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CN114922821A - Anti-blocking shielding pump and control method thereof - Google Patents

Anti-blocking shielding pump and control method thereof Download PDF

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Publication number
CN114922821A
CN114922821A CN202210648584.8A CN202210648584A CN114922821A CN 114922821 A CN114922821 A CN 114922821A CN 202210648584 A CN202210648584 A CN 202210648584A CN 114922821 A CN114922821 A CN 114922821A
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rotor
communication hole
stator
pump
shielding sleeve
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CN202210648584.8A
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CN114922821B (en
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李晓俊
陈战东
于佳文
葛杰
腾力
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Zhejiang Sci Tech University ZSTU
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Zhejiang Sci Tech University ZSTU
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D7/00Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04D7/02Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type
    • F04D7/04Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type the fluids being viscous or non-homogenous
    • F04D7/045Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type the fluids being viscous or non-homogenous with means for comminuting, mixing stirring or otherwise treating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/0606Canned motor pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/06Lubrication
    • F04D29/061Lubrication especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/58Cooling; Heating; Diminishing heat transfer
    • F04D29/586Cooling; Heating; Diminishing heat transfer specially adapted for liquid pumps
    • F04D29/5886Cooling; Heating; Diminishing heat transfer specially adapted for liquid pumps cooling by injection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/70Suction grids; Strainers; Dust separation; Cleaning
    • F04D29/708Suction grids; Strainers; Dust separation; Cleaning specially for liquid pumps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention discloses an anti-blocking shield pump, which comprises a pump body (10), a centrifugal impeller (20), a filter (30), a bearing (40), a stator (50), a rotor (60), a circulating pipe (70) and a secondary cleaning device (80), wherein a stator shield sleeve is arranged on the inner peripheral side of the stator, and a rotor shield sleeve is arranged on the outer peripheral side of the rotor, and the anti-blocking shield pump is characterized in that: the secondary cleaning device comprises an outer cylinder, an inner cylinder, a fixed helical blade, a movable helical blade, a first communicating hole, a second communicating hole and a containing tank, wherein the fixed helical blade is arranged on the inner peripheral wall of the inner cylinder, the movable helical blade is arranged at the periphery of a rotating shaft, the containing tank is arranged on the inner peripheral wall of the outer cylinder, the first communicating hole and the second communicating hole are formed in the inner cylinder, and the communicating holes are respectively communicated with the containing tank. The invention can reduce solid impurity particles in the cooling liquid, can collect the impurity particles through the secondary cleaning device, reduces the risk of blocking of the shielding sleeve of the shielding pump, and prolongs the service life of the shielding pump.

Description

一种防卡堵屏蔽泵及其控制方法A kind of anti-jamming canned pump and control method thereof

技术领域technical field

本发明涉及屏蔽泵技术领域,具体涉及一种防卡堵屏蔽泵及其控制方法。The invention relates to the technical field of canned pumps, in particular to an anti-jamming canned pump and a control method thereof.

背景技术Background technique

屏蔽泵是一种无密封泵,泵装置和电机都被密封在泵送介质中,泵和驱动电机都被密封在一个被泵送介质充满的压力容器内,此压力容器只有静密封,并由一个绕组来提供旋转磁场并驱动转子。这种结构取消了传统离心泵具有的旋转轴密封装置,能做到完全无泄漏。故屏蔽泵在石油化工领域得到了广泛运用。在实际使用过程中,屏蔽泵的电机需要降温才能正常工作,驱动电机的降温是在定子和转子隔离套/屏蔽套的间隙之间流过冷却液进行降温,冷却液取自泵输送介质的一部分,屏蔽泵的输送介质会带有细小固体杂质,而屏蔽泵定子隔离套与转子隔离套之间的间隙通常很小,泵送介质必须过滤后才能使用,通常会使用将过滤网直接覆盖整个流道进行过滤。为了不阻碍流动,通常使过滤孔设计的较大,因此,就使得过滤后进入屏蔽泵的冷却液含有较多固体颗粒,这些颗粒对泵的屏蔽套磨损较大,甚至发生卡堵的情况,影响屏蔽泵的寿命。The canned pump is a sealless pump, the pump device and motor are sealed in the pumping medium, the pump and the driving motor are sealed in a pressure vessel filled with the pumping medium, this pressure vessel has only a static seal, and is sealed by the pumping medium. A winding provides the rotating magnetic field and drives the rotor. This structure cancels the rotary shaft sealing device of the traditional centrifugal pump, and can be completely leak-free. Therefore, the canned pump has been widely used in the petrochemical field. In the actual use process, the motor of the canned pump needs to be cooled to work normally. The cooling of the driving motor is to cool down by flowing cooling liquid between the gap between the stator and the rotor isolation sleeve/shielding sleeve, and the cooling liquid is taken from a part of the pump conveying medium , the conveying medium of the canned pump will have fine solid impurities, and the gap between the stator isolation sleeve and the rotor isolation sleeve of the canned pump is usually very small, the pumping medium must be filtered before use, usually the filter screen is used to directly cover the entire flow. channel to filter. In order not to impede the flow, the filter hole is usually designed to be larger. Therefore, the cooling liquid entering the canned pump after filtering contains more solid particles, and these particles will wear more to the shielding sleeve of the pump, and may even be blocked. Affect the life of the canned pump.

发明内容SUMMARY OF THE INVENTION

本发明的目的是克服现有技术中存在的不足,提供一种防卡堵屏蔽泵及其控制方法,用来解决目前的屏蔽泵隔离套颗粒卡堵的问题,本发明可以减少冷却液中的固体杂质颗粒,促进其快速通过屏蔽套之间的间隙,能够通过二次清洁装置进行杂质颗粒的收集,降低了屏蔽泵的屏蔽套卡堵的风险,延长了屏蔽泵的使用寿命。The purpose of the present invention is to overcome the deficiencies in the prior art, and to provide an anti-jamming canned pump and a control method thereof, which are used to solve the problem of particle jamming of the isolation sleeve of the current canned pump, and the present invention can reduce the amount of The solid impurity particles can quickly pass through the gap between the shielding sleeves, and the impurity particles can be collected by the secondary cleaning device, which reduces the risk of blocking the shielding sleeve of the canned pump and prolongs the service life of the canned pump.

为了实现上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:

一种防卡堵屏蔽泵,其包括泵体(10)、离心叶轮(20)、过滤器(30)、轴承(40)、定子(50)、转子(60)、循环管(70)、二次清洁装置(80),泵体具有进口管(101)、出口管(102),泵体的泵腔内安装有离心叶轮,出口管上连接有过滤器,过滤器的外周侧连接有循环管,循环管的另一端与二次清洁装置相连接,泵体与二次清洁装置之间的电机包括定子、转子,定子的内周侧设置有定子屏蔽套(501),转子的外周侧设置有转子屏蔽套(602),转子的中心安装有转轴(601),泵腔与转子腔之间设置有第一轴承,转子腔与二次清洁装置之间设置有第二轴承,转子腔与定子腔之间通过定子屏蔽套隔离,其特征在于:二次清洁装置(80)包括外筒(801)、内衬筒(802)、定螺旋叶片(803)、动螺旋叶片(804)、第一连通孔(805)、第二连通孔(806)、容纳槽(807),内衬筒贴合地连接于外筒的内周壁,外筒的端部法兰与电机端部相连接,内衬筒的内周壁设置有定螺旋叶片,转轴的外周设置有动螺旋叶片,动螺旋叶片与定螺旋叶片交替/间隔设置,外筒的内周壁设置有一个或多个容纳槽,内衬筒上设置有第一连通孔、第二连通孔,第一连通孔、第二连通孔分别与容纳槽相连通。An anti-jamming canned pump, comprising a pump body (10), a centrifugal impeller (20), a filter (30), a bearing (40), a stator (50), a rotor (60), a circulation pipe (70), two The secondary cleaning device (80), the pump body has an inlet pipe (101) and an outlet pipe (102), a centrifugal impeller is installed in the pump cavity of the pump body, a filter is connected to the outlet pipe, and a circulation pipe is connected to the outer peripheral side of the filter , the other end of the circulation pipe is connected with the secondary cleaning device, the motor between the pump body and the secondary cleaning device includes a stator and a rotor, the inner peripheral side of the stator is provided with a stator shielding sleeve (501), and the outer peripheral side of the rotor is provided with a A rotor shielding sleeve (602), a rotating shaft (601) is installed in the center of the rotor, a first bearing is arranged between the pump cavity and the rotor cavity, a second bearing is arranged between the rotor cavity and the secondary cleaning device, and the rotor cavity and the stator cavity are arranged. They are isolated by a stator shield sleeve, characterized in that the secondary cleaning device (80) includes an outer cylinder (801), an inner liner (802), a fixed helical blade (803), a moving helical blade (804), a first communication The hole (805), the second communication hole (806), the accommodating groove (807), the inner liner is closely connected to the inner peripheral wall of the outer cylinder, the end flange of the outer cylinder is connected with the end of the motor, and the inner liner is connected to the end of the motor. The inner peripheral wall is provided with fixed helical blades, the outer periphery of the rotating shaft is provided with moving helical blades, the moving helical blades and the fixed helical blades are arranged alternately/spaced, the inner peripheral wall of the outer cylinder is provided with one or more accommodating grooves, and the inner lining cylinder is provided with The first communication hole and the second communication hole are respectively communicated with the accommodating groove.

进一步地,所述外筒(801)的外周壁连接有排杂质管(808),排杂质管的一端与容纳槽(807)相连通,排杂质管的另一端与小型辅助泵(809)相连接,在小型辅助泵的作用下,排杂质管用于排出聚集于容纳槽内的杂质颗粒。Further, the outer peripheral wall of the outer cylinder (801) is connected with an impurity discharge pipe (808), one end of the impurity discharge pipe is communicated with the accommodating tank (807), and the other end of the impurity discharge pipe is connected with a small auxiliary pump (809). Connected, under the action of a small auxiliary pump, the impurity discharge pipe is used to discharge the impurity particles accumulated in the holding tank.

进一步地,所述外筒(801)的内周壁为第一锥形面,内衬筒(802)的外周壁为第二锥形面,第一锥形面与第二锥形面匹配,外筒的右端连接有端盖(810),端盖的另一端与循环管(70)相连接。Further, the inner peripheral wall of the outer cylinder (801) is a first conical surface, the outer peripheral wall of the inner lining cylinder (802) is a second conical surface, the first conical surface matches the second conical surface, and the outer The right end of the cylinder is connected with an end cap (810), and the other end of the end cap is connected with the circulation pipe (70).

进一步地,所述第一连通孔(805)、第二连通孔(806)设置于定螺旋叶片(803)的螺距之间,第一连通孔倾斜设置或螺旋设置,第二连通孔倾斜设置或螺旋设置,第一连通孔与第二连通孔邻近设置,第一连通孔与第二连通孔的倾斜方向或螺旋方向相反,第一连通孔的孔径大于第二连通孔的孔径,使固体颗粒更容易进入第一连通孔、容纳槽;在动螺旋叶片、定螺旋叶片的离心螺旋输送作用下,杂质颗粒通过第一连通孔进入容纳槽,第二连通孔用于泵送介质的回流,但杂质颗粒无法通过第二连通孔。Further, the first communication holes (805) and the second communication holes (806) are arranged between the pitches of the fixed helical blades (803), the first communication holes are inclined or spirally arranged, and the second communication holes are inclined or arranged in a spiral manner. Spiral arrangement, the first communication hole is adjacent to the second communication hole, the inclination direction or helical direction of the first communication hole and the second communication hole are opposite, and the aperture of the first communication hole is larger than the aperture of the second communication hole, so that the solid particles are more dense. It is easy to enter the first communication hole and the accommodating groove; under the centrifugal screw conveying action of the moving helical blade and the fixed helical blade, the impurity particles enter the accommodating groove through the first communication hole, and the second communication hole is used for the backflow of the pumping medium, but the impurities The particles cannot pass through the second communication hole.

进一步地,所述电机的转子腔内设置有光纤探针(90),光纤探针(90)一端伸入转子屏蔽套与定子屏蔽套之间的间隙内,另一端连接颗粒浓度检测仪(901);光纤探针可以测得间隙中的颗粒浓度的变化带来的电压变化,从而通过颗粒浓度检测仪实时监测间隙中的颗粒浓度。Further, an optical fiber probe (90) is arranged in the rotor cavity of the motor, one end of the optical fiber probe (90) extends into the gap between the rotor shielding sleeve and the stator shielding sleeve, and the other end is connected to the particle concentration detector (901). ); the optical fiber probe can measure the voltage change caused by the change of the particle concentration in the gap, so as to monitor the particle concentration in the gap in real time through the particle concentration detector.

进一步地,所述过滤器(30)包括外壳(301)、过滤筒(302)、出口接头(303)、连接法兰(304),过滤筒设置于外壳内,过滤筒与外壳之间设置有环形空间,外壳的上、下端分别设置有连接法兰,外壳的外周壁设置有出口接头,出口接头与循环管相连接,过滤筒通过下端台阶部安装于外壳内,过滤器用于过滤泵送介质。Further, the filter (30) includes a housing (301), a filter cartridge (302), an outlet joint (303), and a connecting flange (304), the filter cartridge is arranged in the housing, and a filter cartridge is provided between the filter cartridge and the housing. In the annular space, the upper and lower ends of the casing are respectively provided with connecting flanges, the outer peripheral wall of the casing is provided with an outlet joint, the outlet joint is connected with the circulation pipe, the filter cartridge is installed in the casing through the step at the lower end, and the filter is used to filter the pumping medium .

