CN114930695A - Motor unit - Google Patents
Motor unit Download PDFInfo
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- CN114930695A CN114930695A CN202080092469.6A CN202080092469A CN114930695A CN 114930695 A CN114930695 A CN 114930695A CN 202080092469 A CN202080092469 A CN 202080092469A CN 114930695 A CN114930695 A CN 114930695A
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- motor
- oil
- housing
- gear
- pump
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- 239000003507 refrigerant Substances 0.000 claims description 39
- 238000003860 storage Methods 0.000 claims description 39
- 238000001816 cooling Methods 0.000 claims description 37
- 238000009826 distribution Methods 0.000 claims description 22
- 238000003892 spreading Methods 0.000 claims description 5
- 239000006185 dispersion Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 239000003921 oil Substances 0.000 description 226
- 238000005192 partition Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 11
- 230000009467 reduction Effects 0.000 description 11
- 230000002093 peripheral effect Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000004533 oil dispersion Substances 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000010724 circulating oil Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
- F16H57/0415—Air cooling or ventilation; Heat exchangers; Thermal insulations
- F16H57/0417—Heat exchangers adapted or integrated in the gearing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
- F16H57/0421—Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
- F16H57/0423—Lubricant guiding means mounted or supported on the casing, e.g. shields or baffles for collecting lubricant, tubes or pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
- F16H57/0421—Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
- F16H57/0424—Lubricant guiding means in the wall of or integrated with the casing, e.g. grooves, channels, holes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0434—Features relating to lubrication or cooling or heating relating to lubrication supply, e.g. pumps; Pressure control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/045—Lubricant storage reservoirs, e.g. reservoirs in addition to a gear sump for collecting lubricant in the upper part of a gear case
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0456—Lubrication by injection; Injection nozzles or tubes therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0457—Splash lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0467—Elements of gearings to be lubricated, cooled or heated
- F16H57/0476—Electric machines and gearing, i.e. joint lubrication or cooling or heating thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/048—Type of gearings to be lubricated, cooled or heated
- F16H57/0482—Gearings with gears having orbital motion
- F16H57/0483—Axle or inter-axle differentials
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K11/00—Arrangement in connection with cooling of propulsion units
- B60K11/02—Arrangement in connection with cooling of propulsion units with liquid cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K2001/001—Arrangement or mounting of electrical propulsion units one motor mounted on a propulsion axle for rotating right and left wheels of this axle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K2001/003—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units
- B60K2001/006—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units the electric motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/90—Vehicles comprising electric prime movers
- B60Y2200/91—Electric vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2400/00—Special features of vehicle units
- B60Y2400/61—Arrangements of controllers for electric machines, e.g. inverters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2410/00—Constructional features of vehicle sub-units
- B60Y2410/10—Housings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
- F16H37/06—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts
- F16H37/08—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing
- F16H37/0806—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing with a plurality of driving or driven shafts
- F16H37/0813—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing with a plurality of driving or driven shafts with only one input shaft
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Motor Or Generator Cooling System (AREA)
Abstract
具有收容马达及齿轮部的外壳以及使收容于外壳内的油循环的泵。外壳具有:马达收容部,其收容马达;以及齿轮部收容部,其配置于马达收容部的马达轴线方向的一侧并收容齿轮部。所述泵安装于所述齿轮部收容部的所述马达轴线方向的一侧的外表面,且至少一部分在所述马达轴线方向上与所述外壳重叠。
It has a casing that accommodates a motor and a gear portion, and a pump that circulates oil accommodated in the casing. The housing includes a motor housing portion that houses the motor, and a gear portion housing portion that is disposed on one side of the motor housing portion in the motor axis direction and houses the gear portion. The pump is attached to an outer surface of the gear portion housing portion on one side in the motor axis direction, and at least a part thereof overlaps with the housing in the motor axis direction.
Description
技术领域technical field
本发明涉及一种马达单元。The present invention relates to a motor unit.
本申请基于2020年1月10日于日本申请的特愿2020-003243号主张优先权,并在此援引其内容。This application claims priority based on Japanese Patent Application No. 2020-003243 filed in Japan on January 10, 2020, the content of which is incorporated herein by reference.
背景技术Background technique
日本特开2016-73163号公报公开了一种结构,该结构通过设置于旋转电机的外部的冷却装置对制冷剂进行冷却,并且通过设置于旋转电机的外部的泵将制冷剂供给至马达。Japanese Patent Laid-Open No. 2016-73163 discloses a structure in which the refrigerant is cooled by a cooling device provided outside the rotating electrical machine and the refrigerant is supplied to the motor by a pump provided outside the rotating electrical machine.
现有技术文献prior art literature
专利文献Patent Literature
专利文献1:国际公开第2013/069744号Patent Document 1: International Publication No. 2013/069744
发明内容SUMMARY OF THE INVENTION
发明所要解决的技术问题The technical problem to be solved by the invention
然而,在构成为将泵及冷却装置配置于旋转电机的外部的情况下,旋转电机变大型,存在难以设置的担忧。However, in the case where the pump and the cooling device are arranged outside the rotating electrical machine, the rotating electrical machine becomes large and may be difficult to install.
因此,本发明的目的是提供能在维持冷却效率的同时实现整体的小型化的马达单元。Therefore, an object of the present invention is to provide a motor unit that can achieve overall miniaturization while maintaining cooling efficiency.
解决技术问题所采用的技术方案Technical solutions adopted to solve technical problems
本发明的例示性的马达单元具有:马达,所述马达具有马达轴,所述马达轴以沿水平方向延伸的马达轴线为中心旋转;齿轮部,所述齿轮部在沿着所述马达轴线的马达轴线方向的一侧与所述马达轴连接;外壳,所述外壳收容所述马达及所述齿轮部;以及泵,所述泵使收容于所述外壳内的油循环,所述外壳具有:马达收容部,所述马达收容部收容所述马达;以及齿轮部收容部,所述齿轮部收容部配置于所述马达收容部的所述马达轴线方向的一侧并收容所述齿轮部,所述泵安装于所述齿轮部收容部的所述马达轴线方向的一侧的外表面,且至少一部分在所述马达轴线方向上与所述外壳重叠。An exemplary motor unit of the present invention includes a motor having a motor shaft that rotates around a motor axis extending in the horizontal direction, and a gear portion that rotates at a position along the motor axis. One side in the axial direction of the motor is connected to the motor shaft; a casing that accommodates the motor and the gear portion; and a pump that circulates oil accommodated in the casing, the casing having: a motor accommodating part for accommodating the motor; and a gear part accommodating part arranged on one side of the motor accommodating part in the motor axis direction and accommodating the gear part, The pump is attached to an outer surface of the gear portion housing portion on one side in the motor axis direction, and at least a part thereof overlaps with the housing in the motor axis direction.
