CN114932699A - Hose production equipment and process - Google Patents
Hose production equipment and process Download PDFInfo
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- CN114932699A CN114932699A CN202210417547.6A CN202210417547A CN114932699A CN 114932699 A CN114932699 A CN 114932699A CN 202210417547 A CN202210417547 A CN 202210417547A CN 114932699 A CN114932699 A CN 114932699A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
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Abstract
本发明公开了一种软管生产设备及工艺,涉及软管制造领域,尤其涉及一种铝塑复合材料伸缩软管的制造。针对在伸缩软管生产过程中,因软管的管壁上的衬圈贴覆工序的手工作业方式所导致的作业效率低,作业质量不稳定,软管绕制工序、衬圈贴覆工序、管段分切工序不连续问题,本发明公开的设备包括机体、软管旋绕装置、主驱动组合体、衬圈贴覆装置、管段切割装置、涂胶装置(选装)、衬圈输送装置、成品管段卸料装置。在软管制造过程中,软管端部管壁的内壁衬圈的贴覆由设备中的衬圈贴覆装置按本发明公布的工艺自动完成。应用本发明能提高软管衬圈贴覆和软管整体工艺的效率及质量,实现工序机械化、自动化、集成化,改善劳动条件,降低生产成本。
The invention discloses a hose production equipment and a process, and relates to the field of hose manufacturing, in particular to the manufacture of an aluminum-plastic composite material telescopic hose. In the production process of the telescopic hose, due to the manual operation of the lining ring covering process on the pipe wall of the hose, the operation efficiency is low, the operation quality is unstable, the hose winding process, the lining ring covering process, To solve the problem of discontinuity in the pipe segment cutting process, the equipment disclosed in the present invention includes a body, a hose winding device, a main drive assembly, a lining ring coating device, a pipe segment cutting device, a gluing device (optional), a lining ring conveying device, and finished products. Pipe section discharge device. In the manufacturing process of the hose, the coating of the inner wall lining of the tube wall at the end of the hose is automatically completed by the lining coating device in the equipment according to the process disclosed in the present invention. The application of the invention can improve the efficiency and quality of the hose lining and the overall process of the hose, realize the mechanization, automation and integration of the process, improve the working conditions and reduce the production cost.
Description
技术领域technical field
本发明涉及软管制造领域,尤其涉及一种铝塑复合材料伸缩软管的生产设备及工艺。The invention relates to the field of hose manufacturing, in particular to a production equipment and a process for an aluminum-plastic composite material telescopic hose.
背景技术Background technique
近年来,随着铝塑复合材料的推广应用,铝塑复合材料伸缩软管,特别是铝箔复合膜伸缩软管,因其管壁柔韧、承压能力高;压缩后体积小,运输、使用方便;外观靓丽;所以深受用户欢迎,在室内通风、工业除尘系统,特别是在厨房抽油烟机、卫生间换气机等家用电器上大量应用。使用时,为了方便软管端部和相关设备接口装配,并提高接口接触强度和密封性,通常需要在软管端部管壁的内壁上贴覆起加强作用的衬圈。In recent years, with the popularization and application of aluminum-plastic composite materials, aluminum-plastic composite telescopic hoses, especially aluminum foil composite film telescopic hoses, have flexible walls, high pressure-bearing capacity, small volume after compression, and convenient transportation and use. The appearance is beautiful; so it is very popular among users, and it is widely used in indoor ventilation, industrial dust removal systems, especially in kitchen range hoods, bathroom ventilators and other household appliances. In use, in order to facilitate the assembly of the end of the hose and the interface of the related equipment, and to improve the contact strength and tightness of the interface, it is usually necessary to coat the inner wall of the tube wall at the end of the hose with a reinforcing gasket.
目前生产中,上述伸缩软管端部管壁的内壁上的衬圈的贴覆仍然采用手工作业方式,且软管绕制工序、衬圈贴覆工序、管段分切工序在时间顺序与工位布局上不连续,在制半成品在各工序工位之间流转线路很长。现有常见工序流程是:软管由旋绕设备绕制成型,到一定总长度后,切下该总长度管段,由绕制工位转移至另外的分切工位,再分切该总长度管段,得到符合要求长度的若干小管段。然后分别压缩各小管段,再将压缩后的各小管段转移至衬圈贴覆工序相应工位。在衬圈贴覆工序工位中,人工手动整理小管段端部因压缩而褶皱的管壁,使之平整,然后手工将衬带卷曲成衬圈,分别贴覆于小管段端部管壁的内壁上。衬圈贴覆采用人工完成,自动化程度低;衬圈贴覆质量不稳定;操作时间长,劳动效率低;衬圈贴覆和管段分切需额外设置劳动班组与作业工位场地,增加了工人数量、作业场地;增加了相应管理工作量。上述生产工艺,影响了软管生产质量的稳定性、劳动条件的改善、生产效率的提高,增加了劳动力成本、再制品占用成本、生产管理成本。In the current production, the lining on the inner wall of the end wall of the above-mentioned telescopic hose is still applied manually, and the hose winding process, lining covering process, and pipe segment cutting process are in chronological order and station. The layout is discontinuous, and the circulation lines of semi-finished products in production are very long between each process station. The existing common process flow is: the hose is wound and formed by a winding equipment, and after a certain total length is reached, the total length of the pipe section is cut, transferred from the winding station to another slitting station, and then the total length is cut. Pipe sections to obtain several small pipe sections that meet the required length. Then, each small pipe section is compressed respectively, and then each compressed small pipe section is transferred to the corresponding station of the gasket coating process. In the lining ring application process station, the pipe wall wrinkled due to compression at the end of the small pipe section is manually arranged to make it flat, and then the lining tape is manually curled into a lining ring, which is respectively attached to the pipe wall at the end of the small pipe section. on the inner wall. The lining is applied manually, and the degree of automation is low; the quality of the lining is unstable; the operation time is long and the labor efficiency is low; additional labor teams and work stations need to be set up for the lining and pipe cutting, which increases the number of workers. Quantity and operation site; increase the corresponding management workload. The above production process affects the stability of hose production quality, the improvement of labor conditions, and the improvement of production efficiency, and increases the labor cost, the cost of remanufactured products, and the cost of production management.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题:为解决所述软管生产过程中,软管端部管壁的内壁上的衬圈贴覆的手工作业方式所导致的作业效率低,作业质量不稳定;软管绕制工序、衬圈贴覆工序、管段分切工序不连续所导致的工序间工位不紧凑;再制品在各工位间流转线路长,流转时间久,设备和工装占用空间大;劳动用工多;劳动组织繁杂等一系列问题,本发明公开一种软管生产设备及工艺,用于实现所述软管端部管壁的内壁上的衬圈贴覆机械化、自动化,以及软管绕制工序、衬圈贴覆工序、管段分切工序集成化。The technical problem to be solved by the present invention: in order to solve the problem of low operation efficiency and unstable operation quality caused by the manual operation method of covering the inner wall of the tube wall at the end of the hose during the production process of the hose; The inter-process stations are not compact due to the discontinuity of the winding process, the lining coating process, and the pipe segment cutting process; the remanufactured products have a long circulation line between each station, the circulation time is long, and the equipment and tooling take up a lot of space; labor A series of problems such as complicated labor organization, etc., the invention discloses a hose production equipment and process, which is used to realize the mechanization and automation of the lining ring on the inner wall of the tube end wall of the hose, and the winding of the hose. The process, the lining coating process and the pipe segment cutting process are integrated.
本发明的技术思路:在所述软管制造过程中,软管端部管壁衬圈的贴覆和管段的分切分别由设备中的衬圈贴覆装置和管段切割装置各按相应工艺自动完成;将软管绕制工序、衬圈贴覆工序、管段分切工序进行有机整合,具体工序整合内容是:首先由软管绕制工序开始,所不断绕制出的软管向前推进;当软管推进到线路上的相应工位时,开始执行衬圈贴覆工序,由衬圈贴覆装置自动完成管壁衬圈贴覆操作;然后紧接着执行管段分切工序,由管段切割装置自动完成已贴衬圈管段分切。这样就将分散的软管绕制工序、衬圈贴覆工序和管段分切工序整合在一条在空间及时间上无缝连接的整体连续性工艺线路上,由设备自动地、一次性地顺序完成软管的内壁衬圈贴覆和管段分切,得到端部管壁的内壁上贴覆有衬圈的成品管段。The technical idea of the present invention: in the manufacturing process of the hose, the coating of the pipe wall lining at the end of the hose and the cutting of the pipe section are automatically performed by the lining coating device and the pipe section cutting device in the equipment respectively according to the corresponding process. Completed; organically integrate the hose winding process, the lining coating process, and the pipe segment cutting process. The specific process integration content is: first, the hose winding process starts, and the continuously wound hose moves forward; When the hose is advanced to the corresponding station on the line, the lining coating process starts, and the lining coating operation on the pipe wall is automatically completed by the lining coating device; Automatically completes the slitting of pipe sections with attached linings. In this way, the scattered hose winding process, liner coating process and pipe segment cutting process are integrated into an overall continuous process line that is seamlessly connected in space and time, and is automatically and sequentially completed by the equipment at one time. The inner wall of the hose is covered with a lining ring and the pipe section is cut to obtain a finished pipe section with the lining ring affixed on the inner wall of the end pipe wall.
本发明的有益效果:提高所述软管衬圈贴覆和管段分切的效率及质量;实现整体工序自动化、集约化,有助于从整体上缩短软管生产工艺链条长度;减少工装数量、体积;减少作业占地;减少劳动用工;简化劳动组织;改善劳动条件;提高生产率;降低生产成本。同时本发明提供的设备,集成化、自动化程度高;体积小;结构简单,制造维修方便;运行可靠;制造、使用成本低。The beneficial effects of the present invention are: improve the efficiency and quality of the hose lining coating and pipe section cutting; realize the automation and intensification of the overall process, which is helpful to shorten the length of the hose production process chain as a whole; reduce the number of tooling, volume; reduce the occupation area; reduce labor; simplify labor organization; improve labor conditions; increase productivity; reduce production costs. At the same time, the equipment provided by the invention has high integration and high degree of automation; small size; simple structure, convenient manufacture and maintenance; reliable operation; and low manufacturing and use costs.
为实现上述技术思路,本发明所提供的技术方案的内容是:In order to realize the above-mentioned technical idea, the content of the technical scheme provided by the present invention is:
一、一种软管生产设备,包括机体、软管旋绕装置、主驱动组合体、衬圈贴覆装置、管段切割装置、涂胶装置(选装)、衬圈输送装置、成品管段卸料装置。所述机体上设置有主安装面。所述主安装面由机体上的物理表面构成。主安装面以主轴心线为环绕中心,主轴心线则位于环绕它的主安装面的内部。所述主轴心线是一条位置固定的假想几何空间直线,物理上由环绕它的主安装面所具有的轴心线几何体素来实现。主轴心线是所述设备各组成部分的空间位置和运动关系的主要几何参考基准,其轴向对应设备的前后方向。所述软管旋绕装置安装在机体上。所述主驱动组合体活动连接在机体的主安装面上。主驱动组合体以主轴心线为环绕中心。衬圈贴覆装置安装在主驱动组合体上。衬圈贴覆装置以主轴心线为环绕中心。衬圈贴覆装置位于软管旋绕装置前方,且位于软管向前推进时所穿行的空间区域内。主驱动组合体支撑并驱动衬圈贴覆装置围绕主轴心线进行运动。软管旋绕装置绕制出软管的管壁,绕制中的软管的管壁环绕主轴心线旋转。伴随绕制持续进行,软管长度不断加长,软管前端出离软管旋绕装置,沿主轴心线朝向前方的衬圈贴覆装置推进。装载有待贴覆衬圈的衬圈贴覆装置的轮廓、主驱动组合体搭载的其它部件的轮廓,其中任一轮廓绕主轴心线旋转所形成的最大外廓包络直径均小于软管的管壁的内壁绕主轴心线旋转所形成的最小内壁包络直径,所以衬圈贴覆装置能够在主驱动组合体的支撑和驱动下在软管内部围绕主轴心线进行转动和轴向移动,将所搭载的衬圈贴覆在软管的管壁的内壁上。所述管段切割装置对贴覆了衬圈的软管进行切割,使所截取得到的成品管段的端部管壁的内壁上贴覆有衬圈。所述衬圈输送装置向衬圈贴覆装置输送衬圈。所述成品管段卸料装置将截取的成品管段移离当前加工工位。1. A hose production equipment, including a body, a hose winding device, a main drive assembly, a lining ring coating device, a pipe section cutting device, a gluing device (optional), a lining ring conveying device, and a finished pipe section unloading device . The main body is provided with a main installation surface. The main mounting surface consists of a physical surface on the body. The main mounting surface is centered around the main axis, which is located inside the main mounting surface that surrounds it. The main axis is an imaginary geometric space straight line with a fixed position, which is physically realized by the axis geometry voxels of the main mounting surface surrounding it. The main axis center line is the main geometric reference for the spatial position and motion relationship of each component of the device, and its axial direction corresponds to the front-rear direction of the device. The hose winding device is installed on the body. The main drive assembly is movably connected to the main mounting surface of the body. The main drive assembly is centered around the main axis. The bushing covering device is installed on the main drive assembly. The backing ring covering device is centered around the main axis. The liner applicator is located in front of the hose reel and in the area of space through which the hose travels as it is pushed forward. The main driving assembly supports and drives the bushing-applying device to move around the main axis. The hose winding device winds the tube wall of the hose, and the tube wall of the hose being wound rotates around the main axis. As the winding continues, the length of the hose continues to lengthen, and the front end of the hose exits the hose reeling device and advances along the main axis toward the front bushing coating device. The outline of the lining ring application device loaded with the lining ring to be applied, and the outline of other components carried by the main drive assembly, wherein the maximum outer envelope diameter formed by the rotation of any outline around the main axis is smaller than the diameter of the hose. The minimum inner wall envelope diameter formed by the rotation of the inner wall of the pipe wall around the main axis, so the bushing coating device can rotate and axially rotate around the main axis inside the hose under the support and drive of the main drive assembly. Move and stick the mounted gasket on the inner wall of the tube wall of the hose. The pipe section cutting device cuts the hose covered with the lining ring, so that the inner wall of the end pipe wall of the cut finished pipe section is covered with the lining ring. The lining ring conveying device delivers the lining ring to the lining ring coating device. The finished pipe section unloading device moves the intercepted finished pipe section away from the current processing station.
