CN114928268A - Friction power generation-based power generation cloth and preparation method thereof - Google Patents
Friction power generation-based power generation cloth and preparation method thereof Download PDFInfo
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- H—ELECTRICITY
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Abstract
Description
技术领域technical field
本发明涉及能量转化领域,具体涉及一种基于摩擦发电的发电布。The invention relates to the field of energy conversion, in particular to a power generation cloth based on friction power generation.
背景技术Background technique
能量转化,即将太阳能、热能或机械能等环境能源转化为电能。随着可穿戴电子器件的应用和发展,研究一种基于器件自发电的系统日益成为关键技术。为了寻求一种可将绿色、清洁和可再生环境能源转换为电能并且持续供电的装置,摩擦纳米发电技术应运而生。摩擦纳米发电机主要基于摩擦电原理以及静电诱导效应,通过两种不同摩擦性质的材料之间的接触和分离将外界施加的机械能转化为回路中的电能。摩擦发电技术由于具有制作材料简单、安全性强和能够规模化生产等优点而逐渐称为使用越来越广泛的一种自发电装置。Energy conversion, that is, converting environmental energy such as solar energy, thermal energy or mechanical energy into electrical energy. With the application and development of wearable electronic devices, researching a system based on device self-power generation has increasingly become a key technology. In order to seek a device that can convert green, clean and renewable environmental energy into electrical energy and supply power continuously, triboelectric nanopower generation technology came into being. Triboelectric nanogenerators are mainly based on the triboelectric principle and the electrostatic induction effect, which converts the mechanical energy applied from the outside into electrical energy in the loop through the contact and separation between two materials with different friction properties. Triboelectric power generation technology is gradually called a self-generating device that is more and more widely used due to its advantages of simple production materials, strong safety and large-scale production.
目前的现有摩擦纳米发电技术中,摩擦纳米发电机大多数都采用固体金属材料或含有柔性聚合物的非织物结构,虽然实现了摩擦发电的功能,但是通常电极裸露安全性较差、摩擦层的制备和组装工艺复杂且未实现一体化,使得基于摩擦纳米发电技术的发电布存在如下缺陷:内部机械部件稳定性较差、发电性能较低、耐疲劳性较差以及使用寿命短等。In the current existing triboelectric nanogenerator technologies, most of the triboelectric nanogenerators use solid metal materials or non-woven structures containing flexible polymers. Although the function of triboelectric generation is realized, the exposed electrodes are usually less safe, and the friction layer is poor. The preparation and assembly process of the nanocomposite is complex and has not been integrated, which makes the power generation cloth based on triboelectric nanopower technology have the following defects: poor stability of internal mechanical components, low power generation performance, poor fatigue resistance and short service life.
发明内容SUMMARY OF THE INVENTION
鉴于现有技术中的上述问题,为解决上述这些问题的全部或至少一者,提出了本发明。In view of the above-mentioned problems in the prior art, the present invention is proposed to solve all or at least one of the above-mentioned problems.
本发明第一方面的技术方案提供了一种基于摩擦发电的发电布,所述发电布包括第一摩擦组件和第二摩擦组件,所述第一摩擦组件和所述第二摩擦组件之间的摩擦实现基于摩擦的发电,其中所述第一摩擦组件包括:带状织物复合层、导电织物层以及圈状织物复合层,其中,带状织物复合层与所述导电织物层平行叠置,所述圈状织物复合层围绕在平行叠置的所述带状织物复合层和所述导电织物层的外围;其中,发电布在单位面积上的电学性能由发电因子来决定,所述发电性能能够通过调节该发电因子的数值来控制,该发电因子的值的大小由以下比值确定:单位面积内所述圈状织物复合层的圈数和所述圈状织物复合层的个数的乘积,与所述带状织物复合层的层数和所述第一摩擦组件的表面积乘积的比值。The technical solution of the first aspect of the present invention provides a power generation cloth based on triboelectric power generation, the power generation cloth includes a first friction component and a second friction component, and a gap between the first friction component and the second friction component is Friction realizes friction-based power generation, wherein the first friction component includes: a belt-shaped fabric composite layer, a conductive fabric layer, and a loop-shaped fabric composite layer, wherein the belt-shaped fabric composite layer and the conductive fabric layer are stacked in parallel, so The loop-shaped fabric composite layer surrounds the outer periphery of the strip-shaped fabric composite layer and the conductive fabric layer that are stacked in parallel; wherein, the electrical performance of the power generation cloth per unit area is determined by a power generation factor, and the power generation performance can be It is controlled by adjusting the value of the power generation factor, and the value of the power generation factor is determined by the following ratio: the product of the number of loops of the loop-shaped fabric composite layer and the number of the loop-shaped fabric composite layer per unit area, and The ratio of the number of layers of the belt-like fabric composite layer and the product of the surface area of the first friction component.
通过本发明第一方面的技术方案,实现了一种性能有益的发电布,其具备以下优点:全织物一体成型,安全性较高;形成织物自回弹的结构,发电效率高;加工材料和制备工艺简单,成本较低且可规模化生产;具有高弹性、柔韧性、阻燃性和可水洗性,可作为功能性发电地毯或发电布应用于各种生活场合,用以实现大规模产电,监测人流等功能。Through the technical solution of the first aspect of the present invention, a power generation cloth with beneficial performance is realized, which has the following advantages: the whole fabric is integrally formed, and the safety is high; the self-rebound structure of the fabric is formed, and the power generation efficiency is high; the processing material and The preparation process is simple, the cost is low, and it can be produced on a large scale; it has high elasticity, flexibility, flame retardancy and washability, and can be used as a functional power generation carpet or power generation cloth in various life occasions to achieve large-scale production. Electricity, monitoring the flow of people and other functions.
本发明第二方面的技术方案提供了一种用于制造发电布的方法,包括以下步骤:The technical solution of the second aspect of the present invention provides a method for manufacturing a power generation cloth, comprising the following steps:
带状织物复合层制备步骤:形成聚合物材料交联层,将电极层贴在已交联的聚合材料的表面,再涂覆一层第一聚合物材料未交联层,完全交联后形成带状织物复合层。The preparation steps of the belt-like fabric composite layer: forming a polymer material cross-linked layer, sticking the electrode layer on the surface of the cross-linked polymer material, and then coating a first uncross-linked layer of the polymer material, and forming it after complete cross-linking Ribbon fabric laminate.
第一摩擦组件制备步骤:将多个带状复合织物组件组成为织物复合层;制备导电织物层;将多个带状织物复合层与导电织物层平行叠置,并一同沿带状复合织物层的宽度方向上的轴线向上弯折,以形成拱形结构。The first friction component preparation step: composing a plurality of belt-shaped composite fabric components into a fabric composite layer; preparing a conductive fabric layer; stacking the plurality of belt-shaped fabric composite layers and the conductive fabric layer in parallel, and along the belt-shaped composite fabric layer together The axis in the width direction is bent upward to form an arched structure.
设置圈状织物复合层步骤:利用一条或多条带状复合织物层组成一个或多个圈状织物复合层;将圈状织物复合层围绕在所述带状织物复合层和所述导电织物层的外围,形成一个或多个圈状结构;以及The step of setting the loop-shaped fabric composite layer: using one or more belt-shaped composite fabric layers to form one or more loop-shaped fabric composite layers; surrounding the loop-shaped fabric composite layer on the strip-shaped fabric composite layer and the conductive fabric layer , forming one or more ring-like structures; and
第二摩擦组件制备步骤:将电极层贴在非导电织物表面,将有电极层的一面铺在第一聚合物材料未交联层上,使之完全交联,形成一体化的织物外层。The second preparation step of the friction assembly: stick the electrode layer on the surface of the non-conductive fabric, and spread the side with the electrode layer on the uncross-linked layer of the first polymer material to make it completely cross-linked to form an integrated fabric outer layer.
本发明第三方面的技术方案提供了一种控制发电布的发电因子的方法,该发电因子决定发电布在单位面积上的电学性能,该发电布包括第一摩擦组件和第二摩擦组件,第一摩擦组件和所述第二摩擦组件之间的摩擦实现基于摩擦的发电,其中,第一摩擦组件包括带状织物复合层、导电织物层以及圈状织物复合层,其中,带状织物复合层与导电织物层平行叠置,圈状织物复合层围绕在平行叠置的带状织物复合层和所述导电织物层的外围,其中,发电布在单位面积上的电学性能由发电因子来决定,发电性能能够通过调节该发电因子的数值来控制,发电因子的值的大小由以下比值确定:单位面积内圈状织物复合层的圈数和圈状织物复合层的个数的乘积,与带状织物复合层的层数和所述第一摩擦组件的表面积乘积的比值。The technical solution of the third aspect of the present invention provides a method for controlling the power generation factor of the power generation cloth, the power generation factor determines the electrical performance of the power generation cloth per unit area, the power generation cloth includes a first friction component and a second friction component, the third The friction between a friction component and the second friction component realizes friction-based power generation, wherein the first friction component includes a belt-like fabric composite layer, a conductive fabric layer, and a loop-like fabric composite layer, wherein the belt-like fabric composite layer Stacked in parallel with the conductive fabric layer, the loop-shaped fabric composite layer surrounds the parallel stacked belt-shaped fabric composite layer and the outer periphery of the conductive fabric layer, wherein the electrical performance of the power generation cloth per unit area is determined by the power generation factor, The power generation performance can be controlled by adjusting the value of the power generation factor, and the value of the power generation factor is determined by the following ratio: the product of the number of loops of the inner loop fabric composite layer per unit area and the number of loop fabric composite layers, and the belt The ratio of the number of layers of the fabric composite layer and the product of the surface area of the first friction component.
