CN114932802A - Full-time four-wheel drive transmission system for small all-terrain vehicle with rear steering trapezoid - Google Patents
Full-time four-wheel drive transmission system for small all-terrain vehicle with rear steering trapezoid Download PDFInfo
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- B60—VEHICLES IN GENERAL
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- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/22—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or type of main drive shafting, e.g. cardan shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
- B60K17/06—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of change-speed gearing
- B60K17/08—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of change-speed gearing of mechanical type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
- B60K17/16—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of differential gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
- B60K17/16—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of differential gearing
- B60K17/165—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of differential gearing provided between independent half axles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/34—Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/34—Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles
- B60K17/344—Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles having a transfer gear
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/62—Hybrid vehicles
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Abstract
本发明涉及一种用于后置转向梯形的小型全地形车全时四驱传动系统,该系统包括主动力单元和从动力单元,所述的主动力单元通过分动单元与从动力单元相连;所述的主动力单元包括后半轴(502)和主减速器(101),所述的主减速器(101)通过CVT与发动机相连;所述分动单元的一端与主减速器(101)相连;所述的从动力单元包括前半轴(501)和前减速器(201),所述分动单元的另一端与前减速器(201)相连。与现有技术相比,本发明可以提升整车传动效率以及保证整车良好的动力响应特性,在保证良好动力传递的前提下实现后置转向梯形布置,实现在路况复杂的条件下后轮仍具有充足动力,实现整个传动系统的轻量化以及较高的可靠性。
The invention relates to a full-time four-wheel drive system for a small all-terrain vehicle with a rear steering trapezoid. The system includes a main power unit and a slave power unit, and the main power unit is connected with the slave power unit through a transfer unit; The main power unit includes a rear axle shaft (502) and a main reducer (101), and the main reducer (101) is connected to the engine through a CVT; one end of the transfer unit is connected to the main reducer (101) connected; the driven power unit includes a front half shaft (501) and a front reducer (201), and the other end of the transfer unit is connected to the front reducer (201). Compared with the prior art, the present invention can improve the transmission efficiency of the whole vehicle and ensure the good dynamic response characteristics of the whole vehicle, realize the rear steering trapezoidal arrangement on the premise of ensuring good power transmission, and realize that the rear wheels can still be used under the condition of complex road conditions. It has sufficient power to achieve lightweight and high reliability of the entire transmission system.
Description
技术领域technical field
本发明涉及全地形越野车辆技术领域,具体涉及一种用于后置转向梯形的小型全地形车全时四驱传动系统。The invention relates to the technical field of all-terrain off-road vehicles, in particular to a full-time four-wheel drive system of a small all-terrain vehicle used for rear steering trapezoid.
背景技术Background technique
在现如今各种类型的车辆快速发展的今天,车辆早已渗入到各行各业当中,为工业发展、交通运输以及出行带来了极大的益处;其中全地形越野车以其独特的结构以及强悍的越野性能也逐渐得到广泛应用,主要用于森林巡逻、边境巡逻、沙漠出行以及各种越野俱乐部。Today, with the rapid development of various types of vehicles, vehicles have already penetrated into all walks of life, bringing great benefits to industrial development, transportation and travel; among them, all-terrain off-road vehicles are known for their unique structure and strong Its off-road performance has gradually been widely used, mainly for forest patrols, border patrols, desert travel and various off-road clubs.
全地形越野车辆一般应用于山地、森林、沙漠等工作环境相对恶劣的环境当中,主要通行路况为沙地、山坡、坑洼、泥泞等路面,这便使得其行驶速度不会太高,一般低于50km/h;则一般全地形车辆具有以下特征:All-terrain off-road vehicles are generally used in relatively harsh working environments such as mountains, forests, and deserts. The main road conditions are sand, hillsides, potholes, mud and other roads, which makes their driving speed not too high, generally low At 50km/h; the general all-terrain vehicle has the following characteristics:
(1)且普通小型全地形车辆采用后驱驱动,这便限制了车辆的越野能力,而且也会导致车辆转向性能有所不足;(1) Ordinary small all-terrain vehicles use rear-wheel drive, which limits the off-road capability of the vehicle and also leads to insufficient steering performance of the vehicle;
(2)虽然部分全地形车辆也有采用四驱驱动形式的,但是基本都采用传动轴中间直传的方式,这便要求转向布置尽量为前置转向梯形的布置形式,容易导致该部分部件受损;(2) Although some all-terrain vehicles also adopt the form of four-wheel drive, they basically use the direct transmission in the middle of the transmission shaft, which requires the steering arrangement to be in the form of a front steering trapezoid as much as possible, which is easy to cause damage to this part of the component. ;
(3)大部分四驱中大型全地形车辆前后均设置有差速器,但是面对坑洼路面如果没有差速器锁的帮助,很容易导致单侧动力不足。(3) Most of the four-wheel drive medium and large all-terrain vehicles are equipped with differentials at the front and rear, but facing potholes without the help of the differential lock, it is easy to cause insufficient power on one side.
(4)传统应用于中大型全地形车辆的四驱传动系统,其系统过于复杂、笨重,难以直接应用于小型全地形车辆。(4) The four-wheel drive system traditionally applied to medium and large all-terrain vehicles is too complex and cumbersome to be directly applied to small all-terrain vehicles.
发明内容SUMMARY OF THE INVENTION
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种传动效率高、动力传递好、复杂路况下后轮动力充足、轻量化以及可靠性高的用于后置转向梯形的小型全地形车全时四驱传动系统。The purpose of the present invention is to overcome the above-mentioned defects of the prior art, and provide a small-sized full-sized rear steering trapezoid with high transmission efficiency, good power transmission, sufficient rear wheel power under complex road conditions, light weight and high reliability. Terrain vehicle full-time four-wheel drive system.
本发明的目的可以通过以下技术方案来实现:The object of the present invention can be realized through the following technical solutions:
一种用于后置转向梯形的小型全地形车全时四驱传动系统,该系统包括主动力单元和从动力单元,所述的主动力单元通过分动单元与从动力单元相连;A full-time four-wheel drive system for a small all-terrain vehicle with a rear steering trapezoid, the system includes a main power unit and a slave power unit, and the main power unit is connected with the slave power unit through a transfer unit;
所述的主动力单元包括后半轴和主减速器,所述的主减速器通过CVT与发动机相连;所述分动单元的一端与主减速器相连;The main power unit includes a rear half shaft and a main reducer, and the main reducer is connected with the engine through a CVT; one end of the transfer unit is connected with the main reducer;
所述的从动力单元包括前半轴和前减速器,所述分动单元的另一端与前减速器相连。The driven power unit includes a front axle shaft and a front reducer, and the other end of the transfer unit is connected to the front reducer.
后轴动力直接由主减速器输出,前轴动力经由分动单元、前减速器传递至前轴,以实现全时四驱。The power of the rear axle is directly output by the main reducer, and the power of the front axle is transmitted to the front axle through the transfer unit and the front reducer to realize full-time four-wheel drive.
进一步地,所述的主减速器包括内部相互啮合的第一轴、第二轴和第三轴,还包括主减速器壳体;Further, the main reducer includes a first shaft, a second shaft and a third shaft that mesh with each other inside, and also includes a main reducer housing;
所述的第一轴一端通过CVT与发动机相连,另一端设有换挡机构,中间光滑面通过滑动轴承连接,设有第一轴齿轮;One end of the first shaft is connected with the engine through the CVT, the other end is provided with a shifting mechanism, the middle smooth surface is connected by a sliding bearing, and is provided with a first shaft gear;
主减速器第一轴连接CVT的一端有内螺纹与键槽,其通过平键连接动力,通过内螺纹连接螺栓与CVT进行固定,另一端设有花键与换挡机构连接;One end of the first shaft of the main reducer connected to the CVT is provided with an internal thread and a keyway, which is connected to the power through a flat key, and is fixed to the CVT through an internal thread connecting bolt, and the other end is provided with a spline to connect with the shifting mechanism;
所述的第二轴上设有与第一轴齿轮啮合的第二轴大小齿轮组,所述的第一轴齿轮与大齿轮啮合;The second shaft is provided with a second shaft large and small gear set that meshes with the first shaft gear, and the first shaft gear is meshed with the large gear;
所述的第三轴上设有与第二轴大小齿轮组啮合的第三轴齿轮,第三轴两侧设有球笼,该球笼通过后半轴端部设有的球销式万向节与后半轴相连。The third shaft is provided with a third shaft gear that meshes with the large and small gear sets of the second shaft, and a ball cage is provided on both sides of the third shaft. The section is connected to the rear half shaft.