进一步地,软管旋绕装置由旋绕胎心模、主动力机构、螺旋槽压制机构组成。所述旋绕胎心模绕制出管壁呈筒形直壁状的软管。所述主动力机构驱动旋绕胎心模运转。所述螺旋槽压制机构能在软管的筒形直壁状管壁上旋压出螺旋V型凹槽。所述螺旋V型凹槽使得软管能方便地被轴向压缩。设备能动态开启、关闭螺旋槽压制机构旋压螺旋V型凹槽的功能。Further, the hose reeling device is composed of a revolving tire core mold, a main power mechanism, and a helical groove pressing mechanism. The said revolving tire core mold winds out a hose whose pipe wall is in the shape of a cylindrical straight wall. The main power mechanism drives the revolving tire heart mold to run. The helical groove pressing mechanism can spin a helical V-shaped groove on the cylindrical straight-walled pipe wall of the hose. The helical V-groove allows the hose to be easily compressed axially. The equipment can dynamically open and close the function of the spiral groove pressing mechanism to spin the spiral V-shaped groove.
主驱动组合体由第一驱动体、第二驱动体、第一动力机构、第二动力机构组成。第一驱动体活动连接于机体的主安装面上。第二驱动体活动连接于第一驱动体上。第一动力机构安装在机体上。第一动力机构驱动第一驱动体相对于机体运动。第二动力机构安装在第一驱动体上。第二动力机构驱动第二驱动体相对于第一驱动体运动。第二驱动体能以主轴心线为中心进行转动和轴向移动。衬圈贴覆装置由第二驱动体支撑,与第二驱动体同步运动。The main drive assembly is composed of a first drive body, a second drive body, a first power mechanism, and a second power mechanism. The first driving body is movably connected to the main mounting surface of the body. The second driving body is movably connected to the first driving body. The first power mechanism is installed on the body. The first power mechanism drives the first driving body to move relative to the body. The second power mechanism is mounted on the first drive body. The second power mechanism drives the second driving body to move relative to the first driving body. The second driving body can rotate and move axially with the main axis as the center. The bushing-applying device is supported by the second driving body and moves synchronously with the second driving body.
衬圈贴覆装置由贴覆支撑基体、贴覆机构组成。所述贴覆机构安装在所述贴覆支撑基体上。贴覆机构进行运动,对衬圈施加作用力,将接收的衬圈以蜷曲收缩的方式装载在贴覆支撑基体上,装载衬圈后的衬圈贴覆装置的最大外廓包络直径小于软管的最小内壁包络直径,衬圈贴覆装置可在软管内部无阻碍运动。贴覆衬圈时,贴覆机构进行运动,对衬圈施加作用力,将蜷曲收缩的衬圈径向扩张,径向扩张后的衬圈被紧紧贴覆在软管的管壁的内壁上。完成衬圈贴覆后,贴覆机构脱离与软管的接触,进行复位运动,使得衬圈贴覆装置的最大外廓包络直径小于软管的最小内壁包络直径,恢复衬圈贴覆装置在软管内部的无阻碍运动状态。The lining ring sticking device is composed of sticking support base and sticking mechanism. The sticking mechanism is installed on the sticking support base. The covering mechanism moves, exerts force on the lining ring, and loads the received lining ring on the covering support base in a curling and shrinking manner. The minimum inner wall envelope diameter of the tube, and the lining applicator can move unimpeded inside the hose. When covering the lining ring, the covering mechanism moves, exerts force on the lining ring, radially expands the curled and contracted lining ring, and the radially expanded lining ring is tightly attached to the inner wall of the tube wall of the hose . After the lining is applied, the covering mechanism is separated from the contact with the hose and performs a reset motion, so that the maximum outer envelope diameter of the lining covering device is smaller than the minimum inner wall envelope diameter of the hose, and the lining covering device is restored. Unimpeded movement inside the hose.
管段切割装置由切割支撑基体、切割驱动组件、切割刀具组成。所述切割驱动组件安装在切割支撑基体上。所述切割刀具安装在切割驱动组件上。切割刀具在切割驱动组件的支撑、驱动下相对于主轴心线进行径向运动,该径向运动和软管相对于管段切割装置所进行的转动联动,使得切割刀具完成对软管的圆周切割。The pipe section cutting device consists of a cutting support base, a cutting drive assembly, and a cutting tool. The cutting drive assembly is mounted on the cutting support base. The cutting tool is mounted on the cutting drive assembly. The cutting tool performs radial movement relative to the main shaft center line under the support and drive of the cutting drive assembly, and the radial movement is linked with the rotation of the hose relative to the pipe section cutting device, so that the cutting tool completes the circumferential cutting of the hose .
进一步地,贴覆支撑基体、切割支撑基体、第二驱动体三者固性连接组合在一起,组成三联运动同步体。所述三联运动同步体构成一个刚性组合整体,实现同步运动。三联运动同步体带动衬圈贴覆装置和管段切割装置围绕主轴心线转动并沿主轴心线作轴向移动。Further, the sticking support base, the cutting support base, and the second driving body are solidly connected and combined together to form a triple motion synchronizing body. The triple motion synchronizing body constitutes a rigid combined whole to realize synchronous motion. The triple motion synchronizing body drives the lining ring coating device and the pipe section cutting device to rotate around the main axis and move axially along the main axis.
进一步地,旋绕胎心模由若干第一旋绕辊组件和若干第二旋绕辊组成。所述第一旋绕辊组件和所述第二旋绕辊旋绕辊围绕主轴心线呈圆周阵列分布,组成鼠笼状的旋绕胎心模。第一旋绕辊组件由第一旋绕辊、辊齿轮组成。所述第一旋绕辊与所述辊齿轮固性连接在一起。辊齿轮位于第一旋绕辊后端。第一旋绕辊与辊齿轮可简化为一个零件制造单元。第一旋绕辊轴心线、第二旋绕辊轴心线在各自旋绕主轴心线的圆周方向上与主轴心线所形成的夹角均大于0度,使得绕制的软管加长并向前推进。第一旋绕辊和第二旋绕辊转动连接于机体上。主动力机构由中间齿轮、传动组件、主驱动马达组成。所述中间齿轮转动连接在机体上并且围绕主轴心线转动。中间齿轮和位于它圆周方向上的各个辊齿轮相啮合。所述主驱动马达安装在机体上。主驱动马达通过所述传动组件带动中间齿轮转动,再由中间齿轮带动所啮合的各个辊齿轮转动从而最终带动各个第一旋绕辊转动。工作时,旋绕在旋绕胎心模上的软管的管壁和各个转动的第一旋绕辊的外圆面之间具有摩擦力,在摩擦力作用下,软管的管壁围绕主轴心线旋转并向前方推进。第二旋绕辊被软管管壁带动旋转。第一旋绕辊的旋转运动和第二旋绕辊的旋转运动,两者组合成为旋绕胎心模的旋转运动。齿轮啮合结构简单,运行可靠,使用寿命长;传动准确,易于精确检测、控制设备运行参数、软管有关技术参数。Further, the spinning tire core mold is composed of several first spinning roller assemblies and several second spinning rollers. The first revolving roller assembly and the second revolving roller revolving rollers are distributed in a circular array around the main axis, forming a squirrel-cage-shaped revolving tire core mold. The first winding roller assembly is composed of a first winding roller and a roller gear. The first wrapping roller is solidly connected with the roller gear. The roller gear is located at the rear end of the first winding roller. The first convoluted roll and roll gear can be simplified into one part manufacturing unit. The angle formed by the axis line of the first reeling roller and the axis line of the second reeling roller in the circumferential direction of the main axis of their respective revolving and the main axis is greater than 0 degrees, so that the wound hose is lengthened and advance forward. The first revolving roller and the second revolving roller are rotatably connected to the body. The main power mechanism is composed of intermediate gears, transmission components, and main drive motors. The intermediate gear is rotatably connected to the body and rotates around the main axis. The intermediate gear meshes with the respective roller gears located in its circumferential direction. The main drive motor is mounted on the body. The main drive motor drives the intermediate gear to rotate through the transmission assembly, and then the intermediate gear drives each of the meshed roller gears to rotate, thereby finally driving each of the first winding rollers to rotate. When working, there is friction between the tube wall of the hose wound on the tire core mold and the outer circular surface of each rotating first winding roller. Under the action of the friction force, the tube wall of the hose surrounds the main axis. Rotate and push forward. The second winding roller is driven to rotate by the tube wall of the hose. The rotational motion of the first revolving roller and the rotational motion of the second revolving roller combine to form the rotational motion of revolving the tire core mold. The gear meshing structure is simple, the operation is reliable, and the service life is long; the transmission is accurate, and it is easy to accurately detect and control the operating parameters of the equipment and related technical parameters of the hose.
螺旋槽压制机构由加压活动体、活动压槽轮、分离驱动组件、固定压槽轮组成。所述加压活动体活动连接在机体上,分离驱动组件能够驱动加压活动体相对于机体运动,以动态启闭螺旋槽压制机构的压槽功能。活动压槽轮转动连接在加压活动体上。活动压槽轮外圆表面为环形V型凸面。固定压槽轮固性连接在一个第二旋绕辊前端,与该第二旋绕辊组合成运动同步体。固定压槽轮与第二旋绕辊可简化为一个零件制造单元。固定压槽轮外圆表面为环形V型凹面。加压活动体可在外力作用下相对机体运动,带动活动压槽轮趋近固定压槽轮,并且因固定压槽轮的阻止而停止在压槽位置上。在压槽位置,活动压槽轮的环形V型凸面与与固定压槽轮的环形V型凹面相切,两个相切面在活动压槽轮轴线与固定压槽轮轴线所共线的平面内形成凹凸模配合关系。加压活动体在分离驱动组件作用下相对机体运动,带动活动压槽轮脱离压槽位置并停止在分离位置。在对软管管壁压槽时,在压槽位置,活动压槽轮的环形V型凸面在外力作用下从软管管壁外部一侧将所抵触的管壁压在位于管壁内部一侧的固定压槽轮的环形V型凹面上,利用固定压槽轮的环形V型凹面和活动压槽轮的环形V型凸面形成的凹凸模模压关系,并伴随管壁的旋转和向前推进,在软管管壁上旋压出螺旋V型凹槽。所述螺旋V型凹槽使得软管能方便地被轴向压缩。当活动压槽轮脱离压槽位置并最终停止在分离位置上时,软管管壁的压槽操作终止,随后绕制的软管管壁又恢复为筒形直壁状。The spiral groove pressing mechanism is composed of a pressurized movable body, a movable pressure groove wheel, a separation driving component and a fixed pressure groove wheel. The pressurizing movable body is movably connected to the body, and the separating drive assembly can drive the pressurizing movable body to move relative to the body to dynamically open and close the groove pressing function of the helical groove pressing mechanism. The movable pressure groove wheel is rotatably connected to the pressurized movable body. The outer surface of the movable pressure groove wheel is an annular V-shaped convex surface. The fixed pressure groove wheel is solidly connected to the front end of a second revolving roller, and is combined with the second revolving roller to form a movement synchronizing body. The fixed grooved roller and the second winding roller can be simplified into one part manufacturing unit. The outer surface of the fixed pressure groove wheel is an annular V-shaped concave surface. The pressurized movable body can move relative to the body under the action of external force, drive the movable pressure groove wheel to approach the fixed pressure groove wheel, and stop at the pressure groove position due to the blocking of the fixed pressure groove wheel. At the pressure groove position, the annular V-shaped convex surface of the movable pressure grooved wheel is tangent to the annular V-shaped concave surface of the fixed pressure grooved wheel, and the two tangent surfaces are in the plane where the axis of the movable pressure grooved wheel and the fixed pressure grooved wheel are collinear. Form the concave and convex mold matching relationship. The pressurized movable body moves relative to the body under the action of the separation drive assembly, and drives the movable pressure groove wheel to leave the pressure groove position and stop at the separation position. When grooving the hose wall, at the position of the groove, the annular V-shaped convex surface of the movable grooving wheel presses the opposing tube wall from the outer side of the hose tube wall to the inner side of the tube wall under the action of external force. On the annular V-shaped concave surface of the fixed pressure grooved wheel, the concave-convex die molding relationship formed by the annular V-shaped concave surface of the fixed pressure grooved wheel and the annular V-shaped convex surface of the movable pressure grooved wheel is used, and with the rotation and forward advancement of the pipe wall, Spin the spiral V-groove on the hose wall. The helical V-groove allows the hose to be easily compressed axially. When the movable pressure groove wheel leaves the pressure groove position and finally stops at the separation position, the pressure groove operation of the hose tube wall is terminated, and then the wound hose tube wall returns to a cylindrical straight wall shape.
进一步地,贴覆支撑基体上设置有支撑弧面。所述支撑弧面在其圆周弯曲方向上以主轴心线为环绕中心。在贴覆支撑基体中设置有弧形T状截面腔体。所述弧形T状截面腔体位于支撑弧面径向内侧。弧形T状截面腔体在其圆周弯曲方向上以主轴心线为环绕中心。沿主轴心线轴向,弧形T状截面腔体位于支撑弧面两端之间。在支撑弧面上设置衬带喂入口,所述衬带喂入口与弧形T状截面腔体连通。衬带喂入口与支撑弧面径向外侧空间连通。Further, a support arc surface is provided on the affixed support base. The supporting arc surface takes the main axis as the surrounding center in the circumferential bending direction thereof. An arc-shaped T-shaped section cavity is arranged in the affixed support base. The arc-shaped T-shaped section cavity is located radially inward of the support arc surface. The arc-shaped T-shaped section cavity is centered around the main axis in the circumferential bending direction thereof. Along the axial direction of the main axis, the arc-shaped T-shaped section cavity is located between the two ends of the supporting arc surface. A lining tape feeding port is provided on the supporting arc surface, and the lining tape feeding port is communicated with the arc-shaped T-shaped section cavity. The lining belt feeding port is communicated with the radial outer space of the supporting arc surface.
贴覆机构由第一牵拉机构、第二牵拉机构组成。The sticking mechanism is composed of a first pulling mechanism and a second pulling mechanism.