本发明属于绿色、清洁和可再生能源转换技术。本发明的发电布具有高弹性、高柔韧性、高阻燃性和可水洗性,能够将各种机械能转化为电能,并且提高了转化效率,在一定程度上减少资源浪费。The invention belongs to green, clean and renewable energy conversion technology. The power generation cloth of the invention has high elasticity, high flexibility, high flame retardancy and washability, can convert various mechanical energies into electrical energy, improves the conversion efficiency, and reduces waste of resources to a certain extent.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域或普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations described in the present application. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1a和1b例示了根据本发明第一实施例的发电布的不同角度的结构示意图。Figures 1a and 1b illustrate schematic structural views of a power generation cloth from different angles according to a first embodiment of the present invention.
图2a-2g例示了根据本发明的第一摩擦组件在正面和反面,以及第一摩擦组件不同层数的结构示意图,其中,图2e例示了发电布层数为1层的发电布的结构示意图,图2f例示了发电布层数为2层的发电布的结构示意图,图2g例示了发电布层数为3层的发电布的结构示意图。Figures 2a-2g illustrate the front and back sides of the first friction assembly according to the present invention, as well as the structural schematic diagrams of the first friction assembly with different layers, wherein, Figure 2e illustrates the structural schematic diagram of a power generation cloth with one layer of power generation cloth. 2f illustrates a schematic diagram of the structure of a power generation cloth with two layers of power generation cloth, and FIG. 2g illustrates a schematic diagram of the structure of a power generation cloth with three layers of power generation cloth layers.
图3a和3b例示了根据本发明的第二摩擦组件的结构示意图。3a and 3b illustrate a schematic structural diagram of a second friction assembly according to the present invention.
图4a-4c例示了根据本发明的电磁发电机组件的结构示意图。4a-4c illustrate schematic structural views of an electromagnetic generator assembly according to the present invention.
图5例示了根据本发明的发电因子,对发电布输出能量密度的影响的曲线示例。Figure 5 illustrates a graph example of the effect of the power generation factor on the output energy density of the power generation cloth according to the present invention.
图6a-6e例示了根据本发明变形实施例的发电布的结构示意图。6a-6e illustrate schematic structural views of a power generation cloth according to a modified embodiment of the present invention.
图7a-7f例示了根据本发明的发电布主体和织物外层不同组合方式的示意图。Figures 7a-7f illustrate schematic diagrams of different combinations of the main body of the power-generating cloth and the outer fabric layer according to the present invention.
具体实施方式Detailed ways
为了充分理解本发明,下面结合附图和具体实施方式,对本方面进行详细的说明。应该指出,所描述的实施例仅是为了说明的目的,而不是对本发明范围的限制。然而附图仅为本发明的示意性图解,并非根据一定比例绘制。图中相同的部分采用相同的附图标记,省略了重复性描述。In order to fully understand the present invention, this aspect will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the described embodiments are for illustrative purposes only and are not intended to limit the scope of the invention. However, the drawings are only schematic illustrations of the invention and are not drawn to scale. The same parts in the figures are given the same reference numerals, and repetitive descriptions are omitted.
[第一实施例][First Embodiment]
附图1a和1b例示了本发明的发电布的一种结构。如图1a所示,本发明的发电布包括第一摩擦组件1、第二摩组件2、防滑底层3、线圈组件4和磁体组件5。其中,发电布的主体包括第一摩擦组件1和第二摩擦组件2。当有压力施加到表面时二者进行接触,而当压力不再施加时二者分离,在该接触和分离过程中施加的压力所代表的机械能转换为电能,线圈组件4和磁体组件5将最终产生的电能输出。以下将对这些部件进行详细说明。Figures 1a and 1b illustrate a structure of the power generation cloth of the present invention. As shown in FIG. 1 a , the power generation cloth of the present invention includes a
下面参照图2a-2f描述本发明的第一摩擦组件1的构造。第一摩擦组件1包括:带状织物复合层11;导电织物层12;以及圈状织物复合层13。The construction of the
本实施例中,如图2a-2c所示,第一摩擦组件1包括多个带状织物复合层11。每个带状织物复合层11在长度方向上(例如图2a中的x方向)延伸,并且多个带状织物复合层11在宽度方向上(例如附图2a中的z方向)平行设置,以形成织物复合层。In this embodiment, as shown in FIGS. 2 a to 2 c , the
带状织物复合层11为由一层或多层聚合物材料层与电极层通过化学交联形成的例如完全一体化的带状的织物复合层。聚合物材料可以是高分子聚合物材料,例如聚二甲基硅氧烷,钛酸钡掺杂聚二甲基硅氧烷,聚四氟乙烯,聚氯乙烯或氟橡胶等,电极层可以是导电织物材料,例如银布或铜镍合金布等。The belt-shaped
在如图2c所示的示例中,带状织物复合层11包括聚合物材料层111和电极层112。带状织物复合层11在其长度方向的一个端部处,其电极层112的长度大于聚合物材料层111的长度,使得电极层112的一部分露出。In the example shown in FIG. 2 c , the tape-like
导电织物层12可以由与带状织物复合层11的电极层112相同或相似类型的导电织物材料形成。导电织物层12可以是带状的,每个导电织物层12位于叠置的相邻两个带状织物复合层11之间,三者形成为类似三明治层结构的平行结构。在如图2c所示的示例中,在厚度方向(图2a中的y方向)上,在两层带状织物复合层11之间夹置有导电织物层12。带状的导电织物层12在其长度方向的一个端部处,其长度大于覆盖该导电织物层12的带状织物复合层11的长度,使得导电织物层12的一部分未被带状织物复合层11覆盖而被露出,导电织物层12的该露出部分与电极层112的露出的部分在厚度方向上(附图2a中的y方向)相对。The
圈状织物复合层13可以由与带状织物复合层11相同或者相似的材料/结构来形成。例如,圈状织物复合层13使用与带状织物复合层11相同的材料形成,并包括与带状织物复合层11的聚合物材料层111和电极层112分别相同的聚合物材料层131和电极层132。聚合物材料层131覆盖部分电极层132,未被覆盖的电极层形成裸露部分。圈状织物复合层13在带状织物复合层11和导电织物层12的宽度方向上,形成围绕带状织物复合层11和导电织物层12外侧的圈状构造。该圈状构造的圈数可以为一个或多个,本实例的附图2a-2d中的圈状织物复合层13的圈数为一层,但是该圈数也可以为多个,当圈数为2或更多时,该圈状织物13的构造为多层数的圈状结构,即较于附图2a中所示圈状织物13更多缠绕的圈数。在图2a-2c所示的例子里,圈状织物复合层13的个数为多个,其在宽度方向上彼此平行布置,在长度方向上以固定间隔分隔。在长度方向上的多个圈状织物复合层13,其电极层132在长度方向上延伸并连接,以形成在长度方向上连续的条状电极层。本发明的发电布具有拱形(或U型)结构,以下将示例性地描述该拱形(U型)结构。带状织物复合层11和导电织物层12叠置,在厚度方向上形成了条状构造,多个条状构造在宽度方向即z方向上并排排列,同时各行之间通过z方向上电极层112和导电织物层12分别进行的电连接实现结构固定以及电路连续,形成平面构造的发电布主体。其中,电连接是指该发电布中正、负两极的电极层,分别通过诸如粘合等方式使得同极的电极层相互连接。该发电布主体沿着在条状构造的宽度方向(例如图2a中的z方向)上的轴线,向上弯折(或折叠)翻转,形成了如图2b所示的拱形或U型结构。该拱形(U型)结构不仅是发电布主体的织物自回弹结构中的一部分,而且形成了双电极的接触式摩擦发电结构,有效地提升了摩擦发电的输出电学性能,并且具有稳定的发电能力和良好的抗疲劳性。在附图2a-2c所示的示例中,发电布弯折一次形成拱形机构。但是本发明并不限于此,该发电布也可以折叠多次形成多层结构。例如,当发电布弯折两次次时,从侧面看发电布形成“Z”形的折叠结构,即U型/拱形结构的各层叠加形成的多层结构。The loop
本发明提供了一种具有创新性的复合编织的方法,即多个圈状织物复合层13,分别围绕在带状织物复合层11与导电织物层12形成的条状构造的外侧,并在拱形结构的两个侧面上对称或交错排列,以形成编织结构的发电布主体。The present invention provides an innovative composite weaving method, that is, a plurality of loop-shaped fabric composite layers 13 respectively surround the outer side of the strip-shaped structure formed by the belt-shaped
以下将示例性地描述发电布中的电路连接方式。一个(或多个)织物复合层11的电极层112和多个圈状织物复合层13中的电极层132通过电连接实现电路连续;一个(或多个)带状的导电织物层12中,各行为连续的带状结构,各行之间通过电连接,实现电路连续。其中,电连接是指该发电布中正、负两极的电极层,分别通过诸如粘合等方式使得同极的电极层相互连接。The circuit connection manner in the power generation cloth will be exemplarily described below. The electrode layers 112 of the one (or more) fabric composite layers 11 and the electrode layers 132 in the multiple loop-shaped fabric composite layers 13 are electrically connected to achieve circuit continuity; in one (or more) strip-shaped conductive fabric layers 12, Each row is a continuous strip structure, and each row is electrically connected to realize circuit continuity. Wherein, the electrical connection refers to the electrode layers of the positive and negative poles in the power generation cloth, and the electrode layers of the same pole are connected to each other by means such as bonding, respectively.
在以上附图2a-2d中,图2a为从正面看的示意图,图2b为从反面,即与图2a相反的方向看的示意图。图2c的视角与图2b的视角相同。图2c例示了发电布各层的电连接方式。如图2c所示,本实例中,带状导电织物层12各行通过粘合等方式使得电极层12相互连接。同时织物复合层的电极层112各行相互连接。但是由于实施例中织物复合层的电极层112与圈状织物复合层13的电极层132为同极的电极层,因此它们的需要连接在一起,其连接方式可以如图2a所示。在图2e例示了发电布层数为1层的发电布的结构示意图,图2f例示了发电布层数为2层的发电布的结构示意图,图2g例示了发电布层数为3层的发电布的结构示意图。In the above Figures 2a-2d, Figure 2a is a schematic view from the front, and Figure 2b is a schematic view from the reverse side, ie from the opposite direction to Figure 2a. The viewing angle of Figure 2c is the same as that of Figure 2b. Figure 2c illustrates the electrical connection of the layers of the power-generating cloth. As shown in FIG. 2 c , in this example, the electrode layers 12 are connected to each other by means of bonding or the like in each row of the strip-shaped conductive fabric layers 12 . At the same time, the rows of
本发明中的发电布主体为全织物结构,其中带状织物复合层11、导电织物层12和圈状织物复合层13通过本发明所提供的具有创新性的复合编织的方法,形成完全一体化了的全织物结构。该织物结构发电能力高,并具有高弹性、高柔韧性、高阻燃性和可水洗性的优良性能。The main body of the power generation cloth in the present invention is a full-fabric structure, wherein the belt-shaped
以下将结合附图3a和3b来说明本发明的第二摩擦组件2的示例。An example of the
第二摩擦组件2包括所述聚合物材料层21、电极层22和非导电织物23。聚合物材料层21完全交联并覆盖在电极层22的表面,并以化学交联的方式与非导电织物23形成一体。非导电织物23为针织物、梭织物或3D间隔织物、或其材质有利于化学交联的织物。聚合物材料层21可以是高分子聚合物材料,例如聚二甲基硅氧烷,钛酸钡掺杂聚二甲基硅氧烷,聚四氟乙烯,聚氯乙烯或氟橡胶等。非导电织物23的材料可以是棉,聚丙烯,尼龙,聚丙烯腈或聚对苯二甲酸乙二酯等,非导电织物23可以经过使用阻燃剂进行的阻燃处理。The
本发明的发电布还可以包括防滑底层3,其覆盖发电布主体的底面。防滑底层的材质为机织物或针织物。The power generation cloth of the present invention may further include a non-slip
本发明的发电布还可以包括至少一组电磁发电机组件。在图4a-4c中,例示了电磁发电机组件的一种构造。该电磁发电机组件包括线圈组件4和磁体组件5。线圈组件4放置于第一摩擦组件1的上表面之上,磁铁组件5放置于第一摩擦组件1的下表面之下。第二摩擦组件2作为织物外层,完全覆盖在发电布主体的上表面,即固设在一组或多组线圈组件4的上表面,防滑底层3覆盖发电布主体的底面,即固设在磁铁组件5下表面。在附图4a-4c中,为了更清楚地体现该发电机的构造,省略了处于线圈组件4和磁体组件5之间的第一摩擦组件1,以及线圈组件4上的第二摩擦组件和磁体组件5下的防滑底层。The power generation cloth of the present invention may also include at least one set of electromagnetic generator assemblies. In Figures 4a-4c, one configuration of an electromagnetic generator assembly is illustrated. The electromagnetic generator assembly includes a
线圈组件4可以包括以下中的至少一种:线圈组件41、线圈刺绣织物42和线圈梭织织物43。线圈组件41例如由漆包铜线以中心轴线为基点绕成一个内部中空的立体圆柱,线圈梭织织物42例如由漆包铜线和刺绣不织物以刺绣的方式形成;线圈刺绣织物43例如由漆包铜线和普通纱线以梭织的方式织成。The
磁铁(磁体)组件5的材质可以为软性磁铁,例如柔性橡胶磁铁。磁铁组件5包括多块不同极性的软性磁铁,不同极性的磁铁在轴向上交替排列,相邻的软性磁铁间的磁性相异相互吸引,以形成该磁铁组件5。The material of the magnet (magnet)
以下说明本发明的发电布的工作原理。第一摩擦组件1与第二摩擦组件2的接触部分具有不同的摩擦电极序,发电布受到压力后,第一摩擦组件1和第二摩擦组件2之间形成进行接触;发电布所到的压力消失后,由第一摩擦组件1实现发电布的弹性恢复,实现了第一摩擦组件1与第二摩擦组件2的相互分离;在发电布主体中的该接触与分离过程中,线圈组件4在发电布主体所受到的压力和第一摩擦组件1产生的弹力相互作用下,沿着发电布主体的垂线作往复运动,实现了线圈组件4切割磁铁组件5的磁感线,从而产生电力。The operation principle of the power generation cloth of the present invention will be described below. The contact parts of the
以上为本发明的发电布的构造的示例。在本发明中,发电布在单位面积上的电学性能由发电因子来决定,通过调节该发电因子的数值可以控制发电布的电学性能,该发电因子能够由第一摩擦组件的织物复合层11和圈状织物复合层13来决定。其中,该电学性能包括由发电布输出的电压、电流和能量密度等。该发电因子的值的大小由以下比值决定:单位面积内所述圈状织物复合层的圈数和所述圈状织物复合层的个数的乘积,与所述带状织物复合层的层数和所述第一摩擦组件的表面积乘积的比值。当以Y来表示发电因子的大小时,其可以通过以下公式(1)来表示。The above is an example of the configuration of the power generation cloth of the present invention. In the present invention, the electrical performance of the power generation cloth per unit area is determined by the power generation factor, and the electrical performance of the power generation cloth can be controlled by adjusting the value of the power generation factor. The power generation factor can be determined by the
Y=BC/(A·D)公式(1)Y=BC/(A·D) Formula (1)
以上公式(1)中各参数分别表示如下参量。The parameters in the above formula (1) respectively represent the following parameters.
A:无量纲化的第一织物复合层11的层数,即形成拱形或U型结构的层数。层数为发电布在垂直方向上,第一织物层11中能够被圈状织物复合层13所编织平行折叠层的层数。参考附图2e-2g,其中图2e表示1层,图2f表示2层,图2g表示3层。A: The number of layers of the dimensionless first
B:无量纲化的圈状织物13的圈数,即单个圈状织物复合层13沿着第一织物复合层11和电极层12构成的条的外围,编织形成圈状结构的圈数。在附图2a-2c的示例中,该圈数为3圈。B: The number of loops of the dimensionless looped
C:无量纲化的第三圈状织物13的个数,即圈状织物复合层13在单位面积内的发电布主体中的总个数之和。其中,单位面积可以自行定义,例如每平方厘米,每平方米,等等。C: The number of dimensionless third loop-shaped
D:无量纲化的第一摩擦组件1的表面积。该表面积D所指的表面积是发电布整体的上表面面积,但不包括露出的电极层面积,即发电布摩擦发电的有效面积。D: surface area of the dimensionless
以下将以例子1和2来说明发电因子对发电布电学性能起决定性作用,通过调节该发电因子的数值可以控制发电布的电学性能,包括电压,电流和能量密度。The following examples 1 and 2 will be used to illustrate that the power generation factor plays a decisive role in the electrical performance of the power generation cloth. By adjusting the value of the power generation factor, the electrical performance of the power generation cloth can be controlled, including voltage, current and energy density.
例子1:Example 1:
以发明附图2e中的发电布为例。Take the power generation cloth in Figure 2e of the invention as an example.
拱形结构的层数为1,即无量纲化的数据处理后A=0.2582。其中,本文中提到的无量纲化的数据处理方法是将实验数据中的参数进行横向归一化。The number of layers of the arched structure is 1, that is, A=0.2582 after dimensionless data processing. Among them, the dimensionless data processing method mentioned in this paper is to horizontally normalize the parameters in the experimental data.
圈状织物13的圈数为3,即无量纲化的数据处理后B=0.6255。The number of loops of the looped
圈状织物13的个数为9个,因此无量纲化的数据处理后C=0.2694The number of
该发电布整体上表面中摩擦发电的有效表面积为27平方厘米,本例子中单位面积定义为1平方厘米,因此无量纲化的数据处理后D=0.4450。The effective surface area of triboelectric power generation on the entire upper surface of the power-generating cloth is 27 square centimeters. In this example, the unit area is defined as 1 square centimeter. Therefore, D=0.4450 after dimensionless data processing.
