system, and method used for preparing customized recipe product |
| CN114377998A (en) * | 2022-01-11 | 2022-04-22 | 江苏国范智能科技有限公司 | Zipper detection and removal device and detection and sorting method |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IL285767B (en) * | 2017-11-21 | 2022-09-01 | Fulfil Solutions Inc | Product handling and packaging system |
-
2022
- 2022-05-30 CN CN202210595499.XA patent/CN114933059B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1531804A1 (en) * | 1967-01-30 | 1970-01-15 | Iwema Ab | Machine for transferring packaging items onto tablets |
| DE2241968A1 (en) * | 1971-09-27 | 1973-04-05 | Conco Inc | PROCEDURE FOR ASSEMBLING DIFFERENT LAYERS OF GOODS FROM SEVERAL PRODUCT PALLETS ON A SHIPPING PALLET, AS WELL AS STACKING CRANE FOR PERFORMING THE PROCEDURE |
| US5946883A (en) * | 1996-05-03 | 1999-09-07 | Kabushiki Kaisha Yuyama Seisakusho | Drug filling machine |
| CN101570278A (en) * | 2008-04-30 | 2009-11-04 | 深超光电（深圳）有限公司 | Production line structure for improving efficacy of assembling working procedure and method thereof |
| CN102502257A (en) * | 2011-11-18 | 2012-06-20 | 北京达特烟草成套设备技术开发有限责任公司 | Material flow system feeding crude tobaccos according to ratio in crude tobacco production and transportation method thereof |
| CN109607290A (en) * | 2018-11-28 | 2019-04-12 | 深圳市迦南伟业科技有限公司 | Material strip racking machine, material strip racking machine system and material strip method for filling |
| CN209506763U (en) * | 2018-11-30 | 2019-10-18 | 云南昆船数码科技有限公司 | A kind of tobacco threshing redrying formula stereo garage material dynamic inbound/outbound process control system |
| CN210339332U (en) * | 2019-07-26 | 2020-04-17 | 浙江瑞晟智能科技股份有限公司 | Hanging storage sorting system |
| WO2021213554A1 (en) * | 2020-04-23 | 2021-10-28 | Zhang Chenguang | Apparatus, system, and method used for preparing customized recipe product |
| CN114377998A (en) * | 2022-01-11 | 2022-04-22 | 江苏国范智能科技有限公司 | Zipper detection and removal device and detection and sorting method |
Non-Patent Citations (3)
| Title |
|---|
| 一种自动化分装投料系统设计;王鹏;;中国新技术新产品(02);全文 * |
| 卷烟厂辅料与成品物流系统设计;刘国林, 张宏宇, 张志永, 庞良缘, 宋元放;邮电设计技术(05);全文 * |
| 精细海产智能化生产和安全流通关键技术研究;吴远红;崔振东;候志凌;;浙江海洋大学学报(自然科学版)(05);全文 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114933059A (en) | 2022-08-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109821764B (en) | Reciprocating type ellipsoidal fruit and vegetable sorting and boxing system | |
| CN102582856B (en) | Quantitative canning machine for irregular materials | |
| CN102963662B (en) | Full-automatic material storage and picking system | |
| CN1895797B (en) | Agricultural product screening device | |
| US20220176413A1 (en) | Item sorting system and method of sorting | |
| JPH10500652A (en) | Order consolidation numbering system | |
| CN117255718A (en) | System and method for providing operator-introduced robotic push wall | |
| CN114933059B (en) | Material proportioning process and proportioning system | |
| CN111453110A (en) | Automatic packaging equipment | |
| US20240010432A1 (en) | Transport system for transporting material units in material processing and method for transporting material units | |
| CN212442118U (en) | Compact type multi-quality automatic sorting device for large fruits and vegetables | |
| US10227201B2 (en) | Automated mail tray loading system and method | |
| CN218807097U (en) | Automatic can taking and box filling machine | |
| CN216805907U (en) | Packaging equipment | |
| JP3618227B2 (en) | Empty box feeder for agricultural product sorting equipment | |
| CN212290738U (en) | Assembly line | |
| CN209506278U (en) | A kind of automatic packing apparatus of display panel | |
| JPH0968457A (en) | Combination measuring method and combination weighting instrument | |
| CN114313506A (en) | Packaging equipment | |
| CN210047942U (en) | Automatic goods picking device | |
| KR101555905B1 (en) | auto slitting and bottling maching to blood suger test paper | |
| CN215031194U (en) | Commodity circulation scanning sorting device | |
| CN217296394U (en) | Charging tray feeding stacking device | |
| US20200039763A1 (en) | Movement of products on a line | |
| CN117206203B (en) | Logistics package intelligent sorting system and sorting method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |