CN114921757A - A kind of amorphous high-entropy alloy thick film preparation equipment and preparation method - Google Patents
A kind of amorphous high-entropy alloy thick film preparation equipment and preparation method Download PDFInfo
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Abstract
本发明公开了一种非晶态高熵合金厚膜制备设备及制备方法,是通过离子束轰击靶材,使靶材表面几个原子层中发生级联碰撞效应,从而溅射出大量高能粒子。高能粒子快速沉积到低温衬底上,来不及形核便凝固,大幅提高了单相高熵合金的玻璃形成能力。同时,辅助离子源对衬底表面进行低能量轰击,增强沉积原子表面扩散和迁移,使金属膜致密化,提高镀膜质量,最终得到厚度不低于100μm以上的非晶态高熵合金厚膜。
The invention discloses an amorphous high-entropy alloy thick film preparation equipment and preparation method. The ion beam bombards the target material to cause cascade collision effect in several atomic layers on the surface of the target material, thereby sputtering a large number of high-energy particles. The high-energy particles are rapidly deposited on the low-temperature substrate and solidify before nucleation, which greatly improves the glass-forming ability of single-phase high-entropy alloys. At the same time, the auxiliary ion source carries out low-energy bombardment on the surface of the substrate, which enhances the diffusion and migration of the deposited atoms, densifies the metal film, and improves the coating quality.
Description
技术领域technical field
本发明涉及一种高熵合金厚膜制备设备和工艺方法,材料科学和凝聚态物理领域。The invention relates to a high-entropy alloy thick film preparation equipment and a process method, and the fields of material science and condensed matter physics.
背景技术Background technique
非晶合金是一种亚稳态金属材料,非晶合金没有位错和晶界等晶体缺陷,短程有序、长程无序的结构特征使其具有独特的力学与功能特性。相比传统的晶态材料,非晶合金具有更高的屈服强度、断裂韧性及弹性极限等特点。与这些非晶材料成分相同的热力学稳定相结构通常都是金属间化合物或共晶组织(文献1:Wang W H,Lewandowski J J,Greer AL.Understanding the glass-forming ability of Cu50Zr50alloys in terms of ametastable eutectic.Journal of Materials Research,2005,20(09):2307-2313.)。然而,据报道具有单相固溶体结构的高熵合金也能制备成非晶合金(文献2:Ma L,Wang L,Zhang T,et al.Bulk Glass Formation of Ti-Zr-Hf-Cu-M(M=Fe,Co,Ni)Alloys.Materials Transactions,2002,43(2):277-280.)。高熵合金具有高强度、高韧性、高温热稳定性强、优异的耐磨性耐腐蚀性、超导特性和高催化性能等特点。我们认为这种性能新奇的材料非晶化后必定会带来力学、物理和化学行为异常的新材料。非晶材料主要通过快速凝固或真空镀膜方法获得,这些方法提供的冷却速率足够快,从而抑制晶粒形核和生长,形成远离平衡的非晶态。虽然高熵合金和大多数传统工程金属材料一样都是单相固溶体合金,但是高熵合金由于原子扩散的动力学速度缓慢(文献3:TsaiMH,Yeh J W,Gan JY.Diffusion barrier properties of AlMoNbSiTaTiVZr high-entropy alloy layerbetween copper andsilicon.Thin Solid Films,2008,516(16):5527-5530.),所以非晶态高熵合金在热力学上具有相对较强的热稳定性,这也是单相高熵合金能通过磁控溅射等真空镀膜方法制备成非晶态合金的原因。Amorphous alloys are metastable metal materials. Amorphous alloys have no crystal defects such as dislocations and grain boundaries. The structural characteristics of short-range order and long-range disorder make them have unique mechanical and functional properties. Compared with traditional crystalline materials, amorphous alloys have higher yield strength, fracture toughness and elastic limit. The thermodynamically stable phase structures with the same composition as these amorphous materials are usually intermetallic compounds or eutectic structures (Literature 1: Wang WH, Lewandowski JJ, Greer AL. Understanding the glass-forming ability of Cu 50 Zr 50 alloys in terms of ametastable eutectic. Journal of Materials Research, 2005, 20(09):2307-2313.). However, it has been reported that high-entropy alloys with a single-phase solid solution structure can also be prepared into amorphous alloys (Reference 2: Ma L, Wang L, Zhang T, et al. Bulk Glass Formation of Ti-Zr-Hf-Cu-M ( M=Fe, Co, Ni) Alloys. Materials Transactions, 2002, 43(2):277-280.). High-entropy alloys have the characteristics of high strength, high toughness, strong thermal stability at high temperature, excellent wear resistance and corrosion resistance, superconducting properties and high catalytic performance. We believe that the amorphization of this novel material will surely bring about new materials with abnormal mechanical, physical and chemical behaviors. Amorphous materials are primarily obtained by rapid solidification or vacuum coating methods that provide cooling rates fast enough to inhibit grain nucleation and growth, resulting in an amorphous state far from equilibrium. Although high-entropy alloys are single-phase solid solution alloys like most traditional engineering metal materials, high-entropy alloys have slow kinetics due to atomic diffusion (Reference 3: TsaiMH, Yeh JW, Gan JY. Diffusion barrier properties of AlMoNbSiTaTiVZr high- entropy alloy layer between copper and silicon. Thin Solid Films, 2008, 516(16): 5527-5530.), so amorphous high-entropy alloys have relatively strong thermal stability in terms of thermodynamics, which is also the energy of single-phase high-entropy alloys. The reason for the preparation of amorphous alloys by vacuum coating methods such as magnetron sputtering.
近年来,许多非晶态高熵合金被开发和研究。块体高熵合金冷却凝固通常形成单相固溶体结构,而通过溅射沉积方法制备的金属膜能够获得非晶态结构。这是由于靶材内各元素通过离子束轰击,溅射出靶材的原子并以极高的冷却速率(约109K/s)沉积在衬底上。沉积粒子来不及形核便凝固,基于这种“快淬效应”最终获得了非晶态高熵合金薄膜。Feng等通过粉末冶金法制备WNbMoTaV合金靶材(文献4:Feng C S,Lu T W,Wang T L,etal.A novel high-entropy amorphous thin film with high electrical resistivityand outstanding corrosion resistance.Acta Metallurgica Sinica,2021,34(11):1537-1545.),在脉冲激光沉积系统中获得了目标成分的非晶态薄膜。WNbMoTaV非晶态高熵薄膜的电阻率约为320.6mW×cm,腐蚀电流密度为0.088mA/cm2,优异的电阻率和耐腐蚀性来源于多组分引起的高熵效应和非晶态结构。In recent years, many amorphous high-entropy alloys have been developed and studied. The cooling and solidification of bulk high-entropy alloys usually form a single-phase solid solution structure, while the metal films prepared by sputter deposition can obtain an amorphous structure. This is because each element in the target is bombarded by the ion beam, sputtering out the atoms of the target and depositing on the substrate at a very high cooling rate (about 10 9 K/s). The deposited particles solidify before they can nucleate. Based on this "quick quenching effect", an amorphous high-entropy alloy thin film is finally obtained. Feng et al. prepared WNbMoTaV alloy targets by powder metallurgy (Reference 4: Feng CS, Lu TW, Wang TL, et al. A novel high-entropy amorphous thin film with high electrical resistivity and outstanding corrosion resistance. Acta Metallurgica Sinica, 2021, 34 ( 11): 1537-1545.), Amorphous thin films of target composition were obtained in a pulsed laser deposition system. The resistivity of the WNbMoTaV amorphous high-entropy film is about 320.6 mW×cm and the corrosion current density is 0.088 mA/cm 2 . The excellent resistivity and corrosion resistance are derived from the high-entropy effect and amorphous structure caused by multi-components .