在本例子1中的发电因子,根据Y=BC/(A·D),在无量纲的情况下,约为0.2905。在人走路的测试条件下,发电布产生的开路电压、短路电流和能量密度分别为:363.0V,6.63μA和75.21mW·cm-2。The power generation factor in this example 1 is about 0.2905 in a dimensionless case according to Y=BC/(A·D). Under the test conditions of human walking, the open-circuit voltage, short-circuit current and energy density generated by the power generation cloth are 363.0V, 6.63μA and 75.21mW·cm -2 , respectively.
例子2:Example 2:
以发明附图2f的发电布为例。Take the power generation cloth of Figure 2f of the invention as an example.
拱形结构的层数为2层,无量纲化的数据处理后A=0.5164。The number of layers of the arched structure is 2, and A=0.5164 after dimensionless data processing.
圈状织物13的圈数为2层,无量纲化的数据处理后B=0.4170。The number of loops of the
圈状织物13的个数为15个,无量纲化的数据处理后C=0.4490。The number of
该发电布整体上表面中摩擦发电的有效表面积为30.09平方厘米,本例子中单位面积定义为1平方厘米,因此经过无量纲化的数据处理后D=0.4185。The effective surface area of triboelectric power generation on the entire upper surface of the power-generating cloth is 30.09 square centimeters. In this example, the unit area is defined as 1 square centimeter, so after dimensionless data processing, D=0.4185.
此时所述发电因子,根据Y=BC/(A·D),在无量纲的情况下,约为0.1517。在人走路的测试条件下,发电布产生的开路电压,短路电流和能量密度分别为:437.3V,19.94μA和289.8mW·cm-2。At this time, the power generation factor is about 0.1517 in the case of dimensionless according to Y=BC/(A·D). Under the test conditions of human walking, the open-circuit voltage, short-circuit current and energy density generated by the power generation cloth are 437.3V, 19.94μA and 289.8mW·cm -2 , respectively.
以下将结合附图5来说明书本实施例中的发电因子。The power generation factor in this embodiment will be described below with reference to FIG. 5 .
如图5所示,“BC”表示无量纲化后,圈状织物复合层13的圈数与圈状织物复合层13的个数的乘积。“(A·D)”表示无量纲化后,带状织物复合层11的层数和第一摩擦组件1的表面积的乘积。图5中横坐标表示无量纲化后,圈状织物复合层13圈数和圈状织物复合层13个数的乘积,与织物复合层11的层数和第一摩擦组件1的表面积乘积的比值。纵坐标代表基于摩擦发电的发电布的输出能量密度,本发明以单位面积的能量密度为例。从图5可以看出,通过改变圈状织物复合层13圈数和圈状织物复合层13的个数,即“BC”的值,以及当不同的带状织物复合层11的层数和第一摩擦组件1的表面积乘积,即改变“(A·D)”的值,能够改变发电布的输出能量密度的大小。随着“BC/(A·D)”增大,其输出电能的能量密度呈现出先增大后减少的趋势。当“BC/(A·D)”的值为0时,输出电能的能量密度趋向于0,但不为0。当“BC/(A·D)”的值为0.08~0.17之间时,输出电能的能量密度较高。As shown in FIG. 5 , “BC” represents the product of the number of loops of the loop-shaped
本发明中通过结构设计和材料选择,提出一种基于摩擦发电的发电布。该发电布具有较好的弹性和柔韧性,能够将各种机械能转化为电能,并且该发电布具有改善的转化效率,在一定程度上减少了资源浪费。In the present invention, a power generation cloth based on triboelectric power generation is proposed through structural design and material selection. The power generation cloth has good elasticity and flexibility, and can convert various mechanical energy into electrical energy, and the power generation cloth has improved conversion efficiency, reducing resource waste to a certain extent.
以下将示例性地说明上述发电布的制作方法。在该方法中的各个步骤仅为了说明而并不意图将该方法仅限于记载的步骤。在该方法的步骤中,某些步骤可以用省略而某些步骤可以用其它未列举的步骤来代替,并且各步骤的序号仅为了对各步骤进行区别,而不对各步骤的顺序进行限制。The manufacturing method of the above-mentioned power generation cloth will be exemplarily described below. The various steps in the method are for illustration only and are not intended to limit the method to the steps described. Among the steps of the method, some steps can be omitted and some steps can be replaced by other unlisted steps, and the sequence numbers of each step are only for distinguishing each step, and do not limit the order of each step.
1.形成聚合物材料未交联层。1. Formation of an uncrosslinked layer of polymeric material.
在第一模板表面涂覆流体状态的聚合物材料未交联层,通过刮膜法控制厚度,得到一定宽度、长度和厚度的聚合物材料未交联层。第一模板可以为表面光滑的不锈钢板、金属板或玻璃板。聚合物材料的长度和厚度可通过刮膜法来控制。An uncrosslinked layer of polymer material in fluid state is coated on the surface of the first template, and the thickness is controlled by a doctor blade method to obtain an uncrosslinked layer of polymer material with a certain width, length and thickness. The first template can be a stainless steel plate, a metal plate or a glass plate with a smooth surface. The length and thickness of the polymeric material can be controlled by the doctor blade method.
2.气泡处理2. Bubble treatment
将涂覆有聚合物材料未交联层的第一模板放入真空箱,进行真空除气泡处理。例如,通过真空抽气装置对聚合物材料未交联层进行抽真空处理,直到完全无气泡为止。The first template coated with the uncrosslinked layer of polymer material is placed in a vacuum box for vacuum de-bubbling treatment. For example, the uncrosslinked layer of polymer material is evacuated by means of a vacuum extraction device until it is completely free of air bubbles.
3.形成聚合物材料交联层3. Forming the polymer material cross-linked layer
将气泡处理后的涂覆有聚合物材料未交联层的第一模板放入烘箱,一段时间后,形成聚合物材料交联层;Putting the first template coated with the uncrosslinked layer of the polymer material after the bubble treatment into an oven, and after a period of time, the crosslinked layer of the polymer material is formed;
4.形成带状织物复合层114. Formation of the belt-like
将电极层紧贴在已交联的聚合材料的表面,再涂覆一层流体状态的聚合物材料未交联层,并进行气泡处理;最后将其一起放入烘箱,加热一段时间后使之完全交联,形成一体化的带状织物复合层11;The electrode layer is closely attached to the surface of the cross-linked polymer material, and then an uncross-linked layer of the polymer material in a fluid state is applied, and bubble treatment is performed; Completely cross-linked to form an integrated ribbon-like
当制备一个或多个一定宽度、长度和厚度的一体化的带状织物复合层11,可重复上述制作步骤;When preparing one or more integrated belt-like fabric composite layers 11 of a certain width, length and thickness, the above manufacturing steps can be repeated;
5.形成第一摩擦组件15. Forming the
多个一体化的带状复合织物组件11根据一定宽度、长度组成织物复合层;导电织物层12由与形成带状织物复合层11的电极层的相同或相似类型的导电织物材料组成带状结构;多个带状织物复合层11与导电织物层平行叠置,并一同沿带状复合织物层11的宽度方向(例如图2a中的z方向)上的轴线向上弯折,以形成拱形或U型结构;A plurality of integrated belt-shaped
一条或多条一体化的带状复合织物层根据一定宽度、长度组成圈状织物复合层13;圈状织物复合层13缠绕在带状织物复合层11与导电织物层12形成的拱形或U型结构外围,沿着带的轴线(即带状织物复合层13的长度方向的轴线)编织形成一个或多个圈状结构;圈状织物复合层形成的一个或多个圈状结构,对称或交错排列在拱形或U型结构的两侧,形成了具有自回弹性的第一摩擦组件1;One or more integrated belt-shaped composite fabric layers form a loop-shaped
6.形成第二摩擦组件26. Forming the
首先,在第一模板表面涂覆一层流体状态的聚合物材料未交联层,然后进行气泡处理;对非导电织物用阻燃剂进行阻燃处理后,将电极层紧贴在非导电织物表面,并且将其中有电极层的一面平铺在所述第一聚合物材料未交联层上,一起放入烘箱;加热一段时间后使之完全交联,形成一体化的织物外层。First, coat an uncrosslinked layer of polymer material in fluid state on the surface of the first template, and then carry out bubble treatment; after the flame retardant treatment of the non-conductive fabric is carried out, the electrode layer is tightly attached to the non-conductive fabric The surface with the electrode layer is spread on the uncrosslinked layer of the first polymer material, and placed in an oven together; after heating for a period of time, it is completely crosslinked to form an integrated outer fabric layer.
通过调节圈状织物复合层13的圈数和圈状织物复合层13的个数的乘积与带状织物复合层的层数和所述发电布的表面积乘积的比值,来控制发电布输出的电学性能,包括电压,电流和能量密度。By adjusting the ratio of the product of the number of loops of the loop-shaped
以上在本发明的第一实施例中,示例性地描述了本发明的发电布的构造及其制作方法。本发明的发电布,具有良好的回弹特性,并能够基于圈状织物复合层的圈数和个数,记忆带状织物复合层的层数和发电布的表面积,来获得电学性能良好的发电布。In the above, in the first embodiment of the present invention, the configuration of the power generation cloth of the present invention and the method for producing the same have been exemplarily described. The power generation cloth of the present invention has good rebound characteristics, and can obtain power generation with good electrical performance based on the number of turns and the number of the loop-shaped fabric composite layer, the number of layers of the memory belt-shaped fabric composite layer and the surface area of the power generation cloth. cloth.
[第二实施例][Second Embodiment]
在本实施例中,描述一种采用与第一实施例中的发电布的制作方法中的步骤相同/相似的方法制作的发电布。本实施例中的发电布与第一实施例中的发电布,都是遵循聚合物和导电织物一体化的原理而制备的。In the present embodiment, a power generation cloth manufactured using the same/similar steps as in the manufacturing method of the power generation cloth in the first embodiment is described. The power generation cloth in this embodiment and the power generation cloth in the first embodiment are both prepared by following the principle of integrating polymer and conductive fabric.
本实施例提供了一种基于摩擦发电的发电布,包括第一摩擦组件、第二摩擦组件和防滑底层。在本实施例中,第一摩擦组件的实现形式,可以包括附图6a-6e和7b-7f所示的瓦楞支撑形织物结构。本实施例中,能够在保持较好电学性能的原则下简化制作工艺而得到的性能有益的发电布。This embodiment provides a power generation cloth based on triboelectricity, including a first friction component, a second friction component and a non-slip bottom layer. In this embodiment, the realization form of the first friction component may include the corrugated support fabric structure shown in FIGS. 6a-6e and 7b-7f. In this embodiment, a power-generating cloth with beneficial properties can be obtained by simplifying the manufacturing process under the principle of maintaining good electrical properties.
以下结合附图6a-6e来说明本发明的瓦楞支撑形结构的示例。瓦楞支撑形结构在发电布中的布置在图7b-7f中进行了相应的描述。Examples of the corrugated support structure of the present invention will be described below with reference to Figures 6a-6e. The arrangement of the corrugated support structure in the power generation cloth is described accordingly in Figures 7b-7f.
图6a示出了作为第一摩擦组件的示例的第一瓦楞支撑形织物结构1-2,其可以为一体结构,包括电极层1-21和弹性支撑物1-22。其中,弹性支撑物1-22具有多个条形凹槽以形成瓦楞支撑形结构。弹性支撑物1-22可以为具有条形凹槽的实心结构,每个实心结构与对应的条形凹槽相邻布置。弹性支撑物1-22可以与电极层1-21通过诸如粘合的方式构成一体结构。图7b示出了本发明的图6a所示的第一瓦楞支撑形织物结构在发电布中的布置方式的示例。该发电布包括第一摩擦组件1-2、第二摩擦组件2、防滑底层3、线圈组件4和磁体组件5。其中,第二摩擦组件2、防滑底层3、线圈组件4和磁体组件5可以具有与第一实施例的发电布中的构造相同或相似,在此不再赘述。Figure 6a shows a first corrugated support-shaped fabric structure 1-2 as an example of a first friction component, which may be a one-piece structure, including an electrode layer 1-21 and an elastic support 1-22. Among them, the elastic supports 1-22 have a plurality of strip grooves to form a corrugated support structure. The elastic supports 1-22 may be solid structures with strip-shaped grooves, each of which is arranged adjacent to a corresponding strip-shaped groove. The elastic supporter 1-22 may form an integral structure with the electrode layer 1-21 by means such as adhesion. Fig. 7b shows an example of the arrangement of the first corrugated support-shaped fabric structure shown in Fig. 6a in the power generation cloth of the present invention. The power generation cloth includes a first friction component 1 - 2 , a
本示例中的发电布,能够增加发电布的第一摩擦组件和第二摩擦组件之间的摩擦,并提高发电效率。在人走路的测试条件下,该发电布整体上表面中摩擦发电的有效表面积为65cm2时,产生的开路电压,短路电流和能量密度分别为:34.0V,2.4μA和1.255mW·cm-2。The power generation cloth in this example can increase the friction between the first friction member and the second friction member of the power generation cloth, and improve the power generation efficiency. Under the test condition of human walking, when the effective surface area of triboelectric power generation in the whole upper surface of the power generation cloth is 65cm 2 , the generated open circuit voltage, short circuit current and energy density are: 34.0V, 2.4μA and 1.255mW·cm -2 .
图6b示出了作为第一摩擦组件的示例的第一瓦楞支撑形结构的另一示意图,第一瓦楞支撑形织物结构1-3可以为一体结构,包括电极层1-31和弹性支撑物1-32。弹性支撑物1-32可以为具有条形凹槽的空心结构,每个空心结构与对应的条形凹槽相邻布置。弹性支撑物1-32可以与电极层1-31通过诸如粘合的方式构成一体结构。图7c示出了根据本发明的图6b所示的第一种瓦楞支撑形织物结构的另一实现形式在发电布中的布置方式的示例。FIG. 6b shows another schematic diagram of the first corrugated support-shaped structure as an example of the first friction component. The first corrugated support-shaped fabric structure 1-3 may be an integral structure, including electrode layers 1-31 and elastic supporters 1 -32. The elastic supports 1-32 may be hollow structures having strip-shaped grooves, and each hollow structure is arranged adjacent to the corresponding strip-shaped groove. The elastic supporter 1-32 may form an integral structure with the electrode layer 1-31 by means such as adhesion. Figure 7c shows an example of the arrangement in a power generation cloth of another implementation of the first corrugated support fabric structure shown in Figure 6b according to the present invention.
本示例中的发电布,能够进一步增加发电布的第一摩擦组件和第二摩擦组件之间的摩擦,提高发电效率,并且减轻发电布的整体重量。在人走路的测试条件下,该发电布整体上表面中摩擦发电的有效表面积为60cm2时,产生的开路电压,短路电流和能量密度分别为:127.7V,4.0μA和8.51mW·cm-2。The power generation cloth in this example can further increase the friction between the first friction member and the second friction member of the power generation cloth, improve the power generation efficiency, and reduce the overall weight of the power generation cloth. Under the test conditions of people walking, when the effective surface area of the whole upper surface of the power-generating cloth is 60cm2 , the open-circuit voltage, short-circuit current and energy density are 127.7V, 4.0μA and 8.51mW·cm -2 , respectively. .
以上图6a和6b中的具有条形凹槽的弹性支撑物1-22和1-32可以为3D打印或可回弹的弹性模型,其材质可以为橡胶或塑料。The elastic supports 1-22 and 1-32 with strip-shaped grooves in Figs. 6a and 6b above can be 3D printed or resilient elastic models, and their materials can be rubber or plastic.
图6c示出了作为第一摩擦组件的示例的第二种瓦楞支撑形结构的示例,其包括瓦楞形织物复合层结构1-4,其由所述一体成型的矩形带状织物复合层1-41和瓦楞形带状织物复合层1-42,以及导电织物层1-43组成。Figure 6c shows an example of a second corrugated support-shaped structure as an example of a first friction assembly, which includes a corrugated fabric composite layer structure 1-4, which is formed by the integrally formed rectangular strip-shaped fabric composite layer 1- 41, the corrugated ribbon fabric composite layers 1-42, and the conductive fabric layers 1-43.
以下将说明基于本发明所述的带状织物复合层制作步骤以及对应构造:The manufacturing steps and corresponding structures of the belt-like fabric composite layer based on the present invention will be described below:
其中矩形带状织物复合层1-41包括聚合物材料层1-411和电极层1-412。每个矩形带状织物复合层1-41在其长度方向的一个端部处,其电极层1-412的长度大于聚合物材料层1-411的长度,使得电极层1-412的一部分露出。瓦楞形带状织物复合层1-42包括聚合物材料层1-421和电极层1-422,在制作过程中将原有的带状织物复合层在未完全交联时制成瓦楞形状。瓦楞形带状织物复合层1-42在其长度方向的一个端部处,其电极层1-422的长度大于聚合物材料层1-421的长度,使得电极层1-422的一部分露出,通过诸如粘合的方式将电极层1-412和电极层1-422进行电连接实现电路连续。导电织物层1-43可以由与矩形带状织物复合层1-41的电极层1-412相同或相似类型的导电织物材料形成。导电织物层1-43可以是带状的,每个导电织物层1-43穿插在瓦楞形带状织物复合层1-42的相邻瓦楞结构之间。其导电织物层1-43在z方向上宽度大于瓦楞形带状织物复合层1-42,使得导电织物层1-43的一部分露出,并通过诸如粘合的方式将导电织物层1-43进行电连接实现电路连续。The rectangular strip-shaped fabric composite layer 1-41 includes a polymer material layer 1-411 and an electrode layer 1-412. Each rectangular strip-shaped fabric composite layer 1-41 has a length of the electrode layer 1-412 greater than that of the polymer material layer 1-411 at one end in its length direction, so that a part of the electrode layer 1-412 is exposed. The corrugated belt-like fabric composite layer 1-42 includes a polymer material layer 1-421 and an electrode layer 1-422. During the production process, the original belt-like fabric composite layer is made into a corrugated shape when it is not completely cross-linked. At one end of the corrugated belt-like fabric composite layer 1-42 in its length direction, the length of the electrode layer 1-422 is greater than the length of the polymer material layer 1-421, so that a part of the electrode layer 1-422 is exposed, through The electrode layer 1-412 and the electrode layer 1-422 are electrically connected by means such as adhesion to realize circuit continuity. The conductive fabric layer 1-43 may be formed of the same or similar type of conductive fabric material as the electrode layer 1-412 of the rectangular ribbon-like fabric composite layer 1-41. The conductive fabric layers 1-43 may be tape-shaped, with each conductive fabric layer 1-43 interspersed between adjacent corrugated structures of the corrugated tape-shaped fabric composite layers 1-42. The width of the conductive fabric layer 1-43 in the z direction is larger than that of the corrugated belt-like fabric composite layer 1-42, so that a part of the conductive fabric layer 1-43 is exposed, and the conductive fabric layer 1-43 is bonded by means such as bonding. The electrical connection enables circuit continuity.