进一步地,所述第一轴承、第二轴承的内周壁设置有螺旋槽(401),螺旋槽用于使泵送介质产生定向流动。Further, the inner peripheral walls of the first bearing and the second bearing are provided with helical grooves (401), and the helical grooves are used for directional flow of the pumping medium.

进一步地,所述定子屏蔽套(501)的内周壁设置有一个或多个定子叶片(502),定子叶片沿轴向延伸,定子叶片的截面呈倒三角形,可以避免杂质颗粒堆积在底部,并给转子与定子之间的间隙中的固体颗粒一个反作用力;转子屏蔽套(602)的外周壁设置有转子叶片(603),转子叶片呈螺旋状延伸,转子叶片的截面呈弧形,可以避免杂质颗粒堆积在底部,同时转子叶片旋转可以提供驱动力,使颗粒快速通过转子与定子之间的间隙。Further, the inner peripheral wall of the stator shielding sleeve (501) is provided with one or more stator blades (502), the stator blades extend in the axial direction, and the cross-section of the stator blades is an inverted triangle, which can avoid the accumulation of impurity particles at the bottom, and A reaction force is given to the solid particles in the gap between the rotor and the stator; the outer peripheral wall of the rotor shielding sleeve (602) is provided with rotor blades (603), the rotor blades extend in a spiral shape, and the cross-section of the rotor blades is arc-shaped, which can avoid The impurity particles accumulate at the bottom, and the rotation of the rotor blades can provide the driving force, so that the particles quickly pass through the gap between the rotor and the stator.

一种防卡堵屏蔽泵的控制方法,其包括:A control method for an anti-jamming canned pump, comprising:

(1)开启屏蔽泵,将液体从进口管输入,经过离心叶轮旋转之后从出口管输出至过滤器,通过过滤器过滤后,一次清洁介质进入过滤筒与外壳之间的环形空间中,并通过出口接头排出;然后通过循环管输送到二次清洁装置,液体在动螺旋叶片、定螺旋叶片的离心螺旋输送作用下,使固体颗粒加速,固体颗粒由离心力的作用被甩至内衬筒内壁,并经第一连通孔进入容纳槽中,而液体则通过第二连通孔回流/排出,经过第二轴承内周侧的螺旋槽进入转子腔内部,对第二轴承进行润滑/冷却;泵送介质经过转子腔后,再次通过第一轴承内周侧的螺旋槽进入泵体的泵腔,实现介质的重复利用;(1) Turn on the canned pump, input the liquid from the inlet pipe, and output it from the outlet pipe to the filter after the centrifugal impeller rotates. After filtering through the filter, the primary cleaning medium enters the annular space between the filter cartridge and the casing, and passes through The outlet joint is discharged; then it is transported to the secondary cleaning device through the circulation pipe. The liquid accelerates the solid particles under the centrifugal helical conveying action of the moving helical blades and the fixed helical blades, and the solid particles are thrown to the inner wall of the lining cylinder by the centrifugal force. And enter the accommodating groove through the first communication hole, and the liquid flows back/discharge through the second communication hole, and enters the rotor cavity through the spiral groove on the inner peripheral side of the second bearing to lubricate/cool the second bearing; pumping medium After passing through the rotor cavity, it enters the pump cavity of the pump body through the spiral groove on the inner peripheral side of the first bearing again to realize the reuse of the medium;

(2)当已被过滤的介质进入定子屏蔽套与转子屏蔽套之间的间隙后,转子屏蔽套上的转子叶片旋转,带动液体流动,定子屏蔽套上的定子叶片与转子屏蔽套上的转子叶片共同作用,给固体颗粒驱动力,使其快速通过该间隙;该间隙中的光纤探针可以实时监测间隙中的颗粒浓度,当颗粒浓度超过阈值时,通过提高电机转子转速,这时作用在固体颗粒上的驱动力变大,使固体颗粒加速通过该间隙;(2) When the filtered medium enters the gap between the stator shielding sleeve and the rotor shielding sleeve, the rotor blades on the rotor shielding sleeve rotate to drive the liquid to flow, and the stator blades on the stator shielding sleeve and the rotor on the rotor shielding sleeve rotate. The blades work together to give the solid particles a driving force to quickly pass through the gap; the fiber optic probe in the gap can monitor the particle concentration in the gap in real time. When the particle concentration exceeds the threshold, by increasing the speed of the motor rotor, it acts on the The driving force on the solid particles becomes larger, which accelerates the solid particles through the gap;

(3)定期地开启小型辅助泵,在小型辅助泵的作用下,排杂质管用于排出聚集于容纳槽内的杂质颗粒;容纳槽内也设置有光纤探针,用于检测颗粒浓度,当颗粒浓度超过阈值时,说明存在排杂质颗粒异常,此时需要进行拆卸内衬筒进行维护或清理。(3) Turn on the small auxiliary pump regularly. Under the action of the small auxiliary pump, the impurity discharge pipe is used to discharge the impurity particles accumulated in the holding tank; the holding tank is also provided with an optical fiber probe to detect the particle concentration. When the concentration exceeds the threshold, it means that there is abnormal discharge of impurity particles. At this time, the inner liner needs to be disassembled for maintenance or cleaning.

本发明的一种防卡堵屏蔽泵及其控制方法,可以减少冷却液中的固体杂质颗粒,促进其快速通过屏蔽套之间的间隙,能够通过二次清洁装置进行杂质颗粒的收集,降低了屏蔽泵的屏蔽套卡堵的风险,延长了屏蔽泵的使用寿命。The anti-jamming shielded pump and the control method thereof of the present invention can reduce the solid impurity particles in the cooling liquid, promote the rapid passage of the solid impurity particles through the gap between the shielding sleeves, and can collect the impurity particles through the secondary cleaning device, thereby reducing the The risk of jamming of the shielding sleeve of the canned pump extends the service life of the canned pump.

附图说明Description of drawings

图1为本发明防卡堵屏蔽泵结构示意图;1 is a schematic structural diagram of an anti-jamming canned pump of the present invention;

图2为本发明过滤器结构示意图;Fig. 2 is the filter structure schematic diagram of the present invention;

图3为本发明二次清洁装置结构示意图;3 is a schematic structural diagram of the secondary cleaning device of the present invention;

图4为本发明二次清洁装置结构示意图;4 is a schematic structural diagram of the secondary cleaning device of the present invention;

图5为本发明定子结构示意图;5 is a schematic diagram of the stator structure of the present invention;

图6为本发明转子结构示意图。FIG. 6 is a schematic diagram of the rotor structure of the present invention.