发明效果Invention effect
根据本发明的示例性的马达单元,能在维持冷却效率的同时实现整体的小型化。According to the exemplary motor unit of the present invention, overall miniaturization can be achieved while maintaining cooling efficiency.
附图说明Description of drawings
图1是装设有一实施方式的马达单元的车辆的概略图。FIG. 1 is a schematic diagram of a vehicle equipped with a motor unit according to an embodiment.
图2是一实施方式的马达单元的概念图。FIG. 2 is a conceptual diagram of a motor unit according to an embodiment.
图3是马达单元的从马达轴线方向一侧的上方观察的立体图。3 is a perspective view of the motor unit viewed from above on one side in the motor axis direction.
图4是马达单元的从马达轴线方向另一侧的上方观察的立体图。4 is a perspective view of the motor unit as viewed from above on the other side in the motor axis direction.
图5是马达单元的从马达轴线方向另一侧的下方观察的立体图。5 is a perspective view of the motor unit as viewed from below on the other side in the motor axis direction.
图6是马达单元的从马达轴线方向一侧观察的侧视图。6 is a side view of the motor unit viewed from one side in the motor axis direction.
图7是马达单元的主视图。FIG. 7 is a front view of the motor unit.
图8是马达收容部的以与马达轴线正交的面切断的剖视图。8 is a cross-sectional view of the motor housing portion cut along a plane orthogonal to the motor axis.
具体实施方式Detailed ways
以下,参照附图对本发明实施方式的马达单元进行说明。另外,本发明的范围并不限定于以下实施方式,而是能在本发明的技术思想的范围内任意变更。图1是装设有本发明的例示性的一实施方式的马达单元1的车辆Cb的概略图。在图1中,车辆Cb的行驶方向Dd用箭头表示。车辆Cb是在前方侧配置马达单元1并对前轮Tf进行驱动的所谓的FF方式的车辆。Hereinafter, a motor unit according to an embodiment of the present invention will be described with reference to the drawings. In addition, the scope of the present invention is not limited to the following embodiments, but can be arbitrarily changed within the scope of the technical idea of the present invention. FIG. 1 is a schematic diagram of a vehicle Cb equipped with a
在以下说明中,以马达单元1装设在位于水平路面上的车辆Cb的情况下的位置关系为基准来规定重力方向进行说明。此外,在附图中,作为三维直角坐标系,适当地示出XYZ坐标系。即,在以下说明中,XYZ坐标系以图1的状态为基准。更详细而言,以如下方式定义。In the following description, the direction of gravity is defined based on the positional relationship in the case where the
Z轴方向表示铅垂方向(即上下方向),+Z方向是上侧(重力方向的相反侧),-Z方向是下侧(重力方向)。此外,X轴方向为与Z轴方向正交的方向,其表示供马达单元1装设的车辆Cb的前后方向。+X方向是车辆Cb的前方,-X方向是车辆Cb的后方。但是,也可以是,+X方向为车辆Cb的后方,-X方向为车辆Cb的前方。Y轴方向是与X轴方向以及Z轴方向这两个方向正交的方向,其表示车辆的宽度方向(左右方向)。+Y方向是车辆Cb的左方,-Y方向是车辆Cb的右方。但是,在+X方向为车辆Cb的后方的情况下,也可以是,+Y方向为车辆Cb的右方,-Y方向为车辆Cb的左方。The Z-axis direction represents the vertical direction (that is, the vertical direction), the +Z direction is the upper side (the opposite side to the gravitational direction), and the −Z direction is the lower side (the gravitational direction). In addition, the X-axis direction is a direction orthogonal to the Z-axis direction, and represents the front-rear direction of the vehicle Cb on which the
车辆Cb的驱动方式不限于FF方式,也可以是在前方侧配置马达单元1并对后轮Tr进行驱动的FR方式。也可以是在车辆Cb的后方侧配置马达单元1并对后轮Tr进行驱动的RR方式。此外,也可以是在前方侧、后方侧双方配置马达单元1并对前轮Tf及后轮Tr进行驱动的四轮驱动方式。也可采用除此以外的方式。有时,根据驱动方式的不同,马达单元1装设至车辆Cb的方法不同。例如,也可能X轴方向是车辆Cb的宽度方向(左右方向),Y轴方向是车辆Cb的前后方向。The driving method of the vehicle Cb is not limited to the FF method, and may be an FR method in which the
在以下说明中,除非特别说明,否则将与马达2的马达轴线J2平行的方向(Y轴方向)简称为“轴向”,将与马达轴线J2正交的径向简称为“径向”,将以马达轴线J2为中心的周向简称为“周向”。此外,上述“平行的方向”不仅包括完全平行的情况,还包括大致平行的方向。In the following description, unless otherwise specified, the direction (Y-axis direction) parallel to the motor axis J2 of the
马达单元1作为车辆Cb的驱动轮的动力源而装设于车辆Cb的前方。在本实施方式中,车辆Cb是电动汽车(EV),但不限于此,作为装设有马达单元1的车辆Cb,可举出混合动力汽车(HV)、插电式混合动力汽车(PHV)等驱动轮的动力源中的至少一个是马达的汽车。The
如图1所示,车辆Cb利用配置于前方侧的马达单元1驱动前轮Tf。输出轴33朝马达单元1的Y方向的两侧突出。输出轴33的端部经由接头Cp与主动轴Sd连接。前轮Tf与主动轴Sd连接。As shown in FIG. 1 , the vehicle Cb drives the front wheels Tf by the
在马达单元1中,从马达2输出的扭矩从输出轴33输出至外部。来自输出轴33的扭矩经由接头Cp传递至主动轴Sd。由此,前轮Tf旋转,车辆Cb在路面上行驶。另外,作为接头Cp,例如可举出万向节,但不限于此。In the
<1.马达单元1><1.
以下,基于附图对本发明例示性的一实施方式的马达单元1进行说明。图2是一实施方式的马达单元1的概念图。图3是马达单元1的从马达轴线J2方向一侧的上方观察的立体图。图4是马达单元1的从马达轴线J2方向另一侧的上方观察的立体图。图5是马达单元1的从马达轴线J2方向另一侧的下方观察的立体图。图6是马达单元1的从马达轴线J2方向一侧观察的侧视图。图7是马达单元1的主视图。图8是马达收容部51的以与马达轴线J2正交的面切断的剖视图。另外,图2只是概念图,各部分的配置及尺寸有时与实际的马达单元1不相同。Hereinafter, a
如图2所示,马达单元1具有马达2、齿轮部3、泵4、外壳5及逆变器单元6。即,马达单元1具有马达2、齿轮部3及外壳5。As shown in FIG. 2 , the
<2.马达2><2.
如图2所示,马达2包括:转子21,该转子21以沿水平方向延伸的马达轴线J2为中心旋转;以及定子24,该定子24位于转子21的径向外侧。马达2收容于外壳5的下述马达收容部51。As shown in FIG. 2 , the
<2.1转子21><2.1
通过将电力从省略图示的电池供给至定子24,使转子21旋转。转子21具有马达轴22、转子芯部23和转子磁体(省略图示)。转子21以在水平方向上延伸的马达轴线J2为中心旋转。The
马达轴22以沿水平方向和车辆Cb的宽度方向延伸的马达轴线J2为中心延伸。即,马达2具有以沿水平方向延伸的马达轴线J2为中心旋转的马达轴22。马达轴22以马达轴线J2为中心旋转。马达轴22是在内部设置有中空部220的中空轴,上述中空部220具有沿着马达轴线J2延伸的内周面。The
马达轴22跨及外壳5的马达收容部51和齿轮部收容部52延伸。马达轴22的一侧(+Y侧)的端部突出至齿轮部收容部52的内部。在朝齿轮部收容部52内突出的马达轴22的端部固定有齿轮部3的下述第一齿轮311。马达轴22被外壳5的下述配置于底部512的第一马达轴承281以及配置于分隔壁部513的第二马达轴承282支承为能旋转。The
此外,马达轴22的配置于齿轮部收容部52的部分被第二马达轴承282以及第一齿轮轴承341支承为能旋转。如上所述,第二马达轴承282配置于分隔壁部513。第一齿轮轴承341配置于外壳5的下述齿轮部收容部52。另外,马达轴22也可分割为马达收容部51内的部分和齿轮部收容部52内的部分。在马达轴22能分割的情况下,被分割的马达轴22例如可采用使用外螺纹及内螺纹的螺纹耦合结构。此外,也可以通过熔接等固定方法接合。In addition, the portion of the
转子芯部23是将硅钢板层叠而形成的。转子芯部23是沿着轴向延伸的圆柱体。在转子芯部23固定有多个转子磁体。多个转子磁体以使磁极交替的方式沿着周向排列。The
<2.2定子24><2.2
定子24从径向外侧包围转子21。即,马达2是在定子24的内侧能旋转地配置有转子21的内转子型马达。定子24具有定子芯部25、线圈26和绝缘件(省略图示),所述绝缘件夹设在定子芯部25与线圈26之间。定子24保持于外壳5。定子芯部25从圆环状的轭部的内周面至径向内侧具有多个磁极齿。The
线圈26是将导线卷绕于磁极齿之间而形成的。导线经由省略图示的母线与逆变器单元6连接。The
<3.齿轮部3><3.
齿轮部3将从马达2输出的扭矩传递至与前轮Tf连接的主动轴Sd。如图2所示,齿轮部3收容于外壳5的齿轮部收容部52。齿轮部3在轴向一侧(+Y方向侧)与马达轴22连接。即,齿轮部3在沿着马达轴线J2的马达轴线方向一侧(+Y方向侧)与马达轴22连接。齿轮部3具有减速部31和差动部32。The
<3.1减速部31><3.1
如图2和图5所示,减速部31与马达轴22连接。减速部31具有使马达2的旋转速度减小而使从马达2输出的扭矩根据减速比增大的功能。减速部31将从马达2输出的扭矩传递至差动部32。As shown in FIGS. 2 and 5 , the
减速部31是各齿轮的轴心平行配置的平行轴齿轮式减速器。减速部31具有:作为中间主动齿轮的第一齿轮311;作为中间齿轮的第二齿轮312;作为最终主动齿轮的第三齿轮313;以及中间轴314。The
第一齿轮311配置于马达轴22的外周面。第一齿轮311既可以与马达轴22是同一构件,也可以是不同构件并牢固地固定。第一齿轮311与马达轴22一起以马达轴线J2为中心旋转。The
中间轴314沿着与马达轴线J2平行的中间轴线J4延伸。中间轴314的两端被配置于分隔壁部513的第二齿轮轴承342以及配置于齿轮部罩部522的下述罩底部525的第三齿轮轴承343支承为能旋转。The
中间轴314由外壳5支承为能以中间轴线J4为中心旋转。第二齿轮312和第三齿轮313配置于中间轴314的外周面。即,第二齿轮312与第三齿轮313通过中间轴314连接。第二齿轮312既可以与中间轴314是同一构件,也可以是不同构件并牢固地固定。第三齿轮313也与第二齿轮312同样。The
第二齿轮312以及第三齿轮313以中间轴线J4为中心旋转。第二齿轮312与第一齿轮311啮合。第三齿轮313与差动部32的齿圈321啮合。The
马达轴22的扭矩从第一齿轮311传递至第二齿轮312。并且,传递至第二齿轮312的扭矩经由中间轴314传递至第三齿轮313。并且,传递至第三齿轮313的扭矩传递至差动部32的齿圈321。这样,减速部31将从马达2输出的扭矩传递至差动部32。各齿轮的齿轮比和齿轮的个数等能根据需要的减速比进行各种变更。The torque of the
<3.3差动部32><3.3
差动部32将从马达2输出的扭矩传递至输出轴33。输出轴33分别安装于差动部32的左右。如图1所示,输出轴33经由接头Cp与主动轴Sd连接。The
差动部32具有以下功能:例如在车辆Cb转弯时,将左右的前轮Tf、即输出轴33的速度差吸收,并将相同的扭矩传递至左右的输出轴33。差动部32具有齿圈321、齿轮外壳(省略图示)、一对小齿轮(省略图示)、小齿轮轴(省略图示)和一对侧齿轮(省略图示)。The
此外,如图5、图7等所示,轴向另一侧(-Y方向侧)的输出轴33的端部比外壳5的马达收容部51的轴向另一侧(-Y方向侧)的端部更突出。Further, as shown in FIGS. 5 , 7 , etc., the end portion of the
另外,在本实施方式的齿轮部3中,输出轴33朝Y方向的两侧突出,但不限于此。例如,根据马达单元1的装设方法,可构成为输出轴33仅朝Y方向一方突出,通过一对马达单元1分别驱动单侧车轮。在该情况下,可省略差动部。In addition, in the
<3.3驻车机构><3.3 Parking mechanism>
例如,在电动汽车中,除了侧制动器以外没有对车辆Cb施加制动的制动机构。因此,在马达单元1中,有时安装有在使变速杆(省略图示)移动至驻车位置时对车辆Cb进行锁定的驻车机构。在车辆Cb是HV、PHV等具有内燃机和变速器的情况下,可省略驻车机构。For example, in an electric vehicle, there is no braking mechanism that applies a brake to the vehicle Cb other than the side brakes. Therefore, the
<4.逆变器单元6><4. Inverter unit 6>
逆变器单元6与定子2电连接。逆变器单元6对向马达2供给的电力进行控制。如图2所示,逆变器单元6收容于外壳5的逆变器收容部53。外壳5还具有逆变器收容部53,该逆变器收容部53收容向马达2供给电力的逆变器单元6。The inverter unit 6 is electrically connected to the
如图2所示,从省略图示的散热器向逆变器单元6供给制冷剂。如图2所示,在将逆变器收容部53的开口封堵的收容盖部531处配置有用于使制冷剂流动的逆变器冷却流路71。来自散热器的制冷剂穿过制冷剂配管72流入逆变器冷却流路71。制冷剂经过逆变器冷却流路71,由此,将由逆变器单元6产生的热传递至制冷剂。即,对逆变器单元6进行冷却。As shown in FIG. 2 , the refrigerant is supplied to the inverter unit 6 from a radiator (not shown). As shown in FIG. 2 , an inverter
<5.泵4><5.
泵4在外壳5的内部空间中使油CL循环。即,泵4使收容在外壳5内的油CL循环。通过泵4循环的油CL被供给至马达2。马达2被油CL冷却。泵4是电动泵。The
如图3、图7等所示,泵4安装于外壳5的齿轮部收容部52的下述罩凸缘部526的轴向一侧(+Y方向侧)的外表面。泵4使用于在外壳5的内部对马达2及齿轮部3进行冷却的油CL循环。As shown in FIGS. 3 , 7 , etc., the
泵4具有泵马达及压缩部,均省略图示。压缩部具有吸入口和排出口。压缩部例如可举出省略图示的外齿轮与内齿轮啮合而旋转的次摆线泵,但不限于此。例如,压缩部也可以是离心泵等次摆线泵以外的泵。泵马达驱动压缩部。压缩部通过由泵马达驱动,从吸入口将油贮存部54的油CL吸入,压缩并从排出口排出。The
如图7所示,泵4的吸入口经由吸入配管500与油贮存部54连接。吸入配管500呈配置于外壳5的内部的管状。吸入配管500的一端与油贮存部54连接。通过驱动泵4,从吸入配管500将贮存于油贮存部54的内部的油CL吸入。并且,从吸入配管500吸入的油CL从泵4的吸入口被吸入至泵4的内部。即,泵4的将油吸入的吸入口与吸入配管500连接,该吸入配管500连接于油贮存部54的内部空间。吸入配管500也可以呈在外壳5的内部形成的管状,也可以利用另行准备的配管来形成。As shown in FIG. 7 , the suction port of the
此外,泵4的排出口与油配管部56的下述流动配管部561连接。从泵4的排出口排出的油CL经由流动配管部561流入油冷却器8。Moreover, the discharge port of the
通过如上构成,能在马达收容空间501的内部使油CL循环。With the above configuration, the oil CL can be circulated inside the
<6.油冷却器8><6.
油CL以及通过与油CL不同的路径供给的制冷剂供给至油冷却器8。油冷却器8具有油流动管部及制冷剂流动管部,均省略图示。油流动管部和制冷剂流动管部由铝、铜等高导热率的材料隔离开,使油与制冷剂热交换。The oil CL and the refrigerant supplied through a path different from the oil CL are supplied to the
油冷却器8的油流动管部的一端部经由油配管部56的流动配管部561与泵4的排出口连接。由此,从泵4的排出口排出的油CL经由流动配管部561流入油冷却器8的油流动管部。油冷却器8的油流动管部的另一端部与油配管部56的下述供给配管部562连接。从油冷却器8流出的冷却后的油CL经由供给配管部562被送往下述油散布部57。即,在油配管部56的路径中配置对经过油配管部56的油CL进行冷却的油冷却器8。One end portion of the oil flow pipe portion of the
如上所述,与油CL进行热交换的制冷剂流入油冷却器8的制冷剂流动管部。在此,对供制冷剂流通的制冷剂的配管进行说明。在本实施方式的马达单元1中,通过油冷却器8与油CL进行热交换的制冷剂在用于冷却逆变器单元6之后流入油冷却器8。As described above, the refrigerant that exchanges heat with the oil CL flows into the refrigerant flow pipe portion of the
逆变器冷却流路71与油冷却器8经由连接配管73相连。从逆变器冷却流路71流出的制冷剂经由连接配管73流入油冷却器8的制冷剂流动管部。油CL在油流动管部内流动,并且制冷剂在制冷剂流动管部中流动。此时,油CL的热传递至制冷剂,油CL被冷却。The inverter
油冷却器8的制冷剂流动管部的流出部经由返回配管74与散热器相连。在油冷却器8中与油CL进行热交换后的制冷剂穿过返回配管74返回散热器。并且,制冷剂通过散热器向外部散热而冷却。另外,在本实施方式中,利用对逆变器单元6进行冷却后的制冷剂对油CL进行冷却,但不限于此。例如,也可以设置直接从散热器接收制冷剂并使其返回的配管。The outflow portion of the refrigerant flow pipe portion of the
<7.外壳5><7.
如图2等所示,外壳5具有马达收容部51、齿轮部收容部52、逆变器收容部53、油贮存部54(参照图4、图5)、输出轴支承部55、油配管部56(参照图7)、油散布部57(参照图8)及肋58(参照图5)。As shown in FIG. 2 and the like, the
齿轮部收容部52位于马达收容部51的轴向一侧(+Y方向侧)。马达收容部51以及齿轮部收容部52例如由铁、铝、铁和铝的合金等金属形成,但并不限定于此。The gear
如图2所示,外壳5具有马达收容空间501及齿轮部收容空间502。马达收容空间501是马达收容部51的内侧的空间。在马达收容空间501中收容有马达2。齿轮部收容空间502是齿轮部收容部52的内侧的空间。在齿轮部收容空间502中收容有齿轮部3。即,外壳5收容马达2和齿轮部3。As shown in FIG. 2 , the
<7.1马达收容部51><7.1
马达收容部51具有筒部511和底部512。筒部511的轴向一侧(+Y方向侧)开口,沿轴向延伸。底部512从筒部511的轴向另一侧(-Y方向侧)的端部朝径向内侧扩展。底部512将筒部511的轴向另一侧(-Y方向侧)的端部封闭。在马达收容部51中,筒部511和底部512由同一构件形成。由此,马达收容部51呈有底筒状。The
马达收容部51呈使齿轮部收容部52侧开口的有底筒状,由此,仅通过从轴向一侧(+Y方向侧)进行作业,就能够组装马达单元1。因此,不需要改变作业者的位置、改变外壳5的位置等作业,能减少作业工时。因此,能减少作业所需成本。The
<7.2油贮存部54><7.2
在马达收容部51的下方(-Z方向侧)配置有朝径向外侧突出的油贮存部54。马达收容部51与油贮存部54由同一构件形成,油贮存部54的周壁与马达收容部51的周壁连续地朝径向外侧突出。油贮存部54在轴向上延伸,内部与马达收容部51的马达收容空间501相连(参照图8)。并且,马达收容空间501的油CL向下方流动,贮存于油贮存部54。即,外壳5还具有从马达收容部51的铅垂方向下部朝马达收容部51的径向外侧隆起并且贮存油CL的油贮存部。Below (-Z direction side) the
在本实施方式中,马达收容部51与油贮存部54由同一构件形成,但不限于此。例如,也可以在马达收容部51的下方形成沿轴向(Y方向)延伸的切口,并以另行准备的油贮存部54覆盖切口。此外,油贮存部54呈曲率半径比马达收容部51的曲率半径小的弧状,但不限于此。例如,也可以呈将平面组合后的形状。可广泛采用能贮存在马达收容部51中循环、向下方流动的油的形状。In the present embodiment, the
如图8所示,也可以设置与油贮存部54相邻地配置且供制冷剂流动的冷却管部541、542。即,外壳5还具有供制冷剂流动的冷却管部541、542,上述冷却管部541、542供对贮存于油贮存部54的油CL进行冷却的制冷剂流动。As shown in FIG. 8 , cooling
冷却管部541形成于油贮存部54的壁部的内部,呈沿轴向(Y方向)延伸的管状。冷却管部541的油贮存部54的内部侧朝内侧突出。由此,能增大与油CL接触的内表面的面积,提高热交换效率即冷却效率。The cooling
此外,冷却管部542是配置于油贮存部54的内部的筒体。通过使用上述冷却管部542,能高效地对贮存于油贮存部54的油CL进行冷却。此外,虽然冷却管部542配置于外壳5的内部,但由于配置在油贮存部54的内部的空间,因此不易妨碍马达2。另外,在图8所示的外壳5中,采用冷却管部541和冷却管部542双方,但也可以采用任意一方。Moreover, the cooling
供给至冷却管部541、542的制冷剂例如可以是对逆变器单元6等其他的结构部件进行冷却后的制冷剂,也可以是从散热器直接供给。也可以包括对制冷剂加热的结构,在冷启动时,对贮存于油贮存部54的油CL进行加热。由此,能从紧接着冷启动之后使油成为适当的粘度。由此,能从紧接着冷启动之后进行马达2和齿轮部3的润滑,能使马达单元1长寿命化。The refrigerant supplied to the
<7.3分隔壁部513><7.3
筒部511及油贮存部54朝轴向一侧(+Y方向侧)开口。分隔壁部513分隔壁部513将筒部511和油贮存部54的开口关闭。分隔壁部513能相对于马达收容部51和油贮存部54安装、拆卸。The
马达2收容于由筒部511、底部512和分隔壁部513包围的马达收容空间501。在底部512配置有第一马达轴承281。马达轴22的轴向另一侧(-Y方向侧)的端部被第一马达轴承281支承为能旋转。The
在分隔壁部513形成有贯通孔514。贯通孔514在轴向上贯通分隔壁部513。贯通孔514的中心与马达轴线J2一致。在贯通孔514中配置有第二马达轴承282。马达轴22将贯通孔514贯通。此时,马达轴22的Y方向的中间部由第二马达轴承282支承为能旋转。即,马达轴22经由第二马达轴承282被贯通孔514支承为能旋转。A through
在分隔壁部513的轴向一侧(+Y方向侧)的贯通孔514的下方(-Z方向)配置有第二齿轮轴承342。第二齿轮轴承342将中间轴314的轴向另一侧(-Y方向侧)的端部支承为能旋转。The second gear bearing 342 is arranged below (−Z direction) the through
在分隔壁部513处形成有油流通孔515。油流通孔515是沿轴向贯通分隔壁部513的贯通孔。油流通孔515将油贮存部54和齿轮部收容部52相连。积存于油贮存部54的油CL的一部分经由油流通孔515流入齿轮部收容部52的齿轮部收容空间502。另外,通过将油流通孔515形成于距离油贮存部54的底部一定高度的位置,能使油CL留在油贮存部54内。An
<7.4齿轮部收容部52><7.4 Gear
在齿轮部收容部52中收容有齿轮部3。即,外壳5具有收容齿轮部3的齿轮部收容部52。齿轮部收容部52配置于马达收容部51的轴向一侧(+Y方向侧)。即,外壳5具有配置于马达收容部51的轴向一侧(+Y方向侧)且收容齿轮部3的齿轮部收容部52。The
齿轮部收容部52具有齿轮部支承部521及齿轮部罩部522。齿轮部支承部521从马达收容部51的筒部511的轴向一侧(+Y方向侧)的端部的外表面朝径向外侧扩展。齿轮部支承部521与筒部511由同一构件形成。即,齿轮部收容部52具有从马达收容部511的轴向一侧(+Y方向侧)的端部的外表面朝径向外侧扩展的齿轮部支承部521。The gear
在齿轮部支承部521形成有第一输出轴通过孔523。输出轴33贯通第一输出轴通过孔523。由此,输出轴33贯通齿轮部支承部521,并向轴向另一侧(-Y方向侧)延伸。输出轴33与马达收容部51并排。即,齿轮部3具有贯通齿轮部支承部521并向轴向另一侧(-Y方向侧)延伸的输出轴33。A first output
输出轴33的轴向另一侧(-Y方向侧)的端部被输出轴支承部55支承为能旋转。另外,输出轴支承部55的详细情况将在下文中叙述。在输出轴33与第一输出轴通过孔523之间,为了抑制油CL的漏出,设置有油密封件(省略图示)。The end portion of the
齿轮部罩部522具有罩筒部524、罩底部525及罩凸缘部526。罩筒部524呈轴向另一侧(-Y方向侧)开口的筒状。并且,罩底部525从罩筒部524的轴向一侧(+Y方向侧)的端部朝径向内侧扩展。罩筒部524、罩底部525和罩凸缘部526由同一构件形成。即,齿轮部罩部522呈有底筒状,轴向另一侧(-Y方向侧)开口。The gear
罩凸缘部526从罩筒部524的轴向另一侧(-Y方向侧)朝径向外侧突出。在沿轴向观察时,罩凸缘部526与齿轮部支承部521重叠。使齿轮部支承部521和罩凸缘部526在轴向上重叠。并且,通过将罩凸缘部526的边缘部固定于齿轮部支承部521的边缘,将齿轮部罩部522安装于齿轮部支承部521。The
第一齿轮轴承341和第三齿轮轴承343安装于罩底部525。马达轴22的轴向一侧(+Y方向侧)的端部被第一齿轮轴承341支承为能旋转。此外,中间轴314的轴向一侧(+Y方向侧)的端部被第三齿轮轴承343支承为能旋转。即,马达轴22经由第一马达轴承281、第二马达轴承282和第一齿轮轴承341被外壳5支承为能旋转。此外,中间轴314经由第二齿轮轴承342和第三齿轮轴承343被外壳5支承为能旋转。The first gear bearing 341 and the third gear bearing 343 are mounted on the
此外,在罩筒部524处形成有第二输出轴通过孔527。输出轴33贯通第二输出轴通过孔527。由此,输出轴33贯通罩筒部524,并向轴向一侧(+Y方向侧)延伸。在输出轴33与第二输出轴通过孔527之间,为了抑制油CL的漏出,设置有油密封件(省略图示)。Further, a second output
在齿轮部收容部52中,在沿轴向观察时,第一输出轴通过孔523与第二输出轴通过孔527重叠。并且,输出轴33的比差动部32靠轴向另一侧(-Y方向侧)的部分将第一输出轴通过孔523贯通,轴向一侧(+Y方向侧)的部分将第二输出轴通过孔527贯通。配置于差动部32的轴向(Y方向)的两端的输出轴33绕输出轴线J5旋转。In the gear
<7.5逆变器收容部53><7.5
如图3、图4、图8等所示,逆变器收容部53配置于马达收容部51的上方和-X方向侧。逆变器收容部53与马达收容部51由同一构件形成。即,逆变器收容部与马达收容部51由同一构件形成。逆变器收容部53的上方开口。在逆变器收容部53的开口处安装有收容盖部531。逆变器单元6收容于由逆变器收容部53和收容盖部531包围的空间。As shown in FIGS. 3 , 4 , 8 , and the like, the
收容盖部531例如通过螺纹紧固等固定方法来固定于逆变器收容部53。由此,逆变器收容部53的开口通过收容盖部531堵塞。收容盖部531与逆变器收容部53的固定不限于螺纹紧固,可广泛采用能牢固地固定并且能安装、拆卸的固定方法。The
逆变器收容部53与收容盖部531的对接部分具有抑制水分浸入的结构。由此,水分不易在收容于逆变器收容部53的内部的逆变器单元6上附着。另外,作为逆变器收容部53与收容盖部531的对接部分的抑制水分浸入的结构,例如,可举出在逆变器收容部53与收容盖部531之间配置垫圈、填料等的结构,但不限于此。The abutting portion of the
逆变器收容部53的内部空间与马达收容部51的马达收容空间501通过配线孔532相连。将逆变器单元6与马达2的线圈26相连的配线配置于配线孔532。通过设置上述配线孔532,能使供水分流入逆变器收容部53的内部空间的开口减少。另外,在配线孔532中设置有对在马达收容空间501内循环的油CL的浸入进行抑制的密封件(省略图示)。The inner space of the
如图3、图4、图5、图8等所示,收容盖部531具有逆变器冷却流路71。制冷剂在逆变器冷却流路71的内部经过。在制冷剂经过逆变器冷却流路71时,由逆变器单元6产生的热传递至制冷剂。由此,逆变器单元6被冷却。逆变器单元6由于被冷却,因而能稳定地动作。在本实施方式的外壳5中,逆变器冷却流路71配置于收容盖部531。为了提高冷却效率,逆变器单元6也可以安装于收容盖部531。此外,也可以将逆变器冷却流路71配置于逆变器收容部53。在该情况下,逆变器单元6也可以安装于逆变器收容部53。As shown in FIG. 3 , FIG. 4 , FIG. 5 , and FIG. 8 , the
<7.6输出轴支承部55><7.6 Output
输出轴支承部55突出至比马达收容部51的外周面的轴向另一侧(-Y方向侧)的端部更靠外侧处。输出轴支承部55与马达收容部51由同一构件形成。The output
输出轴支承部55具有中心与输出轴线J5一致的贯通孔,在贯通孔中安装有输出轴承551(参照图2、图4、图5)。并且,输出轴支承部55经由输出轴承551将输出轴33支承为能旋转。The output
即,外壳5在马达收容部51的轴向另一侧(-Y方向侧)还具有将输出轴33支承为能旋转的输出轴支承部55。(0747,权利要求1、第13行~14行)此外,输出轴支承部55与马达收容部51由同一构件形成。That is, the
此外,输出轴支承部55与逆变器收容部53的下表面由同一构件形成。并且,输出轴支承部55是与逆变器收容部53一起通过一体成型来形成的。通过如此构成,能提高输出轴支承部55的刚性,抑制输出轴33的振动。In addition, the output
输出轴支承部55与逆变器收容部53也可以由不同的构件形成。此时,输出轴支承部55与逆变器收容部53也可以接触。在输出轴支承部55与逆变器收容部53未由同一构件形成的情况下,应力不易从逆变器收容部53向输出轴支承部55传递。因此,即便在应力作用于逆变器收容部53的情况下,输出轴支承部55的变形也得以抑制,不易产生输出轴33的中心振摆。The output
输出轴支承部55与逆变器收容部53也可以是非接触的。应力不易在逆变器收容部53与输出轴支承部55之间传递,能抑制振动等。此外,也可以是,利用同一构件形成输出轴支承部55和逆变器收容部53,利用不同构件形成输出轴支承部55和马达收容部51。通过如上形成,能抑制传递至马达收容部51的马达2的振动与传递至输出轴支承部55的振动共振。The output
由于外壳5具有输出轴支承部55,能使输出轴33从齿轮部支承部521朝轴向另一侧(-Y方向侧)延伸。如图1所示,主动轴Sd经由接头Cp与输出轴33的前端部连接(参照图1)。Since the
通过调节输出轴33的长度,能使将马达单元1装设于车辆Cb时的与左右的各前轮Tf相连的主动轴Sd的长度成为相同长度。通过使主动轴Sd的长度相同,主动轴Sd相对于输出轴33以相同角度连接。由此,相等的扭矩传递至左右的前轮Tf,驾驶员能够无不协调感地操作车辆Cb。即,能提高车辆Cb的操作性。By adjusting the length of the
马达单元1中,在齿轮部3中,基于马达单元1在车辆Cb中的装设位置、前轮Tf的位置来确定使左右的主动轴Sd成为等长的输出轴33的长度。并且,外壳5具有输出轴支承部55,因此,即便使输出轴33朝轴向另一侧(-Y方向侧)延伸,输出轴33也能稳定地旋转。In the
换而言之,由于马达单元1的外壳5具有输出轴支承部55,因此能够使输出轴33朝轴向另一侧(-Y方向侧)延伸。由此,能使装设有马达单元1的车辆Cb的左右的主动轴Sd成为等长,能抑制驾驶员在行驶时感觉到的不协调感。另外,输出轴支承部55优选对输出轴33的端部附近进行支承。In other words, since the
此外,在本实施方式的马达单元1中,输出轴33的Y方向的两端比外壳5朝外侧突出。因此,在经由接头Cp安装主动轴Sd时,接头Cp和主动轴Sd不易与外壳5干涉。Further, in the
如图5所示,肋58从马达收容部51的筒部511的径向外表面突出并沿轴向朝径向外侧延伸,将齿轮部支承部521与输出轴支承部55连接。即,外壳5还具有从马达收容部51的径向外表面突出并将齿轮部支承部521与输出轴支承部55连接的板状的肋58。As shown in FIG. 5 , the
肋58与马达收容部51由同一构件形成。此外,肋58与齿轮部支承部521及输出轴支承部55由同一构件形成。即,肋58与马达收容部51、齿轮部支承部521及输出轴支承部55由同一构件形成。通过设置肋58,抑制马达收容部51、齿轮部支承部521及输出轴支承部55的变形。由此,由马达2、齿轮部3的驱动造成的其自身、外壳5的振动、噪音得以抑制。The
在本实施方式中,肋58随着从齿轮部支承部521侧朝向输出轴支承部55侧,从筒部511突出的宽度变窄。但不限于上述形状,可广泛采用能通过肋58抑制振动、噪音的形状。In the present embodiment, the width of the
<7.7油配管部56><7.7
如图2、图6所示,油配管部56呈在齿轮部收容部52的齿轮部支承部521的内部形成的管状。油配管部56与设置于马达收容空间501的上部的油散布部57连接。油配管部56将泵4与油散布部57相连,并将油CL供给至油散布部57。即,外壳5具有将泵4的排出油的排出口与设置在上述马达收容部51的内部空间501中的油散布部57相连的油配管部56。As shown in FIGS. 2 and 6 , the
另外,在本实施方式的外壳5中,具有流动配管部561及供给配管部562。流动配管部561将泵4的排出口与油冷却器8的流入口相连。即,由泵4加压的油CL经由流动配管部561从泵4被送至油冷却器8。此外,供给配管部562将油冷却器8的流出部与油散布部57的下述流动通路571相连。即,由油冷却器8冷却后的油CL经由供给配管部562从油冷却器8被送至油散布部57。In addition, in the
在本实施方式中,油配管部56形成于罩凸缘部526,但不限于此。也可以形成于齿轮部支承部521,也可以通过将齿轮部支承部521和罩凸缘部526组合并固定来形成。In the present embodiment, the
<7.8油散布部57><7.8
油散布部57配置于马达收容部51。并且,油散布部57配置于比马达2靠铅垂方向上方处。即,外壳5还具有配置于马达收容部51的内部的比马达2靠铅垂方向上方处且与油配管部56相连的油散布部57。The
油散布部57具有:沿轴向(Y方向)延伸且供油CL流动的流动通路571;以及将流动通路571与马达收容空间501相连的散布孔572。The
在油配管部56中流动的油CL流入油散布部57的流动通路571内部。并且,流入流动通路571的油CL从散布孔572向马达收容空间501内散布。通过采用上述结构,能将油CL散布至配置于马达收容空间501的马达2。由此,能通过油CL高效地对马达2进行冷却。另外,在本实施方式中,油散布部呈形成于马达收容部51的内部的管状,但不限于此。例如,也可以是插入至马达收容空间501的管。The oil CL flowing in the
此外,油散布部57也可以呈上方开口且在底部的适当部位具有油滴下孔的容器状,以代替管状。此时,使从供给配管部562供给的油CL流入油散布部57,使油从油散布部57滴下。In addition, the oil-spreading
<7.9泵4以及油冷却器8的位置><7.9 Position of
泵4及油冷却器8安装于外壳5的齿轮部收容部52的罩凸缘部526的轴向一侧(+Y方向侧)。进一步而言,泵4及油冷却器8安装于齿轮部收容部52的外部。油配管部56将泵4和油冷却器8相连。此外,油配管部56将油冷却器8和油散布部57相连。The
如图6所示,泵4和油冷却器8配置于落入外壳5的轴向投影面内的位置。另外,泵4和油冷却器8的一部分也可以从外壳5的轴向投影面向外侧超出。即,泵4安装于齿轮部收容部52的轴向一侧(+Y方向侧)的外表面,且至少一部分在轴向上与外壳5重叠。此外,油冷却器8安装于齿轮部收容部52的轴向一侧(+Y方向侧)的外表面,且至少一部分在轴向上与外壳5重叠。As shown in FIG. 6 , the
通过具有上述结构,能减小马达单元1的铅垂方向(Z方向)的厚度。能使马达单元1小型化。泵4露出至马达单元1的外部。在车辆行驶时,行使风与泵4碰撞。泵4由车辆行驶时的行使风冷却。此外,车辆行驶时的行使风也与油冷却器8的外表面碰撞。由此,油冷却器8由行使风冷却。By having the above-mentioned structure, the thickness in the vertical direction (Z direction) of the
<8.马达单元1的润滑和冷却><8. Lubrication and cooling of
如图2所示,在齿轮部收容部52内的下部区域设置有供油CL积存的油积存部P。在油积存部P处浸渍有差动部32的一部分。积存于油积存部P的油CL通过差动部32的动作而被扬起,并供给至齿轮部收容部52的内部。即,油CL在差动部32的齿圈321旋转时被齿圈321的齿面扬起。As shown in FIG. 2 , an oil reservoir P in which the oil supply CL is stored is provided in a lower region in the gear
扩散至齿轮部收容部52的油CL供给至齿轮部收容部52内的减速部31和差动部32的各齿轮,使油CL遍布在齿轮的齿面上,以用于润滑。此外,扩散至齿轮部收容部52的油CL的一部分被供给至第二马达轴承282、第一齿轮轴承341、第二齿轮轴承342和第三齿轮轴承343中的每一个,以用于润滑。The oil CL diffused into the gear
在从马达2停止的状态起的动作时,齿圈321的一部分浸于油CL。因此,通过齿圈321旋转,油CL沿着齿轮部收容空间502的内周面被朝上方扬起。During operation from the state where the
在齿轮部收容空间502中配置有储油盘528。储油盘528朝上方开口。此外,储油盘528跨及齿轮部收容空间502的轴向两端地形成。从油积存部P扬起的油CL朝齿轮部收容空间502的上方移动,并流入储油盘528。An
储油盘528的轴向一侧的端部与省略图示的油供给路连接。积存于储油盘528的油CL经由未图示的油供给路从马达轴22的轴向一侧(+Y方向侧)的端部流入马达轴22的中空部220。An end portion on one side in the axial direction of the
油CL流入马达轴22的中空部220。马达轴22的中空部220的油CL从马达轴22的轴向一侧(+Y方向侧)的端部流入,并朝马达2流动。另外,例如,也可以在马达轴22的中空部220的内部具有螺旋状的槽等在马达轴22旋转时将油CL送至马达2侧的构造。流过中空部220内的油CL从设置于马达轴22的油散布孔221(参照图2)朝向定子24散布。通过油CL将定子24冷却。即,在马达单元1中,通过齿轮部3将齿轮部收容空间502内的油积存部P的油CL扬起,由此,使油CL在马达单元1的内部循环。The oil CL flows into the
此外,在马达单元1中,除了基于齿轮部3的旋转的扬起以外,还进行利用泵4的油CL的循环。通过泵4的驱动,积存于油贮存部54的油CL被泵4吸入。泵4使从吸入口吸入的油CL从排出口经由油配管部56流入油冷却器8。油CL在油冷却器8中与制冷剂进行热交换而冷却,并经由油配管部56流入油散布部57。并且,油CL在油散布部57的流动通路571中流动,并从散布孔572散布至马达收容空间501。从散布孔572散布的油CL被吹至马达2。Further, in the
被吹至马达2的油CL在马达2的内部流动。由此,油CL对马达2进行冷却。对马达2进行冷却后的油CL沿重力向下方流动,流入与马达收容部51的下方连接的油贮存部54。如此,通过泵4,能使油CL在马达收容空间501的内部循环。The oil CL blown to the
由齿轮部3扬起的油CL的一部分穿过马达轴22的中空部220,并流入马达收容空间501。此外,泵4使油CL在马达收容空间501和油贮存部54的内部的空间中循环。因此,基于循环的油CL朝油贮存部54侧流入。油贮存部54的内部空间和齿轮部收容空间502由分隔壁部513划分。在分隔壁部513处形成有油流通孔515。因此,使积存于油贮存部54内部的油CL的一部分流动至齿轮部收容空间502。由此,使积存于油贮存部54和油积存部P的油CL的量保持固定。Part of the oil CL lifted up by the
如此,在马达单元1中,使油CL在马达收容空间501和齿轮部收容空间502内循环,由此,进行马达2和齿轮部3的润滑及冷却。In this way, in the
以上对本发明的实施方式进行了说明,但实施方式中的各结构及其组合等为一例,能在不脱离本发明主旨的范围内进行结构的附加、省略、替换及其他变更。而且,本发明并不受实施方式限定。The embodiments of the present invention have been described above, but the respective configurations and combinations thereof in the embodiments are examples, and additions, omissions, substitutions, and other modifications of configurations can be made without departing from the gist of the present invention. Furthermore, the present invention is not limited by the embodiments.
工业上的可利用性industrial availability
本发明的马达单元例如能用作混合动力汽车(HV)、插电式混合动力汽车(PHV)和电动汽车(EV)的动力源的至少一部分。The motor unit of the present invention can be used, for example, as at least part of a power source for a hybrid vehicle (HV), a plug-in hybrid vehicle (PHV) and an electric vehicle (EV).
(符号说明)(Symbol Description)
1马达单元1 motor unit
2马达2 motors
21转子21 rotor
22马达轴22 motor shaft
220中空部220 hollow part
221油散布孔221 oil distribution hole
23转子芯部23 rotor core
24定子24 stator
25定子芯部25 stator core
26线圈26 coils
281第一马达轴承281 first motor bearing
282第二马达轴承282 second motor bearing
3齿轮部3 gears
31减速部31 Reduction Department
311第一齿轮311 first gear
312第二齿轮312 second gear
313第三齿轮313 Third gear
314中间轴314 Intermediate shaft
32差动部32 Differential part
321齿圈321 ring gear
33输出轴33 output shaft
341第一齿轮轴承341 first gear bearing
342第二齿轮轴承342 second gear bearing
343第三齿轮轴承343 third gear bearing
4泵4 pumps
5外壳5 shells
500吸入配管500 suction piping
501马达收容空间501 motor storage space
502齿轮部收容空间502 Gear part storage space
51马达收容部51 Motor storage part
511筒部511 barrel
512底部512 bottom
513分隔壁部513 Partition Wall
514贯通孔514 through hole
515油流通孔515 oil flow hole
52齿轮部收容部52 Gear part storage part
521齿轮部支承部521 gear part support part
522齿轮部罩部522 gear cover
523第一输出轴通过孔523 first output shaft through hole
524罩筒部524 cover cylinder
525罩底部525 hood bottom
526罩凸缘部526 cover flange
527第二输出轴通过孔527 second output shaft through hole
528储油盘528 oil storage pan
53逆变器收容部53 Inverter storage section
531收容盖部531 accommodating cover
532配线孔532 wiring hole
54油贮存部54 Oil Storage Department
541冷却管部541 cooling pipe
542冷却管部542 cooling pipe
55输出轴支承部55 Output shaft support
551输出轴承551 output bearing
56油配管部56 Oil piping department
561流动配管部561 Flow Piping Department
562供给配管部562 Supply Piping Department
57油散布部57 Oil Distribution Department
571流动通路571 Flow Path
572散布孔572 Scatter holes
58肋58 ribs
6逆变器单元6 Inverter Units
71逆变器冷却流路71 Inverter cooling flow path
72制冷剂配管72 refrigerant piping
73连接配管73 Connection piping
74返回配管74 Return piping
8油冷却器8 Oil cooler
Cb车辆Cb vehicle
Cp接头Cp linker
Dd行驶方向Dd driving direction
Sd主动轴Sd drive shaft
Tf前轮Tf front wheel
Tr后轮Tr rear wheel
P油积存部P oil storage department
CL油。CL oil.
Claims (7)
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JP2020003243 | 2020-01-10 | ||
JP2020-003243 | 2020-01-10 | ||
PCT/JP2020/045515 WO2021140807A1 (en) | 2020-01-10 | 2020-12-07 | Motor unit |
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CN114930695A true CN114930695A (en) | 2022-08-19 |
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JP (2) | JP7639709B2 (en) |
CN (1) | CN114930695A (en) |
DE (1) | DE112020006481T5 (en) |
WO (1) | WO2021140807A1 (en) |
Cited By (1)
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FR3140020A1 (en) * | 2022-09-27 | 2024-03-29 | Psa Automobiles Sa | MOTOR VEHICLE COMPRISING AN OIL RESERVOIR IN A CRANKCASE RECEIVING A TRANSMISSION SHAFT, AND METHOD FOR MANUFACTURING SUCH A VEHICLE |
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DE102022102854B4 (en) * | 2022-02-08 | 2023-12-07 | Schaeffler Technologies AG & Co. KG | Electrically operated axle drive train |
DE102022106305B3 (en) * | 2022-03-17 | 2023-03-23 | Audi Aktiengesellschaft | Driving device for a vehicle axle |
JP2024175879A (en) * | 2023-06-07 | 2024-12-19 | トヨタ自動車株式会社 | Drive unit |
JP2025083219A (en) * | 2023-11-20 | 2025-05-30 | トヨタ自動車株式会社 | Hybrid Vehicles |
FR3156872A1 (en) * | 2023-12-18 | 2025-06-20 | Valeo Embrayages | INTERNALLY LUBRICATED TRANSMISSION MECHANISM AND ASSOCIATED ELECTRIC PROPULSION ASSEMBLY |
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JP2025076507A (en) | 2025-05-15 |
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