第三轴通过表面花键与卡簧槽与第三轴齿轮实现固定;第三轴左右两侧球笼与第三轴通过内花键配合,且通过一根贯通左右球笼的长螺栓实现其固定连接;其通过球销式万向节连接至后半轴进行动力输出。The third shaft is fixed with the third shaft gear through surface splines and circlip grooves; the ball cages on the left and right sides of the third shaft are matched with the third shaft through internal splines, and a long bolt penetrating the left and right ball cages is used to achieve its Fixed connection; it is connected to the rear axle for power take-off via a ball and pin joint.
进一步地,所述的换挡机构包括结合套和固设有拨叉的拨叉轴;Further, the shifting mechanism includes a combination sleeve and a shifting fork shaft fixed with a shifting fork;
所述的结合套设置在第一轴端部,所述的结合套与第一轴齿轮上设有相互匹配的狗牙齿;结合套上设有用于放置拨叉的周向滑槽。The coupling sleeve is arranged at the end of the first shaft, and the coupling sleeve and the first shaft gear are provided with mutually matched dog teeth; the coupling sleeve is provided with a circumferential sliding groove for placing the shifting fork.
拨叉轴一侧贯穿于主减速器壳体,在贯穿一侧的拨叉轴上安装有O型圈用于对于拨叉轴来回运动过程进行密封;当拨叉轴向左推动时,通过固定于拨叉轴上的拨叉带动结合套向左滑动,进而使结合套上狗牙与齿轮上狗牙进行啮合,从而实现挂挡。One side of the shift fork shaft runs through the main reducer housing, and an O-ring is installed on the shift fork shaft that penetrates one side to seal the back-and-forth movement of the shift fork shaft; when the shift fork shaft is pushed to the left, it is fixed by The shifting fork on the shifting fork shaft drives the coupling sleeve to slide to the left, so that the dog teeth on the coupling sleeve are engaged with the dog teeth on the gear, so as to realize gear shifting.
进一步地,所述的换挡机构还包括用于防脱档的波子螺丝,所述拨叉轴远离结合套的一端设有用于卡接波子螺丝的三角形凹槽。Further, the shifting mechanism further includes a wave screw for preventing disengagement, and one end of the shift fork shaft away from the coupling sleeve is provided with a triangular groove for clamping the wave screw.
拨叉轴设有两三角形凹槽,拨叉轴正上方的主减速器壳体上设有螺纹孔,波子螺丝固定于螺纹孔内。当结合套与第一轴齿轮的狗牙完全啮合时,拧下波子螺丝,使波子螺丝卡进拨叉轴的三角形凹槽内,实现前进挡位固定;相同的,当狗牙完全脱离到一定距离时,再次拧入波子螺丝实现空档位固定。The shifting fork shaft is provided with two triangular grooves, the main reducer shell just above the shifting fork shaft is provided with threaded holes, and the wave sub screws are fixed in the threaded holes. When the combination sleeve is fully meshed with the dog teeth of the first shaft gear, unscrew the wave screw, so that the wave screw is stuck in the triangular groove of the fork shaft to realize the fixed forward gear; Similarly, when the dog teeth are completely disengaged to a certain When the distance is reached, screw in the wave sub screw again to fix the neutral position.
进一步地,所述的分动单元包括传动轴和传动轴两端分别设有的主分动器和从分动器;Further, the transfer unit includes a main transfer case and a slave transfer case respectively provided at both ends of the transmission shaft and the transmission shaft;
所述的主分动器包括分动器壳体和装填在分动器壳体内相互啮合的分动器主动锥齿轮和分动器从动锥齿轮;所述的分动器主动锥齿轮插设在第二轴上,所述的分动器从动锥齿轮通过十字万向节与传动轴相连。The main transfer case includes a transfer case housing and a transfer case driving bevel gear and a transfer case driven bevel gear that are intermeshed in the transfer case housing; the transfer case driving bevel gear is inserted into the transfer case. On the second shaft, the transfer driven bevel gear is connected with the transmission shaft through a cross universal joint.