图中:泵体10、进口管101、出口管102、(离心)叶轮20、过滤器30、外壳301、过滤筒302、出口接头303、连接法兰304、(石墨)轴承40、螺旋槽401、定子50、定子屏蔽套501、定子叶片502、转子60、转轴601、转子屏蔽套602、转子叶片603、循环管70、二次清洁装置80、外筒801、内衬筒802、定螺旋叶片803、动螺旋叶片804、第一连通孔805、第二连通孔806、容纳槽807、排杂质管808、小型辅助泵809、端盖810、光纤探针90、颗粒浓度检测仪901、流向“→”。In the figure: pump body 10, inlet pipe 101, outlet pipe 102, (centrifugal) impeller 20, filter 30, casing 301, filter cartridge 302, outlet joint 303, connecting flange 304, (graphite) bearing 40, spiral groove 401 , stator 50, stator shielding sleeve 501, stator blades 502, rotor 60, rotating shaft 601, rotor shielding sleeve 602, rotor blades 603, circulation pipe 70, secondary cleaning device 80, outer cylinder 801, lining cylinder 802, fixed helical blades 803, moving helical blade 804, first communication hole 805, second communication hole 806, accommodating groove 807, impurity discharge pipe 808, small auxiliary pump 809, end cap 810, fiber probe 90, particle concentration detector 901, flow direction " →”.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

下面结合附图对本发明作进一步详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.

如图1-6所示,一种防卡堵屏蔽泵,其包括泵体10、离心叶轮20、过滤器30、轴承40、定子50、转子60、循环管70、二次清洁装置80,泵体10具有进口管101、出口管102,泵体10的泵腔内安装有离心叶轮20,出口管102上连接有过滤器30,过滤器30的外周侧连接有循环管70,循环管70的另一端与二次清洁装置80相连接,泵体10与二次清洁装置80之间的电机包括定子50、转子60,定子50的内周侧设置有定子屏蔽套501,转子60的外周侧设置有转子屏蔽套602,转子60的中心安装有转轴601,泵腔与转子腔之间设置有第一轴承40,转子腔与二次清洁装置80之间设置有第二轴承40,转子腔与定子腔之间通过定子屏蔽套501隔离,其特征在于:二次清洁装置80包括外筒801、内衬筒802、定螺旋叶片803、动螺旋叶片804、第一连通孔805、第二连通孔806、容纳槽807,内衬筒802贴合地连接于外筒801的内周壁,外筒801的端部法兰与电机端部相连接,内衬筒802的内周壁设置有定螺旋叶片803,转轴601的外周设置有动螺旋叶片804,动螺旋叶片804与定螺旋叶片803交替/间隔设置,外筒801的内周壁设置有一个或多个容纳槽807,内衬筒802上设置有第一连通孔805、第二连通孔806,第一连通孔805、第二连通孔806分别与容纳槽807相连通。As shown in Figures 1-6, an anti-jamming canned pump includes a pump body 10, a centrifugal impeller 20, a filter 30, a bearing 40, a stator 50, a rotor 60, a circulation pipe 70, a secondary cleaning device 80, a pump The body 10 has an inlet pipe 101 and an outlet pipe 102. A centrifugal impeller 20 is installed in the pump cavity of the pump body 10. A filter 30 is connected to the outlet pipe 102. The other end is connected to the secondary cleaning device 80 . The motor between the pump body 10 and the secondary cleaning device 80 includes a stator 50 and a rotor 60 . There is a rotor shielding sleeve 602, a rotating shaft 601 is installed in the center of the rotor 60, a first bearing 40 is arranged between the pump cavity and the rotor cavity, a second bearing 40 is arranged between the rotor cavity and the secondary cleaning device 80, and the rotor cavity and the stator The cavities are isolated by the stator shielding sleeve 501, and it is characterized in that: the secondary cleaning device 80 includes an outer cylinder 801, an inner lining cylinder 802, a fixed helical blade 803, a moving helical blade 804, a first communication hole 805, and a second communication hole 806 , accommodating groove 807, the inner liner 802 is connected to the inner peripheral wall of the outer cylinder 801, the end flange of the outer cylinder 801 is connected with the end of the motor, and the inner peripheral wall of the inner liner 802 is provided with a fixed helical blade 803, The outer circumference of the rotating shaft 601 is provided with a moving helical blade 804, and the moving helical blade 804 and the fixed helical blade 803 are alternately/spaced. The communication hole 805 , the second communication hole 806 , the first communication hole 805 and the second communication hole 806 are respectively communicated with the receiving groove 807 .

进一步地,外筒801的外周壁连接有排杂质管808,排杂质管808的一端与容纳槽807相连通,排杂质管808的另一端与小型辅助泵809相连接,在小型辅助泵809的作用下,排杂质管808用于排出聚集于容纳槽807内的杂质颗粒。Further, the outer peripheral wall of the outer cylinder 801 is connected with an impurity discharge pipe 808, one end of the impurity discharge pipe 808 is communicated with the accommodating tank 807, and the other end of the impurity discharge pipe 808 is connected with the small auxiliary pump 809. Under the action, the impurity discharge pipe 808 is used to discharge the impurity particles accumulated in the accommodating groove 807 .

进一步地,外筒801的内周壁为第一锥形面,内衬筒802的外周壁为第二锥形面,第一锥形面与第二锥形面匹配,外筒801的右端连接有端盖810,端盖810的另一端与循环管70相连接。内衬筒802外周壁与外筒801内周壁锥度配合,可以防止固体颗粒卡堵,易于取出内衬筒802,便于进行清理。Further, the inner peripheral wall of the outer cylinder 801 is a first conical surface, the outer peripheral wall of the inner lining cylinder 802 is a second conical surface, the first conical surface matches the second conical surface, and the right end of the outer cylinder 801 is connected with a The end cap 810, the other end of the end cap 810 is connected to the circulation pipe 70. The outer peripheral wall of the inner liner 802 and the inner peripheral wall of the outer cylinder 801 are taperedly matched, which can prevent the solid particles from jamming, and the inner liner 802 can be easily taken out for cleaning.