所述第一牵拉机构由第一座体、第一活动体、第一牵拉钩、第一驱动组件、第二驱动组件组成。所述第一座体活动连接在贴覆支撑基体上。第一座体在第一驱动组件驱动下能相对于贴覆支撑基体运动。所述第一驱动组件安装在贴覆支撑基体上。所述第一活动体活动连接在第一座体上。所述第一牵拉钩固性连接在第一活动体上。第一活动体在所述第二驱动组件的驱动下能相对于第一座体运动。第二驱动组件安装在第一座体上。第一牵拉钩能围绕主轴心线进行径向运动和圆周运动。The first pulling mechanism is composed of a first seat body, a first movable body, a first pulling hook, a first driving component, and a second driving component. The first seat body is movably connected to the covering support base. The first seat body can move relative to the covering support base under the driving of the first driving component. The first drive assembly is mounted on the affixed support base. The first movable body is movably connected to the first base body. The first pulling hook is fixedly connected to the first movable body. The first movable body can move relative to the first seat body under the driving of the second driving assembly. The second drive assembly is mounted on the first seat body. The first pulling hook can perform radial movement and circular movement around the main axis.
所述第二牵拉机构由第二座体、第二活动体、第三活动体、第二牵拉钩、第三驱动组件、第四驱动组件、第五驱动组件组成。所述第二座体活动连接在贴覆支撑基体上。第二座体在所述第三驱动组件驱动下能相对于贴覆支撑基体运动。第三驱动组件安装在贴覆支撑基体上。所述第二活动体活动连接在第二座体上。第二活动体在所述第四驱动组件的驱动下能相对于第二座体运动。第四驱动组件安装在第二座体上。所述第二牵拉钩固性连接在所述第三活动体上。第三活动体活动连接于第二活动体上。所述第五驱动组件驱动第三活动体相对于第二活动体运动。第五驱动组件安装在第二活动体上。第二牵拉钩能围绕主轴心线进行径向运动、圆周运动、轴向运动。The second pulling mechanism is composed of a second seat body, a second movable body, a third movable body, a second pulling hook, a third driving component, a fourth driving component, and a fifth driving component. The second seat body is movably connected to the covering support base. The second base body can move relative to the covering support base under the driving of the third driving component. The third drive assembly is mounted on the affixed support base. The second movable body is movably connected to the second base body. The second movable body can move relative to the second base body under the driving of the fourth driving assembly. The fourth drive assembly is mounted on the second base. The second pulling hook is fixedly connected to the third movable body. The third movable body is movably connected to the second movable body. The fifth driving assembly drives the third movable body to move relative to the second movable body. The fifth drive assembly is mounted on the second movable body. The second pulling hook can perform radial movement, circular movement and axial movement around the main axis.
进一步地,可使用带状片体卷曲而成的首尾搭接形式衬圈,衬圈输送装置将所搭载的带状片体输送进衬圈贴覆装置里,带状片体被衬圈贴覆装置卷曲成首尾搭接形式的衬圈并被贴覆在软管的管壁的内壁上。衬圈输送装置由固定支撑体、进料机构组成。所述固定支撑体与机体固性连接在一起,在制造上,固定支撑体可作为机体的一部分结构特征而随机体一起制造出来。所述进料机构由导向槽体、推料驱动组件和换位驱动组件组成。所述推料驱动组件安装在导向槽体上。所述导向槽体活动连接在固定支撑体上。所述换位驱动组件能驱动导向槽体相对于固定支撑体运动。换位驱动组件安装在固定支撑体上。导向槽体上设置导向槽腔,所述导向槽腔对置于其内的带状片体的输送起定位导向作用。导向槽体沿出料方向在导向槽腔末端设置有出料口和触压定位面。所述出料口上与所述触压定位面连接在一起。触压定位面能对带状片体施加限位作用。Further, a lining ring in the form of a head-to-tail overlap formed by rolling a strip-shaped sheet body can be used, and the strip-shaped sheet body carried by the lining-ring conveying device is transported into the lining-ring coating device, and the strip-shaped sheet body is covered by the lining ring. The device is crimped into a liner in the form of an end-to-end overlap and is applied to the inner wall of the tube wall of the hose. The liner conveying device consists of a fixed support body and a feeding mechanism. The fixed support body is solidly connected with the body. In manufacturing, the fixed support body can be manufactured together with the body as a part of the structural features of the body. The feeding mechanism is composed of a guiding groove body, a pushing drive assembly and a transposition drive assembly. The pusher drive assembly is installed on the guide groove body. The guide groove body is movably connected to the fixed support body. The displacement driving assembly can drive the guide groove body to move relative to the fixed support body. The transposition drive assembly is mounted on the fixed support body. The guide groove body is provided with a guide groove cavity, and the guide groove cavity plays a role of positioning and guiding for the conveying of the strip-shaped sheet body placed in the guide groove body. The guide groove body is provided with a discharge port and a contact pressure positioning surface at the end of the guide groove cavity along the discharge direction. The discharge port is connected with the contact pressure positioning surface. Touching the positioning surface can exert a limiting effect on the strip body.
进一步地,如果所使用衬圈上没有预先涂覆胶粘剂,则需增加涂胶操作,作为按需设置的软管内壁衬圈贴覆前置关联工序,故此设备选装涂胶装置。所述涂胶装置安装在三联运动同步体上。涂胶装置能够在三联运动同步体带动下围绕主轴心线转动并沿主轴心线作轴向移动。所述涂胶装置由供胶装置和喷头组成。所述涂胶装置在软管内部对管壁进行涂胶操作。Further, if there is no pre-applied adhesive on the used lining ring, it is necessary to increase the gluing operation as a pre-association process of applying the hose inner wall lining ring as required, so the equipment is equipped with a gluing device. The gluing device is installed on the triple motion synchronizing body. The gluing device can rotate around the main axis and move axially along the main axis driven by the triple motion synchronizing body. The gluing device is composed of a gluing device and a spray head. The gluing device performs gluing operation on the pipe wall inside the hose.
进一步地,机体上设置主中空轴伸,所述主中空轴伸具有主中空轴伸内圆表面和主中空轴伸外圆表面。所述主中空轴伸内圆表面所包含的腔体空间前后贯通。主中空轴伸内圆表面和主中空轴伸外圆表面环绕主轴心线布置。主中空轴伸内圆表面作为主安装面使用。主中空轴伸的主中空轴伸内圆表面与主中空轴伸外圆表面之间设置导向键槽,导向方向为主轴心线轴向。Further, a main hollow shaft extension is arranged on the body, and the main hollow shaft extension has an inner circular surface of the main hollow shaft extension and an outer circular surface of the main hollow shaft extension. The cavity space included in the inner circular surface of the main hollow shaft extension runs through front and rear. The inner circular surface of the main hollow shaft extension and the outer circular surface of the main hollow shaft extension are arranged around the main axis. The inner circular surface of the main hollow shaft extension is used as the main mounting surface. A guide keyway is arranged between the inner circular surface of the main hollow shaft extension and the outer circular surface of the main hollow shaft extension, and the guiding direction is the axial direction of the main shaft centerline.
第一驱动体设置有第一驱动体内圆表面和第一驱动体外圆表面。所述第一驱动体内圆表面和第一驱动体外圆表面同轴心。所述第一驱动体外圆表面前后滑动连接在主中空轴伸内圆表面上。第二驱动体设置有第二驱动体内圆表面和第二驱动体外圆表面。所述第二驱动体内圆表面和第二驱动体外圆表面同轴心。第二驱动体外圆表面转动连接在第一驱动体内圆表面上。第二驱动体内圆表面所包含的腔体空间用于穿设管线。The first driving body is provided with a first driving inner circular surface and a first driving outer circular surface. The inner circular surface of the first driving and the outer circular surface of the first driving are concentric. The outer circular surface of the first drive is slidably connected to the inner circular surface of the main hollow shaft extension forward and backward. The second driving body is provided with a second driving inner circular surface and a second driving outer circular surface. The inner circular surface of the second driving and the outer circular surface of the second driving are concentric. The outer peripheral surface of the second driving is rotatably connected to the inner peripheral surface of the first driving. The cavity space included in the inner circular surface of the second drive is used for passing the pipeline.
二、一种软管生产工艺,该工艺的实施是在上面所述设备的配合下完成,所述工艺包括以下步骤:2. A hose production process, the implementation of which is completed with the cooperation of the above-mentioned equipment, and the process includes the following steps:
S1、衬圈制备:S1, gasket preparation:
衬圈可以是整体成型无缝环形衬圈或者是带状片体卷曲而成的首尾搭接形式衬圈。The gasket can be a seamless annular gasket formed integrally or a gasket in the form of end-to-end overlapping formed by rolling a strip-shaped sheet.
进一步地,如果采用首尾搭接形式衬圈,则所述带状片体长度应满足带状片体被卷曲成衬圈并贴覆在软管的管壁的内壁上时,带状片体首尾在圆周方向上具有符合要求的重叠长度。Further, if the gasket in the form of end-to-end overlap is adopted, the length of the strip-shaped sheet should satisfy the requirement that when the strip-shaped sheet is curled into a gasket and attached to the inner wall of the pipe wall of the hose, the strip-shaped sheet is end-to-end. Have the required overlapping length in the circumferential direction.
带状片体的前端加工有第一牵拉工艺孔,后端加工有第二牵拉工艺孔。衬圈贴覆装置的牵拉钩挂取牵拉工艺孔,对带状片体施加作用力,牵拉带动带状片体完成相关操作。The front end of the strip body is machined with a first pulling process hole, and the rear end is machined with a second pulling process hole. The pulling hook of the lining ring attaching device is hooked to the pulling process hole, exerting force on the belt-shaped sheet body, and pulling and driving the belt-shaped sheet body to complete the relevant operations.
带状片体的一端加工有凸型搭接榫口,另一端加工有凹型搭接榫口。贴覆操作时,衬圈贴覆装置利用带状片体上的凸型搭接榫口和凹型搭接榫口,使衬圈首尾形成榫口搭接结构,所述榫口搭接结构能阻止衬圈首尾连接的松脱,使衬圈能紧紧贴覆在软管的管壁的内壁上。One end of the strip-shaped sheet body is processed with a convex overlapping tenon, and the other end is processed with a concave overlapping tenon. During the lamination operation, the lining ring lamination device utilizes the convex lap joint and the concave lap joint tenon on the strip body to form a mortise lap joint structure at the head and tail of the lining ring, which can prevent The loosening of the end-to-end connection of the lining ring enables the lining ring to be tightly attached to the inner wall of the pipe wall of the hose.
S2、制取软管的第一直壁区段:S2. To prepare the first straight wall section of the hose:
启动软管旋绕装置的旋绕胎心模运转,开始绕制软管,软管的管壁由其所包覆的旋绕胎心模开始,围绕主轴心线旋转并沿主轴心线向前推进,在此过程中,关闭压槽功能,活动压槽轮处于分离位置,所旋绕的软管的管壁呈筒形直壁状,未被旋压螺旋V型凹槽。当软管前端推进到第一界限时,开启压槽功能,操控活动压槽轮从分离位置运动至压槽位置,活动压槽轮从软管外部将管壁压在处于软管内部的固定压槽轮上,由此位置开始在管壁上旋压螺旋V型凹槽。当软管前端越过第一界限并推进到第二界限时,暂停旋绕胎心模运转。Start the operation of the revolving tire core mold of the hose winding device, and start to wind the hose. The tube wall of the hose starts from the revolving tire core mold covered by it, rotates around the main center line and pushes forward along the main center line. , During this process, the pressure groove function is turned off, the movable pressure groove wheel is in the separation position, and the tube wall of the coiled hose is cylindrical and straight, and the spiral V-shaped groove is not spun. When the front end of the hose is advanced to the first limit, the pressure groove function is turned on, and the movable pressure groove wheel is controlled to move from the separation position to the pressure groove position. The movable pressure groove wheel presses the pipe wall from the outside of the hose to the fixed pressure inside the hose. On the sheave, starting from this position, spin the spiral V-groove on the pipe wall. When the front end of the hose crosses the first limit and advances to the second limit, the operation of the heart mold is suspended.
位于软管前端的未被旋压螺旋V型凹槽的软管管段称作第一直壁区段,其管壁呈筒形直壁状,便于在该段管壁的内壁上贴覆衬圈,此时,第一直壁区段已经推进到贴覆切割工位区域内。The hose pipe section at the front end of the hose that is not spun with the spiral V-shaped groove is called the first straight wall section, and its pipe wall is in the shape of a cylindrical straight wall, which is convenient for lining the inner wall of the pipe wall of this section. , at this time, the first straight wall section has been advanced into the area of the cladding cutting station.
所述第一界限为一个假想的垂直于主轴心线的几何平面,位于固定压槽轮前方。The first limit is an imaginary geometric plane perpendicular to the main axis and located in front of the fixed pressure groove wheel.
所述第二界限为一个假想的垂直于主轴心线的几何平面,位于第一界限前方。The second limit is an imaginary geometric plane perpendicular to the main axis and located in front of the first limit.
所述贴覆切割工位区域就是第一界限到第二界限之间的空间区域。The covering cutting station area is the space area between the first limit and the second limit.
S3、在第一直壁区段内壁上贴覆衬圈:S3. Apply a gasket on the inner wall of the first straight wall section:
操控主驱动组合体和涂胶装置,对第一直壁区段内壁进行涂胶操作。The main driving assembly and the gluing device are operated to carry out gluing operation on the inner wall of the first straight wall section.
操控主驱动组合体和衬圈贴覆装置,对第一直壁区段内壁进行衬圈贴覆操作。The main drive assembly and the lining ring covering device are operated to carry out the lining covering operation on the inner wall of the first straight wall section.
S4、将备用衬圈装入衬圈贴覆装置。S4. Load the spare lining ring into the lining ring sticking device.
S5、制取第一伸缩区段和第二直壁区段:S5, make the first telescopic section and the second straight wall section:
恢复旋绕胎心模运转,继续绕制软管并保持压制螺旋V型凹槽。Resume the operation of the convoluted tire core mold, continue to wind the hose and keep pressing the spiral V-groove.
软管前端越过第二界限进入衬圈装料工位区域,当软管前端推进到第三界限时,关闭压槽功能,操控活动压槽轮使之由压槽位置运动至分离位置,结束在软管管壁上压制螺旋V型凹槽。软管绕制继续进行,开始软管的第二直壁区段的制取,此时所绕制的软管的管壁又恢复成筒形直壁状。The front end of the hose crosses the second limit and enters the area of the bushing loading station. When the front end of the hose advances to the third limit, the pressure groove function is turned off, and the movable pressure groove wheel is controlled to move from the pressure groove position to the separation position, ending at The helical V-groove is pressed on the hose wall. The winding of the hose continues, and the production of the second straight wall section of the hose begins, and the tube wall of the wound hose now returns to a cylindrical straight wall shape.