第二轴进行动力均匀分配,此轴为阶梯通孔轴,采用直径13mm的通孔进行减重且轴上具有两段花键,分别为27齿、18齿,27齿花键处与主减速器第二轴大小齿轮组相连接,18齿花键出与分动器主动锥齿轮相连接实现分动。The second shaft distributes power evenly. This shaft is a stepped through-hole shaft. A through hole with a diameter of 13mm is used to reduce weight. The shaft has two splines, 27 teeth and 18 teeth. The two shafts are connected with large and small gear sets, and the 18-tooth spline output is connected with the drive bevel gear of the transfer case to realize transfer.
分动器主动锥齿轮、分动器从动锥齿轮均进行了轴向定位,其中分动器主动锥齿轮在第二轴上将套筒置于第二轴阶梯与锥齿轮背锥面之间,将卡簧至于前锥面进行轴向定位;分动器从动锥齿轮通过轴承一端外圈顶住分动器壳体,轴承内圈另一端用卡簧固定其位置,外圈接触与分动器盖固定于分动器上进行轴向定位。The transfer case driving bevel gear and the transfer case driven bevel gear are both axially positioned, and the transfer case driving bevel gear places the sleeve on the second shaft between the second shaft step and the back cone surface of the bevel gear , the circlip is placed on the front cone surface for axial positioning; the transfer case driven bevel gear bears against the transfer case housing through the outer ring of one end of the bearing, the other end of the bearing inner ring is fixed with a circlip, and the outer ring is in contact with the splitter. The actuator cover is fixed to the transfer case for axial positioning.
分动器壳体通过定位螺丝安装于主减速器右侧,通过螺纹连接。The transfer case is mounted on the right side of the main reducer by means of a set screw and is connected by a thread.
传动轴两端均安装有十字万向节,以保证在安装精度较低时也可保证系统可靠以及减少附加力。Cross universal joints are installed on both ends of the transmission shaft to ensure the reliability of the system and reduce the additional force even when the installation accuracy is low.
进一步地,所述的前减速器包括内部的输出轴和差速器,以及外部的前减速器壳体;Further, the front reducer includes an internal output shaft and a differential, and an external front reducer housing;
所述的从分动器包括相互啮合的前减速器主动锥齿轮和前减速器从动锥齿轮,所述的前减速器主动锥齿轮通过十字万向节与传动轴相连,所述的前减速器从动锥齿轮位于输出轴上;The slave transfer case includes a front reducer driving bevel gear and a front reducer driven bevel gear that mesh with each other, the front reducer driving bevel gear is connected with the transmission shaft through a cross universal joint, and the front reducer is The driven bevel gear is located on the output shaft;
输出轴的两端设有球笼,该球笼通过前半轴端部设有的球销式万向节与前半轴相连。Both ends of the output shaft are provided with ball cages, and the ball cages are connected with the front half shaft through a ball-pin universal joint provided at the end of the front half shaft.
前减速器主动锥齿轮端面平键将动力引入,啮合传递至前减速器从动锥齿轮;差速器为行星锥齿轮差速器。差速器的壳体与前减速器从动锥齿轮盘面通过6个高强度螺栓进行固定,差速器壳体与行星架相连接,使得行星架与壳体具有相同转速,行星架上有行星齿轮与之连接,行星齿轮与太阳轮相啮合,太阳轮上有内花键与两侧输出轴连接将动力输出至球笼,进而通过前半轴输出至前轴。The flat key on the end face of the driving bevel gear of the front reducer introduces the power, meshes and transmits it to the driven bevel gear of the front reducer; the differential is a planetary bevel gear differential. The differential housing and the front reducer driven bevel gear are fixed by 6 high-strength bolts. The differential housing is connected to the planetary carrier, so that the planetary carrier and the housing have the same rotational speed, and there are planets on the planetary carrier. The gear is connected with it, the planetary gear is meshed with the sun gear, and the sun gear has internal splines connected with the output shafts on both sides to output the power to the ball cage, and then output to the front axle through the front half shaft.