进一步地,第一连通孔805、第二连通孔806设置于定螺旋叶片803的螺距之间,第一连通孔805倾斜设置或螺旋设置,第二连通孔806倾斜设置或螺旋设置,第一连通孔805与第二连通孔806邻近设置,第一连通孔805与第二连通孔806的倾斜方向或螺旋方向相反,第一连通孔805的孔径大于第二连通孔806的孔径,使固体颗粒更容易进入第一连通孔805、容纳槽807;在动螺旋叶片804、定螺旋叶片803的离心螺旋输送作用下,杂质颗粒通过第一连通孔805进入容纳槽807,第二连通孔806用于泵送介质的回流,但杂质颗粒无法通过第二连通孔806。Further, the first communication hole 805 and the second communication hole 806 are arranged between the pitches of the fixed helical blades 803, the first communication hole 805 is inclined or spirally arranged, the second communication hole 806 is inclined or spirally arranged, and the first communication hole 805 is arranged obliquely or spirally. The hole 805 and the second communication hole 806 are arranged adjacent to each other. The first communication hole 805 and the second communication hole 806 have opposite inclination directions or helical directions. It is easy to enter the first communication hole 805 and the accommodating groove 807; under the centrifugal screw conveying action of the moving helical blade 804 and the fixed helical blade 803, the impurity particles enter the accommodating groove 807 through the first communication hole 805, and the second communication hole 806 is used for the pump The backflow of the medium is sent, but the impurity particles cannot pass through the second communication hole 806 .

当被过滤器30过滤后的一次清洁介质通过循环管70进入二次清洁装置80时,在动螺旋叶片804、定螺旋叶片803的离心螺旋输送作用下,液体会顺着螺旋叶片开始旋转,质量较大的固体颗粒会由于离心力的作用被甩到内衬筒802的内壁上,并随着液体旋转进入第一连通孔805、容纳槽807,这样进入转子腔的泵送介质中的固体颗粒大大减少,在通过定子屏蔽套501与转子屏蔽套602之间的间隙时,更难造成磨损及卡堵。When the primary cleaning medium filtered by the filter 30 enters the secondary cleaning device 80 through the circulation pipe 70, under the centrifugal helical conveyance of the moving helical blades 804 and the fixed helical blades 803, the liquid will start to rotate along the helical blades, and the quality Larger solid particles will be thrown onto the inner wall of the inner liner 802 due to the centrifugal force, and enter the first communication hole 805 and the accommodating groove 807 as the liquid rotates, so that the solid particles in the pumping medium entering the rotor cavity are greatly reduced. It is more difficult to cause wear and jamming when passing through the gap between the stator shielding sleeve 501 and the rotor shielding sleeve 602 .

进一步地,电机的转子腔内设置有光纤探针90,光纤探针90一端伸入转子屏蔽套602与定子屏蔽套501之间的间隙内,另一端连接颗粒浓度检测仪901。光纤探针90可以测得间隙中的颗粒浓度的变化带来的电压变化,从而通过颗粒浓度检测仪901实时监测间隙中的颗粒浓度。Further, an optical fiber probe 90 is arranged in the rotor cavity of the motor. One end of the optical fiber probe 90 extends into the gap between the rotor shielding sleeve 602 and the stator shielding sleeve 501 , and the other end is connected to the particle concentration detector 901 . The optical fiber probe 90 can measure the voltage change caused by the change of the particle concentration in the gap, so as to monitor the particle concentration in the gap in real time through the particle concentration detector 901 .

进一步地,过滤器30包括外壳301、过滤筒302、出口接头303、连接法兰304,过滤筒302设置于外壳301内,过滤筒302与外壳301之间设置有环形空间/环形间隔,外壳301的上、下端分别设置有连接法兰304,外壳301的外周壁设置有出口接头303,出口接头303与循环管70相连接,过滤器30用于过滤泵送介质。过滤筒302通过下端台阶部安装于外壳301内,安装/更换方便。泵送介质通过过滤筒302进入环形空间,然后流入循环管70。Further, the filter 30 includes a housing 301, a filter cartridge 302, an outlet joint 303, and a connecting flange 304. The filter cartridge 302 is arranged in the housing 301, and an annular space/annular space is provided between the filter cartridge 302 and the housing 301. The housing 301 The upper and lower ends of the casing 301 are respectively provided with connecting flanges 304, the outer peripheral wall of the casing 301 is provided with an outlet joint 303, the outlet joint 303 is connected with the circulation pipe 70, and the filter 30 is used to filter the pumping medium. The filter cartridge 302 is installed in the casing 301 through the step at the lower end, which is convenient for installation/replacement. The pumped medium passes through the filter cartridge 302 into the annular space and then flows into the circulation line 70 .

进一步地,(石墨)第一轴承40、第二轴承40的内周壁设置有螺旋槽401,螺旋槽401用于使泵送介质产生定向流动,如图1中箭头“←”所示。Further, the inner peripheral walls of the (graphite) first bearing 40 and the second bearing 40 are provided with spiral grooves 401, and the spiral grooves 401 are used for directional flow of the pumping medium, as shown by the arrow "←" in FIG. 1 .

进一步地,定子屏蔽套501的内周壁设置有一个或多个定子叶片502,定子叶片502沿轴向延伸,定子叶片502的截面呈倒三角形,可以避免杂质颗粒堆积在底部,并给转子与定子之间的间隙中的固体颗粒一个反作用力。Further, the inner peripheral wall of the stator shielding sleeve 501 is provided with one or more stator vanes 502, the stator vanes 502 extend in the axial direction, and the cross-section of the stator vanes 502 is an inverted triangle, which can avoid the accumulation of impurity particles at the bottom, and provide the rotor and the stator A reaction force between the solid particles in the gap.

进一步地,转子屏蔽套602的外周壁设置有转子叶片603,转子叶片603呈螺旋状延伸,转子叶片603呈的截面呈弧形或半圆形,可以避免杂质颗粒堆积在底部,同时转子叶片603旋转可以提供驱动力,使颗粒快速通过转子与定子之间的间隙。Further, the outer peripheral wall of the rotor shielding sleeve 602 is provided with rotor blades 603, the rotor blades 603 extend in a spiral shape, and the cross-section of the rotor blades 603 is arc or semicircle, which can avoid the accumulation of impurity particles at the bottom, while the rotor blades 603 Rotation provides the driving force to rapidly move the particles through the gap between the rotor and stator.