图7d示出了根据本发明图6c所示的第二瓦楞支撑形织物结构在发电布中的布置方式的示例。本示例中的发电布,能够增加发电布之间的摩擦,并且提供电极之间的良好的电连接,从而改善了发电布的发电效率,并且增加了发电布的使用寿命。在人走路的测试条件下,该发电布整体上表面中摩擦发电的有效表面积为50cm2时,发电布产生的开路电压,短路电流和能量密度分别为:494.5V,35.0μA和346.15mW·cm-2。Fig. 7d shows an example of the arrangement of the second corrugated support-shaped fabric structure shown in Fig. 6c in a power generation cloth according to the present invention. The power generation cloth in this example can increase the friction between the power generation cloths and provide good electrical connection between the electrodes, thereby improving the power generation efficiency of the power generation cloth and increasing the service life of the power generation cloth. Under the test condition of people walking, when the effective surface area of the power generation cloth is 50cm2, the open circuit voltage, short circuit current and energy density generated by the power generation cloth are 494.5V , 35.0μA and 346.15mW·cm, respectively. -2 .
图6d示出了作为第一摩擦组件的示例的第二瓦楞支撑形结构的拓展示例。Figure 6d shows an expanded example of the second corrugated support structure as an example of the first friction assembly.
第二瓦楞支撑形结构包括双层的瓦楞形织物复合层平行排列1-5结构1-5,其由所述一体成型的矩形带状织物复合层1-51和双层平行的瓦楞形带状织物复合层1-52,以及导电织物层1-53组成。其中,双层平行的瓦楞形带状织物复合层1-52可以包括两个平行叠置的如前文介绍的瓦楞形带状织物复合层1-42,每个瓦楞形带状织物复合层所对应的导电层向外延伸并彼此连接,以实现发电布的电连接。The second corrugated support-shaped structure includes a double-layer corrugated fabric composite layer arranged in parallel 1-5 structure 1-5, which is composed of the integrally formed rectangular belt-shaped fabric composite layer 1-51 and a double-layer parallel corrugated-shaped belt The composite fabric layer 1-52 and the conductive fabric layer 1-53 are composed. Wherein, the double-layer parallel corrugated belt-like fabric composite layers 1-52 may include two corrugated belt-like fabric composite layers 1-42 stacked in parallel as described above, and each corrugated belt-like fabric composite layer corresponds to The conductive layers extend outward and are connected to each other to realize the electrical connection of the power generation cloth.
以下将说明基于本发明所述的带状织物复合层制作步骤和其对应构造:The following will describe the manufacturing steps of the belt-like fabric composite layer based on the present invention and its corresponding structure:
其中矩形带状织物复合层1-51包括聚合物材料层1-511和电极层1-512。每个矩形带状织物复合层1-51在其长度方向的一个端部处,其电极层1-512的长度大于聚合物材料层1-511的长度,使得电极层1-512的一部分露出,并通过诸如粘合的方式将电极层1-512进行电连接实现电路连续。瓦楞形带状织物复合层1-52包括聚合物材料层1-521和电极层1-522,在制作过程中将原有的带状织物复合层在未完全交联时制成瓦楞形状。瓦楞形带状织物复合层1-52在y方向上的排列形式为垂直平移。另外,瓦楞形带状织物复合层1-52在其长度方向的一个端部处,其电极层1-522的长度大于聚合物材料层1-521的长度,使得电极层1-522的一部分露出,也通过诸如粘合的方式将电极层1-522进行电连接,同时也将电极层1-512和电极层1-522进行电连接实现电路连续。The rectangular strip-shaped fabric composite layer 1-51 includes a polymer material layer 1-511 and an electrode layer 1-512. Each rectangular strip-shaped fabric composite layer 1-51 has a length of the electrode layer 1-512 greater than that of the polymer material layer 1-511 at one end in the length direction thereof, so that a part of the electrode layer 1-512 is exposed, And the electrode layers 1-512 are electrically connected by means such as bonding to achieve circuit continuity. The corrugated belt-like fabric composite layer 1-52 includes a polymer material layer 1-521 and an electrode layer 1-522. During the production process, the original belt-like fabric composite layer is made into a corrugated shape when it is not completely cross-linked. The arrangement of the corrugated ribbon fabric composite layers 1-52 in the y-direction is vertical translation. In addition, the corrugated belt-like fabric composite layer 1-52 has a length of the electrode layer 1-522 at one end in the length direction thereof greater than that of the polymer material layer 1-521, so that a part of the electrode layer 1-522 is exposed , the electrode layer 1-522 is also electrically connected by means such as adhesion, and the circuit is also connected to the electrode layer 1-512 and the electrode layer 1-522 by electrical connection.
导电织物层1-53可以由与矩形带状织物复合层1-51的电极层1-512相同或相似类型的导电织物材料形成。导电织物层1-53可以是带状的,每个导电织物层1-53穿插在瓦楞形带状织物复合层1-52的相邻瓦楞结构之间。其导电织物层1-53在z方向上宽度大于瓦楞形带状织物复合层1-52,使得导电织物层1-53的一部分露出,并通过诸如粘合的方式将导电织物层1-53进行电连接实现电路连续。The conductive fabric layer 1-53 may be formed of the same or similar type of conductive fabric material as the electrode layer 1-512 of the rectangular ribbon-like fabric composite layer 1-51. The conductive fabric layers 1-53 may be tape-shaped, with each conductive fabric layer 1-53 interspersed between adjacent corrugated structures of the corrugated tape-shaped fabric composite layers 1-52. Its conductive fabric layer 1-53 is wider in the z direction than the corrugated belt-like fabric composite layer 1-52, so that a part of the conductive fabric layer 1-53 is exposed, and the conductive fabric layer 1-53 is bonded by means such as bonding. The electrical connection enables circuit continuity.
图7e示出了根据本发明图6d所示的第二瓦楞支撑形织物结构的拓展示例在发电布中的布置方式的示例。本示例中的发电布,能够增加发电布之间的摩擦,并且提供电极之间的良好的电连接,从而改善了发电布的发电效率,并且增加了发电布的使用寿命。在人走路的测试条件下,该发电布整体上表面中摩擦发电的有效表面积为40cm2时,发电布产生的开路电压,短路电流和能量密度分别为:340.0V,15.0μA和127.5mW·cm-2。Fig. 7e shows an example of the arrangement in a power generation cloth according to the expanded example of the second corrugated support fabric structure shown in Fig. 6d of the present invention. The power generation cloth in this example can increase the friction between the power generation cloths and provide good electrical connection between the electrodes, thereby improving the power generation efficiency of the power generation cloth and increasing the service life of the power generation cloth. Under the test conditions of people walking, when the effective surface area of the whole upper surface of the power-generating cloth is 40cm 2 , the open-circuit voltage, short-circuit current and energy density generated by the power-generating cloth are: 340.0V, 15.0μA and 127.5mW·cm, respectively. -2 .
图6e示出了作为第一摩擦组件的示例的第二种瓦楞支撑形结构的另一拓展示例。其包括双层的瓦楞形织物复合层对称排列的1-6结构,其由所述一体成型的矩形带状织物复合层1-61和瓦楞形带状织物复合层1-62,以及导电织物层1-63组成。Figure 6e shows another expanded example of the second corrugated support structure as an example of the first friction assembly. It includes a 1-6 structure in which double-layer corrugated fabric composite layers are symmetrically arranged, which is composed of the integrally formed rectangular tape fabric composite layer 1-61 and corrugated tape fabric composite layer 1-62, and a conductive fabric layer. 1-63 composition.
以下说明根据本发明所述的带状织物复合层制作步骤和其结构:The manufacturing steps and structure of the belt-like fabric composite layer according to the present invention are described below:
其中矩形带状织物复合层1-61包括聚合物材料层1-611和电极层1-612。每个矩形带状织物复合层1-61在其长度方向的一个端部处,其电极层1-612的长度大于聚合物材料层1-611的长度,使得电极层1-612的一部分露出,并通过诸如粘合的方式将电极层1-612进行电连接实现电路连续。瓦楞形带状织物复合层1-62包括聚合物材料层1-621和电极层1-622,在制作过程中将原有的带状织物复合层在未完全交联时制成瓦楞形状。瓦楞形带状织物复合层1-62在y方向上的排列形式为对称。另外,瓦楞形带状织物复合层1-62在其长度方向的一个端部处,其电极层1-622的长度大于聚合物材料层1-621的长度,使得电极层1-622的一部分露出,也通过诸如粘合的方式将电极层1-622进行电连接,同时也将电极层1-612和电极层1-622进行电连接实现电路连续。The rectangular strip-shaped fabric composite layer 1-61 includes a polymer material layer 1-611 and an electrode layer 1-612. Each rectangular strip-shaped fabric composite layer 1-61 has a length of the electrode layer 1-612 greater than that of the polymer material layer 1-611 at one end in the length direction thereof, so that a part of the electrode layer 1-612 is exposed, And the electrode layers 1-612 are electrically connected by means such as bonding to achieve circuit continuity. The corrugated belt-like fabric composite layer 1-62 includes a polymer material layer 1-621 and an electrode layer 1-622. During the production process, the original belt-like fabric composite layer is made into a corrugated shape when it is not completely cross-linked. The arrangement of the corrugated ribbon fabric composite layers 1-62 in the y-direction is symmetrical. In addition, the corrugated belt-like fabric composite layer 1-62 has a length of the electrode layer 1-622 greater than that of the polymer material layer 1-621 at one end in the length direction thereof, so that a part of the electrode layer 1-622 is exposed , and the electrode layer 1-622 is also electrically connected by means such as bonding, and the electrode layer 1-612 and the electrode layer 1-622 are also electrically connected to achieve circuit continuity.