前半轴和后半轴所采用万向节为球销式万向节,具有大角度传动特点,且易于与悬架上下跳动之间的横向滑动配合。The universal joints used in the front half shaft and the rear half shaft are ball pin type universal joints, which have the characteristics of large-angle transmission and are easy to cooperate with the lateral sliding between the up and down jumps of the suspension.
进一步地,所述的传动轴下方设有至少两个支撑座。Further, at least two support seats are arranged below the transmission shaft.
传动轴下方安装有至少两个支撑座,包括轴承座、轴承座钣金件、圆柱滚子轴承,轴承座与外接套连接至钣金件中间固定,钣金件焊接与车架上实现径向支撑。所述外接套除了对轴承进行固定与防尘以外,还被用于连接传动轴外部保护套管,所述套管可以直接套在外界套外圈,无需其他固定,简化了拆装。There are at least two support seats installed under the drive shaft, including bearing seats, bearing seat sheet metal parts, and cylindrical roller bearings. The bearing seat and the outer sleeve are connected to the sheet metal parts and fixed in the middle, and the sheet metal parts are welded to the frame to realize radial direction. support. In addition to fixing and dust-proofing the bearing, the outer sleeve is also used to connect the outer protective sleeve of the transmission shaft, and the sleeve can be directly sleeved on the outer ring of the outer sleeve without other fixing, which simplifies disassembly and assembly.
进一步地,所述的主减速器壳体和前减速器壳体上设置有通气孔,通气孔上设有通气螺丝。Further, the main reducer casing and the front reducer casing are provided with ventilation holes, and the ventilation holes are provided with ventilation screws.
通气孔具有加注润滑油和调节减速器内部压力作用。通气螺丝通过M8螺纹实现与主减速器壳体或前减速器壳体的连接,用于调节内外部压力;所述通气螺丝为防止车辆运行过程当中有污染物进入减速器内部,通过长软管将通气螺丝进行外接。The vent hole has the function of filling lubricating oil and adjusting the internal pressure of the reducer. The vent screw is connected to the main reducer housing or the front reducer housing through M8 threads to adjust the internal and external pressure; the vent screw is used to prevent pollutants from entering the reducer during vehicle operation. Connect the vent screw to the outside.
进一步地,主减速器、分动器、前减速器壳体采用高强度铝合金制作。Further, the main reducer, transfer case, and front reducer housing are made of high-strength aluminum alloy.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明采用传动轴侧面的布置形式相较于其他中间布置形式,更适用于后置转向梯形的布置,具有更大的活动空间,能够有效解决干涉问题;(1) Compared with other intermediate arrangements, the present invention adopts the arrangement of the side of the transmission shaft, which is more suitable for the arrangement of the rear steering trapezoid, has a larger space for movement, and can effectively solve the interference problem;
(2)本发明前差速器采用结构简单的行星锥齿轮差速器,不仅提高了整体传动效率和整体动力响应速度,而且利于整体装配,同时降低了整车的造价成本;(2) The front differential of the present invention adopts a planetary bevel gear differential with a simple structure, which not only improves the overall transmission efficiency and the overall dynamic response speed, but also facilitates the overall assembly and reduces the cost of the entire vehicle;
(3)本发明在前轴使用了差速器,去除了后轴的差速器,对于小型全地形车辆是适用的,它不仅可以有效保证前轮转向的正常运行,而且可以解决通过坑洼路面时车轮抬起时的动力不足,保证任何情况下后轮均有充沛动力;(3) The present invention uses a differential on the front axle and removes the differential on the rear axle, which is suitable for small all-terrain vehicles. It can not only effectively ensure the normal operation of the front wheel steering, but also solve the problem of driving through potholes. When the wheel is lifted on the road, the power is insufficient to ensure that the rear wheel has sufficient power under any circumstances;
(4)本发明在整体结构设计上面大量采用轻量化设计,降低了整车重量,提升了车辆动态性能,且降低整车功耗。(4) The present invention adopts a large number of lightweight designs in the overall structural design, which reduces the weight of the vehicle, improves the dynamic performance of the vehicle, and reduces the power consumption of the vehicle.
