CN114928947A - OLED module rigid-flex printed circuit board manufacturing method and rigid-flex printed circuit board - Google Patents
OLED module rigid-flex printed circuit board manufacturing method and rigid-flex printed circuit board Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 98
- 229910052802 copper Inorganic materials 0.000 claims abstract description 98
- 239000010949 copper Substances 0.000 claims abstract description 98
- 238000012545 processing Methods 0.000 claims abstract description 42
- 239000000758 substrate Substances 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims abstract description 32
- 238000005530 etching Methods 0.000 claims abstract description 25
- 238000011161 development Methods 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 4
- 239000010408 film Substances 0.000 description 40
- 238000010586 diagram Methods 0.000 description 8
- 238000003825 pressing Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 238000003475 lamination Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000013039 cover film Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010147 laser engraving Methods 0.000 description 1
- 238000010329 laser etching Methods 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0044—Mechanical working of the substrate, e.g. drilling or punching
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0017—Etching of the substrate by chemical or physical means
- H05K3/0026—Etching of the substrate by chemical or physical means by laser ablation
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/36—Assembling printed circuits with other printed circuits
- H05K3/361—Assembling flexible printed circuits with other printed circuits
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Manufacturing & Machinery (AREA)
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- Optics & Photonics (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
Abstract
Description
技术领域technical field
本申请涉及铜基印制线路板制作技术领域,尤其涉及一种OLED模组刚挠结合板制作方法及刚挠结合板。The present application relates to the technical field of manufacturing copper-based printed circuit boards, and in particular, to a method for manufacturing a rigid-flex board for an OLED module and a rigid-flex board.
背景技术Background technique
随着屏幕技术的发展,OLED屏幕的应用愈来愈广泛,对于OLED模组刚挠结合板的要求也是逐渐提高。OLED模组刚挠结合板材料多为软性材料,适用于平面化的结构,在屏幕下需要堆叠时无法满足要求,因此经常需要其他组装模块做避位设计,于是单元内槽孔(cavity)工艺应运而生,单元内槽孔工艺即在OLED模组刚挠结合板的内层硬板材料上制作槽孔,但使用常规的控深锣板锣槽孔时存在精度差,在加工时有锣板过度伤及OLED模组刚挠结合板的内层线路的风险。With the development of screen technology, the application of OLED screens is becoming more and more extensive, and the requirements for rigid-flex boards of OLED modules are gradually increasing. The rigid-flex board materials of OLED modules are mostly soft materials, which are suitable for flat structures. When they need to be stacked under the screen, they cannot meet the requirements. Therefore, other assembly modules are often required to be designed to avoid positions, so the cavity in the unit (cavity) The process came into being. The slot hole process in the unit is to make the slot hole on the inner hard board material of the rigid-flex board of the OLED module. The risk of excessive damage to the inner layer of the rigid-flex board of the OLED module.
发明内容SUMMARY OF THE INVENTION
本申请实施例提供了一种OLED模组刚挠结合板制作方法及刚挠结合板,以解决在OLED模组刚挠结合板上制作槽孔时有精度差及在加工时有损伤其内部线路的风险的问题。The embodiments of the present application provide a method for manufacturing a rigid-flex board for an OLED module and a rigid-flex board, so as to solve the problem of poor precision when making slots on the rigid-flex board of an OLED module and damage to its internal circuits during processing the issue of risk.
本申请第一方面的实施例提供了一种OLED模组刚挠结合板制作方法,包括:An embodiment of the first aspect of the present application provides a method for manufacturing a rigid-flex board for an OLED module, including:
提供一基板,所述基板包括子板,所述子板具有相对的第一面和第二面,所述第一面上依次层叠设置有第一半固化片和第一板,所述第二面上依次层叠设置有反射铜层、第二半固化片和第二板,所述第二板靠近所述子板的一面上设置有内线路层,所述第二面上具有加工区域,所述反射铜层在所述第二面上的投影与所述加工区域重合;A substrate is provided, the substrate includes a sub-board, the sub-board has an opposite first surface and a second surface, the first surface is sequentially stacked with a first prepreg and a first board, and the second surface is provided A reflective copper layer, a second prepreg and a second board are stacked in sequence, an inner circuit layer is provided on the side of the second board close to the sub-board, a processing area is provided on the second side, and the reflective copper layer is The projection on the second surface coincides with the processing area;
从所述第一板远离所述子板的一面上在所述基板上锣出槽孔,所述槽孔在第二面上的投影位于所述加工区域内或与所述加工区域重合,所述槽孔延伸至所述子板靠近所述第一半固化片的一面或延伸至所述子板的内部;A slot hole is formed on the base plate from the side of the first board away from the sub-board, and the projection of the slot hole on the second surface is located in the processing area or coincides with the processing area, so the slot hole extends to the side of the sub-board close to the first prepreg or extends to the inside of the sub-board;
使用CO2激光蚀刻所述槽孔下方的所述子板,露出所述反射铜层;Using CO 2 laser to etch the sub-board under the slot to expose the reflective copper layer;
通过蚀刻去除所述槽孔内的所述反射铜层。The reflective copper layer in the slot hole is removed by etching.
在其中一些实施例中,所述槽孔在所述第二面上的投影与所述加工区域的边缘的距离大于或等于0.1mm。In some of these embodiments, the distance between the projection of the slot hole on the second surface and the edge of the processing area is greater than or equal to 0.1 mm.
在其中一些实施例中,所述第一半固化片包括层叠设置的第一PP层和第一PET层,所述第一PET层位于所述第一PP层和所述子板之间。In some of the embodiments, the first prepreg includes a first PP layer and a first PET layer that are stacked and disposed, and the first PET layer is located between the first PP layer and the sub-plate.
在其中一些实施例中,所述第一PET层包括分隔设置的槽孔区PET和揭盖区PET,所述槽孔区PET在所述第二面上的投影与所述加工区域重合。In some of the embodiments, the first PET layer includes a slotted area PET and a capping area PET that are spaced apart, and the projection of the slotted area PET on the second surface coincides with the processing area.
在其中一些实施例中,所述子板的厚度为d1;在从所述第一板远离所述子板的一面上在所述基板上锣出槽孔时,以所述第一面和所述第二面的中心面为基准,锣刀的控深公差为±d2,d1大于d2的2倍。In some of these embodiments, the thickness of the sub-board is d1; when a slot is formed on the substrate from the side of the first board away from the sub-board, the first side and the Taking the center plane of the second surface as the benchmark, the control depth tolerance of the gong knife is ±d2, and d1 is greater than 2 times of d2.
在其中一些实施例中,所述子板的厚度为0.2mm,所述锣刀的控深公差为±75μm。In some of the embodiments, the thickness of the sub-board is 0.2 mm, and the depth control tolerance of the gong knife is ±75 μm.
在其中一些实施例中,所述第一板和所述第二板均为双面板;所述基板还包括第三板和第四板,所述第三板和所述第四板均为单面板,所述第三板叠放在所述第一板远离所述子板的一面上,所述第四板叠放在所述第二板远离所述子板的一面上,所述第三板远离所述子板的一面上和所述第四板远离所述子板的一面上分别设置有第三线路层和第四线路层;通过蚀刻去除所述槽孔内的所述反射铜层包括:In some of the embodiments, the first board and the second board are both double-sided boards; the substrate further includes a third board and a fourth board, and the third board and the fourth board are both single-sided The third board is stacked on the side of the first board away from the sub-board, the fourth board is stacked on the side of the second board away from the sub-board, and the third board is stacked on the side of the second board away from the sub-board. A third circuit layer and a fourth circuit layer are respectively provided on the side of the board away from the sub-board and on the side of the fourth board away from the sub-board; the reflective copper layer in the slot hole is removed by etching include:
干膜:在所述第三线路层和所述第四线路层上均贴附干膜;Dry film: a dry film is attached on both the third circuit layer and the fourth circuit layer;
曝光:对所述槽孔之外的所述干膜进行曝光;Exposure: exposing the dry film outside the slot hole;
显影:把未曝光过的所述干膜显影掉,露出所述反射铜层;Development: developing the unexposed dry film to expose the reflective copper layer;
蚀刻:将所述槽孔内的所述反射铜层蚀刻去除;Etching: etching and removing the reflective copper layer in the slot hole;
退膜:将所述干膜退除。Stripping: stripping the dry film.
在其中一些实施例中,在提供一基板之前,所述OLED模组刚挠结合板制作方法还包括:In some of the embodiments, before providing a substrate, the method for manufacturing a rigid-flex board for an OLED module further includes:
提供一芯板,所述芯板包括子板和设置在所述子板相对两侧的第一铜层和第二铜层;providing a core board, the core board includes a sub-board and a first copper layer and a second copper layer disposed on opposite sides of the sub-board;
通过图形转移的方式将全部所述第一铜层和部分所述第二铜层均蚀刻去除,剩余的所述第二铜层为反射铜层。All the first copper layer and part of the second copper layer are etched and removed by means of pattern transfer, and the remaining second copper layer is a reflective copper layer.
本申请第二方面的实施例提供了一种刚挠结合板,所述刚挠结合板通过如第一方面所述的OLED模组刚挠结合板制作方法加工而成。An embodiment of the second aspect of the present application provides a rigid-flex board, and the rigid-flex board is processed by the method for manufacturing a rigid-flex board for an OLED module as described in the first aspect.
本申请第三方面的实施例提供了一种刚挠结合板,包括子板,所述子板具有相对的第一面和第二面,所述第一面上依次层叠设置有第一半固化片和第一板,所述第二面上依次层叠设置有反射铜层、第二半固化片和第二板,所述第二板靠近所述子板的一面上设置有内线路层,所述第二面上具有加工区域,所述反射铜层在所述第二面上的投影与所述加工区域重合。An embodiment of the third aspect of the present application provides a rigid-flex board, including a sub-board, the sub-board has a first surface and a second surface opposite to each other, and the first surface is sequentially stacked with a first prepreg and a second surface. The first board, the second surface is provided with a reflective copper layer, a second prepreg and a second board in sequence, and an inner circuit layer is provided on the side of the second board close to the sub-board, and the second surface is provided with an inner circuit layer. There is a processing area thereon, and the projection of the reflective copper layer on the second surface coincides with the processing area.
本申请实施例提供的OLED模组刚挠结合板制作方法,有益效果在于:在OLED模组刚挠结合板上制作槽孔时,可先从第一板远离子板的一面上在基板上锣出槽孔,由于槽孔只需延伸至子板靠近第一半固化片的一面或延伸至子板的内部,因此不会损伤第二板上的内线路层,接着再使用CO2激光蚀刻槽孔下方的子板,不仅加工精度更高,且由于子板的第二面上设置有反射铜层,反射铜层在第二面上的投影与加工区域重合,槽孔在第二面上的投影位于加工区域内或与加工区域重合,所以在使用CO2激光蚀刻槽孔下方的子板时,CO2激光会被反射铜层反射,也不会损伤第二板上的内线路层,最后再通过蚀刻去除槽孔内的反射铜层即可获得满足要求的槽孔。The method for manufacturing a rigid-flex board for an OLED module provided by the embodiment of the present application has the beneficial effects that: when making a slot hole on the rigid-flex board for an OLED module, the first board can be placed on the substrate from the side of the first board away from the sub-board. Out of the slot hole, since the slot hole only needs to extend to the side of the sub-board close to the first prepreg or to the inside of the sub-board, it will not damage the inner circuit layer of the second board, and then use CO 2 laser to etch the bottom of the slot hole The sub-board not only has higher machining accuracy, but also because the second surface of the sub-board is provided with a reflective copper layer, the projection of the reflective copper layer on the second surface coincides with the processing area, and the projection of the slot on the second surface is located at The processing area is in or overlapped with the processing area, so when the sub-board under the slot hole is etched by the CO 2 laser, the CO 2 laser will be reflected by the reflective copper layer, and will not damage the inner circuit layer on the second board, and finally pass through A slot hole that meets the requirements can be obtained by etching and removing the reflective copper layer in the slot hole.
本申请提供的刚挠结合板相比于现有技术的有益效果,同于本申请提供的OLED模组刚挠结合板制作方法相比于现有技术的有益效果,此处不再赘述。The beneficial effects of the rigid-flex board provided by the present application compared with the prior art are the same as the beneficial effects of the manufacturing method of the rigid-flex board for an OLED module provided by the present application compared with the prior art, which will not be repeated here.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present application. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1是本申请其中一个实施例中OLED模组刚挠结合板制作方法的流程图;1 is a flowchart of a method for manufacturing a rigid-flex board for an OLED module in one embodiment of the present application;
图2是本申请其中一个实施例中基板的结构示意图;2 is a schematic structural diagram of a substrate in one embodiment of the present application;
图3是在图2所示的基板上锣槽孔时的示意图;Fig. 3 is the schematic diagram of the slot hole on the substrate shown in Fig. 2;
图4是在图2所示的基板上锣出槽孔后的示意图;Fig. 4 is the schematic diagram after the slot hole is made on the substrate shown in Fig. 2;
图5是在图4所示的基板上使用CO2激光蚀刻槽孔下方的子板后的结构示意图;FIG. 5 is a schematic view of the structure of the substrate shown in FIG. 4 after using CO 2 laser etching of the sub-board below the slot hole;
图6是在图5所示的基板上通过蚀刻去除槽孔内的反射铜层后的结构示意图;6 is a schematic structural diagram of the substrate shown in FIG. 5 after removing the reflective copper layer in the slot hole by etching;
图7是制作图2所示的基板时的第一次层叠压合的示意图;FIG. 7 is a schematic diagram of the first lamination and lamination when the substrate shown in FIG. 2 is produced;
图8是制作图2所示的基板时的第二次层叠压合的示意图;FIG. 8 is a schematic diagram of the second lamination and lamination when the substrate shown in FIG. 2 is produced;
图9是制作图2所示的第一半固化片和第二半固化片的示意图;Fig. 9 is the schematic diagram of making the first prepreg and the second prepreg shown in Fig. 2;
图10是制作图2所示的子板和反射铜层的示意图。FIG. 10 is a schematic diagram of making the daughter board and the reflective copper layer shown in FIG. 2 .
图中标记的含义为:The meanings of the marks in the figure are:
100、基板;10、子板;11、第一面;12、第二面;20、第一半固化片;21、第一PP层;22、第一PET层;221、槽孔区PET;222、揭盖区PET;30、第一板;40、反射铜层;40a、第一铜层;40b、第二铜层;50、第二半固化片;51、第二PP层;52、第二PET层;60、第二板;61、内线路层;70、槽孔;80、第三板;81、第三线路层;82、第一膜;90、第四板;91、第四线路层;92、第二膜。100, substrate; 10, daughter board; 11, first side; 12, second side; 20, first prepreg; 21, first PP layer; 22, first PET layer; 221, slot area PET; 222, 30, the first board; 40, the reflective copper layer; 40a, the first copper layer; 40b, the second copper layer; 50, the second prepreg; 51, the second PP layer; 52, the second PET layer ; 60, the second plate; 61, the inner circuit layer; 70, the slot hole; 80, the third plate; 81, the third circuit layer; 82, the first film; 90, the fourth plate; 91, the fourth circuit layer; 92. The second film.
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图即实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clearly understood, the present application will be further described in detail below with reference to the accompanying drawings, that is, the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present application, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本申请说明书中描述的参考“一个实施例”、“一些实施例”或“实施例”意味着在本申请的一个或多个实施例中包括结合该实施例描述的特定特征、结构或特点。由此,在本说明书中的不同之处出现的语句“在一个实施例中”、“在一些实施例中”、“在其他一些实施例中”、“在另外一些实施例中”等不是必然都参考相同的实施例,而是意味着“一个或多个但不是所有的实施例”,除非是以其他方式另外特别强调。此外,在一个或多个实施例中,可以以任何合适的方式组合特定的特征、结构或特性。Reference in this specification to "one embodiment," "some embodiments," or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in one or more embodiments of the application . Thus, appearances of the phrases "in one embodiment," "in some embodiments," "in other embodiments," "in other embodiments," etc. in various places in this specification are not necessarily All refer to the same embodiment, but mean "one or more but not all embodiments" unless specifically emphasized otherwise. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
为了说明本申请的技术方案,下面结合具体附图及实施例来进行说明。In order to illustrate the technical solutions of the present application, the following description is made with reference to the specific drawings and embodiments.
请参考图1至图7,本申请第一方面的实施例提供了一种OLED模组刚挠结合板制作方法,包括:Referring to FIGS. 1 to 7 , an embodiment of the first aspect of the present application provides a method for manufacturing a rigid-flex board for an OLED module, including:
S100:提供一基板100。S100: Provide a
基板100包括子板10,子板10具有相对的第一面11和第二面12,第一面11上依次层叠设置有第一半固化片20和第一板30,第二面12上依次层叠设置有反射铜层40、第二半固化片50和第二板60,第二板60靠近子板10的一面上设置有内线路层61,第二面12上具有加工区域,加工区域即在后续需要加工出槽孔70的区域,反射铜层40在第二面12上的投影与加工区域重合,即反射铜层40在第二面12上的投影即为加工区域。The
具体地,可以将子板10、第一半固化片20、第一板30、反射铜层40、第二半固化片50和第二板60按照叠层顺序叠合在一起,通过传统压合机压合成基板100。Specifically, the sub-board 10 , the
可选地,子板10、第一半固化片20、第一板30、反射铜层40、第二半固化片50和第二板60可以采用对位套PIN叠层,再采用传统压合机压合,按照1+N+1的堆叠模式多次叠层压合。Optionally, the sub-board 10, the
请一并参考图10,可选地,子板10和反射铜层40可以通过如下方式制作:首先,提供一芯板,芯板使用裁切机裁成要求的尺寸,芯板包括子板10和设置在子板10相对两侧的第一铜层40a和第二铜层40b;其次,通过图形转移的方式将全部第一铜层40a和部分第二铜层40b均蚀刻去除,剩余的第二铜层40b为反射铜层40。Please refer to FIG. 10 together. Optionally, the sub-board 10 and the
其中,通过图形转移的方式将全部第一铜层40a和部分第二铜层40b均蚀刻去除包括:Wherein, etching and removing all the
第一步,贴干膜:在第二铜层40b的铜面贴附干膜,第一铜层40a的铜面不贴膜;The first step, sticking dry film: sticking dry film on the copper surface of the
第二步,曝光:将干膜对应的非槽孔70位置通过工作底片的阻光区遮挡,阻光区未发生干膜曝光,将干膜的槽孔70位置通过工作底片透光区,再通过曝光机曝光,第一铜层40a不做曝光。The second step, exposure: the position of the
第三步,显影:将干膜没有发生曝光的区域通过干膜显影去除干膜,露出铜面(显影后第二铜层40b除槽孔70位置外,全部露铜);The third step, developing: remove the dry film in the area where the dry film is not exposed by dry film development, and expose the copper surface (after the development, the
第四步,蚀刻:通过酸性蚀刻机蚀刻掉第二铜层40b除槽孔70位置的铜,蚀刻后除了槽孔70位置保留铜层(即反射铜层40),其余位置均全部蚀刻掉铜层露出子板10的基材面。The fourth step, etching: The
可选地,子板10设置为FR4板。Optionally, the
可选地,将子板10、第一半固化片20、第一板30、反射铜层40、第二半固化片50和第二板60按照叠层顺序叠合在一起,通过传统压合机压合成基板100后,可将基板100按照常规钻孔、孔金属化、线路制作、线路保护(覆盖膜/油墨)流程制作,再进行揭盖。Optionally, the sub-board 10 , the
S200:从第一板30远离子板10的一面上在基板100上锣出槽孔70。S200: A
槽孔70在第二面12上的投影位于加工区域内或与加工区域重合,槽孔70延伸至子板10靠近第一半固化片20的一面或延伸至子板10的内部。The projection of the
具体地,首先在锣机台面上钻上四个定位孔,打上销钉,此四个定位孔对应基板100上钻孔钻出来四个孔,将基板100通过四个定位孔套在销钉上,再调取锣机程序,使用锣刀从第一板30远离子板10的一面上在基板100上锣出槽孔70,在加工时只需保证槽孔70延伸至子板10靠近第一半固化片20的一面或延伸至子板10的内部,因此精度要求不高,精度易保证,且不会损伤第二板60上的内线路层61。Specifically, firstly, four positioning holes are drilled on the table top of the gong machine, and pins are marked. These four positioning holes correspond to four holes drilled on the