所述第三界限为一个假想的垂直于主轴心线的几何平面,位于第二界限前方。The third limit is an imaginary geometric plane perpendicular to the main axis and located in front of the second limit.
所述衬圈装料工位区域是指第二界限前方的空间区域。The gasket loading station area refers to the space area in front of the second limit.
当软管前端推进到第四界限时,开启压槽功能,操控活动压槽轮从分离位置运动至压槽位置,恢复在软管管壁上压制螺旋V型凹槽,同时也完成了第二直壁区段的制取。所制取的第二直壁区段管壁呈筒形直壁状,便于在该段管壁的内壁上贴覆衬圈。When the front end of the hose is advanced to the fourth limit, the pressure groove function is activated, the movable pressure groove wheel is controlled to move from the separation position to the pressure groove position, and the spiral V-shaped groove is pressed on the wall of the hose, and the second groove is also completed. Preparation of straight wall sections. The prepared tube wall of the second straight wall section is in the shape of a cylindrical straight wall, so that the inner wall of the section tube wall can be easily covered with a lining ring.
所述第四界限为一个假想的垂直于主轴心线的几何平面,位于第三界限前方。The fourth limit is an imaginary geometric plane perpendicular to the main axis and located in front of the third limit.
软管绕制继续进行。当软管前端推进到第五界限时,暂停旋绕胎心模运转,此时第二直壁区段已经推进到贴覆切割工位区域内,并且第二直壁区段处于跨越切割面的位置,即第二直壁区段两端分别处于切割面一前一后的位置。Hose winding continues. When the front end of the hose is advanced to the fifth limit, the rotation of the tire core mold is suspended, at this time the second straight wall section has been advanced to the area of the covering cutting station, and the second straight wall section is in a position across the cutting surface , that is, the two ends of the second straight wall section are respectively located in one tandem on the cutting surface.
所述第五界限为一个假想的垂直于主轴心线的几何平面,位于第四界限前方。The fifth limit is an imaginary geometric plane perpendicular to the main axis and located in front of the fourth limit.
所述切割面为一个假想的垂直于主轴心线的几何平面,位于位于第一界限与第二界限之间。The cutting plane is an imaginary geometric plane perpendicular to the main axis, located between the first limit and the second limit.
软管的第一直壁区段与第二直壁区段之间的管段部分称为第一伸缩区段,第一伸缩区段管壁上压制有螺旋V型凹槽,便于软管轴向压缩。The pipe section between the first straight wall section and the second straight wall section of the hose is called the first telescopic section, and a spiral V-shaped groove is pressed on the pipe wall of the first telescopic section to facilitate the axial direction of the hose. compression.
S6、在第二直壁区段内壁上贴覆衬圈:S6. Apply a gasket on the inner wall of the second straight wall section:
操控主驱动组合体和涂胶装置,对第二直壁区段内壁进行涂胶操作。Operate the main drive assembly and the gluing device to gluing the inner wall of the second straight wall section.
操控主驱动组合体和衬圈贴覆装置,对第二直壁区段内壁进行衬圈贴覆操作。The main driving assembly and the lining ring covering device are operated to carry out the lining covering operation on the inner wall of the second straight wall section.
S7、截取第一成品管段:S7. Intercept the first finished pipe section:
操控主驱动组合体和管段切割装置,使位于软管内部的切割刀具沿切割面切割第二直壁区段,将第二直壁区段分割成第二直壁区段前半段和第二直壁区段后半段。所切下的管段称作第一成品管段,所述第一成品管段按前后顺序依次包括第一直壁区段、第一伸缩区段和第二直壁区段前半段三部分。第一成品管段前后两端的管壁的内壁上均贴覆有衬圈。Operate the main drive assembly and the pipe section cutting device, so that the cutting tool located inside the hose cuts the second straight wall section along the cutting surface, and divides the second straight wall section into the first half of the second straight wall section and the second straight wall section. The latter half of the wall segment. The cut pipe section is called the first finished pipe section, and the first finished pipe section sequentially includes three parts: the first straight wall section, the first telescopic section and the first half of the second straight wall section. The inner walls of the pipe walls at the front and rear ends of the first finished pipe section are covered with lining rings.
S8、将第一成品管段移离当前加工工位;S8. Move the first finished pipe section away from the current processing station;
操控成品卸料装置,将第一成品管段移离当前加工工位。Control the finished product unloading device to move the first finished product pipe section away from the current processing station.
S9、将备用衬圈装入衬圈贴覆装置。S9. Load the spare lining ring into the lining ring sticking device.
S10、制取第二伸缩区段和第三直壁区段:S10, prepare the second telescopic section and the third straight wall section:
恢复旋绕胎心模运转,继续绕制软管并同时保持压制螺旋V型凹槽,软管前端越过第二界限进入衬圈装料工位区域。The operation of the revolving tire core mold is resumed, and the hose is continued to be wound while maintaining the pressing of the spiral V-shaped groove.
当软管前端,也就是第二直壁区段后半段的前端推进到第三界限时,关闭压槽功能,操控活动压槽轮使之由压槽位置运动至分离位置,结束在软管管壁上压制螺旋V型凹槽。软管绕制继续进行,开始软管的第三直壁区段的制取,此时的管壁又恢复成筒形直壁状。When the front end of the hose, that is, the front end of the second half of the second straight wall section, advances to the third limit, the pressure groove function is turned off, and the movable pressure groove wheel is controlled to move from the pressure groove position to the separation position, ending at the hose. Spiral V-shaped grooves are pressed on the pipe wall. The winding of the hose continues, and the production of the third straight wall section of the hose begins, and the tube wall at this time returns to a cylindrical straight wall shape.
当软管前端推进到第四界限时,开启压槽功能,操控活动压槽轮从分离位置运动至压槽位置,恢复在软管管壁上压制螺旋V型凹槽,同时也结束了第三直壁区段的制取。所制取的第三直壁区段管壁呈筒形直壁状,便于在该段管壁的内壁上贴覆衬圈。When the front end of the hose is advanced to the fourth limit, the pressure groove function is turned on, the movable pressure groove wheel is controlled to move from the separation position to the pressure groove position, and the spiral V-shaped groove is pressed on the wall of the hose, and the third Preparation of straight wall sections. The pipe wall of the third straight wall section prepared is in the shape of a cylindrical straight wall, which is convenient for lining the inner wall of the pipe wall with a lining ring.
软管绕制继续进行。当软管前端推进到第五界限时,暂停旋绕胎心模运转,此时第三直壁区段已经推进到贴覆切割工位区域内,并且第三直壁区段处于跨越切割面的位置,即第三直壁区段两端分别处于切割面一前一后的位置。Hose winding continues. When the front end of the hose is advanced to the fifth limit, the rotation of the tire core mold is suspended. At this time, the third straight wall section has been advanced into the area of the covering cutting station, and the third straight wall section is in the position of crossing the cutting surface. , that is, the two ends of the third straight wall section are respectively in the positions of the cutting surfaces one in front and one behind.
S11、在第三直壁区段内壁上贴覆衬圈:S11. Apply a gasket on the inner wall of the third straight wall section:
操控主驱动组合体和涂胶装置,对第三直壁区段内壁进行涂胶操作。Control the main drive assembly and the gluing device to gluing the inner wall of the third straight wall section.
操控主驱动组合体和衬圈贴覆装置,对第三直壁区段内壁进行衬圈贴覆操作。The main drive assembly and the lining ring covering device are operated to carry out the lining covering operation on the inner wall of the third straight wall section.
S12、截取第二成品管段:S12. Intercept the second finished pipe section:
操控主驱动组合体和管段切割装置,使位于软管内部的切割刀具沿切割面切割第三直壁区段,将第三直壁区段分割成第三直壁区段前半段和第三直壁区段后半段,所切下的管段称作第二成品管段。所述第二成品管段按前后顺序依次包括第二直壁区段后半段、第二伸缩区段和第三直壁区段前半段三部分。第二成品管段前后两端的管壁的内壁上均贴覆有衬圈。Operate the main drive assembly and the pipe section cutting device, so that the cutting tool located inside the hose cuts the third straight wall section along the cutting surface, and divides the third straight wall section into the first half of the third straight wall section and the third straight wall section. The second half of the wall section, the cut pipe section is called the second finished pipe section. The second finished pipe section sequentially includes three parts: the second half of the second straight wall section, the second telescopic section and the first half of the third straight wall section. The inner walls of the pipe walls at the front and rear ends of the second finished pipe section are covered with lining rings.
S13、将第二成品管段移离当前加工工位;S13, moving the second finished pipe section away from the current processing station;
操控成品卸料装置,将第二成品管段移离当前加工工位。Control the finished product unloading device to move the second finished product pipe section away from the current processing station.
S14、循环执行步骤S9~S13,即可重复制取第二成品管段。S14. Steps S9 to S13 are executed cyclically, and the second finished pipe section can be repeatedly taken.
本发明区分描述第一成品管段与第二成品管段的制取工艺,是因为第一成品管段的制取起自未贴覆内壁衬圈的软管管壁的初始绕制;而第二成品管段的制取起自已经贴覆了内壁衬圈的软管管壁;所以本发明按工艺逻辑顺序先描述作为第二成品管段制取前提的第一成品管段的制取工艺,随后再描述第二成品管段制取工艺;应该理解的是,所述第一成品管段与第二成品管段,分别代表按不同制取工艺初始条件下的软管制成品的两种类型;并且应该进一步理解的是,所述第一界限、第二界限、第三界限、第四界限、第五界限、切割面这一系列假想几何平面,意在描述制取工艺过程中的软管在向前推进过程中的不同停留位置;在实际生产中,为满足用户不同需求,所截取的每一个案的第一成品管段或第二成品管段的长度尺寸是可能不同的,所以在制取每一个案的第一成品管段或第二成品管段时,所述第一界限、第二界限、第三界限、第四界限、第五界限、切割面这一系列假想几何平面,相互间的具体距离尺寸,包括相对于设备的距离尺寸,和其他个案的第一成品管段或第二成品管段相比,可能不尽相同;但对应于每一个案的成品管段自身,所述第一界限、第二界限、第三界限、第四界限、第五界限、切割面这一系列假想几何平面,各自之间的前后相对位置关系,以及和设备之间的前后相对位置关系,在每一个案的成品管段的制取过程中不变。再者,所述第一界限位于第二界限的前方,仅定性描述两者位置的谁先谁后,无关乎两者之间的具体距离多少,所以,应该理解的是,所述第一成品管段的每一个案与第二成品管段的每一个案,并不一定共用某一组具有固定相互距离的第一界限、第二界限、第三界限、第四界限、第五界限、切割面这一系列假想几何平面。The present invention distinguishes and describes the production process of the first finished pipe section and the second finished pipe section, because the production of the first finished pipe section starts from the initial winding of the hose wall without the inner wall liner; and the second finished pipe section The production process starts from the hose pipe wall that has been covered with the inner wall lining; therefore, the present invention first describes the production process of the first finished pipe section as a prerequisite for the production of the second finished pipe section in the logical sequence of the process, and then describes the second finished pipe section. The production process of the finished pipe section; it should be understood that the first finished pipe section and the second finished pipe section respectively represent two types of finished hose products under different initial conditions of the production process; and it should be further understood that , the first limit, the second limit, the third limit, the fourth limit, the fifth limit, and the cutting plane are a series of imaginary geometric planes, which are intended to describe the movement of the hose during the production process during the advancing process. Different stop positions; in actual production, in order to meet the different needs of users, the length dimension of the first finished pipe section or the second finished pipe section of each case may be different, so the first finished product of each case is prepared. In the case of a pipe section or a second finished pipe section, the first limit, the second limit, the third limit, the fourth limit, the fifth limit, and the cutting surface are a series of imaginary geometric planes, and the specific distance between them, including relative to the equipment The distance dimension may be different from that of the first or second finished pipe segment in other cases; but corresponding to the finished pipe segment itself in each case, the first limit, second limit, third limit, A series of imaginary geometric planes such as the fourth limit, the fifth limit, and the cutting plane, the relative positional relationship between them, and the relative positional relationship between them and the equipment, are not used in the production process of the finished pipe section of each case. Change. Furthermore, the first limit is located in front of the second limit, and only qualitatively describes the position of the two, regardless of the specific distance between the two. Therefore, it should be understood that the first finished product Each case of the pipe segment and each case of the second finished pipe segment do not necessarily share a certain set of first, second, third, fourth, fifth, cut surfaces with fixed mutual distances. A series of imaginary geometric planes.
为了加深对本发明的理解,下面将结合实施例和附图对本发明作进一步详述,该实施例仅用于解释本发明,并不构成对本发明保护范围的限定。In order to deepen the understanding of the present invention, the present invention will be described in further detail below with reference to the embodiments and the accompanying drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.
附图说明Description of drawings
图1为实施例设备左前向下方位的立体结构图。FIG. 1 is a three-dimensional structural view of the device of the embodiment from the front left and downward.
图2为图1中标记I所示局部区域的放大图。FIG. 2 is an enlarged view of the local area indicated by the mark I in FIG. 1 .
图3为实施例设备左后向下方位的立体结构图。FIG. 3 is a three-dimensional structural view of the device of the embodiment from the left rear and downward orientation.
图4为实施例设备右前向下方位的立体结构图。FIG. 4 is a three-dimensional structural view of the device of the embodiment from the front right and downward.
图5为实施例设备的主视图。FIG. 5 is a front view of the apparatus of the embodiment.
图6为实施例设备的俯视图。FIG. 6 is a top view of an embodiment apparatus.
图7为实施例设备的左视图。FIG. 7 is a left side view of the example apparatus.
图8为图7中标记II所示局部区域的放大图。FIG. 8 is an enlarged view of the local area indicated by the mark II in FIG. 7 .
图9为图5中标记A所示方位的剖视图,该剖视图按活动压槽轮处于分离位置时画出。FIG. 9 is a sectional view of the orientation indicated by the mark A in FIG. 5 , the sectional view is drawn when the movable pressure sheave is in the disengaged position.
图10为图5中标记A所示方位的剖视图,该剖视图按活动压槽轮处于压槽位置时画出。Fig. 10 is a sectional view of the orientation indicated by the mark A in Fig. 5, the sectional view is drawn when the movable pressure groove wheel is in the pressure groove position.