当转子屏蔽套602上的转子叶片603转动时,会给间隙中的固体颗粒一个垂直于转子叶片603的力F2,定子叶片502给固体颗粒一个反作用力F1,两个作用力的合力对固体颗粒提供一个向前的驱动力F;When the rotor blades 603 on the rotor shielding sleeve 602 rotate, a force F2 perpendicular to the rotor blades 603 will be given to the solid particles in the gap, and the stator blades 502 will give the solid particles a reaction force F1, and the resultant force of the two forces will act on the solid particles. Provide a forward driving force F;

其中F=(m×n×2πR×cosθ-Q/A)/60;其中m为颗粒质量,n为转速,R为颗粒所在位置距离转轴601中心的距离,设计/计算时可取数值部分进行设计/计算;可以通过调节转速来调整颗粒所受驱动力的大小,θ为转子叶片603的螺旋角,Q为冷却液的单位流量,A为转子与定子之间的间隙面积;where F=(m×n×2πR×cosθ-Q/A)/60; where m is the mass of the particles, n is the rotational speed, and R is the distance between the position of the particles and the center of the rotating shaft 601, and the numerical part can be used for design/calculation /Calculation; The size of the driving force on the particles can be adjusted by adjusting the rotational speed, θ is the helix angle of the rotor blade 603, Q is the unit flow of the coolant, and A is the gap area between the rotor and the stator;

其中θ=arctan(L/2πR),A=π(R1-R2)2where θ=arctan(L/2πR), A=π(R 1 −R 2 ) 2 ;

其中L为转子屏蔽套602的长度,R1为定子屏蔽套半径,R2为转子屏蔽套半径;设计/计算时可取数值部分进行设计/计算。Among them, L is the length of the rotor shielding sleeve 602, R1 is the radius of the stator shielding sleeve, and R2 is the radius of the rotor shielding sleeve ; the numerical part can be used for design/calculation during design/calculation.

一种防卡堵屏蔽泵的控制方法,其包括:A control method for an anti-jamming canned pump, comprising:

(1)开启屏蔽泵,将液体从进口管101输入,经过离心叶轮20旋转之后从出口管102输出至过滤器30,通过过滤器30过滤后,一次清洁介质进入过滤筒302与外壳301之间的环形空间中,并通过出口接头303排出;然后通过循环管70输送到二次清洁装置80,液体在动螺旋叶片804、定螺旋叶片803的离心螺旋输送作用下,使固体颗粒加速,固体颗粒由离心力的作用被甩至内衬筒802内壁,并经第一连通孔805进入容纳槽807中,而液体则通过第二连通孔806回流/排出,经过第二轴承400内周侧的螺旋槽进入转子腔内部,对第二轴承/石墨轴承40进行润滑/冷却;泵送介质经过转子腔后,再次通过第一轴承40内周侧的螺旋槽进入泵体10的泵腔,实现介质的重复利用;(1) Turn on the shield pump, input the liquid from the inlet pipe 101, and output the liquid from the outlet pipe 102 to the filter 30 after the centrifugal impeller 20 rotates. After filtering through the filter 30, the primary cleaning medium enters between the filter cartridge 302 and the housing 301. Then, the liquid is transported to the secondary cleaning device 80 through the circulation pipe 70, and the liquid is accelerated by the centrifugal screw conveying action of the moving screw blade 804 and the fixed screw blade 803, and the solid particles are accelerated. The liquid is thrown to the inner wall of the liner cylinder 802 by the centrifugal force, and enters the accommodating groove 807 through the first communication hole 805, while the liquid is returned/discharged through the second communication hole 806, and passes through the spiral groove on the inner peripheral side of the second bearing 400. Enter the rotor cavity to lubricate/cool the second bearing/graphite bearing 40; after the pumped medium passes through the rotor cavity, it enters the pump cavity of the pump body 10 through the spiral groove on the inner circumference of the first bearing 40 again to realize the repetition of the medium use;

(2)当已被过滤的介质进入定子屏蔽套501与转子屏蔽套602之间的间隙后,转子屏蔽套上的转子叶片603旋转,带动液体流动,定子屏蔽套上的定子叶片502与转子屏蔽套上的转子叶片603共同作用,给固体颗粒驱动力,使其快速通过该间隙;该间隙中的光纤探针90可以实时监测间隙中的颗粒浓度,当颗粒浓度超过阈值时,通过提高电机转子转速,这时作用在固体颗粒上的驱动力变大,使固体颗粒加速通过该间隙;(2) When the filtered medium enters the gap between the stator shielding sleeve 501 and the rotor shielding sleeve 602, the rotor blades 603 on the rotor shielding sleeve rotate to drive the liquid to flow, and the stator blades 502 on the stator shielding sleeve are shielded from the rotor. The rotor blades 603 on the sleeve work together to give the solid particles a driving force to quickly pass through the gap; the fiber optic probe 90 in the gap can monitor the particle concentration in the gap in real time. At this time, the driving force acting on the solid particles becomes larger, so that the solid particles accelerate through the gap;

(3)定期地开启小型辅助泵809,在小型辅助泵809的作用下,排杂质管808用于排出聚集于容纳槽807内的杂质颗粒;容纳槽807内也可设置有光纤探针90,用于检测颗粒浓度,当颗粒浓度超过阈值时,说明存在排杂质颗粒异常,此时需要进行拆卸内衬筒802进行维护/清理。(3) The small auxiliary pump 809 is periodically turned on. Under the action of the small auxiliary pump 809, the impurity discharge pipe 808 is used to discharge the impurity particles accumulated in the accommodating groove 807; the accommodating groove 807 can also be provided with an optical fiber probe 90, It is used to detect the particle concentration. When the particle concentration exceeds the threshold, it means that there is abnormal discharge of impurity particles. At this time, it is necessary to disassemble the inner liner 802 for maintenance/cleaning.

本发明的一种防卡堵屏蔽泵及其控制方法,可以减少冷却液中的固体杂质颗粒,促进其快速通过屏蔽套之间的间隙,能够通过二次清洁装置进行杂质颗粒的收集,降低了屏蔽泵的屏蔽套卡堵的风险,延长了屏蔽泵的使用寿命。The anti-jamming shielded pump and the control method thereof of the present invention can reduce the solid impurity particles in the cooling liquid, promote the rapid passage of the solid impurity particles through the gap between the shielding sleeves, and can collect the impurity particles through the secondary cleaning device, thereby reducing the The risk of jamming of the shielding sleeve of the canned pump extends the service life of the canned pump.

上述实施方式是对本发明的说明,不是对本发明的限定,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的保护范围由所附权利要求及其等同物限定。The above-mentioned embodiment is an illustration of the present invention, not a limitation of the present invention. It can be understood that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The protection scope of the present invention It is defined by the appended claims and their equivalents.