可以理解,槽孔70不会贯穿子板10。It can be understood that the
可选地,子板10的厚度为d1,在从第一板30远离子板10的一面上在基板100上锣出槽孔70时,以第一面11和第二面12的中心面为基准,锣刀的控深公差为±d2,d1大于d2的2倍。例如,子板10的厚度为0.2mm时,锣刀的控深公差为±80μm、±75μm或±70μm等,或者,子板10的厚度为0.15mm时,锣刀的控深公差为±70μm、±65μm或±60μm等。如此,不仅能保证锣刀将第一半固化片20锣穿,方便将锣槽孔70时产生的废料去除,还可以保证锣刀不会贯穿子板10,进而损伤第二板60上的内线路层61。Optionally, the thickness of the sub-board 10 is d1. When the
S300:使用CO2激光蚀刻槽孔70下方的子板10,露出反射铜层40。S300 : The sub-board 10 under the
具体地,可将基板100的槽孔70面向上,按照方向放置在CO2镭射机台面上,通过抽风固定板100,再调取镭射资料,抓取基板100的Mark点进行定位,调整激光能量参数进行加工,加工位置按照锣板的行径进行,由CO2激光能量设置按照厚度计算,可以稍微将能量加大,因为子板10的第二面12上设置有反射铜层40,利用铜面会反射CO2激光的原理,CO2激光往槽孔70的深度方向加工时遇到反射铜层40的铜面就会被反射掉,不会对铜面造成伤害,以此来达到对槽孔70控深的效果,CO2激光照射在子板10上,子板10会吸热气化,当加工深度至反射铜层40时,CO2激光会被反射,但加工过程还会持续,以保证槽孔70内所有的子板10均被气化干净。Specifically, the
可选地,槽孔70在第二面12上的投影与加工区域的边缘的距离大于或等于0.1mm,即槽孔70在第二面12上的投影位于加工区域的内部。如此,可确保CO2激光全部被反射,且使得在加工槽孔70时槽孔70的位置精度更易保证。Optionally, the distance between the projection of the
S400:通过蚀刻去除槽孔70内的反射铜层40。S400: Remove the
具体地,可通过酸性蚀刻机蚀刻掉槽孔70内的反射铜层40。Specifically, the
可选地,通过蚀刻去除槽孔70内的反射铜层40后,还可对基板100进行UV激光刻、揭盖、表面处理、补强组装和模具冲切,按照产品外形冲切得到所要的OLED模组刚挠结合板。Optionally, after removing the
本申请实施例提供的OLED模组刚挠结合板制作方法,在OLED模组刚挠结合板上制作槽孔70时,可先从第一板30远离子板10的一面上在基板100上锣出槽孔70,由于槽孔70只需延伸至子板10靠近第一半固化片20的一面或延伸至子板10的内部,因此精度要求不高,且不会损伤第二板60上的内线路层61,接着再使用CO2激光蚀刻槽孔70下方的子板10,不仅加工精度更高,且由于子板10的第二面12上设置有反射铜层40,反射铜层40在第二面12上的投影与加工区域重合,槽孔70在第二面12上的投影位于加工区域内或与加工区域重合,所以在使用CO2激光蚀刻槽孔70下方的子板10时,CO2激光会被反射铜层40反射,也不会损伤第二板60上的内线路层61,最后再通过蚀刻去除槽孔70内的反射铜层40即可获得满足要求的槽孔70。In the method for manufacturing a rigid-flex board for an OLED module provided by the embodiment of the present application, when making the
本申请实施例提供的OLED模组刚挠结合板制作方法,通过在OLED模组刚挠结合板上制作槽孔70,解决了常规OLED模组刚挠结合板与其他模块组装时互相避位造成的组装空间浪费的问题,提升了空间利用率。In the method for manufacturing a rigid-flex board for an OLED module provided by the embodiment of the present application, by making the slot holes 70 on the rigid-flex board for an OLED module, it solves the problem of mutual avoidance caused by the conventional OLED module rigid-flex board and other modules being assembled. The problem of waste of assembly space is improved, and the space utilization rate is improved.
本申请实施例提供的OLED模组刚挠结合板制作方法,还可应用于在其他种类的刚挠结合板上制作类似槽孔的加工过程中。The method for manufacturing a rigid-flex board for an OLED module provided in the embodiment of the present application can also be applied to the process of making similar slot holes on other types of rigid-flex boards.
请一并参考图7,在本实施例中,第一半固化片20包括层叠设置的第一PP层21和第一PET层22,第一PET层22位于第一PP层21和子板10之间。如此,可使得在从第一板30远离子板10的一面上在基板100上锣出槽孔70后,槽孔70内的废料会自动与内层的子板10分离,使得废料轻松排出。Referring to FIG. 7 , in this embodiment, the
可以理解,可以先将使用背胶机将第一PET层22背在第一PP层21上,再使用裁切机裁成要求的尺寸。It can be understood that the first PET layer 22 can be backed on the first PP layer 21 by a self-adhesive machine, and then cut into a required size by a cutting machine.
可选地,第一PET层22包括分隔设置的槽孔区PET 221和揭盖区PET 222,槽孔区PET 221在第二面12上的投影与加工区域重合。如此,可使得在从第一板30远离子板10的一面上在基板100上锣出槽孔70后,槽孔70内的废料更加方便排出。Optionally, the first PET layer 22 includes a
可以理解,可使用UV激光,在第一PET层22上向第一PP层21加工,将第一PP层21需要外层揭盖的区域进行加工,单元内的使用激光刻将第一PP层21和第一PET层22全刻透,单元外(包括第一PP层21对应的槽孔70区域)的使用激光刻将第一PET层22刻穿(第一PP层21不刻)之后将单元外的第一PET层22全部撕掉,只保留槽孔区PET221和揭盖区PET222。It can be understood that UV laser can be used to process the first PP layer 21 on the first PET layer 22, and the first PP layer 21 can be processed in the area where the outer layer needs to be uncovered. 21 and the first PET layer 22 are fully engraved, and the first PET layer 22 outside the unit (including the area of the
可选地,第二半固化片50包括层叠设置的第二PP层51和第二PET层52,第二PP层51位于第二PET层52和子板10之间。Optionally, the
在其中一些实施例中,第一板30和第二板60均为双面板,即双面均具有线路层的板。第一板30和第二板60均可以通过如下方式制作:In some of these embodiments, both the
第一步,贴干膜:卷料双面铜面贴附干膜。The first step, paste dry film: the double-sided copper surface of the roll material is attached with a dry film.
第二步,曝光:将干膜对应的非线路位置通过工作底片的阻光区遮挡,阻光区未发生干膜曝光,将干膜的线路位置通过工作底片透光区,再通过曝光机曝光。The second step, exposure: the non-circuit position corresponding to the dry film is blocked by the light-blocking area of the working film, and the dry film exposure does not occur in the light-blocking area. .
第三步,显影:将干膜没有发生曝光的区域通过干膜显影去除干膜,露出铜面。The third step, development: remove the dry film from the area where the dry film has not been exposed through dry film development, and expose the copper surface.
第四步,蚀刻:铜面再通过酸性蚀刻机蚀刻出双面的线路层。The fourth step, etching: the copper surface is then etched with an acid etching machine to etch the double-sided circuit layer.
第五步,前处理:通过酸性蚀刻液将线路层的表面铜咬掉一层,使得铜面上污渍脱落。The fifth step, pre-treatment: bite off a layer of copper on the surface of the circuit layer through an acidic etching solution, so that the stains on the copper surface fall off.
第六步,贴合:通过套PIN定位,将覆盖膜贴在需要保护的线路层上。The sixth step, fitting: through the PIN positioning, stick the cover film on the circuit layer that needs to be protected.
第七步,压合:使用快速压合机,通过高温高压,使覆盖膜的胶流动填充进线路层上的线路间,起到保护作用。The seventh step, pressing: use a rapid pressing machine, through high temperature and high pressure, so that the glue of the cover film flows and fills the lines on the circuit layer to play a protective role.