图11为图5中标记B所示方位的剖视图。FIG. 11 is a cross-sectional view at the orientation indicated by the mark B in FIG. 5 .
图12为衬圈贴覆装置主视图。FIG. 12 is a front view of the gasket coating device.
图13为图12中标记C所示方位的剖视图。FIG. 13 is a cross-sectional view at the orientation indicated by the mark C in FIG. 12 .
图14为贴覆支撑基体左前向下方位的立体结构图。FIG. 14 is a three-dimensional structural view of the left front and downward orientation of the sticking support base.
图15为导向槽体右前向上方位的立体结构图。Figure 15 is a three-dimensional structural view of the guide groove body in an upward direction from the right front.
图16为导向槽体右前向下方位的立体结构图。Figure 16 is a three-dimensional structural view of the guide groove body in the right front and downward orientation.
图17为三联运动同步体主视图。Fig. 17 is a front view of the triple motion synchronizing body.
图18为带状片体平面展开方向主视图。Fig. 18 is a front view of the strip-shaped sheet body in the direction of plane development.
图19为用带状片体卷曲而成的首尾搭接形式衬圈左前向下方位的立体结构图,该图按衬圈首尾榫口搭接前画出。Fig. 19 is a perspective view of the front left and downward direction of the gasket in the form of head-to-tail overlap formed by rolling a strip-shaped sheet, the figure is drawn before the head-to-tail mortise of the gasket is overlapped.
图20为用带状片体卷曲而成的首尾搭接形式衬圈左前向下方位的立体结构图,该图按衬圈首尾榫口搭接后画出。Figure 20 is a three-dimensional structural view of the front left and downward direction of the gasket in the form of head-to-tail overlap formed by curling a strip-shaped sheet, and the figure is drawn according to the overlapping of the head and tail of the gasket.
图21~图29为描述将带状片体装入衬圈贴覆装置及贴覆衬圈过程的示意图,其中:Figures 21 to 29 are schematic diagrams describing the process of loading the strip-shaped sheet into the gasket coating device and the gasket coating process, wherein:
图21为第一牵拉钩挂取第一牵拉工艺孔的示意图;21 is a schematic diagram of the first pulling hook hooking the first pulling process hole;
图22为图21中标记D所示方位的向视图;Figure 22 is a view from the direction indicated by the mark D in Figure 21;
图23为第一牵拉钩牵拉带动带状片体的前端部分进入弧形T状截面腔体的示意图;Figure 23 is a schematic diagram of the front end portion of the strip-shaped sheet body being pulled and driven by the first pulling hook into the arc-shaped T-shaped cross-sectional cavity;
图24为将带状片体卷绕在贴覆支撑基体的支撑弧面上的示意图;Figure 24 is a schematic diagram of winding the strip-shaped sheet body on the support arc surface that is covered with the support base;
图25为图24中标记E所示方位的向视图;Figure 25 is a view from the orientation indicated by the mark E in Figure 24;
图26为图25中标记III所示局部区域的放大图;Fig. 26 is an enlarged view of the partial area indicated by mark III in Fig. 25;
图27为将蜷曲收缩的带状片体径向扩张,首尾接榫搭接成衬圈并贴覆在软管内壁上的示意图;Figure 27 is a schematic diagram of radially expanding the curled and contracted strip-shaped sheet body, and the end joints are overlapped to form a lining ring and attached to the inner wall of the hose;
图28为图27中标记F所示方位的向视图;Figure 28 is a view from the orientation indicated by the mark F in Figure 27;
图29为图28中标记IV所示局部区域的放大图。FIG. 29 is an enlarged view of the local area indicated by the mark IV in FIG. 28 .
图30~图46为软管生产工艺步骤S2~S12的示意图。30 to 46 are schematic diagrams of steps S2 to S12 of the hose production process.
图47为第一成品管的立体结构图。FIG. 47 is a perspective structural view of the first finished tube.
附图标记说明:1000-机体;1100-主中空轴伸;1110-主安装面;1120-主中空轴伸外圆表面;1130-导向键槽;2000-软管旋绕装置;2100-旋绕胎心模;2110-第一旋绕辊组件;2111-第一旋绕辊;2112-辊齿轮;2120-第二旋绕辊;2200-主动力机构;2210-中间齿轮;2220-传动组件;2221-第一齿轮;2222-第二齿轮;2230-主驱动马达;2300-螺旋槽压制机构;2310-加压活动体;2320-活动压槽轮;2321-环形V型凸面;2330-分离驱动组件;2331-分离驱动器;2332-加压弹簧;2340-固定压槽轮;2341-环形V型凹面;3000-主驱动组合体;3100-第一驱动体;3110-第-驱动体内圆表面;3120-第一驱动体外圆表面;3200-第二驱动体;3210-第二驱动体内圆表面;3220-第二驱动体外圆表面;3300-第一动力机构;3310-第-动力马达;3320-第一动力支座;3330-第一动力齿轮;3340-第一动力齿条;3400-第二动力机构;3410-第二动力马达;3420-第二动力支座;3430-第二动力齿轮;3440-第二从动齿轮;40000-衬圈贴覆装置;41000-贴覆支撑基体;41100-支撑弧面;41200-外圆面轴伸;41300-衬带喂入口;41400-弧形T状截面腔体;42000-贴覆机构;42100-第一牵拉机构;42110-第-座体;42111-第一齿轮套;42112-第一导槽体;42120-第一活动体;42130-第一牵拉钩;42140-第一驱动组件;42141-第一驱动马达;42142-第一驱动齿轮;42150-第二驱动组件;42151-第二驱动马达;42152-第二驱动齿轮;42200-第二牵拉机构;42210-第二座体;42211-第二齿轮套;42212-第二导槽体;42220-第二活动体;42221-第二柱体;42222-第二导槽体;42230-第三活动体;42240-第二牵拉钩;42250-第三驱动组件;42251-第三驱动马达;42252-第三驱动齿轮;42253-第三驱动支座;42260-第四驱动组件;42261-第四驱动马达;42262-第四驱动齿轮;42270-第五驱动组件;5000-管段切割装置;5100-切割支撑基体;5200-切割驱动组件;5210-摆臂驱动马达;5220-摆臂;5230-切割马达;5300-切割刀具;6000-涂胶装置;6100-喷头;6200-供胶装置;7000-衬圈输送装置;7100-固定支撑体;7200-进料机构;7210-导向槽体;7211-导向槽腔;7212-出料口;7213-触压定位面;7214-导向槽体换位内圆孔;7220-推料驱动组件;7221-推料驱动马达;7222-推料驱动轮;7223-驱动压轮;7224-驱动压轮座;7230-换位驱动组件;7231-换位驱动器;7232-驱动器座;8000-三联运动同步体;80000-成品管段卸料装置;9000-带状片体;9100-第一牵拉工艺孔;9200-第二牵拉工艺孔;9210-第二牵拉过孔;9220-第二牵拉锁止孔;9300-凸型搭接榫口;9400-凹型搭接榫口;10000-衬圈;11000-带状片体首尾榫口搭接前;12000-带状片体首尾榫口搭接后;20000-软管;21000-螺旋V型凹槽;30000-涂胶;50000-衬圈贴覆;0001-主轴心线;0002-第一旋绕辊轴心线;0003-第二旋绕辊轴心线;P1-上料对准位置;P2-导向槽体避让位置;P3-第一牵拉穿钩位置;P4-第一牵拉缩圈位置;P5-第二牵拉周向穿钩位置;P6-第二牵拉前后穿钩位置;P7-第二牵拉钩锁止位置;P8-第一牵拉扩圈位置;P9-第一牵拉扩圈脱钩位置;P10-第二牵拉扩圈位置;P11-分离位置;P12-压槽位置;P13-衬带喂入口与出料口前后对齐位置;P14-切割面;X1-第一界限;X2-第二界限;X3-第三界限;X4-第四界限;X5-第五界限;Q1-贴覆切割工位区域;Q2-衬圈装料工位区域;D1-第一直壁区段;D2-第二直壁区段;D3-第一伸缩区段;D4-第二直壁区段前半段;D5-第二直壁区段后半段;D6-第一成品管段;D7-第三直壁区段;D8-第二伸缩区段;D9-第三直壁区段前半段;D10-第三直壁区段后半段;D11-第二成品管段;K-最大外廓包络直径;N-最小内壁包络直径。Description of reference numerals: 1000-body; 1100-main hollow shaft extension; 1110-main installation surface; 1120-outer surface of main hollow shaft extension; 1130-guide keyway; 2000-hose winding device; 2100-winding tire core mold ; 2110 - the first winding roller assembly; 2111 - the first winding roller; 2112 - the roller gear; 2120 - the second winding roller; 2200 - the main power mechanism; 2210 - the intermediate gear; 2222-Second gear; 2230-Main drive motor; 2300-Spiral groove pressing mechanism; 2310-Pressurized movable body; ; 2332-compression spring; 2340-fixed pressure groove wheel; 2341-annular V-shaped concave surface; 3000-main drive assembly; 3100-first drive body; 3200-second driving body; 3210-second driving inner surface; 3220-second driving outer surface; 3300-first power mechanism; 3310-first-power motor; 3320-first power support; 3330-first power gear; 3340-first power rack; 3400-second power mechanism; 3410-second power motor; 3420-second power support; 3430-second power gear; 3440-second driven Gear; 40000- Liner coating device; 41000- Coating support base; 41100- Support arc surface; 41200- Cylindrical surface shaft extension; 41300- Lining belt feeding inlet; Attachment mechanism; 42100-first pulling mechanism; 42110-first-seat body; 42111-first gear sleeve; 42112-first guide groove body; 42120-first movable body; 42130-first pulling hook; 42140 - first drive assembly; 42141 - first drive motor; 42142 - first drive gear; 42150 - second drive assembly; 42151 - second drive motor; 42152 - second drive gear; 42200 - second pulling mechanism; 42210 -Second seat body; 42211-Second gear sleeve; 42212-Second guide groove body; 42220-Second movable body; 42221-Second cylinder body; 42240-second pulling hook; 42250-third drive assembly; 42251-third drive motor; 42252-third drive gear; 42253-third drive support; 42260-fourth drive assembly; 42261-fourth drive motor ; 42262 - Fourth drive gear; 42270 - Fifth drive assembly; 5000 - Pipe section cutting device; 5100 - Cutting support base; 5200 - Cutting drive assembly; 5210 - Swing arm drive Motor; 5220-swing arm; 5230-cutting motor; 5300-cutting tool; 6000-gluing device; 6100-spray head; 6200-gluing device; Mechanism; 7210-guide groove body; 7211-guide groove cavity; 7212-discharge port; 7213-contact pressure positioning surface; 7214-guide groove body transposition inner circular hole; 7220-material push drive assembly; Motor; 7222-Pushing Drive Wheel; 7223-Drive Press Wheel; 7224-Drive Press Wheel Base; 7230-Transposition Drive Assembly; 7231-Transposition Drive; 7232-Driver Seat; Pipe section unloading device; 9000-belt sheet body; 9100-first pulling process hole; 9200-second pulling process hole; 9210-second pulling through hole; 9220-second pulling locking hole; 9300 -Male lap joint; 9400-Concave lap joint; 10000-Ring; 11000-Before lap joint of strip body; 12000-After lap joint of strip body; 20000-Soft Tube; 21000-spiral V-groove; 30000-gluing; 50000-lining coating; 0001-main axis; 0002-first winding roller axis; 0003-second winding roller axis; P1 - Feeding alignment position; P2- Guiding groove avoidance position; P3- The position of the first pulling hook; P4- The position of the first pulling and shrinking ring; P5- The position of the second pulling circumferential hook; P6- The first 2. The hook position before and after pulling; P7- the locking position of the second pulling hook; P8- the first pulling and expanding ring position; P9- the first pulling and expanding ring unhooking position; P10- the second pulling and expanding ring position; P11-separation position; P12-groove position; P13-alignment position of lining belt feeding inlet and outlet; P14-cutting surface; X1-first limit; X2-second limit; X3-third limit; X4- Fourth limit; X5-fifth limit; Q1-cladding cutting station area; Q2-ring loading station area; D1-first straight wall section; D2-second straight wall section; D3-th A telescopic section; D4 - the first half of the second straight wall section; D5 - the second half of the second straight wall section; D6 - the first finished pipe section; D7 - the third straight wall section; D8 - the second telescopic zone D9-the first half of the third straight wall section; D10 - the second half of the third straight wall section; D11 - the second finished pipe section; K - the maximum outer envelope diameter; N - the minimum inner wall envelope diameter.
具体实施方式Detailed ways
在本发明的描述中,需要理解的是,如果涉及到方位描述,例如上、下、左、右、前、后、前端、后端等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that, if the orientation description is involved, for example, the orientation or positional relationship indicated by up, down, left, right, front, rear, front, rear, etc. is based on the orientation shown in the drawings Or the positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本发明的描述中,如果出现若干、大于、小于、超过、以上、以下、以内等词,其中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。In the description of the present invention, if there are words such as several, greater than, less than, more than, above, below, within, etc., where the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, more than etc. shall be understood as not including this number, and above, below, within, etc., shall be understood as including this number.