然而非晶态高熵合金体系依然存在许多不足。高熵效应易产生稳定固溶体,使很多材料玻璃形成能力小而不能制备成非晶态的膜,制备样品厚度受到现有制备技术的限制,不利于性能表征与工程应用。因此,开发可以提供更高的冷却速率且能制备更厚合金膜的方法,可以使得更多成分体系的高熵合金制备成具有相当厚度的非晶态高熵合金膜,从而弥补关于玻璃本质与玻璃转变等基础科学问题研究与工程应用的空缺。However, the amorphous high-entropy alloy system still has many shortcomings. The high-entropy effect tends to produce stable solid solutions, which makes many materials with low glass-forming ability and cannot be prepared into amorphous films. The thickness of the prepared samples is limited by the existing preparation technology, which is not conducive to performance characterization and engineering applications. Therefore, developing a method that can provide a higher cooling rate and can prepare a thicker alloy film can make high-entropy alloys with more composition systems prepared into amorphous high-entropy alloy films with considerable thickness, thereby making up for the difference between the nature of glass and the Glass transition and other basic scientific research and engineering application vacancies.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术问题,本发明的目的在于克服已有技术存在的不足,提供一种非晶态高熵合金厚膜制备设备及制备方法,能够高效、经济的制备非晶态高熵合金厚膜的制备工艺与方法,所制备的膜致密、尺寸大、厚度达到大多数性能表征和工业应用的要求而且均匀。In order to solve the problems of the prior art, the purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a preparation equipment and a preparation method for an amorphous high-entropy alloy thick film, which can efficiently and economically prepare an amorphous high-entropy alloy thick film. The preparation process and method of the membrane, the prepared membrane is dense, large in size, and uniform in thickness, which meets the requirements of most performance characterization and industrial applications.
为达到上述发明创造目的,本发明采用如下技术方案:In order to achieve the above-mentioned purpose of invention and creation, the present invention adopts the following technical solutions:
一种非晶态高熵合金厚膜制备设备,包括真空腔室和抽真空系统;在真空腔室中设置低温衬底台、挡板、旋转靶台、主离子源、辅助离子源,低温衬底台、挡板、旋转靶台的固定部、主离子源、辅助离子源固定在真空腔室壁面上;衬底设置在低温衬底台上,靶材设置在旋转靶台上;An amorphous high-entropy alloy thick film preparation device, comprising a vacuum chamber and a vacuum pumping system; a low-temperature substrate stage, a baffle plate, a rotating target stage, a main ion source, an auxiliary ion source, and a low-temperature liner are arranged in the vacuum chamber. The bottom platform, the baffle plate, the fixed part of the rotating target platform, the main ion source and the auxiliary ion source are fixed on the wall surface of the vacuum chamber; the substrate is arranged on the low temperature substrate platform, and the target material is arranged on the rotating target platform;
所述真空腔室设有观察窗;The vacuum chamber is provided with an observation window;
所述低温衬底台可安装各类衬底,所述低温衬底台内置循环的冷却液,将非晶态高熵合金厚膜制备过程中产生的热量带走,使低温衬底台温度保持在设定范围内;The low-temperature substrate table can be installed with various substrates, and the low-temperature substrate table has a built-in circulating cooling liquid to take away the heat generated during the preparation of the amorphous high-entropy alloy thick film, so that the temperature of the low-temperature substrate table can be maintained. within the set range;
所述旋转靶台内设有循环冷却水系统;A circulating cooling water system is arranged in the rotating target platform;
所述主离子源的发射口对准旋转靶台设置,主离子源产生的离子束流朝向旋转靶台方向发射;The emission port of the main ion source is aligned with the rotating target platform, and the ion beam generated by the main ion source is emitted toward the rotating target platform;
所述辅助离子源的发射口对准低温衬底台设置,辅助离子源产生的离子束流朝向低温衬底台方向发射;The emission port of the auxiliary ion source is aligned with the low-temperature substrate stage, and the ion beam generated by the auxiliary ion source is emitted toward the low-temperature substrate stage;
所述挡板安装于靶台与低温衬底台之间;The baffle is installed between the target stage and the cryogenic substrate stage;
所述抽真空系统包括机械泵和分子泵,所述机械泵用于对真空腔室进行一级抽真空,所述机械泵进气口连通分子泵出气口,所述分子泵用于对真空腔室进行二级抽真空,所述分子泵的进气口连通真空腔室的出气口;The vacuum pumping system includes a mechanical pump and a molecular pump. The mechanical pump is used for first-level vacuuming of the vacuum chamber. The air inlet of the mechanical pump is connected to the air outlet of the molecular pump. The molecular pump is used to pump the vacuum chamber. The chamber is evacuated in two stages, and the air inlet of the molecular pump is connected to the air outlet of the vacuum chamber;
设置气瓶,所述气瓶向真空腔室提供工作气体,完成非晶态高熵合金厚膜制备。A gas cylinder is provided, and the gas cylinder provides working gas to the vacuum chamber to complete the preparation of the amorphous high-entropy alloy thick film.
优选地,所述低温衬底台提供的温度范围是-271℃至室温。Preferably, the temperature range provided by the low temperature substrate table is -271°C to room temperature.
优选地,所述真空腔室提供的真空度不高于1′10-3Pa。Preferably, the degree of vacuum provided by the vacuum chamber is not higher than 1'10 -3 Pa.
优选地,所述主离子源在进行镀膜时所提供的离子束的能量范围是150~1500eV,束流范围是0~100mA。Preferably, the energy range of the ion beam provided by the main ion source during coating is 150-1500 eV, and the beam current range is 0-100 mA.
优选地,所述辅助离子源在进行镀膜时所提供的离子束的能量范围是150~1000eV,束流范围是0~100mA。Preferably, the energy range of the ion beam provided by the auxiliary ion source during coating is 150-1000 eV, and the beam current range is 0-100 mA.
优选地,所述主离子源和辅助离子源选择考夫曼型离子源、射频型离子源或ERC型离子源。Preferably, the main ion source and the auxiliary ion source are selected from Kaufman type ion source, radio frequency type ion source or ERC type ion source.