附图说明Description of drawings
图1为实施例中系统整体结构示意图;1 is a schematic diagram of the overall structure of the system in the embodiment;
图2为实施例中主减速器内部结构示意图;2 is a schematic diagram of the internal structure of the main reducer in the embodiment;
图3为实施例中前减速器内部结构示意图;3 is a schematic diagram of the internal structure of the front reducer in the embodiment;
图4为实施例中分动器内部结构示意图;4 is a schematic diagram of the internal structure of the transfer case in the embodiment;
图5为实施例中传动轴总成侧视图;5 is a side view of the drive shaft assembly in the embodiment;
图6为实施例中换挡机构结构示意图;6 is a schematic structural diagram of the shifting mechanism in the embodiment;
图7为实施例中主减速器壳体示意图;Fig. 7 is the schematic diagram of the final reducer housing in the embodiment;
图8为实施例中半轴等速万向节侧视图;Fig. 8 is the side view of the half shaft constant velocity universal joint in the embodiment;
图9为实施例中转向总成侧视图;9 is a side view of the steering assembly in the embodiment;
图中标号所示:主减速器101、主减速器壳体102、结合套103、第一轴齿轮104、第一轴105、第二轴大小齿轮组106、第二轴107、第三轴齿轮108、第三轴109、拨叉110、拨叉轴111、通气螺丝112、波子螺丝113、O型圈114、前减速器201、前减速器壳体202、前减速器主动锥齿轮203、前减速器从动锥齿轮204、差速器205、输出轴206、主分动器301、分动器壳体302、分动器主动锥齿轮303、分动器从动锥齿轮304、传动轴401、支撑座402、十字万向节403、前半轴501、后半轴502、万向节503、球笼504、转向总成601,转向机602,转向横拉杆603。The numbers in the figure show:
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. This embodiment is implemented on the premise of the technical solution of the present invention, and provides a detailed implementation manner and a specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
实施例Example
如图1-8图所示,一种用于后置转向梯形的小型全地形车全时四驱传动系统,系统包括主减速器101、前减速器201、主分动器301、传动轴401、前半轴501、后半轴502;主减速器101通过CVT与发动机相连接,通过主减速器第三轴109连接后半轴502,对后轴进行动力输出;主减速器101通过主减速器第二轴107连接分动器301,主分动器301通过传动轴401连接至前减速器201,前减速器201连接前半轴501将动力输出至前轴;以此实现全时四驱效果。As shown in Figures 1-8, a small all-terrain vehicle full-time four-wheel drive system for rear steering trapezoid, the system includes a
其中,如图2所示,主减速器101包括通过CVT与发动机连接的主减速器第一轴105,主减速器第一轴105连接CVT的一端有内螺纹与键槽,其通过平键连接动力,通过内螺纹连接螺栓与CVT进行固定,另一端设有花键与结合套103连接,中部光滑面通过滑动轴承连接主减速器第一轴齿轮104;与第一轴105相连接的主减速器第二轴107进行动力均匀分配,第二轴107为阶梯通孔轴,采用直径13mm的通孔进行减重且轴上具有两段花键,分别为27齿、18齿,27齿花键处与主减速器第二轴大小齿轮组106相连接,18齿花键处与分动器主动锥齿轮303相连接实现分动;第二轴大小齿轮组106的小齿轮与主减速器第三轴齿轮108连接,主减速器第三轴109通过表面花键与卡簧槽与第三轴齿轮108实现固定;两侧球笼504通过与主减速器第三轴109内花键配合,且通过一根贯通左右球笼504的长螺栓实现其固定连接;球笼504通过球销式万向节503连接至后半轴502进行动力输出。Among them, as shown in FIG. 2 , the