如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
一、请参阅图1~图29,本发明实施例的一种软管生产设备,由机体1000、软管旋绕装置2000、主驱动组合体3000、衬圈贴覆装置40000、管段切割装置5000、涂胶装置6000、衬圈输送装置7000、成品管段卸料装置80000组成。1. Please refer to FIG. 1 to FIG. 29. A hose production equipment according to an embodiment of the present invention consists of a
如图5所示,机体1000上设置向后延伸的主中空轴伸1100,主中空轴伸1100具有主中空轴伸内圆表面和主中空轴伸外圆表面1120。主中空轴伸内圆表面所包含的腔体空间前后贯通。将主中空轴伸内圆表面和主中空轴伸外圆表面1120所共有的轴心线设置为主轴心线0001。将主中空轴伸内圆表面设置为主安装面1110。主中空轴伸1100的主中空轴伸内圆表面与主中空轴伸外圆表面1120之间设置导向键槽1130,导向方向为主轴心线0001轴向。As shown in FIG. 5 , the
如图1~图6、图9、图11所示,软管旋绕装置2000由旋绕胎心模2100、主动力机构2200、螺旋槽压制机构2300组成。如图30所示,由旋绕胎心模2100绕制出管壁呈筒形直壁状的软管20000。主动力机构2200驱动旋绕胎心模2100运转。如图37、图47所示,螺旋槽压制机构2300能在软管20000的筒形直壁状管壁上旋压出螺旋V型凹槽21000,螺旋V型凹槽21000使得软管20000能方便地被轴向压缩。As shown in FIG. 1 to FIG. 6 , FIG. 9 and FIG. 11 , the
旋绕胎心模2100由8个第一旋绕辊组件2110和1个第二旋绕辊2120组成。8个第一旋绕辊组件2110和1个第二旋绕辊2120围绕主轴心线0001呈圆周阵列分布,组成鼠笼状的旋绕胎心模2100。第一旋绕辊组件2110由第一旋绕辊2111、辊齿轮2112组成。第一旋绕辊2111与辊齿轮2112固性连接在一起。辊齿轮2112位于第一旋绕辊2111后端。第一旋绕辊2111与辊齿轮2112可简化为一个零件制造单元。第一旋绕辊轴心线0002和第二旋绕辊轴心线0003,两者在旋绕主轴心线0001圆周方向上与主轴心线0001的夹角均大于0度。第一旋绕辊2111和第二旋绕辊2120转动连接于机体1000上,该转动连接可采用滑动轴承、滚动轴承等方式实现。在旋绕胎心模2100上绕制成型的软管20000的管壁和各个转动的第一旋绕辊2111的外圆面之间具有摩擦力,在摩擦力带动下,软管20000的管壁围绕主轴心线0001旋转并向前方推进。第二旋绕辊2120也因摩擦力被软管20000的管壁带动旋转。第一旋绕辊2111的旋转运动和第二旋绕辊2120的旋转运动,两者组合成为旋绕胎心模2100的旋转运动。The spinning
主动力机构2200由中间齿轮2210、传动组件2220、主驱动马达2230组成。中间齿轮2210转动连接在机体1000上的主中空轴伸1100的主中空轴伸外圆表面1120上,该转动连接可采用滑动轴承、滚动轴承等方式实现。中间齿轮2210和位于它圆周方向上的各个辊齿轮2112相啮合。传动组件2220包括第一齿轮2221和第二齿轮2222。第一齿轮2221固性连接在主驱动马达2230的动力出轴上,第二齿轮2222转动连接在机体1000上。第一齿轮2221和第二齿轮2222啮合,第二齿轮2222和中间齿轮2210啮合。本实施例所设置的第二齿轮2222可用于驱动电气控制系统的运动传感器件,以实现对软管旋绕装置2000的旋转运动的检测和控制。主驱动马达2230安装在机体1000上。主驱动马达2230通过第一齿轮2221和第二齿轮2222的齿轮啮合、第二齿轮2222和中间齿轮2210的齿轮啮合、中间齿轮2210和各个辊齿轮2112的齿轮啮合从而最终带动各个第一旋绕辊2111转动。The
螺旋槽压制机构2300由加压活动体2310、活动压槽轮2320、分离驱动组件2330、固定压槽轮2340组成。加压活动体2310滑动连接在机体1000上。活动压槽轮2320转动连接在加压活动体2310上。活动压槽轮2320外圆表面为环形V型凸面2321。固定压槽轮2340固性连接在第二旋绕辊2120前端,和第二旋绕辊2120组合成运动同步体,制造上固定压槽轮2340与第二旋绕辊2120可简化为一个零件制造单元。固定压槽轮2340外圆表面为环形V型凹面2341。分离驱动组件2330由分离驱动器2331和加压弹簧2332组成。分离驱动器2331安装在机体1000上。如图9、图10所示,加压弹簧2332两端分别连接在机体1000和加压活动体2310上,加压弹簧2332向加压活动体2310施加拉力,牵引加压活动体2310向左下方滑动。分离驱动器2331能够驱动加压活动体2310克服加压弹簧2332的拉力向右上方滑动。The helical groove
如图9、图10、图36~图38所示,当加压活动体2310在加压弹簧2332的拉力牵引下向左下方滑动时,带动活动压槽轮2320趋近固定压槽轮2340,最后因固定压槽轮2340的阻止而停止在压槽位置P12上。在压槽位置P12上,活动压槽轮2320的环形V型凸面2321与固定压槽轮2340的环形V型凹面2341相切,两个相切面在活动压槽轮2320轴线与固定压槽轮2340轴线所共线的平面内形成凹凸模配合关系。加压活动体2310能够在分离驱动器2331驱动下,克服加压弹簧2332的拉力向右上方滑动,带动活动压槽轮2320脱离压槽位置P12,最后停止在分离位置P11上。在对软管20000管壁压槽时,在压槽位置P12上,活动压槽轮2320的环形V型凸面2321在加压弹簧2332的拉力作用下,从软管20000管壁外部一侧将所抵触的管壁压在位于管壁内部一侧的固定压槽轮2340的环形V型凹面2341上,形成挤压管壁的凹凸模配合关系,并伴随管壁的旋转和向前推进,在软管20000的筒形直壁状管壁上旋压出螺旋V型凹槽21000,便于软管20000被轴向压缩。当活动压槽轮2320脱离压槽位置P12并最终停止在分离位置P11上时,软管20000管壁的压槽操作终止,随后绕制的软管20000管壁又恢复为筒形直壁状。控制分离驱动器2331,动态启闭压槽功能,以配合衬圈贴覆。As shown in FIGS. 9 , 10 , and 36 to 38 , when the pressurized
如图1所示,主驱动组合体3000由第一驱动体3100、第二驱动体3200、第一动力机构3300、第二动力机构3400组成。As shown in FIG. 1 , the
如图5所示,第一驱动体3100和第二驱动体3200均为中空管状结构,其中第一驱动体3100设置有第一驱动体内圆表面3110和第一驱动体外圆表面3120;第二驱动体3200设置有第二驱动体内圆表面3210和第二驱动体外圆表面3220。As shown in FIG. 5 , the
如图1所示,第一动力机构3300由第一动力马达3310、第一动力支座3320、第一动力齿轮3330、第一动力齿条3340组成。第二动力机构3400由第二动力马达3410、第二动力支座3420、第二动力齿轮3430、第二从动齿轮3440组成。As shown in FIG. 1 , the
如图5、图11所示,第一驱动体3100与第一动力齿条3340固性连接在一起。第一驱动体3100的第一驱动体外圆表面3120与机体1000上的主安装面1110形成圆柱活动连接副,第一动力齿条3340与机体1000上的导向键槽1130形成前后滑动导向连接副,该前后滑动导向连接副限制了第一驱动体3100绕主轴心线0001相对于机体1000转动。在上述圆柱活动连接副和前后滑动导向连接副的联合作用下,活动连接于机体1000的主安装面1110上的第一驱动体3100相对于机体1000只能做前后移动,即沿轴心线0001轴向移动。As shown in FIG. 5 and FIG. 11 , the
如图5、图11所示,第二驱动体3200通过第二驱动体外圆表面3220与第一驱动体3100的第一驱动体内圆表面3110形成圆柱转动连接副,通过该圆柱转动连接副,第二驱动体3200转动连接于第一驱动体3100上,即第二驱动体3200相对于第一驱动体3100只能做绕主轴心线0001的转动。当第一驱动体3100相对于机体1000做前后方向上的移动时,第二驱动体3200能随之同步前后移动。第一驱动体3100相对于机体1000的前后移动和第二驱动体3200相对于第一驱动体3100的转动的联动,使得第二驱动体3200能相对于机体1000以主轴心线0001为中心进行转动和轴向移动。As shown in FIG. 5 and FIG. 11 , the
如图11所示,第一动力支座3320固性连接在主中空轴伸1100后端上,第一动力马达3310安装在第一动力支座3320上,第一动力齿轮3330固性连接在第一动力马达3310的动力出轴上。第一动力齿轮3330与第一动力齿条3340啮合,通过该齿轮齿条啮合,第一动力马达3310驱动第一驱动体3100相对于机体1000前后移动。As shown in FIG. 11 , the
如图5所示,第二动力支座3420固性连接在第一驱动体3100后端上,第二动力马达3410安装在第二动力支座3420上,第二动力齿轮3430固性连接在第二动力马达3410的动力出轴上。第二从动齿轮3440固性连接在第二驱动体3200后端上。第二动力齿轮3430与第二从动齿轮3440啮合,通过该齿轮啮合,第二动力马达3410驱动第二驱动体3200相对于第一驱动体3100进行绕主轴心线0001的转动。As shown in FIG. 5 , the
如图2、图12~图14所示,衬圈贴覆装置40000由贴覆支撑基体41000、贴覆机构42000组成。As shown in FIG. 2 and FIG. 12 to FIG. 14 , the lining
如图12~图14所示,贴覆支撑基体41000设置有支撑弧面41100、外圆面轴伸41200、衬带喂入口41300、弧形T状截面腔体41400。支撑弧面41100、弧形T状截面腔体41400和外圆面轴伸41200的共同轴心线与主轴心线0001重合。如图24、图25所示,支撑弧面41100用于将带状片体9000以蜷曲收缩的环形圈方式卷绕贴覆其上。如图12所示,弧形T状截面腔体41400位于支撑弧面41100轴向两端之间的径向内侧。如图24所示,当带状片体9000以蜷曲收缩的环形圈方式卷绕贴覆在支撑弧面41100上时,首尾重叠部位的带状片体9000的前端设定长度部分被置于弧形T状截面腔体41400内。弧形T状截面腔体41400同时为贴覆机构42000的有关操作部件提供活动空间。如图13、图14、图21~图24所示,支撑弧面41100上设置有衬带喂入口41300,衬带喂入口41300与弧形T状截面腔体41400连通,衬带喂入口41300是带状片体9000进出弧形T状截面腔体41400的通道,并同时为贴覆机构42000的有关操作部件提供活动空间。As shown in FIGS. 12 to 14 , the covering
如图2所示,贴覆机构42000由第一牵拉机构42100、第二牵拉机构42200组成。As shown in FIG. 2 , the
如图2、图12、图13所示,第一牵拉机构42100由第一座体42110、第一活动体42120、第一牵拉钩42130、第一驱动组件42140、第二驱动组件42150组成。As shown in FIGS. 2 , 12 and 13 , the first pulling
第一座体42110包括第一齿轮套42111、第一导槽体42112,第一齿轮套42111和第一导槽体42112固性连接在一起。第一齿轮套42111转动连接在贴覆支撑基体41000的外圆面轴伸41200上,第一齿轮套42111后端所设置的齿轮能随同第一齿轮套42111一起,绕外圆面轴伸41200的轴心线转动。The
第一活动体42120与第一座体42110上的第一导槽体42112滑动连接。第一牵拉钩42130与第一活动体42120固性连接在一起,可作为一个零件单元制造。The first
第一驱动组件42140由第一驱动马达42141、第一驱动齿轮42142组成。第一驱动马达42141安装在贴覆支撑基体41000上,第一驱动齿轮42142固性连接在第一驱动马达42141的动力出轴上。第一驱动齿轮42142与第一齿轮套42111上所设置的齿轮啮合,通过该齿轮啮合,第一驱动马达42141驱动第一座体42110绕外圆面轴伸41200的轴心线转动。The
第二驱动组件42150由第二驱动马达42151、第二驱动齿轮42152组成。第二驱动马达42151安装在第一座体42110上,第二驱动齿轮42152固性连接在第二驱动马达42151的动力出轴上。第二驱动齿轮42152与第一活动体42120上所设置的齿条啮合,通过该齿轮齿条啮合,第二驱动马达42151驱动第一活动体42120相对于第一座体42110滑动。The
第一座体42110的转动、第一活动体42120的滑动,二者所组成的联动,能带动第一牵拉钩42130围绕主轴心线0001进行径向运动和圆周运动。The rotation of the
如图2、图12所示,第二牵拉机构42200由第二座体42210、第二活动体42220、第三活动体42230、第二牵拉钩42240、第三驱动组件42250、第四驱动组件42260、第五驱动组件42270组成。As shown in FIG. 2 and FIG. 12 , the second pulling
第二座体42210包括第二齿轮套42211、第二导槽体42212;第二齿轮套42211和第二导槽体42212固性连接在一起。第二齿轮套42211转动连接在贴覆支撑基体41000的外圆面轴伸41200上,第二齿轮套42211前端所设置的齿轮能随同第二齿轮套42211一起,绕外圆面轴伸41200的轴心线转动。The
第二活动体42220包括第二柱体42221、第二导槽体42222;第二柱体42221和第二导槽体42222固性连接在一起。第二活动体42220的第二柱体42221与第二座体42210的第二导槽体42212滑动连接。第三活动体42230前段与第二活动体42220的第二导槽体42222滑动连接。第二牵拉钩42240与第三活动体42230后段固性连接在一起,第二牵拉钩42240与第三活动体42230可作为一个零件单元制造。The second
第三驱动组件42250由第三驱动马达42251、第三驱动齿轮42252、第三驱动支座42253组成。第三驱动马达42251安装在第三驱动支座42253上。第三驱动支座42253固性连接在外圆面轴伸41200前端上。第三驱动齿轮42252固性连接在第三驱动马达42251的动力出轴上。第三驱动齿轮42252与第二齿轮套42211前端的齿轮啮合,通过该齿轮啮合,第三驱动马达42251驱动第二座体42210绕外圆面轴伸41200的轴心线转动。The
第四驱动组件42260由第四驱动马达42261、第四驱动齿轮42262组成。第四驱动马达42261安装在第二座体42210上。第四驱动齿轮42262固性连接在第四驱动马达42261的动力出轴上。第四驱动齿轮42262与第二活动体42220的第二柱体42221上的齿条啮合,通过该齿轮齿条啮合,第四驱动马达42261驱动第二活动体42220相对于第二座体42210滑动。The
第五驱动组件42270采用针型气缸,针型气缸安装在第二活动体42220的第二导槽体42222的前端。针型气缸驱动第三活动体42230相对于第二活动体42220滑动。The
第二座体42210的转动、第二活动体42220的滑动、第三活动体42230的滑动,三者所组成的联动,能带动第二牵拉钩42240围绕主轴心线0001进行径向运动、圆周运动、轴向运动。The rotation of the
如图1、图3~图6所示,管段切割装置5000由切割支撑基体5100、切割驱动组件5200、切割刀具5300组成。切割支撑基体5100的轴心线与主轴心线0001重合。切割驱动组件5200由摆臂驱动马达5210、摆臂5220、切割马达5230组成。摆臂5220转动连接在切割支撑基体5100上,切割马达5230安装在摆臂5220上,切割刀具5300固性连接在切割马达5230的动力出轴上。摆臂驱动马达5210安装在切割支撑基体5100上。摆臂驱动马达5210的动力出轴与摆臂5220固性连接在一起。摆臂驱动马达5210驱动摆臂5220相对于切割支撑基体5100摆动,带动切割刀具5300相对于主轴心线0001进行径向运动,该径向运动与管段切割装置5000绕主轴心线0001所进行的转动,两者联动,带动切割刀具5300完成对软管20000的圆周切割。As shown in FIGS. 1 , 3 to 6 , the pipe