一种非晶态高熵合金厚膜的制备方法,利用本发明非晶态高熵合金厚膜制备设备进行溅射镀膜,其特征在于,包括如下步骤:A method for preparing an amorphous high-entropy alloy thick film, using the device for preparing an amorphous high-entropy alloy thick film of the present invention to perform sputtering coating, is characterized in that, comprising the following steps:
1)将靶材表面打磨干净,去除氧化皮或其他杂质,并将靶材安装于旋转靶台上;优选使用电刷、砂纸或高压水枪等将靶材表面打磨干净;1) Clean the surface of the target material, remove oxide scale or other impurities, and install the target material on the rotating target table; preferably use electric brush, sandpaper or high-pressure water gun to clean the surface of the target material;
2)将洁净的衬底安装在真空腔室中的低温衬底台上,打开挡板;启动真空系统,将真空腔室内气压抽至不高于1×10-3Pa;2) Install the clean substrate on the low-temperature substrate stage in the vacuum chamber, open the baffle; start the vacuum system, and pump the air pressure in the vacuum chamber to no higher than 1×10 -3 Pa;
3)向真空腔室内通入工作气体,保持气压稳定,打开低温衬底台的冷却系统,调控和设置衬底温度,等待温度恒定;3) Pour the working gas into the vacuum chamber, keep the air pressure stable, open the cooling system of the low-temperature substrate stage, regulate and set the substrate temperature, and wait for the temperature to be constant;
4)打开辅助离子源,产生150~1000eV的能量和0~100mA的束流;然后,关闭挡板,将辅助离子源对衬底进行轰击清洗;在衬底清洗结束后,打开挡板,关闭辅助离子源,打开主离子源,以150~1500eV的能量和0~100mA的束流轰击清洗靶材,去除靶材表面氧化物或其他杂质;辅助离子源对衬底台上的衬底以一定能量和束流进行短时间的轰击清洗,以此改变衬底表面活性,提高衬底与膜的结合力及镀层的纯度;4) Turn on the auxiliary ion source to generate an energy of 150-1000 eV and a beam current of 0-100 mA; then, close the baffle to bombard and clean the substrate with the auxiliary ion source; after the cleaning of the substrate, open the baffle and close the Auxiliary ion source, turn on the main ion source, bombard and clean the target with energy of 150-1500eV and beam current of 0-100mA to remove oxides or other impurities on the surface of the target; The energy and beam current are used for short-term bombardment cleaning, so as to change the surface activity of the substrate, improve the bonding force between the substrate and the film and the purity of the coating;
5)在清洗靶材结束后,打开辅助离子源产生50~150eV的能量和0~50mA的束流;关闭挡板,开始镀膜;辅助离子源以一定的能量和的束流轰击衬底表面,增强沉积原子表面扩散和迁移,并使结合不紧密的粒子在轰击作用下变得结合更紧密或脱离金属膜表面,从而减少其生长过程中的孔洞等结构缺陷,使金属膜更加致密,提高镀膜质量,增加金属膜厚度;5) After cleaning the target, turn on the auxiliary ion source to generate an energy of 50-150 eV and a beam current of 0-50 mA; close the baffle to start coating; the auxiliary ion source bombards the substrate surface with a certain energy and beam current, Enhance the diffusion and migration of deposited atoms on the surface, and make the particles that are not tightly bound become more tightly bound or detached from the surface of the metal film under bombardment, thereby reducing structural defects such as holes in the growth process, making the metal film denser and improving the coating. quality, increase the thickness of the metal film;
6)在进行沉积设定时间后,即在完成镀膜后,停止镀膜,依次关闭低温衬底台的冷却系统、主离子源、辅助离子源、工作气体阀门与真空系统;在停止镀膜后等待至少2h以后,向真空腔室充气至大气压,然后取出完成合金膜制备的衬底,从而得到非晶态高熵合金厚膜。6) After the deposition setting time, that is, after the coating is completed, the coating is stopped, and the cooling system, the main ion source, the auxiliary ion source, the working gas valve and the vacuum system of the low-temperature substrate table are closed in turn; After stopping the coating, wait for at least After 2 hours, the vacuum chamber was inflated to atmospheric pressure, and then the substrate on which the alloy film was prepared was taken out, thereby obtaining an amorphous high-entropy alloy thick film.
优选地,所述靶材的直径等于或大于低温靶台的直径,靶材成分包括目标制备的高熵合金所有金属。Preferably, the diameter of the target material is equal to or greater than the diameter of the low temperature target stage, and the target material composition includes all metals of the high-entropy alloy prepared by the target.
优选地,所述的工作气体选择氮气或氩气。Preferably, the working gas is nitrogen or argon.
优选地,所述的衬底选择硅片、氮化硅、玻璃片、碳化硅片和金属片中的任意一种衬底。Preferably, the substrate is any one of silicon wafer, silicon nitride, glass wafer, silicon carbide wafer and metal wafer.
优选地,本发明方法所制备的非晶态高熵合金厚膜的厚度至少为30mm。Preferably, the thickness of the amorphous high-entropy alloy thick film prepared by the method of the present invention is at least 30 mm.
优选地,所制备的非晶态高熵合金包括Fe、Mn、Co、Ni、Cr、Mo、W、V、Al、Ti、Zr、Li、Mg、Sc、、Hf、Nb、Ta、Si、B中的至少两种元素。Preferably, the prepared amorphous high-entropy alloy includes Fe, Mn, Co, Ni, Cr, Mo, W, V, Al, Ti, Zr, Li, Mg, Sc, Hf, Nb, Ta, Si, at least two elements in B.
本发明提供的非晶态高熵合金厚膜的制备工艺,是在高真空下通过离子束轰击靶材,目标成分沉积在低温衬底上,最终可获得厚度不低于15μm非晶态高熵合金,甚至获得不低于100μm的非晶态高熵合金厚膜。The preparation process of the amorphous high-entropy alloy thick film provided by the invention is to bombard the target material with an ion beam under high vacuum, and deposit the target components on the low-temperature substrate, and finally obtain an amorphous high-entropy alloy with a thickness of not less than 15 μm. alloy, and even obtain a thick film of amorphous high-entropy alloy of not less than 100 μm.
本发明与现有技术相比较,具有如下显而易见的突出实质性特点和显著优点:Compared with the prior art, the present invention has the following obvious outstanding substantive features and significant advantages:
1.本发明非晶态高熵合金厚膜的制备设备与工艺是通过离子束轰击靶材,使靶材表面几个原子层中发生级联碰撞效应,从而溅射出大量高能粒子;高能粒子快速沉积到低温衬底上,来不及形核便凝固,大幅提高了单相高熵合金的玻璃形成能力;同时,辅助离子源对衬底表面进行低能量轰击,增强沉积原子表面扩散和迁移,使金属膜致密化,提高镀膜质量,最终得到非晶态高熵合金厚膜。;1. The preparation equipment and process of the amorphous high-entropy alloy thick film of the present invention is to bombard the target material with an ion beam, so that a cascade collision effect occurs in several atomic layers on the surface of the target material, thereby sputtering a large number of high-energy particles; When deposited on a low-temperature substrate, it solidifies before it can nucleate, which greatly improves the glass-forming ability of single-phase high-entropy alloys. The film is densified, the coating quality is improved, and the amorphous high-entropy alloy thick film is finally obtained. ;
2.本发明所制备的金属膜厚度甚至可达100m以上;2. The thickness of the metal film prepared by the present invention can even reach more than 100m;
3.本发明高沉积速率及低温衬底使玻璃形成能力小的高熵合金获得非晶结构,因此制备更多成分体系的非晶态高熵合金厚膜对于玻璃本质和玻璃转变等基础科学问题研究与工程应用有很强的实用价值。3. The high deposition rate and low temperature substrate of the present invention enable high-entropy alloys with small glass forming ability to obtain amorphous structures, so the preparation of amorphous high-entropy alloy thick films with more composition systems is important for basic scientific problems such as glass nature and glass transition. Research and engineering applications have strong practical value.
附图说明Description of drawings
图1为制备非晶态高熵合金厚膜所用装置的示意图。其中:1-真空腔室,2-低温衬底台,3-挡板,4-衬底,5-旋转靶台,6-靶材,7-辅助离子源,8-主离子源,9-分子泵,10-机械泵。FIG. 1 is a schematic diagram of the apparatus used for the preparation of amorphous high-entropy alloy thick films. Among them: 1- vacuum chamber, 2- low temperature substrate stage, 3- baffle plate, 4- substrate, 5- rotating target stage, 6- target material, 7- auxiliary ion source, 8- main ion source, 9- Molecular Pumps, 10-Mechanical Pumps.
图2为本发明实施例1制备的30μm厚CoCrFeMnNi非晶态高熵合金厚膜横截面的扫描电镜图片。2 is a scanning electron microscope picture of a cross section of a 30 μm thick CoCrFeMnNi amorphous high-entropy alloy thick film prepared in Example 1 of the present invention.