Claims (9)

1.一种防卡堵屏蔽泵,其包括泵体(10)、离心叶轮(20)、过滤器(30)、轴承(40)、定子(50)、转子(60)、循环管(70)、二次清洁装置(80),泵体具有进口管(101)、出口管(102),泵体的泵腔内安装有离心叶轮,出口管上连接有过滤器,过滤器的外周侧连接有循环管,循环管的另一端与二次清洁装置相连接,泵体与二次清洁装置之间的电机包括定子、转子,定子的内周侧设置有定子屏蔽套(501),转子的外周侧设置有转子屏蔽套(602),转子的中心安装有转轴(601),泵腔与转子腔之间设置有第一轴承,转子腔与二次清洁装置之间设置有第二轴承,转子腔与定子腔之间通过定子屏蔽套隔离,其特征在于:二次清洁装置(80)包括外筒(801)、内衬筒(802)、定螺旋叶片(803)、动螺旋叶片(804)、第一连通孔(805)、第二连通孔(806)、容纳槽(807),内衬筒贴合地连接于外筒的内周壁,外筒的端部法兰与电机端部相连接,内衬筒的内周壁设置有定螺旋叶片,转轴的外周设置有动螺旋叶片,动螺旋叶片与定螺旋叶片交替/间隔设置,外筒的内周壁设置有一个或多个容纳槽,内衬筒上设置有第一连通孔、第二连通孔,第一连通孔、第二连通孔分别与容纳槽相连通。1. An anti-jamming canned pump, comprising a pump body (10), a centrifugal impeller (20), a filter (30), a bearing (40), a stator (50), a rotor (60), and a circulation pipe (70) , a secondary cleaning device (80), the pump body has an inlet pipe (101), an outlet pipe (102), a centrifugal impeller is installed in the pump cavity of the pump body, a filter is connected to the outlet pipe, and the outer peripheral side of the filter is connected to A circulating pipe, the other end of the circulating pipe is connected with the secondary cleaning device, the motor between the pump body and the secondary cleaning device includes a stator and a rotor, the inner peripheral side of the stator is provided with a stator shielding sleeve (501), and the outer peripheral side of the rotor is provided with a stator shielding sleeve (501). A rotor shielding sleeve (602) is arranged, a rotating shaft (601) is installed in the center of the rotor, a first bearing is arranged between the pump cavity and the rotor cavity, a second bearing is arranged between the rotor cavity and the secondary cleaning device, and the rotor cavity is connected to the rotor cavity. The stator cavities are isolated by a stator shield sleeve, and it is characterized in that: the secondary cleaning device (80) includes an outer cylinder (801), an inner liner (802), a fixed helical blade (803), a moving helical blade (804), a first A communication hole (805), a second communication hole (806), and an accommodating groove (807), the inner liner is connected to the inner peripheral wall of the outer cylinder, the end flange of the outer cylinder is connected to the end of the motor, and the inner liner is connected to the inner peripheral wall of the outer cylinder. The inner peripheral wall of the liner is provided with fixed helical blades, the outer periphery of the rotating shaft is provided with moving helical blades, the moving helical blades and the fixed helical blades are arranged alternately/spaced, the inner peripheral wall of the outer cylinder is provided with one or more accommodating grooves, and the inner lining cylinder is provided with a moving helical blade. A first communication hole and a second communication hole are provided, and the first communication hole and the second communication hole are respectively communicated with the accommodating groove. 2.如权利要求1所述的一种防卡堵屏蔽泵,其特征在于,所述外筒(801)的外周壁连接有排杂质管(808),排杂质管的一端与容纳槽(807)相连通,排杂质管的另一端与小型辅助泵(809)相连接,在小型辅助泵的作用下,排杂质管用于排出聚集于容纳槽内的杂质颗粒。2. The anti-jamming canned pump according to claim 1, wherein an impurity discharge pipe (808) is connected to the outer peripheral wall of the outer cylinder (801), and one end of the impurity discharge pipe is connected to the accommodating groove (807). ) is connected, and the other end of the impurity discharge pipe is connected with a small auxiliary pump (809). Under the action of the small auxiliary pump, the impurity discharge pipe is used to discharge the impurity particles accumulated in the holding tank. 3.如权利要求2所述的一种防卡堵屏蔽泵,其特征在于,所述外筒(801)的内周壁为第一锥形面,内衬筒(802)的外周壁为第二锥形面,第一锥形面与第二锥形面匹配,外筒的右端连接有端盖(810),端盖的另一端与循环管(70)相连接。3. The anti-jamming canned pump according to claim 2, wherein the inner peripheral wall of the outer cylinder (801) is a first conical surface, and the outer peripheral wall of the inner lining cylinder (802) is a second The conical surface, the first conical surface matches the second conical surface, the right end of the outer cylinder is connected with an end cap (810), and the other end of the end cap is connected with the circulation pipe (70). 4.如权利要求3所述的一种防卡堵屏蔽泵,其特征在于,所述第一连通孔(805)、第二连通孔(806)设置于定螺旋叶片(803)的螺距之间,第一连通孔倾斜设置或螺旋设置,第二连通孔倾斜设置或螺旋设置,第一连通孔与第二连通孔邻近设置,第一连通孔与第二连通孔的倾斜方向或螺旋方向相反,第一连通孔的孔径大于第二连通孔的孔径,使固体颗粒更容易进入第一连通孔、容纳槽;在动螺旋叶片、定螺旋叶片的离心螺旋输送作用下,杂质颗粒通过第一连通孔进入容纳槽,第二连通孔用于泵送介质的回流,但杂质颗粒无法通过第二连通孔。4. The anti-jamming canned pump according to claim 3, wherein the first communication hole (805) and the second communication hole (806) are arranged between the pitches of the fixed helical blades (803) , the first communication hole is inclined or spirally arranged, the second communication hole is inclined or spirally arranged, the first communication hole is adjacent to the second communication hole, and the inclination direction or spiral direction of the first communication hole and the second communication hole is opposite, The diameter of the first communication hole is larger than that of the second communication hole, so that the solid particles can more easily enter the first communication hole and the accommodating groove; under the centrifugal screw conveying action of the moving helical blade and the fixed helical blade, the impurity particles pass through the first communication hole Entering the holding tank, the second communication hole is used for the backflow of the pumping medium, but the impurity particles cannot pass through the second communication hole. 5.如权利要求4所述的一种防卡堵屏蔽泵,其特征在于,所述电机的转子腔内设置有光纤探针(90),光纤探针(90)一端伸入转子屏蔽套与定子屏蔽套之间的间隙内,另一端连接颗粒浓度检测仪(901);光纤探针可以测得间隙中的颗粒浓度的变化带来的电压变化,从而通过颗粒浓度检测仪实时监测间隙中的颗粒浓度。5. The anti-jamming shielded pump according to claim 4, wherein an optical fiber probe (90) is arranged in the rotor cavity of the motor, and one end of the optical fiber probe (90) extends into the rotor shielding sleeve and the rotor shielding sleeve. In the gap between the stator shielding sleeves, the other end is connected to the particle concentration detector (901); the optical fiber probe can measure the voltage change caused by the change of particle concentration in the gap, so as to monitor the particle concentration detector in real time through the particle concentration detector. particle concentration. 