如图17、图5、图1所示,贴覆支撑基体41000、切割支撑基体5100、第二驱动体3200,三者固性连接组合在一起,组成三联运动同步体8000。三联运动同步体8000使贴覆支撑基体41000、切割支撑基体5100、第二驱动体3200以刚性组合整体的形式,在第二驱动体3200的驱动下进行同步运动,该同步运动带动衬圈贴覆装置40000和管段切割装置5000绕主轴心线0001进行转动和轴向移动。As shown in FIG. 17 , FIG. 5 , and FIG. 1 , the sticking
如图1、图5所示,涂胶装置6000由喷头6100、供胶装置6200组成。喷头6100连接在供胶装置6200上,供胶装置6200安装在三联运动同步体8000上。涂胶装置6000在三联运动同步体8000带动下绕主轴心线0001转动和轴向移动,在软管20000内部对管壁进行涂胶操作。As shown in FIG. 1 and FIG. 5 , the
如图37所示,由软管旋绕装置2000的旋绕胎心模2100开始绕制软管20000,旋绕胎心模2100上的软管20000的管壁呈筒形直壁状。绕制中的软管20000绕主轴心线0001旋转,长度不断加长,软管20000前端向前推进,出离旋绕胎心模2100进入螺旋槽压制机构2300所在区域。当活动压槽轮2320处于压槽位置P12时,螺旋槽压制机构2300在软管20000的筒形直壁状管壁上旋压出螺旋V型凹槽21000。压槽后的软管20000继续向前推进,进入衬圈贴覆装置40000、涂胶装置6000、管段切割装置5000所在工位区域。衬圈贴覆装置40000、涂胶装置6000、管段切割装置5000通过三联运动同步体8000被组合安装在主驱动组合体3000的前端上;主驱动组合体3000的后端则以前后移动方式连接在机体1000上。衬圈贴覆装置40000、管段切割装置5000、涂胶装置6000和主驱动组合体3000,这四个组成部分组合在一起形成的整个轮廓相对于主轴心线0001旋转所形成的最大外廓包络直径K小于软管20000的管壁的内壁相对于主轴心线0001所形成的最小内壁包络直径N,并且最大外廓包络直径K所包含的空间区域完全处于最小内壁包络直径N所包含的空间区域之内,所以衬圈贴覆装置40000、管段切割装置5000、涂胶装置6000能够在主驱动组合体3000的支撑和驱动下,在软管20000的内部围绕主轴心线0001无阻碍地进行转动和轴向移动,然后完成胶液涂覆、衬圈贴覆和管段切割工艺操作。As shown in FIG. 37 , the
如图19、图20所示,本实施例采用由带状片体9000卷曲而成的首尾搭接形式的衬圈10000。如图21~图25所示,衬圈输送装置7000和衬圈贴覆装置40000相互配合,构建起将带状片体9000输送进衬圈贴覆装置40000里的过渡通道,并协助将带状片体9000以蜷曲收缩的环形圈方式卷绕贴覆在衬圈贴覆装置40000的支撑弧面41100上。As shown in FIG. 19 and FIG. 20 , in this embodiment, a
如图1所示,衬圈输送装置7000由固定支撑体7100、进料机构7200组成。As shown in FIG. 1 , the
固定支撑体7100采用圆柱轴伸结构形式,圆柱轴伸与机体1000固性连接在一起,在制造上,圆柱轴伸可作为机体1000的一部分而随机体1000一起制造出来。The fixed
进料机构7200由导向槽体7210、推料驱动组件7220、换位驱动组件7230组成。The
如图15、图16、图21所示,导向槽体7210上设置有导向槽腔7211、出料口7212、触压定位面7213、导向槽体换位内圆孔7214。导向槽腔7211对置于其内的带状片体9000的输送起定位导向作用。沿带状片体9000出料方向在导向槽腔7211末端设置有出料口7212和触压定位面7213,出料口7212和触压定位面7213连接在一起。触压定位面7213能对带状片体9000施加限位作用。导向槽体换位内圆孔7214与固定支撑体7100的圆柱轴伸的圆柱面转动连接,使得导向槽体7210能相对于固定支撑体7100转动,从而在上料对准位置P1与导向槽体避让位置P2之间变换位置,如图7所示。As shown in Figure 15, Figure 16, Figure 21, the
如图1、图3所示,推料驱动组件7220由推料驱动马达7221、推料驱动轮7222、驱动压轮7223、驱动压轮座7224组成。推料驱动马达7221安装在导向槽体7210上。推料驱动轮7222转动连接在导向槽体7210上。驱动压轮7223转动连接在驱动压轮座7224上。驱动压轮座7224滑动连接在导向槽体7210上。推料驱动轮7222与推料驱动马达7221的动力出轴连接,推料驱动马达7221驱动推料驱动轮7222旋转。如图21所示,驱动压轮7223在外力作用下将带状片体9000压在推料驱动轮7222上,在推料驱动轮7222的旋转推动下,导向槽腔7211内的带状片体9000经出料口7212被输送到衬圈贴覆装置40000上。As shown in FIG. 1 and FIG. 3 , the
如图1、图7所示,换位驱动组件7230由换位驱动器7231、驱动器座7232组成。驱动器座7232固性连接在固定支撑体7100上,换位驱动器7231安装在驱动器座7232上。驱动器座7232驱动导向槽体7210转动。As shown in FIG. 1 and FIG. 7 , the
二、请参阅图18~图47,本发明实施例的一种软管生产工艺,该生产工艺在上述生产设备的配合下执行,包括以下步骤:2. Please refer to FIG. 18 to FIG. 47 , a hose production process according to an embodiment of the present invention. The production process is performed with the cooperation of the above-mentioned production equipment, and includes the following steps:
S1、衬圈10000制备:S1. Preparation of lining ring 10000:
如图18~图20所示,本实施例采用由带状片体9000卷曲并首尾搭接而成的衬圈10000,带状片体9000长度应满足带状片体9000被卷曲成衬圈并贴覆在软管20000的管壁的内壁上时,带状片体9000首尾在圆周方向上具有符合要求的的重叠长度。As shown in FIGS. 18 to 20 , in this embodiment, a
如图18所示,带状片体9000的前端加工有第一牵拉工艺孔9100,后端加工有第二牵拉工艺孔9200。第二牵拉工艺孔9200分为相互连通的第二牵拉过孔9210和第二牵拉锁止孔9220。衬圈贴覆装置40000的牵拉钩挂取牵拉工艺孔,对带状片体9000施加作用力,牵拉带动带状片体9000完成相关操作。As shown in FIG. 18 , the front end of the strip-shaped
如图18~图20所示,带状片体9000的前端加工有凸型搭接榫口9300,后端加工有凹型搭接榫口9400。贴覆操作时,衬圈贴覆装置40000利用带状片体9000上的凸型搭接榫口9300和凹型搭接榫口9400,使衬圈10000首尾形成榫口搭接,榫口搭接结构能阻止软管20000所贴覆的衬圈10000在首尾连接处松脱,使衬圈10000能紧紧贴覆在软管20000管壁的内壁上。As shown in FIGS. 18 to 20 , the front end of the strip-shaped
S2、制取软管20000的第一直壁区段D1:S2, to prepare the first straight wall section D1 of the hose 20000:
如图30所示,启动软管旋绕装置2000的旋绕胎心模2100运转,开始绕制软管20000。软管20000的管壁由其所包覆的旋绕胎心模2100开始,围绕主轴心线0001旋转并沿主轴心线0001向前推进,在此过程中,关闭压槽功能,活动压槽轮2320处于分离位置P11,所旋绕的软管20000的管壁呈筒形直壁状,管壁未被旋压螺旋V型凹槽21000。As shown in FIG. 30 , the coiling of the
如图31所示,当软管20000前端推进到第一界限X1时,开启压槽功能,操控活动压槽轮2320从分离位置P11运动至压槽位置P12,活动压槽轮2320从软管20000外部将管壁压在处于软管内部的固定压槽轮2340上,开始在筒形直壁状管壁上旋压螺旋V型凹槽21000。As shown in FIG. 31 , when the front end of the
如图32所示,当软管20000前端越过第一界限X1并推进到第二界限X2时,暂停旋绕胎心模2100运转。位于软管20000前端的未被旋压螺旋V型凹槽21000的管段称作第一直壁区段D1,其管壁呈筒形直壁状,便于在该段管壁的内壁上贴覆衬圈10000。此时,第一直壁区段D1已经推进到贴覆切割工位区域Q1内。As shown in FIG. 32 , when the front end of the
第一界限X1为一个假想的垂直于主轴心线0001的几何平面,位于固定压槽轮2340前方。The first limit X1 is an imaginary geometric plane perpendicular to the
第二界限X2为一个假想的垂直于主轴心线0001的几何平面,位于第一界限X1前方。The second limit X2 is an imaginary geometric plane perpendicular to the
贴覆切割工位区域Q1是指第一界限X1到第二界限X2之间的空间区域。The sticking cutting station area Q1 refers to the space area between the first boundary X1 and the second boundary X2.
S3、在第一直壁区段D1内壁上贴覆衬圈10000:S3. Coating the
如图33所示,操控第二驱动体3200沿主轴心线0001轴向移动,将涂胶装置6000送至第一直壁区段D1内部的涂胶位置,然后第二驱动体3200带动涂胶装置6000绕主轴心线0001转动,在转动中,涂胶装置6000对第一直壁区段D1内壁进行涂胶30000操作。As shown in FIG. 33 , the
如图34所示,操控第二驱动体3200沿主轴心线0001轴向移动,将衬圈贴覆装置40000送至第一直壁区段D1内部的衬圈贴覆位置,携带有带状片体9000的衬圈贴覆装置40000对第一直壁区段D1内壁进行衬圈贴覆50000操作,将带状片体9000以首尾搭接的衬圈方式(如图20、图27所示)贴覆在管壁的内壁上。As shown in FIG. 34 , the
S4、将备用带状片体9000装入衬圈贴覆装置40000:S4. Load the
如图35所示,操控第二驱动体3200沿主轴心线0001轴向移动,将衬圈贴覆装置40000送至衬圈装料工位区域Q2内的衬圈输送装置7000所在的衬带喂入口与出料口前后对齐位置P13,通过衬圈输送装置7000将下一个带状片体9000装入衬圈贴覆装置40000。As shown in FIG. 35 , the
S5、制取第一伸缩区段D3和第二直壁区段D2:S5, make the first telescopic section D3 and the second straight wall section D2:
恢复旋绕胎心模2100运转,继续绕制软管20000并保持压制螺旋V型凹槽21000。The operation of the convoluting
软管20000前端越过第二界限X2进入衬圈装料工位区域Q2。如图36所示,当软管20000前端推进到第三界限X3时,关闭压槽功能,操控活动压槽轮2320使之由压槽位置P12运动至分离位置P11,结束在软管20000管壁上压制螺旋V型凹槽21000。软管20000绕制继续进行,开始第二直壁区段D2的制取,此时所绕制的软管20000的管壁又恢复成筒形直壁状。The front end of the
第三界限X3为一个假想的垂直于主轴心线0001的几何平面,位于第二界限X2前方。The third limit X3 is an imaginary geometric plane perpendicular to the
衬圈装料工位区域Q2是指第二界限X2前方的空间区域。The gasket loading station area Q2 refers to the space area in front of the second limit X2.
如图37所示,当软管20000前端推进到第四界限X4时,开启压槽功能,操控活动压槽轮2320从分离位置P11运动至压槽位置P12,恢复在软管20000管壁上压制螺旋V型凹槽21000,同时也完成了第二直壁区段D2的制取。所制取的第二直壁区段D2管壁呈筒形直壁状,便于在该段管壁的内壁上贴覆衬圈10000。As shown in Figure 37, when the front end of the
第四界限X4为一个假想的垂直于主轴心线0001的几何平面,位于第三界限X3前方。The fourth limit X4 is an imaginary geometric plane perpendicular to the
软管20000绕制继续进行。如图38所示,当软管20000前端推进到第五界限X5时,暂停旋绕胎心模2100运转,此时第二直壁区段D2已经推进到贴覆切割工位区域Q1内,并且第二直壁区段D2处于跨越切割面P14的位置,即第二直壁区段D2两端分别处于切割面P14一前一后的位置。
第五界限X5为一个假想的垂直于主轴心线0001的几何平面,位于第四界限X4前方。The fifth limit X5 is an imaginary geometric plane perpendicular to the
切割面P14为一个假想的垂直于主轴心线0001的几何平面,位于位于第一界限X1与第二界限X2之间。The cutting plane P14 is an imaginary geometric plane perpendicular to the
软管20000的第一直壁区段D1与第二直壁区段D2之间的管段部分称为第一伸缩区段D3,第一伸缩区段D3管壁上压制有螺旋V型凹槽21000,便于软管20000轴向压缩。The pipe section between the first straight wall section D1 and the second straight wall section D2 of the
S6、在第二直壁区段D2内壁上贴覆衬圈:S6, paste the gasket on the inner wall of the second straight wall section D2:
如图38所示,操控第二驱动体3200沿主轴心线0001轴向移动,将涂胶装置6000送至第二直壁区段D2内部的涂胶位置,然后第二驱动体3200带动涂胶装置6000绕主轴心线0001转动,在转动中,涂胶装置6000对第二直壁区段D2内壁进行涂胶30000操作。As shown in FIG. 38, the
如图39所示,操控第二驱动体3200沿主轴心线0001轴向移动,将衬圈贴覆装置40000送至第二直壁区段D2内部的衬圈贴覆位置,携带有带状片体9000的衬圈贴覆装置40000对第二直壁区段D2内壁进行衬圈贴覆50000操作,将带状片体9000以首尾搭接的衬圈方式(如图20、图27所示)贴覆在管壁的内壁上。As shown in FIG. 39 , the
S7、截取第一成品管段D6:S7, intercept the first finished pipe section D6:
如图40所示,操控第二驱动体3200沿主轴心线0001轴向移动,将管段切割装置5000的切割刀具5300送至第二直壁区段D2所跨越的切割面P14位置,使切割刀具5300沿切割面P14切割第二直壁区段D2,将第二直壁区段D2分割成第二直壁区段前半段D4和第二直壁区段后半段D5。所切下的管段称作第一成品管段D6,从前往后依次由第一直壁区段D1、第一伸缩区段D3和第二直壁区段前半段D4三部分组成。第一成品管段D6前后两端管壁的内壁上均贴覆有衬圈10000,但后端衬圈10000为完整衬圈10000沿宽度方向切割后的一半部分。As shown in FIG. 40, the
S8、将第一成品管段D6移离当前加工工位。S8. Move the first finished pipe section D6 away from the current processing station.