第八步,固化:使用高温烤箱,高温下使覆盖膜的胶熟化,达到稳定的特性。The eighth step, curing: using a high-temperature oven, the glue of the cover film is cured at a high temperature to achieve stable characteristics.
请参考图5至图8,基板100还包括第三板80和第四板90,第三板80和第四板90均为单面板,第三板80叠放在第一板30远离子板10的一面上,第四板90叠放在第二板60远离子板10的一面上,第三板80远离子板10的一面上和第四板90远离子板10的一面上分别设置有第三线路层81和第四线路层91。Please refer to FIG. 5 to FIG. 8 , the
其中,通过蚀刻去除槽孔70内的反射铜层40包括:Wherein, removing the
第一步,干膜:在第三线路层81和第四线路层91上均贴附干膜,即在第三线路层81上贴附第一膜82,在第四线路层91上贴附第二膜92。The first step, dry film: the dry film is attached on both the
第二步,曝光:对槽孔70之外的干膜进行曝光,即将干膜对应槽孔70位置通过工作底片的阻光区遮挡,阻光区未发生干膜曝光,将干膜的线路位置(除槽孔70外所有位置)通过工作底片透光区,再通过曝光机曝光。The second step, exposure: Expose the dry film outside the
第三步,显影:把未曝光过的干膜显影掉,露出反射铜层40,其余曝光区域干膜保留保护。The third step, development: the unexposed dry film is developed to reveal the
第四步,蚀刻:将槽孔70内的反射铜层40蚀刻去除。The fourth step, etching: the
第五步,退膜:将干膜退除,即通过碱性退膜药水将剩余的干膜退洗掉。The fifth step is to remove the film: to remove the dry film, that is, to remove the remaining dry film with an alkaline film removal solution.
通过采用上述方案,可以避免在将槽孔70内的反射铜层40蚀刻去除时损伤第三线路层81和第四线路层91。By adopting the above solution, damage to the
可选地,可以在将子板10、第一半固化片20、第一板30、反射铜层40、第二半固化片50和第二板60按照叠层顺序压合在一起,再将压合后的子板10、第一半固化片20、第一板30、反射铜层40、第二半固化片50和第二板60与第三板80和第四板90压合在一起。Optionally, the sub-board 10 , the
本申请第二方面的实施例提供了一种刚挠结合板,刚挠结合板通过如第一方面的OLED模组刚挠结合板制作方法加工而成。An embodiment of the second aspect of the present application provides a rigid-flex board, which is processed by the method for manufacturing a rigid-flex board for an OLED module according to the first aspect.
本申请实施例之刚挠结合板,不仅槽孔70的加工精度高,而且内线路层61也不会在加工槽孔70的过程中被损伤。In the rigid-flex board of the embodiment of the present application, not only the machining accuracy of the
本申请第三方面的实施例提供了一种刚挠结合板,包括子板10,子板10具有相对的第一面11和第二面12,第一面11上依次层叠设置有第一半固化片20和第一板30,第二面12上依次层叠设置有反射铜层40、第二半固化片50和第二板60,第二板60靠近子板10的一面上设置有内线路层61,第二面12上具有加工区域,反射铜层40在第二面12上的投影与加工区域重合。An embodiment of the third aspect of the present application provides a rigid-flex board, including a sub-board 10 , the sub-board 10 has opposite first surfaces 11 and
本申请实施例提供的刚挠结合板,通过在子板10的第二面12上设置有反射铜层40,所以在后续加工槽孔70时可先从第一板30远离子板10的一面上在基板100上锣出槽孔70,此过程中槽孔70只需延伸至子板10靠近第一半固化片20的一面或延伸至子板10的内部,再使用CO2激光蚀刻槽孔70下方的子板10即可,不仅加工精度更高,且由于CO2激光会被反射铜层40反射,所以也不会损伤第二板60上的内线路层61。In the rigid-flex board provided by the embodiment of the present application, the
本申请实施例提供的刚挠结合板,可以应用于OLED模组或其他类似模组。The rigid-flex board provided in the embodiment of the present application can be applied to an OLED module or other similar modules.
以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围,均应包含在本申请的保护范围之内。The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The recorded technical solutions are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the application, and should be included in the application. within the scope of protection.
Claims (10)
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