图3为本发明实施例2制备的FeSiBAlNi非晶态高熵合金厚膜的XRD。3 is the XRD of the FeSiBAlNi amorphous high-entropy alloy thick film prepared in Example 2 of the present invention.
图4为本发明实施例3制备的TiZrHfNbTa非晶态高熵合金厚膜的高分辨图片及选区电子衍射图。4 is a high-resolution picture and a selected area electron diffraction pattern of the TiZrHfNbTa amorphous high-entropy alloy thick film prepared in Example 3 of the present invention.
具体实施方式Detailed ways
在本实施例中,参见图1,一种非晶态高熵合金厚膜制备设备,包括真空腔室1和抽真空系统;在真空腔室1中设置低温衬底台2、挡板3、旋转靶台5、主离子源8、辅助离子源7,低温衬底台2、挡板3、旋转靶台5的固定部、主离子源8、辅助离子源7固定在真空腔室1壁面上;衬底4设置在低温衬底台2上,靶材6设置在旋转靶台5上;In this embodiment, referring to FIG. 1, an amorphous high-entropy alloy thick film preparation equipment includes a
所述真空腔室1设有观察窗;The
所述低温衬底台2可安装各类衬底,所述低温衬底台2内置循环的冷却液,将非晶态高熵合金厚膜制备过程中产生的热量带走,使低温衬底台2温度保持在设定范围内;The low-
所述旋转靶台5内设有循环冷却水系统;The
所述主离子源8的发射口对准旋转靶台5设置,主离子源8产生的离子束流朝向旋转靶台5方向发射;The emission port of the
所述辅助离子源7的发射口对准低温衬底台2设置,辅助离子源7产生的离子束流朝向低温衬底台2方向发射;The emission port of the
所述挡板3安装于靶台5与低温衬底台2之间;The
所述抽真空系统包括机械泵10和分子泵9,所述机械泵10用于对真空腔室1进行一级抽真空,所述机械泵10进气口连通分子泵9出气口,所述分子泵9用于对真空腔室1进行二级抽真空,所述分子泵9的进气口连通真空腔室1的出气口;The vacuum pumping system includes a
设置气瓶,所述气瓶向真空腔室1提供工作气体,完成非晶态高熵合金厚膜制备。A gas cylinder is set up, and the gas cylinder provides working gas to the
本发明提供的非晶态高熵合金厚膜的制备工艺与方法是通过快速沉积和低温衬底实现快速凝固,利用辅助离子源在沉积过程中对合金膜的轰击作用实现膜的致密化从而实现厚膜的制备,具体包括如下步骤:The preparation process and method of the amorphous high-entropy alloy thick film provided by the present invention is to realize rapid solidification through rapid deposition and low-temperature substrate, and utilize the bombardment effect of the auxiliary ion source on the alloy film during the deposition process to realize the densification of the film, thereby realizing The preparation of the thick film specifically includes the following steps:
1)制备一块成分均匀、厚度均匀的靶材,可通过传统冶金方法获得,如感应熔炼、电弧熔炼或粉末冶金等;靶材成分是单相固溶体高熵合金,例如CrCoFeMnNi、TiZrHfNbTa等;将靶材安装于靶台上,靶材的直径大于或接近溅射离子源离子束的直径;1) Prepare a target with uniform composition and thickness, which can be obtained by traditional metallurgical methods, such as induction melting, arc melting or powder metallurgy, etc. The target composition is a single-phase solid solution high-entropy alloy, such as CrCoFeMnNi, TiZrHfNbTa, etc.; The material is installed on the target table, and the diameter of the target material is larger than or close to the diameter of the ion beam of the sputtering ion source;
2)将衬底安装在衬底台上;可选择多种衬底,如SiN、Si、玻璃片等;关闭腔室后,打开挡板,真空系统将气压抽至低于1×10-3Pa;2) Install the substrate on the substrate stage; choose a variety of substrates, such as SiN, Si, glass sheets, etc.; after closing the chamber, open the baffle, and the vacuum system will pump the air pressure to less than 1×10 -3 Pa;
3)通入工作气体,保持气压稳定;打开衬底台冷却系统,设置衬底温度,等待温度恒定;开启辅助离子源,产生;关闭挡板,辅助离子源以150~1000eV的能量和0~100mA的离子束流对衬底台上的衬底进行短时间的轰击清洗,以此改变衬底表面活性,提高制备衬底与膜的结合力及镀层的纯度;衬底清洗完毕后,打开挡板,关闭辅助离子源;打开主离子源,以150~1500eV的能量和0~100mA的离子束流对靶材进行轰击,以去除靶材表面氧化物或其余杂质;3) Pour in the working gas to keep the air pressure stable; open the substrate table cooling system, set the substrate temperature, and wait for the temperature to be constant; open the auxiliary ion source to generate; The ion beam current of 100mA carries out a short-term bombardment cleaning on the substrate on the substrate table, thereby changing the surface activity of the substrate, improving the bonding force between the prepared substrate and the film and the purity of the coating; after cleaning the substrate, open the shutter plate, turn off the auxiliary ion source; turn on the main ion source, bombard the target with an energy of 150-1500eV and an ion beam current of 0-100mA to remove oxides or other impurities on the surface of the target;
4)靶材清洗完毕后,打开辅助离子源,产生50~150eV的能量和0~50mA的束流;关闭挡板,正式镀膜,溅射出的靶材原子或分子沉积到低温衬底上;4) After the target is cleaned, turn on the auxiliary ion source to generate 50-150eV energy and 0-50mA beam; close the baffle, formally coat the film, and deposit the sputtered target atoms or molecules on the low-temperature substrate;
5)打开挡板,镀膜停止;依次关闭衬底台冷却系统、主离子源、辅助离子源、工作气体阀门与真空系统;一段时间后向真空腔室通入气体至大气压,将合金膜从真空腔中取出。5) Open the baffle to stop the coating; turn off the substrate table cooling system, the main ion source, the auxiliary ion source, the working gas valve and the vacuum system in turn; after a period of time, the gas is introduced into the vacuum chamber to atmospheric pressure, and the alloy film is removed from the vacuum. removed from the cavity.
以下结合具体的实施例子对上述方案做进一步说明,本发明的优选实施例详述如下:The above scheme will be further described below in conjunction with specific embodiments, and preferred embodiments of the present invention are described in detail as follows:
实施例1Example 1
在本实施例中,一种非晶态高熵合金厚膜的制备方法,制备CrMnFeCoNi非晶态高熵合金厚膜,包括如下步骤:In this embodiment, a method for preparing an amorphous high-entropy alloy thick film, preparing a CrMnFeCoNi amorphous high-entropy alloy thick film, includes the following steps:
1)用砂纸、纱布将真空腔室擦拭干净。将厚度5mm、直径10cm的圆形CoCrFeMnNi合金靶材安装至靶台上。使用Si片作为衬底安装在衬底台上。1) Wipe the vacuum chamber clean with sandpaper and gauze. A circular CoCrFeMnNi alloy target with a thickness of 5 mm and a diameter of 10 cm was mounted on the target stage. A Si wafer was used as a substrate to mount on a substrate stage.
2)打开挡板,避免气流直接冲击衬底。用机械泵将真空腔室抽真空至5Pa,打开分子泵将不锈钢真空腔室气压抽至8′10-4Pa。通入高纯氩气,使气压维持在2.6′10-2Pa。2) Open the baffle to avoid the airflow directly hitting the substrate. The vacuum chamber was evacuated to 5 Pa with a mechanical pump, and the pressure of the stainless steel vacuum chamber was evacuated to 8′10 -4 Pa by turning on the molecular pump. High-purity argon gas was introduced to maintain the pressure at 2.6′10 -2 Pa.