操控成品卸料装置80000,将第一成品管段D6移离当前加工工位。The finished
S9、将备用带状片体9000装入衬圈贴覆装置40000:S9. Load the spare strip-shaped
如图41所示,操控第二驱动体3200沿主轴心线0001轴向移动,将衬圈贴覆装置40000送至衬圈装料工位区域Q2内的衬圈输送装置7000所在的衬带喂入口与出料口前后对齐位置P13,通过衬圈输送装置7000将下一个带状片体9000装入衬圈贴覆装置40000。As shown in Fig. 41, the
S10、制取第二伸缩区段D8和第三直壁区段D7:S10, prepare the second telescopic section D8 and the third straight wall section D7:
恢复旋绕胎心模2100运转,继续绕制软管20000并同时保持压制螺旋V型凹槽21000,软管20000前端越过第二界限X2进入衬圈装料工位区域Q2。The operation of the revolving
如图42所示,当软管20000前端,也就是第二直壁区段后半段D5的前端推进到第三界限X3时,关闭压槽功能,操控活动压槽轮2320使之由压槽位置P12运动至分离位置P11,结束在软管20000管壁上压制螺旋V型凹槽21000。软管20000绕制继续进行,开始第三直壁区段D7的制取,此时的管壁又恢复成筒形直壁状。As shown in FIG. 42 , when the front end of the
如图43所示,当软管20000前端推进到第四界限X4时,开启压槽功能,操控活动压槽轮2320从分离位置P11运动至压槽位置P12,恢复在软管20000管壁上压制螺旋V型凹槽21000,同时也结束了第三直壁区段D7的制取。第三直壁区段D7的管壁呈筒形直壁状,便于在该段管壁的内壁上贴覆衬圈10000。As shown in Figure 43, when the front end of the
软管20000绕制继续进行。如图44所示,当软管20000前端推进到第五界限X5时,暂停旋绕胎心模2100运转,此时第三直壁区段D7已经推进到贴覆切割工位区域Q1内,并且第三直壁区段D7处于跨越切割面P14的位置,即第三直壁区段D7两端分别处于切割面P14一前一后的位置。
S11、在第三直壁区段D7内壁上贴覆衬圈10000:S11. Coating the
如图44所示,操控第二驱动体3200沿主轴心线0001轴向移动,将涂胶装置6000送至第三直壁区段D7内部的涂胶位置,然后第二驱动体3200带动涂胶装置6000绕主轴心线0001转动,在转动中,涂胶装置6000对第三直壁区段D7内壁进行涂胶30000操作。As shown in FIG. 44, the
如图45所示,操控第二驱动体3200沿主轴心线0001轴向移动,将衬圈贴覆装置40000送至第三直壁区段D7内部的衬圈贴覆位置,携带有带状片体9000的衬圈贴覆装置40000对第三直壁区段D7内壁进行衬圈贴覆50000操作,将带状片体9000以首尾搭接的衬圈方式(如图20、图27所示)贴覆在管壁的内壁上。As shown in FIG. 45 , the
S12、截取第二成品管段D11:S12, intercept the second finished pipe section D11:
如图46所示,操控第二驱动体3200沿主轴心线0001轴向移动,将管段切割装置5000的切割刀具5300送至第三直壁区段D7所跨越的切割面P14位置,使切割刀具5300沿切割面P14切割第三直壁区段D7,将第三直壁区段D7分割成第三直壁区段前半段D9和第三直壁区段后半段D10。所切下的管段称作第二成品管段D11,从前往后依次由第二直壁区段后半段D5、第二伸缩区段D8和第三直壁区段前半段D9三部分组成。第二成品管段D11前后两端管壁的内壁上均贴覆有衬圈10000,但两端衬圈10000均为完整衬圈10000沿宽度方向切割后的一半部分。As shown in FIG. 46, the
S13、将第二成品管段D11移离当前加工工位。S13. Move the second finished pipe section D11 away from the current processing station.
操控成品卸料装置80000,将第二成品管段D11移离当前加工工位。The finished
S14、循环执行步骤S9~S13,即可重复制取第二成品管段D11。S14. Steps S9 to S13 are executed cyclically, and the second finished pipe section D11 can be repeatedly taken.
下面结合有关附图,进一步说明实施例工艺步骤S4、S9中涉及的通过衬圈输送装置7000将带状片体9000装入衬圈贴覆装置40000的具体操作过程和实施例工艺步骤S3、S6、S11中涉及的衬圈贴覆装置40000在软管20000内壁上贴覆衬圈10000的具体操作过程,进而阐明主驱动组合体3000、衬圈输送装置7000、衬圈贴覆装置40000各相关操作部件的动作以及配合关系。The specific operation process of loading the strip-shaped
如图21、图22、图35所示,为了通过衬圈输送装置7000将带状片体9000装入衬圈贴覆装置40000,操控第二驱动体3200沿主轴心线0001轴向移动,将衬圈贴覆装置40000送至衬圈装料工位区域Q2内的衬圈输送装置7000所在的衬带喂入口与出料口前后对齐位置P13,在此位置,衬圈贴覆装置40000的贴覆支撑基体41000上的衬带喂入口41300与衬圈输送装置7000的导向槽体7210上的出料口7212在前后方向(即主轴心线0001轴向)上对齐,该处位置的对齐是指衬带喂入口41300在前后方向上的宽度的中心面和出料口7212在前后方向上的宽度的中心面重合,该重合面为一个假想的垂直于主轴心线0001的几何平面,也就是衬带喂入口与出料口前后对齐位置P13。当该处位置的衬带喂入口41300与出料口7212的对齐和下面将要介绍的在上下、左右方向上的上料对准位置P1中衬带喂入口41300与出料口7212的对齐同时满足是,就能保证带状片体9000能顺畅地经由出料口7212、衬带喂入口41300对接的过渡通道,从衬圈输送装置7000上装入到衬圈贴覆装置40000上。As shown in Fig. 21, Fig. 22, Fig. 35, in order to load the strip-shaped
如图7、图21、图22所示,当衬圈贴覆装置40000被第二驱动体3200送至衬带喂入口与出料口前后对齐位置P13后,操控衬圈输送装置7000的换位驱动器7231动作,驱动导向槽体7210绕固定支撑体7100由导向槽体避让位置P2转动到上料对准位置P1。操控第二驱动体3200绕主轴心线0001转动,带动衬圈贴覆装置40000一起转动,将贴覆支撑基体41000上的衬带喂入口41300转动至与导向槽体7210上的出料口7212在上下、左右方向上的对齐位置,如图21所示,在该对齐位置,由出料口7212被送出的带状片体9000的前端部分能准确地被定位在衬带喂入口41300内,并可经由衬带喂入口41300被牵拉送入弧形T状截面腔体41400内。导向槽体7210的导向槽腔7211内的带状片体9000被驱动压轮7223压在驱动推料驱动轮7222上。操控推料驱动马达7221运转,推料驱动马达7221带动推料驱动轮7222转动,依靠驱动推料驱动轮7222和带状片体9000之间的摩擦力,推动带状片体9000沿导向槽腔7211从左向右移动,带状片体9000的前端部分出离出料口7212被送至衬带喂入口41300内。当带状片体9000前端的第一牵拉工艺孔9100到达第一牵拉穿钩位置P3时,暂停推料驱动马达7221运转。操控衬圈贴覆装置40000的第一牵拉机构42100,使第一牵拉钩42130在第一活动体42120的带动下运动到第一牵拉穿钩位置P3,在该位置第一牵拉钩42130穿过带状片体9000前端的第一牵拉工艺孔9100,完成对第一牵拉工艺孔9100的挂取。As shown in Figure 7, Figure 21, Figure 22, when the
如图23所示,操控第一牵拉机构42100,使第一牵拉钩42130在第一活动体42120的带动下,牵拉着第一牵拉工艺孔9100由第一牵拉穿钩位置P3开始绕主轴心线0001逆时针转动,进入弧形T状截面腔体41400内,最后停止在第一牵拉缩圈位置P4。将带状片体9000的前端部分牵拉进入弧形T状截面腔体41400,目的是解决带状片体9000以蜷曲收缩的环形圈方式卷绕在支撑弧面41100上时,其首尾重叠部位所富余的长度部分有被容纳的空间。As shown in FIG. 23 , the first pulling
如图24~图26所示,操控第二驱动体3200绕主轴心线0001逆时针转动,带动贴覆支撑基体41000同步逆时针转动,将带状片体9000的其余部分由导向槽体7210内牵拉出来并卷绕在支撑弧面41100上。带状片体9000卷绕在支撑弧面41100的过程中,导向槽体7210的触压定位面7213在出料口7212处对带状片体9000施加限位作用。当带状片体9000后端的第二牵拉工艺孔9200移动至第二牵拉周向穿钩位置P5时,带状片体9000已经从出料口7212被完全牵拉出导向槽腔7211。由于触压定位面7213对带状片体9000后端所起的限位作用,所以使得第二牵拉工艺孔9200能正确保持在第二牵拉周向穿钩位置P5上。操控第二牵拉机构42200,使第二牵拉钩42240在第三活动体42230的带动下相对于主轴心线0001进行转动和轴向移动,直至运动到上下、左右方向上的第二牵拉周向穿钩位置P5和前后方向上的第二牵拉前后穿钩位置P6,从而实现第二牵拉钩42240穿过第二牵拉工艺孔9200的第二牵拉过孔9210。然后操控第三活动体42230,带动第二牵拉钩42240在前后方向上(即主轴心线0001轴向)由第二牵拉前后穿钩位置P6移动到第二牵拉钩锁止位置P7,在此第二牵拉钩42240挂取第二牵拉工艺孔9200的第二牵拉锁止孔9220。第二牵拉钩42240和第二牵拉锁止孔9220属于较小间隙的精密配合,可基于第二牵拉钩42240的位置而精确定位带状片体9000后端凹型搭接榫口9400的位置,以利于较精准地实现带状片体9000首尾榫口搭接;并且当第二牵拉钩42240挂取第二牵拉锁止孔9220时,又能防止带状片体9000从第二牵拉工艺孔9200处脱钩。至此,带状片体9000以蜷曲收缩的环形圈方式卷绕在支撑弧面41100上,衬圈贴覆装置40000绕主轴心线0001旋转所形成的最大外廓包络直径K小于最小内壁包络直径N。As shown in FIGS. 24-26 , the
如图7所示,操控衬圈输送装置7000的换位驱动器7231动作,驱动导向槽体7210绕固定支撑体7100由上料对准位置P1转动到导向槽体避让位置P2,为衬圈贴覆装置40000出离衬带喂入口与出料口前后对齐位置P13提供避让空间。As shown in Fig. 7, the
如图27~图29所示,在软管20000内壁上贴覆衬圈10000时,操控第二牵拉机构42200,使第二牵拉钩42240在第三活动体42230的带动下,移动至上下、左右方向上的第二牵拉扩圈位置P10,此时的第二牵拉钩42240挂取的是第二牵拉工艺孔9200的第二牵拉锁止孔9220,所以带状片体9000后端的凹型搭接榫口9400能较准确地被定位于所要求的位置。操控第一牵拉机构42100,使第一牵拉钩42130在第一活动体42120的带动下,牵拉着第一牵拉工艺孔9100移动至上下、左右方向上的第一牵拉扩圈位置P8,将弧形T状截面腔体41400内的带状片体9000前端部分牵拉出来,使蜷曲收缩的带状片体9000径向扩张,脱离支撑弧面41100,紧紧贴覆在软管20000内壁上。当第二牵拉钩42240处于第二牵拉扩圈位置P10、第一牵拉钩42130处于第一牵拉扩圈位置P8时,第二牵拉钩42240所牵动的带状片体9000的凹型搭接榫口9400、第一牵拉钩42130所牵动的凸型搭接榫口9300能正确地实现榫口搭接,带状片体9000以首尾搭接的环形衬圈形式可靠贴覆在软管20000管壁的内壁上。As shown in FIGS. 27-29 , when the inner wall of the
操控第一牵拉机构42100,使第一牵拉钩42130在第一活动体42120的带动下,由上下、左右方向上的第一牵拉扩圈位置P8移动至上下、左右方向上的第一牵拉扩圈脱钩位置P9,在该位置第一牵拉钩42130从第一牵拉工艺孔9100内脱离。操控第二牵拉机构42200,使第二牵拉钩42240在第三活动体42230的带动下,在前后方向上(即主轴心线0001轴向)由第二牵拉锁止孔9220位置移动至第二牵拉过孔9210位置,在该位置第二牵拉钩42240从第二牵拉过孔9210内脱离。第一牵拉钩42130和第二牵拉钩42240在脱离各自牵拉工艺孔后,分别沿径向方向朝向主轴心线0001移动,即进行径向收拢复位,以满足衬圈贴覆装置40000最大外廓包络直径K小于软管20000内壁的最小内壁包络直径N的要求。The first pulling
由于本发明实施例设备的其他组成部件对于本领域普通技术人员而言都是已知的,因此这里不再详细描述。Since other components of the device according to the embodiment of the present invention are known to those of ordinary skill in the art, they will not be described in detail here.
对于本领域的普通技术人员而言,根据本发明的教导,在不脱离本发明的原理与精神的情况下,对实施方式所进行的改变、修改、替换和变型仍落入本发明的保护范围之内。For those of ordinary skill in the art, according to the teachings of the present invention, without departing from the principle and spirit of the present invention, changes, modifications, substitutions and alterations to the embodiments still fall within the protection scope of the present invention within.
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