根据以上描述,图7f示出了根据本发明的图6e的第二瓦楞支撑形织物结构的另一拓展示例在发电布中的布置的示例。本示例中的发电布,能够增加发电布之间的摩擦,并且提供电极之间的良好的电连接,从而改善了发电布的发电效率,并且增加了发电布的使用寿命。在人走路的测试条件下,该发电布整体上表面中摩擦发电的有效表面积50cm2时,产生的开路电压,短路电流和能量密度分别为:683.33V,80.0μA和1093.33mW·cm-2。According to the above description, Fig. 7f shows an example of the arrangement in a power generation cloth of another developed example of the second corrugated support-shaped fabric structure of Fig. 6e according to the present invention. The power generation cloth in this example can increase the friction between the power generation cloths and provide good electrical connection between the electrodes, thereby improving the power generation efficiency of the power generation cloth and increasing the service life of the power generation cloth. Under the test condition of people walking, when the effective surface area of the power generation cloth is 50cm 2 , the open circuit voltage, short circuit current and energy density are 683.33V, 80.0μA and 1093.33mW·cm -2 , respectively.
以上描述了本发明的瓦楞形织物结构的示例,能够在保持本发明所提供的制备方法下,保持较高的输出电能。The example of the corrugated fabric structure of the present invention is described above, which can maintain a relatively high output electric energy while maintaining the preparation method provided by the present invention.
图7a-7f分别例示出了根据本发明的实施例及其变形的各种发电布的构造。其中图7a示出了根据第一实施例的发电布,即包括拱形结构的发电布。图7b和7c示出了根据第二实施例的包括瓦楞支撑形织物结构的发电布。图7d,7e和7f示出了根据第二实施例的包括瓦楞支撑形织物结构的变形的发电布。Figures 7a-7f illustrate the construction of various power generating cloths according to embodiments of the present invention and variations thereof, respectively. 7a shows a power generation cloth according to a first embodiment, ie a power generation cloth including an arched structure. Figures 7b and 7c show a power generation cloth comprising a corrugated support fabric structure according to a second embodiment. Figures 7d, 7e and 7f show a deformed power generating cloth comprising a corrugated support-shaped fabric structure according to a second embodiment.
本实施例的发电布,其发电效率较高,性能稳定,并且具有较长的使用寿命。The power generation cloth of this embodiment has high power generation efficiency, stable performance and long service life.
以上虽然参照示例性实施例对本发明进行了描述,但是上述实施例只为说明本发明的技术构思及特点,并不能以此限制本发明的保护范围。凡根据本发明精神实质所做的任何等效变型或修改,都应涵盖在本发明的保护范围之内。Although the present invention has been described above with reference to the exemplary embodiments, the above-mentioned embodiments are only intended to illustrate the technical concept and characteristics of the present invention, and cannot limit the protection scope of the present invention. Any equivalent variations or modifications made according to the spirit of the present invention shall be included within the protection scope of the present invention.
以下是可能要求保护或可能不要求保护的实施例的列表:The following is a list of embodiments that may or may not be claimed:
1.一种基于摩擦发电的发电布,所述发电布包括第一摩擦组件和第二摩擦组件,所述第一摩擦组件和所述第二摩擦组件之间的摩擦实现基于摩擦的发电,1. A power generation cloth based on frictional power generation, the power generation cloth comprises a first friction component and a second friction component, and friction between the first friction component and the second friction component realizes friction-based power generation,
其中,所述第一摩擦组件包括:带状织物复合层、导电织物层以及圈状织物复合层,其中,带状织物复合层与所述导电织物层平行叠置,所述圈状织物复合层围绕在平行叠置的所述带状织物复合层和所述导电织物层的外围;Wherein, the first friction component includes: a belt-shaped fabric composite layer, a conductive fabric layer and a loop-shaped fabric composite layer, wherein the belt-shaped fabric composite layer and the conductive fabric layer are stacked in parallel, and the loop-shaped fabric composite layer surrounding the periphery of the tape-like fabric composite layer and the conductive fabric layer that are stacked in parallel;
其中,发电布在单位面积上的电学性能由发电因子来决定,所述发电性能能够通过调节该发电因子的数值来控制,该发电因子的值的大小由以下比值确定:单位面积内,所述圈状织物复合层的圈数和所述圈状织物复合层的个数的乘积,与所述带状织物复合层的层数和所述第一摩擦组件的表面积乘积的比值。Among them, the electrical performance of the power generation distribution on the unit area is determined by the power generation factor, and the power generation performance can be controlled by adjusting the value of the power generation factor. The value of the power generation factor is determined by the following ratio: within a unit area, the The ratio of the product of the number of loops of the loop-shaped fabric composite layer and the number of the loop-shaped fabric composite layers to the product of the number of layers of the belt-shaped fabric composite layer and the surface area of the first friction component.
2.根据实施例1所述的发电布,其中,所述带状织物复合层包括聚合物材料层和电极层。2. The power generation cloth of
3.根据实施例2所述的发电布,其中,所述带状织物复合层的聚合物材料层覆盖在所述带状织物复合层的电极层表面上,并且二者通过化学交联形成了一体的复合层。3. The power generation cloth according to
4.根据实施例2所述的发电布,其中,所述导电织物层为由与所述带状织物复合层的电极层相同或相似类型的导电织物材料组成的带状的层。4. The power generation cloth according to
5.根据实施例1所述的发电布,其中,所述带状织物复合层和所述导电织物层平行叠置形成条结构,所述第一摩擦组件包括多个所述条结构,所述多个条结构并排排列。5. The power generation cloth of
6.根据实施例5所述的发电布,其中,一个或多个所述条结构沿着在其宽度方向上的轴向上弯折,以形成拱形或U型结构。6. The power generation cloth of
7.根据实施例5或6所述的发电布,其中,所述述第一摩擦组件包括多个所述圈状织物复合层,并且所述圈状织物复合层沿着一个或多个并排排列的拱形或U型结构的带状轴线,分别形成围绕在所述带状织物复合层和所述导电织物层的外围的圈状结构。7. The power generation cloth of
8.根据实施例1所述的发电布,其中,所述圈状织物复合层包括聚合物材料层和电极层。8. The power generation cloth of
9.根据实施例1所述的发电布,其中,所述带状织物复合层、所述导电织物层和所述圈状织物复合层通过复合编织形成一体化的全织物结构。9. The power generation cloth according to
10.根据实施例1所述的发电布,其中,所述第二摩擦组件包括聚合物材料层、电极层和非导电织物层。10. The power generation cloth of
11.根据实施例2、8或10所述的发电布,其中,所述聚合材料为高分子聚合物材料,并且所述电极层包括导电织物材料。11. The power generation cloth of
12.根据实施例11所述的发电布,其中,所述高分子聚合物材料为聚二甲基硅氧烷、钛酸钡掺杂聚二甲基硅氧烷、聚四氟乙烯、聚氯乙烯或氟橡胶。12. The power generation cloth according to
13.根据实施例10所述的发电布,其中,所述聚合物材料层覆盖在电极层上并且与所述电极层交联,所述交联后的聚合物材料层有电极层的一面覆盖在所述非导电织物层上并且以化学交联的方式与所述非导电织物层形成一体。13. The power generation cloth according to
14.根据实施例10所述的发电布,其中,所述非导电织物为针织物、梭织物、3D间隔织物、或其它有利于化学交联的材料,例如棉,聚丙烯,尼龙,聚丙烯腈或聚对苯二甲酸乙二酯等。14. The power generation cloth of
15.根据实施例14所述的发电布,其中,所述其它有利于化学交联的材料包括:棉、聚丙烯腈、尼龙、聚丙烯腈和聚对苯二甲酸乙二酯。15. The power generation cloth of embodiment 14, wherein the other materials that facilitate chemical crosslinking include: cotton, polyacrylonitrile, nylon, polyacrylonitrile, and polyethylene terephthalate.
16.根据实施例1所述的发电布,其中,所述发电布还包括设置在所述发电布的底部的防滑底层。16. The power generation cloth according to
17.根据实施例16所述的发电布,其中,所述防滑底层由机织物或针织物构成。17. The power generation cloth of embodiment 16, wherein the anti-slip base layer is composed of a woven fabric or a knitted fabric.