3)打开衬底台冷却系统,设置衬底台温度为-120℃,待衬底温度恒定后打开辅助离子源,产生500eV的能量和50mA的束流。关闭挡板,辅助离子源对衬底进行5分钟的轰击清洗。衬底清洗结束后,打开挡板,关闭辅助离子源,打开主离子源以700eV的能量和70mA的束流轰击清洗CoCrFeMnNi高熵合金靶材30分钟。靶材清洗完毕后打开辅助离子源,产生100eV的能量和20mA的束流。关闭挡板,溅射出来的靶材粒子沉积到衬底上,开始镀膜。3) Turn on the cooling system of the substrate table, set the temperature of the substrate table to -120°C, and turn on the auxiliary ion source after the substrate temperature is constant to generate an energy of 500eV and a beam current of 50mA. The shutter was closed, and the auxiliary ion source performed bombardment cleaning on the substrate for 5 minutes. After the cleaning of the substrate, the shutter was opened, the auxiliary ion source was closed, and the main ion source was opened to bombard the CoCrFeMnNi high-entropy alloy target with an energy of 700 eV and a beam of 70 mA for 30 minutes. After the target is cleaned, the auxiliary ion source is turned on to generate an energy of 100 eV and a beam current of 20 mA. The shutter is closed, the sputtered target particles are deposited on the substrate, and the coating begins.
4)连续沉积60h后,打开挡板,停止镀膜。依次关闭衬底台冷却系统、主离子源,辅助离子源,工作气体阀门与真空系统。沉积结束16h后,向腔室充入氮气至大气压,并取出CoCrFeMnNi非晶态厚膜。4) After 60h of continuous deposition, open the shutter and stop the coating. The substrate table cooling system, the main ion source, the auxiliary ion source, the working gas valve and the vacuum system are closed in sequence. After 16 hours of deposition, the chamber was filled with nitrogen to atmospheric pressure, and the CoCrFeMnNi amorphous thick film was taken out.
本实施例制备的CoCrFeMnNi非晶态厚膜截面如图2所示,在扫描电镜图片中可以看出金属膜组织致密均匀,厚度约为30mm。The cross-section of the CoCrFeMnNi amorphous thick film prepared in this example is shown in Figure 2. In the scanning electron microscope picture, it can be seen that the metal film has a dense and uniform structure with a thickness of about 30 mm.
实施例2Example 2
本实施例与实施例1基本相同,特别之处在于:This embodiment is basically the same as
在本实施例中,一种非晶态高熵合金厚膜的制备方法,制备FeSiBAlNi非晶态高熵合金厚膜,包括如下步骤:In this embodiment, a method for preparing an amorphous high-entropy alloy thick film to prepare a FeSiBAlNi amorphous high-entropy alloy thick film includes the following steps:
1)使用砂纸、纱布将真空腔室擦拭干净。在如实施例1中的装置中,硅片作为衬底安装在衬底台上。将厚度4mm、直径10cm的FeSiBAlNi圆形靶材安装至靶台上。打开挡板,防止气流直接冲击衬底。使用真空系统将气压抽至6′10-4Pa,通入高纯氩气作为工作气体,使气压维持在2.5′10-2Pa。1) Wipe the vacuum chamber clean with sandpaper and gauze. In the apparatus as in Example 1, a silicon wafer is mounted on a substrate table as a substrate. A FeSiBAlNi circular target with a thickness of 4 mm and a diameter of 10 cm was mounted on the target stage. Open the baffle to prevent the airflow directly hitting the substrate. The air pressure was evacuated to 6'10 -4 Pa using a vacuum system, and high-purity argon gas was introduced as the working gas to maintain the air pressure at 2.5'10 -2 Pa.
2)打开衬底台冷却系统,设置衬底台温度为-120℃,待衬底温度稳定后,打开辅助离子源,产生500eV的能量,和50mA的束流。关闭挡板,辅助离子源对衬底进行10分钟的轰击清洗。2) Turn on the substrate table cooling system, set the substrate table temperature to -120°C, and after the substrate temperature is stable, turn on the auxiliary ion source to generate an energy of 500eV and a beam current of 50mA. The shutter was closed, and the auxiliary ion source performed bombardment cleaning on the substrate for 10 minutes.
3)清洗衬底结束后打开挡板,关闭辅助离子源。打开主离子源以700eV的能量,和70mA的束流轰击清洗FeSiBAlNi高熵合金靶材1h,去除表面氧化物及其他杂质。3) After cleaning the substrate, open the shutter and close the auxiliary ion source. Turn on the main ion source, blast the FeSiBAlNi high-entropy alloy target with an energy of 700 eV and a beam of 70 mA for 1 h to remove surface oxides and other impurities.
4)清洗靶材后打开辅助离子源,产生85eV的能量和15mA的束流。关闭挡板,正式开始镀膜。4) After cleaning the target, turn on the auxiliary ion source to generate an energy of 85 eV and a beam current of 15 mA. Close the shutter and start coating.
5)连续镀膜80h后,打开挡板,停止镀膜。依次关闭衬底冷却系统、主离子源、辅助离子源、工作气体阀门与真空系统。停止镀膜12h后向真空腔充入氮气至大气压,并取出40mm厚的FeSiBAlNi非晶态高熵合金厚膜。5) After continuous coating for 80h, open the baffle and stop coating. The substrate cooling system, the main ion source, the auxiliary ion source, the working gas valve and the vacuum system are closed in sequence. After the coating was stopped for 12 h, nitrogen was charged into the vacuum chamber to atmospheric pressure, and a thick film of FeSiBAlNi amorphous high-entropy alloy with a thickness of 40 mm was taken out.
本实施例制备FeSiBAlNi非晶态高熵合金厚膜的X射线衍射如图3中的曲线所示,可看出,除了宽大的漫散射峰之外,XRD衍射花样上没有晶体相对应的尖锐的布拉格峰。因此本发明在低温衬底和高沉积速率条件下制备的FeSiBAlNi金属厚膜是单一非晶相。The X-ray diffraction of the FeSiBAlNi amorphous high-entropy alloy thick film prepared in this example is shown in the curve in Figure 3. It can be seen that there is no sharp Bragg corresponding to the crystal on the XRD pattern except for the broad diffuse scattering peak. peak. Therefore, the FeSiBAlNi metal thick film prepared by the present invention under the condition of low temperature substrate and high deposition rate is a single amorphous phase.
实施例3Example 3
本实施例与上述实施例基本相同,特别之处在于:This embodiment is basically the same as the above-mentioned embodiment, and the special features are:
在本实施例中,一种非晶态高熵合金厚膜的制备方法,制备TiZrHfNbTa非晶态高熵合金厚膜,包括如下步骤:In this embodiment, a method for preparing an amorphous high-entropy alloy thick film, preparing a TiZrHfNbTa amorphous high-entropy alloy thick film, includes the following steps:
1)使用砂纸、纱布将真空腔室擦拭干净,将厚度7mm、直径10cm的圆形TiZrHfNbTa高熵合金靶材安装至靶台。使用氮化硅作为衬底安装在衬底台上。1) Wipe the vacuum chamber clean with sandpaper and gauze, and install a circular TiZrHfNbTa high-entropy alloy target with a thickness of 7 mm and a diameter of 10 cm on the target table. Mounted on a substrate stage using silicon nitride as the substrate.
2),打开挡板,防止气流直接冲击衬底。打开真空系统将气压抽至4′10-4Pa,通入高纯氩气作为工作气体,使气压维持在2.6′10-2Pa。2), open the baffle to prevent the airflow from directly impacting the substrate. Open the vacuum system to pump the air pressure to 4'10 -4 Pa, pass high-purity argon gas as the working gas, and keep the air pressure at 2.6'10 -2 Pa.