其中,如图4-5所示,主分动器301通过将主减速器第二轴107传递至分动器主动锥齿轮303的动力传递至分动器从动锥齿轮304;从动锥齿轮端面开有键槽,通过平键连接至十字万向节403,十字万向节403同样通过平键连接至传动轴401;传动轴401通过另外一个十字万向节连接至前减速器主动锥齿轮203。Among them, as shown in Figures 4-5, the
其中,如图3所示,前减速器201通过前减速器主动锥齿轮203端面平键将动力引入,啮合传递至前减速器从动锥齿轮204;差速器205的壳体与从动锥齿轮盘面通过6个高强度螺栓进行固定,差速器205的壳体与行星架相连接,使得行星架与差速器205的壳体具有相同转速,行星架上有行星齿轮与之连接,行星齿轮与太阳轮相啮合,太阳轮上有内花键与两侧前减速器输出轴206连接将动力输出至球笼504,进而通过前半轴501输出至前轴。Among them, as shown in FIG. 3 , the
其中,如图1、9所示,图中表达了整个四驱系统布置形式,在主减速器101右侧进行分动,使得传动轴401布置于右侧,则前减速器201也将置于整体右侧,这样,这样的空间布置让出了车辆前部中间位置,便于进行后置转向梯形布置。转向总成601由转向机602和转向横拉杆603所组成,通过转动转向机602内部齿轮带动转向横拉杆603进行左右横向移动,进而带动轮胎转动,产生转向操作;由于全地形车辆长期行驶于崎岖不平的山地道路上,时常经过炮弹坑形式的路面,当转向横拉杆603置于前面时容易受损,而后置转向梯形可以将横拉杆置于悬架后部,降低了受损风险,提高了安全性和可靠性。Among them, as shown in Figures 1 and 9, the whole four-wheel drive system layout is shown in the figure. The transfer is performed on the right side of the
其中,如图6所示,换挡机构具体结构是,将结合套103连接于主减速器第一轴105花键上,使结合套103可以在花键上左右滑动,结合套103与主减速器第一轴齿轮104接近一侧设计有狗牙齿,且齿轮与结合套103接近一侧同样设计有狗牙齿,结合套103上还设计有周向滑槽用于放置拨叉110,拨叉110连接至拨叉轴111上,且在拨叉轴111上有两个卡簧槽,用于固定拨110叉;拨叉轴一侧贯穿于主减速器壳体102,在贯穿一侧的拨叉轴111上安装有O型圈114用于对于拨叉轴111来回运动过程进行密封;当拨叉轴111向左推动时,通过固定于拨叉轴111上的拨叉110带动结合套103向左滑动,进而使结合套上狗牙与齿轮上狗牙进行啮合,从而实现挂挡。Among them, as shown in FIG. 6, the specific structure of the shifting mechanism is that the
本实施例换挡机构设有防脱档装置,拨叉轴111左端有两个三角形凹槽,在主减速器壳体102上设有波子螺丝113,当结合套103与齿轮104的狗牙完全啮合时,拧下波子螺丝113,使波子螺丝113卡进拨叉轴111三角形凹槽内实现前进挡位固定;相同的,当狗牙完全脱离到一定距离时再次拧入波子螺丝113实现空档位固定。In this embodiment, the shifting mechanism is provided with an anti-offset device. There are two triangular grooves on the left end of the
本实施例中,全时四驱系统仅在前减速器201设有差速器205,主减速器101未设置有差速器,这便直接简化了主减速器结构,且提高了整车传动效率,在实现前轴动力合理分配的同时使得转向性能与后驱车辆一致。In this embodiment, the full-time four-wheel drive system is only provided with a differential 205 in the
本实施例后轴未设计有差速器,能够保证在车辆通过炮弹坑等相似路面时由于一侧车轮离地后后轴仍具有整体动力输出,进而使车辆具有更加优秀的路面通用过能力。In this embodiment, the rear axle is not designed with a differential, which can ensure that the rear axle still has overall power output when one wheel is off the ground when the vehicle passes through similar road surfaces such as cannonball craters, thereby enabling the vehicle to have better road passability.