18.根据实施例1所述的发电布,其中,所述电学性能包括以下中的至少一个:电压、电流和能量密度。18. The power generation cloth of
19.根据实施例1所述的发电布,其中,所述发电布还包括至少一组电磁发电机组件,所述发电机组件包括分别设置在第一摩擦组件一侧的线圈组件和设置在第二摩擦组件一侧的磁体组件。19. The power generation cloth according to
20.根据实施例19所述的发电布,其中,所述磁体组件包括多块不同极性的软性磁体,不同极性的磁体在轴向上交替排列,相邻的软性磁铁间的磁性相异相互吸引。20. The power generation cloth according to embodiment 19, wherein the magnet assembly comprises a plurality of soft magnets with different polarities, the magnets with different polarities are alternately arranged in the axial direction, and the magnetic properties between adjacent soft magnets Differences attract each other.
21.根据实施例1所述的发电布,其中,所述第一摩擦组件包括瓦楞支撑形织物结构。21. The power generation cloth of
22.根据实施例21所述的发电布,其中,所述第一摩擦组件包括电极层和弹性支撑物,其中,所述弹性支撑物具有多个条形凹槽以形成所述第一摩擦组件的瓦楞支撑形织物结构。22. The power generation cloth of
23.根据实施例21所述的发电布,其中,所述第一摩擦组件包括:矩形带状织物复合层、瓦楞形带状织物复合层以及导电织物层,23. The power generation cloth of
其中,所述矩形带状织物复合层包括聚合物材料层和电极层,所述瓦楞形带状织物复合层包括聚合物材料层和电极层,并且,所述矩形带状织物复合层的电极层一部分露出,所述瓦楞形带状织物复合层的电极层的一部分露出以实现两电极层的电连接。Wherein, the rectangular belt-shaped fabric composite layer includes a polymer material layer and an electrode layer, the corrugated belt-shaped fabric composite layer includes a polymer material layer and an electrode layer, and the electrode layer of the rectangular belt-shaped fabric composite layer A part of the electrode layer is exposed, and a part of the electrode layer of the corrugated belt-shaped fabric composite layer is exposed to realize the electrical connection of the two electrode layers.
24.根据实施例23所述的发电布,其中,所述瓦楞形带状织物复合层包括两个或多个平行的瓦楞形带状织物复合层,每个瓦楞形带状织物复合层所对应的导电层向外延伸并彼此连接,以实现发电布的电连接。24. The power generation cloth according to
25.根据实施例23所述的发电布,其中,所述聚合物材料为高分子聚合物材料,所述电极层材料为导电织物材料,例如银布或铜镍合金布等。25. The power generation cloth according to
26.根据实施例25所述的发电布,其中,所述高分子聚合物材料为聚二甲基硅氧烷、钛酸钡掺杂聚二甲基硅氧烷、聚四氟乙烯、聚氯乙烯或氟橡胶,所述导电织物材料为银布或铜镍合金布。26. The power generation cloth according to embodiment 25, wherein the high molecular polymer material is polydimethylsiloxane, barium titanate doped polydimethylsiloxane, polytetrafluoroethylene, polychlorinated Ethylene or fluorine rubber, the conductive fabric material is silver cloth or copper-nickel alloy cloth.
27.一种控制发电布的发电因子的方法,所述发电因子决定发电布在单位面积上的电学性能,所述发电布包括第一摩擦组件和第二摩擦组件,所述第一摩擦组件和所述第二摩擦组件之间的摩擦实现基于摩擦的发电,其中所述第一摩擦组件包括带状织物复合层、导电织物层以及圈状织物复合层,其中,带状织物复合层与所述导电织物层平行叠置,所述圈状织物复合层围绕在平行叠置的所述带状织物复合层和所述导电织物层的外围,27. A method for controlling a power generation factor of a power generation cloth, the power generation factor determining the electrical properties of the power generation cloth per unit area, the power generation cloth comprising a first friction component and a second friction component, the first friction component and The friction between the second friction components realizes friction-based power generation, wherein the first friction component includes a belt-like fabric composite layer, a conductive fabric layer, and a loop-like fabric composite layer, wherein the belt-like fabric composite layer and the The conductive fabric layers are stacked in parallel, and the loop-shaped fabric composite layer surrounds the outer periphery of the strip-shaped fabric composite layer and the conductive fabric layer that are stacked in parallel,
其中,发电布在单位面积上的电学性能由发电因子来决定,所述发电性能能够通过调节该发电因子的数值来控制,所述发电因子的值的大小由以下比值确定:单位面积内所述圈状织物复合层的圈数和所述圈状织物复合层的个数的乘积,与所述带状织物复合层的层数和所述第一摩擦组件的表面积乘积的比值。Among them, the electrical performance of the power generation distribution on the unit area is determined by the power generation factor, the power generation performance can be controlled by adjusting the value of the power generation factor, and the value of the power generation factor is determined by the following ratio: The ratio of the product of the number of loops of the loop-shaped fabric composite layer and the number of the loop-shaped fabric composite layers to the product of the number of layers of the belt-shaped fabric composite layer and the surface area of the first friction component.
28.一种基于摩擦发电的发电布的制备方法,包括以下步骤:28. A preparation method of a power generation cloth based on triboelectric power generation, comprising the following steps:
带状织物复合层制备步骤:形成聚合物材料交联层,将电极层贴在已交联的聚合材料的表面,再涂覆一层聚合物材料未交联层,完全交联后形成带状织物复合层;The preparation steps of the belt-shaped fabric composite layer: forming a cross-linked layer of polymer material, pasting the electrode layer on the surface of the cross-linked polymer material, and then coating a layer of uncross-linked polymer material, and forming a belt after complete cross-linking fabric composite layer;
第一摩擦组件制备步骤:将多个带状复合织物组件组成为织物复合层;制备导电织物层;将多个带状织物复合层与导电织物层平行叠置,并一同沿带状复合织物层的宽度方向上的轴线向上弯折,以形成拱形结构;The first friction component preparation step: composing a plurality of belt-shaped composite fabric components into a fabric composite layer; preparing a conductive fabric layer; stacking the plurality of belt-shaped fabric composite layers and the conductive fabric layer in parallel, and along the belt-shaped composite fabric layer together The axis in the width direction is bent upward to form an arched structure;
设置圈状织物复合层步骤:利用一条或多条带状复合织物层组成一个或多个圈状织物复合层;将圈状织物复合层围绕在所述带状织物复合层和所述导电织物层的外围,形成一个或多个圈状结构;以及The step of setting the loop-shaped fabric composite layer: using one or more belt-shaped composite fabric layers to form one or more loop-shaped fabric composite layers; surrounding the loop-shaped fabric composite layer on the strip-shaped fabric composite layer and the conductive fabric layer , forming one or more ring-like structures; and
第二摩擦组件制备步骤:将电极层贴在非导电织物表面,将有电极层的一面铺在第一聚合物材料未交联层上,使之完全交联,形成一体化的织物外层。The second preparation step of the friction assembly: stick the electrode layer on the surface of the non-conductive fabric, and spread the side with the electrode layer on the uncross-linked layer of the first polymer material to make it completely cross-linked to form an integrated fabric outer layer.
29.一种基于摩擦发电的发电布,所述发电布包括第一摩擦组件和第二摩擦组件,所述第一摩擦组件和所述第二摩擦组件之间的摩擦实现基于摩擦的发电,其中,29. A power generation cloth based on triboelectric power generation, the power generation cloth comprising a first friction component and a second friction component, the friction between the first friction component and the second friction component realizes friction-based power generation, wherein ,
所述第一摩擦组件包括瓦楞支撑形织物结构。The first friction assembly includes a corrugated support fabric structure.
30.根据实施方式29所述的发电布,其中,所述第一摩擦组件包括电极层和弹性支撑物,其中,所述弹性支撑物具有多个条形凹槽以形成所述第一摩擦组件的瓦楞支撑形织物结构。30. The power generation cloth of embodiment 29, wherein the first friction component comprises an electrode layer and an elastic support, wherein the elastic support has a plurality of strip-shaped grooves to form the first friction component corrugated support fabric structure.
31.根据实施方式29所述的发电布,其中,所述第一摩擦组件包括:矩形带状织物复合层、瓦楞形带状织物复合层以及导电织物层,31. The power generation cloth of embodiment 29, wherein the first friction component comprises: a rectangular ribbon-shaped fabric composite layer, a corrugated ribbon-shaped fabric composite layer, and a conductive fabric layer,
其中,所述矩形带状织物复合层包括聚合物材料层和电极层,所述瓦楞形带状织物复合层包括聚合物材料层和电极层,并且,所述矩形带状织物复合层的电极层一部分露出,所述瓦楞形带状织物复合层的电极层的一部分露出以实现两电极层的电连接。Wherein, the rectangular belt-shaped fabric composite layer includes a polymer material layer and an electrode layer, the corrugated belt-shaped fabric composite layer includes a polymer material layer and an electrode layer, and the electrode layer of the rectangular belt-shaped fabric composite layer A part of the electrode layer is exposed, and a part of the electrode layer of the corrugated belt-shaped fabric composite layer is exposed to realize the electrical connection of the two electrode layers.
32.根据权利要求31所述的发电布,其中,所述瓦楞形带状织物复合层包括两个或多个平行的瓦楞形带状织物复合层,每个瓦楞形带状织物复合层所对应的导电层向外延伸并彼此连接,以实现发电布的电连接。32. The power generation cloth according to claim 31, wherein the corrugated belt fabric composite layer comprises two or more parallel corrugated belt fabric composite layers, each corrugated belt fabric composite layer corresponds to The conductive layers extend outward and are connected to each other to realize the electrical connection of the power generation cloth.
Claims (10)
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