3)打开衬底台冷却系统,设置衬底台温度为-130℃,待衬底温度稳定后打开辅助离子源,产生700eV的能量和70mA的束流。关闭挡板,辅助离子源对衬底进行3分钟的轰击清洗。衬底清洗结束后打开挡板,关闭辅助离子源,打开主离子源以900eV的能量和90mA的束流轰击清洗TiZrHfNbTa高熵合金靶材30min,去除表面氧化物或杂质。3) Turn on the cooling system of the substrate table, set the temperature of the substrate table to -130°C, and turn on the auxiliary ion source after the substrate temperature is stabilized to generate an energy of 700eV and a beam current of 70mA. The shutter was closed, and the auxiliary ion source performed bombardment cleaning on the substrate for 3 minutes. After the cleaning of the substrate, the baffle was opened, the auxiliary ion source was closed, and the main ion source was opened to bombard the TiZrHfNbTa high-entropy alloy target with an energy of 900eV and a beam of 90mA for 30min to remove surface oxides or impurities.
4)靶材清洗结束后打开辅助离子源,产生90eV的能量和20mA的束流。关闭挡板,开始镀膜。4) After cleaning the target, turn on the auxiliary ion source to generate an energy of 90 eV and a beam current of 20 mA. Close the shutter and start coating.
5)连续沉积100h后,打开挡板,停止镀膜。依次关闭衬底台冷却系统、主离子源、辅助离子源、工作气体阀门和真空系统。5h后向真空腔室通入氮气至大气压,并取出60mm厚的TiZrHfNbTa非晶态厚膜。5) After 100h of continuous deposition, open the shutter and stop the coating. Turn off the substrate table cooling system, the main ion source, the auxiliary ion source, the working gas valve and the vacuum system in sequence. After 5 hours, nitrogen gas was introduced into the vacuum chamber to atmospheric pressure, and a 60 mm thick amorphous thick film of TiZrHfNbTa was taken out.
如图4所示,在本实施例制备的TiZrHfNbTa非晶态厚膜的高分辨图片中未发现晶体相,选区衍射得到漫散的非晶环。As shown in FIG. 4 , no crystalline phase is found in the high-resolution picture of the TiZrHfNbTa amorphous thick film prepared in this example, and diffused amorphous rings are obtained by selective area diffraction.
实施例4Example 4
本实施例与上述实施例基本相同,特别之处在于:This embodiment is basically the same as the above-mentioned embodiment, and the special features are:
在本实施例中,一种非晶态高熵合金厚膜的制备方法,制备CoCrNi非晶态高熵合金厚膜,包括如下步骤:In this embodiment, a method for preparing an amorphous high-entropy alloy thick film, preparing a CoCrNi amorphous high-entropy alloy thick film, includes the following steps:
1)使用砂纸、纱布将真空腔室擦拭干净,将厚度5mm、直径10cm的CoCrNi圆形靶材安装至靶台。使用硅片作为衬底安装在衬底台上。1) Wipe the vacuum chamber with sandpaper and gauze, and install a CoCrNi circular target with a thickness of 5mm and a diameter of 10cm on the target table. A silicon wafer is used as the substrate to mount on the substrate stage.
2)打开挡板,防止气流直接冲击衬底。使用真空系统将气压抽至6′10-4Pa,通入高纯氩气作为工作气体,使气压维持在2.7′10-2Pa。2) Open the baffle to prevent the airflow from directly hitting the substrate. The air pressure was evacuated to 6'10 -4 Pa using a vacuum system, and high-purity argon gas was introduced as the working gas to maintain the air pressure at 2.7'10 -2 Pa.
3)打开衬底台冷却系统,设置衬底台温度为-120℃,待衬底温度稳定后打开辅助离子源,产生700eV的能量和70mA的束流。关闭挡板,辅助离子源对衬底进行7分钟的轰击清洗。3) Turn on the cooling system of the substrate table, set the temperature of the substrate table to -120°C, and turn on the auxiliary ion source after the substrate temperature is stabilized to generate an energy of 700eV and a beam current of 70mA. The shutter was closed, and the auxiliary ion source performed bombardment cleaning on the substrate for 7 minutes.
4)衬底清洗完毕后打开挡板,关闭辅助离子源,打开主离子源以700eV的能量和70mA的束流轰击清洗CoCrNi高熵合金靶材3分钟,以去除表面氧化物或其他杂质。靶材清洗完毕后打开辅助离子源产生80eV的束流和20mA的能量。关闭挡板,开始镀膜。4) After cleaning the substrate, open the baffle, close the auxiliary ion source, open the main ion source, bombard the CoCrNi high-entropy alloy target with 700eV energy and 70mA beam current for 3 minutes to remove surface oxides or other impurities. After the target is cleaned, the auxiliary ion source is turned on to generate a beam of 80 eV and an energy of 20 mA. Close the shutter and start coating.
5)连续镀膜30h,打开挡板,停止镀膜。依次关闭衬底台冷却系统、主离子源、辅助离子源、工作气体阀门和真空系统。停止镀膜12h后向真空腔室通入氮气至大气压,并取出厚度为15mm的CoCrNi非晶态高熵合金厚膜。5) Coating continuously for 30h, open the baffle, and stop the coating. Turn off the substrate table cooling system, the main ion source, the auxiliary ion source, the working gas valve and the vacuum system in sequence. After the coating was stopped for 12 h, nitrogen gas was introduced into the vacuum chamber to atmospheric pressure, and a thick film of CoCrNi amorphous high-entropy alloy with a thickness of 15 mm was taken out.
实施例5Example 5
本实施例与上述实施例基本相同,特别之处在于:This embodiment is basically the same as the above-mentioned embodiment, and the special features are:
在本实施例中,一种非晶态高熵合金厚膜的制备方法,制备NbMoTaW非晶态高熵合金厚膜,包括如下步骤:In this embodiment, a method for preparing an amorphous high-entropy alloy thick film, preparing a NbMoTaW amorphous high-entropy alloy thick film, includes the following steps:
1)使用砂纸、纱布将真空腔室擦拭干净,将厚度7mm、直径10cm的NbMoTaW圆形靶材安装至靶台。使用氮化硅作为衬底安装在衬底台上。1) Wipe the vacuum chamber with sandpaper and gauze, and install a NbMoTaW circular target with a thickness of 7 mm and a diameter of 10 cm on the target table. Mounted on a substrate stage using silicon nitride as the substrate.
2)打开挡板,防止气流直接冲击衬底。使用真空系统将气压抽至6′10-4Pa,通入高纯氩气作为工作气体,使气压维持在2.6′10-2Pa。2) Open the baffle to prevent the airflow from directly hitting the substrate. The air pressure was evacuated to 6'10 -4 Pa using a vacuum system, and high-purity argon was introduced as the working gas to maintain the air pressure at 2.6'10 -2 Pa.
3)打开衬底台冷却系统,设置衬底台温度为-140℃,待衬底温度稳定后打开辅助离子源产生400eV的能量和40mA的束流。关闭挡板,辅助离子源对衬底进行10分钟的轰击清洗。衬底清洗完毕后,打开挡板,关闭辅助离子源,打开主离子源以500eV的能量和50mA的束流轰击NbMoTaW高熵合金靶材45分钟,以去除表面氧化物或其他杂质。3) Turn on the substrate stage cooling system, set the substrate stage temperature to -140°C, and turn on the auxiliary ion source to generate 400eV energy and 40mA beam current after the substrate temperature is stable. The shutter was closed, and the auxiliary ion source performed bombardment cleaning on the substrate for 10 minutes. After the substrate was cleaned, the shutter was opened, the auxiliary ion source was turned off, and the main ion source was turned on to bombard the NbMoTaW high-entropy alloy target with an energy of 500 eV and a beam of 50 mA for 45 minutes to remove surface oxides or other impurities.