本实施例中,在前后减速器壳体上均设计有通气螺丝112,通过M8螺纹实现与减速器壳体102的连接,用于调节内外部压力;通气螺丝112为防止车辆运行过程当中有污染物进入减速器内部,通过长软管将通气螺丝112进行外接。In this embodiment, ventilation screws 112 are designed on the front and rear reducer housings, which are connected to the
本实施例中,主减速器壳体102和前减速器壳体202均采用高强度铝合金制造。In this embodiment, the
如图7所示,本实施例中,减速器壳体结构设计思路为:通过主体框架结构对总成进行支撑,以承受主要载荷,通过薄壁形式对框架进行封闭,以构成整体形式;具体框架即通过加强肋形式表现,考虑到总成受力以后设计加强肋横截面尺寸为10×12mm,薄壁为2mm厚度,使前后壳体总重量仅为2.4kg。As shown in Figure 7, in this embodiment, the design idea of the reducer housing structure is as follows: the assembly is supported by the main frame structure to bear the main load, and the frame is closed by the thin-walled form to form an integral form; The frame is expressed in the form of reinforcing ribs. After considering the stress on the assembly, the cross-sectional size of the reinforcing ribs is designed to be 10 × 12 mm, and the thickness of the thin wall is 2 mm, so that the total weight of the front and rear shells is only 2.4 kg.
本实施例中,分动器主动锥齿轮303、分动器从动锥齿轮304均进行了轴向定位,其中主动锥齿轮在主减速器第二轴107上将套筒置于第二轴阶梯与锥齿轮背锥面之间,将卡簧至于前锥面进行轴向定位;从动锥齿轮通过轴承一端外圈顶住分动壳体,轴承内圈另一端用卡簧固定其位置,外圈接触与分动器盖固定于分动器上进行轴向定位。In this embodiment, the transfer case driving
本实施例中,如图5所示,由于传动轴401太长,所以至少有两个传动轴支撑座402对传动轴401进行支撑,轴承座与外接套连接至钣金件中间固定,钣金件焊接与车架上实现径向支撑。In this embodiment, as shown in FIG. 5 , since the
外接套除了对轴承进行固定与防尘以外,还被用于连接传动轴外部保护套管,套管可以直接套在外界套外圈,无需其他固定,简化了拆装。In addition to fixing and dustproofing the bearing, the outer sleeve is also used to connect the outer protective sleeve of the drive shaft. The sleeve can be directly sleeved on the outer ring of the outer sleeve without other fixings, which simplifies disassembly and assembly.
前半轴501、后半轴502所采用万向节为球销式万向节503,具有大角度传动特点,且易于与悬架上下跳动之间的横向滑动配合。The universal joints used in the
球笼504采用轻量化设计,采用40Cr为原材料,将与球销式万向节503的球销接触面壁厚设计为4mm,其他壁厚设计为2mm,以达到轻量化目的。The
以上,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to change or remodel to equivalent embodiments of equivalent changes. . However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention still belong to the protection scope of the technical solutions of the present invention.
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JP2003056699A (en) * | 2001-08-14 | 2003-02-26 | Suzuki Motor Corp | Shift fork |
CN204488496U (en) * | 2015-01-04 | 2015-07-22 | 陈建生 | All-terrain vehicle driving device |
CN108679220A (en) * | 2018-07-05 | 2018-10-19 | 贵州苏佳乐电动车有限公司 | It is a kind of to wrap anti-out of supply and shift shifting-yoke locking unit for motor rear axle tooth |
CN112092976A (en) * | 2020-09-14 | 2020-12-18 | 赛格威科技有限公司 | Hybrid systems and ATVs |
CN112477591A (en) * | 2020-11-27 | 2021-03-12 | 厦门理工学院 | Four-wheel drive transmission system for all-terrain vehicle |
CN112937291A (en) * | 2021-04-26 | 2021-06-11 | 吉林大学 | Full-time four-wheel drive transmission system of small and medium-sized all-terrain cross-country vehicle |
CN215322005U (en) * | 2021-04-26 | 2021-12-28 | 蔚蓝研创(北京)科技有限公司 | Four-wheel drive transmission structure and racing car |
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CN116278732A (en) * | 2023-05-17 | 2023-06-23 | 西安航空学院 | Mounting device of automobile power transmission device |
CN116278732B (en) * | 2023-05-17 | 2023-08-08 | 西安航空学院 | An installation device for an automobile power transmission device |
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