6.如权利要求5所述的一种防卡堵屏蔽泵,其特征在于,所述过滤器(30)包括外壳(301)、过滤筒(302)、出口接头(303)、连接法兰(304),过滤筒设置于外壳内,过滤筒与外壳之间设置有环形空间,外壳的上、下端分别设置有连接法兰,外壳的外周壁设置有出口接头,出口接头与循环管相连接,过滤筒通过下端台阶部安装于外壳内,过滤器用于过滤泵送介质。6. An anti-jamming canned pump according to claim 5, characterized in that, the filter (30) comprises a housing (301), a filter cartridge (302), an outlet joint (303), a connecting flange ( 304), the filter cartridge is arranged in the outer casing, an annular space is arranged between the filter cartridge and the outer casing, the upper and lower ends of the outer casing are respectively provided with connecting flanges, the outer peripheral wall of the outer casing is provided with an outlet joint, and the outlet joint is connected with the circulation pipe, The filter cartridge is installed in the housing through the step at the lower end, and the filter is used to filter the pumping medium. 7.如权利要求6所述的一种防卡堵屏蔽泵,其特征在于,所述第一轴承、第二轴承的内周壁设置有螺旋槽(401),螺旋槽用于使泵送介质产生定向流动。7 . The anti-jamming canned pump according to claim 6 , wherein the inner peripheral walls of the first bearing and the second bearing are provided with spiral grooves ( 401 ), and the spiral grooves are used to generate the pumping medium. 8 . directional flow. 8.如权利要求7所述的一种防卡堵屏蔽泵,其特征在于,所述定子屏蔽套(501)的内周壁设置有一个或多个定子叶片(502),定子叶片沿轴向延伸,定子叶片的截面呈倒三角形,可以避免杂质颗粒堆积在底部,并给转子与定子之间的间隙中的固体颗粒一个反作用力;转子屏蔽套(602)的外周壁设置有转子叶片(603),转子叶片呈螺旋状延伸,转子叶片的截面呈弧形,可以避免杂质颗粒堆积在底部,同时转子叶片旋转可以提供驱动力,使颗粒快速通过转子与定子之间的间隙。8. The anti-jamming canned pump according to claim 7, wherein the inner peripheral wall of the stator shielding sleeve (501) is provided with one or more stator vanes (502), and the stator vanes extend in the axial direction , the cross section of the stator blade is an inverted triangle, which can avoid the accumulation of impurity particles at the bottom and give a reaction force to the solid particles in the gap between the rotor and the stator; the outer peripheral wall of the rotor shielding sleeve (602) is provided with rotor blades (603) , The rotor blade extends in a spiral shape, and the cross section of the rotor blade is arc-shaped, which can avoid the accumulation of impurity particles at the bottom, and at the same time, the rotation of the rotor blade can provide a driving force, so that the particles can quickly pass through the gap between the rotor and the stator. 9.如权利要求8所述的一种防卡堵屏蔽泵的控制方法,其包括:9. the control method of a kind of anti-jamming canned pump as claimed in claim 8, it comprises: (1)开启屏蔽泵,将液体从进口管输入,经过离心叶轮旋转之后从出口管输出至过滤器,通过过滤器过滤后,一次清洁介质进入过滤筒与外壳之间的环形空间中,并通过出口接头排出;然后通过循环管输送到二次清洁装置,液体在动螺旋叶片、定螺旋叶片的离心螺旋输送作用下,使固体颗粒加速,固体颗粒由离心力的作用被甩至内衬筒内壁,并经第一连通孔进入容纳槽中,而液体则通过第二连通孔回流/排出,经过第二轴承内周侧的螺旋槽进入转子腔内部,对第二轴承进行润滑/冷却;泵送介质经过转子腔后,再次通过第一轴承内周侧的螺旋槽进入泵体的泵腔,实现介质的重复利用;(1) Turn on the canned pump, input the liquid from the inlet pipe, and output it from the outlet pipe to the filter after the centrifugal impeller rotates. After filtering through the filter, the primary cleaning medium enters the annular space between the filter cartridge and the casing, and passes through The outlet joint is discharged; then it is transported to the secondary cleaning device through the circulation pipe. The liquid accelerates the solid particles under the centrifugal helical conveying action of the moving helical blades and the fixed helical blades, and the solid particles are thrown to the inner wall of the lining cylinder by the centrifugal force. And enter the accommodating groove through the first communication hole, and the liquid flows back/discharge through the second communication hole, and enters the rotor cavity through the spiral groove on the inner peripheral side of the second bearing to lubricate/cool the second bearing; pumping medium After passing through the rotor cavity, it enters the pump cavity of the pump body through the spiral groove on the inner peripheral side of the first bearing again to realize the reuse of the medium; (2)当已被过滤的介质进入定子屏蔽套与转子屏蔽套之间的间隙后,转子屏蔽套上的转子叶片旋转,带动液体流动,定子屏蔽套上的定子叶片与转子屏蔽套上的转子叶片共同作用,给固体颗粒驱动力,使其快速通过该间隙;该间隙中的光纤探针可以实时监测间隙中的颗粒浓度,当颗粒浓度超过阈值时,通过提高电机转子转速,这时作用在固体颗粒上的驱动力变大,使固体颗粒加速通过该间隙;(2) When the filtered medium enters the gap between the stator shielding sleeve and the rotor shielding sleeve, the rotor blades on the rotor shielding sleeve rotate to drive the liquid to flow, and the stator blades on the stator shielding sleeve and the rotor on the rotor shielding sleeve rotate. The blades work together to give the solid particles a driving force to quickly pass through the gap; the fiber optic probe in the gap can monitor the particle concentration in the gap in real time. When the particle concentration exceeds the threshold, by increasing the speed of the motor rotor, it acts on the The driving force on the solid particles becomes larger, which accelerates the solid particles through the gap; (3)定期地开启小型辅助泵,在小型辅助泵的作用下,排杂质管用于排出聚集于容纳槽内的杂质颗粒;容纳槽内也设置有光纤探针,用于检测颗粒浓度,当颗粒浓度超过阈值时,说明存在排杂质颗粒异常,此时需要进行拆卸内衬筒进行维护或清理。(3) Turn on the small auxiliary pump regularly. Under the action of the small auxiliary pump, the impurity discharge pipe is used to discharge the impurity particles accumulated in the holding tank; the holding tank is also provided with an optical fiber probe to detect the particle concentration. When the concentration exceeds the threshold, it means that there is abnormal discharge of impurity particles. At this time, the inner liner needs to be disassembled for maintenance or cleaning.
CN202210648584.8A 2022-06-09 2022-06-09 Anti-blocking shielding pump and control method thereof Active CN114922821B (en)

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CN119435407A (en) * 2025-01-10 2025-02-14 绿美泵业有限公司 A shielded pump with high efficiency

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CN119435407A (en) * 2025-01-10 2025-02-14 绿美泵业有限公司 A shielded pump with high efficiency

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