4)清洗靶材结束后打开辅助离子源产生100eV的能量和20mA的束流,关闭挡板后开始镀膜。4) After cleaning the target, turn on the auxiliary ion source to generate an energy of 100eV and a beam current of 20mA, and close the shutter to start the coating.
5)连续沉积70h后打开挡板,停止镀膜。依次关闭衬底台冷却系统、主离子源、辅助离子源、工作气体阀门和真空系统。停止镀膜10h后向真空腔室充入氮气至大气压,取出35mm厚的NbMoTaW非晶态高熵合金厚膜。5) After 70h of continuous deposition, open the baffle to stop the coating. Turn off the substrate table cooling system, the main ion source, the auxiliary ion source, the working gas valve and the vacuum system in sequence. After the coating was stopped for 10 h, nitrogen was charged into the vacuum chamber to atmospheric pressure, and a 35 mm thick NbMoTaW amorphous high-entropy alloy thick film was taken out.
实施例6Example 6
本实施例与上述实施例基本相同,特别之处在于:This embodiment is basically the same as the above-mentioned embodiment, and the special features are:
在本实施例中,一种非晶态高熵合金厚膜的制备方法,制备Al20Li20Mg10Sc20Ti30非晶态高熵合金厚膜,包括如下步骤:In this embodiment, a method for preparing an amorphous high-entropy alloy thick film to prepare an Al 20 Li 20 Mg 10 Sc 20 Ti 30 amorphous high-entropy alloy thick film includes the following steps:
1)使用砂纸、纱布将真空腔室擦拭干净,将厚度4mm、直径10cm的Al20Li20Mg10Sc20Ti30圆形靶材安装至靶台。使用硅片作为衬底安装在衬底台上。1) Wipe the vacuum chamber clean with sandpaper and gauze, and install an Al 20 Li 20 Mg 10 Sc 20 Ti 30 circular target with a thickness of 4 mm and a diameter of 10 cm on the target table. A silicon wafer is used as the substrate to mount on the substrate stage.
2)打开挡板,防止气流直接冲击衬底。使用真空系统将腔室气压抽至5.2′10-4Pa,通入高纯氩气作为工作气体,使气压维持在2.9′10-2Pa。2) Open the baffle to prevent the airflow from directly hitting the substrate. The chamber pressure was pumped to 5.2′10 -4 Pa using a vacuum system, and high-purity argon was introduced as the working gas to maintain the pressure at 2.9′10 -2 Pa.
3)打开衬底台冷却系统,设置衬底台温度为-175℃,待衬底温度稳定后打开辅助离子源产生300eV的能量和30mA的束流。关闭挡板,辅助离子源对衬底进行10分钟的轰击清洗。衬底清洗结束后打开挡板,关闭辅助离子源,打开主离子源以600eV的能量和60mA的束流轰击Al20Li20Mg10Sc20Ti30高熵合金靶材30分钟,以去除表面氧化物或其他杂质。3) Turn on the substrate stage cooling system, set the substrate stage temperature to -175°C, and turn on the auxiliary ion source to generate 300eV energy and 30mA beam current after the substrate temperature is stable. The shutter was closed, and the auxiliary ion source performed bombardment cleaning on the substrate for 10 minutes. After the substrate cleaning, the shutter was opened, the auxiliary ion source was closed, and the main ion source was turned on to bombard the Al 20 Li 20 Mg 10 Sc 20 Ti 30 high-entropy alloy target with a beam of 600 eV and 60 mA for 30 minutes to remove surface oxidation. substances or other impurities.
4)清洗靶材完毕后打开辅助离子源产生100eV的能量和20mA的束流。关闭挡板,开始镀膜。4) After cleaning the target, turn on the auxiliary ion source to generate an energy of 100 eV and a beam current of 20 mA. Close the shutter and start coating.
5)连续沉积100h后打开挡板,停止镀膜。依次关闭衬底台冷却系统、主离子源、辅助离子源、工作气体阀门和真空系统。停止镀膜10h后向真空腔室充入氮气至大气压,并取出40mm厚的Al20Li20Mg10Sc20Ti30非晶态高熵合金厚膜。5) After 100h of continuous deposition, open the baffle to stop the coating. Turn off the substrate table cooling system, the main ion source, the auxiliary ion source, the working gas valve and the vacuum system in sequence. After the coating was stopped for 10 h, nitrogen was charged into the vacuum chamber to atmospheric pressure, and a 40 mm thick Al 20 Li 20 Mg 10 Sc 20 Ti 30 amorphous high-entropy alloy thick film was taken out.
实施例7Example 7
本实施例与上述实施例基本相同,特别之处在于:This embodiment is basically the same as the above-mentioned embodiment, and the special features are:
在本实施例中,一种非晶态高熵合金厚膜的制备方法,制备AlCoCrNiFe非晶态高熵合金厚膜,包括如下步骤:In this embodiment, a method for preparing an amorphous high-entropy alloy thick film to prepare an AlCoCrNiFe amorphous high-entropy alloy thick film includes the following steps:
1)使用砂纸、纱布将真空腔室擦拭干净,将厚度6mm、直径10cm的AlCoCrNiFe圆形靶材安装至靶台。使用硅片作为衬底安装在衬底台上。1) Wipe the vacuum chamber with sandpaper and gauze, and install the AlCoCrNiFe circular target with a thickness of 6mm and a diameter of 10cm on the target table. A silicon wafer is used as the substrate to mount on the substrate stage.
2)打开挡板,防止气流直接冲击衬底。使用真空系统将气压抽至2′10-4Pa,通入高纯氩气作为工作气体,使气压维持在2.9′10-2Pa。2) Open the baffle to prevent the airflow from directly hitting the substrate. The air pressure was pumped to 2'10 -4 Pa using a vacuum system, and high-purity argon was introduced as the working gas to maintain the air pressure at 2.9'10 -2 Pa.
3)打开衬底台冷却系统,设置衬底台温度为-170℃,待衬底温度稳定后打开辅助离子源产生500eV的能量和50mA的束流。关闭挡板,辅助离子源对衬底进行5分钟的轰击清洗。清洗完毕后,打开挡板,关闭辅助离子源,打开主离子源以1200eV的能量和100mA的束流轰击清洗AlCoCrNiFe高熵合金靶材20min,以去除表面氧化物或其余杂质。3) Turn on the substrate stage cooling system, set the substrate stage temperature to -170°C, and turn on the auxiliary ion source to generate 500eV energy and 50mA beam current after the substrate temperature is stable. The shutter was closed, and the auxiliary ion source performed bombardment cleaning on the substrate for 5 minutes. After cleaning, the baffle was opened, the auxiliary ion source was closed, the main ion source was opened, and the AlCoCrNiFe high-entropy alloy target was bombarded and cleaned with a beam of 1200 eV and 100 mA for 20 min to remove surface oxides or other impurities.
4)清洗靶材结束后打开辅助离子源,产生150eV的能量和30mA的束流。关闭挡板,正式开始镀膜。4) After cleaning the target, turn on the auxiliary ion source to generate an energy of 150 eV and a beam current of 30 mA. Close the shutter and start coating.
5)连续沉积100h后打开挡板,停止镀膜。依次关闭衬底台冷却系统、主离子源、辅助离子源、工作气体阀门和真空系统。停止镀膜16h后向真空腔室通入氮气至大气压,并取出100mm厚的AlCoCrNiFe非晶态高熵合金厚膜。合金膜结构致密,厚度均匀。5) After 100h of continuous deposition, open the baffle to stop the coating. Turn off the substrate table cooling system, the main ion source, the auxiliary ion source, the working gas valve and the vacuum system in sequence. After the coating was stopped for 16 h, nitrogen gas was introduced into the vacuum chamber to atmospheric pressure, and a 100 mm thick AlCoCrNiFe amorphous high-entropy alloy thick film was taken out. The alloy film has a dense structure and a uniform thickness.
实施例8Example 8
本实施例与上述实施例基本相同,特别之处在于:This embodiment is basically the same as the above-mentioned embodiment, and the special features are:
在本实施例中,一种非晶态高熵合金厚膜的制备方法,制备NbMoTaWV非晶态高熵合金厚膜,包括如下步骤:In this embodiment, a method for preparing an amorphous high-entropy alloy thick film, preparing a NbMoTaWV amorphous high-entropy alloy thick film, includes the following steps:
1)使用砂纸、纱布将真空腔室擦拭干净,将厚度3mm、直径10cm的NbMoTaWV圆形靶材安装至靶台。使用硅片作为衬底安装在衬底台上。1) Wipe the vacuum chamber with sandpaper and gauze, and install a NbMoTaWV circular target with a thickness of 3 mm and a diameter of 10 cm on the target table. A silicon wafer is used as the substrate to mount on the substrate stage.
2)打开挡板,防止气流直接冲击衬底。使用真空系统将气压抽至8′10-4Pa,通入高纯氩气作为工作气体,使气压维持在2.4′10-2Pa。2) Open the baffle to prevent the airflow from directly hitting the substrate. The air pressure was evacuated to 8'10 -4 Pa using a vacuum system, and high-purity argon was introduced as the working gas to maintain the air pressure at 2.4'10 -2 Pa.
3)打开衬底台冷却系统,设置衬底台温度为-100℃,待衬底温度稳定后打开辅助离子源,产生500eV的能量和50mA的束流。关闭挡板,辅助离子源对衬底进行5分钟的轰击清洗。清洗完毕后打开挡板,关闭辅助离子源,打开主离子源以400eV的能量和50mA的束流轰击清洗NbMoTaWV高熵合金靶材40min,以去除表面氧化物或其他杂质。3) Turn on the cooling system of the substrate table, set the temperature of the substrate table to -100°C, and turn on the auxiliary ion source after the substrate temperature is stable to generate an energy of 500eV and a beam current of 50mA. The shutter was closed, and the auxiliary ion source performed bombardment cleaning on the substrate for 5 minutes. After cleaning, the baffle was opened, the auxiliary ion source was closed, the main ion source was opened, and the NbMoTaWV high-entropy alloy target was bombarded and cleaned with a beam of 400 eV and 50 mA for 40 min to remove surface oxides or other impurities.
4)靶材清洗完毕后,打开辅助离子源,产生70eV的能量和15mA的束流。关闭挡板,开始镀膜。4) After the target is cleaned, the auxiliary ion source is turned on to generate an energy of 70 eV and a beam current of 15 mA. Close the shutter and start coating.
5)连续沉积60h后打开挡板,停止镀膜。依次关闭衬底台冷却系统、主离子源、辅助离子源、工作气体阀门和真空系统。停止镀膜10h后向真空腔室充入氮气至大气压,并取出20mm厚的NbMoTaW非晶态高熵合金厚膜。5) After 60h of continuous deposition, open the baffle to stop the coating. Turn off the substrate table cooling system, the main ion source, the auxiliary ion source, the working gas valve and the vacuum system in sequence. After the coating was stopped for 10 h, the vacuum chamber was filled with nitrogen to atmospheric pressure, and a 20 mm thick NbMoTaW amorphous high-entropy alloy thick film was taken out.
上述实施例非晶态高熵合金厚膜制备设备与工艺,是通过离子束轰击靶材,使靶材表面几个原子层中发生级联碰撞效应,从而溅射出大量高能粒子。高能粒子快速沉积到低温衬底上,来不及形核便凝固,大幅提高了单相高熵合金的玻璃形成能力。同时,辅助离子源对衬底表面进行低能量轰击,增强沉积原子表面扩散和迁移,使金属膜致密化,提高镀膜质量,最终得到厚度甚至达到100μm以上的非晶态高熵合金厚膜。The equipment and process for preparing the amorphous high-entropy alloy thick film in the above embodiment is to bombard the target with an ion beam, so that a cascade collision effect occurs in several atomic layers on the surface of the target, thereby sputtering a large number of high-energy particles. The high-energy particles are rapidly deposited on the low-temperature substrate and solidify before nucleation, which greatly improves the glass-forming ability of single-phase high-entropy alloys. At the same time, the auxiliary ion source carries out low-energy bombardment on the surface of the substrate, which enhances the diffusion and migration of the deposited atoms, densifies the metal film, and improves the quality of the coating. Finally, a thick amorphous high-entropy alloy film with a thickness of even more than 100 μm is obtained.
上面对本发明实施例结合附图进行了说明,但本发明不限于上述实施例,还可以根据本发明的发明创造的目的做出多种变化,凡依据本发明技术方案的精神实质和原理下做的改变、修饰、替代、组合或简化,均应为等效的置换方式,只要符合本发明的发明目的,只要不背离本发明的技术原理和发明构思,都属于本发明的保护范围。The embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and various changes can also be made according to the purpose of the invention and creation of the present invention. Changes, modifications, substitutions, combinations or simplifications should be equivalent substitution methods, as long as they meet the purpose of the present invention, as long as they do not deviate from the technical principles and inventive concepts of the present invention, all belong to the protection scope of the present invention.
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Cited By (4)
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CN115961222A (en) * | 2022-12-27 | 2023-04-14 | 松山湖材料实验室 | Refractory high-entropy amorphous alloy film and preparation method thereof |
CN116988025A (en) * | 2023-06-21 | 2023-11-03 | 中南大学 | High-hardness titanium zirconium niobium hafnium nickel amorphous high-entropy alloy film and preparation method and application thereof |
CN117488242A (en) * | 2023-11-10 | 2024-02-02 | 江苏富乐华功率半导体研究院有限公司 | Method for realizing through hole metallization of ceramic substrate by magnetron sputtering |
CN118441242A (en) * | 2024-05-06 | 2024-08-06 | 江西省科学院应用物理研究所 | A superhard wear-resistant high entropy coating and its preparation method and application |
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CN214361671U (en) * | 2020-11-25 | 2021-10-08 | 江苏徐工工程机械研究院有限公司 | A composite coating device |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115961222A (en) * | 2022-12-27 | 2023-04-14 | 松山湖材料实验室 | Refractory high-entropy amorphous alloy film and preparation method thereof |
CN115961222B (en) * | 2022-12-27 | 2024-06-07 | 松山湖材料实验室 | Refractory high entropy amorphous alloy film and preparation method thereof |
CN116988025A (en) * | 2023-06-21 | 2023-11-03 | 中南大学 | High-hardness titanium zirconium niobium hafnium nickel amorphous high-entropy alloy film and preparation method and application thereof |
CN117488242A (en) * | 2023-11-10 | 2024-02-02 | 江苏富乐华功率半导体研究院有限公司 | Method for realizing through hole metallization of ceramic substrate by magnetron sputtering |
CN118441242A (en) * | 2024-05-06 | 2024-08-06 | 江西省科学院应用物理研究所 | A superhard wear-resistant high entropy coating and its preparation method and application |
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